CN114004827A - Information management platform for aluminum-titanium alloy processing production - Google Patents

Information management platform for aluminum-titanium alloy processing production Download PDF

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Publication number
CN114004827A
CN114004827A CN202111351960.9A CN202111351960A CN114004827A CN 114004827 A CN114004827 A CN 114004827A CN 202111351960 A CN202111351960 A CN 202111351960A CN 114004827 A CN114004827 A CN 114004827A
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information
aluminum
processing
module
processing equipment
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曾虎
张楠
赵青
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Luoyang Wanji Aluminium Processing Co Ltd
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Luoyang Wanji Aluminium Processing Co Ltd
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    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T7/00—Image analysis
    • G06T7/0002—Inspection of images, e.g. flaw detection
    • G06T7/0004—Industrial image inspection
    • G06T7/001—Industrial image inspection using an image reference approach
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06F—ELECTRIC DIGITAL DATA PROCESSING
    • G06F16/00—Information retrieval; Database structures therefor; File system structures therefor
    • G06F16/50—Information retrieval; Database structures therefor; File system structures therefor of still image data
    • G06F16/58—Retrieval characterised by using metadata, e.g. metadata not derived from the content or metadata generated manually
    • G06F16/583—Retrieval characterised by using metadata, e.g. metadata not derived from the content or metadata generated manually using metadata automatically derived from the content
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06T—IMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T2207/00—Indexing scheme for image analysis or image enhancement
    • G06T2207/30—Subject of image; Context of image processing
    • G06T2207/30108—Industrial image inspection
    • G06T2207/30136—Metal

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  • Library & Information Science (AREA)
  • Quality & Reliability (AREA)
  • Computer Vision & Pattern Recognition (AREA)
  • Data Mining & Analysis (AREA)
  • Databases & Information Systems (AREA)
  • General Engineering & Computer Science (AREA)
  • General Factory Administration (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

The invention discloses an information management platform for aluminum titanium alloy processing production, which is characterized in that the information of equipment and aluminum products in the aluminum processing production process is collected and compared with standard information for judgment, and the aluminum processing equipment is adjusted in real time; according to the invention, the aluminum product processing equipment is managed in the information management platform in a centralized manner, so that the aluminum product equipment and the aluminum product can be monitored and data collected in real time in the aluminum product processing production process, the result is displayed through comparison and judgment with the standard parameters of the aluminum product equipment and the aluminum product, and workers can realize real-time adjustment on the aluminum product processing equipment by watching the displayed result, thereby ensuring the processing quality of the aluminum product in the continuous casting and rolling process.

