EP2521223B1 - Stecker für feuchtigkeitsgeschützte elektrische Steckverbindung - Google Patents
Stecker für feuchtigkeitsgeschützte elektrische Steckverbindung Download PDFInfo
- Publication number
- EP2521223B1 EP2521223B1 EP12001334.7A EP12001334A EP2521223B1 EP 2521223 B1 EP2521223 B1 EP 2521223B1 EP 12001334 A EP12001334 A EP 12001334A EP 2521223 B1 EP2521223 B1 EP 2521223B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spacer
- plug
- stripped
- lines
- plug according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 125000006850 spacer group Chemical group 0.000 claims description 21
- 238000009413 insulation Methods 0.000 claims description 17
- 238000004382 potting Methods 0.000 claims description 17
- 150000001875 compounds Chemical class 0.000 claims description 12
- 230000007704 transition Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 description 6
- 229940125773 compound 10 Drugs 0.000 description 5
- ZLVXBBHTMQJRSX-VMGNSXQWSA-N jdtic Chemical compound C1([C@]2(C)CCN(C[C@@H]2C)C[C@H](C(C)C)NC(=O)[C@@H]2NCC3=CC(O)=CC=C3C2)=CC=CC(O)=C1 ZLVXBBHTMQJRSX-VMGNSXQWSA-N 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007480 spreading Effects 0.000 description 2
- 238000003892 spreading Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004858 capillary barrier Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000008393 encapsulating agent Substances 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 230000008719 thickening Effects 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5216—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases characterised by the sealing material, e.g. gels or resins
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/523—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases for use under water
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5205—Sealing means between cable and housing, e.g. grommet
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/521—Sealing between contact members and housing, e.g. sealing insert
Definitions
- the invention relates to a plug for moisture-proof electrical connectors according to the preamble of claim 1.
- connection has additional sealing elements.
- substantial improvements in moisture protection could be achieved.
- the connection itself is insufficiently secured so that the seals of the plug connection do not function properly or if the cable is damaged, it can also lead to defects in the plug.
- plugs which are intended to be exposed to moisture in particular in the underwater area, there is often the problem that incoming moisture is led into the plug by the capillary action along the individual electrical lines or is forwarded in the plug and causes irreparable damage there or in the connected devices ,
- the DE 100 54 714 A1 relates to the sealing of a cable in a cable duct, in which cables are guided partially insulated in cable ducts and at least partially surrounded by a compressible elastomeric sealing element.
- the improved sealing effect is intended to take place by means of a compression of the sealing element taking place in the production process.
- such seals do not always have the required longitudinal water-tightness.
- the invention is therefore based on the object to improve a plug with respect to its protective properties against moisture.
- a plug having the features of claim 1.
- the individual electrical lines which are sheathed within a connector cable each with individual insulation, partially stripped and not only at their ends where the connection, in particular soldering done with the contact elements, but also in an area beyond that at Completion of the plug is surrounded by potting compound.
- the potting compound completely covers the bare wires and seals them reliably.
- the encapsulation with potting compound then acts as a capillary barrier. So that the stripped areas can not touch each other during the production of the plug and can lead to short circuits, according to the invention at least one electrically non-conductive spacer is used, which spaces the stripped areas apart from each other.
- the spacer is then arranged between two stripped and surrounded by potting compound portions.
- the non-conductive spacer in the finished plug is also surrounded by the potting compound and is fixed and held by this.
- the cable sheath is usually partially removed and then at the ends of the individual electrical lines their respective insulation. Under stripped areas in the context of the invention, however, not only those areas of the electrical lines are to be understood in which a previously existing insulation was removed, but also those that were possibly made from the outset without isolation, ie insulation.
- the spacer is not directly connected to the housing of the plug.
- a connection to the housing exclusively via the potting compound and / or the cable or the electrical lines themselves. This simplifies the production of the plug, and yet the cured electrical potting compound and the spacer are immovably fixed in the housing.
- the spacer is formed by remaining insulation sections. These are arranged between the line ends, which are electrically connected to the contact elements, and the stripped and later encapsulated with encapsulant area, which serves the longitudinal water-tightness.
- the spacer may be advantageous to arrange at least one spreading element between the stripped areas and the cable sheath, ie the outer insulation of the cable, which prevents contact between the lines in the stripped areas. This may be necessary because a certain minimum length of stripping is required to secure the longitudinal water-tightness.
