EP2494475A1

EP2494475A1 - Server of a computer network

Info

Publication number: EP2494475A1
Application number: EP11779381A
Authority: EP
Inventors: Niklas Kramer; Juergen Fronius
Original assignee: Komet Group GmbH
Current assignee: Komet Group GmbH
Priority date: 2010-11-25
Filing date: 2011-10-31
Publication date: 2012-09-05
Anticipated expiration: 2031-10-31
Also published as: CA2782273A1; SI2494475T1; BR112012015830A2; CN102870112A; EP2494475B1; CA2782273C; US9460170B2; US20120303674A1; IL220577A; KR20130142054A; WO2012069284A1; KR101711237B1; JP5959525B2; JP2013546079A; BR112012015830A8; CN107463594A

Abstract

The invention relates to a server (19) of a computer network (1), which is connected to the network (1) via a communication link (20) and on which a database application having access to a database (21; 22) runs which is designed to collect and manage data. In order enable tools which are being used by machine tools (2, 3, 4, 5) to be observed as continuously as possible, according to the invention the server (19) is linked via the communications network (1) to a plurality of machine tools (2, 3, 4, 5) associated with and operating within various companies (6, 7, 8), the server (19) has means for receiving identification data of tools (18) of the machine tools (2, 3, 4, 5) and/or identification data and/or operating parameters of the machine tools (2, 3, 4, 5) and/or dynamic information relating to the tools (18), static information about the tools (18) assigned to the identification data is stored in the database (21; 22), and the server (19) has means for processing the received data, parameters and information in order to generate updated information about the tools (18), wherein the information content of the updated information extends beyond the sum of the information content of the received dynamic information, the static information from the database (21; 22) and the operating parameters.

Description

Server eines ComputernetzwerksServer of a computer network

The present application also takes, among other things, the priority of U.S. Pat. Provisional Application Serial No. 61 / 510,816 filed July 22, 2011 entitled "Server of a Computer Network", which is incorporated herein by reference in its entirety. Furthermore, the present application claims the priority of DE 10 2010 052 556.1 filed on November 25, 2010.
The present invention relates to a server of a computer network which is connected to the network via a communication link and on which runs a database application designed to collect and manage data.
Such servers are known in a variety of embodiments for a variety of applications from the prior art. The server can be designed as a separate computer running server software and the database application. Alternatively, the server can also be designed as a server software that runs on any computer. It is conceivable that the computer is not intended exclusively for processing the server software, but also for other tasks.
Furthermore, it is known from the field of machine tools of the prior art to provide tools and / or tool holder with a unique identification that can be read, for example, for tool management of the machine tool and interpreted and processed in the sense that the machine tool to each Time has knowledge of which tools in a tool magazine, and which tools are located in a tool spindle or in use. The identification of the tool or of the tool holder is for example mounted in such a way that it can be read in by the machine tool without contact. This is known, for example, from EP 0 214 666 A2. Furthermore, it is known from EP 0 462 279 A1 to store in a memory provided on the tool holder additional information relating to the tool, which can be read out from the machine tool as required and taken into account by a control program running on the machine tool. Such information is for example the length, the diameter or the wear of the tool.
The identification data of a tool or tool holder are stored on suitable storage means, for example in the form of a bar code, a so-called QR code, a data matrix, or an RFID tag. The storage means for the identification data of the tools and / or tool holders can be attached to these from the outside and / or integrated into them. The identification data stored on the storage means can be read out by optical means, via a radio link or in any other way without contact. For this purpose, the machine tool has suitable reading means.
In the case of the machine tools known from the prior art, the evaluation and processing of the identification data of the tools or tool holders and additional information relating to the identification data about the tools is factually limited to the respective machine tool and spatially to the place of use of the respective machine tool. If, for example, further information, for example the service life and / or usage of the tool, is recorded and stored in a first machine tool for a specific tool identified by the identification data, this additional information is available after changing the tool to another machine tool, possibly even another location, there no longer available. A worn tool, which is used for the first time in a particular machine tool, is considered there as a new tool, since there is no information about the useful life and / or usage of the tool.
In addition, the nature and extent of data processing in the known machine tools is very limited. The data processing is limited to the determination of information about the current position of a tool in the machine tool (in the tool magazine, in the spindle or in use) as well as the determination or processing of correction data for each tool depending on their dimensions and their wear. A cross-tool, a cross-machine tool or even a multi-site data processing, for example, by statistical analysis of information, data and / or operating parameters, which may be assigned to several tools of several machine tools even at different locations, can not be realized in the prior art.
In the development and manufacture of tools for machine tools, tool manufacturers generally rely on their many years of technical experience. There are hardly any feedbacks from the series use of the tools to the tool manufacturers. At most, with extremely unusual tool failure returns to the tool manufacturer, which are examined there in terms of the damage to the tool and the causes. However, the tool manufacturer's inspection of tools is limited to a few isolated cases, and the information about the use of the tool before and at the time of the occurrence of the damage necessary to determine the cause requires the tool manufacturer to rely on the tool user's information. As a result, determining the cause of the damage is often tedious and labor-intensive, sometimes accurate determination of the cause is even impossible, or wrong causes are determined because the user's information is incorrect or incomplete. A consideration of a tool damage and its causes in the future production of other tools of this type and / or in the development and production of future tools takes place only in very few exceptional cases, since it is very complex and ultimately unreliable.
Starting from the described prior art, the present invention based on the object, the life cycle of a tool for machine tools better, in particular to observe consistently and reliably to the tool manufacturers and possibly authorized third parties additional information of any kind and more reliable information on service life , Usage, tool life, etc. of the tools to deliver, so as to provide added value for users and manufacturers of tools.
To solve this problem, it is proposed, starting from the server of the type mentioned above, that the server via the communication network directly or indirectly via other servers of the network with several corporate companies assigned internal machine tools and / or other equipment for resharpening, recoating, testing, measuring or evaluating tools and / or workpieces, the server has means for receiving identification data from tools or tool holders of the machine tools and / or identification data and / or operating parameters of the machine tools and / or dynamic information relating to the tools in the database application static information about the tools associated with the identification data is stored, and the server means for processing the received dynamic information, the static information from the database and / or the operating spa machine tool to generate updated information about the tools, the information content of the updated information on the sum of the information content of the received dynamic information, the static information from the database and the operating parameters goes beyond.
