EP2492205B1 - Insert ring for a pallet box and pallet box - Google Patents
Insert ring for a pallet box and pallet box Download PDFInfo
- Publication number
- EP2492205B1 EP2492205B1 EP12155904.1A EP12155904A EP2492205B1 EP 2492205 B1 EP2492205 B1 EP 2492205B1 EP 12155904 A EP12155904 A EP 12155904A EP 2492205 B1 EP2492205 B1 EP 2492205B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- insert ring
- pallet box
- box
- insert
- surface parts
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004033 plastic Substances 0.000 claims description 59
- 229920003023 plastic Polymers 0.000 claims description 59
- 238000005452 bending Methods 0.000 claims description 9
- 238000010276 construction Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 239000002023 wood Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 239000004753 textile Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/38—Details or accessories
- B65D19/44—Elements or devices for locating articles on platforms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D19/02—Rigid pallets with side walls, e.g. box pallets
- B65D19/06—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components
- B65D19/18—Rigid pallets with side walls, e.g. box pallets with bodies formed by uniting or interconnecting two or more components made wholly or mainly of plastics material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00014—Materials for the load supporting surface
- B65D2519/00034—Plastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00049—Materials for the base surface
- B65D2519/00069—Plastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00009—Materials
- B65D2519/00154—Materials for the side walls
- B65D2519/00174—Plastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00313—Overall construction of the base surface
- B65D2519/00328—Overall construction of the base surface shape of the contact surface of the base
- B65D2519/00333—Overall construction of the base surface shape of the contact surface of the base contact surface having a stringer-like shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00258—Overall construction
- B65D2519/00398—Overall construction reinforcements
- B65D2519/00402—Integral, e.g. ribs
- B65D2519/00422—Integral, e.g. ribs on the walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00577—Connections structures connecting side walls, including corner posts, to each other
- B65D2519/00582—Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00577—Connections structures connecting side walls, including corner posts, to each other
- B65D2519/00582—Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable
- B65D2519/00587—Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable side walls directly connected to each other
- B65D2519/00592—Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable side walls directly connected to each other by means of hinges
- B65D2519/00597—Connections structures connecting side walls, including corner posts, to each other structures intended to be disassembled, i.e. collapsible or dismountable side walls directly connected to each other by means of hinges integrally formed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00547—Connections
- B65D2519/00636—Connections structures connecting side walls to the pallet
- B65D2519/00641—Structures intended to be disassembled
- B65D2519/00646—Structures intended to be disassembled by means of hinges
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00736—Details
- B65D2519/0081—Elements or devices for locating articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
- B65D2519/00004—Details relating to pallets
- B65D2519/00736—Details
- B65D2519/00865—Collapsible, i.e. at least two constitutive elements remaining hingedly connected
- B65D2519/00875—Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls
- B65D2519/0091—Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls whereby all side walls are hingedly connected to each other
- B65D2519/00915—Collapsible, i.e. at least two constitutive elements remaining hingedly connected collapsible side walls whereby all side walls are hingedly connected to each other and one or more side walls being foldable along a median line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
- B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
- B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
- B65D2585/6875—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles engines, motors, machines and vehicle parts
- B65D2585/6882—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles engines, motors, machines and vehicle parts vehicle parts
Definitions
- the invention relates to an insert ring for a pallet box with standard dimensions of a lattice box, with four side walls, wherein at least one side wall holding means for a flexible Gefachean extract, wherein two opposite side walls as double-walled from an inner and an outer shell to form hollow chambers or cavities between inner and outer shell designed plastic surface parts are formed, and wherein the two remaining side walls are at least partially formed by dimensionally stable transverse struts, which are connected to the plastic tile parts, and a pallet box with such an insert ring.
- the US 2005/0155971 A1 discloses a pallet box having an insert ring with four side walls, wherein at least one side wall has holding means for a flexible Gefachean eleven.
- Two opposite side walls of the insert ring are formed as double-walled plastic surface parts.
- a remaining side wall comprises a dimensionally stable frame with longitudinal and transverse struts. The vertically oriented longitudinal struts are connected to the adjacent side walls.
- a pallet box with a hinged insert ring which extends in the erected state between a bottom part and a lid.
- the foldable insert ring has four side walls, which can be folded together for an empty transport of the pallet box and stored in the bottom part.
- the lid closes the bottom part with the folded insert ring located therein.
- the pallet box is from the EP 0 286 271 A2 known.
- the pallet box comprises a bottom part and a lid.
- four side walls are provided, which are designed to be plugged into each other and in the bottom part.
- the lid can be placed on the four side walls, which form an insert ring.
- Both the bottom part and the side walls are made of double-shell plastic plates.
- FIG. 97/31830 A1 Another pallet box is from the WO 97/31830 A1
- the pallet box is intended for the transport of automotive parts and has a pallet base which can be handled by a forklift.
- a collapsible wall ring On the pallet floor a collapsible wall ring is placed.
- On the Wandungsring a lid is placed, which closes the interior of the Wandungsringes.
- the wall ring has four flat side walls, which are foldable via edge hinges.
- On two opposite side walls holding rails are provided on the inside, to which a flexible Gefachean Aunt is attached for receiving corresponding automotive parts.
- the object of the invention is to provide an insert ring and a pallet box of the type mentioned, which are easy to manufacture and have a stable structure.
- the plastic surface parts are produced in a twinsheet process, the plastic surface parts are double-walled designed from an inner shell and an outer shell to form hollow chambers or cavities between the inner shell and the outer shell of the plastic surface part.
- the terms “inside” and “outside” are based on the established functional position of the insert ring, wherein “inside” the inwardly facing side of the insert ring and “outside” define the outwardly facing side of the insert ring.
- the solution according to the invention is particularly advantageously suitable for insert rings whose size is based on standardized grid boxes for the storage and transport of supplier parts for the automotive industry.
- the wall sections are provided with integrally formed transverse grooves, which are distributed over the height of the wall sections into which the transverse struts are embedded and fixed by means of fastening elements, each transverse groove being assigned a closing recess arranged at the same height, which in a rectangularly constructed state of the insert ring record corresponding front ends of the dimensionally stable cross struts.
- the transverse struts do not protrude beyond a corresponding surface contour of the plastic surface parts.
- the design allows a space-saving arrangement of the cross braces.
- the embedding of the transverse struts additionally ensures a stiffening of the wall sections of the plastic surface parts.
- the insert rings are intended to be inserted into a corresponding grid box or a comparable pallet box made of a plastic material.
- the side walls of the insert ring directly against corresponding inner walls of the grid box or pallet box.
