EP2484238B1 - Innenausstattung eines Helms, Verfahren für die Einstellung einer solchen Innenausstattung und Helm mit einer solchen Innenausstattung - Google Patents

Innenausstattung eines Helms, Verfahren für die Einstellung einer solchen Innenausstattung und Helm mit einer solchen Innenausstattung Download PDF

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Publication number
EP2484238B1
EP2484238B1 EP12154040.5A EP12154040A EP2484238B1 EP 2484238 B1 EP2484238 B1 EP 2484238B1 EP 12154040 A EP12154040 A EP 12154040A EP 2484238 B1 EP2484238 B1 EP 2484238B1
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EP
European Patent Office
Prior art keywords
inner liner
cap
head
pad
helmet
Prior art date
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Application number
EP12154040.5A
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English (en)
French (fr)
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EP2484238A1 (de
Inventor
Luigi Ronco
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Dainese SpA
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Dainese SpA
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Classifications

    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42BHATS; HEAD COVERINGS
    • A42B3/00Helmets; Helmet covers ; Other protective head coverings
    • A42B3/04Parts, details or accessories of helmets
    • A42B3/10Linings
    • A42B3/12Cushioning devices
    • A42B3/125Cushioning devices with a padded structure, e.g. foam
    • A42B3/127Cushioning devices with a padded structure, e.g. foam with removable or adjustable pads
    • AHUMAN NECESSITIES
    • A42HEADWEAR
    • A42CMANUFACTURING OR TRIMMING HEAD COVERINGS, e.g. HATS
    • A42C2/00Manufacturing helmets by processes not otherwise provided for
    • A42C2/007Manufacturing custom-sized helmets

