EP2485897B1 - System comprising at least a printing unit of a printing machine and at least a transport trolley - Google Patents
System comprising at least a printing unit of a printing machine and at least a transport trolley Download PDFInfo
- Publication number
- EP2485897B1 EP2485897B1 EP10751672.6A EP10751672A EP2485897B1 EP 2485897 B1 EP2485897 B1 EP 2485897B1 EP 10751672 A EP10751672 A EP 10751672A EP 2485897 B1 EP2485897 B1 EP 2485897B1
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- EP
- European Patent Office
- Prior art keywords
- printing
- printing unit
- forme
- transport trolley
- unit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F27/00—Devices for attaching printing elements or formes to supports
- B41F27/12—Devices for attaching printing elements or formes to supports for attaching flexible printing formes
- B41F27/1206—Feeding to or removing from the forme cylinder
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41P—INDEXING SCHEME RELATING TO PRINTING, LINING MACHINES, TYPEWRITERS, AND TO STAMPS
- B41P2227/00—Mounting or handling printing plates; Forming printing surfaces in situ
- B41P2227/60—Devices for transferring printing plates
Definitions
- the invention relates to a system comprising at least one printing unit of a printing machine and at least one transport vehicle, according to claim 1.
- a system which has at least one printing unit of a printing press and at least one transport device, wherein the at least one transport device at least one printing form of the at least one printing unit feeding or discharging, wherein at least one coupling device is provided, with which the transport in question their arranged at the relevant printing unit operating state with this printing unit releasably coupled or at least can be coupled.
- DE 40 03 445 A1 is a trolley for transport of at least one of a printing unit of a printing press to be supplied or discharged from there printing form known.
- US 4 727 807 A is a mobile means of transport for transporting at least one of a printing unit to be supplied to a printing press or to be discharged therefrom printing form, this means of transport by means of skids on rails laid in the ground along an operating side of the printing unit is movable.
- the invention has for its object to provide a system comprising at least one printing unit of a printing press and at least one trolley, which provides at least one printing plate at a selected site in the printing press available.
- a mobile transport means for transporting at least one printing unit to be supplied to or from a printing unit, which preferably makes this at least one printing forme available at a selected location in the printing machine.
- the at least one printing forme is considered to be provided as a page register if the printing forme transported in a printing facility is provided at its place of use in the printing machine in the axial direction of a forme cylinder arranged in that printing press in that position in which this printing forme is located Arranged in this press arranged form cylinder is.
- this mobile transport for just wide printing forms is suitable as well as for multiply wide, z. B. formed in panoramic format printing forms.
- the use of this mobile transport means in the printing press to a set-up time of very short duration; It also ensures a high level of production safety for the printing press, because in the case of a possible malfunction in the process sequence, an intervention by the operator of the printing press is also possible in a simple manner.
- This mobile transport is particularly suitable for each having a plurality of printing units having printing units.
- the respective printing forme can be fastened on the outer surface of the respective forme cylinder by means of their insertable in at least one formed on the relevant forme channel channel suspension leg.
- the relevant printing forme may have been provided, in particular before the fold of at least one of its suspension legs, with at least one register punching or with a cut or trimming.
- a used in newspaper printing offset printing machine has z. B. several in the transport direction of the printed image to be printed with the printing forms to be printed, z.
- a material web in particular paper web
- successively arranged printing units each with at least one forme cylinder and a cooperating with this forme cylinder transfer cylinder.
- These several printing units are z. B. to perform a multi-color print, z. B. four-color printing used.
- the number of printing units required in the printing machine doubles.
- Each form cylinder of the printing units is at least in its respective axial direction each with a plurality, z. B.
- each of these printing forms is assigned to exactly one axial mounting position on the lateral surface of this forme cylinder.
- each of these form cylinder at certain axial positions each with several, z. B. be assigned to two or three printing plates, so that this form cylinder in its circumferential direction one behind the other several mounting positions each for one of the printing plates.
- the lateral surface of the forme cylinder thus has a total of z. B. eight, twelve or more mounting positions each for a printing plate.
- z. B. eight printing units z. B. in each case exactly one forme cylinder with z. B.
- the printing forms relating to a particular production are e.g. Example, in the plate exposure device preferably each provided with a coding, said coding is preferably formed in a non-printing area of the respective printing form.
- the respective coding is arranged on one of the suspension legs to be formed on the relevant printing form.
- the coding can z. B. in the form of an automatically readable, especially two-dimensional DataMatrix code (2D code) or both alternatively and additionally be designed in a human-readable plain text.
- the information content of the coding provides information in particular in which printing unit of the offset printing press on which forme cylinder is to be arranged at which mounting position the relevant printing form for the execution of the pending print job.
- the information content of the coding can also be an indication of the printed product itself or a page number with regard to the relevant printed product and other information such.
- B. have a date of manufacture with respect to the relevant printing form.
- the coding is z. B. in the plate exposure device in the same step as the printed image mounted on the relevant printing forme.
- the preparation of a specific production printing forms is preferably controlled by data, the z. B. from a control unit of a Production planning system are provided, wherein the control unit of the production planning system z. B. via an electronic line or wireless communication system with the plate exposure device and preferably at least also connected to a belonging to the offset printing press control station for the purpose of data exchange.
- the data provided by the control unit of the production planning system which are also referred to as production data, on the one hand characterize the printed product to be produced in at least one, preferably in some of its properties, such as e.g. As its page number and on the other hand provide information about the number of produced in a particular production copies of this printed product.
- the production data assigned to a particular production can also provide information about the printing material used, eg. As the paper type and / or its or their grammage include and on the printing press used, for.
- the diameter of the forme cylinder and / or the transfer cylinder to occupy the participating in the execution of the upcoming print job form cylinder with printing plates, ie which form is to be arranged at which mounting position of the respective forme cylinder, to be executed by the printing machine production speed the planned Beginning of production and / or the production of a printing process downstream folding apparatus, whether this z. B. is used in a collective production or in a double production.
- On the basis of the plate exposure device supplied production data required for a particular production printing forms are prepared on time and fed using their respective coding the relevant forme cylinder.
- the supply of required for a particular production printing forms to the printing machine is carried out in a mobile collection container in which the required on a particular form cylinder printing forms preferably as a set, ie stored as a self-contained unit of mating printing forms for their common transport to the respective form cylinder become.
- a mobile collection container in which the required on a particular form cylinder printing forms preferably as a set, ie stored as a self-contained unit of mating printing forms for their common transport to the respective form cylinder become.
- the batch grouped printing forms can also be transported by hand to their respective place of use in the printing press.
- the preferably transported in one of the sump to the respective forme cylinder printing forms are manually supplied to the respective forme cylinder by an operator or preferably automatically by means of a controllable conveyor their respective mounting position on the respective form cylinder and then arranged there.
- B. at least one plate exposure device, at least one developing device and at least one Abkant driving, and z. B. is referred to as a plate line to expand at least one memory device in which each provided with at least one print image printing forms are cached until a set of related printing plates for their common transport to a particular of the forme cylinder has been made in full. An examination for completeness of the printing forms belonging to a certain sentence takes place for example. B. based on the provided by the control unit of the production planning system data.
- the storage device is arranged downstream in the production line of the printing forms to be produced of the plate exposure device and z. B. arranged in front of the Abkant raised since not yet folded flat printing plates are space-saving stored and also the risk of mutual damage z. B. by scratching a printed image z. B. is avoided by a suspension leg.
- the storage device can also be arranged in the production line after the Abkant Nurif in particular a high removal speed is to be achieved and achievable by storing non-folded flat printing plates space savings in the design of the memory device has a lower priority than the desired paging speed of in the Memory device stored printing forms. Because the bending process performed by the Abkant Ran requires a much higher time wall than processes, in particular transport operations, in conjunction with the outsourcing of stored in the memory device printing forms.
- the storage device is preferably designed such that printing forms can be stored and swapped out at the same time, ie at least one of the printing plates can be stored in the storage device and at the same time another one of the printing forms can be stored.
- the memory device has at least as many memory locations as print forms belong to a same set of printing plates. The number of printing forms belonging to the same set need not be identical to the maximum number of mounting positions on the forme cylinder involved in the upcoming production. Rather, the relevant set of printing forms comprises as many printing forms as are exchanged and / or to be applied on the forme cylinder involved in the upcoming production in the same operation.
- the memory device is preferably equipped with so many memory locations that it can accommodate a plurality of sets of printing forms, for. B.
- the memory device has z. B. over several hundred, z. B. four hundred or more memory spaces for printing forms.
- the memory locations of the memory device are each individually addressable and an occupancy of each individual memory location, each with a printing plate, is registered in each case using at least one sensor.
- the memory device therefore preferably has an electronic control unit, which monitors or manages the storage and retrieval operations and the assignment of printing forms to the storage locations of the storage device and stores information about the occupancy of the individual storage locations.
- belonging to different sets printing plates are preferably outsourced as a set of associated printing plates in an uninterrupted sequence, regardless of whether these printing plates were pre-sorted in the memory device to mating sets of printing plates or on storage locations of the memory device first once stored in a chaotic, ie arbitrary arrangement. If the storage device does not outsource embedded printing forms by itself sentencewise, z. B. immediately after an output of the printing forms from this storage device to provide a printing forms according to their required sets sorting sorting station.
- the z. B. carousel-shaped sorting station or the storage device group her z. B.
- the printing plates to sortable sets sorting sorting station is arranged in the production line after the Abkant Rhein, said sorting station, either the ready-to-use sentences grouped printing forms z. B. to one of several available at this sorting station mobile collecting container or sorted by use of this several available at this sorting station mobile collecting container in each ready-to-use sets of printing plates.
- the storage device and the sorting station are each integrated in the mobile collecting container.
- a display device may be provided, which in one of the several mounting positions simultaneously displaying overall view z. B. optically, in particular graphically, preferably by a use of at least one symbol at least indicating to which of these several mounting positions on the respective form cylinder or at which of several storage positions of a printing plates to the relevant forme cylinder promotional printing forme magazine each one of z. B. currently manufactured or at least to be prepared printing forms to arrange.
- the display device can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing forms, such.
- the display device may be required for their respective display information z.
- the data provided by the control unit of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms prepared for the forthcoming production.
- the display device is z. B. arranged in the region of the point at the the mobile storage container which receives a particular form cylinder printing forms before their transport to the respective forme cylinder.
- the display device can also be used to display the current status of the printed forms to be produced for a particular production, ie to indicate whether a particular printing form is currently being used, for example. B. in the plate exposure device, the developing device, the Abkant Skeller Skeller Sket Sket Sket Sket Sket Sket Sket
- the display device can also indicate for which preferably a plurality of printing cylinders having printing unit of a complex, ie multiple printing units having at least one set of printing plates is already complete and / or which of several to be arranged in a particular of the printing units sets of printing plates is already made ready for use.
- each for a printing plate having forme cylinder can, for. B. on at least one, but preferably to several, in particular to be arranged on each of the relevant forme cylinder printing plates an information field, which contains information about the occupancy of the relevant forme cylinder at least one adjacent to their own intended mounting position mounting position. So the z. B.
- Display of the plate exposure device preferably in a non-printing area, in particular on the suspension leg of the relevant printing form information field, a) at which mounting position on the relevant forme cylinder or at which storage position of the printing forme magazine that this information field having printing plate is to be arranged b) at which other Mounting position on the relevant form cylinder or at which other storage position of this printing form storing printing form a further magazine c) at which mounting position on the respective form cylinder or at which storage position of this printing form currently storing printing forme magazine, ie for the forthcoming production no new printing form is attached, but the existing printing form remains, d) which mounting position on the concerned form cylinder or which storage position of this printing form storing printing forme magazine is not occupied at all in the upcoming production with a printing plate, because in the upcoming production z.
- the information about the occupancy on the relevant form cylinder or the respective storage positions of the printing form magazine can be in the information field preferably graphically z. B. by using at least one symbol.
- the information shown in the respective information field is z. B. taken from the data provided by the control unit of the production planning system. Alternatively or additionally, the information presented in the respective information field can result from a comparison with those data which are produced during the preparation of the printing forms prepared for the forthcoming production.
- a printing form 01 ( Fig. 1 ), the z. B. of a metallic material is plate-shaped, has a substantially rectangular surface with a length L and a width B, wherein the length L z. B. measured values between 400 mm and 1300 mm and the width B z. B. may have measured values between 280 mm and 1500 mm. Preferred measured values are for the length L z. B. between 360 mm and 600 mm and for the width B z. B. between 250 mm and 430 mm.
- the surface has a support side, the so-called support surface 02, with which the printing forme 01 rests in the arranged on a lateral surface of a printing cylinder 06, in particular forme cylinder 06 state.
- the back of the support surface 02 is a working surface of the printing form 01, this working surface is provided with at least one printed image or at least with a printed image is providable.
- the printing plate 01 is preferably at two opposite ends 03; 04 each with an angled suspension leg 13; 14 provided, wherein the bending lines 11; 12, where the suspension legs 13; 14 are each bent, limit the contact surface 02, wherein the suspension legs 13; 14 each preferably extend completely or at least partially across the width B of the printing plate 01.
- the contact surface 02 of the printing forme 01 is flexible at least along the length L and, in the case of an arrangement of the printing forme 01 on the lateral surface of the forme cylinder 06, its curvature can be adapted.
- the printing forme 01 is arranged on the lateral surface, the length L of the bearing surface 02 thus extends in the direction of the circumference of the forme cylinder 06, whereas the width B of the bearing surface 02 extends in the axial direction of the forme cylinder 06.
- the printing forme 01 can either be used for a printing method using a dampening solution, e.g. As a wet offset printing process, or for a so-called waterless printing process, for. As a dry offset printing process, be suitable.
- a rectified with a production direction of the forme cylinder 06 end 03 of the printing plate 01 is referred to as the leading end 03, whereas the opposite end 04 is the trailing end 04 of the printing plate 01.
- At least the ends 03; 04 of the printing forme 01 with the EinHonbringeln 13 formed thereon; 14 consist of a rigid, z. B. metallic material, eg. B. of an aluminum alloy.
- the printing forme 01 can also be made of a plastic or even of a stiff paper.
- the material thickness D is usually in the range of the working surface of the printing forme 01, but at least the material thickness D of the suspension legs 13; 14 a few tenths of a millimeter, z.
- the printing forme 01 as a whole or at least at its ends 03; 04 of a dimensionally stable material, so that the ends 03; 04 are permanently deformable by a bend against a material-specific resistance. Therefore, preferably after a z. B. executed in an exposure device imaging at least the work surface with at least one printed image z. B.
- each a folded suspension leg 13; 14 can be formed, wherein the suspension legs 13 13; 14 in a narrow, in particular slot-shaped opening of a channel 68 of the forme cylinder 06 inserted ( Fig. 20 ) and there by means of a holding device, for. B. a clamping device can be fastened.
- a suspension leg 13 at the bending line 11 by an opening angle ⁇ or at its opposite end 04 a suspension leg 14 at the bending line 12 by an opening angle ⁇ folded ( Fig. 1 ), wherein the opening angle ⁇ ; ⁇ usually lie between 30 ° and 140 °.
- the opening angle ⁇ is assigned to the leading end 03 of the printing plate 01, it is preferably executed acute-angled, in particular it is 45 °.
- the opening angle at the trailing end 04 of the printing plate 01 is often formed preferably greater than 80 ° or obtuse, in particular, it is 85 ° or 135 °.
- the bent suspension leg 13 at the leading end 03 has a length 113, which z. B. in the range of 4 mm to 30 mm, in particular between 4 mm and 15 mm.
- the bent suspension leg 14 at the trailing end 04 has a length 114, the z. B. 4 mm to 30 mm, in particular between 8 mm and 12 mm, with the shorter length measure is preferred to simplify removal of the suspension legs 13 as possible; 14 from the opening of the channel 68 to ensure.
- each printing unit 44 of the printing press which is preferably provided with a plurality of printing units 44, is provided with printing forme magazines 09, as shown by way of example in FIG Fig. 2 is shown, each mold cylinder 06 is associated with exactly one printing forme magazine 09 each.
- Each of the respective printing unit 44 preferably fixed to the frame arranged pressure molding magazines 09 has several, z. B. at least as many storage positions, as provided on the associated forme cylinder 06 mounting positions.
- z. B multiple memory positions in the axial direction of the associated forme cylinder 06 arranged side by side.
- In the printing forme magazine 09 can in association with a specific axial mounting position of the forme cylinder 06 and a plurality of memory positions z. B. vertically arranged one above the other.
- Each printing forme magazine 09 promotes z. B. in conjunction with a z. B. linearly displaceable conveyor 80 (Fig. 24) each have at least one stored in the respective printing forme magazine 09 printing plate 01 to one of the forme cylinder 06 of this printing unit 44.
- the in the Fig. 2 illustrated printing unit 44 has a plurality of arranged in at least one frame 16 on a foundation 17 printing units, which are preferably arranged in a bridge construction or in a compact aft construction, ie in a low-height construction with eight pressure points on each other.
- Each printing unit has in addition to its forme cylinder 06 and another printing cylinder 07, in particular a cooperating with this forme cylinder 06 transfer cylinder 07 at least one inking unit 08 on.
- a printing material 18, preferably a material web 18, in particular a paper web 18, is supplied to the printing press during its production continuously and in which in the Fig. 2 shown example passed vertically through the printing units.
- the Fig. 2 are exemplified four in the transport direction of the paper web 18 successive printing units, each having one of the transfer cylinder 07 each having a forme cylinder 06 to the right and left of the paper web 18, wherein in a printing unit on the paper web 18 opposite transfer cylinder 07 roll on each other.
- the paper web 18 is z. B. brought by means of a first printing unit arranged first paper guide roller 19 to the first printing unit and derived by means of a fourth printing unit arranged second paper guide roller 21 from the fourth printing unit.
- Each forme cylinder 06 is assigned at least one inking unit 08.
- Each forme cylinder 06 is associated with a printing forme magazine 09, which preferably has two shafts, wherein each printing forme magazine 09, but at least its respective at least one storage position for at least one printing forme 01 to be stored therein, preferably in its working position substantially horizontally or only with a slight inclination is aligned by less than 15 ° to the forme cylinder 06.
- each at least one printing forme 01 interchangeable either by a no longer required to execute a print job form 01 removed from the respective form cylinder 06 and inserted into the respective shaft or one for the execution of the print job new printing form 01 out of the relevant shaft and mounted on the forme cylinder 06.
- the printing forme magazines 09 in conjunction with the forme cylinders 06 are controllable in such a way that control stations 42 (FIG. Fig. 7 ) can be made from selectively a printing plate change. Because the printing forme magazines 09 can be prepared during an ongoing production of the printing press for a printing plate change and thus to a subsequent new production, which requires a standstill of the printing units setup time is reduced to an extremely short period of z. B. less than two minutes, preferably less than ninety seconds, for a complete change of all printing plates 01 in this printing unit 44th arranged printing units. Depending on the configuration of the printing units can be in the described printing unit 44 z. B. ninety-six printing plates 01 at the same time in use. Such a rapid printing plate change even with a larger number of printing plates 01 significantly increases the economy of the printing press due to their extremely short downtime.
- the coding preferably in addition to a human-readable code z. B. may be formed as a barcode.
- a barcode is a machine-readable font of different widths and gaps.
- the coding may be performed by a printing process, e.g. Example, an offset printing method, a flexographic printing method, a gravure printing method, a laser printing method, a thermal printing method or an ink jet printing method, preferably on a non-printing area of the printing plate 01, z. B. on one of the suspension legs 13; 14, are applied.
- the formation and arrangement of the coding z. B. on a suspension leg 13; 14 of the printing plate 01, before this suspension leg 13; 14 is formed in a bending operation performed in a bending device 38 ( Fig. 7 ).
- barcodes Even though barcodes always form a two-dimensional array of characters, one distinguishes between one-dimensional (1-D codes), two-dimensional (2-D codes) and three-dimensional (3-D codes) barcodes, the latter forming color in the third dimension , Barcodes are usually standardized in their graphical representation as well as in their information content, z. In ISO / IEC 15415 (2-D codes), ISO / IEC 15416 (1-D codes), ISO / IEC 15418 (data structures) or ISO / IEC 15420. Known 1-D codes are e.g.
- a 2-D code the information also perpendicular to its main orientation is encrypted, z.
- Matrix codes can be used with a camera system, eg. B. a CCD camera, omnidirectional read. Reed-Solomon error correction doubles the data, which can destroy about 25% of the code without compromising decoding.
- Other matrix codes are z. B. QR codes and Aztec codes.
- the DataMatrix code exists in different versions, eg. As in the version data matrix code ECC 200, the letters ECC stand for the English expression "E rror C homeing and C orrection Algorithm" and those letters following number indicates a certain level of development of the Data Matrix codes.
- the DataMatrix code consists of a rectangular area whose size is variable. This surface has quadratic structural elements each having a binary valence; they are z. B. executed in black or white.
- An example of a DataMatrix code is in the Fig. 3 shown, with side by side z. B. two square DataMatrix code areas 22 are arranged with each square structural elements 23.
- DataMatrix code areas 22 can be joined together to form the coding, wherein the DataMatrix code areas 22 both side by side and under or over each other, for. B. in a multi-row and column arrangement can be arranged.
- a 1-D code different thicknesses must be uniquely determined in a drawing plane.
- the DataMatrix code it can only be ascertained which valency each quadratic structural element 23 shown in the drawing plane has, whether it is z. B. is formed in black or white.
- a Data Matrix code requires significantly less space than a 1-D code for the same information content.
- a camera system is always required, which captures the information in two dimensions and the captured image z. B. by means of a pattern recognition z. Example by comparing the detected coding pattern or marking pattern with a evaluated stored expectation pattern.
- the camera system converts the detected structural elements 23 of the 2-D code into an electronic, preferably digital, payload.
- 2-D codes must be illuminated areally because of the use of a camera system with a lighting device having at least one light source.
- the light reflected by the 2-D codes is then reflected on an image plane of an image sensor, e.g. B. a CCD sensor or CMOS sensor, shown, wherein the image sensor component z. B. a line scan camera or a surface camera.
- an image sensor e.g. B. a CCD sensor or CMOS sensor
- the light emitted by the light source of the illumination device and the spectral sensitivity of the image sensor are to be matched to the optical properties of the 2-D code-bearing printing plate 01, in particular its reflection behavior and remission behavior.
- a laser diode or a light-emitting diode having an emission of white, yellow or green light has proven to be advantageous as the light source of the illumination device.
- the light source can be z. B. in an image sensor having a code reader 28 ( Fig. 5 ) may be integrated. The design of the code reader 28 with a programmable automatic exposure system is advantageous.
