EP2484238B1 - Habillage intérieur d'un casque, procédé de personalisation d'un tel habillage intérieur et casque comprenant un tel habillage intérieur - Google Patents
Habillage intérieur d'un casque, procédé de personalisation d'un tel habillage intérieur et casque comprenant un tel habillage intérieur Download PDFInfo
- Publication number
- EP2484238B1 EP2484238B1 EP12154040.5A EP12154040A EP2484238B1 EP 2484238 B1 EP2484238 B1 EP 2484238B1 EP 12154040 A EP12154040 A EP 12154040A EP 2484238 B1 EP2484238 B1 EP 2484238B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- inner liner
- cap
- head
- pad
- helmet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000000034 method Methods 0.000 title claims description 8
- 239000000463 material Substances 0.000 claims description 21
- 239000004793 Polystyrene Substances 0.000 claims description 14
- 229920002223 polystyrene Polymers 0.000 claims description 14
- 230000000284 resting effect Effects 0.000 claims description 13
- 125000006850 spacer group Chemical group 0.000 claims description 5
- 238000009826 distribution Methods 0.000 claims description 3
- 238000013507 mapping Methods 0.000 claims description 3
- 239000004753 textile Substances 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 210000000216 zygoma Anatomy 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000000499 gel Substances 0.000 description 2
- 239000003292 glue Substances 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000004814 polyurethane Substances 0.000 description 2
- 229920002635 polyurethane Polymers 0.000 description 2
- 239000007779 soft material Substances 0.000 description 2
- 229920001410 Microfiber Polymers 0.000 description 1
- 229920002334 Spandex Polymers 0.000 description 1
- 230000004308 accommodation Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005273 aeration Methods 0.000 description 1
- 210000003484 anatomy Anatomy 0.000 description 1
- 230000009194 climbing Effects 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 210000004373 mandible Anatomy 0.000 description 1
- 239000003658 microfiber Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000004759 spandex Substances 0.000 description 1
- 238000013517 stratification Methods 0.000 description 1
- 238000003856 thermoforming Methods 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42B—HATS; HEAD COVERINGS
- A42B3/00—Helmets; Helmet covers ; Other protective head coverings
- A42B3/04—Parts, details or accessories of helmets
- A42B3/10—Linings
- A42B3/12—Cushioning devices
- A42B3/125—Cushioning devices with a padded structure, e.g. foam
- A42B3/127—Cushioning devices with a padded structure, e.g. foam with removable or adjustable pads
-
- A—HUMAN NECESSITIES
- A42—HEADWEAR
- A42C—MANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
- A42C2/00—Manufacturing helmets by processes not otherwise provided for
- A42C2/007—Manufacturing custom-sized helmets
Definitions
- the present disclosure relates generally to the technical field of protective helmets. More particularly, the present disclosure relates to a inner liner, conventionally also referred to as "interior”, for a protection helmet, which is located inside an external cap of a helmet, and intended to be interposed between the cap and a user's head.
- inner liner conventionally also referred to as "interior” for a protection helmet, which is located inside an external cap of a helmet, and intended to be interposed between the cap and a user's head.
- inner liner of a helmet it is meant a generally soft assembly which is for covering, at least partially, an internal or concave side of the cap (wherein said rigid cap includes a shell and a polystyrene layer) and acting as soft layer or comfort layer between the cap and the head.
- Such inner liner can also comprise cheekbone guards.
- the external cap conventionally made up of a shell and a polystyrene layer, has a substantially spherical shape, with a variable internal circumference depending on the head size or dimension.
- the liner has a predefined height depending on the internal circumference of the cap, and is such as to fill a gap between the internal circumference of the cap and the circumference of a user's head.
- the inner liner has a height depending on the difference of the average dimensions of head circumference and internal diameter of the cap, to fill the space between the rigid external cap and the head.
- a drawback is, e.g., that with a known inner liner it is not always possible to provide an optimal comfort and at the same time stability to the helmet.