The other company-specific devices for resharpening, recoating, testing, measuring or evaluating tools and / or workpieces with which the server of the network is preferably connected via further servers are, for example, any machine tools for reprocessing tools, presetting systems , Measuring devices, coating equipment, labeling equipment, storage locations for tools (eg consignment stock or tool cabinets with book removal), or other collection and communication facilities such as MES / BDE (business data collection) terminals, mobile phones and PC-related devices for retrieving factual information or Cutting data recommendations, etc. from the server, so any other data receiver, transmitter and / or -verwerter.
According to the invention, it is therefore proposed not only to network individual or several machine tools within a company or a company location, but also several machine tools and / or other data receivers, transmitters and / or recyclers distributed over different, spatially distributed companies or company locations. For networking the machine tools and / or the other data receivers, transmitters and / or recycler with each other, a communication network is used, which may be any telecommunication network, in particular the Internet. Via the communication network, the machine tools and / or the further data receivers, transmitters and / or recyclers can transmit any information that flows together in the server according to the invention. The transmitted information is, in particular, identification data of the tools used or existing in the machine tools and / or the further data receivers, transmitters and / or recycler or their tool holders, identification data of the machine tools and / or operating parameters of the machine tools. Operating parameters are, for example, the rotational speed, the feed and / or the operating time of a machine tool for a particular tool. The transmitted information may also include typological machine information, i. Type-related information on the production systems, such as construction of the machine tools (eg gantry, gantry, console, transfer lines, rotary transfer machines, etc.), number of relative degrees of freedom between spindle and tool (number of NC axes), a stiffness matrix (eg relative, absolute, static, dynamic) or stability diagrams that can actually be linked to the detected tools.
The added-value information obtained by means of the invention can be used to adapt or optimize the conditions of use and to improve the safety of the tools. Thus, for example, information, in particular usage parameters that are collected in the machine during use of the tool, can be used to adapt the conditions of use, for example to increase or decrease the feed rate, the cutting speed, the service life, etc.
Based on the typological machine information, a machine classification can be made in the server, which can then be assigned to the individual tools, tool types and materials. This differentiation can, for example, be supplied as an input variable vector to a neural network which can make predictions about the tool used, the tool holder and / or the machine tool. The neural network can be designed to be self-learning, so that more and more precise predictions can be made about the increase of the recorded case examples and an adaptation of the evaluation criteria. The more typological information of more machine tools are available and can be evaluated, so the more reliable is the prediction of the tool, the tool holder and / or the machine tool. Of course, on the basis of the typological information, a prediction can also be made in a different way than with a neural network, for example by means of a group formation and / or a statistical evaluation.
The predictions made concern, for example, the expected remaining service life of the tool or of the machine tool, future wear of the tool under given conditions of use, optimum operating parameters of the machine tool for the respective application, in particular taking into account the estimated future wear of the tool Change of inserts or the entire tool is pending and any other future oriented tool and / or machine related statements.
On the basis of machining-specific, tool-specific and in particular material-specific information, a workpiece / material classification can be made in the server, whereby the different classes can then be assigned to the tools and tool types. As a result, a much more accurate and reliable assessment of the machinability and the expected life (service life) of the tool or the machine tool is possible.
The identification data associated with the tools or the tool holder are stored in a manner known per se from the prior art on suitable storage means, which are arranged on or in the tool or the tool holder and by suitable reading means, such as logistic readers from the fields of storage / Inventory management (eg also for inventory purposes, etc.), the machine tool can be read without contact. Of course, it is also conceivable to provide separate reading means which are connected for the purpose of transmitting the information read to the machine tools. It is also conceivable for the machine tool to store the identification data by means of touching methods, e.g. using a tactile pattern, reads. Thus, each machine tool at any time has an overview of which tools are present in the machine tool, as well as the position of the tools in the machine tools, in particular which tools are or were in use. This information and other information is transmitted from the machine tools via the communication network to the server.
Furthermore, it is conceivable for the identification data associated with the tools or the tool holder to be read in by a presetting device or a tool management program. By means of a presetting device, a tool can be measured prior to use in a machine tool, for example with regard to the cutting positions of the tool. For this purpose, measuring devices are provided in the presetting device instead of a workpiece. The presetting device determines correction values that are taken into account when using the tool in the machine tool. For this purpose, a correction corresponding to the correction values can either be made manually in the machine tool. Alternatively, the correction values can be transmitted to the machine tool and automatically taken into account there when using the tool. The transmission of the correction values can be done manually or via a data communication connection between the presetting device and the machine tool.
In the database application of the server, static information associated with the identification data is stored via the tools. The static information is, for example, type of tool, manufacturer, date of manufacture, dimensions of the tool, number of inserts, material, etc .. Tools are used in particular tools for machining workpieces. The type of tools is, for example, a drill, lathe, milling cutter, fine turning tool, reaming tool, honing tool, a grindstone or a disc, a friction piece for lapping a workpiece, Finisherband or stone or any other tool for machining workpieces made of metal or other materials. Of course, the invention can also be used for other tools, for example. For forming tools (forming tools), in particular stamping / embossing tools, but also for thermoforming dies, molds and stamps. In principle, the invention can be used for any type of machine tool that is subject to a wear-related wear and thus known finite life. The type and extent of static information stored for a given tool in the database application will depend greatly on the type of tool, the capacity of the database application database or storage media, and the desired accuracy and reliability of the updated information being computed.