- the image sensor and the light source of the illumination device are to be arranged with their respective effective direction at an angle of inclination of at least 5 ° relative to a standing on the plane or code surface 22 Lot, preferably with an inclination angle in a range between 10 ° and 60 °.
- the code reader 28 should be located at a minimum distance a28 of, for example, 10 mm. B. be mounted 10 mm from the code surface 22, wherein the image sensor and light source z. B. are protected by a mineral glass or acrylic glass against pollution.
- the DataMatrix code has the following four main components: A fixed boundary line 24 is used for pattern recognition and is used to calculate the rotational position of the DataMatrix code so that each reading angle is possible. A the solid boundary line 24 opposite boundary line 26, which forms an open border, is used to identify the number of rows and columns, ie the so-called matrix density. For the ECC 200, the element in the top right corner is always white.
- the boundary lines 24; 26 define and enclose a memory area 27, wherein the memory area 27 contains the actual binary information in coded form. Depending on the size and / or number of individual structural elements 23 thus also defines the number of possible information.
- An empty zone, called a quiet zone surrounds the DataMatrix code. It contains no information and is not used for orientation. The width of the quiet zone is one field or one line and is needed to distinguish it from other optical pixels.
- the memory area 27 of the coding contains z. B. an information on the basis of the printing plates 01 for the purpose of their identification are distinguishable from each other and / or by means of a single particular printing forme 01 is traceable in their use.
- the coding can z. B. have generated by a counter index to z. B. consecutively used or to be used printing plates 01 consecutively to count and to identify these printing plates 01, especially those that are similar and / or successively used in the same mounting position of a particular forme cylinder 06, in their respective order.
- the coding can contain information about the respective installation location of the printing forme 01 in the printing press.
- An alternative to the formation of the coding in the form of a barcode is the use of a transponder system, in particular of radio tags, which are referred to as RFID according to their English-language abbreviation. Radio tags transmit their information contactlessly by means of an electromagnetic field.
- a Another alternative to the formation of the coding can in punch marks, z. B. in punched holes exist.
- Fig. 4 shows a printing plate 01, at the trailing Hanger 14 two codings across the width B of the printing plate 01 are spaced from each other ( Fig. 1 ), in each case z. B. two along the width B of the printing plate 01 juxtaposed DataMatrix code areas 22 respectively in the side region of EinHonbringels 14.
- Alternatively or in addition to this arrangement of codings on the trailing suspension leg 14 of a printing plate 01 can in particular in a printing plate 01 in the panoramic format encoding also be attached in the middle region of the Ein rehabilitationschenkels 14 this printing forme 01.
- Each DataMatrix code area 22 can only represent a certain amount of information. Depending on the amount of information to be presented in the coding, two or more DataMatrix code areas 22 are required and preferably applied to the trailing suspension leg 14 of the printing plate 01.
- Fig. 5 and 6 show an example with an arrangement of z. B. four on the lateral surface of the forme cylinder 06 juxtaposed or at least arrangeable printing plates 01 each having a length L and a width B ( Fig. 1 ), wherein each two adjacently arranged printing plates 01 a common code reader 28 is assigned.
- Each of the code readers 28 is z. B. formed as a camera system or incorporated into such, each of these camera systems as an image sensor in each case z. B.
- each CCD sensor in a detection range 29 of each CCD sensor at least one printing forme 01, but preferably at least two printing plates 01 are arranged so that the code reader 28 at least one, but preferably all arranged in its detection range 29 Capture codes simultaneously by the image sensor simultaneously captures the captured from the detection area 29 of the code reader 28 coding or the detected codes in the same image plane.
- the respective CCD sensor is directed in each case on the trailing suspension leg 14 of the arranged in the respective detection area 29 printing plates 01.
- the detection area 29 of each CCD sensor can be detected by an optical device, e.g. B. by a wide-angle lens, and in particular along the width B of the printing plates 01 have a preferably blunt opening angle to capture multiple encodings, in particular the respective coding of several different printing plates 01, in the same detection area 29 and thus to capture simultaneously.
- the CCD sensor of the respective camera systems is in each case arranged at a distance a28 from the trailing suspension leg 14 of the printing forms 01 arranged in the respective detection area 29, wherein this distance a28 z. B. is at least 10 mm.
- the detection area 29 of the image sensor is in the Fig. 6 each surrounded by a dot-dash line, z. B. rectangular field, this field is in each case in the same plane as the attached to the trailing suspension leg 14 of the printing plates 01 DataMatrix code areas 22 and also z. B. parallel to the respective boundary lines 24; 26 of the DataMatrix code areas 22 is aligned.
- the Fig. 6 shows an arrangement of z. B. in one of the printing forme magazines 09 in the Fig. 2 illustrated printing unit 44 stored printing plates 01, wherein at the trailing suspension leg 14 of these printing plates 01 each at least one encoding is attached.
- the coding is z. B. in the form of two along the width B of the respective printing form 01 juxtaposed DataMatrix code areas 22 formed, each z. B. are arranged in the respective side region of the respective printing forme 01 ( Fig. 4 ).
- In the Fig. 6 are in association with one with printing plates 01 too occupying the form cylinder 06 in the axial direction by way of example four juxtaposed shafts of a printing forme magazine 09 indicated ( Fig. 2 ), In each of the shafts z. B.
- each configured as a camera system code reader 28 is arranged, wherein the respective detection area 29 of each belonging to one of the camera systems image sensor the respective coding of four adjacently arranged printing plates 01 together and detected at the same time, in each case two in the axial direction of the forme cylinder 06 adjacent to each other in two different shafts arranged printing plates 01 and two in the same shaft superimposed printing plates 01.
- the respective detection area 29 of each belonging to one of the camera systems image sensor can, for. B. an angular, in particular rectangular, preferably square cross-sectional area or z. B.
- the code reader 28 also have a round, preferably elliptical or circular cross-sectional area, all recorded in the detection area 29 of the code reader 28 codes are imaged on the image plane of its image sensor.
- the cross-sectional area of the detection area 29 of the code reader 28 and the image plane of the image sensor are preferably arranged parallel to one another.
- the image plane of the image sensor is subdivided into a plurality of viewing zones 31 which are preferably selectively activatable by the respective camera system, each coding of each of the printing plates 01 detected by the detection area 29 being associated with exactly one of the viewing zones 31 belonging to this detection area 29 That is, each of these viewing zones 31 detects exactly one of the codings detected by the detection area 29 and thus also forms exactly one of the codings detected by the detection area 29 on the image plane of the image sensor.
- each of the printing plates 01 is preferably assigned to exactly one of the pressure points on the forme cylinder 06, so that the forme cylinder 06 in this example with a total of eight printing plates 01, namely four in its axial direction and two each in its circumferential direction is assignable.
- This arrangement can be easily supplemented with two other juxtaposed wells for a 6/2-forme cylinder 06.
- the relevant printing forme 01 in particular before the folding of at least one of its suspension legs 13; 14 have been provided with at least one register punching or with an incision or trimming.
- the respective printing forme 01 is ready for use in a production of the printing press.
- the preparation of a specific production printing forms 01 is preferably controlled by data, the z.
- these control units 39; 40 z. B. via an electronic cable or wireless communication system 41, z.
- an Ethernet-based data network with the plate exposure device 33 and preferably at least also connected to a belonging to the printing press console 42 for the purpose of data exchange or at least connectable.
- the prepress computer 34 and the plate logistics management system control unit 39 and / or the production planning system control unit 40 may provide their respective data to the plate exposure device 33 via the same communication system 41, as shown in FIG Fig. 7 Alternatively to the separate connection between the computer 34 of the prepress and the plate exposure device 33 is indicated by a dashed connection of the computer 34 of the prepress with the communication system 41.
- a printing unit 44 (FIG. Fig. 2 ) of the printing machine z. B. in one of several available mobile storage containers 43, said collecting container 43 by an operator of the printing press by hand or preferably automatically movable and z. B. part of a particular driverless transport system.
- z. B. on a particular forme 06 required printing plates 01 preferably as a set, ie stored as a self-contained unit of matching printing plates 01 for their common transport to the respective forme cylinder 06.
- Fig. 8 again shows a similar printing unit 44, as already in Fig. 2 represented, so that corresponding components and elements are each provided with the same reference numerals.
- illustrated printing unit 44 is insofar as a development, as preferably on both operating sides of the printing unit 44 each handling device 46 is arranged, which preferably has a plurality of each arranged on at least one guide element 48 platforms 47 with which ready-to-use printing plates 01 are transportable to the respective printing forme magazines 09, wherein the respective printing plates 01 are automatically conveyed from the respective platform 47 to the relevant storage position of the respective printing forme magazine 09.
- the handling device 46 is with their platforms 47 z. B. formed as a lifting device, which performs a vertical movement on the respective operating side of the printing unit 44.
- the ready-to-use printing plates 01 transported by the mobile collecting container 43 to the relevant printing unit 44 are preferably taken over automatically by the platforms 47 of the handling device 46 and then transported to the relevant printing forme magazine 09.
- Fig. 8 is indicated by a double arrow that the mobile collecting container 43 each one set of ready-to-use printing plates 01 selectively transported to one of the operating pages of the relevant printing unit 44.
- illustrated printing unit 44 is thus opposite to in Fig. 2 shown printing unit 44 has been supplemented by a transport system, wherein for this transport system z.
- the printing unit 44 preferably has z.
- a controllable drive gallery 49 which facilitates the operator access to the respective printing units of this printing unit 44.
- the gallery 49 in their respective height adjusting drive operates z. B. with a hydraulic, pneumatic or electrical operating principle.
- the height adjustable gallery 49 can have a bring into different height positions conveyor cage or be designed as a lift. The respective height positions are preferably relative to the foundation 17 of the printing unit 44.
- the device required to produce ready-to-use printing plates 01 has at least at least one plate exposure device 33 and, as a rule, at least one development device 36 and at least one folding device 38.
- the printing blocks 01 belonging to the same sentence can often not be produced in immediate succession in a complete sequence; B. due to a different deadline with respect to the contents of the printed images in a rather random order in the plate exposure 33 exposed so that the printing plates 01 after their respective exposure to be grouped at their respective located in the printing machine site useful sets must be unnecessary Avoid transport routes between the device for the preparation of ready-to-use on the printing press printing plates 01 and the respective site in this printing press.
- this device for producing ready-to-use on a printing press printing plates 01 is extended by at least one memory device 51 ( Fig. 7 ), in which in each case provided with at least one printed image printing plates 01 are cached until a set of matching printing plates 01 has been made in their entirety for their common transport to a particular arranged in a printing unit 44 form cylinder 06 or printing forme magazine 09.
- the memory device 51 has the function of a buffer in the production line for producing printing forms 01 ready for use on a printing press.
- a check for completeness of belonging to a particular set of printing forms 01 takes place z. B. by or at least in connection with this memory device 51 z. B. based on the data provided by the control unit 39 of the disk logistics management system.
- the memory device 51 is in the in the Fig. 7 Based on a continuous arrowed line production flow shown, ie arranged in the production line of the printing plates 01 to be prepared preferably after the developing device 36 and the Abkant Nur 38 because not yet folded flat printing plates 01 space-saving storage and also the risk of mutual damage z. B. by scratching a printed image z. B. by a suspension leg 13; 14 is avoided.
- Dashed arrow lines indicate alternative transport routes within the device for the production of printing plates 01 ready for use on the printing machine, in particular an arrangement of the storage device 51 in the production line after the folding device 38.
- the memory device 51 is preferably designed in such a way that printing forms 01 can be stored and swapped out at the same time.
- the memory device 51 has at least as many storage locations as printing forms 01 belong to a same set of printing forms 01.
- the number of printing plates 01 belonging to the same set does not have to be identical to the maximum number of mounting positions on the forme cylinder 06 involved in the upcoming production or the maximum number of storage positions of the respective printing forme magazine 09 for which the printing form 01 to be transported is determined are.
- the relevant set of printing plates 01 comprises as many printing plates 01 as are to be mounted and / or exchanged on the forme cylinder 06 involved in the upcoming production or in the relevant printing plate magazine 09 in the same operation.
- the memory device 51 is preferably equipped with so many memory locations that it can accommodate several sets of printing plates 01, for. B. all applicable to the relevant printing unit 44 sets of printing plates 01st
- the memory device 51 has at least one first handling device, with which the printing device 01 supplied to the memory device 51 are stored in memory locations of this memory device 51, wherein each of the memory locations preferably exactly one of the printing plates 01 is assigned. For the removal at least one further from the first different second handling device may be provided, which receives a stored at one of the memory locations printing plate 01 and removes and outsourced when that set of printing plates 01, to which the relevant printing plate 01 belongs, for its transport to Printing unit 44 is retrieved.
- the first and / or second handling device performs relative to the stationary memory locations of the memory device 51 in a same plane a movement z. B. in two preferably orthogonal directions from each other.
- the respective at least one of the printing plates 01 on or outsourcing handling device is stationary relative to the storage device 51 and a respective storage locations of this memory 51 exhibiting magazine relative to the at least one handling device or to the plurality, in particular two handling devices moved translationally and / or rotationally.
- the operations for storage and / or removal of printing plates 01 each have a relative movement between the memory locations of the memory device 51 and at least one respective storage and / or outsourcing exporting device, eg. B. the handling device connected.
- the device for producing ready-to-use on a printing press printing plates 01 thus has at least at least one plate exposure device 33, this plate exposure device 33 downstream at least one storage device 51 is provided, the storage device 51 at least one set of terms with respect to a particular forme cylinder 06 or a particular Druckformmagazins 09 common place of use associated printing forms 01 cached before their common transport to the printing press.
- the location of the printing plates 01 to be transported there as a set is thus on one of a plurality of printing cylinders 06 or printing forme magazines 09 arranged in the printing machine.
- belonging to different sets of printing plates 01 are preferably outsourced as a set of associated printing plates 01 in an uninterrupted sequence, regardless of whether these printing plates 01 were previously presorted in the memory device 51 to mating sets of printing plates 01 or have been temporarily stored in memory locations of the memory device 51 once in any, ie chaotic arrangement.
- the memory device 51 does not outsource interposed printing plates 01 by itself, in conjunction with the memory device 51 z. B. subordinate, ie after an output of the printing plates 01 from this storage device 51, a printing plates 01 sorting sorting station 57 provided which the printing plates 01 to the respective printing unit 44 required sets of terms with respect to a particular forme cylinder 06 or a specific printing forme magazine 09 common job site associated printing forms 01 sorted.
- the sorting station 57 may be formed integrated in the memory device 51 in one embodiment. In a further embodiment variant, it can be provided that the sorting station 57 is arranged between the folding device 38 and one of the mobile collecting containers 43. Alternatively, the sorting station 57 in the in the Fig. 7 arranged by dashed arrow lines production line according to the Abkant Anlagen 38, so that sorted in or on the basis of the sorting station 57 already beveled printing plates 01 ready-to-use sentences and z. B. are delivered to one of the multiple mobile storage container 43, provided that the transport of the printing plates 01 is not done by hand to the respective site in the printing unit 44. In the Fig. 7 are hinted several, z. B.
- each alternately or selectively usable mobile storage container 43 which preferably each automatically transport a set of printing plates 01 to their respective site in the printing unit 44.
- the sorting station 57 or the storage device 51 group them each z. B. automatically supplied printing plates 01 based on the preferably attached to each of these printing plates 01 coding to pertaining sentences, which in turn are supplied in the same operation, in particular with one of the mobile storage container 43 the respective forme cylinder 06 or the respective printing forme magazine 09.
- This coding is z. B. formed as a data matrix code 22, this coding is preferably mounted in non-printing area of the relevant printing plate 01, z. B. at a time of storage of this printing plate 01 in the storage device 51 not yet be folded suspension legs 13; 14 ( Fig. 3 . 4 ).
- U. a. for visualizing preferably both the particular sequential process for making ready to use on a printing press printing plates 01 and the operating status at the place of use of these printing plates 01 is preferably in conjunction with this process exporting device, such as. B. in the Fig. 7 is indicated by a Strichumrandung, and / or in connection with the temporary storage and the transport of ready-to-use printing plates 01 prepared a display device 52 with a z. B.
- optical, in particular graphical, preferably at least one symbol using display the display in a plurality of mounting positions on a plurality of mounting positions having forme cylinder 06 or more memory positions of the plurality of storage positions having printing block 09 simultaneously displaying overall view indicating which of these multiple mounting positions on the relevant forme cylinder 06 or at which of these several storage positions of the printing forme magazine 09 a printing forme 01 is to be arranged in each case.
- the display device 52 thus has a preferably electronically z. B.
- Print form indicates 01 at its place of use in a printing press, wherein a plurality of mutually different positions are provided at the site of the printing forme 01, wherein each position at the site one of a plurality of mounting positions on one of the plurality of mounting positions forme cylinder 06 or one of a plurality of memory positions of the multiple memory positions 1, wherein the display device 52 simultaneously displays several different places of use in the printing machine, the display indicating at which of the positions of a particular location each a plurality of positions for each one there formable printing plate 01 having place a print form 01 is to be arranged , This display allows an operator of the press to review and control the condition of retrofitting that press for a new production.
- the display device 52 can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing plates 01, such.
- B. a) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 an already prepared, ie ready-to-use printing plate 01 is assigned, b) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 a just in their manufacturing process, ie associated with printing in the form 01, c) at which mounting position on the respective forme cylinder 06 or at which storage position of the printing forme magazine 09 for the upcoming production ever a printing plate is arranged, d) which mounting position on the respective forme cylinder 06 or which storage position of the printing forme magazine 09 is not occupied in the upcoming production with a printing forme 01, because in the upcoming production z.
- a substrate 18 is used with a full printing width of the respective forme cylinder 06 not using the substrate width, or e) at which mounting position on the relevant forme cylinder 06 or at which Storage position of the printing forme magazine 09 a non-printing printing form 01, that is, a so-called dummy plate is arranged.
- the display device 52 may be required for their respective display information z.
- the data provided by the control unit 39 of the panel logistics management system and / or the control unit 40 of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms 01 prepared for the forthcoming production.
- the display device 52 to the communication system 41, to which also z.
- the plate exposure device 33, the computer 34 of the prepress, the control unit 39 of the plate logistics management system and / or the control unit 40 of the production planning system and belonging to the printing press control station 42 are connected and via the network thus created a data exchange to enable.
- the display device 52 is spatially z. B. arranged in the region of that point at which the mobile collecting container 43, the z. B. a particular forme cylinder 06 or a particular printing forme magazine 09 concerned printing plates 01 before their transport to the respective forme cylinder 06 or the respective printing forme magazine 09 receives.
- the display device 52 can also be used to display the current status of the printed form 01 to be produced for a particular production, ie, to indicate whether a particular printing plate 01 currently has z. B.
- the developing device 36, the Abkant gear 38 or the memory device 51 is located so that is visible by the display of the display device 52 in particular for an operator of the printing press, whether for a particular forme 06 or for a particular printing forme magazine 09 required set of printing plates 01 is already complete or not yet.
- the display device 52 may also indicate for which preferably a plurality of forme cylinder 06 and / or printing forme magazines 09 having printing unit 44 a complex, ie several pressure units 44 having printing unit at least one set of printing plates 01 is already complete and / or which of several in a particular of the printing units 44 to be arranged sets of printing plates 01 is already made ready for use.
- Fig. 9 shows by way of example the display of the display device 52 for at least two printing units 44.1; 44.2 having printing plant, which z. B. in conjunction with other aggregates, not shown here, for. B. a folder, form a section of a printing press.
- the representation in the upper half of the Fig. 9 concerns a first production and the representation in the lower half of the Fig. 9 one of the first different second production.
- For each of the two printing units 44.1; 44.2 are in the Fig.
- the indicator 52 will display in the display Information field 53 formed, which in the in the Fig. 9 example shown each consists of four juxtaposed positions and two superimposed positions for printing plates 01 of that sentence.
- Each of the two printing units 44.1; 44.2 are thus each a total of eight information fields 53 assigned, which indicate the state of a printing form to be prepared 01 and / or the occupancy of a mounting position or storage position in each case at eight different positions.
- the display of the display device 52 is thus capable of simultaneously displaying several different productions to be executed one after the other in the same printing press with a plurality of production locations respectively associated with these production locations of the printing plates 01 required for the respective production.
- various information can be displayed in the display of the display device 52.
- specific information about the state of a printing forme 01 and / or the occupancy of a mounting position or storage position can be taken at each position.
- An open position, as in the Fig. 9 indicated by a white box, z. B. indicate that for the upcoming production in the relevant printing unit 44.1; 44.2 no printing plate 01 is required at this position.
- a filled position may mean that there is already a printing forme 01 at that location at that location because z. B. the printing form 01 a previous production can be accepted.
- Positions, each with a symbol, eg. B. are marked with an "X", z. B.
- the display of the display device 52 thus shows in a multiple positions, ie mounting positions or memory positions simultaneously displaying overall representation except the information on which of these positions in each case a printing forme 01 is to be arranged on, for which of these positions in each case a printing forme 01 is still to be made and / or transported together with further printing plates 01 required at the same site of use to the relevant site of use.
- positions z. B. either mounting positions of a plurality of mounting positions having cylinder 06 or memory positions of a plurality of memory positions having printing forme magazine 09 relate, z. B. at least one, but preferably at several, in particular at each of the on the forme cylinder in question 06 or in the respective printing forme magazine 09 to be arranged printing plates 01 also a z.
- an information field 53 in the display of the display device 52 corresponding information field 54 may be provided which contains information at least on the arrangement and / or a work instruction with respect to another printing form 01, the position of the information field 54 having printing plate 01 is adjacent.
- This information field 54 is thus an aid in the use, in particular arrangement of a printing form 01 at one of a plurality of positions of a printing unit to a printing unit 44; 44.1; 44.2 or printing machine belonging assembly, said assembly z. B. may be formed as a forme cylinder 06 or as a printing forme magazine 09.
- the z. B. of the plate exposure device 33 preferably in a non-printing area, in particular on the suspension arm 13; 14 of the concerned Printing form 01 attached information field 54 z. B. indicate, a) at which mounting position on the relevant forme cylinder 06 or at which storage position of the printing forme magazine 09 the information field 54 having printing plate 01 is to be arranged b) at which other mounting position on the relevant forme cylinder 06 or at which other storage position of this printing form 01 is still to be arranged printing form 01 is to be arranged c) at which mounting position on the respective forme cylinder 06 or at which storage position of this printing forme 01 storing printing forme 09 currently, ie for the forthcoming production no new printing plate 01 is attached, but the d) which mounting position on the relevant forme cylinder 06 or which storage position of the printing forme 01 storing printing forme magazine 09 in the forthcoming production at all with a printing plate 01 bele gt is because in the upcoming production z.