- Document JP 2003 301316 A discloses a helmet with an insert attaching an inner liner to the helmet cap.
- the technical problem at the basis of the present disclosure lies in providing an inner liner of a helmet and a helmet including such liner allowing to overcome at least one of the drawbacks mentioned hereto and/or providing some advantages.
- Such a technical problem is solved by an inner liner for helmets as defined in the independent claim 1 and by a helmet according to claim 11.
- the present invention also relates to a method for customizing an inner liner for helmets, as defined in claim 15.
- a supporting of the cap by the inner liner may be obtained, actually freeing the cap dimension and the head dimension from a strict correlation.
- the liner which has support points for the cap, so that a user "feels" in a relatively reduced way the cap resting on the head.
- the feeling of resting is damped by the inner liner.
- the inserts act as spacers between the cap and a user's head.
- the inner liner according to the present disclosure can therefore give a high stability to the helmet, as the cap is mainly supported by the inner liner, without risk of the cap moving during use, as well as a satisfactory comfort. Comfort is guaranteed by the fact that the one or more inserts can be distributed, according to the head anatomy, and occupy defined zones of the inner liner. Moreover, in one embodiment, to foster comfort the inserts are made of a soft and compressible material, so as to be an integral part of the pad. For instance, it is a material having a flexible cell structure, such as a sponge.
- the soft and compressible material allows easy inserting of the inserts by a user thanks to the fact that, at the time of inserting, the insert may be slightly flattened.
- the insert has an internal pass-through hole.
- the compressible and flexible structure of the support inserts is compatible with a textile-type production of the interior of the helmet, e.g. by under-the-press thermoforming.
- a soft material allows to insert the inserts into the holes already at the time of manufacturing the interior of a helmet, and optionally to subject them to compression during the manufacturing of the interior of a helmet.
- the inner liner according to the present disclosure can allow to use, for a given range of sizes, a single cap of standard dimension and vary the inner liner, customizing the inner liner on the basis of the size, or of a specific configuration of a user's head. In this regard, it could suffice to vary the position or the height of the support inserts.
- the inserts are structurally independent and individually manipulable members, and they can be inserted into the respective holes according to the needs.
- the helmet 12 includes a rigid external cap 14, which includes a polystyrene layer 15 and a shell 17 of reduced thickness with respect to the polystyrene layer 15.
- the inner liner 10 is adapted to be interposed between a user's head T and the cap 14. Therefore, such inner liner 10 is a generally soft structure, hence intended to be bent to adhere to the shape of a user's head T.
- the inner liner 10 is fixed to the cap 14, e.g., by Velcro®, snap fasteners or alike removable fixing means. More particularly, in the example illustrated the inner liner 10 includes a pad 24 made of a soft and spongy material that partially lines the cap 14 and has open zones or cavities 26, allowing to keep the overall weight of the helmet 12 as reduced as possible, as well as facilitating aeration inside the helmet 12, or allowing ear accommodation.
- the pad 24 includes appendages 27 which extend to the region of each cheekbone and mandible of a user, to form so-called cheekbone guards.
- the inner liner 10 comprises one or more support inserts 25 inserted into corresponding holes 33, in the example pass-through holes, obtained in the pad 24.
- the support inserts 25 have a supporting or resting function, i.e. are able to support the cap 14 in the region of defined zones of the cap 14, or more precisely of the polystyrene layer 15, resting on the head T.
- the inner liner 10 includes a pad 24 made of spongy material and support inserts 25, said inserts also made of spongy and hand-compressible material, preferably having a compressive strength greater than the material of which the pad 24 is made, so as to act as support for the cap 14 of the helmet 12.
- the support inserts 25 may have a thickness alike to or different from the pad 24, depending on the zone of the helmet 12.
- the support inserts 25 which, as mentioned, support the cap 14, gives an improved stability to the helmet 12.