In addition to the identification data, which enable unambiguous identification of the tools or the tool holders in the server, the machine tools also transmit other information, for example dynamic information about the tools, to the server. The transmitted dynamic information is, for example, useful life and usage of a tool, wear of a tool, information about a possible change of inserts, material and dimensions of the workpiece to be machined, etc. It is conceivable that individual tools and / or the associated tool holder with additional Sensors are equipped, the sensor signals can also be transmitted as dynamic information to the server. For example, it is conceivable to integrate in a tool holder a force, vibration or torque sensor which detects the force or torque values acting on the tool during use of the tool and transmits them to suitable reading means of the machine tool by suitable transmitting means, preferably non-contact , From there, these data can then be transmitted to the server according to the invention. Dynamic information can also be information about the environmental conditions at the site of the tools. Thus, it is conceivable, for example, that suitable sensors are provided, for example, for detecting the temperature and / or during a microfinishing of the moisture and other variables in the vicinity of the machine tools or in the machine tools themselves. Furthermore, sensors for general process monitoring can be used to detect dynamic process parameters during the use of the tool. These process parameters can also be transmitted to the server. Further, the amount of coolant, abrasive or lapping agent used with a particular tool may also represent dynamic information transmitted from the machine tool to the central server.
On the basis of the received identification data for the various tools, the static information stored in the database can be precisely and unambiguously determined in the server as to which tools are currently present or in use in which machine tools. The server also has means for processing the received dynamic information, the static information from the database and / or the operating parameters of the machine tools. Through appropriate processing of the information flowing in the server, an informative added value can be generated, which can be made available to the tool manufacturers and third parties. The processing of the information can be tool-specific, that is for each of the tools separately, but also across tools for several similar tools (tool types) or for different tools, possibly even for tools of different machine tools in different companies or at different company locations and / or tools different manufacturers. In this way, for example by neural networks and / or statistical evaluation of the available static and / or dynamic information and operating parameters, for specific tool types of deviations in individual cases independent, representative average values can be determined, which provide a reliable statement about the quality and Allow service life (tool life) of the tools of this tool type. This information may, for example, be taken into account by the tool manufacturer in order to adjust, in other words, to increase or decrease the quality, safety and / or tool life of the tools of this tool type.
The present invention effectively forms a closed loop from the manufacture of the tool to the use and use of the tool back to the tool manufacturer.
The action cycle contains as a controlled system the use of a tool in a machine tool. This should be optimized, for example. With regard to the longest possible life of the tool. As a control variable (s), the dynamic information for the tool used is / are detected by a measuring device, for example in the form of suitable sensors or models, and fed back as signal size (s) via the network to the server. Within the scope of the data processing, the dynamic information received via the network and the static information stored in the server and a comparison with one or more reference variables form a control difference in the server. The reference variable is formed, for example, by a wear value which can be dependent on the particular use of the tool and the machine tool in which the tool was used, the material of the workpiece or on other parameters, and which, for example, may be as small or as small as possible should. The reference variable (s) is / are fed to a controller which controls one or more actuators, for example in the form of machines for the production of tools of the observed type, in such a way that, for example, the wear of the tools is minimized, taking into account, if necessary particular use of the tool and the machine tool in which the tool is to be used, the material of the workpiece to be machined with the tool or other parameters. The tool produced under the optimized conditions can then be observed again in the manner described.
The control loop has response times of several days or more. Not every information fed back via the network to the server immediately leads to consideration in the control of an actuator. Rather, it is conceivable that first over a certain period of time, for example. Several hours, days or weeks, information is collected and processed before they affect the control of an actuator. Likewise, it is conceivable that first of all information must be available from a certain number of different tools (preferably of the same tool type) before the collected and processed information influence the control of an actuator.
Of course, the determination of the quality or service life of a particular type of tool is only one of innumerable possibilities for using the server according to the invention for generating updated information with an informative added value compared with the buzzer of the individual information. Over the determined life of a particular type of tool can be determined by means of the information about the previous service life of a tool of this type, the expected remaining life of the tool or when expected to change the inserts or the entire tool is pending. The production and delivery of appropriate tools as well as the generation of related accounting measures (eg coordination of goods receipt, create and ship delivery note, create invoice, assign carrier, balance stock quantities, initiate and monitor ordering processes, and supply tracking tracking systems or ordering devices with data) during tool making Thanks to this information, they can be coordinated reliably and at an early stage. Based on the information stored in the database of the server, the stock of tools is not only known but also localized.
In order to be able to ensure the consistency of the data stored in the database, preferably only raw or basic data, i.e. data, is stored in the database. no data already preprocessed or evaluated in the area of the tool, the machine tool and / or the company, stored and used to determine the value-added information. Otherwise, there would be a risk that the data in the tool, machine tool and / or company data area would be preprocessed or evaluated differently, which would create consistency and consistency issues in the database.
For example, third parties who can be granted access to the updated information generated in the server are enterprises or enterprise locations where tools of a particular type monitored by the server are used to obtain as comprehensive information as possible about the current status and future (service life) of the server to be informed about tools used by them. The extensive information analysis and processing carried out by the processing means of the server not only makes it possible to generate updated information about the actual state of the tools, but, with suitable evaluation, even allows reliable statements about the future of the tool, for example in the form of the expected further service life of the tool Tool until it is dull or broken. In particular for generating statements about the future of the tools, it is important to be able to access information from as many tools as possible and the corresponding operating parameters of the machine tools and to evaluate them, which is only possible by using the server according to the invention.
It would also be conceivable for third parties who have access to the server and the information stored there to be given the possibility, based on the existing database fields, of new functions or algorithms for evaluating the information and data contained in the database and for generating individual value-added data. To program information or supplementary database fields. These new functions, algorithms or database fields can then be offered and distributed by the third party as a service, for example as part of an application (so-called "app"). For this purpose, the database structure is disclosed, with the contents of the database, i. the information and data stored therein remain secret or anonymous, i. not accessible to third parties.
In addition, the present invention has a variety of other advantages. It is possible, for example, to link a specific tool with a large number of further information via the individual code, that is to say via the identification data of the tool or of the tool holder. In an environment of quality assurance like the tool manufacturer the causes of a tool failure can be found easily by an assignment of measured values, production data, etc. on specific tools in the case of a complaint by the tool user. Additional options exist, for example, in a targeted recall of a particular batch of manufactured tools. In the environment of the production of tools, it is conceivable, for example, to use the individual codes to identify workpieces or the tools produced therefrom and to guide them through production (elimination of order papers).