- the information field 54 may contain information about an arrangement and / or about a work instruction with respect to several or preferably all of the same assembly positions.
- the information about the arrangement of participating in an upcoming production printing forms 01 at the respective positions in the information field 54 preferably graphically, z. B. by using at least one symbol.
- the information shown in the respective information field 54 is z. B. taken from the control unit 39 of the plate logistics management system and / or the control unit 40 of the production planning system data.
- the one shown in the respective information field 54 Information from a comparison with the data resulting from the preparation of prepared for the forthcoming production printing forms 01.
- the attached to the printing plate 01 information field 54 may each next, ie in addition to a DataMatrix code z. B. on the suspension leg 13; 14 of the relevant printing forme 01 be attached.
- Fig. 10 shows such a, on at least one of the printing plates 01 mounted information field 54.
- the information field 54 consists of several individual position elements 56, which are grouped according to the positions of the assembly, ie the mounting positions on the respective forme cylinder 06 or the storage positions in the relevant printing forme magazine 09 , here z. B. in two parallel lines, each with four columns.
- the position elements 56 convey information about an arrangement and / or about a work instruction with regard to at least one further printing form 01, whose position is adjacent to the printing field 01 having the information field 54, by means of a suitable coding.
- An open position element 56 shows z. B. on that at this position no printing plate 01 is to be arranged, whereas a filled position element 56 z. B.
- a position associated with a symbol e.g. B. marked with an "X", z. B. indicate that for this position a printing plate 01 is still to be made.
- One with another symbol, eg. B. with a "Y" drawn position shows z. Example, that at the relevant position an unexposed printing plate 01, that is, a blank plate is used.
- z. B. with a "Z" drawn position z. B. indicate that at this position no new printing forme 01 is to be arranged, but the existing printing forme 01 is arranged there.
- a method for preferably automated changing of printing plates used in the printing press 01 which z. B. to each with printing plates 01 to be loaded printing units 44; 44.1; 44.2 of the printing machine can be executed in a simple manner.
- This method is particularly for each having a plurality of printing units having printing units 44; 44.1; 44.2 according to the Fig. 2 shown embodiment, preferably on a printing unit 44; 44.1; 44.2 according to the example of Fig. 8 , because the example of Fig. 8 shows on each operating side of the relevant printing unit 44; 44.1; 44.2 one of a drive, for. B. motor, height adjustable gallery 49.
- Fig. 11 ties in with the Fig. 7 and shows by way of example the plate exposure device 33, which blanks 32 of the respective printing plates 01 are supplied.
- the developing device 36 and the Abkant sensible 38 are in the Fig. 11 not shown for clarity; but their presence is taken for granted.
- Fig. 11 assumes that in the plate road arranged spatially separated from the printing press plate train ready-made printing plates 01 at the output of this Platten Sounds either directly to a mobile collection container 43 or first one of these printing plates 01 caching storage device 51 and then out of this storage device 51 then a mobile collection container 43 are supplied what in the Fig. 11 is indicated by the two indicated by arrows each transport routes.
- the storage device 51 can interact with a sorting station 57.
- the ready-to-use printing plates 01 are, according to their respectively intended for mounting locations on one of the in the relevant printing unit 44; 44.1; 44.2 arranged form cylinder 06 pre-sorted in the respective mobile collecting container 43 and stored in this collecting container 43 together from the Platten Avenue to the respective printing unit 44; 44.1; 44.2 brought.
- the mobile collecting container 43 is z. B. on wheels, wheels or at least one rail ( Fig. 18 ) movable, in particular movable, preferably also automatically movable.
- the relevant mobile collecting container 43 along its length 143 a plurality, z. B. four or six juxtaposed each preferably with several, z. B. eight, twelve or more compartments 58 equipped storage columns A43; B43; C43; D43 on which each prepared ready-to-use printing plates 01 z. B. based on their respective coding ( Fig. 4 ) can be assigned.
- the individual of a particular storage column A43; B43; C43; D43 associated subjects 58 are arranged vertically above one another in the manner of a shelving system in several levels and in the longitudinal direction of the relevant mobile storage container 43 preferably each have the width B of the printing forme 01 to be stored in the relevant compartment 58 (FIG. Fig. 1 ).
- Fig. 12 shows in a perspective view, for example, such a mobile storage container 43 with four rows of storage columns arranged A43; B43; C43; D43, in each of which a plurality of ready-to-use printing plates 01 are stored or at least storable.
- the same mobile collecting container 43 is in the Fig. 13 shown again in his side view.
- Each individual bin 58 of this plurality of in a plurality of storage columns A43; B43; C43; D43 and arranged in different levels vertically arranged fan 58 is individually addressable by means of the respective coding of the to be stored in the respective mobile storage container 43 printing plates 01.
- ready-to-use printing plates 01 are stored presorted with respect to their respective installation location on one of the forme cylinders 06 of the printing press in the compartments 58 of the relevant mobile collecting container 43.
- Fig. 14 illustrates in a simplified schematic diagram a transport of at least one of the mobile collecting container 43 to that printing unit 44; 44.1; 44.2, preferably a plurality of pressure units 44; 44.1; 44.2 having printing machine whose form cylinder 06 are to be populated with stored in the mobile storage container 43 printing plates 01, wherein the respective transport path the mobile collecting container 43 to the respective printing unit 44; 44.1; 44.2 is indicated by a double arrow.
- the transport of the mobile storage container 43 from the plate road to the printing unit 44 concerned; 44.1; 44.2 can be manual or automated, eg. B. rail-bound.
- the mobile storage container 43 in question is at the operating side of the relevant printing unit 44; 44.1; 44.2 transported with its narrow end face 59 ahead on the respective height-adjustable gallery 49, so that the respective mobile collecting container 43 is arranged aligned with its length l43 parallel to the axis of rotation of the forme cylinder 06.
- the length l43 of the mobile collecting container 43 preferably corresponds to the total extending in the axial direction of the forme cylinder 06 width of the relevant printing unit 44; 44.1; 44.2, but it can only be a part, z. B. half the width of the respective printing unit 44; 44.1; 44.2, so that several, z. B. two such mobile collecting container 43 at their respective end faces 59 lined up z. B.
- a braking device is preferably locked or fixed in its orientation, in such a way that the juxtaposed storage columns A43; B43; C43; D43 of this mobile collecting container 43 are the respective axial mounting positions on the lateral surface of the respective forme cylinder 06 each opposite.
- Fig. 14 is one of the at the respective printing unit 44; 44.1; 44.2 mounted, each height adjustable galleries 49 shown in two different height positions.
- the compartments 58 of the mobile storage container 43 can at least on its transport from the plate road to the relevant printing unit 44; 44.1; 44.2 z. B. by a z. B. actuated by the movement of the mobile collecting container 43 z. B. mechanical or pneumatic device about a parallel to the length l43 of the mobile storage container 43 directed axis tilted or hinged, ie be obliquely adjustable to the stored in the compartments 58 printing plates 01 which a greater length L ( Fig. 1 ) as a width of the mobile storage container 43, at least on the transport path from the plate road to the respective printing unit 44; 44.1; 44.2 z. B. completely into the interior of the respective mobile storage container 43.
- Fig. 15 shows in a perspective view a part of the frame 16 of a preferably designed as a four-high tower with on each of its two operating pages four vertically superposed form cylinders 06 pressure unit 44; 44.1; 44.2 with mounted on both sides control height adjustable galleries 49, wherein the eight arranged between the frame walls printing units for the sake of clarity are not shown.
- Each of these two galleries 49 is in each case by a her each associated, having a drive lifting device 61 individually and independently of the other gallery 49 height adjustable and thus along the height of the printing unit 44; 44.1; 44.2 adjustable to different height positions.
- Fig. 15 and 16 are arranged in this example of a four-high tower eight in total between the pairwise opposite walls of the frame 16, the respective form cylinders 06 associated printing forme magazines 09 by the representation of only a single of these printing forme magazines 09 only indicated ( Fig. 2 and 8th ), wherein the representation of the illustrated printing forme magazine 09 is also greatly simplified.
- the four stacked printing form magazines 09 of the left half in the Fig. 15 and 16 illustrated printing unit 44; 44.1; 44.2 are hidden anyway by a standing in the foreground frame wall.
- the arranged on the respective gallery 49 mobile storage container 43 is at the respective operating side of the relevant printing unit 44; 44.1; 44.2 brought using the respective lifting device 61 to such a height position that a certain level associated compartments 58 of the mobile storage container 43 with in a certain height position in the axial direction of the respective forme cylinder 06 juxtaposed Druckformmagazinen 09 on the respective operating side of this printing unit 44; 44.1; 44.2 for the purpose of an automated change of printing plates 01 can enter into operative connection.
- the compartments 58 which are fixed in position in the mobile collecting container 43 in their respective height dimensions are thus adjusted to a height position which can be selected on the respective operating side of the printing press by a lifting movement of the gallery 49 carrying this mobile collecting container 43. This fact is in the Fig.
- the printing form magazines 09 are in the relevant printing unit 44; 44.1; 44.2 each frame-fixed, that is arranged stationary.
- the compartments 58 of the respective mobile collecting container 43 are set to a height position suitable for the respective printing forme magazine 09. Thereafter, a change of at least one printing forme 01 between the relevant mobile storage container 43 and the selected by the height position printing forme magazine 09 z. B. triggered by a remote, z. B. remote from the control center of the printing machine control command.
- Fig. 17 shows in a plan view a printing forme magazine 09, as in a printing unit 44; 44.1; 44.2 z. B. according to one of Fig. 2 . 8th . 15 or 16 can be installed, in cooperation with subjects 58 of the relevant operating side of the printing unit 44; 44.1; 44.2 brought mobile collection container 43, said mobile collecting container 43 with its storage columns A43; B43; C43; D43 is positioned longitudinally of the printing form magazine 09 such that these storage columns A43; B43; C43; D43 in the axial direction of the forme cylinder 06 juxtaposed storage positions facing each other.
- At least one of these storage columns A43; B43; C43; D43 is at least one of the storage positions of the printing forme magazine 09 in an at least approximately corresponding height position at a horizontal distance a58 (FIG. Fig. 16 ) such that at least one in a pocket 58 of one of the storage columns A43; B43; C43; D43 stored printing form 01 from the subject tray 58 to the storage position of the printing forme magazine 09 facing this compartment 58 by an orthogonal to the operating side of the printing unit 44; 44.1; 44.2 directed, preferably linear, in particular horizontal movement can change.
- This change of at least one printing plate 01 from one of the compartments 58 of the mobile collecting container 43 to a storage position of the printing forme magazine 09 or vice versa is preferably by a remote control, for. B. triggered at the control station of the printing press.
- the horizontal distance a58, in which a compartment 58 of the mobile collecting container 43 is compared with a corresponding storage position of the printing forme magazine 09, is dimensioned to be shorter than the extended length L (FIG. Fig. 1 ) of the ready-to-use printing plate 01 to be replaced.
- the printing plates 01 which are respectively assigned to different storage positions of the printing forme magazine 09 arranged next to one another, can be used simultaneously with the corresponding, in different storage columns A43; B43; C43; D43 arranged compartments 58 of the mobile storage container 43 changed, ie exchanged.
- compartments 58 of the mobile collecting container 43 are arranged in different horizontal planes compartments 58 of the mobile collecting container 43 along a height H of this collecting container 43 in each case in pairs at a vertical distance H1; H2 spaced apart ( Fig.
- the distance H1 usually corresponds to the distance H2.
- Fig. 17 shows the operating state of a preferably simultaneous transfer of several printing plates 01, which are stored in the same horizontal plane in different juxtaposed compartments 58 of the mobile storage container 43 or stored there, to or from these subjects 58 corresponding juxtaposed storage positions of the printing forme magazine 09th
- the respective storage positions of this printing forme magazine 09 are preferably provided on the printing forme magazine 09 associated gripping means 62 which due to a remote control stored in different juxtaposed subjects 58 of the mobile storage container 43 printing plates 01st preferably each at the front end 03 ( Fig. 1 ) and then in the respective storage position of the printing forme magazine 09 z.
- the respective gripping device 62, the respective printing forme 01 z. B. engages by a positive connection or a frictional connection, z. B. stored in a linear guide and extendable at least over the extent of between the respective printing forme magazine 09 and the front end 03 of the respective printing forme 01 distance a58.
- the respective gripping device 62 is z. B. formed in conjunction with a conveyor, which promotes at least one stored in the respective printing forme magazine 09 printing plate 01 from this printing forme magazine 09 to the respective forme cylinder 06.
- the mobile collecting container 43 itself has no own drive, which drive the respective gripping device 62 and thus could be used for conveying at least one printing forme 01 from the mobile collecting container 43 to the printing forme magazine 09 or vice versa.
- the mobile collecting container 43 is at the output of Platten Sounds, in particular at the memory device 51, preferably automatically with printing plates 01, which are pre-sorted for the respective mounting positions on the respective forme cylinder 06 based on their respective coding, and then by hand or preferably automatically to the relevant printing unit 44; 44.1; 44.2.
- the mobile collecting container 43 is then preferably automatically unloaded, the printing forms 01 presorted in the mobile collecting container 43 being transferred in the correct position to the respective storage positions of the respective printing forme magazine 09.
- the mobile collecting container 43 is also loaded again with printing plates 01 from memory positions of the respective printing forme magazine 09, in order for example. B. in the printing process no longer required printing plates 01 of the respective printing unit 44; 44.1; 44.2 dissipate and then dispose of.
- the mobile collection container 43 is before a start or resumption of production of the relevant printing unit 44; 44.1; 44.2 preferably removed from their gallery 49.
- the mobile collecting container 43 is z. B. as part of a driverless transport system to the relevant operating side of the printing unit 44; 44.1; 44.2 moves. It can also be provided that the movement of the mobile collecting container 43 is controlled by a press belonging to the control console.
- the printing plates 01 can also be exchanged simultaneously at a plurality of mounting positions arranged next to one another in the axial direction of the respective forme cylinder 06.
- the at least one printing forme 01 to be changed on one of the forme cylinders 06 is stored in a storage position of a printing forme magazine 09 associated with the relevant forme cylinder 06 and fed out of this printing forme magazine 09 to the relevant assembly position on the forme cylinder 06.
- Several of the printing plates 01 presorted in the mobile collecting container 43 are simultaneously transferred in the correct position to the respective storage positions of the at least one respective printing forme magazine 09.
- the printing forms 01 presorted in the mobile collecting container 43 are preferably fed to the respective storage position of this printing forme magazine 09 by a gripping device 62 arranged on the respective printing forme magazine 09.
- the assignment of the printing plates 01 to be stored in one of the mobile collecting containers 43 to certain compartments 58 of the relevant mobile collecting container 43 is effected via the coding applied to these printing plates 01 ultimately also as a function of the data provided by the control unit of the production planning system. For example, to exercise a control position-correct storage of the respective printing plates 01 in the relevant mobile storage container 43 z. B. displayed on the display device 52 ( Fig. 9 ).
- a support table 63 and a pressing device 64 wherein the support table 63 and the pressing device 64 are used to supply the respective forme cylinder 06 at least one printing forme 01 and to mount at the respective mounting location of the forme cylinder 06, wherein a printing forme 01 or simultaneously several printing plates 01, which are to be mounted on the relevant forme cylinder 06, placed on the support table 63 by hand and z. B. preferably retracted automatically by a conveyor and mounted on the respective forme cylinder 06.
- the z. B. located, ie more in the feed direction juxtaposed partial surfaces having support table 63 and the z. B. formed as a roller bar 64 pressing device 64 are in their in the printing unit 44; 44.1; 44.2 preferably fixed to the frame arranged operating state in the Fig. 18 illustrated in a sectional drawing by way of example. The rest of the in the
- Fig. 18 shown components of the printing unit 44 shown there in sections; 44.1; 44.2, such. B. the printing cylinder 06; 07, the inking unit 08, the frame 16 or the paper guide roller 19, and by the printing unit 44; 44.1; 44.2 guided paper web 18 preferably correspond to those in connection with the Fig. 2 . 8th or 14 to 16 components shown.
- the in the Fig. 18 illustrated printing unit 44; 44.1; 44.2 may also have a dampening unit 66, z. B. a three-roller spray dampening unit.
- Fig. 19 shows at least one of the forme cylinder 06 of the printing unit 44; 44.1; 44.2 associated part surface of the support table 63 of the Aufplatteinraum and an associated pressing device 64, wherein the support table 63 more, z. B. four juxtaposed sections A63; B63; C63; D63 has ( Fig. 20 ), each of these sections A63; B63; C63; D63 each at least the width B of a single single-width, the forme cylinder 06 to be supplied to the printing forme 01 ( Fig. 1 ), the pressing means 64 associated with each of these sections A63; B63; C63; D63 in each case at least one controllable pressure element 67, z. B.
- the at least one pressing element 67 assists the assembly of the printing forme 01 on the one with the respective section A63; B63; C63; D63 corresponding mounting location on the forme cylinder 06 characterized in that the at least one pressing element 67 at its employment on the forme cylinder 06 at least one suspension leg 13; 14 of the relevant printing forme 01 presses in the formed on the forme cylinder 06 channel 68.
- Example shown are in the axially parallel to the forme cylinder 06 arranged roller bar in each of the sections A63; B63; C63; D63 each several, z. B. arranged three roles.
- a mobile collection container 43 is employed, which in its execution of the in the 11 to 17 illustrated embodiments differs and hereinafter with reference to the Fig. 21 and 22 will be explained in more detail. It shows Fig. 21 this mobile Collecting container 43 in a perspective view.
- This mobile collecting container 43 is suitable, several, z. B. eight or 32 printing plates 01 store and transport at the same time, these printing plates 01 during their transport in this mobile storage container 43 in contrast to the in the 11 to 17 illustrated embodiment are arranged hanging.
- said frame 71 has a horizontal and a vertical part, wherein the wheels 72 in the traverse plane of the trolley are preferably each rotatable through 360 °, whereby the trolley is steered in any direction and good maneuverability in particular also in conjunction with a narrow lift, ie one on the operating side of the printing unit 44; 44.1; 44.2 formed height adjustable gallery 49 ( Fig. 14 to 16 ), to which gallery 49 of the trolley z. B. is set to a change of at least one printing plate 01 between this dolly and the printing unit 44; 44.1; 44.2 to allow.
- the trolley extends over a length l43 and has a height h43. Its width b43 is less than its height h43 and much smaller than its length l43. For example, the width b43 is less than 25%, preferably less than 20% of the length l43, and less than 50% of the height h43.
- the length l43 of the trolley extends z. B. over the entire width of the operating side of the printing unit 44; 44.1; 44.2, in particular on the clear width between two side frame walls of this printing unit 44; 44.1; 44.2. In the longitudinal direction of the trolley are preferably more, z. B. four or six single width printing plates 01 next to each other can be arranged.
- the trolley is l43 after its length in a corresponding Number of storage columns A43 arranged in a row; B43; C43; D43 subdivided, z. B. in four or six preferably equally wide trained storage columns A43; B43; C43; D43 (cf. Fig. 11 or 14 ).
- These storage columns A43; B43; C43; D43 are preferably designed barrier-free in their respective transition between each other, so that the transport carriage in the longitudinal direction over a plurality of storage columns A43; B43; C43; D43 also at least one double-width or even multi-width printing plate 01, z. B. a printing plate 01 in panoramic format or a four-width printing plate 01, can be recorded.
- each storage column A43; B43; C43; D43 is at least one retaining element 74 (FIG. Fig. 18 ) is provided, on which in each case at least one printing forme 01 can be fastened, preferably with one of its folded suspension legs 13; 14 ( Fig. 1 ) can be hung.
- a plurality of such holding elements 74 which are preferably arranged at different heights, so that in the relevant storage column A43; B43; C43; D43 several printing plates 01 in at least partial superimposition of their respective work surface 02 are storable hanging.
- a particular vertical abutment surface 73 is formed on at least one of the two end faces 59 of the trolley, preferably on both end faces 59 of the trolley, ie at the beginning and end of the length l43, with the help of the trolley relative to the printing unit 44; 44.1; 44.2, in particular to the two side frames, positionable and alignable.
- At least one preferably multi-part coupling device is provided, with which this transport carriage in its on the printing unit 44; 44.1; 44.2 arranged operating state, ie at the operating side of this printing unit 44; 44.1; 44.2 parallel to the axis of rotation of at least one of the forme cylinder 06 of this printing unit 44; 44.1; 44.2 positioned operating state, with this printing unit 44; 44.1; 44.2 releasably coupled or at least can be coupled.
- the coupling takes place z. B. positively, in particular mechanically, or non-positively, for. B. magnetic.
- Coupling device By means of Coupling device are the trolley and the relevant printing unit 44; 44.1; 44.2 temporarily interconnected, through which connection, an interaction of these components is made possible, this interaction in the present application, in particular in the preferably automated carried out a change of location of at least one printing forme 01 from one to the other of these two components.
- the coupling device has z. B. at least one connecting element 77, with which the trolley in his on the printing unit 44; 44.1; 44.2 arranged operating state with this printing unit 44; 44.1; 44.2 is detachably connected or at least connectable, wherein the preferably arranged on the trolley connecting element 77 in one of the pressure unit 44; 44.1; 44.2 trained holding device 78 is coupled or at least einkoppelbar.
- At least one connecting element 77 is formed on both end faces 59 of the trolley, with which this trolley in his on the printing unit 44; 44.1; 44.2 arranged operating condition z. B. with the frame 16 of this printing unit 44; 44.1; 44.2, in particular with its two side frames releasably connected or at least connectable.
- the trolley can its length l43 after at the operating side of the printing unit 44; 44.1; 44.2 parallel to the axis of rotation of at least one of the forme cylinder 06 of this printing unit 44; 44.1; 44.2 z. B. on a particular height-adjustable gallery 49 of the printing unit 44; 44.1; 44.2 ( Fig. 14 to 16 ) can be arranged.
- At least one holding device 78 is formed or arranged, in which the at least one connecting element 77 of the trolley coupled, z. B. can be mounted.
- the transport carriage in particular using the at least one vertical abutment surface 73, in particular its length l43 to the printing unit 44; 44.1; 44.2, in particular on the operating side, aligned, wherein the transport carriage relative to the printing unit 44; 44.1; 44.2 occupies a defined position, this position z. B. is determined by one of the end faces 59 of the trolley z. B. with an inner side of a frame wall of the printing unit 44; 44.1; 44.2 is aligned.