Definitions

  • the present disclosure relates generally to the technical field of protective helmets. More particularly, the present disclosure relates to a inner liner, conventionally also referred to as "interior”, for a protection helmet, which is located inside an external cap of a helmet, and intended to be interposed between the cap and a user's head.
  • inner liner conventionally also referred to as "interior” for a protection helmet, which is located inside an external cap of a helmet, and intended to be interposed between the cap and a user's head.
  • inner liner of a helmet it is meant a generally soft assembly which is for covering, at least partially, an internal or concave side of the cap (wherein said rigid cap includes a shell and a polystyrene layer) and acting as soft layer or comfort layer between the cap and the head.
  • Such inner liner can also comprise cheekbone guards.
  • the external cap conventionally made up of a shell and a polystyrene layer, has a substantially spherical shape, with a variable internal circumference depending on the head size or dimension.
  • the liner has a predefined height depending on the internal circumference of the cap, and is such as to fill a gap between the internal circumference of the cap and the circumference of a user's head.
  • the inner liner has a height depending on the difference of the average dimensions of head circumference and internal diameter of the cap, to fill the space between the rigid external cap and the head.
  • a drawback is, e.g., that with a known inner liner it is not always possible to provide an optimal comfort and at the same time stability to the helmet.
  • Document JP 2003 301316 A discloses a helmet with an insert attaching an inner liner to the helmet cap.
  • the technical problem at the basis of the present disclosure lies in providing an inner liner of a helmet and a helmet including such liner allowing to overcome at least one of the drawbacks mentioned hereto and/or providing some advantages.
  • Such a technical problem is solved by an inner liner for helmets as defined in the independent claim 1 and by a helmet according to claim 11.
  • the present invention also relates to a method for customizing an inner liner for helmets, as defined in claim 15.
  • a supporting of the cap by the inner liner may be obtained, actually freeing the cap dimension and the head dimension from a strict correlation.
  • the liner which has support points for the cap, so that a user "feels" in a relatively reduced way the cap resting on the head.
  • the feeling of resting is damped by the inner liner.
  • the inserts act as spacers between the cap and a user's head.
  • the inner liner according to the present disclosure can therefore give a high stability to the helmet, as the cap is mainly supported by the inner liner, without risk of the cap moving during use, as well as a satisfactory comfort. Comfort is guaranteed by the fact that the one or more inserts can be distributed, according to the head anatomy, and occupy defined zones of the inner liner. Moreover, in one embodiment, to foster comfort the inserts are made of a soft and compressible material, so as to be an integral part of the pad. For instance, it is a material having a flexible cell structure, such as a sponge.
  • the soft and compressible material allows easy inserting of the inserts by a user thanks to the fact that, at the time of inserting, the insert may be slightly flattened.
  • the insert has an internal pass-through hole.
  • the compressible and flexible structure of the support inserts is compatible with a textile-type production of the interior of the helmet, e.g. by under-the-press thermoforming.
  • a soft material allows to insert the inserts into the holes already at the time of manufacturing the interior of a helmet, and optionally to subject them to compression during the manufacturing of the interior of a helmet.
  • the inner liner according to the present disclosure can allow to use, for a given range of sizes, a single cap of standard dimension and vary the inner liner, customizing the inner liner on the basis of the size, or of a specific configuration of a user's head. In this regard, it could suffice to vary the position or the height of the support inserts.
  • the inserts are structurally independent and individually manipulable members, and they can be inserted into the respective holes according to the needs.
  • the helmet 12 includes a rigid external cap 14, which includes a polystyrene layer 15 and a shell 17 of reduced thickness with respect to the polystyrene layer 15.
  • the inner liner 10 is adapted to be interposed between a user's head T and the cap 14. Therefore, such inner liner 10 is a generally soft structure, hence intended to be bent to adhere to the shape of a user's head T.
  • the inner liner 10 is fixed to the cap 14, e.g., by Velcro®, snap fasteners or alike removable fixing means. More particularly, in the example illustrated the inner liner 10 includes a pad 24 made of a soft and spongy material that partially lines the cap 14 and has open zones or cavities 26, allowing to keep the overall weight of the helmet 12 as reduced as possible, as well as facilitating aeration inside the helmet 12, or allowing ear accommodation.
  • the pad 24 includes appendages 27 which extend to the region of each cheekbone and mandible of a user, to form so-called cheekbone guards.
  • the inner liner 10 comprises one or more support inserts 25 inserted into corresponding holes 33, in the example pass-through holes, obtained in the pad 24.
  • the support inserts 25 have a supporting or resting function, i.e. are able to support the cap 14 in the region of defined zones of the cap 14, or more precisely of the polystyrene layer 15, resting on the head T.