Description

Information management platform for aluminum-titanium alloy processing production
Technical Field
The invention relates to the technical field of aluminum-titanium alloy processing, in particular to an information management platform for aluminum-titanium alloy processing production.
Background
In the process of processing and producing the aluminum-titanium alloy, a casting-rolling machine is needed to cast-roll the aluminum material, and in the process of producing the aluminum-titanium alloy, the processed product is affected by factors such as the quality of supplied materials, production equipment, rolling technological parameters and the like, so that the defects of cracks, roll marks, impurities, uneven thickness of the product and the like on the surface can often occur, and the defects can directly affect the quality evaluation of the product, so that in the process of casting and rolling the aluminum material, workers are required to monitor and observe all equipment used in the process of processing and producing the aluminum material in real time, however, in the existing process of casting and rolling the aluminum material, a plurality of equipment such as an aluminum melting furnace, a static furnace, a launder, a front box, a casting-rolling machine and the like are used, the monitoring effect is difficult to ensure by the workers through a manual monitoring mode, and great working difficulty is brought to the workers; in addition, because the rolling process is continuous, the defects can only be found in a quality inspection link after the rolling process is completed, equipment can not be timely adjusted in the aluminum product processing process, when the product has the defects, not only can the whole batch of products be scrapped, but also the defect of the product caused by the problem in which link can not be accurately judged is often detected and judged by workers one by one, and the task amount of the workers is additionally increased, so that the aluminum product processing equipment can be intensively managed, and a management platform for monitoring the aluminum product in real time and adjusting the processing equipment can be urgently needed.
Disclosure of Invention
In order to overcome the defects in the background art, the invention discloses an information management platform for aluminum titanium alloy processing production, which is characterized in that aluminum processing equipment is centrally managed in the information management platform, so that the aluminum processing equipment and an aluminum product can be monitored and data can be acquired in real time in the aluminum processing production process, the result is displayed through comparison and judgment with standard parameters of the aluminum processing equipment and the aluminum product, and workers can realize real-time adjustment of the aluminum processing equipment by watching the displayed result, so that the processing quality of the aluminum product in the continuous casting and rolling process is ensured.
In order to achieve the purpose, the invention adopts the following technical scheme:
an information management platform for processing and producing aluminum-titanium alloy comprises a static information storage system, a dynamic information acquisition system, a data processing system, a display processing system and a processing equipment management system;
the static information storage system is used for storing inherent static information of aluminum product processing and aluminum product, calling the static information of the aluminum product processing equipment through the processing equipment management system and displaying the static information through the display processing system;
the dynamic information acquisition system comprises a processing equipment information acquisition unit for acquiring the running state information of the aluminum processing equipment and a product information acquisition unit for acquiring the information of the processed aluminum product, and simultaneously transmits the acquired information to the data processing system;
the data processing system is used for respectively comparing, processing and judging the data information acquired by the dynamic information acquisition system with the static information stored in the corresponding static information storage system, and displaying the data information through the display processing system;
the display processing system comprises a display module for displaying static information, acquired dynamic information and judgment information of the processing equipment and a control module for carrying out operation control on the processing equipment;
and the processing equipment management system is used for receiving the control instruction sent by the control module and carrying out work control on the field processing equipment.
Further, the processing equipment information acquisition unit comprises an equipment information acquisition module for acquiring the operation parameter information of the processing equipment and an equipment monitoring module for monitoring the operation state of the processing equipment;
the product information acquisition unit comprises a size acquisition module for acquiring the size information of the processed product and a quality information acquisition module for acquiring the quality information of the processed product;
the size information acquisition module acquires the size information of the aluminum product through a real-time detection mechanism on site;
the quality information acquisition module acquires surface quality information of the aluminum product through a real-time monitoring mechanism on site;
furthermore, the equipment information acquisition module comprises a first acquisition module for acquiring the temperature and the volume of the molten aluminum in the stationary furnace in the processing process of the aluminum product, a second acquisition module for acquiring the flow velocity of the molten aluminum in the launder, a third acquisition module for acquiring the volume of the molten aluminum in the front box and a fourth acquisition module for acquiring the running state parameters of the casting and rolling machine.