- the dolly is in his by means of the coupling device with the printing unit 44; 44.1; 44.2 coupled operating state preferably to that forme cylinder 06 of this printing unit 44; 44.1; 44.2, to which the at least one transported on the trolley printing plate 01 is to be supplied, ie the longitudinal axis of the trolley and the axis of rotation of the respective forme cylinder 06 are aligned parallel to each other.
- the at least one arranged on the trolley printing plate 01 is in its means of the coupling device with the printing unit 44; 44.1; 44.2 coupled operating state preferablyregisterhaltig to a forme cylinder 06 of this printing unit 44; 44.1; 44.2 aligned.
- the trolley z. B. For hooking the connecting element 77 of the trolley to the holding device 78 of the printing unit 44; 44.1; 44.2 the trolley z. B. a few millimeters, z. B. 5 mm to 10 mm raised from its footprint.
- the trolley z. B. on recessed grips, where this trolley can be raised by an operator.
- the transport vehicle After establishing the connection of the trolley with the printing unit 44; 44.1; 44.2, the transport vehicle preferably has no physical contact with its previous footprint.
- the trolley is thus at least for a period for transferring the at least one printing forme 01 from or to the printing unit 44; 44.1; 44.2 with this printing unit 44; 44.1; 44.2 detachably connected, ie coupled.
- the respective to the printing unit 44; 44.1; 44.2 belonging holding device 78 is in the Fig. 21 indicated on both end faces 59 of the trolley to illustrate the interaction of this holding device 78 with the connecting element 77 of the trolley.
- the Fig. 23 shows this z. B. on a frame 16, in particular on a side frame wall of the printing unit 44; 44.1; 44.2 attachable, in particular screw-on holding device 78 as a single part.
- the holding device 78 has a z. B.
- a stop surface 81 may be integrally formed or formed on the holding device 78, which forms a counter surface to one of the trolley formed on the stop surfaces 73 when the trolley at the clear width between the two side frames of the printing unit 44; 44.1; 44.2 is used to make a releasable connection with the same or fitted.
- the end faces 73 formed on the trolley stop surfaces 73 are thus used in particular in cooperation with the respective stop surface 81 on the holding means 78 to the trolley to the relevant printing unit 44; 44.1; 44.2, in particular to one of its forme cylinder 06, in particular aligned fracregisterhaltig.
- holding device 78 may be accompanied by a signal input to a control unit.
- a contact for. B. a switching contact or be formed by means of which z. B. when attaching the trolley to the holding device 78, a preferably electrical signal is triggered, which causes the signal receiving this control unit, by an output of a corresponding control signal in or on the printing unit 44; 44.1; 44.2 arranged protective device to activate or deactivate.
- This operation of a guard on the printing unit 44; 44.1; 44.2 can z. B. pivoting a finger guard rod or setting an otherwise movable member to this printing unit 44; 44.1; 44.2.
- this trolley currently carrying gallery 49 of the printing unit 44; 44.1; 44.2 ( Fig. 14 to 16 ) are locked in their current operating position, ie height adjustment.
- the control unit receiving this signal can also be made to output an acoustic signal to an output device.
- the wheels 72 of the trolley two rectified wheels 72 form a track s43 by a distance between their mutually facing rotatable disk-shaped or annular surfaces.
- the track s43 may alternatively be defined as the perpendicular distance determined by the wheels 72 when traveling straight ahead.
- one of its wheels 72 is arranged at a first end point of this track s43 and the second wheel 72 with respect to this track s43 at a second end point of this track s43.
- a center of gravity of the frame 71 of the trolley is arranged in a plane perpendicular to the track s43 plane off-center of this track s43.
- the center of gravity of the frame 71 is arranged, in particular, in such a plane perpendicular to the track s43, which is tangent to the one end point of the track s43 or even outside the track s43, ie outside the distance formed by the track s43 between the respective wheels 72 distance.
- the transport cart thus has in its preferred embodiment, with respect to a the middle of the track s43 orthogonal continuous plane with respect to its longitudinal direction on an asymmetrical mass distribution.
- the track width s43 formed by the two rectified wheels 72 is preferably close to the ground at the other end point.
- the Indian Fig. 21 shown transport carriage also has at least one preferably extending over the length l43 compartment 76, which receiving at least one used, in the printing unit 44; 44.1; 44.2 no longer required printing plate 01 is used.
- This compartment 76 is preferably arranged on a side remote from the counterweight 82 side of the vertically standing part of the frame 71 of the trolley ( Fig. 18 ).
- a system can be formed which comprises at least one printing unit 44; 44.1; 44.2 a printing press and at least one z.
- the trolley is in his by means of the coupling device with the printing unit 44; 44.1; 44.2 coupled operating state with respect to its positioning relative to this printing unit 44; 44.1; 44.2 preferably aligned.
- the at least one arranged on the trolley printing forme 01 in the operating condition in which the trolley by means of the coupling device with the printing unit 44; 44.1; 44.2 is linked to a page Form cylinder 06 of this printing unit 44; 44.1; 44.2 aligned.
- the coupling device may be formed in that the trolley has at least one connecting element 77, with which this trolley in his on the printing unit 44; 44.1; 44.2 arranged operating state with this printing unit 44; 44.1; 44.2 is detachably connected or at least connectable, wherein the connecting element 77 in one of the pressure unit 44; 44.1; 44.2 trained holding device 78 is coupled or at least einkoppelbar.
- a detection device which z. B. checks without contact, whether the trolley on the printing unit 44; 44.1; 44.2 is arranged.
- the z. B. a code reader 28 having detection means may additionally detect a coding, said coding on the at least one on the at the respective printing unit 44; 44.1; 44.2 arranged trolley arranged printing form 01 is arranged.
- the detection device detects that operating state when the transport carriage by means of the coupling device with the printing unit 44; 44.1; 44.2 is coupled, wherein the detection device preferably triggers a signal when the dolly by means of the coupling device with the printing unit 44; 44.1; 44.2 is coupled.
- the detection device can determine whether the transport cart is present at the correct location with the correct at least one printing plate 01, wherein the coupling device ensures that the transport carriage relative to the printing unit 44; 44.1; 44.2 arranged properly to perform a change of at least one printing forme 01, that is correctly positioned or aligned. From the above statement and / or the mentioned positioning, a continuation of this process or at least a provision for the continuation of this process of suitable protective measures can be made dependent in an automated process. Therefore, the detection device is at least signal-technically connected, in particular with a control unit controlling the process.
- An embodiment variant provides that the coupling device at least one z. B. electrically operated contact element, wherein the at least one contact element, for. B.
- a switch with the coupling of the trolley to the printing unit 44; 44.1; 44.2 triggers a signal.
- the triggered signal advantageously causes the control unit receiving this signal, by an output of a corresponding control signal either one at the respective printing unit 44; 44.1; 44.2 arranged protective device, eg. B. one on the printing unit 44; 44.1; 44.2 trained finger guard rod to activate or deactivate in their protective effect or a height-adjustable, the trolley currently wearing gallery 49 of the relevant printing unit 44; 44.1; 44.2 to lock in their current operating position.
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- Manufacture Or Reproduction Of Printing Formes (AREA)
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Description
Die Erfindung betrifft ein System, aufweisend mindestens eine Druckeinheit einer Druckmaschine und mindestens einen Transportwagen, gemäß dem Anspruch 1.The invention relates to a system comprising at least one printing unit of a printing machine and at least one transport vehicle, according to
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Der Erfindung liegt die Aufgabe zugrunde, ein System, aufweisend mindestens eine Druckeinheit einer Druckmaschine und mindestens einen Transportwagen, zu schaffen, welches mindestens eine Druckform an einem ausgewählten Einsatzort in der Druckmaschine zur Verfügung stellt.The invention has for its object to provide a system comprising at least one printing unit of a printing press and at least one trolley, which provides at least one printing plate at a selected site in the printing press available.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruches 1 gelöst.The object is achieved by the features of
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass ein mobiles Transportmittel zum Transport von mindestens einer einer Druckeinheit einer Druckmaschine zuzuführenden oder von dort abzuführenden Druckform geschaffen wird, welches diese mindestens eine Druckform an einem ausgewählten Einsatzort in der Druckmaschine vorzugsweise seitenregisterhaltig zur Verfügung stellt. Die mindestens eine Druckform gilt dann als seitenregisterhaltig zur Verfügung gestellt, wenn die in einer Druckerei von dem mobilen Transportmittel transportierte Druckform an ihrem Einsatzort in der Druckmaschine in Axialrichtung eines in dieser Druckmaschine angeordneten Formzylinders in derjenigen Position bereitgestellt wird, in welcher diese Druckform auf dem betreffenden in dieser Druckmaschine angeordneten Formzylinder anzuordnen ist.The advantages which can be achieved with the invention are, in particular, that a mobile transport means is provided for transporting at least one printing unit to be supplied to or from a printing unit, which preferably makes this at least one printing forme available at a selected location in the printing machine. The at least one printing forme is considered to be provided as a page register if the printing forme transported in a printing facility is provided at its place of use in the printing machine in the axial direction of a forme cylinder arranged in that printing press in that position in which this printing forme is located Arranged in this press arranged form cylinder is.
Überdies ist es vorteilhaft, dass dieses mobile Transportmittel für einfach breite Druckformen ebenso geeignet ist wie für mehrfach breite, z. B. im Panoramaformat ausgebildete Druckformen. Die Verwendung dieses mobilen Transportmittels führt bei der Druckmaschine zu einer Rüstzeit von sehr geringer Dauer; es stellt für die Druckmaschine auch eine hohe Produktionssicherheit sicher, weil bei einer eventuellen Störung im Verfahrensablauf in einfacher Weise auch ein Eingriff durch das Bedienpersonal der Druckmaschine möglich ist. Dieses mobile Transportmittel ist insbesondere für jeweils mehrere Druckwerke aufweisende Druckeinheiten geeignet.Moreover, it is advantageous that this mobile transport for just wide printing forms is suitable as well as for multiply wide, z. B. formed in panoramic format printing forms. The use of this mobile transport means in the printing press to a set-up time of very short duration; It also ensures a high level of production safety for the printing press, because in the case of a possible malfunction in the process sequence, an intervention by the operator of the printing press is also possible in a simple manner. This mobile transport is particularly suitable for each having a plurality of printing units having printing units.
Des Weiteren ist vorteilhaft, dass selbst zu unterschiedlichen Zeitpunkten zumindest mit mindestens einem Druckbild versehene Druckformen zu hinsichtlich einer geplanten Produktion bedarfsgerechten Sätzen zusammenfassbar und insbesondere in einer ununterbrochenen Folge gemeinsam an der Druckmaschine bereitstellbar sind. Dies erspart einem Bediener, der die Druckmaschine für eine anstehende Produktion einrichtet, Zeit, die er sonst für ein Sortieren von in der Praxis, z. B. im Zeitungsdruck häufig in beliebiger Reihenfolge angefertigten Druckformen und ein Komplettieren zu an einem bestimmten von mehreren möglichen Einsatzorten, z. B. an einem bestimmten Formzylinder oder an einem bestimmten Druckformmagazin der Druckmaschine, erforderlichen Satz von zusammengehörenden Druckformen benötigte. Ergebnismäßig wird eine kürzere Rüstzeit erreicht, was die Wirtschaftlichkeit der Druckmaschine verbessert. Nichtsdestoweniger bleibt die volle Flexibilität in der Reihenfolge der anzufertigenden Druckformen erhalten, was gerade für den Zeitungsdruck wichtig ist.Furthermore, it is advantageous that even at different times at least provided with at least one print image printing forms to demand in terms of a planned production sentences are summarized and especially in an uninterrupted sequence together on the press available. This saves an operator setting up the press for an upcoming production time otherwise he or she would be required to sort in practice, e.g. B. in newspaper printing frequently in any order printed forms and completing at a particular one of several possible locations, e.g. B. on a particular form cylinder or on a particular printing forme magazine of the printing press, required set of related printing forms needed. As a result, a shorter set-up time is achieved, which improves the profitability of the printing press. Nevertheless, full flexibility remains in the order of printing forms to be made, which is especially important for newspaper printing.
Zur Vorbereitung auf eine Abarbeitung eines Druckauftrages sind i. d. R. mehrere Druckformen zur Verwendung in einer Druckmaschine anzufertigen. Insbesondere in einem auf einer Offsetdruckmaschine als Druckprodukt eine Zeitung herstellenden Druckbetrieb werden in kurzer Zeit eine Vielzahl von Druckformen zur Verwendung auf einem der Formzylinder der Offsetdruckmaschine benötigt. Häufig werden zur Anfertigung der zu verwendenden Druckformen plattenförmige Rohlinge in einer von der Offsetdruckmaschine getrennten Plattenbelichtungseinrichtung zur Ausbildung von mindestens einem Druckbild unter Verwendung einer entsprechenden, z. B. von einem Rechner einer Druckvorstufe vorzugsweise elektronisch in Form einer Datei an der Plattenbelichtungseinrichtung bereitgestellten Vorlage belichtet, wobei das auf den jeweiligen Rohling aufgebrachte Druckbild zu dessen permanenter Ausbildung in einer Entwicklungseinrichtung z. B. fotochemisch entwickelt wird. Anschließend werden die jeweils mit mindestens einem Druckbild versehenen Druckformen in einer Abkanteinrichtung vorzugsweise an zwei gegenüberliegenden Enden zur Ausbildung von Einhängeschenkeln abgekantet, wobei die jeweilige Druckform anhand ihrer in mindestens einem am betreffenden Formzylinder ausgebildeten Kanal einführbaren Einhängeschenkel auf der Mantelfläche des betreffenden Formzylinders befestigbar ist. Als Hilfe für ihre positionsrichtige Ausrichtung an der Mantelfläche des betreffenden Formzylinders kann die betreffende Druckform insbesondere vor der Abkantung von mindestens einem ihrer Einhängeschenkel noch mit mindestens einer Registerstanzung oder mit einem Einschnitt bzw. Beschnitt versehen worden sein. Nach dem Belichten, Entwickeln, Abkanten und gegebenenfalls Stanzen und/oder Schneiden ist die jeweilige Druckform zur Verwendung in einer Produktion der Offsetdruckmaschine einsatzfertig.To prepare for processing a print job, several printing plates are usually to be made for use in a printing press. In particular, in a printing operation producing a newspaper as a printed product on an offset printing press, a plurality of printing forms for use on one of the forme cylinders of the offset printing press are required in a short time. Often, plate-shaped blanks are used to make the printing plates to be used in a separate from the offset printing plate exposure means for forming at least one printed image using a corresponding, z. Example, exposed by a computer of a prepress preferably electronically provided in the form of a file on the platesetter template, the applied to the respective blank print image to its permanent training in a developing device z. B. is developed photochemically. Subsequently, each provided with at least one printed image printing plates are bent in a Abkanteinrichtung preferably at two opposite ends to form Einhänbringeln, the respective printing forme can be fastened on the outer surface of the respective forme cylinder by means of their insertable in at least one formed on the relevant forme channel channel suspension leg. As an aid to their positionally correct alignment on the lateral surface of the relevant forme cylinder, the relevant printing forme may have been provided, in particular before the fold of at least one of its suspension legs, with at least one register punching or with a cut or trimming. After the exposure, Developing, folding and optionally stamping and / or cutting the respective printing for use in a production of the offset printing machine is ready for use.
Eine im Zeitungsdruck verwendete Offsetdruckmaschine weist z. B. mehrere in Transportrichtung des mit dem jeweiligen Druckbild der Druckformen zu bedruckenden Bedruckstoffes, z. B. einer Materialbahn, insbesondere Papierbahn, einander nachfolgend angeordnete Druckwerke mit jeweils zumindest einem Formzylinder und einem mit diesem Formzylinder zusammenwirkenden Übertragungszylinder auf. Diese mehreren Druckwerke werden z. B. zur Ausführung eines Mehrfarbendrucks, z. B. Vierfarbendrucks verwendet. Im Fall des vorzugsweise gleichzeitig ausgeführten beidseitigen Bedruckens des Bedruckstoffes verdoppelt sich die Zahl der in der Druckmaschine erforderlichen Druckwerke. Ein jeder Formzylinder der Druckwerke ist zumindest in seiner jeweiligen Axialrichtung jeweils mit mehreren, z. B. vier oder sechs Druckformen belegbar, wobei jede dieser Druckformen genau einer axialen Montageposition auf der Mantelfläche dieses Formzylinders zugeordnet ist. Auch in seiner jeweiligen Umfangsrichtung kann jeder dieser Formzylinder an bestimmten axialen Positionen jeweils mit mehreren, z. B. zwei oder drei Druckformen belegbar sein, so dass dieser Formzylinder in seiner Umfangsrichtung hintereinander mehrere Montagepositionen jeweils für eine der Druckformen aufweist. Die Mantelfläche des Formzylinders weist somit insgesamt z. B. acht, zwölf oder mehr Montagepositionen jeweils für eine Druckform auf. In einer Offsetdruckmaschine mit z. B. acht Druckwerken, die z. B. jeweils genau einen Formzylinder mit z. B. zwölf Montagepositionen jeweils für eine Druckform aufweisen, sind demnach bei voller Nutzung aller Montagepositionen insgesamt 96 Druckformen anzuordnen. Die Zahl von zur Ausführung eines bestimmten Druckauftrages erforderlichen Druckformen erhöht sich aber zumeist schon deshalb, weil gerade im Zeitungsdruck nicht nur eine einzige Druckeinheit mit z. B. acht Druckwerken zum Einsatz gebracht wird, sondern mehrere derartige zu einer komplexen Druckanlage zusammengefügte Druckeinheiten, welche jeweils z. B. acht Druckwerke aufweisen. Die im Wesentlichen sequentiell ausgeführte Anfertigung einer derart hohen Zahl von für die beabsichtigte Produktion einsatzfertigen Druckformen erfordert einen beträchtlichen zeitlichen Vorlauf, bis die betreffenden Druckformen zu ihrer Anordnung auf der Mantelfläche der betreffenden Formzylinder bereitstehen. Aus wirtschaftlichen Gründen ist es jedoch keine Lösung, einfach nur die Zahl der z. B. parallel, d. h. gleichzeitig verwendbaren Plattenbelichtungseinrichtungen usw. zu erhöhen.A used in newspaper printing offset printing machine has z. B. several in the transport direction of the printed image to be printed with the printing forms to be printed, z. As a material web, in particular paper web, successively arranged printing units, each with at least one forme cylinder and a cooperating with this forme cylinder transfer cylinder. These several printing units are z. B. to perform a multi-color print, z. B. four-color printing used. In the case of preferably simultaneously executed double-sided printing of the printing material, the number of printing units required in the printing machine doubles. Each form cylinder of the printing units is at least in its respective axial direction each with a plurality, z. B. assignable four or six printing plates, each of these printing forms is assigned to exactly one axial mounting position on the lateral surface of this forme cylinder. Also in its respective circumferential direction, each of these form cylinder at certain axial positions each with several, z. B. be assigned to two or three printing plates, so that this form cylinder in its circumferential direction one behind the other several mounting positions each for one of the printing plates. The lateral surface of the forme cylinder thus has a total of z. B. eight, twelve or more mounting positions each for a printing plate. In an offset printing machine with z. B. eight printing units z. B. in each case exactly one forme cylinder with z. B. twelve mounting positions each have a printing forme, are therefore to be arranged with full use of all mounting positions a total of 96 printing plates. The number of required for the execution of a specific print job printing forms increases but usually already because just in the newspaper printing not only a single printing unit with z. B. eight printing units is used, but several such assembled into a complex printing system printing units, each z. B. have eight printing units. The essentially sequential manufacturing of such a high number of for the intended production ready-to-use printing forms requires a considerable lead time until the respective printing plates are ready to their arrangement on the lateral surface of the respective forme cylinder. For economic reasons, however, it is not a solution, just the number of z. B. parallel, ie simultaneously usable plate exposure devices, etc. to increase.
Um eine Zuordnung der in der Plattenbelichtungseinrichtung usw. angefertigten Druckformen zu ihrer jeweiligen Anordnung auf der Mantelfläche von einem der Formzylinder der für eine bestimmte Produktion einzurichtenden Offsetdruckmaschine zu erleichtern, werden die eine bestimmte Produktion betreffenden Druckformen z. B. bereits in der Plattenbelichtungseinrichtung vorzugsweise jeweils mit einer Codierung versehen, wobei diese Codierung vorzugsweise in einem nicht druckenden Bereich der betreffenden Druckform ausgebildet wird. Beispielsweise wird die jeweilige Codierung an einem der an der betreffenden Druckform auszubildenden Einhängeschenkel angeordnet. Die Codierung kann z. B. in Form eines automatisiert lesbaren, insbesondere zweidimensionalen DataMatrix-Codes (2D-Code) oder sowohl alternativ als auch zusätzlich in einem für Menschen lesbaren Klartext ausgebildet sein. Der Informationsgehalt der Codierung gibt insbesondere darüber Auskunft, in welchem Druckwerk der Offsetdruckmaschine auf welchem Formzylinder an welcher Montageposition die betreffende Druckform zur Ausführung des anstehenden Druckauftrages anzuordnen ist. Der Informationsgehalt der Codierung kann darüber hinaus eine Angabe zum Druckprodukt selbst oder zu einer Seitenzahl hinsichtlich des betreffenden Druckproduktes sowie weitere Informationen wie z. B. ein Herstellungsdatum hinsichtlich der betreffenden Druckform aufweisen. Die Codierung wird z. B. in der Plattenbelichtungseinrichtung in demselben Arbeitsschritt wie das Druckbild auf der betreffenden Druckform angebracht.In order to facilitate an assignment of the printing plates in the plate exposure device, etc., to their respective arrangement on the lateral surface of one of the forme cylinders of the offset printing press to be set up for a particular production, the printing forms relating to a particular production are e.g. Example, in the plate exposure device preferably each provided with a coding, said coding is preferably formed in a non-printing area of the respective printing form. For example, the respective coding is arranged on one of the suspension legs to be formed on the relevant printing form. The coding can z. B. in the form of an automatically readable, especially two-dimensional DataMatrix code (2D code) or both alternatively and additionally be designed in a human-readable plain text. The information content of the coding provides information in particular in which printing unit of the offset printing press on which forme cylinder is to be arranged at which mounting position the relevant printing form for the execution of the pending print job. The information content of the coding can also be an indication of the printed product itself or a page number with regard to the relevant printed product and other information such. B. have a date of manufacture with respect to the relevant printing form. The coding is z. B. in the plate exposure device in the same step as the printed image mounted on the relevant printing forme.