  • the inner liner 10 includes a pad 24 made of spongy material and support inserts 25, said inserts also made of spongy and hand-compressible material, preferably having a compressive strength greater than the material of which the pad 24 is made, so as to act as support for the cap 14 of the helmet 12.
  • the support inserts 25 may have a thickness alike to or different from the pad 24, depending on the zone of the helmet 12.
  • the support inserts 25 which, as mentioned, support the cap 14, gives an improved stability to the helmet 12.
  • the position of the support inserts 25 can be selected on the basis of a shape of the user's head T (for example on the basis of the dimensions or peculiar anatomical features), actually freeing from a direct or strict correlation the dimensioning of the cap 14 and a user's dimension or head.
  • the support inserts 25 act as spacers so that the cap 14 keeps at a certain distance from the head T.
  • the support inserts 25 are made of a flexible cell structure, such as, e.g., foam.
  • the support inserts 25 are made of gel, polyurethane or polystyrene.
  • four support inserts 25 are provided, located in the region of as many (four) points on the top of a user's head T, in particular two aligned in a top front zone ( Figure 2 ) and two aligned in the top rear zone ( Figure 3 ).
  • the position of such support inserts 25 is not random but accurately selected after having performed a mapping of a user's cranium, and having singled out on which points a cap 14 rests when it is worn on by user.
  • Such points mainly vary depending on the dimension and size of the head T.
  • the support insert 25 has a cylindrical shape and is provided with internal pass-through holes 28 parallel to the cylinder axis. Even more particularly, the support insert 25 has a first surface 25a adapted to be facing the cap 14 and a second surface 25b adapted to be facing the user's head T, and the pass-through hole 28 extends between said first surface 25a and said second surface 25b.
  • the inner liner 10 is moreover a textile sandwich structure including a first lining 20, or external leather, a second lining 22, or internal leather, and the pad 24 of spongy material, included between the first lining 20 and the second lining 22.
  • the pad 24 forms an inner core or kernel for the sandwich structure.
  • the first lining 20 and the second lining 22 are perimetrically connected in the region of respective edges projecting with respect to the core or pad 24, optionally by an edge ribbon, to keep the pad 24 stationary.
  • the first lining 20 and the second lining 22 are made of a so-called comfort fabric, e.g. of microfiber or of Lycra.
  • the pad 24 comprises at least two different layers of soft material.
  • Such a difference can consist, e.g., in a difference of thickness or height, and/or of material.
  • the pad 24 has two overlapped layers which are different from each other in thickness or height, and/or in material.
  • the pad comprises a first layer 124 facing the user's head T and a second layer 224 facing the cap 14.
  • the support inserts 25 are inserted passing through both the at least two layers 124, 224.
  • the first layer 124 is made of a material having a compressive strength smaller than the material of which the second layer 224 is made. Thus, there is a more rigid layer facing the cap 14 which is better able to bear the weight of the cap 14, and a softer layer facing the user which is more suitable for contact with the head T.
  • the two layers may be made of foam, gel, polyurethane or polystyrene.
  • the inner liner 10 is manufactured according to the following process.
  • the first lining 20 and the second lining 22 are provided, cut in a pattern according to the profile of inner liner 10 to be obtained.
  • the layers 124, 224 of the various materials forming the pad 24 are inserted.
  • the layers 124, 224 and the first lining 20 are provided with respective holes 33 for the housing of the support inserts 25.
  • the first lining 20 and the second lining 22 are provided on the inner side with a film of glue, schematically drawn and denoted by reference number 120 in figure 8 , and are placed under a press 60 to facilitate adhesion and mutual gluing.
  • the pad 24 formed by the various layers and materials described is immobilized between the first lining 20 and the second lining 22.
  • the first lining 20 and the second lining 22 have a surface extension greater than the pad 24.
  • perimetrical portions of the first lining 20 and of the second lining 22 are stably connected with each other, e.g. by glue or adhesive, along the entire perimetrical edge so as to contain the pad 24.
  • the first lining 20 and the layers 124 and 224 are moreover provided with holes 33 for the housing of the support inserts 25.
  • the edge is subsequently trimmed and an edge ribbon is added.
  • This process for manufacturing the inner liner 10 allows to modify the materials and the layers of the pad 24 according to the needs, like e.g. according to the type of a protective helmet, e.g. motorcycle helmet, bicycle helmet, ski helmet, climbing helmet or other helmets, as well as to vary at will the design of the inner liner.
  • a protective helmet e.g. motorcycle helmet, bicycle helmet, ski helmet, climbing helmet or other helmets
  • an inner liner 10 can be manufactured which, besides giving stability to the cap 14, allows to use a cap 14 not strictly correlated to the head size or shape.
  • the position of the support inserts 25, 125 can be selected in a customized manner, and moreover, depending on the shape and size of a user's head, the inner liner 10 can be adapted by modifying the number of layers making up the pad 24, or the material of which the pad 24 is made.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Helmets And Other Head Coverings (AREA)