Furthermore, the processing equipment management system also comprises a heating assembly for heating the temperature of the aluminum liquid and a flow control module for controlling the flow of the furnace mouth of the static furnace.
Further, the static information storage system comprises an aluminum product processing technology management module and an aluminum product quality parameter module, wherein the aluminum product processing technology management module stores information such as aluminum liquid temperature, aluminum liquid flow rate, casting and rolling machine operation parameters and the like associated with an aluminum product processing technology, and the aluminum product quality parameter module stores information such as standard thickness, size, quality specification requirements and the like of aluminum products.
Furthermore, the display processing system also comprises a user management module, wherein the user management module comprises a login module used for a user to input an account name and a password for login and a management module used for confirming and storing login user information.
Furthermore, the data processing system comprises a quality monitoring module for comparing and judging the surface quality of the aluminum product, wherein the quality monitoring module comprises an image acquisition module for acquiring the surface image of the aluminum product, an image processing module for preprocessing the image information, and a report judging module for comparing and judging the acquired image information with the static information of the aluminum product stored in the static information storage system.
Further, the method also comprises an operation method of the information management platform for the aluminum-titanium alloy processing production, and the specific operation steps are as follows:
s1: inputting an account name and a password through a user management module in the display processing system to complete the login of a management platform;
s2: the static information storage system displays the parameter information of the aluminum processing equipment corresponding to the specification parameters of the aluminum product to be processed, and the control module of the display processing system regulates and controls the aluminum processing equipment;
s3: the processing equipment management system receives a control instruction sent by the control module, and realizes parameter presetting of the aluminum processing equipment and starting of the aluminum processing equipment;
s4: the dynamic information acquisition system acquires the operation parameter information of the aluminum product processing equipment and the parameter information of the aluminum product processing product in real time and transmits the acquired information to the data processing system;
s5: the data processing system compares the acquired information with standard parameter information stored in the static information storage system for judgment;
s5.1: the real-time operation parameter information of the aluminum processing equipment is compared and judged with the standard operation parameters of the aluminum processing equipment in the static information storage system, and is transmitted to the display processing system in real time;
s5.2: comparing and judging the real-time specification parameter information of the aluminum product with the standard specification parameter information of the aluminum product in the static information storage system, and transmitting the real-time specification parameter information of the aluminum product to the display processing system in real time;
s6: the display processing system displays the comparison result of the parameter information of the processed aluminum product and the parameter information of the standard aluminum product;
s7: the staff observes the comparison result and sends out an equipment adjusting signal through the control module according to the comparison result;
s8: and the processing equipment management system receives the signal and then adjusts the aluminum processing equipment.
Compared with the prior art, the invention has the beneficial effects that: by means of centralized management of the aluminum product processing equipment in the information management platform, the aluminum product equipment and the aluminum product can be monitored and data collected in real time in the aluminum product processing production process, the results are displayed through comparison and judgment with standard parameters of the aluminum product equipment and the aluminum product, and workers can adjust the aluminum product processing equipment in real time by watching the displayed results, so that the processing quality of the aluminum product in the continuous casting and rolling process is guaranteed; the invention not only greatly facilitates the operation and management of working personnel through the unified management of aluminum product processing equipment and the real-time monitoring and comparison of data in the aluminum product processing process, but also can clearly know the difference between the processed aluminum product and the standard aluminum product through the high-efficiency and accurate real-time data comparison and judgment, and can regulate and control in real time according to the difference, thereby providing powerful help for the high-quality continuous casting and rolling of the aluminum product.
Drawings
FIG. 1 is a schematic block diagram of the present invention;
fig. 2 is a schematic diagram of a quality information acquisition module according to the present invention.
Detailed Description
In the following description, the technical solutions of the present invention will be described with reference to the drawings of the embodiments of the present invention, and it should be understood that, if there is an orientation or positional relationship indicated by terms such as "upper", "lower", "front", "rear", "left", "right", etc., it is only corresponding to the drawings of the present invention, and it is convenient to describe the present invention, but it is not necessary to indicate or imply that the indicated devices or elements have a specific orientation.