Die Anfertigung der eine bestimmte Produktion betreffenden Druckformen wird vorzugsweise anhand von Daten gesteuert, die z. B. von einer Steuereinheit eines Produktionsplanungssystems zur Verfügung gestellt werden, wobei die Steuereinheit des Produktionsplanungssystems z. B. über ein elektronisches leitungsgebundenes oder drahtloses Kommunikationssystem mit der Plattenbelichtungseinrichtung und vorzugsweise zumindest auch mit einem zu der Offsetdruckmaschine gehörenden Leitstand zum Zwecke eines Datenaustausches verbunden ist. Die von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten, die auch als Produktionsdaten bezeichnet werden, kennzeichnen zum einen das herzustellende Druckprodukt in zumindest einer, vorzugsweise in einigen seiner Eigenschaften wie z. B. seiner Seitenzahl und geben zum anderen auch Auskunft über die Anzahl der in einer bestimmten Produktion herzustellenden Exemplare dieses Druckproduktes. Die einer bestimmten Produktion zugeordneten Produktionsdaten können auch eine Information über den verwendeten Bedruckstoff, z. B. die Papiersorte und/oder dessen bzw. deren Grammatur beinhalten sowie über die verwendete Druckmaschine, z. B. eine Angabe zum Durchmesser der Formzylinder und/oder der Übertragungszylinder, zur Belegung der an der Ausführung des anstehenden Druckauftrages beteiligten Formzylinder mit Druckformen, d. h. welche Druckform an welcher Montageposition des betreffenden Formzylinders anzuordnen ist, zu einer von der Druckmaschine auszuführenden Produktionsgeschwindigkeit, zum geplanten Produktionsbeginn und/oder zur Produktionsart eines dem Druckprozess nachgeordneten Falzapparates, ob dieser z. B. in einer Sammelproduktion oder in einer Doppelproduktion eingesetzt wird. Anhand der der Plattenbelichtungseinrichtung zugeführten Produktionsdaten werden die für eine bestimmte Produktion benötigten Druckformen termingerecht hergestellt und unter Verwendung ihrer jeweiligen Codierung dem betreffenden Formzylinder zugeführt.The preparation of a specific production printing forms is preferably controlled by data, the z. B. from a control unit of a Production planning system are provided, wherein the control unit of the production planning system z. B. via an electronic line or wireless communication system with the plate exposure device and preferably at least also connected to a belonging to the offset printing press control station for the purpose of data exchange. The data provided by the control unit of the production planning system, which are also referred to as production data, on the one hand characterize the printed product to be produced in at least one, preferably in some of its properties, such as e.g. As its page number and on the other hand provide information about the number of produced in a particular production copies of this printed product. The production data assigned to a particular production can also provide information about the printing material used, eg. As the paper type and / or its or their grammage include and on the printing press used, for. As an indication of the diameter of the forme cylinder and / or the transfer cylinder to occupy the participating in the execution of the upcoming print job form cylinder with printing plates, ie which form is to be arranged at which mounting position of the respective forme cylinder, to be executed by the printing machine production speed, the planned Beginning of production and / or the production of a printing process downstream folding apparatus, whether this z. B. is used in a collective production or in a double production. On the basis of the plate exposure device supplied production data required for a particular production printing forms are prepared on time and fed using their respective coding the relevant forme cylinder.
Die Zuführung von für eine bestimmte Produktion benötigten Druckformen zur Druckmaschine erfolgt in einem mobilen Sammelbehälter, in welchem die an einem bestimmten Formzylinder benötigten Druckformen vorzugsweise als ein Satz, d. h. als eine in sich geschlossene Einheit von zusammengehörenden Druckformen für ihren gemeinsamen Transport zu dem betreffenden Formzylinder gespeichert werden. In der Praxis stehen an der Herstelllinie zur Anfertigung einsatzbereiter Druckformen mehrere zumindest gleichartige mobile Sammelbehälter zur Verfügung. Alternativ können die satzweise gruppierten Druckformen auch von Hand zu ihrem jeweiligen Einsatzort in der Druckmaschine transportiert werden. Die vorzugsweise in einem der Sammelbehälter zu dem betreffenden Formzylinder transportierten Druckformen werden an dem betreffenden Formzylinder händisch durch einen Bediener oder vorzugsweise automatisiert mittels einer steuerbaren Fördereinrichtung ihrer jeweiligen Montageposition auf dem betreffenden Formzylinder zugeführt und dann dort angeordnet.The supply of required for a particular production printing forms to the printing machine is carried out in a mobile collection container in which the required on a particular form cylinder printing forms preferably as a set, ie stored as a self-contained unit of mating printing forms for their common transport to the respective form cylinder become. In the Practice stand at the production line for the preparation of ready-to-use printing plates several at least similar mobile collection container available. Alternatively, the batch grouped printing forms can also be transported by hand to their respective place of use in the printing press. The preferably transported in one of the sump to the respective forme cylinder printing forms are manually supplied to the respective forme cylinder by an operator or preferably automatically by means of a controllable conveyor their respective mounting position on the respective form cylinder and then arranged there.
Da es die Flexibilität in der Ausbildung der Vorlage zur Herstellung der Druckform unangemessen einschränken würde, wenn die für einen bestimmten Formzylinder benötigten Druckformen zwingend in einer ununterbrochenen Folge angefertigt werden müssten, um sinnvoll ihrem jeweiligen Einsatzort in der Druckmaschine und letztlich auch ihrer jeweiligen Montageposition auf dem betreffenden Formzylinder zugeführt zu werden, ist es vorteilhaft, die zur Anfertigung von einsatzfertigen Druckformen erforderliche Vorrichtung, die z. B. mindestens eine Plattenbelichtungseinrichtung, mindestens eine Entwicklungseinrichtung und mindestens eine Abkanteinrichtung aufweist, und z. B. als eine Plattenstraße bezeichnet wird, um mindestens eine Speichereinrichtung zu erweitern, in welcher jeweils mit mindestens einem Druckbild versehene Druckformen solange zwischengespeichert werden, bis ein Satz von zusammengehörenden Druckformen für ihren gemeinsamen Transport zu einem bestimmten der Formzylinder vollzählig angefertigt worden ist. Eine Prüfung auf Vollzähligkeit der zu einem bestimmten Satz gehörenden Druckformen erfolgt z. B. anhand der von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten.Since it would unduly restrict the flexibility in the design of the template for the production of the printing form, if required for a particular form cylinder printing plates would necessarily be made in an uninterrupted sequence to make sense their respective site in the printing press and ultimately their respective mounting position on the to be supplied to respective form cylinder, it is advantageous to the required for the preparation of ready-to-use printing plates device z. B. at least one plate exposure device, at least one developing device and at least one Abkanteinrichtung, and z. B. is referred to as a plate line to expand at least one memory device in which each provided with at least one print image printing forms are cached until a set of related printing plates for their common transport to a particular of the forme cylinder has been made in full. An examination for completeness of the printing forms belonging to a certain sentence takes place for example. B. based on the provided by the control unit of the production planning system data.
Die Speichereinrichtung ist in der Fertigungslinie der anzufertigenden Druckformen der Plattenbelichtungseinrichtung nachgeordnet und z. B. vor der Abkanteinrichtung angeordnet, da noch nicht abgekantete plane Druckformen Platz sparender speicherbar sind und zudem die Gefahr einer gegenseitigen Beschädigung z. B. durch Zerkratzen eines Druckbildes z. B. durch einen Einhängeschenkel vermieden wird. Alternativ kann die Speichereinrichtung jedoch auch in der Fertigungslinie nach der Abkanteinrichtung angeordnet sein, wenn insbesondere eine hohe Auslagerungsgeschwindigkeit erreicht werden soll und eine durch Speicherung von nicht abgekanteten planen Druckformen erzielbare Raumersparnis bei der Ausgestaltung der Speichereinrichtung eine geringere Priorität hat als die angestrebte Auslagerungsgeschwindigkeit von in der Speichereinrichtung gespeicherten Druckformen. Denn der von der Abkanteinrichtung ausgeführte Abkantvorgang erfordert einen deutlich höheren Zeitwand als Vorgänge, insbesondere Transportvorgänge, in Verbindung mit dem Auslagern von in der Speichereinrichtung gespeicherten Druckformen.The storage device is arranged downstream in the production line of the printing forms to be produced of the plate exposure device and z. B. arranged in front of the Abkanteinrichtung since not yet folded flat printing plates are space-saving stored and also the risk of mutual damage z. B. by scratching a printed image z. B. is avoided by a suspension leg. Alternatively, however, the storage device can also be arranged in the production line after the Abkanteinrichtung if in particular a high removal speed is to be achieved and achievable by storing non-folded flat printing plates space savings in the design of the memory device has a lower priority than the desired paging speed of in the Memory device stored printing forms. Because the bending process performed by the Abkanteinrichtung requires a much higher time wall than processes, in particular transport operations, in conjunction with the outsourcing of stored in the memory device printing forms.
Die Speichereinrichtung ist überdies vorzugsweise derart ausgebildet, dass in ihr Druckformen gleichzeitig eingelagert und ausgelagert werden können, d. h. in der Speichereinrichtung ist mindestens eine der Druckformen einlagerbar und gleichzeitig eine andere der Druckformen auslagerbar. Die Speichereinrichtung weist mindestens so viele Speicherplätze auf, wie Druckformen zu einem selben Satz von Druckformen gehören. Die Zahl der zu demselben Satz gehörenden Druckformen muss dabei nicht identisch mit der maximalen Anzahl von Montagepositionen auf dem an der anstehenden Produktion beteiligten Formzylinder sein. Vielmehr umfasst der betreffende Satz von Druckformen so viele Druckformen, wie auf dem an der anstehenden Produktion beteiligten Formzylinder in demselben Arbeitsgang auszutauschen und/oder anzubringen sind. Die Speichereinrichtung ist vorzugsweise mit so vielen Speicherplätzen ausgestattet, dass sie mehrere Sätze von Druckformen aufnehmen kann, z. B. alle an der betreffenden Druckmaschine einsetzbaren Sätze von Druckformen. In einer bevorzugten Ausführung verfügt die Speichereinrichtung z. B. über mehrere hundert, z. B. vierhundert oder mehr Speicherplätze für Druckformen. Die Speicherplätze der Speichereinrichtung sind jeweils einzeln adressierbar und eine Belegung von jedem einzelnen Speicherplatz jeweils mit einer Druckform wird jeweils unter Verwendung mindestens eines Sensors registriert. Die Speichereinrichtung weist daher vorzugsweise eine elektronische Steuereinheit auf, welche die Ein- und Auslagerungsvorgänge sowie die Zuordnung von Druckformen zu den Speicherplätzen der Speichereinrichtung überwacht bzw. verwaltet und eine Information über die Belegung der einzelnen Speicherplätzen speichert. In der Speichereinrichtung eingelagerte, zu unterschiedlichen Sätzen gehörende Druckformen werden vorzugsweise jeweils als ein Satz von zusammengehörenden Druckformen in einer ununterbrochenen Folge ausgelagert, und zwar unabhängig davon, ob diese Druckformen zuvor in der Speichereinrichtung zu zusammengehörenden Sätzen von Druckformen vorsortiert wurden oder auf Speicherplätzen der Speichereinrichtung zunächst einmal in einer chaotischen, d. h. beliebigen Anordnung gespeichert worden sind. Falls die Speichereinrichtung eingelagerte Druckformen nicht von sich aus satzweise auslagert, ist z. B. unmittelbar nach einer Ausgabe der Druckformen aus dieser Speichereinrichtung eine Druckformen gemäß ihren benötigten Sätzen sortierende Sortierstation vorzusehen. Die z. B. karusselförmig ausgebildete Sortierstation oder die Speichereinrichtung gruppieren ihr jeweils z. B. automatisiert zugeführte Druckformen anhand der vorzugsweise an jeder dieser Druckformen angebrachten Codierung zu zusammengehörenden Sätzen, welche ihrerseits in demselben Arbeitsgang insbesondere mit einem mobilen Sammelbehälter dem betreffenden Formzylinder zugeführt werden. Alternativ ist die Druckformen zu einsatzfähigen Sätzen sortierende Sortierstation in der Fertigungslinie nach der Abkanteinrichtung angeordnet, wobei diese Sortierstation entweder die zu einsatzfertigen Sätzen gruppierten Druckformen z. B. an einen von mehreren an dieser Sortierstation bereitstehenden mobilen Sammelbehälter abgibt oder durch Nutzung dieser mehreren an dieser Sortierstation bereitstehenden mobilen Sammelbehälter in jeweils einsatzfertige Sätze von Druckformen sortiert. In einer weiteren vorteilhaften Ausführungsvariante ist die Speichereinrichtung und die Sortierstation jeweils in dem mobilen Sammelbehälter integriert ausgebildet.Moreover, the storage device is preferably designed such that printing forms can be stored and swapped out at the same time, ie at least one of the printing plates can be stored in the storage device and at the same time another one of the printing forms can be stored. The memory device has at least as many memory locations as print forms belong to a same set of printing plates. The number of printing forms belonging to the same set need not be identical to the maximum number of mounting positions on the forme cylinder involved in the upcoming production. Rather, the relevant set of printing forms comprises as many printing forms as are exchanged and / or to be applied on the forme cylinder involved in the upcoming production in the same operation. The memory device is preferably equipped with so many memory locations that it can accommodate a plurality of sets of printing forms, for. B. all applicable to the press of the respective sets of printing plates. In a preferred embodiment, the memory device has z. B. over several hundred, z. B. four hundred or more memory spaces for printing forms. The memory locations of the memory device are each individually addressable and an occupancy of each individual memory location, each with a printing plate, is registered in each case using at least one sensor. The memory device therefore preferably has an electronic control unit, which monitors or manages the storage and retrieval operations and the assignment of printing forms to the storage locations of the storage device and stores information about the occupancy of the individual storage locations. In the memory device stored, belonging to different sets printing plates are preferably outsourced as a set of associated printing plates in an uninterrupted sequence, regardless of whether these printing plates were pre-sorted in the memory device to mating sets of printing plates or on storage locations of the memory device first once stored in a chaotic, ie arbitrary arrangement. If the storage device does not outsource embedded printing forms by itself sentencewise, z. B. immediately after an output of the printing forms from this storage device to provide a printing forms according to their required sets sorting sorting station. The z. B. carousel-shaped sorting station or the storage device group her z. B. automatically supplied printing forms based on the preferably attached to each of these printing forms coding to mating sentences, which in turn are supplied in the same operation, in particular with a mobile collection container the respective form cylinder. Alternatively, the printing plates to sortable sets sorting sorting station is arranged in the production line after the Abkanteinrichtung, said sorting station, either the ready-to-use sentences grouped printing forms z. B. to one of several available at this sorting station mobile collecting container or sorted by use of this several available at this sorting station mobile collecting container in each ready-to-use sets of printing plates. In a further advantageous embodiment variant, the storage device and the sorting station are each integrated in the mobile collecting container.
Als eine Hilfe z. B. zur bedarfsgerechten Belegung der an einer anstehenden Produktion beteiligten Montagepositionen auf dem betreffenden Formzylinder kann z. B. eine Anzeigevorrichtung vorgesehen sein, welche in einer die mehreren Montagepositionen gleichzeitig anzeigenden Gesamtdarstellung z. B. optisch, insbesondere grafisch, vorzugsweise durch eine Verwendung von mindestens einem Symbol zumindest anzeigt, an welchen dieser mehreren Montagepositionen auf dem betreffenden Formzylinder oder an welchen von mehreren Speicherpositionen eines Druckformen zu dem betreffenden Formzylinder fördernden Druckformmagazins jeweils eine der z. B. aktuell angefertigten oder zumindest anzufertigenden Druckformen anzuordnen ist.As a help z. B. for needs-based occupancy of the assembly positions involved in an upcoming production on the relevant forme cylinder can, for. B. a display device may be provided, which in one of the several mounting positions simultaneously displaying overall view z. B. optically, in particular graphically, preferably by a use of at least one symbol at least indicating to which of these several mounting positions on the respective form cylinder or at which of several storage positions of a printing plates to the relevant forme cylinder promotional printing forme magazine each one of z. B. currently manufactured or at least to be prepared printing forms to arrange.
Die Anzeigevorrichtung kann mit ihrer Anzeige insbesondere auch unterschiedliche Zustände und/oder Eigenschaften hinsichtlich mindestens einer der aktuell angefertigten oder zumindest anzufertigenden Druckformen anzeigen, so z. B. a) welcher Montageposition auf dem betreffenden Formzylinder oder welcher Speicherposition des Druckformmagazins eine bereits angefertigte, d. h. einsatzfertige Druckform zugeordnet ist, b) welcher Montageposition auf dem betreffenden Formzylinder oder welcher Speicherposition des Druckformmagazins eine sich gerade in ihrem Herstellungsprozess, d. h. im Zulauf befindende Druckform zugeordnet ist, c) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins für die geplante neue Produktion überhaupt eine Druckform anzubringen wird, d) welche Montageposition auf dem betreffenden Formzylinder oder welche Speicherposition des Druckformmagazins bei der bevorstehenden Produktion nicht mit einer Druckform belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff mit einer die volle Druckbreite des betreffenden Formzylinders nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins eine nicht druckende Druckform, d. h. eine so genannte Blindplatte angeordnet wird. Die Anzeigevorrichtung kann die für ihre jeweilige Anzeige erforderliche Information z. B. den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten vorzugsweise im Abgleich mit denjenigen Daten entnehmen, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen anfallen. Die Anzeigevorrichtung ist z. B. im Bereich derjenigen Stelle angeordnet, an der der mobile Sammelbehälter die einen bestimmten Formzylinder betreffenden Druckformen vor deren Transport zu dem betreffenden Formzylinder aufnimmt. Die Anzeigevorrichtung kann auch zur Anzeige des aktuellen Status der für eine bestimmte Produktion herzustellenden Druckformen verwendet werden, d. h. zur Anzeige, ob sich eine bestimmte Druckform aktuell z. B. in der Plattenbelichtungseinrichtung, der Entwicklungseinrichtung, der Abkanteinrichtung oder der Speichereinrichtung befindet, so dass durch die Anzeige der Anzeigevorrichtung insbesondere für einen Bediener der Druckmaschine ersichtlich wird, ob ein für einen bestimmten Formzylinder benötigter Satz von Druckformen bereits vollzählig ist oder noch nicht. Die Anzeigevorrichtung kann auch anzeigen, für welche vorzugsweise mehrere Formzylinder aufweisende Druckeinheit einer komplexen, d. h. mehrere Druckeinheiten aufweisenden Druckanlage mindestens ein Satz von Druckformen bereits vollzählig ist und/oder welcher der von mehreren in einer bestimmten der Druckeinheiten anzuordnenden Sätze von Druckformen schon einsatzfertig angefertigt ist.The display device can display with its display in particular also different states and / or properties with regard to at least one of the currently produced or at least to be prepared printing forms, such. B. a) which mounting position on the relevant forme cylinder or which storage position of the printing forme magazine already prepared, ie ready-to-use printing form is assigned b) which mounting position on the respective form cylinder or which storage position of the printing forme magazine just in their manufacturing process, ie in the inlet located printing form c) at which mounting position on the respective forme cylinder or at which storage position of the printing forme magazine for the planned new production will attach a printing plate, d) which mounting position on the respective form cylinder or which storage position of the printing forme magazine in the forthcoming production not with a printing plate is occupied, because in the upcoming production z. B. a substrate with a full printing width of the relevant forme cylinder is not used printing material width is used, or e) at which mounting position on the respective form cylinder or at which storage position of the printing forme magazine a non-printing printing form, ie a so-called blank plate is arranged. The display device may be required for their respective display information z. For example, the data provided by the control unit of the production planning system may preferably be taken in alignment with the data obtained during the preparation of the printing forms prepared for the forthcoming production. The display device is z. B. arranged in the region of the point at the the mobile storage container which receives a particular form cylinder printing forms before their transport to the respective forme cylinder. The display device can also be used to display the current status of the printed forms to be produced for a particular production, ie to indicate whether a particular printing form is currently being used, for example. B. in the plate exposure device, the developing device, the Abkanteinrichtung or the storage device, so that is visible by the display of the display device in particular for an operator of the printing press, if a required for a particular form cylinder set of printing plates is already complete or not yet. The display device can also indicate for which preferably a plurality of printing cylinders having printing unit of a complex, ie multiple printing units having at least one set of printing plates is already complete and / or which of several to be arranged in a particular of the printing units sets of printing plates is already made ready for use.
Als eine weitere Hilfe z. B. zur bedarfsgerechten Belegung der an einer anstehenden Produktion beteiligten Montagepositionen des betreffenden mehrere Montagepositionen jeweils für eine Druckform aufweisenden Formzylinders kann z. B. an mindestens einer, vorzugsweise aber an mehreren, insbesondere an jeder der auf diesem betreffenden Formzylinder anzuordnenden Druckformen ein Informationsfeld vorgesehen sein, welches eine Information über die Belegung des betreffenden Formzylinders an mindestens einer zu ihrer eigenen vorgesehenen Montageposition benachbarten Montageposition enthält. So kann das z. B. von der Plattenbelichtungseinrichtung vorzugsweise in einem nicht druckenden Bereich, insbesondere am Einhängeschenkel der betreffenden Druckform angebrachte Informationsfeld anzeigen, a) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des Druckformmagazins die dieses Informationsfeld aufweisende Druckform anzuordnen ist, b) an welcher anderen Montageposition auf dem betreffenden Formzylinder oder an welcher anderen Speicherposition des diese Druckform speichernden Druckformmagazins eine weitere aktuell anzufertigende Druckform anzuordnen ist, c) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des diese Druckform speichernden Druckformmagazins aktuell, d. h. für die bevorstehende Produktion keine neue Druckform angebracht wird, sondern die bereits vorhandene Druckform verbleibt, d) welche Montageposition auf dem betreffenden Formzylinder oder welche Speicherposition des diese Druckform speichernden Druckformmagazins bei der bevorstehenden Produktion überhaupt nicht mit einer Druckform belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff mit einer die volle Druckbreite des betreffenden Formzylinders nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder oder an welcher Speicherposition des diese Druckform speichernden Druckformmagazins eine nicht druckende Druckform, d. h. eine so genannte Blindplatte angeordnet wird. Die Information über die Belegung auf dem betreffenden Formzylinder oder die betreffenden Speicherpositionen des Druckformmagazins kann in dem Informationsfeld vorzugsweise grafisch z. B. durch eine Verwendung von mindestens einem Symbol erfolgen. Die in dem jeweiligen Informationsfeld dargestellte Information wird z. B. den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten entnommen. Alternativ oder zusätzlich kann die in dem jeweiligen Informationsfeld dargestellte Information aus einem Abgleich mit denjenigen Daten resultieren, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen anfallen.As another help z. B. for the needs of occupancy of participating in an upcoming production mounting positions of the relevant multiple mounting positions each for a printing plate having forme cylinder can, for. B. on at least one, but preferably to several, in particular to be arranged on each of the relevant forme cylinder printing plates an information field, which contains information about the occupancy of the relevant forme cylinder at least one adjacent to their own intended mounting position mounting position. So the z. B. Display of the plate exposure device preferably in a non-printing area, in particular on the suspension leg of the relevant printing form information field, a) at which mounting position on the relevant forme cylinder or at which storage position of the printing forme magazine that this information field having printing plate is to be arranged b) at which other Mounting position on the relevant form cylinder or at which other storage position of this printing form storing printing form a further magazine c) at which mounting position on the respective form cylinder or at which storage position of this printing form currently storing printing forme magazine, ie for the forthcoming production no new printing form is attached, but the existing printing form remains, d) which mounting position on the concerned form cylinder or which storage position of this printing form storing printing forme magazine is not occupied at all in the upcoming production with a printing plate, because in the upcoming production z. B. a substrate with a full printing width of the relevant forme cylinder is not used printing material width is used, or e) at which mounting position on the respective form cylinder or at which storage position of this printing form-saving printing forme magazine a non-printing printing form, ie a so-called blank plate is arranged. The information about the occupancy on the relevant form cylinder or the respective storage positions of the printing form magazine can be in the information field preferably graphically z. B. by using at least one symbol. The information shown in the respective information field is z. B. taken from the data provided by the control unit of the production planning system. Alternatively or additionally, the information presented in the respective information field can result from a comparison with those data which are produced during the preparation of the printing forms prepared for the forthcoming production.