- a corresponding insert ring is placed with its underside on a corresponding pallet floor.
- An upper side of the insert ring is closed by an attachable lid.
- the lid is designed relative to the pallet base so that it can also be placed directly on the pallet base.
- the production of the plastic surface parts in a twinsheet process means that two sheets are made of a thermoplastic material and introduced into a mold in which at the same time by deep drawing of the two plastic plates and corresponding welding of the plastic plates at its edge region and at intermediate portions together generates the bivalve surface part becomes.
- the transverse struts form at least parts of the Side walls of the insert ring and are preferably designed as metallic hollow sections, in particular of a steel alloy.
- the plastic surface parts are provided with upright bend lines to allow a collapse and unfolding of the insert ring.
- the upright bend lines are preferably formed by film hinges, which are integrally molded with the plastic surface parts.
- At least one of the plastic surface parts is provided with a flap portion which is connected by means of a transverse film hinge with the plastic surface part.
- the flap portion is connected only in the region of the film hinge with the plastic surface part.
- the folding section makes it possible to gain access to the interior of the insert ring.
- the film hinge is arranged such that in the folded state of the flap portion of the associated side wall portion of the plastic tile part is additionally stiffened and reinforced. In the folded state, the flap section closes the access opening to the interior of the insert ring.
- About the access opening is the introduction or removal of a corresponding cargo, in particular an automotive supply part enabled.
- the cross struts are provided with the holding means for the flexible Gefachean Ich. Additional support or support rails for the flexible Gefachean Ich be avoided.
- the cross struts are provided with inwardly directed longitudinal grooves in which corresponding slide or sliding elements are displaceable, with which the flexible Gefachean ever is connected.
- the grooves of the transverse struts are preferably designed in the manner of curtain rails.
- the slide or sliding elements for holding the flexible Gefachean emblem are designed in the manner of a curtain suspension.
- the bending lines are designed by film hinges, which are flanked on the inside by miter edge surfaces of the plastic surface parts, in particular miter angle of 45 ° are provided.
- the miter edge surfaces are based on each other in the folded state, whereby the corresponding wall sections of the plastic surface parts are aligned at right angles relative to each other and relative to the support bridges in the folded state.
- the insert ring according to the invention can be used in a particularly advantageous manner in a pallet box, in particular in a grid box made of steel.
- the insert ring is inserted from above, ie from the open side of the pallet box, until its lower edge rests on the pallet base.
- the side walls of the insert ring are matched in height and width to the side walls of the pallet box in such a way that in the installed functional state of the insert ring, the side walls lie substantially flat against the inner walls of the pallet box.
- the pallet box has the dimensions of a standardized mesh box, which has a width of 835 mm, a length of 1240 mm and a height of 970 mm.
- the pallet box provides a loading aid
- Each pallet box has four feet on the underside of its pallet base, which must enable a forklift to be attacked from all four sides.
- the insert ring for a pallet box with standard dimensions of a lattice box is dimensioned such that it can be inserted into the pallet box and arranged in an exact fit in an inner region of the pallet box.
- the pallet box can be made of plastic or of steel mesh and preferably has standard dimensions of a euro mesh box, which are used in particular in the automotive supplier industry.
- the dimensioning of the insert ring in its erected functional state such that it is arranged accurately in the interior of the pallet box standing, makes it possible to position the insert ring without additional fasteners in the pallet box. In an erected functional state, the insert ring completely fills the inner area of the pallet box, so that its outer walls are largely free of play and immediately adjacent to the inner walls of the pallet box.
- the insert ring is foldable or foldable executed and dimensioned in folded or - folded state such that the insert ring is received standing or lying in the pallet box.
- several insert rings in folded or folded state in the pallet box can be transported.
- An insert ring 1 for a pallet box is in accordance with Fig. 1 to 7 composed of two plastic surface parts 3 and a plurality of transverse struts 4, as will be described in more detail below.
- the insert ring 1 has a rectangular base and forms a total of four side walls A, B, C, D. Within the four side walls A to D, a flexible Gefachean Aunt 2 is provided in the insert ring 1, which consists of several loops of a textile surface web. The loops form fold-like pockets and are each arranged parallel next to each other.
- the flexible Gefachean onion 2 can be fixed or suspended by means of tension strands or by means of attached to the Gefachean kann 2 hooks or eyes on the inner sides of the insert ring 1 and is thus held on at least two opposite side walls C, D of the insert ring 1.
- each plastic surface part 3 is double-walled in a twin-sheet construction.
- each of the two plastic surface parts 3 has an inner shell facing the center of the insert ring 1 and an outward outer circuit, which are produced in a basically known manner by common deep drawing in a twinsheet process to form cavities and connecting seams to the respective plastic surface part 3.
- each plastic tile part 3 has a side wall portion 5, which is designed to be hinged divided by an upright bend line 6.
- the side wall portion 5 is provided in the region of its upper half with a rectangular cutout which is partially closed by a flap portion 7.
- the flap section 7 is integrally connected to the plastic surface part 3 and is connected to the side wall section 5 in the region of a film hinge S, which runs transversely relative to the vertical axis of the plastic surface part 3.
- the flap portion 7 has a coaxially aligned with the bending line 6 crease line 6a.
- Both the bending line 6a and the bending line 6 are each formed by an integrally molded film hinge, which is aligned with the outer shell of the plastic surface part 3.
- both the sowandungsabêt 5 and the flap portion 7 unspecified miter edge surfaces flanking the crease line 6, 6a in an angled orientation of 45 ° on both sides.
- the film hinge S with which the folding portion 7 is held on the side wall portion 5, is provided at the height of the inner shell of the plastic surface part 3.
- At the opposite edge sides of the sowandungsabiteses 5 includes in each case an upright over the entire height of the sowandungsabiteses 5 extending crease line 10, which is designed as provided at the level of the outer shell film hinge.
- each of the two crease lines 10 is flanked on opposite sides of the side wall section 5 by miter edge surfaces which are identical to the miter edge surfaces of the crease line 6.
- the crease line 9 forms in deployed functional position of the insert ring 1 each have a corner of the insert ring 1.
- the crease line 9 is formed by a positioned in the outer shell of the film hinge, which passes over the entire height of the plastic surface part 3 and aligned parallel to the fold lines 10, 6 is. From the inner shell forth the film hinge 9 is flanked by aligned at a 45 ° angle miter edge surfaces.
- the opposite outer wall portions of the plastic surface part 3 are opposite formed the support back 11 wider holding portions 8, which form over the entire height of the plastic surface part 3 extended wall sections.
- each holding section 8 has a bevel edge surface oriented at an angle of 45 °.