- the leads are very thin or soft and therefore too flexible, it may possibly come in contact with the connector despite the spacer in the stripped area.
- the expansion element can be formed, for example, by shrink tubing pieces drawn onto the individual lines.
- so-called power lines with usually only two data lines and larger cross-section usually> 0.5 mm 2
- the insulation of the individual electrical lines are usually thick enough to touch the individual Exclude cables or strands, so that a further expansion element is usually not necessary.
- the in Fig. 1 shown plug has a connector housing 1, in the front side of a contact carrier 2 is inserted.
- the front of the plug is provided with a profile seal 3.
- contact elements 4 are held, which are connected via contact pins 5 conductively connected to electrical lines 6.
- the electrical lines 6 each have a sheathing insulation 7 and are summarized in the further course by a cable sheath in a cable 8.
- the cable 8 extends at the rear end out of the connector housing 1, which is closed there with a seal 9.
- the individual electrical lines 6 between the electrical connection with the contact elements 4 and the merger in the cable 8 each have an insulation-free or stripped area 6 ', which is surrounded in each case by the interior of the plug housing 1 filling potting compound 10. So that the stripped regions 6 'of the electrical leads 6 do not come into contact with the assembly of the plug, according to the invention between the stripped areas 6 'and the electrically conductive connections with the contact elements 4, here via the contact pins 5, a spacer arranged. This is formed in the illustrated embodiment by remaining insulation sections 7 ', which complain about the electrical lines 6 in this area from each other. Preferably, these insulation sections 7 'and the spacer is stabilizing also surrounded by potting compound 10. In front of the insulating sections 7 ', there is in each case a further stripped-down partial area 6 ", which is likewise surrounded by potting compound 10 in order to further improve the seal.
- the stripped regions 6 'behind the spacer 7' should have at least a length L of 3 mm, preferably even at least 5 mm in length.
- this length L should not be greater than 20 mm, preferably even not more than 10 mm.
- the stripped regions 6 ' may nevertheless come into contact, as long as they are not yet surrounded by the potting compound 10.
- at least one additional expansion element This should preferably be arranged in the transition region between the stripped region 6 'and the sheathing insulation 7. It may also surround the sheathing insulation 7 prior to being gathered in the cable 8.
- This expansion element may preferably be formed by spreader elements 12 mounted on the individual lines 6, as shown in FIG Fig. 2 is shown.
- the Spreizelement conductede 12 are preferably shrink tubing pieces. So cause the Spreizelement conductede 12 as it were a Thickening of the insulation 7 and thereby a further spacing of the stripped regions 6 'from each other.
- the plug according to the invention has an excellent longitudinal water-tightness and is therefore very safe even in underwater use. This improved tightness is structurally simple and without significantly increased costs in the inventive manner.
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Connector Housings Or Holding Contact Members (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102011106727A DE102011106727B3 (de) | 2011-05-06 | 2011-05-06 | Stecker für feuchtigkeitsgeschützte elektrische Steckverbindung |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2521223A2 EP2521223A2 (de) | 2012-11-07 |
EP2521223A3 EP2521223A3 (de) | 2014-11-26 |
EP2521223B1 true EP2521223B1 (de) | 2016-05-11 |
Family
ID=45954270
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12001334.7A Active EP2521223B1 (de) | 2011-05-06 | 2012-02-29 | Stecker für feuchtigkeitsgeschützte elektrische Steckverbindung |