In the environment of an incoming goods inspection at the customer (user of the tools), the unambiguous identification of tools can enable an automatic downloading of test programs, drawings, technical specifications, etc. for an inbound inspection of the incoming tools.
In the environment of a tool presetting by means of a presetting device, mounted tools can be identified by means of the individual codes, the various tools are assigned specific setting values, cutting data recommendations, etc. Furthermore, it is conceivable to automatically download corresponding setting programs for the machine tools from the server according to the invention, depending on the individual codes of the tools.
In the context of NC programming with the user in a company, the individual codes of the tools allow automatic downloading of corresponding cutting data recommendations, collision viewing models (2D, 3D), etc. for the machine tools. In the context of using the tools , the individual codes enable the determination of tool application times, cutting data, quality of the components produced with the tools, etc., the transmission of these determined values to the server and the assignment of the determined values to a specific tool or tool type. It would even be possible to make a best-practice recommendation for the tool based on the information contained in the database. However, since such is dependent on the surrounding machine tool system, information about the machine tool (eg manufacturer, type, year of manufacture, etc.) and possibly other user-dependent information should be stored to determine a best-practice recommendation.
In an environment of shopping / machining, the individual codes allow identifying as spare shots or inserts in other tools. In addition to the information mentioned, any additional information from tool manufacturers, dealers, customers (these are the users of the tools), etc. can be determined and assigned to specific tools via the individual code and taken into account when generating the updated information.
In the environment of a regrinding service for sharpening blunt tools or inserts, the individual codes of the tools allow the automatic downloading of corresponding drawings, information on the cutting material / coating, machine programs, the number of previous and / or possible regrinds, customer information, original order numbers, etc .. Furthermore, information about the tool can be retrieved from the server for tool preparation, for example. Usage parameters such as time of use, distance covered, number of processed workpieces, number of generated during the previous operation (error) data, etc .. After successful Tool preparation are preferably assigned to the tool, defined data stored in the database, which shows that a preparation of the tool was performed and type and extent of processing.
Each identification code of a tool or a tool holder is unique and can be assigned to each tool or even for each component of a tool clearly (in terms of tool type and individual piece of a tool). Each code is uniquely assigned to a particular database entry. Under the respective database entry, all information is stored that applies to a specific tool type, provided that the individual parts of the tool have an individual identification code for each individual item of a tool, or the database entry refers to this information. The identification code is, for example, a number / letter combination which is stored in a memory element (for example RFID tag, data matrix, bar code, QR code, etc.) which is automatically readable optically, by radio or in some other way. Preferably, the memory element except the identification code store no additional information. However, it is also conceivable that any information can be stored in the memory element during the use of the tool or thereafter, for example, usage parameters of the tool. Such a memory element is, for example, designed as a writable RFID tag. This information can also be read in and transferred to the server and stored in the database. From there, the information can be queried during tool preparation and used to optimize the tool preparation.
Of course, it is conceivable that not only the tool in its entirety but also the individual parts of the tool are each assigned individual identification codes and stored on the individual parts. The individual parts of a tool are, for example, the tool holder, the tool holder, inserts or indexable inserts, extensions, etc. The individual codes of the individual parts can also be read and stored in the database. Information about a large number of individual parts is then stored in the database. The various tools are virtually assembled in the database or a processing unit associated therewith from the individual parts, so that it is always known from which individual parts a particular tool is composed. Then, when a tool is reassembled from different parts, for example, comes in a new recording, the extension is exchanged or a cutting plate is replaced, this can be easily updated in the database.
The database contains relational freely configurable fields. Each field can be supplemented and provided with information. There is an individual read / write right for all fields of the database. The database allows the virtual assembly and disassembly of tools or of individual components of a tool, for example inserts on drills in a receptacle, from which place / position, total dimensions, etc. of the mounted tool arise. Identification takes place via every integrated identification code on the complete tool.
Requests from third parties to the server typically include an identification code or other definition (e.g., article number, designation, etc.) of the corresponding tool, as well as an authorization code that proves the authorization of the third party to obtain the requested information. Such an authorization code can be assigned to the third party by the operator of the server. The code is generated, for example, based on information about the location of the retrieving device, information for identifying the retrieving device and the retrieved information. Thus, customer-specific purchasing information or geometry information can be supplied. Abuse or password entry would be prevented and also a conversion of the device (sale of a used device to third parties) would not allow improper or inadmissible data retrieval. Only when the server confirms the authorization of the requesting body on the basis of the transmitted authorization code, the desired information is transmitted to the tool according to identification code or other definition. For example, at the customer, that is, at the user of the tool, a tool presetter type, description, dimension and other data of the tool can be automatically downloaded. On the other hand, a purchaser can determine the order conditions and / or stock of cutting inserts using the example of a basic drill body type, unit price. This information even allows the purchaser to determine planning data, reach, deadlines and other MRP data for warehouse management.
According to the invention, the information from the database is condensed at a higher level in order to obtain the informative added value. For example, the number of identical articles (for example, tools or inserts) can be determined by the customer or purchaser. For this purpose, a code of a place of use of the tool of a particular hierarchy must be flexibly assigned. For example, the code of the jobsite should take into account when an adjustment device is in a plant A of a customer B, is sold and then stands in another plant C or at another customer D. The new plant C or the other customer D may be updated information that is stored in the database for updating the database.
Finally, it is conceivable that third parties, for example tool manufacturers, customers (users of the tools) or any other, transfer data and information back to the server, which are stored as a function of the read / write location in the database entry. Thus, it is conceivable, for example, that the cutting insert used and cutting data are stored as a function of the drill used and the machine used. When using the same drill on another machine, other inserts may be used and different cutting data will result.