Referring to the attached fig. 1 and 2 of the specification, the present invention provides a technical solution:
an information management platform for processing and producing aluminum-titanium alloy comprises a static information storage system, a processing equipment management system and a display processing system, wherein the static information storage system is used for storing inherent static information of aluminum processing and aluminum products, calling the static information of aluminum processing equipment through the processing equipment management system and displaying the static information through the display processing system; the system comprises a processing equipment information acquisition unit for acquiring the running state information of aluminum processing equipment, a product information acquisition unit for acquiring the information of a processed aluminum product, and a dynamic information acquisition system for transmitting the acquired information to a data processing system; the data processing system is used for respectively comparing, processing and judging the data information acquired by the dynamic information acquisition system with the static information stored in the corresponding static information storage system and displaying the data information through the display processing system; the display processing system is used for displaying the static information stored in the static information storage system, displaying the dynamic information acquired by the dynamic information acquisition system, displaying the judgment information processed and judged by the data processing system, and controlling the operation of the processing equipment through the information; and the processing equipment management system is used for receiving the control instruction sent by the display processing system and carrying out work control on the field processing equipment.
The static information storage system comprises an aluminum product processing technology management module and an aluminum product quality parameter module, wherein the aluminum product processing technology management module stores information such as aluminum liquid temperature, aluminum liquid flow rate and casting and rolling machine operation parameters related to an aluminum product processing technology, the aluminum product quality parameter module stores information such as standard thickness, size and quality specification requirements of aluminum products, the static information storage system calls the static information of the aluminum product processing equipment through the processing equipment management system and displays the static information through the display processing system, and an operator can adjust and process an aluminum product of a certain model specification through a display terminal connected with the display processing system, set parameters of the aluminum product processing equipment and set corresponding parameters of the aluminum product processing equipment.
The dynamic information acquisition system comprises a processing equipment information acquisition unit and a product information acquisition unit, wherein the processing equipment information acquisition unit comprises an equipment information acquisition module for acquiring operation parameter information of processing equipment and an equipment monitoring module for monitoring the operation state of the processing equipment, the equipment information acquisition module can realize the acquisition of real-time operation parameters of aluminum product processing equipment, such as an aluminum melting furnace, a static furnace, a casting and rolling machine and other equipment, and the equipment monitoring module can realize the monitoring of the operation process of the aluminum product processing equipment and is convenient for workers to check the processing state of the aluminum product in real time;
the equipment information acquisition module comprises a first acquisition module, a second acquisition module, a third acquisition module and a fourth acquisition module, wherein the first acquisition module is used for acquiring the temperature and the volume of aluminum liquid in a static furnace in the aluminum product processing process through a temperature sensor and a liquid level sensor;
the product information acquisition unit is used for acquiring the parameters of the aluminum product produced by processing, and specifically comprises the acquisition of the thickness information, the size information and the surface quality image information of the aluminum product, wherein the thickness information and the size information can be measured by detection equipment, and the surface quality image information is acquired by image acquisition through a CCD (charge coupled device) camera.
The data processing system is used for respectively comparing, processing and judging the data information acquired by the dynamic information acquisition system with the static information stored in the corresponding static information storage system, and displaying the data information through the display processing system;
specifically, the method comprises the steps of comparing parameters of processing equipment in the aluminum product processing process with standard parameters, and comparing parameters of an aluminum product processed by the aluminum product with the standard aluminum product; the method comprises the steps of comparing equipment operating parameters acquired by a processing equipment information acquisition unit with processing equipment standard parameters stored in an aluminum product processing process management module, and comparing and displaying numerical values of the aluminum product processing equipment operating parameters through a display processing system; the thickness information, the size information and the surface image information of the aluminum product collected by the product information collection unit are compared with the aluminum product standard specification information stored by the aluminum product quality parameter module for judgment and display.
