EP2524970A1 - Extremely stable steel flat product and method for its production - Google Patents

Extremely stable steel flat product and method for its production Download PDF

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Publication number
EP2524970A1
EP2524970A1 EP11166622A EP11166622A EP2524970A1 EP 2524970 A1 EP2524970 A1 EP 2524970A1 EP 11166622 A EP11166622 A EP 11166622A EP 11166622 A EP11166622 A EP 11166622A EP 2524970 A1 EP2524970 A1 EP 2524970A1
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European Patent Office
Prior art keywords
steel
temperature
content
flat
heating
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EP11166622A
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German (de)
French (fr)
Inventor
Jens-Ulrik Dr.-Ing. Becker
Jian Dr.-Ing. Bian
Thomas Dr. Heller
Rudolf Dipl.-Ing. Schönenberg
Richard G. Dr. Thiessen
Sabine Dipl.-Ing. Zeizinger
Thomas Dipl.-Ing. Rieger
Oliver Dipl.-Ing. Bülters
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ThyssenKrupp Steel Europe AG
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ThyssenKrupp Steel Europe AG
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First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=46124355&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2524970(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by ThyssenKrupp Steel Europe AG filed Critical ThyssenKrupp Steel Europe AG
Priority to EP11166622A priority Critical patent/EP2524970A1/en
Priority to PL12721842T priority patent/PL2710158T3/en
Priority to PCT/EP2012/059076 priority patent/WO2012156428A1/en
Priority to ES12721842.8T priority patent/ES2628409T3/en
Priority to US14/117,711 priority patent/US9650708B2/en
Priority to JP2014510785A priority patent/JP6193219B2/en
Priority to EP12721842.8A priority patent/EP2710158B1/en
Priority to KR1020137030555A priority patent/KR102001648B1/en
Priority to CN201280024105.XA priority patent/CN103597100B/en
Publication of EP2524970A1 publication Critical patent/EP2524970A1/en
Withdrawn legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • C21D1/19Hardening; Quenching with or without subsequent tempering by interrupted quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/78Combined heat-treatments not provided for above
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D6/00Heat treatment of ferrous alloys
    • C21D6/002Heat treatment of ferrous alloys containing Cr
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/04Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing
    • C21D8/0447Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips to produce plates or strips for deep-drawing characterised by the heat treatment
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/001Ferrous alloys, e.g. steel alloys containing N
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/06Ferrous alloys, e.g. steel alloys containing aluminium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/28Ferrous alloys, e.g. steel alloys containing chromium with titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/34Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/38Ferrous alloys, e.g. steel alloys containing chromium with more than 1.5% by weight of manganese
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2/00Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
    • C23C2/02Pretreatment of the material to be coated, e.g. for coating on selected surface areas
    • C23C2/022Pretreatment of the material to be coated, e.g. for coating on selected surface areas by heating
    • C23C2/0224Two or more thermal pretreatments
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2211/00Microstructure comprising significant phases
    • C21D2211/008Martensite
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/12All metal or with adjacent metals
    • Y10T428/12493Composite; i.e., plural, adjacent, spatially distinct metal components [e.g., layers, joint, etc.]
    • Y10T428/12771Transition metal-base component
    • Y10T428/12785Group IIB metal-base component
    • Y10T428/12792Zn-base component
    • Y10T428/12799Next to Fe-base component [e.g., galvanized]

Definitions

  • the invention relates to a high-strength flat steel product and to a method for producing such a flat steel product.
  • the invention relates to a high-strength flat steel product provided with a metallic protective layer and to a method for producing such a product.
  • cooling rates are given a negative value because they lead to a decrease in temperature. Accordingly, cooling rates have a lower value for a rapid cooling than for a slower cooling. The leading to an increase in temperature heating rates, however, are given a positive.
  • High strength steels regularly tend to corrode because of their alloying constituents and are therefore typically coated with a metallic protective layer which protects the respective steel substrate from contact with the ambient oxygen.
  • a metallic protective layer which protects the respective steel substrate from contact with the ambient oxygen.
  • Various methods for applying such a metallic protective layer are known. These include hot-dip coating, also known in technical language as "fire-coating", and electrolytic coating.
  • the coating metal is deposited electrochemically on the flat steel product to be coated, which is at most slightly heated in the process, during hot dip coating the products to be coated are subjected to a heat treatment before immersion in the respective melt bath.
  • the respective flat steel product is heated to high temperatures under a certain atmosphere in order to set the desired structure and to produce an optimum for the adhesion of the metallic coating surface state of the respective flat steel product.
  • the flat steel product passes through the melt bath, which also has an elevated temperature, to keep the coating material molten.
  • the steel strip is dip-coated.
  • the metallic coating applied in this case should preferably be a zinc coating.
  • a cold strip is to be obtained in this way, the optimized mechanical properties, such as a tensile strength of at least 1200 MPa, an elongation of at least 13% and a hole widening of at least 50%, has.
  • the cold rolled strip processed in the manner described above is said to be made of a steel containing, in addition to iron and unavoidable impurities (in% by weight) 0.05-0.5% C, 0.01-2.5% Si, 0.5 - 3.5% Mn, 0.003 - 0.100% P, up to 0.02% S and 0.010 - 0.5 Al.
  • the steel should have a microstructure comprising (in area%) up to 10% ferrite, up to 10% martensite and 60-95 tempered martensite, and further 5 - 20% retained austenite, as determined by X-ray diffraction.
  • the steel (in weight%) can be 0.005 - 2.00% Cr, 0.005 - 2.00 Mo, 0.005 - 2.00% V, 0.005 - 2.00% Ni and 0.005 - 2.00% Cu and 0.01-0.20% Ti, 0.01-0.20 Nb, 0.0002-0.005% B, 0.001-0.005% Ca and 0.001-0.005% of rare earths.
  • the object of the invention was to provide a low-cost producible high-strength flat steel product which has further optimized mechanical properties, which are expressed in particular in a very good bending behavior.
  • a method for producing such a flat steel product should be specified.
  • this method should be incorporated into a process for hot dip coating of flat steel products.
  • the solution according to the invention of the abovementioned object consists in that during the production of a flat steel product according to the invention at least the steps mentioned in claim 6 are completed.
  • the operations specified in claim 7 can optionally also be carried out.
  • a steel flat product according to the invention consists of a steel which, in addition to iron and unavoidable impurities (in% by weight) C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0. 3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca" in the following contents: Cr: 0.1-0.5%, Mo: 0.1-0.3%, V : 0.01 - 0.1%, Ti: 0.001 - 0.15%, Nb: 0.02 - 0.05%, wherein for the sum ⁇ (V, Ti, Nb) of the contents of V, Ti and Nb ⁇ (V, Ti, Nb) is at most equal to 0.2%, B: 0.0005 - 0.005%, Ca: up to 0.01%.
  • Essential for the superior mechanical properties of the flat steel product according to the invention is that it has a structure with (in area%) less than 5% ferrite, less than 10% bainite, 5-70% unanbergem martensite, 5-30% retained austenite and 25 80% tempered martensite. At least 99% of the number of iron carbides contained in tempered martensite has a size of less than 500 nm.
  • Over-tempered martensite is characterized in that more than 1% number of carbide grains (iron carbides) are more than 500 nm in size.
  • over-cut martensite can be detected by scanning electron microscopy at 20,000 magnifications on steel samples etched with 3% nitric acid.
  • the C content of the steel of a flat steel product according to the invention is limited to values between 0.10 and 0.50 wt.%. Carbon influences a flat steel product according to the invention in many respects.
  • C plays a major role in the formation of austenite and lowering the Ac3 temperature.
  • a sufficient concentration of C allows complete austenitization at temperatures ⁇ 960 ° C, even if at the same time elements, such as Al, are present, which increase the Ac3 temperature.
  • the retained austenite is also stabilized by the presence of C. This effect continues during the partitioning step.
  • a stable residual austenite leads to a maximum strain range, in which the effect of the TRIP effect (TRANSformation Induced Plasticity) becomes noticeable.
  • the strength of the martensite is most strongly influenced by the respective C content. Too high a content of C leads to such a strong shift of the martensite start temperature to ever lower temperatures that the production of the flat steel product according to the invention becomes excessively difficult. In addition, too high C contents can adversely affect weldability.
  • the Si content in the steel of the flat steel product according to the invention should be less than 2.5% by weight. Silicon is important for suppressing cementite formation. The formation of cementite would break the C as a carbide and would then no longer stand for the stabilization of the retained austenite to disposal. In addition, the stretch would be worsened.
  • the effect achieved by the addition of Si can in part also be achieved by alloying aluminum. However, a minimum of 0.1% by weight of Si should always be present in the flat steel product according to the invention in order to utilize its positive effect.
  • Manganese contents of 1.0-3.5% by weight, in particular up to 3.0% by weight, are important for the hardenability of the flat steel product according to the invention and the prevention of perlite formation during cooling. These properties make it possible to form a starting structure consisting of martensite and retained austenite, and as such is suitable for the partitioning step carried out according to the invention.
  • manganese proves advantageous with regard to the setting of comparatively low cooling rates of, for example, faster than -100 K / s.
  • an excessively high Mn concentration has a negative influence on the elongation properties and the weldability of a flat steel product according to the invention.
  • Aluminum is present in the steel of a flat steel product of the present invention at levels of up to 2.5% for deoxidation and for the setting of any nitrogen present.
  • Al can also be used for the suppression of cementite and does not have such a negative effect on the surface properties as high contents of Si.
  • Al is not as effective as Si and also increases the austenitizing temperature. Therefore, the Al content is of a flat steel product according to the invention is limited to a maximum of 2.5% by weight and preferably to values of between 0.01 and 1.5% by weight.
  • Phosphorus is unfavorable to weldability and should therefore be present in the steel of a flat steel product of the present invention at levels less than 0.02% by weight.
  • the S content in the steel of a flat steel product according to the invention should be below 0.003 wt .-%.
  • nitrogen in the steel of a flat steel product according to the invention has a detrimental effect on the formability.
  • the N content of a flat steel product according to the invention should therefore be less than 0.02% by weight.
  • V, Ti and Nb are added to the steel of a flat steel product according to the invention.
  • These elements contribute to higher strength through the formation of very finely divided carbides or carbonitrides.
  • a minimum Ti content of 0.001% by weight leads to a freezing of the grain and phase boundaries during the Partitioning step.
  • too high a concentration of V, Ti and Nb can be detrimental to the stabilization of retained austenite. Therefore, the sum of the contents of V, Ti and Nb in a flat steel product according to the invention is limited to 0.2% by weight.
  • Chromium is an effective inhibitor of perlite, contributes to the strength and therefore may be added up to 0.5% by weight to the steel of a flat steel product according to the invention. Above 0.5% by weight, there is a risk of pronounced grain boundary oxidation. In order to be able to safely use the positive influence of Cr, the Cr content can be set to 0.1-0.5% by weight.
  • molybdenum is also a very effective element for suppressing perlite formation.
  • the steel of a flat steel product according to the invention can be alloyed with 0.1-0.3% by weight.
  • Calcium in contents of up to 0.01% by weight is used in the steel of a steel flat product according to the invention for setting sulfur and for inclusion modification.
  • the method according to the invention for producing a high-strength steel flat product, optionally provided with a metallic protective coating provided by hot-dip coating comprises the following working steps:
  • the steel constituting the flat steel product contains C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0 - 3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca "in the following contents: Cr: 0.1 - 0.5%, Mo: 0.1 - 0.3%, V: 0.01 - 0.1%, Ti: 0.001 - 0.15%, Nb: 0.02 - 0.05%, where for the sum ⁇ (V, Ti, Nb) the contents of V, Ti and Nb holds ⁇ (V, Ti, Nb) ⁇ 0.2 %, B: 0.0005
  • the thus provided flat steel product is then heated to a above the Ac3 temperature of the steel of the steel flat product and at most 960 ° C amount austenitizing temperature T HZ at a heating rate ⁇ H1 , ⁇ H2 of at least 3 ° C / s. Fast heating reduces the process time and improves the overall cost-effectiveness of the process.
  • the heating to the Austenitmaschinestemperatur T HZ can in two uninterrupted successive stages be performed with different heating rates ⁇ H1 , ⁇ H2 .
  • the heating at lower temperatures can be done very quickly to increase the efficiency of the process.
  • the dissolution of carbides begins.
  • lower heating rates ⁇ H2 are advantageous in order to ensure a uniform distribution of the carbon and other possible alloying elements, such. Mo or Cr.
  • the carbides are deliberately annealed already below the A c1 temperature to exploit the faster diffusion in the ferrite over the slower diffusion in austenite.
  • the dissolved atoms can be distributed more uniformly in the material as a result of a lower heating rate ⁇ H2 .
  • a limited heating rate ⁇ H2 is also favorable during the austenite transformation, ie between A c1 and A c3 . This contributes to a homogeneous starting structure before quenching and thus a uniformly distributed martensite and a fine retained austenite after quenching and ultimately improved mechanical properties of the flat steel product.
  • the heating rate ⁇ H1 of the first stage may be 5-25 ° C / s and the heating rate ⁇ H2 of the second stage 3-10 ° C, especially 3-5 ° C / s amount.
  • the flat steel product with the first heating rate ⁇ H1 can be heated to an intermediate temperature T w of 200-500 ° C, in particular 250-500 ° C, and the heating can then be continued at the second heating rate ⁇ H2 up to the austenitizing temperature T HZ .
  • the flat steel product is kept at the austenitizing temperature T Hz for an austenitizing time t HZ of 20-180 s.
  • the annealing temperature in the holding zone should be above the A c3 temperature in order to achieve complete austenitization.
  • the steel sheet After annealing at temperatures above A c3 , the steel sheet is cooled to a cooling stop temperature T Q greater than the martensite stop temperature T Mf and less than the martensite start temperature T Ms (T Mf ⁇ T Q ⁇ T Ms ) at a cooling rate ⁇ Q ,
  • the cooling rate ⁇ Q is in the range of -20 ° C / s to -120 ° C / s.
  • the condition ⁇ Q ⁇ ⁇ Q (min) can be surely satisfied in practice even for steels having a low C or Mn content.
  • Parallel to the yield strength increase can be achieved by the inventively carried out cooling to the cooling stop temperature and the subsequent holding of the flat steel product at this temperature over the times prescribed by the invention, an improvement of the forming properties. If tensile strength and tensile elongation are to be maximized, the holding time t Q should rather be kept in the lower range, ie between 10 and 30 s. Longer holding times t Q of 30 - 60 s tend to have a positive effect on the forming properties. This concerns in particular the bending angle.
  • the cooling stop temperature T Q is at least 200 ° C.
  • the steel flat product After cooling and holding the steel flat product at the cooling stop temperature T Q , the steel flat product is heated to a 400-500 ° from the cooling stop temperature T Q with a heating rate ⁇ P1 of 2 - 80 ° C / s, especially 2 - 40 ° C / s C, in particular 450 - 490 ° C, amounting temperature T P heated.
  • the heating to the temperature T P is preferably carried out within a heating time t A of 1 - 150 s, in order to achieve optimum efficiency. At the same time, the heating can make a contribution x Dr to a diffusion length x D explained below.
  • the purpose of the heating and a subsequent optional additional holding of the flat steel product at the temperature T P over a holding period t Pi of up to 500 s is the enrichment of the retained austenite with carbon from the supersaturated martensite.
  • the holding period t Pi is in particular up to 200 s, wherein holding periods t Pi of less than 10 s are particularly practical.
  • the partitioning can already during the heating as a so-called “Ramped Partitioning” done by the held after the heating hold at the partitioning temperature T P (so-called “isothermal” partitioning) or by a combination of isothermal and ramped partitioning.
  • the high temperatures necessary for the subsequent hot-dip coating can be achieved without causing special tempering effects, ie over-tempering of the martensite.
  • the slower heating rate ⁇ P1 envisaged for ramped partitioning in comparison to isothermal partitioning permits a particularly precise control of the respectively prescribed partitioning temperature T P with reduced energy input, since higher temperature gradients require a higher energy expenditure in the system.
  • the inventively predetermined partitioning temperature T P ensures sufficient homogenization of the carbon in the austenite, this homogenization being able to be influenced by the heating speed ⁇ P1 , the partitioning temperature T P and the optional holding at the partitioning temperature T P over a suitable holding time t Pi .
  • the proportions x Dr or x Di can also be "0" depending on the respective process control, the total diffusion length x D being always> 0 as a result of the method according to the invention.
  • the method according to the invention provides optimum work results if the sum of the respective diffusion lengths x Di , x Dr to be considered is at least 1.0 ⁇ m, in particular at least 1.5 ⁇ m.
  • the operating parameters in the heat treatment so that the diffusion length increases, the bending angle of the respective flat steel product can be improved, while the hole expansion is only slightly affected.
  • the hole widening can be improved, but this can be accompanied by a deterioration of the bending properties.
  • Even larger diffusion lengths eventually cause the deterioration of both bending properties and hole widening.
  • Optimal work results arise when the operating parameters are set in the method according to the invention so that diffusion lengths of 1.5 to 5.7 microns, in particular from 2.0 to 4.5 microns are achieved.
  • the interaction with the cooling and holding step preceding the partitioning can also be achieved by the Yield ratio can be influenced. If, for example, a high martensite content of 40% or more is generated by selecting a low cooling stop temperature T Q and / or a longer hold time t Q in the cooling step, by selecting a high partitioning temperature T P and time t Pt a larger diffusion length x D and thus ultimately a high yield ratio can be achieved. If less than about 40% martensite is produced, then the influence of the diffusion length x D on the yield ratio is rather small.
  • the yield ratio is a measure of the solidification potential of the steel.
  • a relatively low yield ratio of about 0.50 has a positive effect on the tensile elongation, but is unfavorable for the hole widening and the bending angle.
  • a higher yield ratio of about 0.90 can improve hole widening and bending properties, but leads to losses in tensile elongation.
  • the steel flat product is cooled starting from the partitioning temperature T P with a cooling rate ⁇ P2 which amounts to -3 ° C / s to -25 ° C / s, in particular -5 ° C / s to -15 ° C / s.
  • the flat steel product according to the invention is to be additionally provided with a hot-dip coating in the course of the method according to the invention, it is initially cooled to a melt-bath inlet temperature T B of 400-500 ° C., starting from the partitioning temperature T P at the cooling rate ⁇ P2 .
  • the steel flat product for hot dip coating passes through a melt bath, at the leaving of which the thickness of the protective coating produced on the flat steel product is adjusted in a conventional manner, for example by wiping nozzles.
  • the protective coated steel flat product exiting the melt bath is finally cooled to room temperature at the cooling rate ⁇ P2 to again produce martensite.
  • the process according to the invention is particularly suitable for the production of flat steel products which are provided with a zinc coating.
  • other metallic coatings which can be applied by hot-dip coating to the respective flat steel product, such as ZnAl, ZnMg or comparable protective coatings, are also possible.
  • the product produced according to the invention has a microstructure containing 25 to 80% tempered martensite (martensite from the first cooling step), 5 to 70% unannealed, new martensite (martensite from the second cooling step), 5 to 30% retained austenite, less than 10% Bainite (0% included) and less than 5% ferrite (0% included).
  • the inventive method thus enables the production of a refined flat steel product having a tensile strength of 1200 to 1900 MPa, a yield strength of 600 to 1400 MPa, a yield ratio of 0.40 to 0.95, an elongation (A 50 ) of 10 to 30% and a very good formability.
  • the product R m * A 50 is 15,000-35,000 MPa%.
  • high strength and good forming properties are paired with each other.
  • FIG. 1 a variant of the method according to the invention is shown in which the heating time t A required for heating the steel flat product from the cooling stop temperature T Q to the partitioning temperature T P is equal to the duration t Pr of the ramped partitioning and the flat steel product in the course of this process a hot dip coating in a Zinc bath ("zinc pot”) is subjected.
  • the heating time t A required for heating the steel flat product from the cooling stop temperature T Q to the partitioning temperature T P is equal to the duration t Pr of the ramped partitioning and the flat steel product in the course of this process a hot dip coating in a Zinc bath ("zinc pot”) is subjected.
  • the variant comprising a hot-dip coating of the method according to the invention can be carried out in a conventional fire-coating system if certain modifications are made to it.
  • ceramic radiant tubes may be needed.
  • the high cooling rates ⁇ Q of up to -120 K / s can be achieved with modern gas jet cooling.
  • the heating to the partitioning temperature T P after holding at the cooling stop temperature T Q can be achieved through use a booster can be achieved. After the partitioning step, the belt passes through the melt bath and is cooled in a controlled manner to regenerate martensite.
  • the samples have the inventively given, in FIG. 1 through process steps shown with the process parameters given in Table 2.
  • the process parameters between parameters according to the invention and parameters not according to the invention have been varied in order to demonstrate the effects of a procedure which is outside the scope of the invention.
  • the calculation of the diffusion length was based on time steps of 1 s each.
  • microstructural constituents of the cold strip samples obtained are given in Table 4.