- the holding portions 8 are provided with integrally molded transverse grooves 14, which are arranged distributed over the height of the holding portions 8.
- a total of six transverse grooves 14 are provided, which are formed for receiving dimensionally stable transverse struts 4.
- Each transverse groove 14 is assigned to the inner side of the support back 11 a arranged at the same height graduation recess 15 which receive corresponding rectangular ends of the insert ring front ends of the dimensionally stable transverse struts 14.
- the flap portion 7 can be pivoted by 180 ° inwardly, whereby its crease line 6a is oriented opposite to the crease line 6 of the associated Sowandungsabiteses 5 (Fig. Fig. 2 . 5 . 6 ).
- the folding section 7 forms a reinforcement and stiffening for the side wall section 5 in the folded-over state.
- transverse grooves 14 of the two opposing Kunststofflächenmaschine 3 six dimensionally stable transverse struts 4 are inserted on opposite sides of the insert ring 1, which are executed in the illustrated embodiment as metallic hollow sections with quadrangular cross-section.
- the cross struts are made of steel.
- the cross struts 4 By the cross struts 4, the two opposite plastic surface parts 3 are interconnected, as based on Fig. 1 to 3 is clearly recognizable.
- the transverse struts 4 are each designed in their cross-sectional profile such that they can be embedded flush in the provided with square light cross-section transverse grooves 14.
- fastening means provided in the form of rivets or the like.
- the fastening means are preferably positively effective. It is also possible to provide screw connections and / or integrally formed latching profiles as fastening means.
- the transverse struts 4 are flush received in the holding portions 8 of the opposite plastic surface portions 3, so that they do not protrude beyond an inner surface or inner contour of the holding portions 8 inward.
- the cross struts 4 are provided with the middle of the insert ring 1 open towards longitudinal grooves 12 in which corresponding holding means 13 of the hooks, loops or tension strands of the Gefachean extract 2 are held.
- the miter lines 9 flanking miter edge surfaces of the plastic surface parts 3 in erected functional state of the insert ring 1 support surfaces to support the rectangular orientation of the corners of the insert 1.
- the insert ring 1 is with or without integrated Gefachean für 2 in a folded state of rest according to the Fig. 3 and 4 transferable.
- the folding portions 7 are pivoted back from their inwardly folded reinforcing position by 180 ° upwards in a simple manner, thereby according to Fig. 7 are aligned with the outer surface contours of the respective side wall section 5.
- the side wall sections 5 are pressed inwards around their middle crease line 6, 6a towards the center.
- the two side walls C, D are therefore formed by the respective two holding portions 8 of the opposite plastic surface portions 3 and by the six transverse struts 4, which are embedded in the transverse grooves 14 of the two holding portions 8 of the opposite plastic surface portions 5.
- the insert ring 1 has due to the twin-sheet construction of the plastic surface parts 3 and due to the dimensionally stable cross struts 4 high rigidity and stability. Characterized in that the transverse struts 4 completely form the opposite side walls C, D between the opposite holding portions 8 of the plastic surface parts 3, a weight saving is achieved. Although the transverse struts 4 are arranged in a common wall plane parallel to one another but at a distance from one another, it is possible to see through the transverse struts 4 into the interior of the insert ring 1 in the region of the side walls C, D.
- a pallet box H after the 8 to 12 serves to accommodate at least one insert ring 1 after the Fig. 1 to 7 in its established functional position ( Fig. 8 ) or in its folded resting position ( Fig. 9 and 12 ).
- the pallet box H has standard dimensions used in the automotive industry or in the household appliance industry.
- the pallet box H is made of plastic in the illustrated embodiment and at least a hinged side wall provided.
- an insert ring 1 can be used in a functional condition erected including its Gefachean Aunt 2 from above into the upwardly open pallet box H.
- the insert ring 1 is matched to the inner dimensions of the pallet box H so that it rests in the established functional state essentially free of play on all four side walls of the cuboid box H at least substantially flush. Additional fastening means for securing the insert ring 1 in the installed functional state within the pallet box H are thereby avoided.
- the insert ring 1 can also be folded. This folding can take place both within the pallet box H and outside the pallet box H. In the folded state, the insert ring is arranged standing in the pallet box H. According to the 10 and 11 it can be easily removed upwards. The inherent stability of the insert ring 1 even in folded state of rest allows easy handling by the insert ring 1 can be positioned either upright in the pallet box H or can be easily pulled up from the pallet box H ( 10 and 11 ). In folded functional state, it is possible to accommodate a total of fourteen insert rings 1 standing side by side within the pallet box H. In an empty and folded state, a plurality of insert rings 1 can thus be transported through a pallet box H. Again, no additional fasteners are necessary. Rather, the fourteen insert rings 1 are stacked side by side in such a way that they substantially accurately fill the inner dimensions of the pallet box H.
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Description
Die Erfindung betrifft einen Einsatzring für eine Palettenbox mit Standardabmessungen einer Gitterbox, mit vier Seitenwandungen, wobei wenigstens eine Seitenwandung Haltemittel für eine flexible Gefacheanordnung aufweist, wobei zwei gegenüberliegende Seitenwandungen als doppelwandig aus einer Innen- und einer Außenschale unter Bildung von Hohlkammern oder Hohlräumen zwischen Innen- und Außenschale gestaltete Kunststoffflächenteile gebildet sind, und wobei die zwei verbleibenden Seitenwandungen zumindest abschnittsweise durch formstabile Querstreben gebildet sind, die mit den Kunststoffflächenteilen verbunden sind, sowie eine Palettenbox mit einem derartigen Einsatzring.The invention relates to an insert ring for a pallet box with standard dimensions of a lattice box, with four side walls, wherein at least one side wall holding means for a flexible Gefacheanordnung, wherein two opposite side walls as double-walled from an inner and an outer shell to form hollow chambers or cavities between inner and outer shell designed plastic surface parts are formed, and wherein the two remaining side walls are at least partially formed by dimensionally stable transverse struts, which are connected to the plastic tile parts, and a pallet box with such an insert ring.
Die
Aus der
Eine weitere Palettenbox ist aus der
Eine weitere Palettenbox ist aus der
Aufgabe der Erfindung ist es, einen Einsatzring und eine Palettenbox der eingangs genannten Art zu schaffen, die einfach hergestellt sind und einen stabilen Aufbau besitzen.The object of the invention is to provide an insert ring and a pallet box of the type mentioned, which are easy to manufacture and have a stable structure.