Ausführungsbeispiele der Erfindung sind in den Zeichnungen dargestellt und werden nun im Folgenden näher beschrieben.Embodiments of the invention are illustrated in the drawings and will now be described in more detail below.
Es zeigen:
- Fig. 1
- eine perspektivische Darstellung einer Druckform;
- Fig. 2
- eine Druckeinheit einer Druckmaschine mit Druckformmagazinen;
- Fig. 3
- einen DataMatrix-Code;
- Fig. 4
- eine an einer Druckform applizierte Codierung;
- Fig. 5
- eine Draufsicht von mehreren nebeneinander angeordneten Druckformen mit ihnen paarweise zugeordneten Codelesern;
- Fig. 6
- eine Anordnung von Druckformen mit jeweils mindestens einer an ihrem jeweiligen nachlaufenden Einhängeschenkel angebrachten Codierung;
- Fig. 7
- ein Arbeitsschritte zur Anfertigung von Druckformen aufzeigendes Blockschaltbild;
- Fig. 8
- eine Weiterbildung der Druckeinheit gemäß
Fig. 2 ; - Fig. 9
- eine Anzeige einer Anzeigevorrichtung;
- Fig. 10
- ein an einer Druckform angebrachtes Informationsfeld;
- Fig. 11
- eine Prinzipskizze, welche ein Beladen eines mobilen Sammelbehälters mit in einer Plattenstraße einsatzfertig angefertigten Druckformen verdeutlicht;
- Fig. 12
- in einer perspektivischen Ansicht den Sammelbehälter der
Fig. 11 ; - Fig. 13
- eine Seitenansicht des Sammelbehälters der
Fig. 11 ; - Fig. 14
- eine vereinfachte Prinzipskizze zur Beförderung von mindestens einem mobilen Sammelbehälter zu einer Druckeinheit;
- Fig. 15
- eine perspektivische Ansicht eines Teils einer Druckeinheit mit an ihren beiden Bedienseiten angebrachten höhenverstellbaren Galerien;
- Fig. 16
- eine Seitenansicht der in der
Fig. 15 dargestellten Druckeinheit; - Fig. 17
- eine Draufsicht eines Druckformmagazins im Zusammenwirken mit Fächern eines mobilen Sammelbehälters;
- Fig. 18
- eine Druckeinheit mit einer Aufplatteinrichtung anstelle eines Druckformmagazins;
- Fig. 19
- in einer ersten perspektivischen Darstellung die Aufplatteinrichtung mit einem Auflagetisch und einer Andrückeinrichtung;
- Fig. 20
- in einer zweiten perspektivischen Darstellung die Aufplatteinrichtung mit einem Auflagetisch und einer Andrückeinrichtung;
- Fig. 21
- alternative Ausführung eines mobilen Sammelbehälters;
- Fig. 22
- einen Rahmen des Sammelbehälters der
Fig. 21 ; - Fig. 23
- eine mit dem Sammelbehälter zusammenwirkende Halteeinrichtung.
- Fig. 1
- a perspective view of a printing form;
- Fig. 2
- a printing unit of a printing press with printing forme magazines;
- Fig. 3
- a DataMatrix code;
- Fig. 4
- an applied to a printing form coding;
- Fig. 5
- a plan view of several juxtaposed printing forms with them paired code readers;
- Fig. 6
- an array of printing plates, each having at least one attached to its respective trailing suspension leg coding;
- Fig. 7
- a working steps for the preparation of printing forms aufzeigendes block diagram;
- Fig. 8
- a development of the printing unit according to
Fig. 2 ; - Fig. 9
- a display of a display device;
- Fig. 10
- an information field attached to a printing form;
- Fig. 11
- a schematic diagram illustrating a loading of a mobile storage container with ready-made ready in a plate road printing forms;
- Fig. 12
- in a perspective view of the collection of the
Fig. 11 ; - Fig. 13
- a side view of the collection of the
Fig. 11 ; - Fig. 14
- a simplified schematic diagram for the transport of at least one mobile storage container to a printing unit;
- Fig. 15
- a perspective view of a portion of a printing unit with attached at both sides of operable height adjustable galleries;
- Fig. 16
- a side view of the in the
Fig. 15 illustrated printing unit; - Fig. 17
- a plan view of a printing forme magazine in cooperation with subjects of a mobile collection container;
- Fig. 18
- a printing unit with a Aufplatteinrichtung instead of a printing forme magazine;
- Fig. 19
- in a first perspective view of the Aufplatteinrichtung with a support table and a pressing device;
- Fig. 20
- in a second perspective view of the Aufplatteinrichtung with a support table and a pressing device;
- Fig. 21
- alternative embodiment of a mobile storage container;
- Fig. 22
- a frame of the collection of the
Fig. 21 ; - Fig. 23
- a cooperating with the reservoir holding device.
Eine Druckform 01 (
Ein mit einer Produktionsrichtung des Formzylinders 06 gleichgerichtetes Ende 03 der Druckform 01 wird als deren vorlaufendes Ende 03 bezeichnet, wohingegen das gegenüberliegende Ende 04 das nachlaufende Ende 04 der Druckform 01 ist. Zumindest die Enden 03; 04 der Druckform 01 mit den daran ausgebildeten Einhängeschenkeln 13; 14 bestehen aus einem starren, z. B. metallischen Werkstoff, z. B. aus einer Aluminiumlegierung. Gerade im Hinblick auf die Verwendung der Druckform 01 in einem Trockenoffsetdruckverfahren kann die Druckform 01 auch aus einem Kunststoff oder sogar aus einem steifen Papier gefertigt sein. Üblicherweise beträgt die Materialdicke D im Bereich der Arbeitsfläche der Druckform 01, zumindest aber die Materialdicke D von den Einhängeschenkeln 13; 14 wenige zehntel Millimeter, z. B. zwischen 0,2 mm und 0,4 mm, vorzugsweise 0,3 mm. Somit besteht die Druckform 01 im Ganzen oder zumindest an seinen Enden 03; 04 aus einem formstabilen Material, so dass die Enden 03; 04 durch eine Biegung gegen einen materialspezifischen Widerstand bleibend verformbar sind. Daher sind vorzugsweise nach einer z. B. in einer Belichtungseinrichtung ausgeführten Bebilderung zumindest der Arbeitsfläche mit mindestens einem Druckbild z. B. in einer Abkanteinrichtung zumindest an einem Ende 03; 04 der Druckform 01, vorzugsweise jedoch an ihren beiden Enden 03; 04, entlang der jeweiligen Biegelinie 11; 12 je ein abgekanteter Einhängeschenkel 13; 14 ausbildbar, wobei die derart hergestellten Einhängeschenkel 13; 14 in eine schmale, insbesondere schlitzförmig ausgebildete Öffnung eines Kanals 68 des Formzylinders 06 einführbar (
Beispielsweise ist bezogen auf die Länge L der ungewölbten, ebenen Auflagefläche 02 der nicht montierten Druckform 01 an deren Ende 03 ein Einhängeschenkel 13 an der Biegelinie 11 um einen Öffnungswinkel α bzw. an deren gegenüberliegenden Ende 04 ein Einhängeschenkel 14 an der Biegelinie 12 um einen Öffnungswinkel β abgekantet (
Mehrere dieser Druckformen 01 kommen z. B. in einer in einem Nassoffsetdruckverfahren oder in einem Trockenoffsetdruckverfahren arbeitenden Mehrfarben-Offsetdruckmaschine zum Einsatz. In einer bevorzugten Ausführungsvariante ist mindestens eine Druckeinheit 44 der vorzugsweise mehrere Druckeinheiten 44 aufweisenden Druckmaschine mit Druckformmagazinen 09 ausgestattet, wie es beispielhaft in der
Jedes Druckformmagazin 09 fördert z. B. in Verbindung mit einer z. B. linear verschiebbaren Fördereinrichtung 80 (Fig. 24) jeweils mindestens eine in dem betreffenden Druckformmagazin 09 gespeicherte Druckform 01 zu einem der Formzylinder 06 dieser Druckeinheit 44. Die in der
Ein Bedruckstoff 18, vorzugsweise eine Materialbahn 18, insbesondere eine Papierbahn 18, wird der Druckmaschine während deren Produktion fortlaufend zugeführt und in dem in der
Zur Identifizierung der jeweiligen Druckformen 01 sind diese mit einer Codierung versehen, wobei die Codierung vorzugsweise zusätzlich zu einem von Menschen lesbaren Code z. B. als ein Barcode ausgebildet sein kann. Ein Barcode ist eine maschinenlesbare Schrift aus verschieden breiten Strichen und Lücken. Die Codierung kann durch ein Druckverfahren, z. B. ein Offsetdruckverfahren, ein Flexodruckverfahren, ein Tiefdruckverfahren, ein Laserdruckverfahren, ein Thermodruckverfahren oder ein Tintenstrahldruckverfahren, vorzugsweise auf einem nicht druckenden Bereich der Druckform 01, z. B. auf einem der Einhängeschenkel 13; 14, appliziert werden. Besonders vorteilhaft ist es jedoch, die Codierung in Verbindung mit der Belichtung der Druckform 01 auf selbiger aufzubringen, weil dann kein zusätzlicher Arbeitsschritt erforderlich ist. In diesem Fall erfolgt die Ausbildung und Anordnung der Codierung z. B. auf einem Einhängeschenkel 13; 14 der Druckform 01, bevor dieser Einhängeschenkel 13; 14 in einem in einer Abkanteinrichtung 38 ausgeführten Biegevorgang ausgebildet wird (
Es gibt verschiedene Typen von Barcodes. Auch wenn Barcodes stets eine flächige Anordnung von Zeichen bilden, so unterscheidet man eindimensionale (1-D-Codes), zweidimensionale (2-D-Codes) und dreidimensionale (3-D-Codes) Barcodes, wobei bei letzteren Farbe die dritte Dimension bildet. Barcodes sind zumeist in ihrer grafischen Darstellung wie auch in ihrem Informationsgehalt genormt, z. B. in ISO/IEC 15415 (2-D-Codes), ISO/IEC 15416 (1-D-Codes), ISO/IEC 15418 (Datenstrukturen) oder ISO/IEC 15420. Bekannte 1-D-Codes sind z. B. der alphanumerische Code39 nach ISO/IEC 16388, der Code128 nach ISO/IEC 15417 oder der rein numerische Code Interleaved 2/5 nach ISO/IEC 16390. Ein 2-D-Code, der Information auch senkrecht zu seiner Hauptausrichtung verschlüsselt, ist z. B. ein Matrix-Code, z. B. ein DataMatrix-Code, der nach ISO/IEC 16022 definiert ist. Matrix-Codes können mit einem Kamerasystem, z. B. einer CCD-Kamera, omnidirektional gelesen werden. Eine Reed-Solomon-Fehlerkorrektur verdoppelt die Daten, wodurch ca. 25% des Codes zerstört werden können, ohne die Dekodierung zu gefährden. Weitere Matrix-Codes sind z. B. QR-Codes und Aztec-Codes.There are different types of barcodes. Even though barcodes always form a two-dimensional array of characters, one distinguishes between one-dimensional (1-D codes), two-dimensional (2-D codes) and three-dimensional (3-D codes) barcodes, the latter forming color in the third dimension , Barcodes are usually standardized in their graphical representation as well as in their information content, z. In ISO / IEC 15415 (2-D codes), ISO / IEC 15416 (1-D codes), ISO / IEC 15418 (data structures) or ISO / IEC 15420. Known 1-D codes are e.g. For example, the alphanumeric code39 according to ISO / IEC 16388, the code128 according to ISO / IEC 15417 or the purely numerical code Interleaved 2/5 according to ISO / IEC 16390. A 2-D code, the information also perpendicular to its main orientation is encrypted, z. B. a matrix code, z. For example, a DataMatrix code defined in ISO / IEC 16022. Matrix codes can be used with a camera system, eg. B. a CCD camera, omnidirectional read. Reed-Solomon error correction doubles the data, which can destroy about 25% of the code without compromising decoding. Other matrix codes are z. B. QR codes and Aztec codes.
Der DataMatrix-Code existiert in verschiedenen Versionen, z. B. in der Version DataMatrix-Code ECC 200, wobei die Buchstaben ECC für den englischen Ausdruck "Error Checking and Correction Algorithm" stehen und die diesen Buchstaben nachfolgende Zahl eine bestimmte Entwicklungsstufe des DataMatrix-Codes angibt. Der DataMatrix-Code besteht aus einer rechteckigen Fläche, deren Größe variabel ist. Diese Fläche weist quadratische Strukturelemente auf, die jeweils eine binäre Wertigkeit haben; sie sind z. B. in Schwarz oder Weiß ausgeführt. Ein Beispiel für einen DataMatrix-Code ist in der
Bei einem 1-D-Code müssen in einer Zeichenebene verschiedene Strichdicken eindeutig bestimmt werden. Beim DataMatrix-Code ist hingegen nur festzustellen, welche Wertigkeit jedes in der Zeichenebene dargestellte quadratische Strukturelement 23 aufweist, ob es z. B. in Schwarz oder Weiß ausgebildet ist. Ein DataMatrix-Code benötigt überdies bei gleichem Informationsgehalt deutlich weniger Platz als ein 1-D-Code. Zur Erfassung eines 2-D-Codes wird stets ein Kamerasystem benötigt, welches die Information zweidimensional erfasst und das erfasste Bild z. B. mittels einer Mustererkennung z. B. durch Vergleich des erfassten Codierungsmusters bzw. Markierungsmusters mit einem gespeicherten Erwartungsmuster auswertet. Das Kamerasystem setzt demnach die erfassten Strukturelemente 23 des 2-D-Codes in eine elektronische, vorzugsweise digitale Nutzinformation um. 2-D-Codes müssen wegen des Einsatzes eines Kamerasystems mit einer mindestens eine Lichtquelle aufweisenden Beleuchtungseinrichtung flächig beleuchtet werden. Das vom 2-D-Codes reflektierte Licht wird dann auf einer Bildebene eines Bildsensors, z. B. eines CCD-Sensors oder CMOS-Sensors, abgebildet, wobei der Bildsensor Bestandteil z. B. einer Zeilenkamera oder einer Flächenkamera ist. Der DataMatrix-Code stellt insgesamt nur geringe Anforderungen an Farbkontrast und Druckqualität. Das von der Lichtquelle der Beleuchtungseinrichtung emittierte Licht sowie die spektrale Empfindlichkeit des Bildsensors sind auf die optischen Eigenschaften der den 2-D-Code tragenden Druckform 01 abzustimmen, insbesondere auf deren Reflexionsverhalten und Remissionsverhalten. Für das Erfassen eines auf einer Druckform 01 durch deren Belichtung applizierten 2-D-Codes haben sich als Lichtquelle der Beleuchtungseinrichtung eine Laserdiode oder eine Leuchtdiode mit einer Emission von weißem, gelben oder grünen Licht als vorteilhaft erwiesen. Die Lichtquelle kann z. B. in einem einen Bildsensor aufweisenden Codeleser 28 (
Der DataMatrix-Code weist folgende vier Hauptkomponenten auf: Eine feste Begrenzungslinie 24 dient zur Mustererkennung und wird für die Berechnung der Drehlage des DataMatrix-Codes verwendet, so dass jeder Lesewinkel möglich ist. Eine der festen Begrenzungslinie 24 gegenüberliegende Begrenzungslinie 26, die eine nicht geschlossene Grenze bildet, wird zur Identifizierung der Anzahl von Zeilen und Spalten benutzt, d. h. die so genannte Matrixdichte. Beim ECC 200 ist das Element in der oberen rechten Ecke stets weiß. Die Begrenzungslinien 24; 26 begrenzen und umschließen einen Speicherbereich 27, wobei der Speicherbereich 27 die eigentliche binäre Information in codierter Form enthält. Je nach Größe und/oder Anzahl der einzelnen Strukturelemente 23 definiert sich damit auch die Anzahl der möglichen Informationen. Eine als Ruhezone bezeichnete leere Zone umgibt den DataMatrix-Code. Sie enthält keinerlei Informationen und wird auch nicht zur Lageorientierung verwendet. Die Breite der Ruhezone beträgt ein Feld bzw. eine Zeile und wird zur Abgrenzung von anderen optischen Bildelementen benötigt.The DataMatrix code has the following four main components: A fixed
Der Speicherbereich 27 der Codierung enthält z. B. eine Information, anhand der Druckformen 01 zum Zweck ihrer Identifizierung voneinander unterscheidbar sind und/oder anhand der eine einzelne bestimmte Druckform 01 in ihrem Einsatz verfolgbar ist. Somit weisen unterschiedliche Druckbildern tragende und/oder zu unterschiedlichen Farbauszügen gehörende Druckformen 01 eine sich voneinander unterscheidende Codierung auf. Die Codierung kann z. B. einen von einem Zähler generierten Index aufweisen, um z. B. nacheinander verwendete oder zu verwendende Druckformen 01 fortlaufend durchzuzählen und um diese Druckformen 01, besonders solche, die gleichartig sind und/oder nacheinander an derselben Montageposition eines bestimmten Formzylinders 06 verwendet werden, in ihrer jeweiligen Reihenfolge zu identifizieren. Die Codierung kann eine Information über den jeweiligen Montageort der Druckform 01 in der Druckmaschine enthalten.The
Eine Alternative zur Ausbildung der Codierung in Form eines Barcodes besteht in der Verwendung eines Transpondersystems, insbesondere von Funketiketten, die gemäß ihrer englischsprachigen Abkürzung als RFID bezeichnet werden. Funketiketten übertragen ihre Information kontaktlos mittels eines elektromagnetischen Feldes. Eine weitere Alternative zur Ausbildung der Codierung kann in Stanzmarkierungen, z. B. in Lochstanzungen, bestehen.An alternative to the formation of the coding in the form of a barcode is the use of a transponder system, in particular of radio tags, which are referred to as RFID according to their English-language abbreviation. Radio tags transmit their information contactlessly by means of an electromagnetic field. A Another alternative to the formation of the coding can in punch marks, z. B. in punched holes exist.