Abstract

Flat steel product exhibiting a tensile strength of at least 1200 MPa, comprises steel comprising carbon, silicon, manganese, aluminum, phosphorus, sulfur, nitrogen, optionally chromium, molybdenum, vanadium, titanium, niobium, boron or calcium, iron and unavoidable impurities. The flat steel product exhibits a structure comprising (in surface %) ferrite (less than 5), bainite (less than 10), untempered martensite (5-70), residual austenite (5-30), and tempered martensite (25-80), where at least 99% of iron carbide present in the tempered martensite exhibits a size of less than 500 nm. Flat steel product exhibiting a tensile strength of at least 1200 MPa, comprises steel comprising (in wt.%) carbon (0.1-0.5), silicon (0.1-2.5), manganese (1-3.5), aluminum (up to 2.5), phosphorus (up to 0.020), sulfur (up to 0.003), nitrogen (up to 0.02), optionally chromium (0.1-0.5), molybdenum (0.1-0.3), vanadium (0.01-0.1), titanium (0.001-0.15), niobium (0.02-0.05), boron (0.0005-0.005) or calcium (up to 0.01), iron and unavoidable impurities. The sum of the contents of vanadium, titanium and niobium is = 0.2 wt.%. The flat steel product exhibits a structure comprising (in surface %) ferrite (less than 5), bainite (less than 10), untempered martensite (5-70), residual austenite (5-30), and tempered martensite (25-80), where at least 99% of iron carbide present in the tempered martensite exhibits a size of less than 500 nm. An independent claim is also included for producing the flat steel product exhibiting high tensile strength, comprising providing an uncoated flat steel product made of the above steel, heating the flat steel product to an austenitizing temperature (T(HZ)), which is greater than (A(c3)) temperature (temperature at which transformation of ferrite into austenite is completed upon heating a steel) of the steel of the flat steel product, preferably to not > 960[deg] C at a heating rate (theta (H1), theta (H2)) of at least 3[deg] C/second, holding the flat steel product at the austenitizing temperature for an austenitizing period (t(HZ)) of 20-180 seconds, cooling the flat steel product to a cooling stop temperature (T(Q)), which is greater than the martensite stop temperature (T(Mf)) and less than the martensite start temperature (T(Ms) at a cooling rate (theta Q), which is less than or equal to theta (Q)(min) (where theta (Q)(min) is equal to -314.35 [deg] C/s + (268.74%C (carbon content of the steel) + 56.27%Si (silicon content of the steel) + 58.50% Al (aluminum content of the steel) + 43.40% Mn (manganese content of the steel) + 195.02% Mo (molybdenum content of the steel) + 166.60% Ti (titanium content of the steel) + 199.19% Nb (niobium content of the steel)) [deg] C/(wt.%x s)), holding the flat steel product at the cooling stop temperature (T(Q)) for a holding period (t(Q)) of 10-60 seconds, heating the flat steel product after cooling to the cooling stop temperature (T(Q)), to a partitioning temperature (T(p)), preferably 400-500[deg] C at a heating rate (theta (P1) of 2-80[deg] C/second, optionally and isothermally holding the flat steel product at the partitioning temperature (T(P)) for a holding period (t(Pi)) of up to 500 seconds, and cooling the flat steel product after heating to the partitioning temperature (T(P)), at a cooling rate (theta (P2)) of -3 to -25[deg] C/second.

Description

Die Erfindung betrifft ein hochfestes Stahlflachprodukt und ein Verfahren zur Herstellung eines solchen Stahlflachprodukts.The invention relates to a high-strength flat steel product and to a method for producing such a flat steel product.

Insbesondere betrifft die Erfindung ein mit einer metallischen Schutzschicht versehenes hochfestes Stahlflachprodukt und ein Verfahren zur Herstellung eines solchen Produkts.In particular, the invention relates to a high-strength flat steel product provided with a metallic protective layer and to a method for producing such a product.

Wenn hier von Stahlflachprodukten die Rede ist, sind damit Stahlbänder, -bleche oder daraus gewonnene Blechzuschnitte, wie Platinen gemeint.When it comes to flat steel products, this refers to steel strips, sheets or sheet metal blanks derived therefrom, such as sinkers.

Wenn nachfolgend Abkühl- oder Erwärmungsgeschwindigkeiten oder -raten genannt sind, dann sind Abkühlgeschwindigkeiten negativ angegeben, weil sie zu einer Temperaturabnahme führen. Dementsprechend weisen Abkühlraten bei einer schnellen Abkühlung einen niedrigeren Wert auf als bei einer langsameren Abkühlung. Die zu einer Temperaturzunahme führenden Erwärmungsgeschwindigkeiten sind dagegen positiv angegeben.If cooling or heating rates or rates are mentioned below, then cooling rates are given a negative value because they lead to a decrease in temperature. Accordingly, cooling rates have a lower value for a rapid cooling than for a slower cooling. The leading to an increase in temperature heating rates, however, are given a positive.

Hochfeste Stähle neigen aufgrund ihrer Legierungsbestandteile regelmäßig zu Korrosion und werden daher typischerweise mit einer metallischen Schutzschicht belegt, die das jeweilige Stahlsubstrat gegen einen Kontakt mit dem Umgebungssauerstoff schützt. Es sind verschiedene Verfahren zum Auftrag einer solchen metallischen Schutzschicht bekannt. Dazu zählen das Schmelztauchbeschichten, in der Fachsprache auch "Feuerbeschichten" genannt, sowie das elektrolytische Beschichten.High strength steels regularly tend to corrode because of their alloying constituents and are therefore typically coated with a metallic protective layer which protects the respective steel substrate from contact with the ambient oxygen. Various methods for applying such a metallic protective layer are known. These include hot-dip coating, also known in technical language as "fire-coating", and electrolytic coating.

Während beim elektrolytischen Beschichten das Beschichtungsmetall elektro-chemisch auf dem zu beschichtenden, im Prozess allenfalls geringfügig erwärmten Stahlflachprodukt abgeschieden wird, werden beim Schmelztauchbeschichten die zu beschichtenden Produkte vor dem Eintauchen in das jeweilige Schmelzenbad einer Wärmebehandlung unterzogen. Dabei wird das jeweilige Stahlflachprodukt unter einer bestimmten Atmosphäre auf hohe Temperaturen erwärmt, um das gewünschte Gefüge einzustellen und einen für die Haftung des metallischen Überzugs optimalen Oberflächenzustand des jeweiligen Stahlflachprodukts herzustellen. Anschließend durchläuft das Stahlflachprodukt das Schmelzenbad, das ebenfalls eine erhöhte Temperatur aufweist, um den Beschichtungswerkstoff schmelzflüssig zu halten.Whereas in electrolytic coating, the coating metal is deposited electrochemically on the flat steel product to be coated, which is at most slightly heated in the process, during hot dip coating the products to be coated are subjected to a heat treatment before immersion in the respective melt bath. In this case, the respective flat steel product is heated to high temperatures under a certain atmosphere in order to set the desired structure and to produce an optimum for the adhesion of the metallic coating surface state of the respective flat steel product. Subsequently, the flat steel product passes through the melt bath, which also has an elevated temperature, to keep the coating material molten.

Die notwendigerweise hohen Temperaturen bedingen bei durch Schmelztauchbeschichten mit einer metallischen Schutzschicht versehenen Stahlflachprodukten eine Obergrenze der Festigkeit von 1000 MPa. Stahlflachprodukte mit einer noch höheren Festigkeit lassen sich in der Regel nicht feuerbeschichten, da sie in Folge der damit einhergehenden Erwärmung in Folge von Anlasseffekten erhebliche Festigkeitsverluste erleiden. Hochfeste Stahlflachprodukte werden daher derzeit regelmäßig elektrolytisch mit einer metallischen Schutzschicht versehen. Dieser Arbeitsschritt setzt eine einwandfrei saubere Oberfläche voraus, die in der Praxis nur durch ein vor dem elektrolytischen Beschichten durchzuführendes Beizen gewährleistet werden kann.The necessarily high temperatures require an upper limit of the strength of 1000 MPa for flat-rolled steel products provided by hot-dip coating with a metallic protective layer. Steel flat products with an even higher strength can not usually be fire-rated because they suffer considerable strength losses as a result of the associated heating due to tempering effects. High-strength flat steel products are therefore currently regularly electrolytically provided with a metallic protective layer. This step requires a perfectly clean surface, which can be guaranteed in practice only by a to be carried out before the electrolytic coating pickling.

Aus der EP 2 267 176 A1 ist ein Verfahren zum Herstellen eines hochfesten, mit einem durch Schmelztauchbeschichten aufgetragenen metallischen Schutzüberzug versehenen Kaltbands bekannt, das folgende Arbeitsschritte umfasst:

  • Warmwalzen eines Warmbands aus einer Bramme,
  • Kaltwalzen des Warmbands zu einem Kaltband,
  • Wärmebehandeln des Kaltbands, wobei im Zuge dieser Wärmebehandlung
  • das Kaltband mit einer mittleren Erwärmungsgeschwindigkeit von maximal 2 °C/s von einer Temperatur, die um 50 °C niedriger ist als die Ac3-Temperatur des Stahls, aus dem das Kaltband besteht, auf die jeweilige Ac3-Temperatur erwärmt wird,
  • das Kaltband anschließend für mindestens 10 s auf einer Temperatur gehalten wird, die mindestens der jeweiligen Ac3-Temperatur entspricht,
  • daraufhin das Kaltband mit einer mittleren Abkühlgeschwindigkeit von mindestens 20 °C/s auf eine Temperatur abgekühlt wird, die 100 - 200 °C unterhalb der Martensitstarttemperatur des jeweils verarbeiteten Stahls liegt, und
  • schließlich das Kaltband für 1 bis 600 s auf eine 300 - 600 °C betragende Temperatur erwärmt wird.
From the EP 2 267 176 A1 discloses a method for producing a high-strength cold strip provided with a hot-dip coated metallic protective coating, comprising the following steps:
  • Hot rolling a hot strip from a slab,
  • Cold rolling the hot strip to a cold strip,
  • Heat treating the cold strip, being in the course of this heat treatment
  • the cold-rolled strip is heated at a mean heating rate not exceeding 2 ° C / s from a temperature 50 ° C lower than the Ac3 temperature of the steel constituting the cold strip to the respective Ac3 temperature,
  • The cold strip is then held for at least 10 s at a temperature which corresponds at least to the respective Ac3 temperature.
  • then the cold strip is cooled at a mean cooling rate of at least 20 ° C / s to a temperature which is 100 - 200 ° C below the martensite start temperature of each processed steel, and
  • Finally, the cold strip for 1 to 600 s is heated to a 300-600 ° C temperature.

Abschließend wird das Stahlband schmelztauchbeschichtet. Bei der dabei aufgetragenen metallischen Beschichtung soll es sich vorzugsweise um eine Zink-Beschichtung handeln. Im Ergebnis soll auf diesem Wege ein Kaltband erhalten werden, das optimierte mechanische Eigenschaften, wie eine Zugfestigkeit von mindestens 1200 MPa, eine Dehnung von mindestens 13 % und eine Lochaufweitung von mindestens 50 %, besitzt.Finally, the steel strip is dip-coated. The metallic coating applied in this case should preferably be a zinc coating. As a result, a cold strip is to be obtained in this way, the optimized mechanical properties, such as a tensile strength of at least 1200 MPa, an elongation of at least 13% and a hole widening of at least 50%, has.

Das in der voranstehend beschriebenen Weise verarbeitete Kaltband soll aus einem Stahl bestehen, der neben Eisen und unvermeidbaren Verunreinigungen (in Gew.- %) 0,05 - 0,5 % C, 0,01 - 2,5 % Si, 0,5 - 3,5 % Mn, 0,003 - 0,100 % P, bis zu 0,02 % S und 0,010 - 0,5 Al enthält. Gleichzeitig soll der Stahl eine Mikrostruktur aufweisen, welche (in Flächen- %) bis zu 10 % aus Ferrit, bis zu 10 % aus Martensit und 60 - 95 angelassenen Martensit und darüber hinaus 5 - 20 Restaustenit aufweist, der durch Röntgenstrahlbeugung ermittelt wird.The cold rolled strip processed in the manner described above is said to be made of a steel containing, in addition to iron and unavoidable impurities (in% by weight) 0.05-0.5% C, 0.01-2.5% Si, 0.5 - 3.5% Mn, 0.003 - 0.100% P, up to 0.02% S and 0.010 - 0.5 Al. At the same time, the steel should have a microstructure comprising (in area%) up to 10% ferrite, up to 10% martensite and 60-95 tempered martensite, and further 5 - 20% retained austenite, as determined by X-ray diffraction.

Darüber hinaus kann der Stahl (in Gew.- %) 0,005 - 2,00 % Cr, 0,005 - 2,00 Mo, 0,005 - 2,00 % V, 0,005 - 2,00 % Ni und 0,005 - 2,00 % Cu sowie 0,01 - 0,20 % Ti, 0,01 - 0,20 Nb, 0,0002 - 0,005 % B, 0,001 - 0,005 % Ca und 0,001 - 0,005 % an Seltenen Erden enthalten.In addition, the steel (in weight%) can be 0.005 - 2.00% Cr, 0.005 - 2.00 Mo, 0.005 - 2.00% V, 0.005 - 2.00% Ni and 0.005 - 2.00% Cu and 0.01-0.20% Ti, 0.01-0.20 Nb, 0.0002-0.005% B, 0.001-0.005% Ca and 0.001-0.005% of rare earths.

Vor dem Hintergrund des voranstehend erläuterten Standes der Technik bestand die Aufgabe der Erfindung darin, ein kostengünstig herstellbares hochfestes Stahlflachprodukt anzugeben, das weiter optimierte mechanische Eigenschaften besitzt, die sich insbesondere in einem sehr guten Biegeverhalten ausdrücken.Against the background of the prior art explained above, the object of the invention was to provide a low-cost producible high-strength flat steel product which has further optimized mechanical properties, which are expressed in particular in a very good bending behavior.

Darüber hinaus sollte ein Verfahren zur Herstellung eines solchen Stahlflachprodukts angegeben werden. Insbesondere sollte sich dieses Verfahren in einen Prozess zur Schmelztauchbeschichtung von Stahlflachprodukten einbinden lassen.In addition, a method for producing such a flat steel product should be specified. In particular, this method should be incorporated into a process for hot dip coating of flat steel products.

Diese Aufgabe ist in Bezug auf das Stahlflachprodukt erfindungsgemäß dadurch gelöst worden, dass ein solches Produkt die in Anspruch 1 angegebenen Merkmale aufweist.This object has been achieved in relation to the flat steel product according to the invention in that such a product has the features specified in claim 1.

In Bezug auf das Verfahren besteht die erfindungsgemäße Lösung der oben genannten Aufgabe darin, dass bei der Herstellung eines erfindungsgemäßen Stahlflachprodukts mindestens die in Anspruch 6 genannten Arbeitsschritte absolviert werden. Um eine Einbindung des erfindungsgemäßen Verfahrens in einen Prozess zur Schmelztauchbeschichtung zu ermöglichen, können dabei optional zusätzlich die in Anspruch 7 angegebenen Arbeitsschritte durchgeführt werden.With regard to the method, the solution according to the invention of the abovementioned object consists in that during the production of a flat steel product according to the invention at least the steps mentioned in claim 6 are completed. In order to enable integration of the method according to the invention into a process for hot-dip coating, the operations specified in claim 7 can optionally also be carried out.

Vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen angegeben und werden nachfolgend wie der allgemeine Erfindungsgedanke im Einzelnen erläutert.Advantageous embodiments of the invention are specified in the dependent claims and are explained below as the general inventive concept in detail.

Ein erfindungsgemäßes Stahlflachprodukt, das optional mit einer durch Feuerverzinken aufgebrachten metallischen Schutzschicht versehen ist, besitzt eine Zugfestigkeit Rm von mindestens 1200 MPa. Darüber hinaus zeichnet sich ein erfindungsgemäßes Stahlflachprodukt regelmäßig durch

  • eine Dehngrenze Rp0,2 von 600 - 1400 MPa,
  • ein Streckgrenzenverhältnis Rp/Rm von 0,40 - 0,95,
  • eine Dehnung A50 von 10 - 30 %,
  • ein Produkt Rm*A50 aus Zugfestigkeit Rm und Dehnung A50 von 15.000 - 35.000 MPa*%,
  • eine Lochaufweitung von λ: 50 - 120 %
    (λ=(df-d0)/d0 in [%] mit df = Lochdurchmesser nach der Aufweitung und d0 = Lochdurchmesser vor der Aufweitung) und
  • einen Bereich für den zulässigen Biegewinkel α (nach Rückfederung bei einem Biegedornradius = 2 x Blechdicke) von 100° - 180° (ermittelbar gemäß DIN EN 7438)
aus.An inventive flat steel product, which is optionally provided with a metallic protective layer applied by hot-dip galvanizing, has a tensile strength R m of at least 1200 MPa. In addition, an inventive flat steel product is characterized by regular
  • a yield strength R p0.2 of 600-1400 MPa,
  • a yield ratio R p / R m of 0.40-0.95,
  • an elongation A 50 of 10 - 30%,
  • a product R m * A 50 of tensile strength R m and elongation A 50 of 15,000-35,000 MPa *%,
  • a hole widening of λ: 50 - 120%
    (λ = (df-d0) / d0 in [%] with df = hole diameter after widening and d0 = hole diameter before widening) and
  • a range for the permissible bending angle α (after springback at a bending mandrel radius = 2 x sheet thickness) of 100 ° - 180 ° (determinable in accordance with DIN EN 7438)
out.