Diese Aufgabe wird für den Einsatzring durch die Merkmale des Patentanspruches 1 gelöst. Dadurch, dass die Kunststoffflächenteile in einem Twinsheet-Verfahren hergestellt sind, sind die Kunststoffflächenteile doppelwandig gestaltet aus einer Innenschale und einer Außenschale unter Bildung von Hohlkammern oder Hohlräumen zwischen der Innenschale und der Außenschale des Kunststoffflächenteiles. Die Begriffe "innen" und "außen" sind bezogen auf die aufgestellte Funktionsposition des Einsatzringes, wobei "innen" die nach innen gewandte Seite des Einsatzringes und "außen" die nach außen gewandte Seite des Einsatzringes definieren. Die erfindungsgemäße Lösung eignet sich in besonders vorteilhafter Weise für Einsatzringe, deren Größe auf genormte Gitterboxen für Lagerung und Transport von Zulieferteilen für die Automobilindustrie abgestimmt sind.This object is achieved for the insert ring by the features of
Erfindungsgemäß sind die Wandungsabschnitte mit einstückig eingeformten Quernuten versehen, die über die Höhe der Wandungsabschnitte verteilt angeordnet sind, in die die Querstreben eingebettet und mittels Befestigungselementen fixiert sind, wobei jeder Quernut eine auf gleicher Höhe angeordnete Abschlussaussparung zugeordnet ist, die in rechteckig aufgebautem Zustand des Einsatzringes entsprechende Stirnenden der formstabilen Querstreben aufnehmen. Dadurch ragen die Querstreben nicht über eine entsprechende Oberflächenkontur der Kunststoffflächenteile hinaus. Die Ausgestaltung ermöglicht eine platzsparende Anordnung der Querstreben. Das Einbetten der Querstreben gewährleistet zusätzlich eine Versteifung der Wandungsabschnitte der Kunststoffflächenteile.According to the invention, the wall sections are provided with integrally formed transverse grooves, which are distributed over the height of the wall sections into which the transverse struts are embedded and fixed by means of fastening elements, each transverse groove being assigned a closing recess arranged at the same height, which in a rectangularly constructed state of the insert ring record corresponding front ends of the dimensionally stable cross struts. As a result, the transverse struts do not protrude beyond a corresponding surface contour of the plastic surface parts. The design allows a space-saving arrangement of the cross braces. The embedding of the transverse struts additionally ensures a stiffening of the wall sections of the plastic surface parts.
In vorteilhafter Weise sind die Einsatzringe dazu vorgesehen, in eine entsprechende Gitterbox oder eine vergleichbare Palettenbox aus einem Kunststoffmaterial eingesetzt zu werden. In beiden Fällen liegen in aufgestellter Funktionsstellung die Seitenwandungen des Einsatzringes direkt an entsprechenden Innenwandungen der Gitterbox oder der Palettenbox an. Alternativ ist es erfindungsgemäß vorgesehen, die Einsatzringe direkt als Wandungsringe für entsprechende Palettenboxen auszuführen. Dabei wird ein entsprechender Einsatzring mit seiner Unterseite auf einen entsprechenden Palettenboden aufgesetzt. Eine Oberseite des Einsatzringes wird durch einen aufsetzbaren Deckel verschlossen. Der Deckel ist relativ zum Palettenboden so ausgeführt, dass er auch direkt auf den Palettenboden aufgesetzt werden kann. Die Herstellung der Kunststoffflächenteile in einem Twinsheet-Verfahren bedeutet, dass zwei Platten aus einem thermoplastischen Kunststoff bereitgestellt und in eine Werkzeugform eingebracht werden, in der zeitgleich durch Tiefziehen der beiden Kunststoffplatten und entsprechendes Verschweißen der Kunststoffplatten an ihrem Randbereich sowie an Zwischenabschnitten miteinander das zweischalige Flächenteil erzeugt wird. Die Querstreben bilden zumindest Teilbereiche der Seitenwandungen des Einsatzringes und sind vorzugsweise als metallische Hohlprofile, insbesondere aus einer Stahllegierung, gestaltet.Advantageously, the insert rings are intended to be inserted into a corresponding grid box or a comparable pallet box made of a plastic material. In both cases, in the erected functional position, the side walls of the insert ring directly against corresponding inner walls of the grid box or pallet box. Alternatively, it is provided according to the invention to execute the insert rings directly as wall rings for corresponding pallet boxes. In this case, a corresponding insert ring is placed with its underside on a corresponding pallet floor. An upper side of the insert ring is closed by an attachable lid. The lid is designed relative to the pallet base so that it can also be placed directly on the pallet base. The production of the plastic surface parts in a twinsheet process means that two sheets are made of a thermoplastic material and introduced into a mold in which at the same time by deep drawing of the two plastic plates and corresponding welding of the plastic plates at its edge region and at intermediate portions together generates the bivalve surface part becomes. The transverse struts form at least parts of the Side walls of the insert ring and are preferably designed as metallic hollow sections, in particular of a steel alloy.
In Ausgestaltung der Erfindung sind die Kunststoffflächenteile mit hochkant verlaufenden Knicklinien versehen, um ein Zusammen- und Aufklappen des Einsatzringes zu ermöglichen. Die hochkant verlaufenden Knicklinien sind vorzugsweise durch Filmscharniere gebildet, die einstückig mit den Kunststoffflächenteilen geformt werden.In an embodiment of the invention, the plastic surface parts are provided with upright bend lines to allow a collapse and unfolding of the insert ring. The upright bend lines are preferably formed by film hinges, which are integrally molded with the plastic surface parts.
In weiterer Ausgestaltung der Erfindung ist wenigstens eines der Kunststoffflächenteile mit einem Klappabschnitt versehen, der mittels eines quer verlaufenden Filmscharniers mit dem Kunststoffflächenteil verbunden ist. Der Klappabschnitt ist lediglich im Bereich des Filmscharniers mit dem Kunststoffflächenteil verbunden. Durch den Klappabschnitt ist es möglich, Zugang zum Inneren des Einsatzringes zu erhalten. Vorzugsweise ist das Filmscharnier derart angeordnet, dass in umgeklapptem Zustand des Klappabschnittes der zugehörige Seitenwandungsabschnitt des Kunststoffflächenteiles zusätzlich versteift und verstärkt ist. In hochgeklapptem Zustand verschließt der Klappabschnitt die Zugangsöffnung zum Inneren des Einsatzringes. Über die Zugangsöffnung ist das Einbringen oder die Entnahme eines entsprechenden Transportgutes, insbesondere eines Automobilzulieferteiles, ermöglicht.In a further embodiment of the invention, at least one of the plastic surface parts is provided with a flap portion which is connected by means of a transverse film hinge with the plastic surface part. The flap portion is connected only in the region of the film hinge with the plastic surface part. The folding section makes it possible to gain access to the interior of the insert ring. Preferably, the film hinge is arranged such that in the folded state of the flap portion of the associated side wall portion of the plastic tile part is additionally stiffened and reinforced. In the folded state, the flap section closes the access opening to the interior of the insert ring. About the access opening is the introduction or removal of a corresponding cargo, in particular an automotive supply part enabled.