Claims (17)

  1. Ein Innenfutter (10) eines Helmes (12), wobei das Innenfutter (10) dazu angepasst ist, zwischen dem Kopf eines Benutzers (T) und einer Kappe (14) des Helmes (12) angeordnet zu sein, und das als weiche Schicht oder Komfortschicht zwischen der Kappe und dem Kopf wirkt, wobei die Kappe (14) mindestens eine innere Polystyrolschicht (15) und eine Außenschale (17) umfasst, wobei das Innenfutter (10) umfasst: Ein Polster (24) und eine Mehrzahl von Stützeinsätzen (25), die dem Polster (24) zugeordnet sind und die geeignet sind, als Stütze für die innere Polystyrolschicht (15) der Kappe (14) zu wirken, wobei die Stützeinsätze (25) in entsprechenden, in dem Polster (24, 124) erzeugten Durchgangslöchern (33, 133) situiert sind, und wobei die Stützeinsätze (25) als Abstandhalter zwischen der Kappe und einem Benutzerkopf wirken und ein Gefühl des Ruhens der Kappe (14) auf dem Benutzerkopf dämpfen.
  2. Das Innenfutter (10) gemäß Anspruch 1, wobei der Stützeinsatz (25) zumindest ein Durchgangsloch (28) aufweist.
  3. Das Innenfutter (10) gemäß Anspruch 2, wobei der Stützeinsatz (25) eine erste Oberfläche aufweist, die angepasst ist, um der Kappe (14) zugewandt zu sein, und eine zweite Oberfläche, die angepasst ist, um dem Benutzerkopf (T) zugewandt zu sein, und wobei das zumindest eine Durchgangsloch (28) sich zwischen der ersten Oberfläche (25a) und der zweiten Oberfläche (25b) erstreckt.
  4. Das Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, wobei der Stützeinsatz (25) aus einem Material hergestellt ist, welches eine flexible Zellenstruktur aufweist und komfortabel für den Kopf des Benutzers (T) ist.
  5. Die Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, wobei jeder Stützeinsatz (25) ein Körper ist, der einzeln manipulierbar und strukturell unabhängig von dem Polster (24) ist und aus einem von Hand zusammendrückbaren Material hergestellt ist, das eine Druckfestigkeit aufweist, die größer als die Druckfestigkeit des Polsters (24) ist.
  6. Das Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, das eine Textil-struktur mit einer Sandwich-Konfiguration aufweist und ein erstes Futter (20) und ein zweites Futter (22) umfasst, wobei das Polster (24) zwischen dem ersten Futter (20) und dem zweiten Futter (22) eingefasst ist.
  7. Das Innenfutter (10) gemäß Anspruch 6, wobei der Stützeinsatz (25) in dem Durchgangsloch (33) in dem ersten Futter (20) und in dem Polster (24) eingefügt ist.
  8. Das Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, wobei das Polster (24) zumindest zwei überlappende Schichten (124, 224) umfasst und der Stützeinsatz (25) in beide der zumindest zwei überlappenden Schichten (124, 224) eingesetzt ist.
  9. Das Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, wobei das Polster (24) gewichtsvermindernde Hohlräume oder Öffnungen (26) aufweist.
  10. Das Innenfutter (10) gemäß einem der vorhergehenden Ansprüche, umfassend eine Vielzahl von Stützeinlagen (25), die in dem Polster (24) auf dem oberen Teil eines Benutzerkopfes (T) verteilt sind, wobei zwei Einsätze im vorderen Bereich des oberen Teils ausgerichtet sind und zwei Einsätze im hinteren Bereich des oberen Teils ausgerichtet sind.
  11. Ein Helm (12) aufweisend eine Kappe (14) und einer Innenfutter (10) gemäß einem der vorhergehenden Ansprüche.
  12. Der Helm (12) gemäß Anspruch 11, einschließlich einer Auswahl von Innenfuttern (10) nach einem der vorhergehenden Ansprüche, wobei die Innenfutter (10) sich zumindest aufgrund einer Zahl, der Verteilung, der Höhe und / oder des Materials der Stützeinsätze (25) voneinander unterscheiden.
  13. Der Helm (12) gemäß Anspruch 11 oder 12, wobei die innere Schicht (15) der Kappe (14) eine Schicht aus Polystyrol ist.
  14. Der Helm (12) gemäß einem der vorhergehenden Ansprüche 11 bis 13, wobei das Polster (24) mittels abnehmbarer Befestigungsmittel mit der Kappe verbunden ist.
  15. Verfahren zur Anpassung eines Innenfutters (10) für einen Schutzhelm (12), bei dem das Innenfutter (10) dazu angepasst ist, mit einer starren Kappe (14) des Schutzhelmes (12) verbunden zu werden und als weiche Schicht oder Komfortschicht zwischen der Kappe und dem Kopf zu wirken, wobei die Kappe (14) eine äußere Schale (17) und eine innere Polystyrolschicht (15) umfasst, wobei das Verfahren folgende Schritte umfasst:
    - Erstellen einer Abbildung eines Benutzerkopfes (T) um Bereiche der inneren Schicht (15) der Kappe (14), die auf dem Kopf (T) aufliegen, zu lokalisieren;
    - Bereitstellen eines Polsters (24), das dazu geeignet ist, zumindest teilweise die innere Polystyrolschicht (15) auszulegen,
    - Einsetzen mehrerer Stützeinsätze (25) in entsprechende Durchgangslöcher (33), die in dem Polster (24) und in dem Bereich der Bereiche der Schicht (15) erstellt sind, die auf dem Kopf (T) aufliegen, wobei die Stützeinsatze (25) dazu angepasst sind, als Stütze für die innere Polystyrolschicht (15) der Kappe (14) zu wirken, um als Abstandhalter zwischen der Kappe (14) und dem Benutzerkopf zu agieren und um ein Gefühl des Aufliegens der Kappe (14) auf dem Benutzerkopf zu dämpfen.
  16. Das Verfahren gemäß Anspruch 15, bei dem während eines Schrittes des Einsetzens in die jeweiligen Durchgangslöcher (33) der oder die Stützeinsätze (25) in einer Längsrichtung teilweise komprimiert werden.
  17. Verfahren gemäß Anspruch 15 oder 16, wobei, ohne die Kappe (14) zu ändern, ein erstes Innenfutter (10) durch ein zweites Innenfutter (10) ersetzt wird, wobei das zweite Innenfutter (10) zumindest aufgrund einer Zahl, der Verteilung, der Höhe und / oder des Materials der Stützeinsätze (25) von dem ersten Innenfutter (10) verschieden ist.
EP12154040.5A 2011-02-08 2012-02-06 Innenausstattung eines Helms, Verfahren für die Einstellung einer solchen Innenausstattung und Helm mit einer solchen Innenausstattung Active EP2484238B1 (de)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
ITVR2011A000024A IT1404109B1 (it) 2011-02-08 2011-02-08 Rivestimento interno di casco e casco includente tale rivestimento interno.