Hierzu besteht ein erfindungsgemäßes Stahlflachprodukt aus einem Stahl, der neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) C: 0,10 - 0,50 %, Si: 0,1 - 2,5 %, Mn: 1,0 - 3,5 %, Al: bis zu 2,5 %, P: bis zu 0,020 %, S: bis zu 0,003 %, N: bis zu 0,02 %, und optional eines oder mehrere der Elemente "Cr, Mo, V, Ti, Nb, B und Ca" in folgenden Gehalten enthält: Cr: 0,1 - 0,5 %, Mo: 0,1 - 0,3 %, V: 0,01 - 0,1 %, Ti: 0,001 - 0,15 %, Nb: 0,02 - 0,05 %, wobei für die Summe Σ(V,Ti,Nb) der Gehalte an V, Ti und Nb gilt Σ(V,Ti,Nb) höchstens gleich 0,2 %, B: 0,0005 - 0,005 %, Ca: bis zu 0,01 %.For this purpose, a steel flat product according to the invention consists of a steel which, in addition to iron and unavoidable impurities (in% by weight) C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0. 3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca" in the following contents: Cr: 0.1-0.5%, Mo: 0.1-0.3%, V : 0.01 - 0.1%, Ti: 0.001 - 0.15%, Nb: 0.02 - 0.05%, wherein for the sum Σ (V, Ti, Nb) of the contents of V, Ti and Nb Σ (V, Ti, Nb) is at most equal to 0.2%, B: 0.0005 - 0.005%, Ca: up to 0.01%.

Wesentlich für die überlegenen mechanischen Eigenschaften des erfindungsgemäßen Stahlflachproduktes ist dabei, dass es ein Gefüge mit (in Flächen-%) weniger als 5 % Ferrit, weniger als 10 % Bainit, 5 - 70 % unangelassenem Martensit, 5 - 30 % Restaustenit und 25 - 80 % angelassenem Martensit aufweist. Dabei haben mindestens 99 % der Anzahl der im angelassenen Martensit enthaltenen Eisenkarbide eine Größe von weniger als 500 nm.Essential for the superior mechanical properties of the flat steel product according to the invention is that it has a structure with (in area%) less than 5% ferrite, less than 10% bainite, 5-70% unangelassenem martensite, 5-30% retained austenite and 25 80% tempered martensite. At least 99% of the number of iron carbides contained in tempered martensite has a size of less than 500 nm.

Demzufolge ist in einem erfindungsgemäßen Stahlflachprodukt der Gehalt an so genanntem "überangelassenem Martensit" auf ein Minimum reduziert. Überangelassener Martensit ist dadurch gekennzeichnet, dass mehr als 1 % Anzahl der Karbidkörner (Eisenkarbide) mehr als 500 nm groß sind. Überangelassener Martensit kann beispielsweise im Rasterelektronenmikroskop festgestellt werden, bei 20.000-facher Vergrößerung, an Stahlproben, die mit 3 %-iger Salpetersäure geätzt wurden. Durch die Vermeidung von überangelassenem Martensit erhält ein erfindungsgemäßes Stahlflachprodukt optimale mechanische Eigenschaften, die sich insbesondere im Hinblick auf seine Biegeeigenschaften, die durch den hohen Biegewinkel α von 100° bis 180° gekennzeichnet sind, günstig auswirken.Consequently, in a steel flat product according to the invention, the content of so-called "over-tempered martensite" is reduced to a minimum. Over-tempered martensite is characterized in that more than 1% number of carbide grains (iron carbides) are more than 500 nm in size. For example, over-cut martensite can be detected by scanning electron microscopy at 20,000 magnifications on steel samples etched with 3% nitric acid. By avoiding over-tempered martensite, a flat steel product according to the invention obtains optimum mechanical properties, which have a favorable effect in particular with regard to its bending properties, which are characterized by the high bending angle α of 100 ° to 180 °.

Der C-Gehalt des Stahls eines erfindungsgemäßen Stahlflachprodukts ist auf Werte zwischen 0,10 und 0,50 Gew.-% begrenzt. Kohlenstoff beeinflusst ein erfindungsgemäßes Stahlflachprodukt in vielerlei Hinsicht. Zuerst spielt C eine große Rolle bei der Bildung des Austenits und der Absenkung der Ac3-Temperatur. So ermöglicht eine ausreichende Konzentration an C eine vollständige Austenitisierung bei Temperaturen ≤ 960 °C auch dann noch, wenn gleichzeitig Elemente, wie Al, vorhanden sind, die die Ac3-Temperatur erhöhen. Beim Abschrecken wird zudem der Restaustenit durch die Anwesenheit von C stabilisiert. Dieser Effekt setzt sich während des Partitioning-Schritts fort. Ein stabiler Restaustenit führt zu einem maximalen Dehnungsbereich, in welchem sich die Wirkung des TRIP-Effekts (TRansformation Induced Plasticity) bemerkbar macht. Des Weiteren wird die Festigkeit des Martensits am stärksten vom jeweiligen C-Gehalt beeinflusst. Zu hohe Gehalte an C führen zu einer so starken Verschiebung der Martensitstarttemperatur zu immer tieferen Temperaturen, dass die Erzeugung des erfindungsgemäßen Stahlflachprodukts übermäßig erschwert wird. Darüber hinaus kann durch zu hohe C-Gehalte die Schweißbarkeit negativ beeinflusst werden.The C content of the steel of a flat steel product according to the invention is limited to values between 0.10 and 0.50 wt.%. Carbon influences a flat steel product according to the invention in many respects. First, C plays a major role in the formation of austenite and lowering the Ac3 temperature. Thus, a sufficient concentration of C allows complete austenitization at temperatures ≤ 960 ° C, even if at the same time elements, such as Al, are present, which increase the Ac3 temperature. During quenching, the retained austenite is also stabilized by the presence of C. This effect continues during the partitioning step. A stable residual austenite leads to a maximum strain range, in which the effect of the TRIP effect (TRANSformation Induced Plasticity) becomes noticeable. Furthermore, the strength of the martensite is most strongly influenced by the respective C content. Too high a content of C leads to such a strong shift of the martensite start temperature to ever lower temperatures that the production of the flat steel product according to the invention becomes excessively difficult. In addition, too high C contents can adversely affect weldability.

Um eine gute Oberflächenqualität eines erfindungsgemäßen Stahlflachprodukts zu gewährleisten, soll der Si-Gehalt im Stahl des erfindungsgemäßen Stahlflachprodukts weniger als 2,5 Gew.-% betragen. Silizium ist aber wichtig für die Unterdrückung der Zementitbildung. Durch Bildung von Zementit würde der C als Carbid abgebunden und stünde dann nicht mehr für die Stabilisierung des Restaustenits zur Verfügung. Darüber hinaus würde die Dehnung verschlechtert. Die durch die Zugabe von Si erzielte Wirkung kann teilweise auch durch Zulegieren von Aluminium erreicht werden. Jedoch sollte stets ein Minimum von 0,1 Gew.-% Si im erfindungsgemäßen Stahlflachprodukt vorhanden sein, um dessen positive Wirkung zu nutzen.In order to ensure a good surface quality of a flat steel product according to the invention, the Si content in the steel of the flat steel product according to the invention should be less than 2.5% by weight. Silicon is important for suppressing cementite formation. The formation of cementite would break the C as a carbide and would then no longer stand for the stabilization of the retained austenite to disposal. In addition, the stretch would be worsened. The effect achieved by the addition of Si can in part also be achieved by alloying aluminum. However, a minimum of 0.1% by weight of Si should always be present in the flat steel product according to the invention in order to utilize its positive effect.

Mangan-Gehalte von 1,0 - 3,5 Gew.-%, insbesondere bis zu 3,0 Gew.-%, sind wichtig für die Härtbarkeit des erfindungsgemäßen Stahlflachprodukts und die Vermeidung der Perlit-Bildung während der Abkühlung. Diese Eigenschaften ermöglichen die Bildung eines Ausgangsgefüges, das aus Martensit und Restaustenit besteht und als solches für den erfindungsgemäß durchgeführten Partitioning-Schritt geeignet ist. Darüber hinaus erweist sich Mangan vorteilhaft im Hinblick auf die Einstellung vergleichbar niedriger Abkühlraten von beispielsweise schneller als -100 K/s. Eine zu hohe Mn-Konzentration hat dagegen einen negativen Einfluss auf die Dehnungseigenschaften und die Schweißbarkeit eines erfindungsgemäßen Stahlflachprodukts.Manganese contents of 1.0-3.5% by weight, in particular up to 3.0% by weight, are important for the hardenability of the flat steel product according to the invention and the prevention of perlite formation during cooling. These properties make it possible to form a starting structure consisting of martensite and retained austenite, and as such is suitable for the partitioning step carried out according to the invention. In addition, manganese proves advantageous with regard to the setting of comparatively low cooling rates of, for example, faster than -100 K / s. On the other hand, an excessively high Mn concentration has a negative influence on the elongation properties and the weldability of a flat steel product according to the invention.

Aluminium ist im Stahl eines erfindungsgemäßen Stahlflachprodukts in Gehalten von bis zu 2,5 % zur Desoxidation und zum Abbinden von gegebenenfalls vorhandenem Stickstoff vorhanden. Wie erwähnt, kann Al aber auch für die Unterdrückung von Zementit verwendet werden und wirkt sich dabei nicht so negativ auf die Oberflächenbeschaffenheit aus wie hohe Gehalte an Si. Al ist jedoch nicht so wirksam wie Si und erhöht zudem die Austenitisierungstemperatur. Daher ist der Al-Gehalt eines erfindungsgemäßen Stahlflachprodukts auf maximal 2,5 Gew.-% und bevorzugt auf Werte zwischen 0,01 und 1,5 Gew.-% begrenzt.Aluminum is present in the steel of a flat steel product of the present invention at levels of up to 2.5% for deoxidation and for the setting of any nitrogen present. As mentioned above, however, Al can also be used for the suppression of cementite and does not have such a negative effect on the surface properties as high contents of Si. However, Al is not as effective as Si and also increases the austenitizing temperature. Therefore, the Al content is of a flat steel product according to the invention is limited to a maximum of 2.5% by weight and preferably to values of between 0.01 and 1.5% by weight.

Phosphor ist ungünstig für die Schweißbarkeit und soll daher im Stahl eines erfindungsgemäßen Stahlflachprodukts in Gehalten von weniger als 0,02 Gew.-% vorhanden sein.Phosphorus is unfavorable to weldability and should therefore be present in the steel of a flat steel product of the present invention at levels less than 0.02% by weight.

Schwefel führt in ausreichender Konzentration zur Bildung von MnS bzw. (Mn,Fe)S, welches sich negativ auf die Dehnung auswirkt. Daher soll der S-Gehalt im Stahl eines erfindungsgemäßen Stahlflachprodukts unterhalb von 0,003 Gew.-% liegen.Sulfur leads in sufficient concentration to the formation of MnS or (Mn, Fe) S, which has a negative effect on the elongation. Therefore, the S content in the steel of a flat steel product according to the invention should be below 0.003 wt .-%.

Als Nitrid abgebunden wirkt sich Stickstoff im Stahl eines erfindungsgemäßen Stahlflachprodukts schädlich auf die Umformbarkeit aus. Der N-Gehalt eines erfindungsgemäßen Stahlflachprodukts soll daher weniger als 0,02 Gew.-% betragen.Bonded as nitride, nitrogen in the steel of a flat steel product according to the invention has a detrimental effect on the formability. The N content of a flat steel product according to the invention should therefore be less than 0.02% by weight.

Zur Verbesserung bestimmter Eigenschaften können im Stahl eines erfindungsgemäßen Stahlflachprodukts "Cr, Mo, V, Ti, Nb, B und Ca" vorhanden sein.To improve certain properties, "Cr, Mo, V, Ti, Nb, B and Ca" may be present in the steel of a flat steel product according to the invention.

So kann es im Hinblick auf eine Optimierung der Festigkeit zweckmäßig sein, dem Stahl eines erfindungsgemäßen Stahlflachprodukts eines oder mehrere der Mikrolegierungselemente V, Ti und Nb zuzugeben. Diese Elemente tragen durch die Bildung sehr fein verteilter Karbide oder Carbonitride zu einer höheren Festigkeit bei. Ein minimaler Ti-Gehalt von 0,001 Gew.-% führt zu einer Einfrierung der Korn- und Phasengrenzen während des Partitioning-Schritts. Eine zu hohe Konzentration an V, Ti und Nb kann sich aber schädlich auf die Stabilisierung des Restaustenits auswirken. Daher ist die Summe der Gehalte an V, Ti und Nb in einem erfindungsgemäßen Stahlflachprodukt auf 0,2 Gew.-% begrenzt.Thus, with a view to optimizing the strength, it may be expedient to add one or more of the micro-alloying elements V, Ti and Nb to the steel of a flat steel product according to the invention. These elements contribute to higher strength through the formation of very finely divided carbides or carbonitrides. A minimum Ti content of 0.001% by weight leads to a freezing of the grain and phase boundaries during the Partitioning step. However, too high a concentration of V, Ti and Nb can be detrimental to the stabilization of retained austenite. Therefore, the sum of the contents of V, Ti and Nb in a flat steel product according to the invention is limited to 0.2% by weight.

Chrom ist ein effektiver Inhibitor des Perlits, trägt zur Festigkeit bei und darf daher bis zu 0,5 Gew.-% dem Stahl eines erfindungsgemäßen Stahlflachprodukts zulegiert werden. Oberhalb von 0,5 Gew.-% besteht die Gefahr ausgeprägter Korngrenzenoxidation. Um den positiven Einfluss von Cr sicher nutzen zu können, kann der Cr-Gehalt auf 0,1 - 0,5 Gew.-% festgesetzt werden.Chromium is an effective inhibitor of perlite, contributes to the strength and therefore may be added up to 0.5% by weight to the steel of a flat steel product according to the invention. Above 0.5% by weight, there is a risk of pronounced grain boundary oxidation. In order to be able to safely use the positive influence of Cr, the Cr content can be set to 0.1-0.5% by weight.

Molybdän ist wie Cr ebenfalls ein sehr wirksames Element zur Unterdrückung der Perlitbildung. Um diesen günstigen Einfluss effektiv zu nutzen, kann dem Stahl eines erfindungsgemäßen Stahlflachprodukts 0,1 - 0,3 Gew.-% zulegiert werden.Like Cr, molybdenum is also a very effective element for suppressing perlite formation. In order to effectively use this favorable influence, the steel of a flat steel product according to the invention can be alloyed with 0.1-0.3% by weight.

Bor seigert auf den Korngrenzen und bremst deren Bewegung. Dies führt bei Gehalten ab 0,0005 Gew.-% zu einem feinkörnigen Gefüge, was sich vorteilhaft auf die mechanischen Eigenschaften auswirkt. Beim Zulegieren von B muss allerdings genügend Ti für die Abbindung des N vorhanden sein. Bei einem Gehalt von rund 0,005 Gew.-% tritt eine Sättigung des positiven Einflusses von B ein. Daher wird der B-Gehalt auf 0,0005 - 0,005 Gew.-% festgelegt.Bor sighs on the grain boundaries and slows their movement. At levels of 0.0005% by weight, this leads to a fine-grained microstructure, which has an advantageous effect on the mechanical properties. When alloying B, however, sufficient Ti must be present for the setting of the N. At a level of about 0.005 wt%, saturation of the positive influence of B occurs. Therefore, the B content is set to 0.0005 - 0.005 wt%.

Kalzium in Gehalten von bis zu 0,01 Gew.-% wird im Stahl eines erfindungsgemäßen Stahlflachprodukts zum Abbinden von Schwefel und zur Einschlussmodifikation eingesetzt.Calcium in contents of up to 0.01% by weight is used in the steel of a steel flat product according to the invention for setting sulfur and for inclusion modification.

Das Kohlenstoff-Äquivalent CE ist ein wichtiger Parameter für die Beschreibung der Schweißbarkeit. Es sollte beim Stahl eines erfindungsgemäßen Stahlflachprodukts im Bereich von 0,35 - 1,2 liegen, insbesondere 0,5 - 1,0 betragen. Zur Berechnung des Kohlenstoff-Äquivalents CE wird hier eine von der American Welding Society (AWS) entwickelte und in der Veröffentlichung D1.1/D1.1M:2006, Structural Welding Code - Steel. Section 3.5.2. (Table 3.2). pp. 58 and 66, veröffentlichte Formel verwendet: CE = % C + % Mn + % Si / 6 + % Cr + % Mo + % V / 5 + % Ni + % Cu / 15 ,

Figure imgb0001

mit

  • %C: C-Gehalt des Stahls,
  • %Mn: Mn-Gehalt des Stahls,
  • %Si: Si-Gehalt des Stahls,
  • %Cr: Cr-Gehalt des Stahls,
  • %Mo: Mo-Gehalt des Stahls,
  • %V: V-Gehalt des Stahls,
  • %Ni: Ni-Gehalt des Stahls,
  • %Cu: Cu-Gehalt des Stahls.
The carbon equivalent CE is an important parameter for the description of weldability. It should be in the range of 0.35 to 1.2 in the case of the steel of a flat steel product according to the invention, in particular 0.5 to 1.0. To calculate the carbon equivalent CE, one developed by the American Welding Society (AWS) and published in D1.1 / D1.1M: 2006, Structural Welding Code - Steel. Section 3.5.2. (Table 3.2). pp. 58 and 66, published formula used: CE = % C + % Mn + % Si / 6 + % Cr + % Not a word + % V / 5 + % Ni + % Cu / 15 .
Figure imgb0001

With
  • % C: C content of the steel,
  • % Mn: Mn content of the steel,
  • % Si: Si content of the steel,
  • % Cr: Cr content of the steel,
  • % Mo: Mo content of the steel,
  • % V: V content of the steel,
  • % Ni: Ni content of the steel,
  • % Cu: Cu content of the steel.

Das erfindungsgemäße Verfahren zum Herstellen eines hochfesten, optional mit einem durch Schmelztauchbeschichten metallischen Schutzüberzug versehenen Stahlflachprodukts, umfasst folgende Arbeitsschritte:The method according to the invention for producing a high-strength steel flat product, optionally provided with a metallic protective coating provided by hot-dip coating, comprises the following working steps:

Es wird ein unbeschichtetes, also noch nicht mit dem jeweiligen Schutzüberzug versehenes Stahlflachprodukt zur Verfügung gestellt, das aus demselben Stahl erzeugt ist, wie das bereits voranstehend erläuterte erfindungsgemäße Stahlflachprodukt. Der Stahl, aus dem das Stahlflachprodukt besteht, enthält dementsprechend neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) C: 0,10 - 0,50 %, Si: 0,1 - 2,5 %, Mn: 1,0 - 3,5 %, Al: bis zu 2,5 %, P: bis zu 0,020 %, S: bis zu 0,003 %, N: bis zu 0,02 %, sowie optional eines oder mehrere der Elemente "Cr, Mo, V, Ti, Nb, B und Ca" in folgenden Gehalten: Cr: 0,1 - 0,5 %, Mo: 0,1 - 0,3 %, V: 0,01 - 0,1 %, Ti: 0,001 - 0,15 %, Nb: 0,02 - 0,05 %, wobei für die Summe Σ(V,Ti,Nb) der Gehalte an V, Ti und Nb gilt Σ(V,Ti,Nb) ≤ 0,2 %, B: 0,0005 - 0,005 %, Ca: bis zu 0,01 %. Bei dem bereitgestellten Stahlflachprodukt kann es sich insbesondere um ein kaltgewalztes Stahlflachprodukt handeln. Jedoch ist es auch denkbar, ein warmgewalztes Stahlflachprodukt in erfindungsgemäßer Weise zu verarbeiten.It is an uncoated, so not yet provided with the respective protective cover flat steel product made available, which is made of the same steel, as the already explained above flat steel product according to the invention. Accordingly, in addition to iron and unavoidable impurities (in% by weight), the steel constituting the flat steel product contains C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0 - 3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca "in the following contents: Cr: 0.1 - 0.5%, Mo: 0.1 - 0.3%, V: 0.01 - 0.1%, Ti: 0.001 - 0.15%, Nb: 0.02 - 0.05%, where for the sum Σ (V, Ti, Nb) the contents of V, Ti and Nb holds Σ (V, Ti, Nb) ≤ 0.2 %, B: 0.0005 - 0.005%, Ca: up to 0.01%. The provided flat steel product may in particular be a cold-rolled flat steel product. However, it is also conceivable to process a hot-rolled flat steel product in accordance with the invention.