In weiterer Ausgestaltung der Erfindung sind die Querstreben mit den Haltemitteln für die flexible Gefacheanordnung versehen. Zusätzliche Halte- oder Trägerschienen für die flexible Gefacheanordnung werden hierdurch vermieden. Vorzugsweise sind die Querstreben mit nach innen gerichteten Längsnuten versehen, in denen entsprechende Schlitten- oder Gleitelemente verschiebbar sind, mit denen die flexible Gefacheanordnung verbunden ist. Die Nuten der Querstreben sind vorzugsweise nach Art von Vorhangschienen ausgeführt. Auch die Schlitten- oder Gleitelemente zur Halterung der flexiblen Gefacheanordnung sind nach Art einer Vorhangaufhängung gestaltet.In a further embodiment of the invention, the cross struts are provided with the holding means for the flexible Gefacheanordnung. Additional support or support rails for the flexible Gefacheanordnung be avoided. Preferably, the cross struts are provided with inwardly directed longitudinal grooves in which corresponding slide or sliding elements are displaceable, with which the flexible Gefacheanordnung is connected. The grooves of the transverse struts are preferably designed in the manner of curtain rails. The slide or sliding elements for holding the flexible Gefacheanordnung are designed in the manner of a curtain suspension.
In weiterer Ausgestaltung der Erfindung weisen die hochkant verlaufenden Knickbereiche an Eckbereichen des Einsatzringes jeweils zwei beabstandet parallel verlaufende Knicklinien auf, die zwischen sich einen Stützrücken begrenzen, der in zusammengeklapptem Zustand des Einsatzringes einen Freiraum zwischen entsprechenden Wandungsabschnitten der Kunststoffflächenteile definiert. Dadurch ist gewährleistet, dass auch in zusammengeklapptem Zustand des Einsatzringes genügend Raum zur Verfügung steht, um die flexible Gefacheanordnung zwischen korrespondierenden Wandungsabschnitten der Kunststoffflächenteile aufzunehmen. Dadurch ist gewährleistet, dass die flexible Gefacheanordnung vor dem Zusammenlegen oder Zusammenklappen des Einsatzringes nicht von den Querstreben entfernt werden muss. Die Gefacheanordnung kann vielmehr auch in zusammengeklapptem Zustand des Einsatzringes mit den Seitenwandungen, insbesondere mit den Querstreben, verbunden bleiben.In a further embodiment of the invention, the upright extending buckling areas at corner regions of the insert ring on each two spaced parallel crease lines which define a support back between them, which defines a free space between corresponding wall sections of the plastic surface parts in the folded state of the insert ring. This ensures that even in the folded state of the insert ring enough space is available to accommodate the flexible Gefacheanordnung between corresponding wall sections of the plastic surface parts. This ensures that the flexible Gefacheanordnung does not have to be removed from the cross braces before folding or folding the insert ring. Rather, the Gefacheanordnung can remain connected in the folded state of the insert ring with the side walls, in particular with the cross struts.
In weiterer Ausgestaltung der Erfindung sind die Knicklinien durch Filmscharniere gestaltet, die innenseitig durch Gehrungsrandflächen der Kunststoffflächenteile flankiert sind, wobei insbesondere Gehrungswinkel von 45° vorgesehen sind. Die Gehrungsrandflächen stützen sich in zusammengeklapptem Zustand aneinander ab, wodurch die entsprechenden Wandungsabschnitte der Kunststoffflächenteile relativ zueinander und relativ zu den Stützbrücken in zusammengeklapptem Zustand rechtwinklig ausgerichtet sind.In a further embodiment of the invention, the bending lines are designed by film hinges, which are flanked on the inside by miter edge surfaces of the plastic surface parts, in particular miter angle of 45 ° are provided. The miter edge surfaces are based on each other in the folded state, whereby the corresponding wall sections of the plastic surface parts are aligned at right angles relative to each other and relative to the support bridges in the folded state.
Der erfindungsgemäße Einsatzring ist in besonders vorteilhafter Weise in eine Palettenbox, insbesondere in eine aus Stahl bestehende Gitterbox, einsetzbar. Dabei wird der Einsatzring von oben her, d.h. von der offenen Seite der Palettenbox her, eingesetzt, bis sein unterer Rand auf dem Palettenboden aufsteht. Die Seitenwandungen des Einsatzringes sind in ihrer Höhe und Breite derart auf die Seitenwandungen der Palettenbox abgestimmt, dass in aufgestelltem Funktionszustand des Einsatzringes die Seitenwandungen im Wesentlichen flächig an den Innenwandungen der Palettenbox anliegen. Die Palettenbox weist die Abmessungen einer genormten Gitterbox auf, die in der Breite 835 mm, in der Länge 1240 mm und in der Höhe 970 mm hat. Die Palettenbox stellt ein Ladehilfsmittel für die Lager-, Transport- und Fördertechnik dar. Jede Palettenbox weist an der Unterseite ihres Palettenbodens vier Füße auf, die einen Angriff eines Gabelstaplers von allen vier Seiten her ermöglichen müssen.The insert ring according to the invention can be used in a particularly advantageous manner in a pallet box, in particular in a grid box made of steel. The insert ring is inserted from above, ie from the open side of the pallet box, until its lower edge rests on the pallet base. The side walls of the insert ring are matched in height and width to the side walls of the pallet box in such a way that in the installed functional state of the insert ring, the side walls lie substantially flat against the inner walls of the pallet box. The pallet box has the dimensions of a standardized mesh box, which has a width of 835 mm, a length of 1240 mm and a height of 970 mm. The pallet box provides a loading aid Each pallet box has four feet on the underside of its pallet base, which must enable a forklift to be attacked from all four sides.