Aiming at the comparison and judgment of the surface quality of the aluminum product, the comparison and judgment of the surface quality of the aluminum product are difficult for workers only depending on the comparison of numerical values, therefore, the data processing system also comprises a quality monitoring module for performing the comparison and judgment of the surface quality of the aluminum product, the quality monitoring module comprises an image acquisition module for acquiring the surface image of the aluminum product, an image processing module for preprocessing the image information and a report judging module for performing the comparison and judgment of the acquired image information and the static information of the aluminum product stored in the static information storage system;
the image processing module is used for adjusting the brightness and the contrast of an image, sharpening the edge and smoothing the filtering by utilizing Fourier analysis, and the image is preprocessed by the image processing module, so that the characteristic value of the image can be enhanced, and the definition of the size and the shape of a defect is easy;
after image preprocessing is finished, information is compared and judged through a report judging module, a fluctuation range of the surface gray scale of the aluminum plate and an expected characteristic value range of the defect type of the aluminum plate are preset in the report judging module in advance, when the surface of the aluminum plate is free of defects, the gray scale of the image presents continuous equivalent distribution, after the expected range of the gray scale value is set in advance, the gray scale of the collected image is compared, when the gray scale value exceeds the range, the image is judged to be defective, when gray scale analysis is finished, the defect characteristic value of the aluminum plate is matched with the characteristic value of the preset defect type, and when the gray scale value is matched with the characteristic value of the defect type, the image is displayed.
The display processing system comprises a display module for displaying static information, collected dynamic information and judgment information of the processing equipment, and a control module for carrying out operation control on the processing equipment, wherein the control module is in communication connection with the processing equipment management system;
aiming at the abnormity of the size, the thickness and the like of an aluminum product in the aluminum processing production process, the adjustment can be realized by regulating and controlling aluminum processing equipment, and aiming at the influence of the temperature and the flow rate of aluminum liquid on the aluminum product, the influence cannot be effectively solved only by regulating the processing equipment, so the processing equipment management system also comprises a heating assembly for heating the temperature of the aluminum liquid and a flow control module for controlling the flow of a furnace mouth of a static furnace;
in order to avoid that other people randomly operate the regulating and controlling equipment, the operating personnel of the processing equipment is clear, and the management is convenient, the display processing system also comprises a user management module, wherein the user management module comprises a login module for inputting an account name and a password by a user to log in, and a management module for confirming and storing the information of the login user.
The information management platform for the aluminum-titanium alloy processing production further comprises an operation method of the information management platform for the aluminum-titanium alloy processing production, and the specific operation steps are as follows:
s1: inputting an account name and a password through a user management module in the display processing system to complete the login of a management platform;
s2: the static information storage system displays the parameter information of the aluminum processing equipment corresponding to the specification parameters of the aluminum product to be processed, and the control module of the display processing system regulates and controls the aluminum processing equipment;
s3: the processing equipment management system receives a control instruction sent by the control module, and realizes parameter presetting of the aluminum processing equipment and starting of the aluminum processing equipment;
s4: the dynamic information acquisition system acquires the operation parameter information of the aluminum product processing equipment and the parameter information of the aluminum product processing product in real time and transmits the acquired information to the data processing system;
s5: the data processing system compares the acquired information with standard parameter information stored in the static information storage system for judgment;
s5.1: the real-time operation parameter information of the aluminum processing equipment is compared and judged with the standard operation parameters of the aluminum processing equipment in the static information storage system, and is transmitted to the display processing system in real time;
s5.2: comparing and judging the real-time specification parameter information of the aluminum product with the standard specification parameter information of the aluminum product in the static information storage system, and transmitting the real-time specification parameter information of the aluminum product to the display processing system in real time;
s6: the display processing system displays the comparison result of the parameter information of the processed aluminum product and the parameter information of the standard aluminum product;
s7: the staff observes the comparison result and sends out an equipment adjusting signal through the control module according to the comparison result;
s8: and the processing equipment management system receives the signal and then adjusts the aluminum processing equipment.
The invention is not described in detail in the prior art, and it is apparent to a person skilled in the art that the invention is not limited to details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the scope of the claims concerned.