By linking cutting inserts, holders, tools and presetting devices and machine tools, it is also possible - anonymously - to collect interesting information on the usage behavior of customers on a condensed level. These include, inter alia, frequency of use, duration of use, changeover times, etc. Here, a change in use behavior in comparison to the history as well as a comparative assessment between different places of use is very interesting for the tool suppliers. For example, spreads of usage times, significant differences, for example, at the country level, machine or custom, etc., can be evaluated. In addition, concrete studies on the customer-experienced improvements through product innovations are possible.
All of this information flowing together in the server can be determined and evaluated by means of suitable statistical analyzes of the data and information located on the central server. This information then has a considerable information value for the tool manufacturer and any third parties, which can be made available and made available as a service or as a service by means of an operator model, for example. When using the present invention by the end user (the users of the tools), the model also allows tool manufacturers and third parties to draw conclusions about realized increases in productivity. This can be used for price negotiations with customers or even be contractually agreed as a basis for future price development. If the system is designed so that, for example, in the machine tool, a server synchronization takes place obligatory, so that fraud in terms of preventing or bypassing the data and information transfer from the machine tools to the server is excluded, a life-cycle cost consideration of Machine tools that are made of these tools or tool holders used and even a sales model based on a "pay-per-part" (pay per processed workpiece) or "pay-per-feature" (pay per feature), in particular "Pay Per -Hole "(pay per hole) to be worked out.
Further features and advantages of the present invention will be explained in more detail below with reference to the figures. The above-mentioned features, both alone and in any combination with each other form the subject of the present invention. Show it:
1 shows a computer network with a server according to the invention according to a first preferred embodiment;
Figure 2 shows a computer network with a server according to the invention according to a second preferred embodiment;
FIG. 3 shows a computer network with a server according to the invention in accordance with a third preferred embodiment;
4 shows a computer network with a server according to the invention according to a fourth preferred embodiment;
FIG. 5 shows a server according to the invention;
FIG. 6 shows a flow diagram of a method for processing information on the server according to the invention;
FIG. 7 shows a flow diagram of a method for requesting the information from the server according to the invention in accordance with a first preferred embodiment;
FIG. 8 shows a flow diagram of a method for querying the information from the server according to the invention in accordance with a second preferred embodiment; and
9 shows a flow diagram of a method for querying the information from the server according to the invention in accordance with a third preferred embodiment.
In Figure 1, a communication network is designated by the reference numeral 1. The communication network 1 may be formed as any network for transmitting data, in particular as the Internet. The communication network 1 is shown in Figure 1 only symbolically as a cloud. However, the exact configuration of the communication network 1 is known to the person skilled in the art from the prior art.
To the communication network 1 different participants in the form of machine tools 2, 3, 4, 5 are connected. The machine tools 2 to 5 are spatially preferably arranged at different locations 6, 7, 8. The different locations 6 to 8 can be different companies or company locations. The machine tools 2, 3 are indirectly connected via an in-house server 9 to the communication network 1. The data transmission between the machine tools 2, 3 and the server 9 via data transmission lines 10, 11 can take place according to any transmission protocol. In particular, data transmission by means of an in-house proprietary protocol or the IP (Internet Protocols) is intended. The data transmission between the server 9 and the communication network 1 via a data transmission connection 12 can also take place according to any data transmission protocol. If the communication network 1 is designed as the Internet, the data transmission via the data connection 12 preferably takes place according to the IP. Thus, the server 9 is preferably formed as an Internet server. Of course, in addition to the illustrated machine tools 2, 3 also other machine tools may be connected to the server 9, which is indicated by the three points between the machine tools 2 and 3. The other machine tools connected to the server 9 can likewise be arranged within the location 6 or spatially separated therefrom, for example in another company or company location.
The machine tool 4 and optionally further machine tools, which is indicated by the three points to the right of the machine tool 4, are arranged at the location 7 and connected via a data transmission connection 13 directly to the communication network 1. The data transmission between the machine tool 4 and the communication network 1 via the data connection 13 takes place according to any protocol, in particular according to the IP. To prepare the data to be transmitted according to the transmission protocol used, therefore, the machine tool 4 has a suitable interface 14 with hardware and software to fulfill the interface function.
Finally, the machine tool 5, and optionally further machine tools, which is indicated by the three points below the machine tool 5, arranged at the location 8. The machine tool 5 and optionally the other machine tools of the site 8 are connected via a data transmission connection 15 directly to the communication network 1. The data transmission between the machine tool 5 and the communication network 1 via the data connection 15 can take place according to any protocol, in particular according to the IP. For processing the data to be transmitted, the machine tool 5 therefore has a suitable interface 16, which detects hardware and software to fulfill the interface function.
Of course, it is conceivable that more than the illustrated machine tools 2 to 5 and more than the locations shown 6 to 8 are provided. Furthermore, it is conceivable that the machine tools of a particular location are connected partly indirectly via a server and partly directly to the communication network 1. The connected machine tools 2 to 5 are preferably designed as machine tools for machining workpieces. The machine tools 2 to 5 are designed in particular for drilling, turning, milling, honing, grinding, lapping, finishing or sawing and have corresponding tools. Each of the machine tools 2 to 5 has usually stored a plurality of tools in a tool magazine and is equipped for a desired machining step with the appropriate tool for machining the workpiece. The machine tools can have so-called turret mounts, which can be equipped with several tools. For the various processing steps and the different types of processing of the workpiece thus only the desired tool must be brought by moving the turret in the processing position, without having to access the tools contained in the tool magazine for each processing step. There are relatively complex machine tools 2 to 5 are known, which have tens of different tools in their tool magazine, even up to 100 tools, and the tool turret several different tools, up to 10 or more tools are conceivable record. In FIG. 1, for each of the machine tools 2 to 5, greatly simplified, only one tool holder 17 with a tool 18 held by it is shown.
In addition, a server 19 according to the invention is also connected to the communication network 1 via a data transmission connection 20. The server 19 has access to one or more databases 21, 22. The databases 21, 22 may be connected either directly to the server 19, as is the case for example with the database 21, which via a data transmission connection 23 with the server 19 in Connection stands. It is even conceivable that the database 21 is an integral part of the server 19. Alternatively, the databases 21, 22 may also be connected to the communication network 1, as is the case, for example, with the database 22 which is in communication with the communication network 1 via a data transmission connection 24. In this case, the server 19 accesses the database 22 via the data links 20, 24 and the communication network. Of course, more than the illustrated databases 21, 22 may be connected to the server 19 or the communication network 1, to which the server 19 has access. Finally, a client 25 is connected to the communication network 1 via a communication link 26.