Das derart bereitgestellte Stahlflachprodukt wird dann auf eine oberhalb der Ac3-Temperatur des Stahls des Stahlflachprodukts liegende und höchstens 960 °C betragende Austenitisierungstemperatur THZ mit einer Erwärmungsgeschwindigkeit θH1H2 von mindestens 3 °C/s erwärmt. Durch die schnelle Erwärmung wird die Prozesszeit verkürzt und die Wirtschaftlichkeit des Verfahrens insgesamt verbessert.The thus provided flat steel product is then heated to a above the Ac3 temperature of the steel of the steel flat product and at most 960 ° C amount austenitizing temperature T HZ at a heating rate θ H1 , θ H2 of at least 3 ° C / s. Fast heating reduces the process time and improves the overall cost-effectiveness of the process.

Die Erwärmung auf die Austenitisierungstemperatur THZ kann in zwei unterbrechungsfrei aufeinander folgenden Stufen mit unterschiedlichen Erwärmungsgeschwindigkeiten θH1H2 durchgeführt werden.The heating to the Austenitisierungstemperatur T HZ can in two uninterrupted successive stages be performed with different heating rates θ H1 , θ H2 .

Das Aufheizen bei niedrigeren Temperaturen, d. h. unterhalb von Tw, kann dabei sehr schnell erfolgen, um die Wirtschaftlichkeit des Prozesses zu steigern. Bei höheren Temperaturen beginnt die Auflösung von Karbiden. Hierfür sind niedrigere Aufheizgeschwindigkeiten θH2 vorteilhaft, um eine gleichmäßige Verteilung des Kohlenstoffs und weiterer, möglicher Legierungselemente, wie z. B. Mo oder Cr, zu erreichen. Die Karbide werden gezielt bereits unterhalb der Ac1-Temperatur angelöst, um die schnellere Diffusion im Ferrit gegenüber der langsameren Diffusion im Austenit auszunutzen. Somit können sich die gelösten Atome in Folge einer niedrigeren Aufheizgeschwindigkeit θH2 gleichmäßiger im Werkstoff verteilen.The heating at lower temperatures, ie below T w , can be done very quickly to increase the efficiency of the process. At higher temperatures, the dissolution of carbides begins. For this purpose, lower heating rates θ H2 are advantageous in order to ensure a uniform distribution of the carbon and other possible alloying elements, such. Mo or Cr. The carbides are deliberately annealed already below the A c1 temperature to exploit the faster diffusion in the ferrite over the slower diffusion in austenite. Thus, the dissolved atoms can be distributed more uniformly in the material as a result of a lower heating rate θ H2 .

Um ein möglichst homogenes Material zu erzeugen, ist eine begrenzte Aufheizrate θH2 auch während der Austenitumwandlung, d. h. zwischen Ac1 und Ac3, günstig. Dies trägt zu einem homogenen Ausgangsgefüge vor dem Abschrecken und damit einem gleichmäßig verteilten Martensit sowie einem feinen Restaustenit nach dem Abschrecken und letztlich verbesserten mechanischen Eigenschaften des Stahlflachprodukts bei.In order to produce as homogeneous a material as possible, a limited heating rate θ H2 is also favorable during the austenite transformation, ie between A c1 and A c3 . This contributes to a homogeneous starting structure before quenching and thus a uniformly distributed martensite and a fine retained austenite after quenching and ultimately improved mechanical properties of the flat steel product.

Es hat sich als zweckmäßig erwiesen, bei Temperaturen zwischen 200 - 500 °C die Aufheizgeschwindigkeit zu drosseln. Dabei zeigt sich überraschender Weise, dass selbst Aufheizgeschwindigkeiten von 3 - 10 °C/s noch eingestellt werden können, ohne das angestrebte Ergebnis zu gefährden.It has proved to be useful to reduce the heating rate at temperatures between 200 - 500 ° C. It surprisingly shows that even heating rates of 3 - 10 ° C / s can still be set without endangering the desired result.

Um die erfindungsgemäß angestrebten Eigenschaften eines Stahlflachprodukts zu erreichen, kann folglich bei der zweistufigen Erwärmung die Erwärmungsgeschwindigkeit θH1 der ersten Stufe 5 - 25 °C/s und die Erwärmungsgeschwindigkeit θH2 der zweiten Stufe 3 - 10 °C, insbesondere 3 - 5 °C/s betragen. Dabei kann das Stahlflachprodukt mit der ersten Erwärmungsgeschwindigkeit θH1 auf eine Zwischentemperatur Tw von 200 - 500 °C, insbesondere 250 - 500 °C, erwärmt werden und die Erwärmung anschließend mit der zweiten Erwärmungsgeschwindigkeit θH2 bis zur Austenitisierungstemperatur THZ fortgesetzt werden.Accordingly, in the two-stage heating, in order to achieve the desired characteristics of a flat steel product, the heating rate θ H1 of the first stage may be 5-25 ° C / s and the heating rate θ H2 of the second stage 3-10 ° C, especially 3-5 ° C / s amount. In this case, the flat steel product with the first heating rate θ H1 can be heated to an intermediate temperature T w of 200-500 ° C, in particular 250-500 ° C, and the heating can then be continued at the second heating rate θ H2 up to the austenitizing temperature T HZ .

Nachdem die Austenitisierungstemperatur THZ erreicht ist, wird das Stahlflachprodukt erfindungsgemäß bei der Austenitisierungstemperatur THz über eine Austenitisierungsdauer tHZ von 20 - 180 s gehalten. Die Glühtemperatur in der Haltezone soll dabei oberhalb der Ac3-Temperatur liegen, um eine vollständige Austenitisierung zu erreichen.After the austenitizing temperature T HZ has been reached, according to the invention, the flat steel product is kept at the austenitizing temperature T Hz for an austenitizing time t HZ of 20-180 s. The annealing temperature in the holding zone should be above the A c3 temperature in order to achieve complete austenitization.

Die Ac3-Temperatur des jeweiligen Stahls ist analysenabhängig und lässt sich entweder konventionell messtechnisch erfassen oder beispielsweise mit der folgenden empirischen Gleichung abschätzen (Legierungsgehalte eingesetzt in Gew.-%): A c 3 °C = 910 - 203 % C - 15 , 2 % Ni + 44 , 7 % Si + 31 , 5 % Mo + 104 % V

Figure imgb0002

mit

  • %C: C-Gehalt des Stahls,
  • %Ni: Ni-Gehalt des Stahls,
  • %Si: Si-Gehalt des Stahls,
  • %Mo: Mo-Gehalt des Stahls,
  • %V: V-Gehalt des Stahls.
The A c3 temperature of the respective steel is analysis-dependent and can either be conventionally measured or estimated using the following empirical equation (alloy contents used in% by weight): A c 3 ° C = 910 - 203 % C - 15 . 2 % Ni + 44 . 7 % Si + 31 . 5 % Not a word + 104 % V
Figure imgb0002

With
  • % C: C content of the steel,
  • % Ni: Ni content of the steel,
  • % Si: Si content of the steel,
  • % Mo: Mo content of the steel,
  • % V: V content of the steel.

Nach der Glühung bei Temperaturen oberhalb von Ac3 wird das Stahlflachprodukt auf eine Kühlstopptemperatur TQ, die größer als die Martensitstopptemperatur TMf und kleiner als die Martensitstarttemperatur TMs (TMf < TQ < TMs) ist, mit einer Abkühlungsgeschwindigkeit θQ abgekühlt.After annealing at temperatures above A c3 , the steel sheet is cooled to a cooling stop temperature T Q greater than the martensite stop temperature T Mf and less than the martensite start temperature T Ms (T Mf <T Q <T Ms ) at a cooling rate θ Q ,

Die Abkühlung auf die Kühlstopptemperatur TQ erfolgt erfindungsgemäß mit der Maßgabe, dass die Abkühlgeschwindigkeit θQ mindestens gleich, vorzugsweise schneller als eine Mindestabkühlungsgeschwindigkeit θQ(min) ist (θQ ≤ θQ(min)). Die Mindestabkühlungsgeschwindigkeit θQ(min) kann dabei nach folgender empirischer Formel berechnet werden: θ Q min °C / s = - 314 , 35 °C / s + 268 , 74 % C + 56 , 27 % Si + 58 , 50 % Al + 43 , 40 % Mn + 195 , 02 % Mo + 166 , 60 % Ti + 199 , 19 % Nb ) °C / Gew . - % s

Figure imgb0003

mit

  • %C: C-Gehalt des Stahls,
  • %Si: Si-Gehalt des Stahls,
  • %Al: Al-Gehalt des Stahls,
  • %Mn: Mn-Gehalt des Stahls,
  • %Mo: Mo-Gehalt des Stahls,
  • %Ti: Ti-Gehalt des Stahls,
  • %Nb: Nb-Gehalt des Stahls;
The cooling to the cooling stop temperature T Q is carried out according to the invention with the proviso that the cooling rate θ Q is at least equal to, preferably faster than a minimum cooling rate θ Q (min)Q ≤ θ Q (min) ). The minimum cooling rate θ Q (min) can be calculated according to the following empirical formula: θ Q min ° C / s = - 314 . 35 ° C / s + 268 . 74 % C + 56 . 27 % Si + 58 . 50 % al + 43 . 40 % Mn + 195 . 02 % Not a word + 166 . 60 % Ti + 199 . 19 % Nb ) ° C / weight , - % s
Figure imgb0003

With
  • % C: C content of the steel,
  • % Si: Si content of the steel,
  • % Al: Al content of the steel,
  • % Mn: Mn content of the steel,
  • % Mo: Mo content of the steel,
  • % Ti: Ti content of the steel,
  • % Nb: Nb content of the steel;

Typischerweise liegt die Abkühlgeschwindigkeit θQ im Bereich von -20 °C/s bis - 120 °C/s. Mit Abkühlgeschwindigkeiten θQ von -51 °C/s bis - 120 °C/s lässt sich die Bedingung θQ ≤ θQ(min) in der Praxis selbst bei Stählen sicher einhalten, die einen niedrigen C- oder Mn-Gehalt haben.Typically, the cooling rate θ Q is in the range of -20 ° C / s to -120 ° C / s. With cooling rates θ Q of -51 ° C / s to -120 ° C / s, the condition θ Q ≤ θ Q (min) can be surely satisfied in practice even for steels having a low C or Mn content.

Bei Einhaltung der Mindestabkühlgeschwindigkeit θQ(min) wird eine ferritische und bainitische Umwandlung sicher vermieden und es wird ein martensitisches Gefüge im Stahlflachprodukt mit bis zu 30 % Restaustenit eingestellt.By maintaining the minimum cooling rate θ Q (min) a ferritic and bainitic transformation is reliably avoided and a martensitic microstructure in the flat steel product with up to 30% retained austenite is set.

Wie viel Martensit bei der Abkühlung tatsächlich erzeugt wird, ist abhängig davon, wie stark das Stahlflachprodukt im Zuge der Abkühlung unterhalb der Martensitstarttemperatur (TMS) abgekühlt wird und von der Haltezeit tQ, über die das Stahlflachprodukt nach der beschleunigten Abkühlung auf der Kühlstopptemperatur gehalten wird. Erfindungsgemäß ist für die Haltezeit tQ eine Spanne von 10 - 60 Sekunden, insbesondere 12 - 40 s, vorgesehen. Während der ersten ca. 3 bis 5 Sekunden des Haltens findet eine thermische Homogenisierung parallel zur martensitischen Umwandlung statt. In den nächsten Sekunden werden mittels C-Diffusion Versetzungen gepinned und feinste Ausscheidungen erscheinen. Somit bewirkt eine Verlängerung der Haltezeit zunächst einen Anstieg des Martensitanteils und damit der Streckgrenze. Mit zunehmender Haltezeit schwächt sich dieser Effekt ab, wobei erfahrungsgemäß nach ca. 60 s eine Abnahme der Streckgrenze zu beobachten ist.How much martensite is actually produced during cooling is dependent on how much the steel flat product is cooled in the course of cooling below the martensite start temperature (T MS ) and on the holding time t Q over which the flat steel product after the accelerated cooling is maintained at the cooling stop temperature becomes. According to the invention, a span of 10 to 60 seconds, in particular 12 to 40 seconds, is provided for the hold time t Q. During the first approx. 3 to 5 seconds of holding, thermal homogenization takes place parallel to the martensitic transformation. In the next few seconds, dislocations are pinned by C-diffusion and finest precipitates appear. Thus, an extension of the holding time initially causes an increase in martensite and thus the yield strength. With increasing holding time, this effect weakens, and experience shows that after about 60 seconds, a decrease in the yield strength is observed.

Parallel zur Streckgrenzenerhöhung kann durch die erfindungsgemäß durchgeführte Abkühlung auf die Kühlstopptemperatur und das anschließende Halten des Stahlflachprodukts bei dieser Temperatur über die erfindungsgemäß vorgegebenen Zeiten eine Verbesserung der Umformeigenschaften erzielt werden. Sollen Zugfestigkeit und Zugdehnung maximiert werden, sollte die Haltezeit tQ eher im unteren Bereich, d. h. zwischen 10 - 30 s gehalten werden. Längere Haltezeiten tQ von 30 - 60 s wirken sich tendenziell positiv auf die Umformeigenschaften auf. Dies betrifft insbesondere den Biegewinkel.Parallel to the yield strength increase can be achieved by the inventively carried out cooling to the cooling stop temperature and the subsequent holding of the flat steel product at this temperature over the times prescribed by the invention, an improvement of the forming properties. If tensile strength and tensile elongation are to be maximized, the holding time t Q should rather be kept in the lower range, ie between 10 and 30 s. Longer holding times t Q of 30 - 60 s tend to have a positive effect on the forming properties. This concerns in particular the bending angle.

Die Martensitstarttemperatur TMS kann mittels der folgenden Gleichung abgeschätzt werden: T MS °C = 539 °C + - 423 % C - 30 , 4 % Mn - 7 , 5 % Si + 30 % Al °C / Gew . - %

Figure imgb0004

mit

  • %C: C-Gehalt des Stahls,
  • %Si: Si-Gehalt des Stahls,
  • %Al: Al-Gehalt des Stahls,
  • %Mn: Mn-Gehalt des Stahls.
The martensite start temperature T MS can be estimated by the following equation: T MS ° C = 539 ° C + - 423 % C - 30 . 4 % Mn - 7 . 5 % Si + 30 % al ° C / weight , - %
Figure imgb0004

With
  • % C: C content of the steel,
  • % Si: Si content of the steel,
  • % Al: Al content of the steel,
  • % Mn: Mn content of the steel.

Die Martensitstopptemperatur TMf kann in der Praxis mittels der Gleichung T Mf = T Ms - 272 °C

Figure imgb0005

berechnet werden. Diese Gleichung ist aus der Koistinen-Marburger-Gleichung (s. D. P. Koistinen, R.E. Marburger, Acta Metall.7 (1959), S. 59) unter Zugrundelegung folgender Annahmen abgeleitet worden:

  1. a) Die Martensitumwandlung wird als abgeschlossen betrachtet, wenn ein Martensitanteil von 95 % erreicht wird.
  2. b) Die zusammensetzungunabhängige Konstante α beträgt -0,011.
  3. c) Die Martensitstopptemperatur ist gleich der Kühlstopptemperatur.
The martensite stop temperature T Mf can be determined in practice by means of the equation T mf = T ms - 272 ° C
Figure imgb0005

be calculated. This equation has been derived from the Koistinen-Marburger equation (see DP Koistinen, RE Marburger, Acta Metall.7 (1959), p. 59) on the basis of the following assumptions:
  1. a) Martensite transformation is considered completed when a martensite of 95% is achieved.
  2. b) The composition-independent constant α is -0.011.
  3. c) The martensite stop temperature is equal to the cooling stop temperature.

Typischerweise beträgt die Kühlstopptemperatur TQ mindestens 200 °C.Typically, the cooling stop temperature T Q is at least 200 ° C.

Nach dem Abkühlen und Halten des Stahlflachprodukts auf der Kühlstopptemperatur TQ wird das Stahlflachprodukt ausgehend von der Kühlstopptemperatur TQ mit einer Erwärmungsgeschwindigkeit θP1 von 2 - 80 °C/s, insbesondere 2 - 40 °C/s, auf eine 400 - 500 °C, insbesondere 450 - 490 °C, betragende Temperatur TP erwärmt.After cooling and holding the steel flat product at the cooling stop temperature T Q , the steel flat product is heated to a 400-500 ° from the cooling stop temperature T Q with a heating rate θ P1 of 2 - 80 ° C / s, especially 2 - 40 ° C / s C, in particular 450 - 490 ° C, amounting temperature T P heated.

Das Aufheizen auf die Temperatur TP erfolgt dabei bevorzugt innerhalb einer Aufheizzeit tA von 1 - 150 s, um eine optimale Wirtschaftlichkeit zu erreichen. Gleichzeitig kann das Aufheizen einen Beitrag xDr zu einer weiter unten erläuterten Diffusionslänge xD leisten.The heating to the temperature T P is preferably carried out within a heating time t A of 1 - 150 s, in order to achieve optimum efficiency. At the same time, the heating can make a contribution x Dr to a diffusion length x D explained below.

Zweck des Erwärmens und eines anschließend optional zusätzlich durchgeführten Haltens des Stahlflachprodukts bei der Temperatur TP über eine Haltedauer tPi von bis zu 500 s ist die Anreicherung des Restaustenits mit Kohlenstoff aus dem übersättigten Martensit. Hier spricht man vom "Partitionieren des Kohlenstoffs", in der Fachsprache auch als "Partitioning" bezeichnet. Die Haltedauer tPi beträgt insbesondere bis zu 200 s, wobei Haltedauern tPi von weniger als 10 s besonders praxisgerecht sind.The purpose of the heating and a subsequent optional additional holding of the flat steel product at the temperature T P over a holding period t Pi of up to 500 s is the enrichment of the retained austenite with carbon from the supersaturated martensite. Here speaks one of the "partitioning of carbon", in technical language also referred to as "partitioning". The holding period t Pi is in particular up to 200 s, wherein holding periods t Pi of less than 10 s are particularly practical.