Claims (8)

1. The utility model provides an information management platform is used in aluminium titanium alloy processing production which characterized in that: the system comprises a static information storage system, a dynamic information acquisition system, a data processing system, a display processing system and a processing equipment management system;
the static information storage system is used for storing inherent static information of aluminum product processing and aluminum product, calling the static information of the aluminum product processing equipment through the processing equipment management system and displaying the static information through the display processing system;
the dynamic information acquisition system comprises a processing equipment information acquisition unit for acquiring the running state information of the aluminum processing equipment and a product information acquisition unit for acquiring the information of the processed aluminum product, and simultaneously transmits the acquired information to the data processing system;
the data processing system is used for respectively comparing, processing and judging the data information acquired by the dynamic information acquisition system with the static information stored in the corresponding static information storage system, and displaying the data information through the display processing system;
the display processing system comprises a display module for displaying static information, acquired dynamic information and judgment information of the processing equipment and a control module for carrying out operation control on the processing equipment;
and the processing equipment management system is used for receiving the control instruction sent by the control module and carrying out work control on the field processing equipment.
2. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the processing equipment information acquisition unit comprises an equipment information acquisition module for acquiring the operation parameter information of the processing equipment and an equipment monitoring module for monitoring the operation state of the processing equipment;
the product information acquisition unit comprises a size acquisition module for acquiring the size information of the processed product and a quality information acquisition module for acquiring the quality information of the processed product;
the size information acquisition module acquires the size information of the aluminum product through a real-time detection mechanism on site;
the quality information acquisition module acquires the surface quality information of the aluminum product through a real-time monitoring mechanism on site.
3. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the equipment information acquisition module comprises a first acquisition module for acquiring the temperature and the volume of aluminum liquid in a static furnace in the processing process of aluminum products, a second acquisition module for acquiring the flow velocity of the aluminum liquid in a launder, a third acquisition module for acquiring the volume of the aluminum liquid in a front box and a fourth acquisition module for acquiring the running state parameters of the casting and rolling machine.
4. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the processing equipment management system also comprises a heating assembly for heating the temperature of the molten aluminum and a flow control module for controlling the flow of the furnace mouth of the static furnace.
5. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the static information storage system comprises an aluminum product processing technology management module and an aluminum product quality parameter module, wherein the aluminum product processing technology management module stores information such as aluminum liquid temperature, aluminum liquid flow rate, casting and rolling machine operation parameters and the like associated with an aluminum product processing technology, and the aluminum product quality parameter module stores information such as standard thickness, size, quality specification requirements and the like of aluminum products.
6. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the display processing system also comprises a user management module, wherein the user management module comprises a login module used for a user to input an account name and a password for login and a management module used for confirming and storing login user information.
7. The information management platform for processing and producing aluminum-titanium alloy according to claim 1, characterized in that: the data processing system comprises a quality monitoring module for comparing and judging the surface quality of the aluminum product, the quality monitoring module comprises an image acquisition module for acquiring the surface image of the aluminum product, an image processing module for preprocessing the image information, and a report judging module for comparing and judging the acquired image information with the static information of the aluminum product stored in the static information storage system.
8. The information management platform for processing and producing aluminum-titanium alloy according to claims 1-7, wherein: the method also comprises an operation method of the information management platform for the aluminum-titanium alloy processing production, and the specific operation steps are as follows:
s1: inputting an account name and a password through a user management module in the display processing system to complete the login of a management platform;
s2: the static information storage system displays the parameter information of the aluminum processing equipment corresponding to the specification parameters of the aluminum product to be processed, and the control module of the display processing system regulates and controls the aluminum processing equipment;
s3: the processing equipment management system receives a control instruction sent by the control module, and realizes parameter presetting of the aluminum processing equipment and starting of the aluminum processing equipment;
s4: the dynamic information acquisition system acquires the operation parameter information of the aluminum product processing equipment and the parameter information of the aluminum product processing product in real time and transmits the acquired information to the data processing system;
s5: the data processing system compares the acquired information with standard parameter information stored in the static information storage system for judgment;
s5.1: the real-time operation parameter information of the aluminum processing equipment is compared and judged with the standard operation parameters of the aluminum processing equipment in the static information storage system, and is transmitted to the display processing system in real time;
s5.2: comparing and judging the real-time specification parameter information of the aluminum product with the standard specification parameter information of the aluminum product in the static information storage system, and transmitting the real-time specification parameter information of the aluminum product to the display processing system in real time;
s6: the display processing system displays the comparison result of the parameter information of the processed aluminum product and the parameter information of the standard aluminum product;
s7: the staff observes the comparison result and sends out an equipment adjusting signal through the control module according to the comparison result;
s8: and the processing equipment management system receives the signal and then adjusts the aluminum processing equipment.
CN202111351960.9A 2021-11-16 2021-11-16 Information management platform for aluminum-titanium alloy processing production Pending CN114004827A (en)

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CN202111351960.9A CN114004827A (en) 2021-11-16 2021-11-16 Information management platform for aluminum-titanium alloy processing production

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Application Number Priority Date Filing Date Title
CN202111351960.9A CN114004827A (en) 2021-11-16 2021-11-16 Information management platform for aluminum-titanium alloy processing production

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