- the position of the support inserts 25 can be selected on the basis of a shape of the user's head T (for example on the basis of the dimensions or peculiar anatomical features), actually freeing from a direct or strict correlation the dimensioning of the cap 14 and a user's dimension or head.
- the support inserts 25 act as spacers so that the cap 14 keeps at a certain distance from the head T.
- the support inserts 25 are made of a flexible cell structure, such as, e.g., foam.
- the support inserts 25 are made of gel, polyurethane or polystyrene.
- four support inserts 25 are provided, located in the region of as many (four) points on the top of a user's head T, in particular two aligned in a top front zone ( Figure 2 ) and two aligned in the top rear zone ( Figure 3 ).
- the position of such support inserts 25 is not random but accurately selected after having performed a mapping of a user's cranium, and having singled out on which points a cap 14 rests when it is worn on by user.
- Such points mainly vary depending on the dimension and size of the head T.
- the support insert 25 has a cylindrical shape and is provided with internal pass-through holes 28 parallel to the cylinder axis. Even more particularly, the support insert 25 has a first surface 25a adapted to be facing the cap 14 and a second surface 25b adapted to be facing the user's head T, and the pass-through hole 28 extends between said first surface 25a and said second surface 25b.
- the inner liner 10 is moreover a textile sandwich structure including a first lining 20, or external leather, a second lining 22, or internal leather, and the pad 24 of spongy material, included between the first lining 20 and the second lining 22.
- the pad 24 forms an inner core or kernel for the sandwich structure.
- the first lining 20 and the second lining 22 are perimetrically connected in the region of respective edges projecting with respect to the core or pad 24, optionally by an edge ribbon, to keep the pad 24 stationary.
- the first lining 20 and the second lining 22 are made of a so-called comfort fabric, e.g. of microfiber or of Lycra.
- the pad 24 comprises at least two different layers of soft material.
- Such a difference can consist, e.g., in a difference of thickness or height, and/or of material.
- the pad 24 has two overlapped layers which are different from each other in thickness or height, and/or in material.
- the pad comprises a first layer 124 facing the user's head T and a second layer 224 facing the cap 14.
- the support inserts 25 are inserted passing through both the at least two layers 124, 224.
- the first layer 124 is made of a material having a compressive strength smaller than the material of which the second layer 224 is made. Thus, there is a more rigid layer facing the cap 14 which is better able to bear the weight of the cap 14, and a softer layer facing the user which is more suitable for contact with the head T.
- the two layers may be made of foam, gel, polyurethane or polystyrene.
- the inner liner 10 is manufactured according to the following process.
- the first lining 20 and the second lining 22 are provided, cut in a pattern according to the profile of inner liner 10 to be obtained.
- the layers 124, 224 of the various materials forming the pad 24 are inserted.
- the layers 124, 224 and the first lining 20 are provided with respective holes 33 for the housing of the support inserts 25.
- the first lining 20 and the second lining 22 are provided on the inner side with a film of glue, schematically drawn and denoted by reference number 120 in figure 8 , and are placed under a press 60 to facilitate adhesion and mutual gluing.
- the pad 24 formed by the various layers and materials described is immobilized between the first lining 20 and the second lining 22.
- the first lining 20 and the second lining 22 have a surface extension greater than the pad 24.
- perimetrical portions of the first lining 20 and of the second lining 22 are stably connected with each other, e.g. by glue or adhesive, along the entire perimetrical edge so as to contain the pad 24.
- the first lining 20 and the layers 124 and 224 are moreover provided with holes 33 for the housing of the support inserts 25.
- the edge is subsequently trimmed and an edge ribbon is added.
- This process for manufacturing the inner liner 10 allows to modify the materials and the layers of the pad 24 according to the needs, like e.g. according to the type of a protective helmet, e.g. motorcycle helmet, bicycle helmet, ski helmet, climbing helmet or other helmets, as well as to vary at will the design of the inner liner.