Das Partitioning kann bereits während des Aufheizens als so genanntes "Ramped Partitioning", durch das nach dem Erwärmen durchgeführte Halten bei der Partitioningtemperatur TP (so genanntes "Isothermes" Partitioning) oder durch eine Kombination von Isothermem und Ramped Partitioning erfolgen. Auf diese Weise können die für das anschließende Schmelztauchbeschichten notwendigen hohen Temperaturen erreicht werden, ohne dass besondere Anlasseffekte, d.h., ein Überanlassen des Martensits, eintreten. Die beim Ramped Partitioning im Vergleich zum Isothermen Partitioning angestrebte langsamere Erwärmungsgeschwindigkeit θP1 erlaubt eine besonders genaue Ansteuerung der jeweils vorgegebenen Partitioningtemperatur TP bei vermindertem Energieeinsatz, da höhere Temperaturgradienten einen höheren Energieaufwand in der Anlage erfordern.The partitioning can already during the heating as a so-called "Ramped Partitioning" done by the held after the heating hold at the partitioning temperature T P (so-called "isothermal" partitioning) or by a combination of isothermal and ramped partitioning. In this way, the high temperatures necessary for the subsequent hot-dip coating can be achieved without causing special tempering effects, ie over-tempering of the martensite. The slower heating rate θ P1 envisaged for ramped partitioning in comparison to isothermal partitioning permits a particularly precise control of the respectively prescribed partitioning temperature T P with reduced energy input, since higher temperature gradients require a higher energy expenditure in the system.

Die negativen Einflüsse von überangelassenem Martensit, wie grobe Karbide, die eine plastische Dehnung blockieren und sich negativ auf die Festigkeit des Martensits sowie die Umformeigenschaften Biegewinkel und Lochaufweitung auswirken, werden durch die erfindungsgemäße Erwärmung auf die Haltetemperatur TP vermieden, wobei das optionale Halten bei der Partitioningtemperatur die Sicherheit der Vermeidung von überangelassenem Martensit zusätzlich erhöht. Insbesondere werden die Bildung von Karbiden und der Zerfall von Restaustenit durch Einhalten der erfindungsgemäß vorgegebenen gesamten Partitioningzeit tPT, die sich aus der Zeit tPR des Ramped Partitioning und der Zeit des Isothermen Partitioning tPI zusammensetzt, und Partitioningtemperatur TP gezielt unterdrückt.The negative effects of überangelassenem martensite, such as coarse carbides that block a plastic strain and have a negative impact on the strength of the martensite and the forming properties bending angle and hole widening, are avoided by the inventive heating to the holding temperature T P , the optional holding in the Partitioning temperature the security of avoidance of überangelassenem martensite in addition elevated. In particular, the formation of carbides and the decomposition of retained austenite are selectively suppressed by complying with the inventively given total partitioning time t PT , which is composed of the time t PR of the ramped partitioning and the time of the isothermal partitioning t PI , and partitioning temperature T P.

Gleichzeitig gewährleistet die erfindungsgemäß vorgegebene Partitioningtemperatur TP eine ausreichende Homogenisierung des Kohlenstoffs im Austenit, wobei diese Homogenisierung durch die Erwärmungsgeschwindigkeit θP1, die Partitioningtemperatur TP und das optional durchgeführte Halten bei der Partitioningtemperatur TP über eine geeignete Haltezeit tPi beeinflusst werden kann.At the same time, the inventively predetermined partitioning temperature T P ensures sufficient homogenization of the carbon in the austenite, this homogenization being able to be influenced by the heating speed θ P1 , the partitioning temperature T P and the optional holding at the partitioning temperature T P over a suitable holding time t Pi .

Um die Homogenisierung des Kohlenstoffs im Austenit zu bewerten, wird die so genannte "Diffusionslänge xD" verwendet. Anhand der Diffusionslänge xD können unterschiedliche Aufheizraten, Partitioning-Temperaturen und mögliche Partitioning-Zeiten miteinander verglichen werden. Die Diffusionslänge xD setzt sich aus einem Anteil xDr, der aus dem Ramped Partitioning folgt, und aus einem Anteil xDi, der aus dem Isothermen Partinioning folgt, zusammen (xD = xDi + xDr). Dabei können abhängig von der jeweiligen Verfahrensführung die Anteile xDr oder xDi auch "0" sein, wobei als Ergebnis des erfindungsgemäßen Verfahrens insgesamt die Diffusionslänge xD immer > 0 ist.To evaluate the homogenization of carbon in austenite, the so-called "diffusion length x D " is used. On the basis of the diffusion length x D different heating rates, partitioning temperatures and possible partitioning times can be compared. The diffusion length x D is composed of a fraction x Dr , which follows from the ramped partitioning, and a fraction x Di , which results from the isothermal partitioning, together (x D = x Di + x Dr ). In this case, the proportions x Dr or x Di can also be "0" depending on the respective process control, the total diffusion length x D being always> 0 as a result of the method according to the invention.

Die Diffusionslänge xDi, d.h. der im Zuge des isothermen Haltens erhaltene Beitrag zur Diffusionslänge xD, kann für das optional durchgeführte Isotherme Partitioning anhand folgender Gleichung berechnet werden: x Di = 6 * D * t Pi

Figure imgb0006

mit

  • tPi = Zeit, über die das isotherme Halten durchgeführt worden ist, angegeben in Sekunden,
  • D = Do * exp(-Q/RT), Do = 3,72*10-5 m2/s,
  • Q = 148 kJ/mol, R = 8,314 J/(mol·K),
  • T = Partitioningtemperatur TP in Kelvin
The diffusion length x Di , ie the contribution to the diffusion length x D obtained in the course of the isothermal hold, can be calculated for the optional isothermal partitioning using the following equation: x di = 6 * D * t pi
Figure imgb0006

With
  • t Pi = time over which the isothermal hold has been performed, expressed in seconds,
  • D = D o * exp (-Q / RT), D o = 3.72 * 10 -5 m 2 / s,
  • Q = 148 kJ / mol, R = 8.314 J / (mol · K),
  • T = partitioning temperature T P in Kelvin

Da beim Ramped Partitioning die Umverteilung des Kohlenstoffs nicht isotherm stattfindet, wird für die Berechnung der über die Erwärmungsdauer erzielten Diffusionslänge xDr eine numerische Annäherung verwendet: x Dr = j 6 * D j * Δt Pr , j

Figure imgb0007

wobei ΔtPr,j der Zeitschritt zwischen zwei Berechnungen angegeben in Sekunden und Dj der jeweils aktuelle Diffusionskoeffizient D, berechnet wie voranstehend angegeben, zum Zeitpunkt des jeweiligen Zeitschritts sind. Bei der Bestimmung des Zeitschritts ΔtPr,j wird beispielsweise davon ausgegangen, dass zwischen zwei Berechnungen jeweils 1 Sekunde vergangen ist (ΔtPr,j = 1 s) .Since redistribution of carbon does not occur isothermally in ramped partitioning, a numerical approximation is used to calculate the diffusion length x Dr obtained over the heating period: x Dr = Σ j 6 * D j * .delta.t pr . j
Figure imgb0007

where Δt Pr, j is the time step between two calculations given in seconds and D j is the actual diffusion coefficient D calculated as stated above at the time of the respective time step. In the determination of the time step Δt Pr, j , for example, it is assumed that 1 second has passed between two calculations (Δt Pr, j = 1 s).

Grundsätzlich gilt für die Dauer tPr des Partitionings während des Aufheizens auf die Partitioningtemperatur TP: t Pr s = 0 - t A .

Figure imgb0008

D. h., in Fällen, in denen die Erwärmung auf die Partitioningtemperatur TP so schnell erfolgt, dass während des Aufheizens keine wesentliche Umverteilung des Kohlenstoffs stattfindet, können die Dauer tPr = 0 und dementsprechend auch der Beitrag xDr = 0 angenommen werden. Eine besonders wirtschaftliche Betriebsweise ergibt sich, wenn die Dauer tPR des Partitionings auf höchstens 85 s beschränkt wird.Basically, for the duration t Pr of partitioning during the heating up to the partitioning temperature T P : t pr s = 0 - t A ,
Figure imgb0008

That is, in cases where the heating to the partitioning temperature T P occurs so rapidly that during the heating takes place no significant redistribution of carbon, the duration t Pr = 0 and, accordingly, the contribution x Dr = 0 can be assumed. A particularly economical mode of operation results if the duration t PR of the partitioning is limited to a maximum of 85 s.

Das erfindungsgemäße Verfahren liefert optimale Arbeitsergebnisse, wenn die Summe der jeweils zu berücksichtigenden Diffusionslängen xDi, xDr mindestens 1,0 µm, insbesondere mindestens 1,5 µm beträgt.The method according to the invention provides optimum work results if the sum of the respective diffusion lengths x Di , x Dr to be considered is at least 1.0 μm, in particular at least 1.5 μm.

Indem die Betriebsparameter bei der Wärmebehandlung so eingestellt werden, dass die Diffusionslänge zunimmt, kann der Biegewinkel des jeweiligen Stahlflachprodukts verbessert werden, während die Lochaufweitung nur geringfügig beeinflusst wird. Bei weiter zunehmender Diffusionslänge kann auch die Lochaufweitung verbessert werden, womit jedoch eine Verschlechterung der Biegeeigenschaften einhergehen kann. Noch größere Diffusionslängen bewirken schließlich die Verschlechterung von sowohl Biegeeigenschaften als auch Lochaufweitung. Optimale Arbeitsergebnisse ergeben sich, wenn beim erfindungsgemäßen Verfahren die Betriebsparameter so eingestellt werden, dass Diffusionslängen von 1,5 - 5,7 µm, insbesondere von 2,0 - 4,5 µm, erreicht werden.By setting the operating parameters in the heat treatment so that the diffusion length increases, the bending angle of the respective flat steel product can be improved, while the hole expansion is only slightly affected. With further increasing diffusion length, the hole widening can be improved, but this can be accompanied by a deterioration of the bending properties. Even larger diffusion lengths eventually cause the deterioration of both bending properties and hole widening. Optimal work results arise when the operating parameters are set in the method according to the invention so that diffusion lengths of 1.5 to 5.7 microns, in particular from 2.0 to 4.5 microns are achieved.

Mittels der Diffusionslänge xD bzw. über eine Veränderung der für ihren jeweiligen Wert wesentlichen Einflussgrößen kann im Zusammenspiel mit dem dem Partitioning vorausgehenden Abkühl- und Halteschritt auch das Streckgrenzenverhältnis beeinflusst werden. Wird z.B. durch Wahl einer niedrigen Kühlstopptemperatur TQ und/oder einer längeren Haltezeit tQ im Abkühlschritt ein hoher Martensitanteil von 40 % und mehr erzeugt, kann durch die Wahl einer hohen Partitioningtemperatur TP und -zeit tPt eine größere Diffusionslänge xD und damit letztlich ein hohes Streckgrenzenverhältnis erreicht werden. Wird weniger als ca. 40 % Martensit erzeugt, so ist der Einfluss der Diffusionslänge xD auf das Streckgrenzenverhältnis eher gering.By means of the diffusion length x D or via a change in the influencing variables which are significant for their respective value, the interaction with the cooling and holding step preceding the partitioning can also be achieved by the Yield ratio can be influenced. If, for example, a high martensite content of 40% or more is generated by selecting a low cooling stop temperature T Q and / or a longer hold time t Q in the cooling step, by selecting a high partitioning temperature T P and time t Pt a larger diffusion length x D and thus ultimately a high yield ratio can be achieved. If less than about 40% martensite is produced, then the influence of the diffusion length x D on the yield ratio is rather small.

Das Streckgrenzenverhältnis ist ein Maß für das Verfestigungspotenzial des Stahls. Ein relativ niedriges Streckgrenzenverhältnis von ca. 0,50 wirkt sich positiv auf die Zugdehnung aus, ist aber ungünstig für die Lochaufweitung und den Biegewinkel. Ein höheres Streckgrenzenverhältnis von ca. 0,90 kann die Lochaufweitung und die Biegeeigenschaften verbessern, führt aber zu Einbußen bei der Zugdehnung.The yield ratio is a measure of the solidification potential of the steel. A relatively low yield ratio of about 0.50 has a positive effect on the tensile elongation, but is unfavorable for the hole widening and the bending angle. A higher yield ratio of about 0.90 can improve hole widening and bending properties, but leads to losses in tensile elongation.

Nach dem Partitioning wird das Stahlflachprodukt von der Partitioningtemperatur TP ausgehend mit einer -3 °C/s bis -25 °C/s, insbesondere -5 °C/s bis -15 °C/s, betragenden Abkühlgeschwindigkeit θP2 abgekühlt.After partitioning, the steel flat product is cooled starting from the partitioning temperature T P with a cooling rate θ P2 which amounts to -3 ° C / s to -25 ° C / s, in particular -5 ° C / s to -15 ° C / s.

Soll das erfindungsgemäße Stahlflachprodukt im Zuge des erfindungsgemäßen Verfahrens zusätzlich mit einer Schmelztauchbeschichtung versehen werden, wird es ausgehend von der Partitioningtemperatur TP mit der Abkühlgeschwindigkeit θP2 zunächst auf eine Schmelzbadeintrittstemperatur TB von 400 - <500 °C abgekühlt.If the flat steel product according to the invention is to be additionally provided with a hot-dip coating in the course of the method according to the invention, it is initially cooled to a melt-bath inlet temperature T B of 400-500 ° C., starting from the partitioning temperature T P at the cooling rate θ P2 .

Anschließend durchläuft das Stahlflachprodukt zum Schmelztauchbeschichten ein Schmelzenbad, bei dessen Verlassen die Dicke des auf dem Stahlflachprodukt erzeugten Schutzüberzugs in konventioneller Weise beispielsweise durch Abstreifdüsen eingestellt wird.Subsequently, the steel flat product for hot dip coating passes through a melt bath, at the leaving of which the thickness of the protective coating produced on the flat steel product is adjusted in a conventional manner, for example by wiping nozzles.

Das aus dem Schmelzenbad austretende, mit dem Schutzüberzug versehene Stahlflachprodukt wird schließlich mit der Abkühlgeschwindigkeit θP2 auf Raumtemperatur abgekühlt, um erneut Martensit zu erzeugen.The protective coated steel flat product exiting the melt bath is finally cooled to room temperature at the cooling rate θ P2 to again produce martensite.

Besonders geeignet ist das erfindungsgemäße Verfahren zur Herstellung von Stahlflachprodukten, die mit einer Zinkbeschichtung versehen sind. Es sind jedoch auch andere metallische, durch Schmelztauchbeschichten auf das jeweilige Stahlflachprodukt aufbringbare Beschichtungen, wie ZnAl-, ZnMg- oder vergleichbare Schutzüberzüge möglich.The process according to the invention is particularly suitable for the production of flat steel products which are provided with a zinc coating. However, other metallic coatings which can be applied by hot-dip coating to the respective flat steel product, such as ZnAl, ZnMg or comparable protective coatings, are also possible.

Das erfindungsgemäß hergestellte Produkt hat ein Gefüge, welches 25 bis 80 % angelassenen Martensit (Martensit aus dem ersten Abkühlschritt), 5 bis 70 % nicht angelassenen, neuen Martensit (Martensit aus dem zweiten Abkühlschritt), 5 bis 30% Restaustenit, weniger als 10 % Bainit (0 % eingeschlossen) und weniger als 5 % Ferrit (0 % eingeschlossen) enthält.The product produced according to the invention has a microstructure containing 25 to 80% tempered martensite (martensite from the first cooling step), 5 to 70% unannealed, new martensite (martensite from the second cooling step), 5 to 30% retained austenite, less than 10% Bainite (0% included) and less than 5% ferrite (0% included).

Das erfindungsgemäße Verfahren ermöglicht so die Herstellung eines veredelten Stahlflachprodukts mit einer Zugfestigkeit von 1200 bis 1900 MPa, einer Streckgrenze von 600 bis 1400 MPa, einem Streckgrenzenverhältnis von 0,40 bis 0,95, einer Dehnung (A50) von 10 bis 30 % und einer sehr guten Umformbarkeit. Diese drückt sich darin aus, dass für ein erfindungsgemäßes Stahlflachprodukt das Produkt Rm*A50 15.000 - 35.000 MPa% beträgt. Das erfindungsgemäße Stahlflachprodukt weist gleichzeitig einen hohen Biegewinkel α von 100 bis 180° (bei Biegedornradius = 2,0 * Blechdicke in Anlehnung an DIN EN 7438) und sehr gute Werte für die Lochaufweitung λ von 50 bis 120 % (nach ISO-TS 16630) auf. Somit sind bei einem erfindungsgemäßen Stahlflachprodukt hohe Festigkeit und gute Umformeigenschaften miteinander gepaart.The inventive method thus enables the production of a refined flat steel product having a tensile strength of 1200 to 1900 MPa, a yield strength of 600 to 1400 MPa, a yield ratio of 0.40 to 0.95, an elongation (A 50 ) of 10 to 30% and a very good formability. This is expressed by the fact that for a flat steel product according to the invention, the product R m * A 50 is 15,000-35,000 MPa%. The flat steel product according to the invention simultaneously has a high bending angle α of 100 to 180 ° (with bending mandrel radius = 2.0 * sheet thickness in accordance with DIN EN 7438) and very good values for the hole expansion λ of 50 to 120% (according to ISO-TS 16630) on. Thus, in a steel flat product according to the invention high strength and good forming properties are paired with each other.

In Figur 1 ist eine Variante des erfindungsgemäßen Verfahrens dargestellt, bei der die für das Aufheizen des Stahlflachprodukts von der Kühlstopptemperatur TQ auf die Partitioningtemperatur TP benötigte Aufheizzeit tA gleich der Dauer tPr des Ramped Partitioning ist und das Stahlflachprodukt im Zuge dieses Verfahrens einer Schmelztauchbeschichtung in einem Zinkbad ("Zinkpott") unterzogen wird.In FIG. 1 a variant of the method according to the invention is shown in which the heating time t A required for heating the steel flat product from the cooling stop temperature T Q to the partitioning temperature T P is equal to the duration t Pr of the ramped partitioning and the flat steel product in the course of this process a hot dip coating in a Zinc bath ("zinc pot") is subjected.

Grundsätzlich lässt sich die eine Schmelztauchbeschichtung umfassende Variante des erfindungsgemäßen Verfahrens in einer konventionellen Feuerbeschichtungsanlage durchführen, wenn an dieser gewisse Modifikationen vorgenommen werden. Um Bandtemperaturen von oberhalb 930°C zu erreichen, werden gegebenenfalls keramische Strahlrohre benötigt. Die hohen Abkühlgeschwindigkeiten θQ von bis zu -120 K/s lassen sich mit einer modernen Gasjetkühlung erzielen. Die nach dem Halten auf der Kühlstopptemperatur TQ erfolgende Erwärmung auf die Partitioningtemperatur TP kann durch den Einsatz eines Boosters erreicht werden. Nach dem Partitioning-Schritt fährt das Band durch das Schmelzenbad und wird zur erneuten Erzeugung von Martensit kontrolliert abgekühlt.In principle, the variant comprising a hot-dip coating of the method according to the invention can be carried out in a conventional fire-coating system if certain modifications are made to it. In order to achieve strip temperatures of above 930 ° C, ceramic radiant tubes may be needed. The high cooling rates θ Q of up to -120 K / s can be achieved with modern gas jet cooling. The heating to the partitioning temperature T P after holding at the cooling stop temperature T Q can be achieved through use a booster can be achieved. After the partitioning step, the belt passes through the melt bath and is cooled in a controlled manner to regenerate martensite.