As a basis for the present invention, the tool holder 17 and / or the tools 18 of the machine tools 2 to 5 are provided as comprehensively as possible with each of the tool holder 17 or tools 18 uniquely assigned identification data. The identification data comprise any number and / or letter combination. The identification data may be stored in the form of a bar code, a data matrix, a QR code, an RFID tag or similar storage means. The storage means are preferably arranged on or in the tool holders 17 or the tools 18. The machine tools 2 to 5 have suitable read-in means for reading in the identification data of the tool holders 17 or of the tools 18 without contact. The read-in means 27 work optically in the case of bar codes, data matrix or QR codes, preferably by radio in the case of RFID labels. The machine tools 2 to 5 transmit the identification data of the tool holders 17 or of the tools 18 to the server 19.
In the databases 21, 22, static information associated with the identification data is stored via the tools 18. This information includes, for example, the type of tools 18 (eg, drill, lathe, cutter, honing tool, grindstone or disc, reaming tool, finishing belt or stone or saw), the manufacturer of the tool, the material of the tool, number, type and design of interchangeable cutting plates, cutting data recommendations for the tool, inspection programs for the tool, drawings or technical specifications of the tool, collision viewing models (2D, 3D), etc. Based on the received identification data of the tools 18, the server 19 can uniquely identify what tools it is in the observed tools or in the tools used by the observed machine tools. For the tools 18 under consideration, cutting data recommendations, features according to DIN 4000 (for describing a tool to find comparable tools), collision viewing models, test programs, drawings or technical specifications or others from the databases 21, 22 and third parties, for example via the client 25 access to the server 19 have to be transmitted.
In addition to the identification data of the tools 18, any other information from the machine tools 2 to 5 can also be transmitted to the server 19. Such information includes, for example, identification data and / or operating parameters of the machine tools 2 to 5. On the basis of the identification data of the machine tools 2 to 5, the server 19 can determine precisely by means of the identification data associated additional information stored in the databases 21, 22 to which type of machine tool is acting. The operating parameters of the machine tools 2 to 5 include, for example, the rotational speed, the feed rate, an operating time, etc. This type of data is subject to changes in time, so they are referred to as dynamic information.
The server 19 also has means for processing the received dynamic information, the static information from the databases 21, 22 and / or the operating parameters of the machine tools 2 to 5. By means of a suitable evaluation and processing of the received information and parameters, the server 19 generate updated information about the tools 18. It is crucial that in the server 19 a wealth of different information from a variety of tools 18 and machine tools 2 to 5 is brought together. This wealth of data and the fact that it is available at a central location, namely at the server 19, makes it possible for the first time to generate updated information about the tools 18, the information content of the updated information about the sum of the information content of the received data dynamic information that goes beyond static information from the databases 21, 22 and the operating parameters. The server according to the invention thus offers real information-related added value over the prior art, which can be used both by the tool manufacturers and by any third parties to improve and optimize the production and service processes.
The client 25 may be located anywhere on the network 1. Thus, for example, it is conceivable that the client 25 is arranged in a company at an arbitrary location, for example the location 7 (cf., FIG. 2). The company receives via the client 25 by accessing the server 19 via the network 1 value-added information regarding the tool 18, for example, a recommendation for an optimal use ("best-practice") of the tool 18, cutting data recommendations, collision viewing models (2D, 3D), etc.
It would also be conceivable that the client 25 is arranged at a tool manufacturer 28 (see FIG. In the environment of a quality assurance at the tool manufacturer 28, the causes of a tool failure can be found more easily by assigning measured values, production data, etc. to specific tools 18 in the event of a complaint on the part of the tool user. Additional possibilities exist, for example, in a targeted recall of a particular batch of manufactured tools 18. In the environment of the production of the tools 18, it is conceivable, for example, to use individual codes of the tools 18 to identify workpieces or the tools 18 made therefrom and through the production steer (elimination of order papers).
Finally, it would also be conceivable that the client 25 is arranged at a regrinding service 29 (see FIG. The individual codes of the tools 18 allow downloading of corresponding drawings, information on the cutting material / coating, of machine programs, the number of previous and / or possible re-grindings, customer information, original order numbers, etc. from the server 19 via the Network 1. Furthermore, information about the tool 18 itself can be retrieved from the server 19 for tool preparation, for example. Usage parameters such as time of use, distance covered, number of machined workpieces, number of generated during the previous operation (error) data, etc. After the tool preparation has taken place, the tool 18 is assigned, defined data in the database 21; 22, which shows that a preparation of the tool 18 has been carried out and the nature and extent of the treatment. Of course, several clients distributed at arbitrary locations 25 may have access to the server 19 and the data and value added information stored therein.
The updated data with the added value of information content can be used by the machine tools 2 to 5 in the company, but also by outside the company arranged machine tools, as well as any processing machines for reprocessing of tools, regrinding machines, Voreinstellgeräten, measuring systems, etc.
The server 19 according to the invention is shown in detail in FIG. It comprises an interface 30 for communication and data exchange with the databases 21, 22. The interface 30 is controlled and managed by a database application which is part of a software 31 running on a microprocessor 32 of the server 19. In addition, the server 19 has an interface 33 for connecting the server to the communication network 1. The interface 33 is likewise controlled and managed by a software 31 executable on the microprocessor 32 or by a part thereof. Furthermore, the server 19 has an interface 34 via which input means are connected, for example in the form of a keyboard 35, a computer mouse. The control and administration of the interface 34 also takes place via a part of the software 31, in particular via an operating system of the microprocessor 32. Finally, the server 19 has an interface 36 via which output units, for example in the form of a computer screen 37, are connected. The interface 36 is also controlled by a part of the software 31, in particular by the operating system of the microprocessor 32.