Erfindungsgemäß ist der Einsatzring für eine Palettenbox mit Standardabmessungen einer Gitterbox derart dimensioniert, dass er in die Palettenbox einsetzbar und passgenau in einem Innenbereich der Palettenbox stehend angeordnet ist. Die Palettenbox kann aus Kunststoff oder aus Stahlgitter bestehen und weist vorzugsweise StandardAbmessungen einer Euro-Gitterbox auf, die insbesondere in der Automobilzuliefererbranche eingesetzt werden. Die Dimensionierung des Einsatzringes in seinem aufgestellten Funktionszustand derart, dass er passgenau in dem Innenbereich der Palettenbox stehend angeordnet ist, ermöglicht es, den Einsatzring ohne zusätzliche Befestigungsmittel in der Palettenbox zu positionieren. In aufgestelltem Funktionszustand füllt der Einsatzring den Innenbereich der Palettenbox vollständig aus, so dass seine Außenwandungen weitgehend spielfrei und unmittelbar benachbart zu den Innenwandungen der Palettenbox angeordnet sind. Dadurch ist ein besonders einfaches Einsetzen und Entnehmen des Einsatzringes ermöglicht. Zudem können die Palettenbox und der Einsatzring in leerem Zustand unabhängig voneinander gehandhabt werden. Als Palettenbox im Sinne der Erfindung sind auch Holzkonstruktionen mit entsprechenden Standardabmessungen sowie kombinierte Holz- und Stahlgitterkonstruktionen oder auch kombinierte Holz- und Kunststoffkonstruktionen vorgesehen.According to the invention, the insert ring for a pallet box with standard dimensions of a lattice box is dimensioned such that it can be inserted into the pallet box and arranged in an exact fit in an inner region of the pallet box. The pallet box can be made of plastic or of steel mesh and preferably has standard dimensions of a euro mesh box, which are used in particular in the automotive supplier industry. The dimensioning of the insert ring in its erected functional state such that it is arranged accurately in the interior of the pallet box standing, makes it possible to position the insert ring without additional fasteners in the pallet box. In an erected functional state, the insert ring completely fills the inner area of the pallet box, so that its outer walls are largely free of play and immediately adjacent to the inner walls of the pallet box. This allows a particularly simple insertion and removal of the insert ring allows. In addition, the pallet box and the insert ring can be handled independently when empty. As a pallet box in the context of the invention, wood constructions with corresponding standard dimensions as well as combined wood and steel lattice constructions or also combined wood and plastic constructions are provided.
Die der Erfindung zugrundeliegende Aufgabe wird für die Palettenbox durch die Merkmale des Patentanspruches 7 gelöst.The problem underlying the invention is achieved for the pallet box by the features of
In Ausgestaltung der erfindungsgemäßen Palettenbox ist der Einsatzring faltbar oder klappbar ausgeführt und in zusammengefaltetem oder - geklapptem Zustand derart dimensioniert, dass der Einsatzring stehend oder liegend in der Palettenbox aufgenommen ist. Vorzugsweise sind mehrere Einsatzringe in zusammengefaltetem oder -geklapptem Zustand in der Palettenbox transportierbar.In an embodiment of the pallet box according to the invention, the insert ring is foldable or foldable executed and dimensioned in folded or - folded state such that the insert ring is received standing or lying in the pallet box. Preferably, several insert rings in folded or folded state in the pallet box can be transported.
Weitere Vorteile und Merkmale der Erfindung ergeben sich aus den Ansprüchen. Nachfolgend ist ein bevorzugtes Ausführungsbeispiel der Erfindung beschrieben und anhand der Zeichnungen dargestellt.
- Fig. 1
- zeigt perspektivisch eine Ausführungsform eines erfindungsgemäßen Einsatzringes mit einer integrierten, flexiblen Gefacheanordnung,
- Fig. 2
- den Einsatzring nach
Fig. 1 , um 90° verdreht und ohne Gefacheanordnung, - Fig. 3
- in vergrößerter perspektivischer Darstellung den Einsatzring nach den
Fig. 1 und2 in zusammengefaltetem Zustand, - Fig. 4
- eine Seitenansicht des Einsatzringes nach
Fig. 3 in zusammengeklapptem Zustand, - Fig. 5
- eine Draufsicht auf den Einsatzring nach
Fig. 1 mit Gefacheanordnung, - Fig. 6
- eine Draufsicht auf den Einsatzring nach
Fig. 2 ohne Gefacheanordnung, - Fig. 7
- in perspektivischer Darstellung ein Kunststoffflächenteil für den Einsatzring nach den
Fig. 1 ,bis 6 - Fig. 8
- eine Ausführungsform einer erfindungsgemäßen Palettenbox mit einem eingesetzten Einsatzring in seinem aufgestellten Funktionszustand,
- Fig. 9
- die Palettenbox nach
Fig. 8 mit einem stehend eingesetzten Einsatzring in seinem zusammengefalteten Zustand, - Fig. 10
- die Palettenbox nach
Fig. 9 mit teilweise herausgenommenem Einsatzring, - Fig. 11
- die Palettenbox nach den
Fig. 9 und 10 mit vollständig herausgenommenem Einsatzring und - Fig. 12
- die Palettenbox nach den
Fig. 8 mit mehreren zusammengefalteten und stehend in der Palettenbox aufgenommenen Einsatzringen nach denbis 11Fig. 1 .bis 7
- Fig. 1
- shows in perspective an embodiment of an insert ring according to the invention with an integrated, flexible Gefacheanordnung,
- Fig. 2
- the insert ring after
Fig. 1 , twisted 90 ° and without the assembly - Fig. 3
- in an enlarged perspective view of the insert ring after the
Fig. 1 and2 in folded condition, - Fig. 4
- a side view of the insert ring after
Fig. 3 in folded state, - Fig. 5
- a plan view of the insert ring after
Fig. 1 with folding arrangement, - Fig. 6
- a plan view of the insert ring after
Fig. 2 without partition, - Fig. 7
- in perspective view of a plastic surface part for the insert ring after the
Fig. 1 to 6 . - Fig. 8
- an embodiment of a pallet box according to the invention with an inserted insert ring in its established functional state,
- Fig. 9
- the pallet box after
Fig. 8 with a standing inserted insert ring in its folded state, - Fig. 10
- the pallet box after
Fig. 9 with partially removed insert ring, - Fig. 11
- the pallet box after the
Fig. 9 and10 with completely removed insert ring and - Fig. 12
- the pallet box after the
8 to 11 with several folded and standing in the pallet box recorded insert rings after theFig. 1 to 7 ,
Ein Einsatzring 1 für eine Palettenbox ist gemäß den