Die Erfindung ist anhand zahlreicher Ausführungsbeispiele erprobt worden.The invention has been tested with reference to numerous embodiments.

Dabei sind Proben von kaltgewalzten Stahlbändern untersucht worden, die aus den in Tabelle 1 angegebenen Stählen A - N erzeugt worden sind.In the process, samples of cold-rolled steel strips produced from steels A - N shown in Table 1 were tested.

Die Proben haben die erfindungsgemäß vorgegebenen, in Figur 1 dargestellten Verfahrensschritte mit den in Tabelle 2 angegebenen Verfahrensparametern durchlaufen. Dabei sind die Verfahrensparameter zwischen erfindungsgemäßen und nicht erfindungsgemäßen Parametern variiert worden, um die Auswirkungen einer außerhalb der erfindungsgemäß vorgegebenen Verfahrensweise aufzuzeigen. Bei der Berechnung der Diffusionslänge wurden Zeitschritte von jeweils 1 s zu Grunde gelegt.The samples have the inventively given, in FIG. 1 through process steps shown with the process parameters given in Table 2. The process parameters between parameters according to the invention and parameters not according to the invention have been varied in order to demonstrate the effects of a procedure which is outside the scope of the invention. The calculation of the diffusion length was based on time steps of 1 s each.

Die mechanischen Eigenschaften der auf diese Weise erhaltenen Kaltbandproben sind in Tabelle 3 zusammengefasst.The mechanical properties of the cold strip samples obtained in this way are summarized in Table 3.

Die Gefügebestandteile der erhaltenen Kaltbandproben sind in Tabelle 4 angegeben.The microstructural constituents of the cold strip samples obtained are given in Table 4.