- a protective helmet e.g. motorcycle helmet, bicycle helmet, ski helmet, climbing helmet or other helmets
- an inner liner 10 can be manufactured which, besides giving stability to the cap 14, allows to use a cap 14 not strictly correlated to the head size or shape.
- the position of the support inserts 25, 125 can be selected in a customized manner, and moreover, depending on the shape and size of a user's head, the inner liner 10 can be adapted by modifying the number of layers making up the pad 24, or the material of which the pad 24 is made.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Helmets And Other Head Coverings (AREA)
Claims (17)
- Revêtement interne (10) d'un casque (12), ledit revêtement interne (10) étant adapté pour être intercalé entre la tête (T) d'un utilisateur et une calotte (14) du casque (12) et servant de couche souple ou de couche de confort entre la calotte et la tête, ladite calotte (14) comprenant au moins une couche de polystyrène interne (15) et une coque externe (17), ledit revêtement interne (10) comprenant un coussinet (24) et une pluralité d'inserts de support (25) associés audit coussinet (24) et appropriés pour servir de support pour la couche de polystyrène interne (15) de la calotte (14), dans lequel lesdits inserts de support (25) sont positionnés dans des trous traversants (33, 133) correspondants réalisés dans ledit coussinet (24, 124) et dans lequel les inserts de support (25) servent de dispositifs d'espacement entre la calotte et la tête d'un utilisateur et amortissent une sensation d'appui de la calotte (14) sur la tête de l'utilisateur.
- Revêtement interne (10) selon la revendication 1, dans lequel ledit insert de support (25) a au moins un trou traversant (28).
- Revêtement interne (10) selon la revendication 2, dans lequel ledit insert de support (25) a une première surface adaptée pour faire face à la calotte (14) et une seconde surface adaptée pour faire face à la tête (T) de l'utilisateur, et dans lequel ledit au moins un trou traversant (28) s'étend entre ladite première surface (25a) et ladite seconde surface (25b).
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, dans lequel l'insert de support (25) est réalisé avec un matériau ayant une structure alvéolaire souple et est confortable pour la tête (T) de l'utilisateur.
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, dans lequel chaque insert de support (25) est un corps individuellement manipulable et structurellement indépendant du coussinet (24) et est réalisé avec un matériau compressible à la main ayant une résistance à la compression supérieure à une résistance à la compression dudit coussinet (24).
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, ayant une structure textile avec une configuration en sandwich et comprenant une première doublure (20) et une seconde doublure (22), dans lequel ledit coussinet (24) est inclus entre la première doublure (20) et la seconde doublure (22).
- Revêtement interne (10) selon la revendication 6, dans lequel ledit insert de support (25) est inséré dans le trou traversant (33) dans ladite première doublure (20) et dans le coussinet (24).
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, dans lequel ledit coussinet (24) comprend au moins deux couches chevauchées (124, 224) et ledit insert de support (25) est inséré à la fois dans lesdites au moins deux couches (124, 224).
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, dans lequel ledit coussinet (24) a des cavités ou des ouvertures (26) d'allègement.
- Revêtement interne (10) selon l'une quelconque des revendications précédentes, comprenant une pluralité d'inserts de support (25) répartis dans ledit coussinet (24) sur la partie supérieure de la tête (T) d'un utilisateur, dans lequel deux inserts sont alignés dans une zone avant supérieure et deux inserts sont alignés dans la zone arrière supérieure.
- Casque (12) comprenant une calotte (14) et un revêtement interne (10) selon l'une quelconque des revendications précédentes.
- Casque (12) selon la revendication 11, comprenant un assortiment de revêtements internes (10) selon l'une quelconque des revendications précédentes, lesdits revêtements internes (10) étant différents les uns des autres au moins sur la base du nombre, de la répartition, de la hauteur et/ou du matériau des inserts de support (25).