Durch die Verwendung von nur einem einzigen Codeleser 28 für mehrere gespeicherte Druckformen 01, der die jeweilige Codierung von in unterschiedlichen Speicherpositionen gespeicherten Druckformen 01 insbesondere gleichzeitig erfasst, können erhebliche Kosten gespart werden. Die
In dem in der
Die
Wie in einem in der
Die Anfertigung der eine bestimmte Produktion betreffenden Druckformen 01 wird vorzugsweise anhand von Daten gesteuert, die z. B. von einer Steuereinheit 40 eines Produktionsplanungssystems und/oder von einer Steuereinheit 39 eines Plattenlogistik-Management-Systems zur Verfügung gestellt werden, wobei diese Steuereinheiten 39; 40 z. B. über ein elektronisches leitungsgebundenes oder drahtloses Kommunikationssystem 41, z. B. einem Ethernet-basierten Datennetzwerk, mit der Plattenbelichtungseinrichtung 33 und vorzugsweise zumindest auch mit einem zu der Druckmaschine gehörenden Leitstand 42 zum Zwecke eines Datenaustausches verbunden oder zumindest verbindbar sind. In der bevorzugten Ausführung können der Rechner 34 der Druckvorstufe und die Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder die Steuereinheit 40 des Produktionsplanungssystems ihre jeweiligen Daten über dasselbe Kommunikationssystem 41 an der Plattenbelichtungseinrichtung 33 bereitstellen, was in der
Die Zuführung der für eine bestimmte Produktion benötigten einsatzfertigen Druckformen 01 zu einer Druckeinheit 44 (
Wie zuvor beschrieben, weist die zur Anfertigung von einsatzfertigen Druckformen 01 erforderliche, kurz als eine Plattenstraße bezeichnete Vorrichtung zumindest mindestens eine Plattenbelichtungseinrichtung 33 und i. d. R. auch mindestens eine Entwicklungseinrichtung 36 sowie mindestens eine Abkanteinrichtung 38 auf. In der Praxis können die zu demselben Satz gehörenden Druckformen 01 häufig jedoch nicht in einer lückenlosen Folge unmittelbar hintereinander angefertigt werden, insbesondere werden sie z. B. aufgrund eines unterschiedlichen Redaktionsschlusses hinsichtlich der Inhalte der zu druckenden Druckbilder in einer eher zufälligen Reihenfolge in der Plattenbelichtungseinrichtung 33 belichtet, so dass die Druckformen 01 nach ihrer jeweiligen Belichtung zu an ihrem jeweiligen in der Druckmaschine befindlichen Einsatzort brauchbaren Sätzen gruppiert werden müssen, um unnötige Transportwege zwischen der Vorrichtung zur Anfertigung von an der Druckmaschine einsatzfertigen Druckformen 01 und dem jeweiligen Einsatzort in dieser Druckmaschine zu vermeiden. Deshalb wird diese Vorrichtung zur Anfertigung von an einer Druckmaschine einsatzfertigen Druckformen 01 um mindestens eine Speichereinrichtung 51 erweitert (
Die Speichereinrichtung 51 ist in dem in der
Die Speichereinrichtung 51 ist vorzugsweise derart ausgebildet, dass in ihr Druckformen 01 gleichzeitig eingelagert und ausgelagert werden können. Die Speichereinrichtung 51 weist mindestens so viele Speicherplätze auf, wie Druckformen 01 zu einem selben Satz von Druckformen 01 gehören. Die Zahl der zu demselben Satz gehörenden Druckformen 01 muss dabei nicht identisch mit der maximalen Anzahl von Montagepositionen auf dem an der anstehenden Produktion beteiligten Formzylinder 06 oder der maximalen Anzahl von Speicherpositionen des betreffenden Druckformmagazins 09 sein, für den oder das die zu transportierenden Druckformen 01 bestimmt sind. Vielmehr umfasst der betreffende Satz von Druckformen 01 so viele Druckformen 01, wie auf dem an der anstehenden Produktion beteiligten Formzylinder 06 oder in dem betreffenden Druckformmagazin 09 in demselben Arbeitsgang anzubringen und/oder auszutauschen sind. Die Speichereinrichtung 51 ist vorzugsweise mit so vielen Speicherplätzen ausgestattet, dass sie mehrere Sätze von Druckformen 01 aufnehmen kann, z. B. alle an der betreffenden Druckeinheit 44 einsetzbaren Sätze von Druckformen 01.The
Die Speichereinrichtung 51 weist mindestens eine erste Handhabungseinrichtung auf, mit welcher der Speichereinrichtung 51 zugeführte Druckformen 01 auf Speicherplätzen dieser Speichereinrichtung 51 eingelagert werden, wobei jedem der Speicherplätze vorzugsweise jeweils genau eine der Druckformen 01 zugeordnet wird. Zur Auslagerung kann mindestens eine weitere von der ersten verschiedene zweite Handhabungseinrichtung vorgesehen sein, welche eine an einem der Speicherplätze eingelagerte Druckform 01 aufnimmt bzw. ergreift und auslagert, wenn derjenige Satz von Druckformen 01, zu dem die betreffende Druckform 01 gehört, für seinen Transport zur Druckeinheit 44 abgerufen wird. Die erste und/oder zweite Handhabungseinrichtung führt relativ zu den ortsfest angeordneten Speicherplätzen der Speichereinrichtung 51 in einer selben Ebene eine Bewegung z. B. in zwei vorzugsweise orthogonal aufeinander stehenden Richtungen aus. Alternativ kann vorgesehen sein, dass die jeweils mindestens eine der Druckformen 01 ein- bzw. auslagernde Handhabungseinrichtung relativ zur Speichereinrichtung 51 ortsfest ist und sich ein die jeweiligen Speicherplätze dieser Speichereinrichtung 51 aufweisendes Magazin relativ zu der mindestens einen Handhabungseinrichtung oder zu den mehreren, insbesondere zwei Handhabungseinrichtungen translatorisch und/oder rotativ bewegt. Somit sind mit den Vorgängen zur Einlagerung und/oder Auslagerung von Druckformen 01 jeweils eine Relativbewegung zwischen den Speicherplätzen der Speichereinrichtung 51 und mindestens einer die jeweilige Einlagerung und/oder Auslagerung ausführenden Einrichtung, z. B. der Handhabungseinrichtung verbunden.The
Die Vorrichtung zur Anfertigung von an einer Druckmaschine einsatzfertigen Druckformen 01 weist somit zumindest mindestens eine Plattenbelichtungseinrichtung 33 auf, wobei dieser Plattenbelichtungseinrichtung 33 nachgeordnet mindestens eine Speichereinrichtung 51 vorgesehen ist, wobei die Speichereinrichtung 51 mindestens einen Satz von hinsichtlich eines bezüglich eines bestimmten Formzylinders 06 oder eines bestimmten Druckformmagazins 09 gemeinsamen Einsatzortes zusammengehörenden Druckformen 01 vor ihrem gemeinsamen Transport zur Druckmaschine zwischengespeichert. Der Einsatzort der als Satz dorthin zu transportierenden Druckformen 01 besteht somit an einem von mehreren in der Druckmaschine angeordneten Formzylindern 06 oder Druckformmagazinen 09.The device for producing ready-to-use on a printing
In der Speichereinrichtung 51 eingelagerte, zu unterschiedlichen Sätzen gehörende Druckformen 01 werden vorzugsweise jeweils als ein Satz von zusammengehörenden Druckformen 01 in einer ununterbrochenen Folge ausgelagert, und zwar unabhängig davon, ob diese Druckformen 01 zuvor in der Speichereinrichtung 51 zu zusammengehörenden Sätzen von Druckformen 01 vorsortiert wurden oder auf Speicherplätzen der Speichereinrichtung 51 zunächst einmal in einer beliebigen, d. h. chaotischen Anordnung zwischengespeichert worden sind. Zumindest für den Fall, dass die Speichereinrichtung 51 eingelagerte Druckformen 01 nicht von sich aus satzweise auslagert, ist in Verbindung mit der Speichereinrichtung 51 z. B. ihr nachgeordnet, d. h. nach einer Ausgabe der Druckformen 01 aus dieser Speichereinrichtung 51, eine Druckformen 01 sortierende Sortierstation 57 vorgesehen, welche die Druckformen 01 zu an der jeweiligen Druckeinheit 44 benötigten Sätzen von hinsichtlich ihres bezüglich eines bestimmten Formzylinders 06 oder eines bestimmten Druckformmagazins 09 gemeinsamen Einsatzortes zusammengehörenden Druckformen 01 sortiert. Die Sortierstation 57 kann in einer Ausführungsvariante in der Speichereinrichtung 51 integriert ausgebildet sein. In einer weiteren Ausführungsvariante kann vorgesehen sein, dass die Sortierstation 57 zwischen der Abkanteinrichtung 38 und einem der mobilen Sammelbehälter 43 angeordnet ist. Alternativ dazu ist die Sortierstation 57 in der in der
Die Anzeigevorrichtung 52 kann mit ihrer Anzeige insbesondere auch unterschiedliche Zustände und/oder Eigenschaften hinsichtlich mindestens einer der aktuell angefertigten oder zumindest anzufertigenden Druckformen 01 anzeigen, so z. B. a) welcher Montageposition auf dem betreffenden Formzylinder 06 oder welcher Speicherposition des Druckformmagazins 09 eine bereits angefertigte, d. h. einsatzfertige Druckform 01 zugeordnet ist, b) welcher Montageposition auf dem betreffenden Formzylinder 06 oder welcher Speicherposition des Druckformmagazins 09 eine sich gerade in ihrem Herstellungsprozess, d. h. im Zulauf befindende Druckform 01 zugeordnet ist, c) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 für die bevorstehende Produktion überhaupt eine Druckform angeordnet wird, d) welche Montageposition auf dem betreffenden Formzylinder 06 oder welche Speicherposition des Druckformmagazins 09 bei der bevorstehenden Produktion nicht mit einer Druckform 01 belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff 18 mit einer die volle Druckbreite des betreffenden Formzylinders 06 nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 eine nicht druckende Druckform 01, d. h. eine so genannte Blindplatte angeordnet wird.The
Die Anzeigevorrichtung 52 kann die für ihre jeweilige Anzeige erforderliche Information z. B. den von der Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder der Steuereinheit 40 des Produktionsplanungssystems bereitgestellten Daten vorzugsweise im Abgleich mit denjenigen Daten entnehmen, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen 01 anfallen. Wie in der
Die Anzeigevorrichtung 52 ist räumlich z. B. im Bereich derjenigen Stelle angeordnet, an der der mobile Sammelbehälter 43 die z. B. einen bestimmten Formzylinder 06 oder ein bestimmtes Druckformmagazin 09 betreffenden Druckformen 01 vor deren Transport zu dem betreffenden Formzylinder 06 oder dem betreffenden Druckformmagazin 09 aufnimmt. Die Anzeigevorrichtung 52 kann auch zur Anzeige des aktuellen Status der für eine bestimmte Produktion herzustellenden Druckformen 01 verwendet werden, d. h. zur Anzeige, ob sich eine bestimmte Druckform 01 aktuell z. B. in der Plattenbelichtungseinrichtung 33, der Entwicklungseinrichtung 36, der Abkanteinrichtung 38 oder der Speichereinrichtung 51 befindet, so dass durch die Anzeige der Anzeigevorrichtung 52 insbesondere für einen Bediener der Druckmaschine ersichtlich wird, ob ein für einen bestimmten Formzylinder 06 oder für ein bestimmtes Druckformmagazin 09 benötigter Satz von Druckformen 01 bereits vollzählig ist oder noch nicht. Die Anzeigevorrichtung 52 kann auch anzeigen, für welche vorzugsweise mehrere Formzylinder 06 und/oder Druckformmagazine 09 aufweisende Druckeinheit 44 einer komplexen, d. h. mehrere Druckeinheiten 44 aufweisenden Druckanlage mindestens ein Satz von Druckformen 01 bereits vollzählig ist und/oder welcher der von mehreren in einer bestimmten der Druckeinheiten 44 anzuordnenden Sätze von Druckformen 01 schon einsatzfertig angefertigt ist.The
Anhand einer Codierung können verschiedene Informationen in der Anzeige der Anzeigevorrichtung 52 angezeigt werden. In jedem Informationsfeld 53 ist an jeder Position eine spezifische Information über den Zustand einer Druckform 01 und/oder die Belegung einer Montageposition oder Speicherposition entnehmbar. Eine offen gelassene Position, wie in der
Als eine weitere Hilfe zur bedarfsgerechten Anordnung von z. B. an einer anstehenden Produktion beteiligten Druckformen 01 an Positionen, wobei diese Positionen z. B. entweder Montagepositionen eines mehrere Montagepositionen aufweisenden Formzylinders 06 oder Speicherpositionen eines mehrere Speicherpositionen aufweisenden Druckformmagazins 09 betreffen, kann z. B. an mindestens einer, vorzugsweise aber an mehreren, insbesondere an jeder der auf dem betreffenden Formzylinder 06 oder in dem betreffenden Druckformmagazin 09 anzuordnenden Druckformen 01 ebenfalls ein z. B. einem Informationsfeld 53 in der Anzeige der Anzeigevorrichtung 52 entsprechendes Informationsfeld 54 vorgesehen sein, welches eine Information zumindest über die Anordnung und/oder über eine Arbeitsanweisung bezüglich einer weiteren Druckform 01 enthält, deren Position zu der das Informationsfeld 54 aufweisenden Druckform 01 benachbart ist. Dieses Informationsfeld 54 ist demnach eine Hilfe bei der Verwendung, insbesondere Anordnung einer Druckform 01 an einer von mehreren Positionen einer zu einem Druckwerk einer Druckeinheit 44; 44.1; 44.2 bzw. Druckmaschine gehörenden Baugruppe, wobei diese Baugruppe z. B. als ein Formzylinder 06 oder als ein Druckformmagazin 09 ausgebildet sein kann.As a further help for needs-based arrangement of z. B. involved in an upcoming
So kann das z. B. von der Plattenbelichtungseinrichtung 33 vorzugsweise in einem nicht druckenden Bereich, insbesondere am Einhängeschenkel 13; 14 der betreffenden Druckform 01 angebrachte Informationsfeld 54 z. B. anzeigen, a) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des Druckformmagazins 09 die dieses Informationsfeld 54 aufweisende Druckform 01 anzuordnen ist, b) an welcher anderen Montageposition auf dem betreffenden Formzylinder 06 oder an welcher anderen Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 eine weitere noch anzufertigende Druckform 01 anzuordnen ist, c) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 aktuell, d. h. für die bevorstehende Produktion keine neue Druckform 01 angebracht wird, sondern die aus einer vorangegangenen Produktion vorhandene Druckform 01 verbleibt, d) welche Montageposition auf dem betreffenden Formzylinder 06 oder welche Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 bei der bevorstehenden Produktion überhaupt nicht mit einer Druckform 01 belegt wird, weil bei der bevorstehenden Produktion z. B. ein Bedruckstoff 18 mit einer die volle Druckbreite des betreffenden Formzylinders 06 nicht nutzenden Bedruckstoffbreite verwendet wird, oder e) an welcher Montageposition auf dem betreffenden Formzylinder 06 oder an welcher Speicherposition des diese Druckform 01 speichernden Druckformmagazins 09 eine nicht druckende Druckform 01, d. h. eine so genannte Blindplatte angeordnet wird. Auf diese Weise kann das Informationsfeld 54 eine Information über eine Anordnung und/oder über eine Arbeitsanweisung bezüglich auch mehrerer oder vorzugsweise aller dieselbe Baugruppe betreffenden Positionen enthalten.So the z. B. of the
Die Information über die Anordnung von an einer anstehenden Produktion beteiligten Druckformen 01 an den betreffenden Positionen kann in dem Informationsfeld 54 vorzugsweise grafisch, z. B. durch eine Verwendung von mindestens einem Symbol erfolgen. Die in dem jeweiligen Informationsfeld 54 dargestellte Information wird z. B. den von der Steuereinheit 39 des Plattenlogistik-Management-Systems und/oder der Steuereinheit 40 des Produktionsplanungssystems bereitgestellten Daten entnommen. Alternativ oder zusätzlich kann die in dem jeweiligen Informationsfeld 54 dargestellte Information aus einem Abgleich mit denjenigen Daten resultieren, die bei der Anfertigung der für die bevorstehende Produktion vorbereiteten Druckformen 01 anfallen. Das an der Druckform 01 angebrachte Informationsfeld 54 kann jeweils neben, d. h. zusätzlich zu einem DataMatrix-Code z. B. am Einhängeschenkel 13; 14 der betreffenden Druckform 01 angebracht sein.The information about the arrangement of participating in an upcoming
Anhand der
Entsprechend den axialen Montagepositionen auf der Mantelfläche des betreffenden Formzylinders 06 weist der betreffende mobile Sammelbehälter 43 entlang seiner Länge 143 mehrere, z. B. vier oder sechs aneinander gereihte jeweils vorzugsweise mit mehreren, z. B. acht, zwölf oder mehr Fächern 58 ausgestattete Speicherspalten A43; B43; C43; D43 auf, denen jeweils einsatzfertig angefertigte Druckformen 01 z. B. anhand ihrer jeweiligen Codierung (
Die Fächer 58 des mobilen Sammelbehälters 43 können zumindest auf dessen Transportweg von der Plattenstraße zu der betreffenden Druckeinheit 44; 44.1; 44.2 z. B. durch eine z. B. durch die Bewegung des mobilen Sammelbehälters 43 betätigte z. B. mechanische oder pneumatische Einrichtung um eine parallel zur Länge l43 des mobilen Sammelbehälters 43 gerichtete Achse neigbar oder klappbar, d. h. schräg stellbar sein, um die in den Fächern 58 gespeicherten Druckformen 01, welche eine größere Länge L (
In den
In einer bevorzugten Ausführung können mehrere oder sogar alle Druckformen 01, die jeweils verschiedenen nebeneinander angeordneten Speicherpositionen des Druckformmagazins 09 zugeordnet sind, gleichzeitig mit den entsprechenden, in verschiedenen Speicherspalten A43; B43; C43; D43 angeordneten Fächern 58 des mobilen Sammelbehälters 43 gewechselt, d. h. ausgetauscht werden. In einer besonders bevorzugten Ausführung sind in verschiedenen horizontalen Ebenen angeordnete Fächer 58 des mobilen Sammelbehälters 43 entlang einer Höhe H dieses Sammelbehälters 43 derart jeweils paarweise in einem vertikalen Abstand H1; H2 voneinander beabstandet (
Die jeweilige Greifeinrichtung 62 ist z. B. in Verbindung mit einer Fördereinrichtung ausgebildet, welche jeweils mindestens eine in dem betreffenden Druckformmagazin 09 gespeicherte Druckform 01 aus diesem Druckformmagazin 09 zu dem betreffenden Formzylinder 06 fördert.The respective
In der bevorzugten Ausführung weist der mobile Sammelbehälter 43 selbst keinen eigenen Antrieb auf, welcher die jeweilige Greifeinrichtung 62 antreiben und somit für ein Befördern mindestens einer Druckform 01 vom mobilen Sammelbehälter 43 zum Druckformmagazin 09 oder umgekehrt benutzt werden könnte. Der mobile Sammelbehälter 43 wird am Ausgang der Plattenstraße, insbesondere an der Speichereinrichtung 51, vorzugsweise automatisch mit Druckformen 01, welche für die jeweiligen Montagepositionen an dem betreffenden Formzylinder 06 anhand ihrer jeweiligen Codierung vorsortiert sind, beladen und anschließend von Hand oder vorzugsweise automatisiert zur betreffenden Druckeinheit 44; 44.1; 44.2 befördert. An der betreffenden Druckeinheit 44; 44.1; 44.2 wird der mobile Sammelbehälter 43 dann vorzugsweise automatisiert entladen, wobei die in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 positionsrichtig an die jeweiligen Speicherpositionen des betreffenden Druckformmagazins 09 übergeben werden. Gegebenenfalls wird der mobile Sammelbehälter 43 auch wieder mit Druckformen 01 aus Speicherpositionen des jeweiligen Druckformmagazins 09 beladen, um z. B. im Druckprozess nicht mehr benötigte Druckformen 01 von der betreffenden Druckeinheit 44; 44.1; 44.2 abzuführen und anschließend zu entsorgen. Der mobile Sammelbehälter 43 wird vor einem Start bzw. einer Wiederaufnahme der Produktion der betreffenden Druckeinheit 44; 44.1; 44.2 von deren Galerie 49 vorzugsweise entfernt. Der mobile Sammelbehälter 43 wird z. B. als ein Bestandteil eines fahrerlosen Transportsystems an die betreffende Bedienseite der Druckeinheit 44; 44.1; 44.2 bewegt. Es kann auch vorgesehen sein, dass die Bewegung des mobilen Sammelbehälters 43 von einem zur Druckmaschine gehörenden Leitstand aus gesteuert wird.In the preferred embodiment, the mobile collecting
Es ergibt sich mithin ein Verfahren zum vorzugsweise vollautomatisierten Wechseln von in einer Druckmaschine verwendeten Druckformen 01, wobei Druckformen 01 an Montagepositionen von an einer selben Bedienseite der Druckmaschine insbesondere in unterschiedlichen Höhenpositionen angeordneten Formzylindern 06 vorzugsweise miteinander synchronisiert, d. h. gleichzeitig gewechselt werden, wobei mehrere für einen von dieser Druckmaschine auszuführenden Druckprozess einsatzfertig angefertigte Druckformen 01 am Ausgang einer von der Druckmaschine räumlich getrennt angeordneten Plattenstraße in Abhängigkeit von ihrer beabsichtigten Montageposition auf einem der Formzylinder 06 einzeln jeweils in einem bestimmten Fach 58 eines selben mehrere Fächer 58 aufweisenden mobilen Sammelbehälters 43 gespeichert werden, wobei dieser mobile Sammelbehälter 43 an derselben Bedienseite der Druckmaschine gemeinsam zu wechselnde Druckformen 01 in deren in den Fächern 58 vorgenommenen vorsortiertem Speicherzustand unverändert in ihrer Gesamtheit miteinander, d. h. gemeinsam an die betreffende Bedienseite der Druckmaschine transportiert. Die Druckformen 01 können auch an mehreren in Axialrichtung des betreffenden Formzylinders 06 nebeneinander angeordneten Montagepositionen gleichzeitig gewechselt werden.This results in a method for preferably fully automated changing used in a printing
Dabei wird die mindestens eine an einem der Formzylinder 06 zu wechselnde Druckform 01 in einer Speicherposition eines dem betreffenden Formzylinder 06 zugeordneten Druckformmagazins 09 gespeichert und aus diesem Druckformmagazin 09 heraus der betreffenden Montageposition am Formzylinder 06 zugeführt. Mehrere der in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 werden gleichzeitig positionsrichtig an die jeweiligen Speicherpositionen des mindestens einen betreffenden Druckformmagazins 09 übergeben. Die in dem mobilen Sammelbehälter 43 vorsortiert gespeicherten Druckformen 01 werden vorzugsweise jeweils durch eine am betreffenden Druckformmagazin 09 angeordnete Greifeinrichtung 62 der jeweiligen Speicherposition dieses Druckformmagazins 09 zugeführt.The at least one
Die Zuordnung der in einem der mobilen Sammelbehälter 43 zu speichernden Druckformen 01 zu bestimmten Fächern 58 des betreffenden mobilen Sammelbehälters 43 erfolgt über die an diesen Druckformen 01 angebrachte Codierung letztlich auch in Abhängigkeit von den von der Steuereinheit des Produktionsplanungssystems bereitgestellten Daten. Z. B. zur Ausübung einer Kontrolle kann die positionsrichtige Speicherung der jeweiligen Druckformen 01 in dem betreffenden mobilen Sammelbehälter 43 z. B. an der Anzeigevorrichtung 52 angezeigt werden (
Bisher wurden mobile Sammelbehälter 43 beschrieben, wie sie vorzugsweise mit in der jeweiligen Druckeinheit 44; 44.1; 44.2 jeweils gestellfest angeordneten Druckformmagazinen 09 (
An der Bedienseite der in der
Der in den
Der Transportwagen erstreckt sich über eine Länge l43 und weist eine Höhe h43 auf. Seine Breite b43 ist geringer als dessen Höhe h43 und sehr viel kleiner als dessen Länge l43. Z. B. beträgt die Breite b43 weniger als 25%, vorzugsweise weniger als 20% der Länge l43, und weniger als 50% der Höhe h43. Die Länge l43 des Transportwagens erstreckt sich z. B. über die gesamte Breite der Bedienseite der Druckeinheit 44; 44.1; 44.2, insbesondere über die lichte Weite zwischen zwei Seitengestellwänden dieser Druckeinheit 44; 44.1; 44.2. In Längsrichtung des Transportwagens sind vorzugsweise mehrere, z. B. vier oder sechs einfachbreite Druckformen 01 nebeneinander anordenbar. Zu diesem Zweck ist der Transportwagen seiner Länge l43 nach in eine entsprechende Anzahl von in einer Reihe angeordneten Speicherspalten A43; B43; C43; D43 untergeteilt, z. B. in vier oder sechs jeweils vorzugsweise gleich breit ausgebildete Speicherspalten A43; B43; C43; D43 (vgl.