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EP2484238A1 EP2484238A1 (de) 2012-08-08
EP2484238B1 true EP2484238B1 (de) 2016-09-07

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EP12154040.5A Active EP2484238B1 (de) 2011-02-08 2012-02-06 Innenausstattung eines Helms, Verfahren für die Einstellung einer solchen Innenausstattung und Helm mit einer solchen Innenausstattung

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EP (1) EP2484238B1 (de)
IT (1) IT1404109B1 (de)

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3465363A (en) * 1968-07-01 1969-09-09 American Safety Equip Safety helmet sizing band
US4345338A (en) * 1979-10-05 1982-08-24 Gentex Corporation Custom-fitted helmet and method of making same
JPS6389926U (de) * 1986-11-29 1988-06-10
JPH0654735U (ja) * 1992-12-28 1994-07-26 東京シート株式会社 取外し式内装を備えたヘルメット
JP3056177B2 (ja) * 1998-11-20 2000-06-26 株式会社アライヘルメット ヘルメット用衝撃吸収ライナーの成形方法
JP2003301316A (ja) * 2002-04-04 2003-10-24 Shoei Co Ltd ヘルメットにおける固定側ホック半体の取り付け構造

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

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EP2484238A1 (de) 2012-08-08
IT1404109B1 (it) 2013-11-08
ITVR20110024A1 (it) 2012-08-09

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