The processing means of the server 19, which receives the received identification data of the tools 18 and the machine tools 2 to 5, the dynamic information also received from the machine tools 2 to 5 and optionally further information or data from the machine tools 2 to 5 and based on the received identification data The static information of the corresponding tools 18 taken from the databases 21, 22 is realized in the server 19 in the form of the software 31 or a part 31a thereof. The software processing means 31a are executable on the microprocessor 32 and realize the desired evaluation and processing of said information for generating the updated information about the tools 18. The processing or evaluation of the information by the software part 31a comprises in particular a statistical evaluation, which also includes a reliable statement about the future of tools 18 allowed. Based on this information about the future of the tools, production tooling and delivery times can be coordinated and controlled, the use of the tools can be adapted to possible delivery dates of replacement tools, to maintain production and not to stop due to tool failure. The updated information may also include information on the duration of use and type of use of the tools 18 and the respective resulting service lives of the tools 18.
The updated information generated in the server 19 with the added value contained therein can be stored in one or more of the databases 21, 22. It is also conceivable that the updated information or a part thereof is transmitted back to the machine tools 2 to 5. It is also conceivable that third parties have access via the client 25 to the information stored in the databases 21, 22, including the updated information. In this way, 18 tooling times, cutting data, collision viewing models, test programs, drawings or technical specifications can be downloaded for the desired tools. Third parties who seek access to the server 19 or the databases 21, 22 via the client 25 are, for example, the operators of the machine tools 2 to 5 at the various locations 6 to 8. Alternatively, the third parties may also be the manufacturers of the tools 18 which hoping to optimize their manufacturing processes by considering the updated information. Before third parties receive access to the server 19 or the contents stored in the databases 21, 22 via the client 25, the server 19 can check their authorization. In this way, the updated information generated by the server 19 as well as the data stored in the databases 21, 22 with respect to the tools 18 can be offered to third parties at a charge, so that the great expense for the installation of the infrastructure described and for the purchase and maintenance of the infrastructure required costs are at least partially paid by the user charges of third parties.
FIG. 6 shows a software routine of the software 31, by which the static and dynamic information as well as the operating parameters of the machine tools 2 to 5 as well as possibly further information are processed and evaluated and the updated information is generated. The method comprises, for example, the following steps: Start of the method in step 40. In a step 41, the identification data of the tools 18, the tool holder 17 and / or the machine tools 2 to 5 are received. In a step 42, the dynamic information regarding the tools 18 is received. Then, in a step 43, the static information corresponding to the received identification data is loaded from one or more of the databases 21, 22. In step 44 then the actual processing of the received or loaded data and information in the server 19 to generate the updated information 45. The updated information can either in the server 19 for retrieval by a third party, eg. Via the client 25, held or in a step 46 in one or more of the databases 21, 22 are stored. In a query step 47, a query is made as to whether the routine should be ended, for example at the behest of the operator of the server 19. If so, the processing routine is ended in step 48. Otherwise, a branch is made back to step 41 and steps 41 through 47 are repeated.
FIG. 7 shows a flow chart of a software routine of the software 31, which causes a query to the server 19 or the databases 21, 22 by the client 25. The method comprises, for example, the following steps: Start of the method in step 50. In a step 51, the client 25 starts a query to the server 19. The query includes an authorization code of the client 25. In a query step 52, the validity of the authorization code is queried. If the client 25 is authorized to download the requested information, the requested information is retrieved from the database 21 in a step 53; 22 loaded and transmitted in a step 54 to the client. Otherwise, a branch is made back to the step 51. In a step 55, the polling routine is ended. Information about the requested information may either be included in the request of the client 25 or stored in the server for the customer identified by the authorization code.
FIG. 8 shows a further exemplary embodiment of a flowchart of a software routine of the software 31, which causes a query to the server 19 or the databases 21, 22 by the client 25. In contrast to the flow chart of FIG. 7, a further step 56 is provided between step 53 (load information / data from database 21, 22) and step 54 (transfer information / data loaded from database 21; 22 to client 25). The client 25, together with its request (step 51), can immediately order a desired evaluation of the data by the server 19. For this purpose, various standard processing algorithms are present in the server 19 in this embodiment, of which the client 25 can select one or more. The algorithms selected by the client 25 are transmitted to the server 19 along with the request. In step 56, the evaluation or processing of the data base 21 then takes place; 22 loaded information / data according to the desired algorithms instead. The result of the evaluation or the processed data is then transmitted to the client 25 in step 54. This has the advantage that a computation-intensive evaluation / processing of the information / data from the database 21; 22 at the client 25 is no longer necessary. This can thus be made smaller and cheaper. Under certain circumstances, data transmission capacity can be saved via the network 1, since not all from the database 21; 22 read data / information must be sent to the client 25, but only the result of the evaluation or the processed data.
According to a further embodiment of FIG. 9, the evaluation or processing of the data / information takes place from the database 21; 22 not at the server, but locally at the client 25 instead. For this purpose, at least one desired algorithm for evaluating / processing data is first selected at the client 25 in a step 57. The data / information required for the selected algorithm is made the subject of a request to the client 25, which is transmitted in step 51. The data / information required for the selected algorithm can either be input manually by the user of the client 25 or automatically determined by the client 25 based on the selected algorithm. The processing of the request at the server 19 is carried out in a similar manner as described above for the embodiment of Figure 7. The data / information transmitted by the server 19 to the client 25 (step 54) is then evaluated / processed at the client 25 according to the algorithm previously selected in step 57, so that the client 25 now has the desired information.

Claims

Server (19) of a computer network (1) which is connected to the network (1) via a communication link (20) and on which runs a database application with access to a database (21; 22) adapted to collect and manage data characterized in that the server (19) via the communication network (1) directly or indirectly via further servers (9) of the network (1) with a plurality of different company (6, 7, 8) associated company internal machines (2, 3 , 4, 5) or devices for using tools (18), the server (19) has means for receiving data from tools (18) or tool holders (17) of the machines (2, 3, 4, 5) or Equipment and / or data of the machines (2, 3, 4, 5) or devices and / or dynamic information relating to the tools (18), and the server (19) means for processing the received data and others in the database (21; 22) has stored data to to generate updated data about the tools (18), the information content of the updated data being the sum of the information content of the received data and that stored in the database (21; 22).