In den Tabellen, den Ansprüchen und der Beschreibung sind folgende Kurzzeichen verwendet worden: Kurzzeichen Bezeichnung Einheit θH1 Aufheizgeschwindigkeit für erste Aufheizphase vor dem Austenitisieren °C/s TW Temperatur für Wechsel von erster in zweite Aufheizphase vor dem Austenitisieren °C θH2 Aufheizgeschwindigkeit für zweite Aufheizphase vor dem Austenitisieren °C/s THZ Austenitisierungstemperatur °C tHZ Austenitisierungsdauer s θQ Abkühlungsgeschwindigkeit für Abschrecken (quenching) nach dem Austenitisieren °C/s θQ (min) Mindestabkühlungsgeschw. zum Vermeiden ferritischer oder bainitischer Umwandlung °C/s TQ Kühlstopptemperatur für Abschrecken nach dem Austenitisieren °C tQ Haltedauer auf Kühlstopptemperatur s θP1 Aufheizgeschwindigkeit auf Temperatur für Isothermes Partitioning °C/s tA Dauer des Aufheizens auf die Partitioningtemperatur TP s tPR Dauer für Partitioning während des Aufheizens (Ramped Partitioning) s tPI Haltedauer für Isothermes Partitioning s tPT Gesamte Partitioningzeit (tPR + tPI) s TP Temperatur für Isothermes Partitioning °C XD Gesamtdiffusionslänge µm XDr Diffusionslänge aus dem Ramped Partitioning µm XD1 Diffusionslänge aus dem Isothermen Partitioning µm θP2 Abkühlungsgeschwindigkeit nach dem Partitioning °C/s F Ferrit % B Bainit % MT angelassener Martensit (Martensit alt) % MN Martensit aus Abkühlung nach dem Partitioning (Martensit neu) % RA Restaustenit % Rp0,2 Dehngrenze MPa Rm Zugfestigkeit MPa Rp0,2/Rm Streckgrenzenverhältnis - A50 Dehnung % Rm*A50 Produkt aus Zugfestigkeit und Dehnung (= Maß für hohe Festigkeit bei gleichzeitig guter Umformbarkeit) MPa * % λ Lochaufweitung % α Biegewinkel (nach Rückfederung bei Biegedornradius=2xBlechdicke) o Tabelle 1 Stahl C Si Mn Al P S N Cr V Mo Ti Nb B Σ(MLE) CE A 0,169 1,47 1,55 0,038 0,015 0,0006 0,0037 0,011 0,027 0,04 0,67 B 0,230 1,66 1,87 0,037 0,009 0,0010 0,0049 0,008 0,040 0,05 0,82 C 0,224 0,16 1,67 1,410 0,016 0,0020 0,0042 0,00 0,53 D 0,452 1,30 1,73 0,041 0,013 0,0020 0,0039 0,00 0,96 E 0,331 1,91 1,52 0,035 0,008 0,0010 0,0041 0,071 0,07 0,90 F 0,193 1,41 1,53 0,460 0,009 0,0020 0,0040 0,00 0,68 G 0,183 1,78 2,34 0,032 0,008 0,0020 0,0047 0,047 0,031 0,08 0,87 H 0,196 1,64 3,14 0,012 0,011 0,0010 0,0040 0,008 0,01 0,99 I 0,306 1,70 1,96 0,018 0,013 0,0010 0,0030 0,00 0, 92 J 0,150 1,51 2,01 0,010 0,009 0,0010 0,0060 0,25 0,042 0,0015 0,04 0,79 K 0,150 1,43 1,96 0,024 0,009 0,0022 0, 0050 0,32 0,124 0,12 0,78 L 0,276 1,05 1,82 0,021 0,012 0,0020 0,0006 0,22 0,133 0,0030 0,13 0,80 M 0,259 0,85 1,58 0,036 0,010 0,0015 0,0070 0,067 0,084 0,0040 0,15 0,68 N 0, 174 0,97 1,47 0,028 0,009 0,0010 0,0040 0,23 0,00 0, 63 Angaben in Gew.-%, Rest Eisen und unvermeidbare Verunreinigungen Tabelle 2 (Teil 1) Stahl Versuch-Nr. θH1 [°C/s] TW [°C] θH2 [°C/s] Ac3 [°C/] THZ [°C] tHZ [s] θQ(min) [°C/s] θQ [°C/s] TQ [°C] TMS [°C] tQ [s] A 1 11 270 3 892 920 84 -110 -115 250 411 10 A 2 15 300 4 892 920 84 -110 -70 350 411 20 A 3 5 270 5 892 930 50 -110 -120 270 411 12 A 4 10 300 5 892 830 50 -110 -110 460 411 0 A 5 10 270 3 892 910 110 -110 -110 320 411 10 B 6 18 270 3 887 920 75 -67 -70 310 374 0 B 7 12 375 5 887 930 48 -67 -75 310 374 40 B 8 5 270 5 887 905 115 -67 -70 310 374 40 B 9 14 300 4 887 925 65 -67 -70 250 374 15 B 10 5 300 5 887 820 48 -67 -20 470 374 0 B 11 5 270 5 887 915 80 -67 -75 250 374 10 C 12 11 270 3 821 930 70 -90 -90 290 435 20 C 13 11 270 3 821 930 70 -90 -105 210 435 10 C 14 5 270 5 821 890 125 -90 -95 250 435 12 D 15 6 300 4 832 895 100 -42 -45 250 287 50 D 16 5 270 5 832 880 140 -42 -50 200 287 10 D 17 9 290 3 832 920 55 -42 -50 230 287 15 E 18 5 270 5 879 930 50 -38 -40 310 340 14 E 19 11 290 3 879 920 65 -38 -55 275 340 10 E 20 11 270 4 879 930 55 -38 -10 300 340 0 E 21 10 270 3 879 930 55 -38 -50 300 340 20 F 22 10 350 3 884 930 45 -90 -90 255 414 30 F 23 5 270 5 884 920 55 -90 -50 270 414 15 F 24 5 270 5 884 930 60 -90 -100 310 414 12 F 25 11 270 4 884 890 150 -90 -100 250 414 10 G 26 10 300 5 903 930 60 -48 -60 290 378 10 G 27 11 270 4 903 930 60 -48 -60 250 378 10 H 28 5 270 5 893 930 66 -31 -45 290 348 24 H 29 5 270 5 893 905 80 -31 -40 240 348 24 H 30 10 270 4 893 905 80 -31 -40 240 348 10 H 31 11 300 5 893 930 52 -31 -50 270 348 15 H 32 5 270 5 893 930 52 -31 -30 250 348 0 H 33 9 255 3 893 930 66 -31 -80 210 348 5 H 34 20 295 3 893 920 70 -31 -60 320 348 12 H 35 5 270 5 893 920 70 -31 -60 270 348 70 I 36 14 310 5 874 905 75 -50 -65 200 337 17 I 37 10 270 3 874 900 73 -50 -70 310 337 15 I 38 10 270 3 874 880 98 -50 -50 285 337 0 I 39 15 290 5 874 930 24 -50 -75 230 337 20 J 40 5 270 5 899 930 20 -94 -95 350 403 10 J 41 20 300 3 899 910 46 -94 -100 200 403 0 J 42 5 270 4 899 910 46 -94 -105 265 403 16 J 43 5 270 5 899 905 78 -94 -100 320 403 12 Tabelle 2 (Teil 2) Stahl Versuch-Nr. θH1 [°C/s] TW [°C] θH2 [°C/s] Ac3 [°C/s] THZ [°C] tHZ [s] θQ(min) [°C/s] θQ [°C/s] TQ [°C] TMS [°C] tQ [s] K 44 10 300 3 895 920 57 -86 -95 300 406 10 K 45 8 270 4 895 920 57 -86 -95 350 406 17 K 46 5 270 5 895 910 83 -86 -87 340 406 0 L 47 5 270 5 850 900 60 -79 -80 220 360 14 L 48 10 290 4 850 875 95 -79 -80 275 360 12 L 49 5 270 5 850 890 75 -79 -90 300 360 18 M 50 5 270 3 852 895 80 -112 -120 240 376 10 M 51 5 270 3 852 870 120 -112 -120 285 376 16 M 52 5 270 3 852 890 75 -112 -115 200 376 80 N 53 10 270 3 876 930 38 -103 -105 350 414 12 N 54 11 270 4 876 900 80 -103 -110 250 414 10 N 55 11 270 4 876 900 80 -103 -115 310 414 10 Tabelle 2 (Teil 3) Stahl Versuch-Nr. θP1 [°C/s] tPR [s] tPI [s] TP [°C] XD [µm] θP2 [°C/s] Erfindungsgemäß? A 1 6,5 30, 8 5 450 2,27 -8 JA A 2 80 1, 8 22 490 7,71 -8 NEIN A 3 8 27, 5 0 490 2,74 -8 JA A 4 0 0,0 34 460 1, 14 -8 NEIN A 5 10 12,0 10 440 2,12 -8 JA B 6 90 2, 0 28 490 9, 44 -10 NEIN B 7 90 2,0 16 490 5,83 -10 NEIN B 8 75 2,1 20 470 5, 14 -10 JA B 9 12 18, 3 5 470 2,31 -10 JA B 10 0 0,0 218 470 3,40 -10 NEIN B 11 5 48, 0 0 490 3, 98 -10 JA C 12 85 2, 4 16 490 5,83 -7 NEIN C 13 4,5 62,2 0 490 4,34 -7 JA C 14 3 66,7 4 450 3,43 -7 JA D 15 80 3,0 22 490 7,70 -11 NEIN D 16 6 41,7 5 450 2,31 -11 JA D 17 3,5 68, 6 0 470 3,74 -11 JA E 18 5 36,0 0 490 3,60 -18 JA E 19 4 50,0 10 475 4, 61 -18 JA E 20 85 2,1 25 480 7,49 -18 NEIN E 21 75 2, 4 7 480 2,06 -18 JA F 22 9 26,1 0 490 2,37 -12 JA F 23 90 2, 4 15 490 5,51 -12 NEIN F 24 5 32, 0 0 470 2,71 -12 JA F 25 7,5 32,0 0 490 2,86 -12 JA G 26 11 18,2 0 490 3,27 -11 JA G 27 6,5 34, 6 0 475 2,46 -11 JA H 28 75 2,7 15 490 5,33 -20 JA H 29 75 2, 8 20 450 3,61 -20 JA H 30 2,5 84, 0 0 450 3,55 -20 JA H 31 3,5 62, 9 0 490 5,59 -20 JA H 32 95 2,5 26 490 8, 98 -20 NEIN H 33 95 2, 9 16 490 5,81 -20 NEIN H 34 5 26,0 22 450 5,51 -20 JA H 35 7 30,0 0 480 2,44 -20 NEIN I 36 4, 5 55, 6 0 450 2,02 -10 JA I 37 5 32,0 0 470 2,59 -10 JA I 38 95 2,2 25 490 8, 66 -10 NEIN I 39 6 40,8 0 475 2, 54 -10 JA J 40 2 45, 0 0 440 3,51 -16 JA J 41 80 3,6 28 490 9, 61 -16 NEIN J 42 6 37, 5 5 490 4,86 -16 JA J 43 4 32,5 0 450 2,21 -16 JA Tabelle 2 (Teil 4) Stahl Versuch-Nr. θP1 [°C/s] tPR [s] tPI [s] TP [°C] xD [µm] θP2 [°C/s] Erfindungsgemäß? K 44 4, 5 33,3 0 450 2,02 -9 JA K 45 7 17, 9 0 475 2,31 -9 JA K 46 95 1,6 27 490 9,29 -9 NEIN L 47 3 83, 3 0 470 4, 33 -18 JA L 48 6 33,3 10 475 2, 60 -18 JA L 49 20 9,5 5 490 2,74 -18 JA M 50 4,5 53,3 5 480 4,81 -13 JA M 51 7 27, 9 8 480 4,84 -13 JA M 52 85 3, 4 22 490 7,72 -13 NEIN N 53 6 23, 3 0 490 3,62 -15 JA N 54 4 51,3 5 455 3,28 -15 JA N 55 2,5 58,0 5 455 4, 62 -15 JA Tabelle 3 (Teil 1) Stahl Versuch Nr. RP0,2 [MPa] Rm [MPa] RP0,2/Rm [-] A50 [%] Rm*A50 [MPa%] λ [%] αmax [°] Erfindungsgemäß? A 1 1014 1257 0,81 13 16341 62 133 JA A 2 979 1070 0,91 12 12840 68 117 NEIN A 3 983 1231 0,80 16 19696 57 147 JA A 4 400 840 0,48 25 21000 n. e. n. e. NEIN A 5 768 1202 0, 64 17 20434 51 139 JA B 6 828 1005 0,82 8 8040 63 96 NEIN B 7 958 1245 0,77 11 13695 59 128 NEIN B 8 932 1303 0,72 15 19545 56 114 JA B 9 1071 1399 0,77 11 15389 60 125 JA B 10 420 1060 0,40 12 12720 n.e. n.e. NEIN B 11 1143 1276 0,90 12 15312 74 105 JA C 12 722 1256 0,57 15 18840 26 109 NEIN C 13 1040 1342 0,77 14 18788 68 117 JA C 14 917 1289 0,71 12 15468 55 133 JA D 15 995 1432 0,69 14 20048 41 108 NEIN D 16 912 1484 0,61 16 23744 57 130 JA D 17 874 1320 0, 66 13 17160 73 143 JA E 18 935 1541 0,61 14 21574 55 109 JA E 19 1118 1474 0,76 12 17688 77 121 JA E 20 632 1150 0,55 9 10350 31 90 NEIN E 21 1093 1405 0,78 15 21075 68 105 JA F 22 914 1236 0,74 14 17304 68 130 JA F 23 702 1149 0,61 15 17235 38 116 NEIN F 24 727 1371 0,53 16 21936 51 139 JA F 25 1064 1206 0,88 13 15678 81 127 JA G 26 1101 1497 0,74 13 19461 59 114 JA G 27 1272 1522 0,84 11 16742 72 137 JA n.e. = nicht ermittelt Tabelle 3 (Teil 2) Stahl Versuch Nr. RP0,2 [MPa] Rm [MPa] RP0,2/Rm [-] A50 [%] Rm*A50 [MPa%] λ [%] αmax [°] Erfindungsgemäß? H 28 760 1357 0,56 13 17641 52 111 JA H 29 874 1412 0,62 12 16944 57 106 JA H 30 826 1398 0,59 16 22368 78 128 JA H 31 797 1261 0,63 17 21437 63 135 JA H 32 893 1056 0,85 13 13728 48 98 NEIN H 33 1114 1199 0,93 13 15587 86 125 NEIN H 34 650 1315 0,49 18 23670 61 120 JA H 35 852 1194 0,71 15 17910 49 109 NEIN I 36 1066 1476 0,72 14 20664 53 102 JA I 37 898 1384 0,65 18 24912 59 117 JA I 38 978 1132 0,86 8 9056 72 103 NEIN I 39 933 1447 0, 64 15 21705 55 129 JA J 40 788 1273 0,62 21 26733 51 122 JA J 41 1068 1102 0, 97 4 4408 57 93 NEIN J 42 1037 1463 0,71 17 24871 75 131 JA J 43 985 1379 0,71 19 26201 54 114 JA K 44 1202 1576 0,76 13 20488 58 112 JA K 45 954 1398 0,68 16 22368 66 130 JA K 46 1017 1255 0,81 8 10040 71 108 NEIN L 47 1263 1642 0,77 12 19704 56 119 JA L 48 991 1482 0,67 15 22230 51 131 JA L 49 870 1451 0,60 17 24667 68 139 JA M 50 1126 1401 0,80 16 22416 62 109 JA M 51 930 1529 0, 61 13 19877 51 123 JA M 52 1242 1297 0,96 6 7782 76 117 NEIN N 53 905 1386 0,65 19 26334 63 129 JA N 54 1132 1475 0,77 12 17700 77 136 JA N 55 1063 1458 0,73 16 23328 69 125 JA n.e. = nicht ermittelt Tabelle 4 (Teil 1) Stahl Versuch-Nr. F [%] MT [%] Enthält überangelassenen Martensit? RA [%-] MN [%] B [%] Erfindungsgemäß? A 1 0 80 NEIN 10 10 Sp. JA A 2 0 55 JA 5 40 Sp. NEIN A 3 0 80 NEIN 13 7 Sp. JA A 4 76 0 NEIN 9 15 Sp. NEIN A 5 0 69 NEIN 16 15 Sp. JA B 6 4 45 JA 11 40 0 NEIN B 7 0 55 JA 9 25 11 NEIN B 8 0 55 NEIN 16 29 0 JA B 9 0 78 NEIN 12 10 0 JA B 10 62 0 NEIN 18 5 5 NEIN B 11 0 79 NEIN 8 8 5 JA C 12 Sp. 55 JA 15 30 0 NEIN C 13 0 80 NEIN 11 9 0 JA C 14 0 75 NEIN 14 11 0 JA D 15 Sp. 45 JA 21 34 Sp. NEIN D 16 0 70 NEIN 18 12 Sp. JA D 17 0 56 NEIN 19 25 Sp. JA E 18 0 35 NEIN 24 41 Sp. JA E 19 0 60 NEIN 14 26 Sp. JA E 20 20 30 JA 9 21 20 NEIN E 21 0 50 NEIN 14 36 Sp. JA F 22 0 80 NEIN 13 7 0 JA F 23 17 65 NEIN 8 10 0 NEIN F 24 0 59 NEIN 16 25 0 JA F 25 0 80 NEIN 7 13 0 JA G 26 0 65 NEIN 12 23 0 JA G 27 0 80 NEIN 5 15 0 JA Sp. = Spuren Tabelle 4 (Teil 2) Stahl Versuch Nr. F [%] MT [%] Enthält überangelassenen Martensit? RA [%-] MN [%] B [%] Erfindungsgemäß? H 28 Sp. 50 NEIN 15 35 0 JA H 29 0 74 NEIN 11 15 0 JA H 30 Sp. 72 NEIN 18 10 0 JA H 31 Sp. 66 NEIN 14 20 0 JA H 32 0 75 JA 8 17 0 NEIN H 33 0 85 JA 8 7 0 NEIN H 34 Sp. 23 NEIN 17 60 0 JA H 35 Sp. 70 NEIN 10 20 0 NEIN I 36 Sp. 77 NEIN 18 5 0 JA I 37 Sp. 40 NEIN 19 41 0 JA I 38 Sp. 55 JA 6 39 0 NEIN I 39 Sp. 75 NEIN 12 13 0 JA J 40 0 51 NEIN 9 40 0 JA J 41 0 95 JA 3 2 0 NEIN J 42 0 80 NEIN 10 10 0 JA J 43 0 61 NEIN 14 25 0 JA K 44 0 67 NEIN 12 21 0 JA K 45 0 40 NEIN 17 43 0 JA K 46 0 48 JA 7 46 Sp. NEIN L 47 0 80 NEIN 11 9 0 JA L 48 0 64 NEIN 16 20 0 JA L 49 Sp. 51 NEIN 19 30 0 JA M 50 0 78 NEIN 13 9 0 JA M 51 0 65 NEIN 14 21 0 JA M 52 0 90 JA 5 5 0 NEIN N 53 0 45 NEIN 17 38 0 JA N 54 0 80 NEIN 11 9 0 JA N 55 0 70 NEIN 12 18 0 JA Sp. = Spuren The following abbreviations have been used in the tables, claims and description: abbreviations description unit θ H1 Heating rate for the first heating phase before austenitizing ° C / s T W Temperature for change from first to second heating phase before austenitizing ° C θ H2 Heating rate for the second heating phase before austenitizing ° C / s T HZ austenitizing ° C t HZ Austenitisierungsdauer s θ Q Cooling rate for quenching after austenitizing ° C / s θ Q (min) Mindestabkühlungsgeschw. to avoid ferritic or bainitic transformation ° C / s T Q Cooling stop temperature for quenching after austenitizing ° C t Q Holding time at cooling stop temperature s θ P1 Heating rate to temperature for isothermal partitioning ° C / s t A Duration of heating to the partitioning temperature T P s t PR Duration for partitioning during heating (ramped partitioning) s t PI Holding time for isothermal partitioning s PT Total partitioning time (t PR + t PI ) s T P Temperature for isothermal partitioning ° C X D Total diffusion length microns X Dr Diffusion length from the ramped partitioning microns X D1 Diffusion length from the isothermal partitioning microns θ P2 Cooling rate after partitioning ° C / s F ferrite % B bainit % M T tempered martensite (martensite old) % M N Martensite from cooling after partitioning (martensite new) % RA austenite % R p0,2 yield strength MPa R m tensile strenght MPa R p0,2 / R m Yield ratio - A 50 strain % R m * A 50 Product of tensile strength and elongation (= measure of high strength with good formability) MPa *% λ hole expansion % α Bending angle (after springback at bending mandrel radius = 2x sheet thickness) O Table 1 stole C Si Mn al P S N Cr V Not a word Ti Nb B Σ (MLE) CE A 0.169 1.47 1.55 0,038 0,015 0.0006 0.0037 0.011 0.027 0.04 0.67 B 0.230 1.66 1.87 0.037 0.009 0.0010 0.0049 0,008 0,040 0.05 0.82 C 0.224 0.16 1.67 1,410 0.016 0.0020 0.0042 0.00 0.53 D 0.452 1.30 1.73 0,041 0,013 0.0020 0.0039 0.00 0.96 e 0.331 1.91 1.52 0,035 0,008 0.0010 0.0041 0,071 0.07 0.90 F 0.193 1.41 1.53 0,460 0.009 0.0020 0.0040 0.00 0.68 G 0.183 1.78 2.34 0.032 0,008 0.0020 0.0047 0.047 0.031 0.08 0.87 H 0.196 1.64 3.14 0,012 0.011 0.0010 0.0040 0,008 0.01 0.99 I 0.306 1.70 1.96 0,018 0,013 0.0010 0.0030 0.00 0, 92 J 0,150 1.51 2.01 0,010 0.009 0.0010 0.0060 0.25 0,042 0.0015 0.04 0.79 K 0,150 1.43 1.96 0.024 0.009 0.0022 0, 0050 0.32 0,124 0.12 0.78 L 0.276 1.05 1.82 0,021 0,012 0.0020 0.0006 0.22 0,133 0.0030 0.13 0.80 M 0.259 0.85 1.58 0,036 0,010 0.0015 0.0070 0.067 0.084 0.0040 0.15 0.68 N 0, 174 0.97 1.47 0.028 0.009 0.0010 0.0040 0.23 0.00 0, 63 Data in wt .-%, balance iron and unavoidable impurities Table 2 (part 1) stole Experiment no. θ H1 [° C / s] T W [° C] θ H2 [° C / s] A c3 [° C /] T HZ [° C] t HZ [s] θ Q (min) [° C / s] θ Q [° C / s] T Q [° C] T MS [° C] t Q [s] A 1 11 270 3 892 920 84 -110 -115 250 411 10 A 2 15 300 4 892 920 84 -110 -70 350 411 20 A 3 5 270 5 892 930 50 -110 -120 270 411 12 A 4 10 300 5 892 830 50 -110 -110 460 411 0 A 5 10 270 3 892 910 110 -110 -110 320 411 10 B 6 18 270 3 887 920 75 -67 -70 310 374 0 B 7 12 375 5 887 930 48 -67 -75 310 374 40 B 8th 5 270 5 887 905 115 -67 -70 310 374 40 B 9 14 300 4 887 925 65 -67 -70 250 374 15 B 10 5 300 5 887 820 48 -67 -20 470 374 0 B 11 5 270 5 887 915 80 -67 -75 250 374 10 C 12 11 270 3 821 930 70 -90 -90 290 435 20 C 13 11 270 3 821 930 70 -90 -105 210 435 10 C 14 5 270 5 821 890 125 -90 -95 250 435 12 D 15 6 300 4 832 895 100 -42 -45 250 287 50 D 16 5 270 5 832 880 140 -42 -50 200 287 10 D 17 9 290 3 832 920 55 -42 -50 230 287 15 e 18 5 270 5 879 930 50 -38 -40 310 340 14 e 19 11 290 3 879 920 65 -38 -55 275 340 10 e 20 11 270 4 879 930 55 -38 -10 300 340 0 e 21 10 270 3 879 930 55 -38 -50 300 340 20 F 22 10 350 3 884 930 45 -90 -90 255 414 30 F 23 5 270 5 884 920 55 -90 -50 270 414 15 F 24 5 270 5 884 930 60 -90 -100 310 414 12 F 25 11 270 4 884 890 150 -90 -100 250 414 10 G 26 10 300 5 903 930 60 -48 -60 290 378 10 G 27 11 270 4 903 930 60 -48 -60 250 378 10 H 28 5 270 5 893 930 66 -31 -45 290 348 24 H 29 5 270 5 893 905 80 -31 -40 240 348 24 H 30 10 270 4 893 905 80 -31 -40 240 348 10 H 31 11 300 5 893 930 52 -31 -50 270 348 15 H 32 5 270 5 893 930 52 -31 -30 250 348 0 H 33 9 255 3 893 930 66 -31 -80 210 348 5 H 34 20 295 3 893 920 70 -31 -60 320 348 12 H 35 5 270 5 893 920 70 -31 -60 270 348 70 I 36 14 310 5 874 905 75 -50 -65 200 337 17 I 37 10 270 3 874 900 73 -50 -70 310 337 15 I 38 10 270 3 874 880 98 -50 -50 285 337 0 I 39 15 290 5 874 930 24 -50 -75 230 337 20 J 40 5 270 5 899 930 20 -94 -95 350 403 10 J 41 20 300 3 899 910 46 -94 -100 200 403 0 J 42 5 270 4 899 910 46 -94 -105 265 403 16 J 43 5 270 5 899 905 78 -94 -100 320 403 12 Table 2 (part 2) stole Experiment no. θ H1 [° C / s] W T [° C] θ H2 [° C / s] A c3 [° C / s] T HZ [° C] t HZ [s] θ Q (min) [° C / s] θ Q [° C / s] T Q [° C] T MS [° C] t Q [s] K 44 10 300 3 895 920 57 -86 -95 300 406 10 K 45 8th 270 4 895 920 57 -86 -95 350 406 17 K 46 5 270 5 895 910 83 -86 -87 340 406 0 L 47 5 270 5 850 900 60 -79 -80 220 360 14 L 48 10 290 4 850 875 95 -79 -80 275 360 12 L 49 5 270 5 850 890 75 -79 -90 300 360 18 M 50 5 270 3 852 895 80 -112 -120 240 376 10 M 51 5 270 3 852 870 120 -112 -120 285 376 16 M 52 5 270 3 852 890 75 -112 -115 200 376 80 N 53 10 270 3 876 930 38 -103 -105 350 414 12 N 54 11 270 4 876 900 80 -103 -110 250 414 10 N 55 11 270 4 876 900 80 -103 -115 310 414 10 Table 2 (part 3) stole Experiment no. θ P1 [° C / s] t PR [s] t PI [s] T P [° C] X D [μm] θ P2 [° C / s] According to the invention? A 1 6.5 30, 8 5 450 2.27 -8th YES A 2 80 1, 8 22 490 7.71 -8th NO A 3 8th 27, 5 0 490 2.74 -8th YES A 4 0 0.0 34 460 1, 14 -8th NO A 5 10 12.0 10 440 2.12 -8th YES B 6 90 2, 0 28 490 9, 44 -10 NO B 7 90 2.0 16 490 5.83 -10 NO B 8th 75 2.1 20 470 5, 14 -10 YES B 9 12 18, 3 5 470 2.31 -10 YES B 10 0 0.0 218 470 3.40 -10 NO B 11 5 48, 0 0 490 3, 98 -10 YES C 12 85 2, 4 16 490 5.83 -7 NO C 13 4.5 62.2 0 490 4.34 -7 YES C 14 3 66.7 4 450 3.43 -7 YES D 15 80 3.0 22 490 7.70 -11 NO D 16 6 41.7 5 450 2.31 -11 YES D 17 3.5 68, 6 0 470 3.74 -11 YES e 18 5 36.0 0 490 3.60 -18 YES e 19 4 50.0 10 475 4, 61 -18 YES e 20 85 2.1 25 480 7.49 -18 NO e 21 75 2, 4 7 480 2.06 -18 YES F 22 9 26.1 0 490 2.37 -12 YES F 23 90 2, 4 15 490 5.51 -12 NO F 24 5 32, 0 0 470 2.71 -12 YES F 25 7.5 32.0 0 490 2.86 -12 YES G 26 11 18.2 0 490 3.27 -11 YES G 27 6.5 34, 6 0 475 2.46 -11 YES H 28 75 2.7 15 490 5.33 -20 YES H 29 75 2, 8 20 450 3.61 -20 YES H 30 2.5 84, 0 0 450 3.55 -20 YES H 31 3.5 62, 9 0 490 5.59 -20 YES H 32 95 2.5 26 490 8, 98 -20 NO H 33 95 2, 9 16 490 5.81 -20 NO H 34 5 26.0 22 450 5.51 -20 YES H 35 7 30.0 0 480 2.44 -20 NO I 36 4, 5 55, 6 0 450 2.02 -10 YES I 37 5 32.0 0 470 2.59 -10 YES I 38 95 2.2 25 490 8, 66 -10 NO I 39 6 40.8 0 475 2, 54 -10 YES J 40 2 45, 0 0 440 3.51 -16 YES J 41 80 3.6 28 490 9, 61 -16 NO J 42 6 37, 5 5 490 4.86 -16 YES J 43 4 32.5 0 450 2.21 -16 YES Table 2 (part 4) stole Experiment no. θ P1 [° C / s] t PR [s] t PI [s] T P [° C] x D [μm] θ P2 [° C / s] According to the invention? K 44 4, 5 33.3 0 450 2.02 -9 YES K 45 7 17, 9 0 475 2.31 -9 YES K 46 95 1.6 27 490 9.29 -9 NO L 47 3 83, 3 0 470 4, 33 -18 YES L 48 6 33.3 10 475 2, 60 -18 YES L 49 20 9.5 5 490 2.74 -18 YES M 50 4.5 53.3 5 480 4.81 -13 YES M 51 7 27, 9 8th 480 4.84 -13 YES M 52 85 3, 4 22 490 7.72 -13 NO N 53 6 23, 3 0 490 3.62 -15 YES N 54 4 51.3 5 455 3.28 -15 YES N 55 2.5 58.0 5 455 4, 62 -15 YES Table 3 (part 1) stole Experiment No. R P0,2 [MPa] R m [MPa] R P0,2 / R m [-] A 50 [%] R m * A 50 [MPa%] λ [%] α max [°] According to the invention? A 1 1014 1257 0.81 13 16341 62 133 YES A 2 979 1070 0.91 12 12840 68 117 NO A 3 983 1231 0.80 16 19696 57 147 YES A 4 400 840 0.48 25 21000 ne ne NO A 5 768 1202 0, 64 17 20434 51 139 YES B 6 828 1005 0.82 8th 8040 63 96 NO B 7 958 1245 0.77 11 13695 59 128 NO B 8th 932 1303 0.72 15 19545 56 114 YES B 9 1071 1399 0.77 11 15389 60 125 YES B 10 420 1060 0.40 12 12720 ne ne NO B 11 1143 1276 0.90 12 15312 74 105 YES C 12 722 1256 0.57 15 18840 26 109 NO C 13 1040 1342 0.77 14 18788 68 117 YES C 14 917 1289 0.71 12 15468 55 133 YES D 15 995 1432 0.69 14 20048 41 108 NO D 16 912 1484 0.61 16 23744 57 130 YES D 17 874 1320 0, 66 13 17160 73 143 YES e 18 935 1541 0.61 14 21574 55 109 YES e 19 1118 1474 0.76 12 17688 77 121 YES e 20 632 1150 0.55 9 10350 31 90 NO e 21 1093 1405 0.78 15 21075 68 105 YES F 22 914 1236 0.74 14 17304 68 130 YES F 23 702 1149 0.61 15 17235 38 116 NO F 24 727 1371 0.53 16 21936 51 139 YES F 25 1064 1206 0.88 13 15678 81 127 YES G 26 1101 1497 0.74 13 19461 59 114 YES G 27 1272 1522 0.84 11 16742 72 137 YES ne = not determined Table 3 (part 2) stole Experiment No. R P0,2 [MPa] R m [MPa] R P0,2 / R m [-] A 50 [%] R m * A 50 [MPa%] λ [%] α max [°] According to the invention? H 28 760 1357 0.56 13 17641 52 111 YES H 29 874 1412 0.62 12 16944 57 106 YES H 30 826 1398 0.59 16 22368 78 128 YES H 31 797 1261 0.63 17 21437 63 135 YES H 32 893 1056 0.85 13 13728 48 98 NO H 33 1114 1199 0.93 13 15587 86 125 NO H 34 650 1315 0.49 18 23670 61 120 YES H 35 852 1194 0.71 15 17910 49 109 NO I 36 1066 1476 0.72 14 20664 53 102 YES I 37 898 1384 0.65 18 24912 59 117 YES I 38 978 1132 0.86 8th 9056 72 103 NO I 39 933 1447 0, 64 15 21705 55 129 YES J 40 788 1273 0.62 21 26733 51 122 YES J 41 1068 1102 0, 97 4 4408 57 93 NO J 42 1037 1463 0.71 17 24871 75 131 YES J 43 985 1379 0.71 19 26201 54 114 YES K 44 1202 1576 0.76 13 20488 58 112 YES K 45 954 1398 0.68 16 22368 66 130 YES K 46 1017 1255 0.81 8th 10040 71 108 NO L 47 1263 1642 0.77 12 19704 56 119 YES L 48 991 1482 0.67 15 22230 51 131 YES L 49 870 1451 0.60 17 24667 68 139 YES M 50 1126 1401 0.80 16 22416 62 109 YES M 51 930 1529 0, 61 13 19877 51 123 YES M 52 1242 1297 0.96 6 7782 76 117 NO N 53 905 1386 0.65 19 26334 63 129 YES N 54 1132 1475 0.77 12 17700 77 136 YES N 55 1063 1458 0.73 16 23328 69 125 YES ne = not determined Table 4 (part 1) stole Experiment no. F [%] M T [%] Does excessive martensite contain? RA [% -] M N [%] B [%] According to the invention? A 1 0 80 NO 10 10 Sp. YES A 2 0 55 YES 5 40 Sp. NO A 3 0 80 NO 13 7 Sp. YES A 4 76 0 NO 9 15 Sp. NO A 5 0 69 NO 16 15 Sp. YES B 6 4 45 YES 11 40 0 NO B 7 0 55 YES 9 25 11 NO B 8th 0 55 NO 16 29 0 YES B 9 0 78 NO 12 10 0 YES B 10 62 0 NO 18 5 5 NO B 11 0 79 NO 8th 8th 5 YES C 12 Sp. 55 YES 15 30 0 NO C 13 0 80 NO 11 9 0 YES C 14 0 75 NO 14 11 0 YES D 15 Sp. 45 YES 21 34 Sp. NO D 16 0 70 NO 18 12 Sp. YES D 17 0 56 NO 19 25 Sp. YES e 18 0 35 NO 24 41 Sp. YES e 19 0 60 NO 14 26 Sp. YES e 20 20 30 YES 9 21 20 NO e 21 0 50 NO 14 36 Sp. YES F 22 0 80 NO 13 7 0 YES F 23 17 65 NO 8th 10 0 NO F 24 0 59 NO 16 25 0 YES F 25 0 80 NO 7 13 0 YES G 26 0 65 NO 12 23 0 YES G 27 0 80 NO 5 15 0 YES Sp. = Tracks Table 4 (part 2) stole Experiment No. F [%] M T [%] Does excessive martensite contain? RA [% -] M N [%] B [%] According to the invention? H 28 Sp. 50 NO 15 35 0 YES H 29 0 74 NO 11 15 0 YES H 30 Sp. 72 NO 18 10 0 YES H 31 Sp. 66 NO 14 20 0 YES H 32 0 75 YES 8th 17 0 NO H 33 0 85 YES 8th 7 0 NO H 34 Sp. 23 NO 17 60 0 YES H 35 Sp. 70 NO 10 20 0 NO I 36 Sp. 77 NO 18 5 0 YES I 37 Sp. 40 NO 19 41 0 YES I 38 Sp. 55 YES 6 39 0 NO I 39 Sp. 75 NO 12 13 0 YES J 40 0 51 NO 9 40 0 YES J 41 0 95 YES 3 2 0 NO J 42 0 80 NO 10 10 0 YES J 43 0 61 NO 14 25 0 YES K 44 0 67 NO 12 21 0 YES K 45 0 40 NO 17 43 0 YES K 46 0 48 YES 7 46 Sp. NO L 47 0 80 NO 11 9 0 YES L 48 0 64 NO 16 20 0 YES L 49 Sp. 51 NO 19 30 0 YES M 50 0 78 NO 13 9 0 YES M 51 0 65 NO 14 21 0 YES M 52 0 90 YES 5 5 0 NO N 53 0 45 NO 17 38 0 YES N 54 0 80 NO 11 9 0 YES N 55 0 70 NO 12 18 0 YES Sp. = Tracks