Die beiden einander gegenüberliegenden Kunststoffflächenteile 3 sind identisch zueinander gestaltet. Jedes Kunststoffflächenteil 3 ist doppelwandig in Twinsheet-Bauweise hergestellt. Dabei weist jedes der beiden Kunststoffflächenteile 3 eine zur Mitte des Einsatzringes 1 gewandte Innenschale sowie eine nach außen gerichtete Außenschalte auf, die in grundsätzlich bekannter Weise durch gemeinsames Tiefziehen in einem Twinsheet-Verfahren unter Bildung von Hohlräumen und Verbindungsnähten zu dem jeweiligen Kunststoffflächenteil 3 hergestellt sind.The two opposing
Anhand der
Jeweils nach außen schließt an jede Knicklinie 10 ein schmaler Stützrücken 11 an, der sich über die gesamte Höhe des Kunststoffflächenteiles 3 erstreckt und nach außen durch eine weitere Knicklinie 9 begrenzt ist. Die Knicklinie 9 bildet in aufgestellter Funktionsposition des Einsatzringes 1 jeweils eine Ecke des Einsatzringes 1. Auch die Knicklinie 9 wird durch ein im Bereich der Außenschale positioniertes Filmscharnier gebildet, das über die gesamte Höhe des Kunststoffflächenteiles 3 durchgeht und parallel zu den Knicklinien 10, 6 ausgerichtet ist. Von der Innenschale her wird das Filmscharnier 9 flankiert von in einem 45°-Winkel ausgerichteten Gehrungsrandflächen. Die gegenüberliegenden äußeren Wandungsabschnitte des Kunststoffflächenteiles 3 werden von gegenüber den Stützrücken 11 breiteren Halteabschnitten 8 gebildet, die über die gesamte Höhe des Kunststoffflächenteiles 3 erstreckte Wandungsabschnitte bilden. Seitlich nach außen weist jeder Halteabschnitt 8 eine in einem Winkel von 45° ausgerichtete Gehrungsrandfläche auf. Die Halteabschnitte 8 sind mit einstückig eingeformten Quernuten 14 versehen, die über die Höhe der Halteabschnitte 8 verteilt angeordnet sind. Beim dargestellten Ausführungsbeispiel sind insgesamt sechs Quernuten 14 vorgesehen, die für die Aufnahme formstabiler Querstreben 4 ausgebildet sind. Jeder Quernut 14 ist innenseitig des Stützrückens 11 eine auf gleicher Höhe angeordnete Abschlussaussparung 15 zugeordnet, die in rechteckig aufgebautem Zustand des Einsatzringes entsprechende Stirnenden der formstabilen Querstreben 14 aufnehmen.Each outwardly connects to each bend line 10 a narrow support back 11, which extends over the entire height of the
Dadurch, dass ein quer verlaufendes Filmscharnier S des Klappabschnittes 7 im Bereich der Innenschale des Kunststoffflächenteiles 3 vorgesehen ist, kann der Klappabschnitt 7 um 180° nach innen geschwenkt werden, wodurch seine Knicklinie 6a entgegengesetzt ausgerichtet ist zu der Knicklinie 6 des zugehörigen Seitenwandungsabschnittes 5 (
In die Quernuten 14 der beiden gegenüberliegenden Kunststofflächenteile 3 sind auf gegenüberliegenden Seiten des Einsatzringes 1 jeweils sechs formstabile Querstreben 4 eingefügt, die beim dargestellten Ausführungsbeispiel als metallische Hohlprofile mit viereckigem Querschnitt ausgeführt sind. Vorzugsweise sind die Querstreben aus Stahl hergestellt. Es ist aber auch möglich, die Querstreben 4 aus einem Leichtmetall, insbesondere einer Aluminiumlegierung, oder aus einem Verbundfaserwerkstoff, herzustellen. Durch die Querstreben 4 werden die beiden gegenüberliegenden Kunststoffflächenteile 3 miteinander verbunden, wie anhand der
Wie anhand der
Wie anhand der
Der Einsatzring 1 ist mit oder ohne integrierter Gefacheanordnung 2 in einen zusammengeklappten Ruhezustand gemäß den
Die beiden Seitenwandungen C, D werden demzufolge durch die jeweiligen zwei Halteabschnitte 8 der gegenüberliegenden Kunststoffflächenteile 3 sowie durch die sechs Querstreben 4 gebildet, die in den Quernuten 14 der beiden Halteabschnitte 8 der gegenüberliegenden Kunststoffflächenteile 5 eingebettet sind.The two side walls C, D are therefore formed by the respective two holding
Der Einsatzring 1 weist aufgrund der Twinsheet-Bauweise der Kunststoffflächenteile 3 sowie aufgrund der formstabilen Querstreben 4 eine hohe Steifigkeit und Stabilität auf. Dadurch, dass die Querstreben 4 die gegenüberliegenden Seitenwandungen C, D zwischen den gegenüberliegenden Halteabschnitten 8 der Kunststoffflächenteile 3 vollständig bilden, wird eine Gewichtsersparnis erzielt. Da die Querstreben 4 zwar in einer gemeinsamen Wandungsebene parallel zueinander, aber mit Abstand zueinander, angeordnet sind, ist es möglich, im Bereich der Seitenwandungen C, D durch die Querstreben 4 hindurch ins Innere des Einsatzringes 1 hineinzusehen.The
Eine Palettenbox H nach den
Wie anhand der
Claims (9)
- An insert ring (1) for a pallet box having the standard dimensions of a wire mesh box, with four side walls (A, B, C, D), wherein at least one side wall has holding means (12) for a flexible compartment arrangement (2), wherein two opposite side walls (A, B) are designed as double-walled plastics surface parts (3) composed of an interior and an exterior shell thereby forming hollow chambers or hollow cavities between interior and exterior shell, and wherein the two remaining side walls (C, D) are formed at least in sections by dimensionally stable transverse struts (4) which are connected to the plastics surface parts (3), characterized in that the insert ring (1) has wall portions (8) with integrally molded transverse grooves (14) which are distributed over the height of the wall portions (8), in which the transverse struts (4) are embedded and fixed by means of fastening elements, wherein each transverse groove (14) is assigned a termination recess (15) of a supporting back (11) arranged at the same level, in order to receive corresponding face ends of the dimensionally stable transverse struts (4) in the rectangular assembled state of the insert ring.
- The insert ring according to claim 1, characterized in that the transverse struts (4) are provided with the holding means (12) for the flexible compartment arrangement (2).
- The insert ring according to claim 1, characterized in that the plastics surface parts (3) are provided with bending lines (6, 9, 10) running edgeways, in order to enable the insert ring (1) to be folded up and unfolded.
- The insert ring according to claim 3, characterized in that at least one of the plastics surface parts (3) is provided with a folding portion (7) which is connected to the plastics surface part (3) by means of a film hinge (S) running transversely.