- Casque (12) selon la revendication 11 ou 12, dans lequel ladite couche interne (15) de la calotte (14) est une couche de polystyrène.
- Casque (12) selon l'une quelconque des revendications 11 à 13, dans lequel le coussinet (24) est associé à la calotte par des moyens de fixation détachables.
- Procédé pour personnaliser un revêtement interne (10) pour un casque de protection (12), dans lequel ledit revêtement interne (10) est adapté pour être associé à une calotte rigide (14) du casque de protection (12) et servant de couche souple ou de couche de confort entre la calotte et la tête, ladite calotte (14) comprenant une coque externe (17) et une couche de polystyrène interne (15), ledit procédé comprenant les étapes consistant à :réaliser un dessin de la tête (T) de l'utilisateur pour localiser les zones de la couche interne (15) de la calotte (14) appuyant sur la tête (T) ;prévoir un coussinet (24) adapté pour recouvrir au moins partiellement la couche de polystyrène interne (15) ;insérer une pluralité d'inserts de support (25) dans des trous traversants (33) correspondants réalisés dans ledit coussinet (24) et dans la région desdites zones de la couche (15) s'appuyant sur la tête (T), lesdits inserts de support (25) étant adaptés pour servir de support pour la couche de polystyrène interne (15) de la calotte (14), afin de servir de dispositifs d'espacement entre la calotte (14) et la tête de l'utilisateur et pour amortir une sensation d'appui de la calotte (14) sur la tête de l'utilisateur.
- Procédé selon la revendication 15, dans lequel pendant une étape d'insertion dans les trous traversants (33) respectifs, lesdits un ou plusieurs inserts de support (25) sont partiellement comprimés dans une direction longitudinale.
- Procédé selon la revendication 15 ou 16, dans lequel, sans changer la calotte (14), une première revêtement interne (10) est remplacée par un second revêtement interne (10), ledit second revêtement interne (10) étant différent du premier revêtement interne (10) au moins sur la base d'un nombre, de la distribution, de la hauteur et/ou du matériau des inserts de support (25).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVR2011A000024A IT1404109B1 (it) | 2011-02-08 | 2011-02-08 | Rivestimento interno di casco e casco includente tale rivestimento interno. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2484238A1 EP2484238A1 (fr) | 2012-08-08 |
EP2484238B1 true EP2484238B1 (fr) | 2016-09-07 |
Family
ID=43976569
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12154040.5A Active EP2484238B1 (fr) | 2011-02-08 | 2012-02-06 | Habillage intérieur d'un casque, procédé de personalisation d'un tel habillage intérieur et casque comprenant un tel habillage intérieur |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2484238B1 (fr) |
IT (1) | IT1404109B1 (fr) |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3465363A (en) * | 1968-07-01 | 1969-09-09 | American Safety Equip | Safety helmet sizing band |
US4345338A (en) * | 1979-10-05 | 1982-08-24 | Gentex Corporation | Custom-fitted helmet and method of making same |
JPS6389926U (fr) * | 1986-11-29 | 1988-06-10 | ||
JPH0654735U (ja) * | 1992-12-28 | 1994-07-26 | 東京シート株式会社 | 取外し式内装を備えたヘルメット |
JP3056177B2 (ja) * | 1998-11-20 | 2000-06-26 | 株式会社アライヘルメット | ヘルメット用衝撃吸収ライナーの成形方法 |
JP2003301316A (ja) * | 2002-04-04 | 2003-10-24 | Shoei Co Ltd | ヘルメットにおける固定側ホック半体の取り付け構造 |
-
2011
- 2011-02-08 IT ITVR2011A000024A patent/IT1404109B1/it active
-
2012
- 2012-02-06 EP EP12154040.5A patent/EP2484238B1/fr active Active
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
EP2484238A1 (fr) | 2012-08-08 |
IT1404109B1 (it) | 2013-11-08 |
ITVR20110024A1 (it) | 2012-08-09 |
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