Server (19) according to claim 1, characterized in that the machine or device for using the tool (18) has a machine tool (2, 3, 4, 5) and / or another device for re-sharpening, recoating, testing, measuring or Assessment of the tool (18) and / or workpieces includes.
Server (19) according to claim 2, characterized in that the server (19) receivable data from tools (18) or tool holders (17) of the machine tools (2, 3, 4, 5) and / or other devices for re-sharpening , Post-coating, testing, measuring or evaluating tools (18) and / or workpieces Identification data of the tools (18) or the tool holders (17) of the machine tools (2, 3, 4, 5) and / or the other devices for re-sharpening, re-coating , Testing, measuring or evaluating tools (18) and / or workpieces.
Server (19) according to one of claims 1 to 3, characterized in that a tool (18) comprises a plurality of individual parts, wherein at least some of the individual parts are assigned individual identification data.
Server (19) according to one of claims 2 to 4, characterized in that the server (19) receivable data of the machine tools (2, 3, 4, 5) and / or the other devices for re-sharpening, recoating, testing, measuring or evaluating tools (18) and / or workpieces identification data and / or operating parameters of the machine tools (2, 3, 4, 5) and / or the other devices for re-sharpening, re-coating, testing, measuring or evaluating tools (18) and / or workpieces, typological machine information and / or workpiece and / or material information.
Server (19) according to one of Claims 1 to 5, characterized in that the further data stored in the database (21; 22) comprise static information about the tools (18) associated with the data receivable by the server (19).
Server (19) according to at least one of claims 2 to 6, characterized in that the means for processing the received data and the further data stored in the database (21; 22) receive the received dynamic information, the static information from the database (21 22) and / or process the operating parameters of the machine tools (18) and / or the other equipment for re-sharpening, re-coating, testing, measuring or evaluating tools (18) and / or workpieces to provide updated information about the tools (18) the information content of the updated information about the sum of the information content of the received dynamic information, the static information from the database (21; 22) and / or the operating parameters of the machine tools (18) and / or the other devices for re-sharpening, re-coating, Checking, measuring or evaluating tools (18) and / or workpieces.
Server (19) according to any one of claims 1 to 7, characterized in that the means for receiving also for receiving manufacturer information on the tools (18) connected to the communication network (1) further servers of manufacturers of tools (18) are formed and that the means for processing to generate the updated information are also formed in dependence on the manufacturer information.
Server (19) according to any one of claims 1 to 8, characterized in that the means for receiving also for receiving service provider information via the tools (18) connected to the communication network (1) further servers of service providers, which changes to the tools ( 18), and that the means for processing to generate the updated information are also formed as a function of the service provider information.
Server (19) according to one of claims 1 to 9, characterized in that the server (19) comprises means for storing the generated updated information in the database (21; 22).
Server (19) according to any one of claims 1 to 10, characterized in that the server (19) comprises means for transmitting the generated updated information to other servers of tool manufacturers for updating stored there manufacturer information.
Server (19) according to one of claims 1 to 11, characterized in that in the database (21; 22) software for programming the machine tools (2, 3, 4, 5) and / or the other devices for re-sharpening, recoating, testing , Measuring or evaluating tools (18) and / or workpieces, wherein the means for processing are also designed to generate software updated on the basis of the updated information, and the server (19) has means for transmitting the updated software to the machine tools (18). 2, 3, 4, 5) and / or the other devices for re-sharpening, recoating, testing, measuring or evaluating tools (18) and / or workpieces via the communication network (1).
Server (19) according to claim 12, characterized in that the software cutting data recommendations, adjustment programs for the machine tools (2, 3, 4, 5) and / or collision viewing models comprises.
Server (19) according to one of Claims 1 to 13, characterized in that the updated information generated by the processing means of the server (19) is forward-looking statements about the tools (18) used, the corresponding tool holders (17) and / or the machine tools (2, 3, 4, 5) include.
Server (19) according to any one of claims 1 to 14, characterized in that the generated, updated information tool life, frequency of use, duration of use, change times, cutting data, component quality of the tools (18) produced components and / or data on cutting inserts used.
A server (19) according to any one of claims 1 to 15, characterized in that the means for processing are adapted to receive the received dynamic information, the static information from the database (21; 22) and / or the operating parameters of the machine tools (2, 3, 4, 5) by means of a neural network, a group formation and / or a statistical evaluation process.
Server (19) according to any one of claims 1 to 16, characterized in that the server (19) comprises means for transmitting information stored in the database (21; 22) and / or the generated updated information to at least one of the network ( 1) with the server (19) associated client (25).
Server (19) according to claim 17, characterized in that the server (19) comprises means for checking authorization of the client (25) to access the information stored in the database (21; 22) and / or the generated updated information ,
Server (19) according to claim 17 or 18, characterized in that a graphical user interface is provided on the server (19) via which the client (25) accesses the information stored in the database (21; 22) and / or the generated, updated information.
Server (19) according to one of claims 1 to 19, characterized in that the server (19) forms a closed-loop control device.
Server (19) according to claim 20, characterized in that a controlled system of the control loop by a machine or a device for use of a tool (18), a measuring device of the control loop by a sensor and / or a model of the tool insert and an actuator of the control loop by a machine or a device for producing at least one individual part of a tool of the same type as the inserted tool (18) is formed, wherein the measuring device data of the tool (18) or the tool holder (17) of the machine tool (2, 3, 4, 5 ) and / or data of the machine tool (2, 3, 4, 5) and / or dynamic information related to the tool (18) and transmits as signal size (s) via the network (1) to the server (19), the processing means the server (19) on the basis of the received data or information, based on the data stored in the database (21; 22) and based on at least one reference variable determine a control difference, and the processing means of the server (19) have a controller which determines a signal size for the actuator based on the control difference and transmits to this.