Claims (17)

Stahlflachprodukt, das eine Zugfestigkeit Rm von mindestens 1200 MPa besitzt und aus einem Stahl besteht, der neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) C: 0,10 - 0,50 %, Si: 0,1 - 2,5 %, Mn: 1,0 - 3,5 %, Al: bis zu 2,5 %, P: bis zu 0,020 %, S: bis zu 0,003 %, N: bis zu 0,02 %, sowie optional eines oder mehrere der Elemente "Cr, Mo, V, Ti, Nb, B und Ca" in folgenden Gehalten: Cr: 0,1 - 0,5 %, Mo: 0,1 - 0,3 %, V: 0,01 - 0,1 %, Ti: 0,001 - 0,15 %, Nb: 0,02 - 0,05 %, wobei für die Summe Σ(V,Ti,Nb) der Gehalte an V, Ti und Nb gilt Σ(V,Ti,Nb) ≤ 0,2 %, B: 0,0005 - 0,005 %, Ca: bis zu 0,01 % enthält, und ein Gefüge mit (in Flächen-%) weniger als 5 % Ferrit, weniger als 10 % Bainit, 5 - 70 unangelassenem Martensit, 5 - 30 % Restaustenit und 25 - 80 % angelassenem Martensit aufweist, wobei mindestens 99 % der im angelassenen Martensit enthaltenen Eisenkarbide eine Größe von weniger als 500 nm aufweisen. Flat steel product having a tensile strength R m of at least 1200 MPa and consisting of a steel containing, in addition to iron and unavoidable impurities (in% by weight) C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0-3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca" in the following contents: Cr: 0.1 - 0.5%, Mo: 0.1-0.3%, V: 0.01 - 0.1%, Ti: 0.001-0.15%, Nb: 0.02 - 0.05%, where for the sum Σ (V, Ti, Nb) of the contents of V, Ti and Nb are Σ (V, Ti, Nb) ≤ 0.2%, B: 0.0005 - 0.005%, Ca: up to 0.01% containing (in area%) less than 5% ferrite, less than 10% bainite, 5 - 70 unstranded martensite, 5 - 30% retained austenite and 25 - 80% tempered martensite, wherein at least 99% of the iron carbides contained in the tempered martensite have a size of less than 500 nm. Stahlflachprodukt nach Anspruch 1, dadurch gekennzeichnet, dass (in Gew.-%) sein Al-Gehalt 0,01 - 1,5 %, sein Cr-Gehalt 0,20 - 0,35 Gew.-%, sein V-Gehalt 0,04 - 0,08 %, sein Ti-Gehalt 0,008 - 0,14 %, sein B-Gehalt 0,002 - 0,004 % oder sein Ca-Gehalt 0,0001 - 0,006 % beträgt.Flat steel product according to claim 1, characterized in that (in wt .-%) its Al content 0.01 - 1.5%, its Cr content 0.20 - 0.35 wt .-%, its V content 0 , 04-0.08%, its Ti content is 0.008-0.14%, its B content is 0.002-0.004% or its Ca content is 0.0001-0.006%. Stahlflachprodukt nach einem der voranstehenden Ansprüche, dadurch gekennzeichnet, dass für das Kohlenstoff-Äquivalent CE seines Stahls gilt: 0 , 35 Gew . - % CE 1 , 2 Gew . - %
Figure imgb0009

mit CE = %C+(%Mn+%Si)/6+(%Cr+%Mo+%V)/5+(%Ni+%Cu)/15, %C: C-Gehalt des Stahls, %Mn: Mn-Gehalt des Stahls, %Si: Si-Gehalt des Stahls, %Cr: Cr-Gehalt des Stahls, %Mo: Mo-Gehalt des Stahls, %V: V-Gehalt des Stahls, %Ni: Ni-Gehalt des Stahls, %Cu: Cu-Gehalt des Stahls.
Flat steel product according to one of the preceding claims, characterized in that the following applies for the carbon equivalent CE of its steel: 0 . 35 weight , - % CE 1 . 2 weight , - %
Figure imgb0009

with CE =% C + (% Mn +% Si) / 6 + (% Cr +% Mo +% V) / 5 + (% Ni +% Cu) / 15, % C: C content of the steel, % Mn: Mn content of the steel, % Si: Si content of the steel, % Cr: Cr content of the steel, % Mo: Mo content of the steel, % V: V content of the steel, % Ni: Ni content of the steel, % Cu: Cu content of the steel.
Stahlflachprodukt nach Anspruch 3, dadurch gekennzeichnet, dass für das Kohlenstoff-Äquivalent CE gilt 0 , 5 Gew . - % CE 1 , 0 Gew . - %
Figure imgb0010
Flat steel product according to claim 3, characterized in that the same applies to the carbon equivalent CE 0 . 5 weight , - % CE 1 . 0 weight , - %
Figure imgb0010
Stahlflachprodukt nach einem der voranstehenden Ansprüche, dadurch gekennzeichnet, dass es mit einem durch Schmelztauchbeschichten aufgebrachten metallischen Schutzüberzug versehen ist.Flat steel product according to one of the preceding claims, characterized in that it is provided with a metallic protective coating applied by hot-dip coating. Verfahren zum Herstellen eines hochfesten Stahlflachprodukts, umfassend folgende Arbeitsschritte: - Bereitstellen eines unbeschichteten Stahlflachproduktes aus einem Stahl, der neben Eisen und unvermeidbaren Verunreinigungen (in Gew.-%) C: 0,10 - 0,50 %, Si: 0,1 - 2,5 %, Mn: 1,0 - 3,5 %, Al: bis zu 2,5 %, P: bis zu 0,020 %, S: bis zu 0,003 %, N: bis zu 0,02 %, sowie optional eines oder mehrere der Elemente "Cr, Mo, V, Ti, Nb, B und Ca" in folgenden Gehalten: Cr: 0,1 - 0,5 %, Mo: 0,1 - 0,3 %, V: 0,01 - 0,1 %, Ti: 0,001 - 0,15 %, Nb: 0,02 - 0,05 %, wobei für die Summe Σ(V,Ti,Nb) der Gehalte an V, Ti und Nb gilt Σ(V,Ti,Nb) ≤ 0,2 %, B: 0,0005 - 0,005 %, Ca: bis zu 0,01 % enthält; - Erwärmen des Stahlflachproduktes auf eine oberhalb der Ac3-Temperatur des Stahls des Stahlflachprodukts liegende und höchstens 960 °C betragende Austenitisierungstemperatur THZ mit einer Erwärmungsgeschwindigkeit θH1H2 von mindestens 3 °C/s; - Halten des Stahlflachprodukts bei der Austenitisierungstemperatur über eine Austenitisierungsdauer tHZ von 20 - 180 s; - Abkühlen des Stahlflachprodukts auf eine Kühlstopptemperatur TQ, die größer als die Martensitstopptemperatur TMf und kleiner als die Martensitstarttemperatur TMs (TMf < TQ < TMs) ist, mit einer Abkühlungsgeschwindigkeit θQ für die gilt: θ Q θ Q min
Figure imgb0011
mit θ Q min °C / s = - 314 , 35 °C / s + ( 268 , 74 % C + 56 , 27 % Si + 58 , 50 % Al + 43 , 40 % Mn + 195 , 02 % Mo + 166 , 60 % Ti + 199 , 19 % Nb ) °C / Gew . - % s ,
Figure imgb0012
%C: C-Gehalt des Stahls, %Si: Si-Gehalt des Stahls, %Al: Al-Gehalt des Stahls, %Mn: Mn-Gehalt des Stahls, %Mo: Mo-Gehalt des Stahls, %Ti: Ti-Gehalt des Stahls, %Nb: Nb-Gehalt des Stahls;
- Halten des Stahlflachprodukts auf der Kühlstopptemperatur TQ für eine Haltedauer tQ von 10 - 60 s; - von der Kühlstopptemperatur TQ ausgehendes Erwärmen des Stahlflachprodukts mit einer Erwärmungsgeschwindigkeit θP1 von 2 - 80 °C/s auf eine 400 - 500 °C betragende Partitioningtemperatur Tp; - optionales isothermes Halten des Stahlflachprodukts bei der Partitioningtemperatur TP über eine Haltedauer tPi von bis zu 500 s; - von der Partitioningtemperatur TP ausgehendes, mit einer -3 °C/s bis -25 °C/s betragenden Abkühlgeschwindigkeit θP2 erfolgendes Abkühlen des Stahlflachprodukts.
Method for producing a high-strength steel flat product, comprising the following steps: - Providing an uncoated flat steel product of a steel, in addition to iron and unavoidable impurities (in wt .-%) C: 0.10-0.50%, Si: 0.1-2.5%, Mn: 1.0-3.5%, Al: up to 2.5%, P: up to 0.020%, S: up to 0.003%, N: up to 0.02%, and optionally one or more of the elements "Cr, Mo, V, Ti, Nb, B and Ca" in the following contents: Cr: 0.1 - 0.5%, Mo: 0.1-0.3%, V: 0.01 - 0.1%, Ti: 0.001-0.15%, Nb: 0.02 - 0.05%, where, for the sum Σ (V, Ti, Nb), the contents of V, Ti and Nb are Σ (V, Ti, Nb) ≤ 0.2%, B: 0.0005 - 0.005%, Ca: up to 0.01% contains; Heating the flat steel product to a austenitizing temperature T HZ which is above the A c3 temperature of the steel of the flat steel product and at most 960 ° C., with a heating rate θ H1 , θ H2 of at least 3 ° C / s; Holding the flat steel product at the austenitizing temperature for an austenitizing time t HZ of 20-180 s; Cooling the steel flat product to a cooling stop temperature T Q which is greater than the martensite stop temperature T Mf and less than the martensite start temperature T Ms (T Mf <T Q <T Ms ), with a cooling rate θ Q for which θ Q θ Q min
Figure imgb0011
With θ Q min ° C / s = - 314 . 35 ° C / s + ( 268 . 74 % C + 56 . 27 % Si + 58 . 50 % al + 43 . 40 % Mn + 195 . 02 % Not a word + 166 . 60 % Ti + 199 . 19 % Nb ) ° C / weight , - % s .
Figure imgb0012
% C: C content of the steel, % Si: Si content of the steel, % Al: Al content of the steel, % Mn: Mn content of the steel, % Mo: Mo content of the steel, % Ti: Ti content of the steel, % Nb: Nb content of the steel;
Holding the flat steel product at the cooling stop temperature T Q for a holding period t Q of 10 - 60 s; heating the steel flat product starting from the cooling stop temperature T Q at a heating rate θ P1 of 2 to 80 ° C / s to a partitioning temperature Tp of 400 to 500 ° C; optional isothermal holding of the flat steel product at the partitioning temperature T P over a holding period t Pi of up to 500 s; - Cooling of the steel flat product starting from the partitioning temperature T P and having a cooling rate θ P2 of -3 ° C / s to -25 ° C / s.
Verfahren nach Anspruch 6, dadurch gekennzeichnet, dass bei dem von der Partitioningtemperatur TP ausgehenden, mit Abkühlgeschwindigkeit θP2 erfolgenden Abkühlen - das Stahlflachprodukt zunächst auf eine Schmelzbadeintrittstemperatur TB von 400°C bis <500 °C abgekühlt wird; - dann das auf die Schmelzbadeintrittstemperatur TB abgekühlte Stahlflachprodukt zum Schmelztauchbeschichten durch ein Schmelzenbad geleitet und die Dicke des auf dem Stahlflachprodukt erzeugten Schutzüberzugs eingestellt wird; - und schließlich das aus dem Schmelzenbad austretende, mit dem Schutzüberzug versehene Stahlflachprodukt mit der Abkühlgeschwindigkeit θP2 auf Raumtemperatur abgekühlt wird. A method according to claim 6, characterized in that at the starting from the partitioning temperature T P , with cooling rate θ P2 cooling takes place - The steel flat product is first cooled to a melt bath inlet temperature T B of 400 ° C to <500 ° C; - Then the cooled to the Schmelzbadeintrittstemperatur T B steel flat product for hot dip coating passed through a melt bath and the thickness of the protective coating produced on the steel flat product is adjusted; - And finally the emerging from the melt bath, provided with the protective coating steel flat product with the cooling rate θ P2 is cooled to room temperature. Verfahren nach Anspruch 6 oder 7, dadurch gekennzeichnet,dass die Erwärmung auf die Austenitisierungstemperatur THZ in zwei unterbrechungsfrei aufeinander folgenden Stufen mit unterschiedlichen Erwärmungsgeschwindigkeiten θH1H2 durchgeführt wird.Method according to claim 6 or 7, characterized in that the heating to the austenitizing temperature T HZ is carried out in two uninterrupted successive stages with different heating speeds θ H1 , θ H2 . Verfahren nach einem der Ansprüche 6 bis 8, dadurch gekennzeichnet, dass die Erwärmungsgeschwindigkeit θH1 der erste Stufe 5 - 25 °C/s und die Erwärmungsgeschwindigkeit θH2 der zweiten Stufe 3 - 10 °C beträgt.Method according to one of claims 6 to 8, characterized in that the heating rate θ H1 of the first stage is 5-25 ° C / s and the heating rate θ H2 of the second stage is 3-10 ° C. Verfahren nach einem der Ansprüche 6 bis 9, dadurch gekennzeichnet, dass das Stahlflachprodukt mit der ersten Erwärmungsgeschwindigkeit θH1 auf eine Zwischentemperatur TW von 200 - 500 °C erwärmt wird und dass die Erwärmung anschließend mit der zweiten Erwärmungsgeschwindigkeit θH2 bis zur Austenitisierungstemperatur THz fortgesetzt wird.Method according to one of claims 6 to 9, characterized in that the steel flat product with the first heating rate θ H1 is heated to an intermediate temperature T W of 200 - 500 ° C and that the heating is then at the second heating rate θ H2 up to Austenitisierungstemperatur T Hz will continue. Verfahren nach einem der Ansprüche 6 bis 10, dadurch gekennzeichnet, dass die Abkühlungsgeschwindigkeit θQ -20 °C/s bis -120 °C/s beträgt.Method according to one of claims 6 to 10, characterized in that the cooling rate θ Q is -20 ° C / s to -120 ° C / s. Verfahren nach einem der Ansprüche 6 bis 11, dadurch gekennzeichnet, dass die Kühlstopptemperatur TQ mindestens 200 °C beträgt.Method according to one of claims 6 to 11, characterized in that the cooling stop temperature T Q is at least 200 ° C. Verfahren nach einem der Ansprüche 6 bis 12, dadurch gekennzeichnet, dass die Haltedauer tQ, über die das Stahlflachprodukt auf der Kühlstopptemperatur TQ gehalten wird, 12 - 40 s beträgt.Method according to one of claims 6 to 12, characterized in that the holding period t Q , over which the flat steel product is maintained at the cooling stop temperature T Q , 12-40 s. Verfahren nach einem der Ansprüche 6 bis 13, dadurch gekennzeichnet, dass die Erwärmungsgeschwindigkeit θP1 bei der von der Kühlstopptemperatur TQ ausgehenden Erwärmung 2 - 80 °C/s beträgt.Method according to one of claims 6 to 13, characterized in that the heating rate θ P1 at the time of Cooling stop temperature T Q outgoing heating 2 - 80 ° C / s. Verfahren nach einem der Ansprüche 6 bis 14, dadurch gekennzeichnet, dass das Aufheizen auf die Partitioningtemperatur TP innerhalb einer Aufheizzeit tA von 1 - 150 s erfolgt.Method according to one of claims 6 to 14, characterized in that the heating takes place on the partitioningtemperatur T P within a heating time t A of 1 - 150 s. Verfahren nach Anspruch 15, dadurch gekennzeichnet, dass für die Dauer tPr des Partitionings während des Aufheizens auf die Partitioningtemperatur TP gilt t Pr s = 0 - t A .
Figure imgb0013
A method according to claim 15, characterized in that for the duration t Pr of partitioning during heating to the partitioning temperature T P applies t pr s = 0 - t A ,
Figure imgb0013
Verfahren nach einem der Ansprüche 6 bis 16, dadurch gekennzeichnet, dass für eine Diffusionslänge xD gilt: x D 1 , 0 μm
Figure imgb0014

mit x D = x Di + x Dr
Figure imgb0015
xDi : Im Zuge des isothermen Haltens erhaltener Beitrag zur Diffusionslänge xD, berechnet gemäß der Formel x Di = 6 * D * t Pi
Figure imgb0016
mit tPi = Zeit, über die das isotherme Halten durchgeführt worden ist, angegeben in Sekunden, D = Do * exp(-Q/RT), Do = 3,72*10-5 m2/s, Q = 148 kJ/mol, R = 8,314 J/(mol·K), T = Partitioningtemperatur TP in Kelvin und
xDr: Im Zuge der Erwärmung auf die Partitioningtemperatur TP erhaltener Beitrag zur Diffusionslänge xD, berechnet gemäß der Formel x Dr = j 6 * D j * Δt Pr , j
Figure imgb0017

mit ΔtPr,j = Zeitschritt zwischen zwei Berechnungen angegeben in Sekunden, Dj = Do * exp(-Q/RTj), Do = 3,72*10-5 m2/s, Q = 148 kJ/mol, R = 8,314 J/(mol·K), Tj = jeweils aktuelle Partitioningtemperatur TP in Kelvin,
wobei xDi oder xDr auch 0 sein können.
Method according to one of claims 6 to 16, characterized in that for a diffusion length x D : x D 1 . 0 microns
Figure imgb0014

With x D = x di + x Dr
Figure imgb0015
x Di : In the course of the isothermal holding received contribution to the diffusion length x D , calculated according to the formula x di = 6 * D * t pi
Figure imgb0016
with t Pi = time over which the isothermal hold has been performed, expressed in seconds, D = Do * exp (-Q / RT), D o = 3.72 * 10 -5 m 2 / s, Q = 148 kJ / mol, R = 8.314 J / (mol · K), T = partitioning temperature T P in Kelvin and
x Dr : In the course of heating to the partitioning temperature T P received contribution to the diffusion length x D , calculated according to the formula x Dr = Σ j 6 * D j * .delta.t pr . j
Figure imgb0017

With Δt Pr, j = time step between two calculations given in seconds, D j = D o * exp (-Q / RT j ), D o = 3.72 * 10-5 m 2 / s, Q = 148 kJ / mol, R = 8.314 J / (mol · K), T j = current partitioning temperature T P in Kelvin,
where x Di or x Dr can also be 0.
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