In der bevorzugten Ausführung ist an zumindest einer der beiden Stirnseiten 59 des Transportwagens, vorzugsweise an beiden Stirnseiten 59 des Transportwagens, d. h. am Anfang und Ende der Länge l43, jeweils eine insbesondere vertikale Anschlagsfläche 73 ausgebildet, mit deren Hilfe der Transportwagen relativ zur Druckeinheit 44; 44.1; 44.2, insbesondere zu deren beiden Seitengestellen, positionierbar und ausrichtbar ist. Es ist mindestens eine vorzugsweise mehrteilige Koppeleinrichtung vorgesehen, mit welcher dieser Transportwagen in seinem an der Druckeinheit 44; 44.1; 44.2 angeordneten Betriebszustand, d. h. an der Bedienseite dieser Druckeinheit 44; 44.1; 44.2 parallel zur Rotationsachse von mindestens einem der Formzylinder 06 dieser Druckeinheit 44; 44.1; 44.2 positionierten Betriebszustand, mit dieser Druckeinheit 44; 44.1; 44.2 lösbar gekoppelt oder zumindest koppelbar ist. Die Kopplung erfolgt z. B. formschlüssig, insbesondere mechanisch, oder kraftschlüssig, z. B. magnetisch. Mittels der Koppeleinrichtung sind der Transportwagen und die betreffende Druckeinheit 44; 44.1; 44.2 zeitweise miteinander verbunden, durch welche Verbindung ein Zusammenwirken dieser Komponenten ermöglicht wird, wobei dieses Zusammenwirken im vorliegenden Anwendungsfall insbesondere in der vorzugsweise automatisiert betriebenen Durchführung eines Ortswechsels von mindestens einer Druckform 01 von einer auf die jeweils andere dieser beiden Komponenten besteht. Die Koppeleinrichtung weist z. B. mindestens ein Verbindungselement 77 auf, mit welchem der Transportwagen in seinem an der Druckeinheit 44; 44.1; 44.2 angeordneten Betriebszustand mit dieser Druckeinheit 44; 44.1; 44.2 lösbar verbunden oder zumindest verbindbar ist, wobei das vorzugsweise am Transportwagen angeordnete Verbindungselement 77 in eine an der Druckeinheit 44; 44.1; 44.2 ausgebildete Halteeinrichtung 78 eingekoppelt oder zumindest einkoppelbar ist. Vorzugsweise ist an beiden Stirnseiten 59 des Transportwagens jeweils mindestens ein Verbindungselement 77 ausgebildet, mit welchem dieser Transportwagen in seinem an der Druckeinheit 44; 44.1; 44.2 angeordneten Betriebszustand z. B. mit dem Gestell 16 dieser Druckeinheit 44; 44.1; 44.2, insbesondere mit ihren beiden Seitengestellen lösbar verbunden oder zumindest verbindbar ist. Der Transportwagen kann seiner Länge l43 nach an der Bedienseite der Druckeinheit 44; 44.1; 44.2 parallel zur Rotationsachse von mindestens einem der Formzylinder 06 dieser Druckeinheit 44; 44.1; 44.2 z. B. auf einer insbesondere höhenverstellbaren Galerie 49 der Druckeinheit 44; 44.1; 44.2 (
Zur Einhängung des Verbindungselementes 77 des Transportwagens an der Halteeinrichtung 78 der Druckeinheit 44; 44.1; 44.2 wird der Transportwagen z. B. wenige Millimeter, z. B. 5 mm bis 10 mm von seiner Aufstandsfläche angehoben. Zu diesem Zweck verfügt der Transportwagen z. B. über Griffmulden, an denen dieser Transportwagen von einer Bedienperson angehoben werden kann. Nach der Herstellung der Verbindung des Transportwagens mit der Druckeinheit 44; 44.1; 44.2 hat der Transportwagen vorzugsweise keinen Berührungskontakt mehr mit seiner früheren Aufstandsfläche.For hooking the connecting
Der Transportwagen ist somit zumindest für eine Dauer zur Überführung der mindestens einen Druckform 01 von oder zur Druckeinheit 44; 44.1; 44.2 mit dieser Druckeinheit 44; 44.1; 44.2 lösbar verbunden, d. h. gekoppelt. Die jeweils zur Druckeinheit 44; 44.1; 44.2 gehörende Halteeinrichtung 78 ist in der
Mit der Herstellung der Verbindung zwischen dem Transportwagen und der Druckeinheit 44; 44.1; 44.2, insbesondere mit der Herstellung der Verbindung zwischen dem Transportwagen und der z. B. am Gestell 16 der Druckeinheit 44; 44.1; 44.2 angeordneten Halteeinrichtung 78, kann eine Signaleingabe an eine Steuereinheit einhergehen. Insbesondere kann an der Koppeleinrichtung, vorzugsweise an der Halteeinrichtung 78 ein Kontakt, z. B. ein Schaltkontakt angebracht oder ausgebildet sein, mittels welchem z. B. beim Einhängen des Transportwagens an der Halteeinrichtung 78 ein vorzugsweise elektrisches Signal ausgelöst wird, welches die dieses Signal empfangende Steuereinheit veranlasst, durch eine Ausgabe eines entsprechenden Steuersignals eine in oder an der Druckeinheit 44; 44.1; 44.2 angeordnete Schutzeinrichtung zu aktivieren oder zu deaktivieren. Dieses Betätigen einer Schutzeinrichtung an der Druckeinheit 44; 44.1; 44.2 kann z. B. ein Verschwenken einer Fingerschutzstange oder ein Festsetzen eines ansonsten bewegbaren Bauteils an dieser Druckeinheit 44; 44.1; 44.2 betreffen. Beispielsweise kann durch das mit der Herstellung der Verbindung zwischen dem Transportwagen und der Halteeinrichtung 78 ausgelöste Signal eine höhenverstellbare, diesen Transportwagen aktuell tragende Galerie 49 der Druckeinheit 44; 44.1; 44.2 (
Von den Rädern 72 des Transportwagens bilden zwei gleichgerichtete Räder 72 durch einen Abstand zwischen ihren einander zugewandten rotierbaren scheibenförmigen oder ringförmigen Flächen eine Spurweite s43 (
Der in der
Mit den zuvor beschriebenen Komponenten lässt sich ein System ausbilden, welches mindestens eine Druckeinheit 44; 44.1; 44.2 einer Druckmaschine und mindestens einen z. B. automatisiert bewegbaren Transportwagen aufweist, wobei der mindestens eine Transportwagen mindestens eine Druckform 01 der mindestens einen Druckeinheit 44; 44.1; 44.2 zuführend oder von dort abführend angeordnet ist, wobei mindestens eine Koppeleinrichtung vorgesehen ist, mit welcher der betreffende Transportwagen in seinem an der betreffenden Druckeinheit 44; 44.1; 44.2 angeordneten Betriebszustand mit dieser Druckeinheit 44; 44.1; 44.2 lösbar gekoppelt oder zumindest koppelbar ist, wobei der Transportwagen mittels der mindestens einen Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 z. B. formschlüssig oder kraftschlüssig gekoppelt oder zumindest koppelbar ist. Der Transportwagen ist in seinem mittels der Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 gekoppelten Betriebszustand hinsichtlich seiner Positionierung relativ zu dieser Druckeinheit 44; 44.1; 44.2 vorzugsweise ausgerichtet. Insbesondere ist eine der Stirnseiten 59 des Transportwagens in dem Betriebszustand, in welchem der Transportwagen mittels der Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 gekoppelt ist, mit einer Gestellwand der Druckeinheit 44; 44.1; 44.2 fluchtend angeordnet. Vorteilhafterweise ist die mindestens eine am Transportwagen angeordnete Druckform 01 in dem Betriebszustand, in welchem der Transportwagen mittels der Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 gekoppelt ist, seitenregisterhaltig zu einem Formzylinder 06 dieser Druckeinheit 44; 44.1; 44.2 ausgerichtet. In einer konkreten Ausbildung kann die Koppeleinrichtung dadurch ausgebildet sein, dass der Transportwagen mindestens ein Verbindungselement 77 aufweist, mit welchem dieser Transportwagen in seinem an der Druckeinheit 44; 44.1; 44.2 angeordneten Betriebszustand mit dieser Druckeinheit 44; 44.1; 44.2 lösbar verbunden oder zumindest verbindbar ist, wobei das Verbindungselement 77 in eine an der Druckeinheit 44; 44.1; 44.2 ausgebildete Halteeinrichtung 78 eingekoppelt oder zumindest einkoppelbar ist.With the components described above, a system can be formed which comprises at least one
Erfindungsgemäß ist eine Detektionseinrichtung vorgesehen, welche z. B. berührungslos prüft, ob der Transportwagen an der Druckeinheit 44; 44.1; 44.2 angeordnet ist. Die z. B. einen Codeleser 28 aufweisende Detektionseinrichtung kann zusätzlich eine Codierung erfassen, wobei diese Codierung an der mindestens einen auf dem an der betreffenden Druckeinheit 44; 44.1; 44.2 angeordneten Transportwagen angeordneten Druckform 01 angeordnet ist. Die Detektionseinrichtung detektiert insbesondere denjenigen Betriebszustand, wenn der Transportwagen mittels der Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 gekoppelt ist, wobei die Detektionseinrichtung vorzugsweise ein Signal auslöst, wenn der Transportwagen mittels der Koppeleinrichtung mit der Druckeinheit 44; 44.1; 44.2 gekoppelt ist. Im Ergebnis kann die Detektionseinrichtung feststellen, ob der Transportwagen am richtigen Ort mit der richtigen mindestens einen Druckform 01 vorhanden ist, wobei die Koppeleinrichtung sicherstellt, dass der Transportwagen relativ zur Druckeinheit 44; 44.1; 44.2 zur Ausführung eines Wechsels von mindestens einer Druckform 01 richtig angeordnet, d. h. richtig positioniert oder ausgerichtet ist. Von der genannten Feststellung und/oder der genannten Positionierung können gerade in einem automatisiert ablaufenden Prozess eine Fortsetzung dieses Prozesses oder zumindest eine Bereitstellung für die Fortsetzung dieses Prozesses geeigneter Schutzvorkehrungen abhängig gemacht werden. Daher ist die Detektionseinrichtung insbesondere mit einer den Prozess steuernden Steuereinheit zumindest signaltechnisch verbunden. Eine Ausführungsvariante sieht vor, dass die Koppeleinrichtung mindestens ein z. B. elektrisch betriebenes Kontaktelement aufweist, wobei das mindestens eine Kontaktelement, z. B. ein Schalter, mit der Kopplung des Transportwagens an die Druckeinheit 44; 44.1; 44.2 ein Signal auslöst. Das ausgelöste Signal veranlasst vorteilhafterweise die dieses Signal empfangende Steuereinheit, durch eine Ausgabe eines entsprechenden Steuersignals entweder eine an der betreffenden Druckeinheit 44; 44.1; 44.2 angeordnete Schutzeinrichtung, z. B. eine an der Druckeinheit 44; 44.1; 44.2 ausgebildete Fingerschutzstange, in ihrer Schutzwirkung zu aktivieren oder zu deaktivieren oder eine höhenverstellbare, den Transportwagen aktuell tragende Galerie 49 der betreffenden Druckeinheit 44; 44.1; 44.2 in ihrer aktuellen Betriebsposition zu arretieren.According to the invention a detection device is provided which z. B. checks without contact, whether the trolley on the
- 0101
- Druckformprinting form
- 0202
- Auflageflächebearing surface
- 0303
- EndeThe End
- 0404
- EndeThe End
- 0505
- --
- 0606
- Druckwerkszylinder, FormzylinderPrinting cylinder, form cylinder
- 0707
- Druckwerkszylinder, ÜbertragungszylinderPrinting cylinder, transfer cylinder
- 0808
- Farbwerkinking
- 0909
- DruckformmagazinPrinting forme magazine
- 1010
- --
- 1111
- Biegelinieelastic line
- 1212
- Biegelinieelastic line
- 1313
- Einhängeschenkelsuspension leg
- 1414
- Einhängeschenkelsuspension leg
- 1515
- --
- 1616
- Gestellframe
- 1717
- Fundamentfoundation
- 1818
- Bedruckstoff, Materialbahn, PapierbahnSubstrate, web, paper web
- 1919
- Papierleitwalzepaper roll
- 2020
- --
- 2121
- Papierleitwalzepaper roll
- 2222
- DataMatrix-CodeData Matrix Code
- 2323
- Strukturelementstructural element
- 2424
- Begrenzungslinieboundary line
- 2525
- --
- 2626
- Begrenzungslinieboundary line
- 2727
- Speicherbereichstorage area
- 2828
- Codelesercode reader
- 2929
- Erfassungsbereichdetection range
- 3030
- --
- 3131
- Betrachtungszoneviewing zone
- 3232
- Rohlingblank
- 3333
- PlattenbelichtungseinrichtungPlatesetter
- 3434
- Rechner (Vorstufe)Calculator (precursor)
- 3535
- --
- 3636
- Entwicklungseinrichtungdeveloping means
- 3737
- Vorlagetemplate
- 3838
- Abkanteinrichtungbending unit
- 3939
- Steuereinheitcontrol unit
- 4040
- Steuereinheitcontrol unit
- 4141
- Kommunikationssystemcommunication system
- 4242
- Leitstandcontrol station
- 4343
- SammelbehälterClippings
- 4444
- Druckeinheitprinting unit
- 44.144.1
- Druckeinheitprinting unit
- 44.244.2
- Druckeinheitprinting unit
- 4545
- --
- 4646
- Handhabungseinrichtunghandling device
- 4747
- Plattformplatform
- 4848
- Führungselementguide element
- 4949
- Galeriegallery
- 5050
- --
- 5151
- Speichereinrichtungmemory device
- 5252
- Anzeigevorrichtungdisplay device
- 5353
- Informationsfeldinformation field
- 5454
- Informationsfeldinformation field
- 5555
- --
- 5656
- Positionselementposition member
- 5757
- Sortierstationsorting station
- 5858
- Fachsubject
- 5959
- Stirnseitefront
- 6060
- --
- 6161
- Hubeinrichtunglifting device
- 6262
- Greifeinrichtunggripper
- 6363
- Auflagetischsupport table
- 6464
- Andrückeinrichtung, RollenleistePressing device, roller bar
- 6565
- --
- 6666
- Feuchtwerkdampening
- 6767
- Andrückelementpressing element
- 6868
- Kanalchannel
- 6969
- --
- 7070
- --
- 7171
- Rahmenframe
- 7272
- Radwheel
- 7373
- Anschlagsflächestop surface
- 7474
- Halteelementretaining element
- 7575
- --
- 7676
- Fachsubject
- 7777
- Verbindungselementconnecting element
- 7878
- Halteeinrichtungholder
- 7979
- Aussparungrecess
- 8080
- --
- 8181
- Anschlagflächestop surface
- 8282
- Gegengewichtcounterweight
- BB
- Breitewidth
- DD
- Materialdickematerial thickness
- HH
- Höheheight
- LL
- Längelength
- XX
- Positionposition
- YY
- Positionposition
- ZZ
- Positionposition
- A43A43
- Speicherspaltememory column
- B43B43
- Speicherspaltememory column
- C43C43
- Speicherspaltememory column
- D43D43
- Speicherspaltememory column
- A63A63
- Abschnittsection
- B63B63
- Abschnittsection
- C63C63
- Abschnittsection
- D63D63
- Abschnittsection
- H1H1
- Abstanddistance
- H2H2
- Abstanddistance
- a28a28
- Abstanddistance
- a58a58
- Abstanddistance
- l13l13
- Längelength
- l14l14
- Längelength
- b43b43
- Breitewidth
- h43h43
- Höheheight
- l43L43
- Längelength
- s43s43
- Spurweitegauge
- αα
- Öffnungswinkelopening angle
- ββ
- Öffnungswinkel.Opening angle.
Claims (15)
- System comprising at least one printing unit (44; 44.1; 44.2) of a printing press and at least one transport trolley, the at least one transport trolley being arranged supplying at least one printing form (01) of the at least one printing unit (44; 44.1; 44.2) or drawing off therefrom, at least one coupling device being provided with which the transport trolley concerned, in its operating state arranged on the printing unit (44; 44.1; 44.2) concerned, is coupled detachably or is at least couplable to this printing unit (44; 44.1; 44.2), characterized in that a detection device is provided which checks whether the transport trolley is arranged on the printing unit (44; 44.1; 44.2).
- System according to Claim 1, characterized in that the transport trolley in its operating state coupled to the printing unit (44; 44.1; 44.2) by means of the coupling device is aligned to this printing unit (44; 44.1; 44.2).
- System according to Claim 1, characterized in that one of the front sides (59) of the transport trolley, in the operating state in which the transport trolley is coupled to the printing unit (44; 44.1; 44.2) by means of the coupling device, is arranged aligned with a frame wall of the printing unit (44; 44.1; 44.2).
- System according to Claim 1, characterized in that the at least one printing form (01) arranged on the transport trolley, in the operating state in which the transport trolley is coupled to the printing unit (44; 44.1; 44.2) by means of the coupling device, is aligned in page register to a form cylinder (06) of this printing unit (44; 44.1; 44.2).
- System according to Claim 1, characterized in that the transport trolley is coupled or at least couplable with positive fit or form fit to the printing unit (44; 44.1; 44.2) by means of the at least one coupling device.
- System according to Claim 1, characterized in that the coupling device is designed such that the transport trolley has at least one connecting element (77), with which this transport trolley is connected detachably or at least connectable to this printing unit (44; 44.1; 44.2) in its operating state arranged on the printing unit (44; 44.1; 44.2), the connecting element (77) being coupled or at least couplable to a holding device (78) constructed on the printing unit (44; 44.1; 44.2).
- System according to Claim 1, characterized in that the detection device registers a coding, this coding being arranged on the at least one printing form (01) arranged on the transport trolley arranged on the printing unit (44; 44.1; 44.2) concerned.
- System according to Claim 1, characterized in that the detection device detects that operating state when the transport trolley is coupled to the printing unit (44; 44.1; 44.2) by means of the coupling device.
- System according to Claim 1, characterized in that the detection device emits a signal if the transport trolley is coupled to the printing unit (44; 44.1; 44.2) by means of the coupling device.
- System according to Claim 1, characterized in that the detection device checks the arrangement of the transport trolley on the printing unit (44; 44.1; 44.2) contactlessly.
- System according to Claim 1, characterized in that the coupling device has at least one contact element, the at least one contact element emitting a signal with the coupling of the transport trolley to the printing unit (44; 44.1; 44.2).
- System according to Claim 9 or 11, characterized in that the signal emitted initiates a control unit receiving this signal, by means of an output of a corresponding control signal, to activate or to deactivate a protection device arranged on the printing unit (44; 44.1; 44.2) concerned.
- System according to Claim 12, characterized in that the protection device on the printing unit (44; 44.1; 44.2) is designed as a finger protection rod.
- System according to Claim 1, characterized in that the transport trolley is designed as a transport trolley borne by wheels (72).
- System according to Claim 1, characterized in that the transport trolley is movable automatically.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102009045387.3A DE102009045387B4 (en) | 2009-10-06 | 2009-10-06 | Mobile transport for transporting at least one of a printing unit of a printing press to be supplied or discharged from there printing form |
PCT/EP2010/063204 WO2011042277A1 (en) | 2009-10-06 | 2010-09-09 | System, having at least one press unit of a printing press and at least one transport carriage |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2485897A1 EP2485897A1 (en) | 2012-08-15 |
EP2485897B1 true EP2485897B1 (en) | 2014-11-19 |
Family
ID=43297842
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10751672.6A Not-in-force EP2485897B1 (en) | 2009-10-06 | 2010-09-09 | System comprising at least a printing unit of a printing machine and at least a transport trolley |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2485897B1 (en) |
CN (1) | CN102574393B (en) |
DE (1) | DE102009045387B4 (en) |
WO (1) | WO2011042277A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2582523B1 (en) * | 2010-10-07 | 2014-06-11 | Koenig & Bauer Aktiengesellschaft | Printing unit of a printing machine with a storage unit and process for providing a plurality of new printing formes to be mounted |
EP3036105B1 (en) * | 2013-08-22 | 2019-05-01 | Koenig & Bauer AG | Method for changing printing plates as well as a printing press with a printing tower and a vertically movably mounted storage device |
DE102013015617A1 (en) * | 2013-09-19 | 2015-03-19 | Heidelberger Druckmaschinen Ag | press |
CN106393957A (en) * | 2016-08-31 | 2017-02-15 | 汕头市华鹰软包装设备总厂有限公司 | Group-printing flexograhic printing trolley of gravure printing machine |
EP3694717B1 (en) * | 2017-10-13 | 2021-12-01 | Koenig & Bauer AG | Sheet-processing machine comprising a sheet transport device, and method for transporting sheets from a sheet-guiding cylinder to a sheet conveyor system |
Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4727807A (en) * | 1985-09-30 | 1988-03-01 | Tokyo Kikai Seisakusho | Apparatus for automatically mounting and removing printing plates in rotary printing press |
DE4003445A1 (en) * | 1990-02-06 | 1991-08-08 | Roland Man Druckmasch | AUTOMATIC PLATE FEEDING AND CYLINDER FEEDING SYSTEM |
US5535898A (en) * | 1995-05-19 | 1996-07-16 | Dennis A. Burgess | Printing plate carrier |
US8051774B2 (en) * | 2004-04-29 | 2011-11-08 | Goss Graphic Systems Limited | Printing plate module, printing press, and method of mounting plates |
DE102006006136A1 (en) * | 2006-02-10 | 2007-08-23 | Koenig & Bauer Aktiengesellschaft | Systems for checking the assembly of a printing forme magazine and a system for feeding at least one printing form stored in a printing forme magazine to a cylinder |
US7610855B2 (en) * | 2006-05-24 | 2009-11-03 | Burgess Industries, Inc. | Apparatus and process for transporting lithographic plates to a press cylinder |
DE102008030438B4 (en) * | 2007-07-13 | 2015-05-28 | Heidelberger Druckmaschinen Ag | Improved plate change in sheetfed offset presses |
-
2009
- 2009-10-06 DE DE102009045387.3A patent/DE102009045387B4/en not_active Expired - Fee Related
-
2010
- 2010-09-09 WO PCT/EP2010/063204 patent/WO2011042277A1/en active Application Filing
- 2010-09-09 EP EP10751672.6A patent/EP2485897B1/en not_active Not-in-force
- 2010-09-09 CN CN201080043004.8A patent/CN102574393B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
DE102009045387A1 (en) | 2011-04-14 |
EP2485897A1 (en) | 2012-08-15 |
CN102574393B (en) | 2014-05-28 |
DE102009045387B4 (en) | 2016-08-11 |
CN102574393A (en) | 2012-07-11 |
WO2011042277A1 (en) | 2011-04-14 |
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