- The insert ring according to at least one of claims 1 to 4, characterized in that bending regions running edgeways each have, at corner regions of the insert ring (1), two bending lines (9, 10) which run spaced apart in parallel and in between bound the supporting back (11) which, in the folded-up state of the insert ring (1), defines a clearance between corresponding wall portions (5, 8) of the plastics surface parts (3).
- The insert ring according to at least one of the preceding claims, characterized in that the bending regions or bending lines are formed by film hinges which are flanked on the inside by mitered edge surfaces of the plastics surface parts (3), wherein in particular miter angles of 45° are provided.
- A pallet box with standard dimensions of a wire mesh box, and with an insert ring according to the preamble of claim 1, characterized in that the insert ring (1) is dimensioned in such a manner that it can be inserted into the pallet box (H) and is arranged upright in a precisely fitting manner in an inner region of the pallet box (H).
- The pallet box according to claim 7, characterized in that the insert ring (1) is of foldable or pliable design and, in the folded-up or plied-up state, is dimensioned in such a manner that the insert ring (1) is accommodated upright or horizontally in the pallet box (H).
- The pallet box according to claim 7 or 8, characterized in that a plurality of insert rings (1) can be transported in the folded-up or plied-up state in the pallet box (H).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE202011003226U DE202011003226U1 (en) | 2011-02-22 | 2011-02-22 | Insert ring for a pallet box |
DE202011102988U DE202011102988U1 (en) | 2011-02-22 | 2011-07-07 | Insert ring for a pallet box and pallet box |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2492205A1 EP2492205A1 (en) | 2012-08-29 |
EP2492205B1 true EP2492205B1 (en) | 2015-07-29 |
Family
ID=44586359
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12155904.1A Active EP2492205B1 (en) | 2011-02-22 | 2012-02-17 | Insert ring for a pallet box and pallet box |
Country Status (4)
Country | Link |
---|---|
US (1) | US20120234711A1 (en) |
EP (1) | EP2492205B1 (en) |
DE (2) | DE202011003226U1 (en) |
ES (1) | ES2549632T3 (en) |
Families Citing this family (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE202011003226U1 (en) * | 2011-02-22 | 2011-08-11 | Dr. Doll Holding Gmbh | Insert ring for a pallet box |
DE202011051070U1 (en) * | 2011-08-24 | 2012-01-04 | Purus Arzberg Gmbh | Mounting frame for transport containers |
US9198508B1 (en) * | 2013-08-30 | 2015-12-01 | Gary W Kufel | Portable, compact, and collapsible shelving unit |
DE202014001386U1 (en) * | 2014-02-18 | 2014-02-27 | W & K Metallverarbeitung Gmbh | Insert for a transport box |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4014292A (en) * | 1976-05-07 | 1977-03-29 | Coughlin Warren J | Collapsible and disposable sanitary pet litter container |
EP0040476B1 (en) * | 1980-05-17 | 1983-11-02 | Marston Palmer Ltd. | Intermediate bulk container for liquids |
US4746059A (en) * | 1987-04-01 | 1988-05-24 | General Foods Inc. | Collapsible container and a method for loading a product into and unloading the product from a collapsible container |
US4809851A (en) * | 1987-04-03 | 1989-03-07 | World Container Corporation | Collapsible container |
JP2754747B2 (en) * | 1989-06-19 | 1998-05-20 | ソニー株式会社 | Substrate storage container |
SE500433C2 (en) * | 1990-05-25 | 1994-06-27 | Nefab Ab | Container |
DE4339911C2 (en) * | 1993-11-23 | 1995-11-16 | Und Plastverarbeitung Gmbh Mas | Packaging containers for transport on pallets |
WO1995021774A1 (en) * | 1994-02-14 | 1995-08-17 | Bradford Company | Collapsible pallet box |
US5441154A (en) * | 1994-06-28 | 1995-08-15 | Youell, Iii; Donald R. | Integrated paperboard container and pallet system |
US5725119A (en) | 1996-02-28 | 1998-03-10 | Bradford Company | Collapsible container with integrally supported |
DE29607050U1 (en) * | 1996-04-18 | 1996-07-04 | Wellpappenfabrik Kunert & Söhne GmbH & Co, 97616 Bad Neustadt | Foldable and erectable transport box |
DE19806075C2 (en) * | 1998-02-14 | 2002-08-29 | Joerg Fasbender | Folding frame container for hanging goods |
US6203198B1 (en) * | 1999-09-03 | 2001-03-20 | B.A.G. Corp. | Composite container for liquids |
US6311891B1 (en) * | 2000-03-02 | 2001-11-06 | Weyerhaeuser Company | Bliss container with E divider |
GB2398776B (en) * | 2003-01-14 | 2005-07-20 | Stephen Capon | Collapsible wheelybin |
US7556170B2 (en) * | 2004-01-20 | 2009-07-07 | Bradford Company | Lightweight stackable horizontal dispensing container |
US7594581B2 (en) * | 2005-02-09 | 2009-09-29 | Wrangler Corporation | Collapsible container |
US8308015B2 (en) * | 2005-05-05 | 2012-11-13 | Bradford Company | Collapsible container having sliding support member assemblies for supporting dunnage |
US7762422B2 (en) * | 2005-05-05 | 2010-07-27 | Bradford Company | Container having non-linear support members for supporting dunnage |
US7654408B2 (en) * | 2005-09-06 | 2010-02-02 | Bradford Company | Container with locking strips |
US7958995B2 (en) * | 2008-07-17 | 2011-06-14 | Franklin Dedmon | Bag-in-bag container for bulk handling of fluids |
US20100187227A1 (en) * | 2009-01-23 | 2010-07-29 | Hui-Min Wang | Fully foldable storage box |
DE202011003226U1 (en) * | 2011-02-22 | 2011-08-11 | Dr. Doll Holding Gmbh | Insert ring for a pallet box |
-
2011
- 2011-02-22 DE DE202011003226U patent/DE202011003226U1/en not_active Expired - Lifetime
- 2011-07-07 DE DE202011102988U patent/DE202011102988U1/en not_active Expired - Lifetime
-
2012
- 2012-02-17 ES ES12155904.1T patent/ES2549632T3/en active Active
- 2012-02-17 EP EP12155904.1A patent/EP2492205B1/en active Active
- 2012-02-22 US US13/402,486 patent/US20120234711A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
---|---|
ES2549632T3 (en) | 2015-10-30 |
DE202011003226U1 (en) | 2011-08-11 |
DE202011102988U1 (en) | 2011-08-22 |
EP2492205A1 (en) | 2012-08-29 |
US20120234711A1 (en) | 2012-09-20 |
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