Country Status (6)
Country | Link |
---|---|
US (1) | US8591243B2 (pl) |
EP (1) | EP2521223B1 (pl) |
CN (1) | CN102769225B (pl) |
DE (1) | DE102011106727B3 (pl) |
HU (1) | HUE029075T2 (pl) |
PL (1) | PL2521223T3 (pl) |
Families Citing this family (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2936620B1 (en) * | 2012-12-18 | 2019-09-18 | Aptiv Technologies Limited | Assembly comprising a sealed electrical connector device |
JP6172067B2 (ja) * | 2014-06-27 | 2017-08-02 | 住友電装株式会社 | 防水コネクタ |
CN104633617A (zh) * | 2015-01-15 | 2015-05-20 | 中山市恒辰光电科技有限公司 | 一种led灯具防水连接结构 |
CN105322354B (zh) * | 2015-05-05 | 2018-06-01 | 司捷易兰姆布斯控制科技(苏州)有限公司 | 不透水电气接线系统 |
EP3109953B1 (de) * | 2015-06-25 | 2019-06-12 | Nexans | Anordnung umfassend ein kupplungsteil und eine elektrische leitung |
DE102015110350A1 (de) * | 2015-06-26 | 2016-12-29 | Endress + Hauser Flowtec Ag | Adapter für den Anschluss einer Übertragungsleitung an ein Feldgerät |
DE202016104611U1 (de) | 2016-08-23 | 2017-08-24 | Eugen Forschner Gmbh | Kabel und Vorrichtung zu dessen Herstellung |
DE102018204271A1 (de) * | 2018-03-20 | 2019-09-26 | Te Connectivity Germany Gmbh | Anordnung zur Erfassung der Temperatur und Kontaktanordnung mit einer solchen Anordnung |
JP2019220248A (ja) * | 2018-06-15 | 2019-12-26 | 住友電装株式会社 | 多芯電線の防水構造 |
JP7103960B2 (ja) | 2019-01-15 | 2022-07-20 | 矢崎総業株式会社 | 防水構造 |
CN111740269A (zh) * | 2019-03-25 | 2020-10-02 | 深圳市依卓尔能源有限公司 | 水下电源的防水接头及其灌胶方法、水下电源的接头装置 |
JP7007332B2 (ja) * | 2019-06-14 | 2022-01-24 | 矢崎総業株式会社 | 防水コネクタ |
CN113540893B (zh) * | 2021-06-21 | 2022-11-22 | 国网河北省电力有限公司邯郸市峰峰矿区供电分公司 | 具有防潮功能的航空接口 |
Family Cites Families (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4854886A (en) * | 1986-09-29 | 1989-08-08 | Hubbell Incorporated | Electrical penetrator for hot, high pressure service |
US5274603A (en) * | 1991-07-29 | 1993-12-28 | Shell Oil Company | Marine seismic cable section assembly |
FR2683379A1 (fr) * | 1991-11-06 | 1993-05-07 | Sextant Avionique | Raccord electrique etanche. |
US5286220A (en) * | 1991-11-18 | 1994-02-15 | Camco International, Inc. | Electrical cable connector |
JPH07135044A (ja) * | 1993-11-11 | 1995-05-23 | Yazaki Corp | コネクタ |
SG85590A1 (en) * | 1996-06-03 | 2002-01-15 | Sony Corp | Power source plug |
JP3535034B2 (ja) * | 1999-03-29 | 2004-06-07 | 矢崎総業株式会社 | 防水コネクタ |
DE10054714B4 (de) * | 2000-11-04 | 2005-09-15 | Siegfried Rebhan | Verfahren zum Abdichten eines Kabels oder Kabelsatzes an/in einem Kabeldurchführungselement sowie ein Kabeldurchführungselement |
DE20203788U1 (de) * | 2002-03-08 | 2002-06-06 | Hummel Anton Verwaltung | Steckverbinder mit einem Gehäuse und mit einem Klemmeinsatz |
US6802741B1 (en) * | 2002-08-22 | 2004-10-12 | Tower Manufacturing Corporation | Electric plug for a power cord |
DE102005042027C5 (de) * | 2005-09-02 | 2013-01-31 | PKC SEGU Systemelektrik GmbH | Elektrischer Steckverbinder und Verfahren zu dessen Herstellung |
DE102009060564B4 (de) | 2009-12-23 | 2023-11-16 | Oase Gmbh | Steckerverbindungsanordnung für feuchtigkeitsgeschützte elektrische Steckverbindung |
-
2011
- 2011-05-06 DE DE102011106727A patent/DE102011106727B3/de active Active
-
2012
- 2012-02-29 PL PL12001334.7T patent/PL2521223T3/pl unknown
- 2012-02-29 HU HUE12001334A patent/HUE029075T2/en unknown
- 2012-02-29 EP EP12001334.7A patent/EP2521223B1/de active Active
- 2012-04-17 CN CN201210119130.8A patent/CN102769225B/zh active Active
- 2012-05-02 US US13/461,996 patent/US8591243B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
US8591243B2 (en) | 2013-11-26 |
CN102769225B (zh) | 2016-04-20 |
EP2521223A3 (de) | 2014-11-26 |
PL2521223T3 (pl) | 2016-11-30 |
CN102769225A (zh) | 2012-11-07 |
HUE029075T2 (en) | 2017-02-28 |
EP2521223A2 (de) | 2012-11-07 |
DE102011106727B3 (de) | 2012-07-05 |
US20120282794A1 (en) | 2012-11-08 |
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