EP2481586A1 - Press control panel - Google Patents
Press control panel Download PDFInfo
- Publication number
- EP2481586A1 EP2481586A1 EP12000605A EP12000605A EP2481586A1 EP 2481586 A1 EP2481586 A1 EP 2481586A1 EP 12000605 A EP12000605 A EP 12000605A EP 12000605 A EP12000605 A EP 12000605A EP 2481586 A1 EP2481586 A1 EP 2481586A1
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- EP
- European Patent Office
- Prior art keywords
- printing machine
- control station
- printing
- neural network
- machine control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
- B41F33/0009—Central control units
Definitions
- the invention relates to a printing machine control station according to the preamble of claim 1 and to a printing machine according to the preamble of claim 11.
- the printing operation of printing presses is controlled according to the prior art of printing press control systems via control room in conjunction with an electronic or radio-based network topology (LAN, WLAN), wherein the control system detects signals and data from electrical and / or electro-optical sensors of individual printing press components and the actual states of the respective printing machine component are transmitted to a central control station in such a way that visualization of the data and signals takes place at the control station for the operating personnel.
- LAN local area network
- WLAN wireless local area network
- the printing press components of a web-fed printing press comprise a plurality of components, such as e.g. Reel changers, printing units (inking and dampening units as well as printing cylinders), dryers, web guide and web guider as well as folding / cutting unit with jib module for the products to be produced by printing technology.
- components such as e.g. Reel changers, printing units (inking and dampening units as well as printing cylinders), dryers, web guide and web guider as well as folding / cutting unit with jib module for the products to be produced by printing technology.
- the different operating states or actual states of the printing machine components are subjected to a nominal-actual comparison for determining deviations by means of conventional computer-based and software-supported methods, wherein in the case of deviations, the operator at the control center measures by means of an input module to remedy and safe driving Pressing machine or its components takes.
- the present invention seeks to provide an improved printing machine control station for controlling and regulating the printing press components of a rotary printing machine and to provide an associated printing press.
- an electronically controlled and computer-based neuro-fuzzy module for capturing actual press data is used such that a comparison with stored printing machine component target data of the production process for the production of printed products, such as newspapers, books, tabloid or Broadsheet products and the neuro-fuzzy module is operated on the basis of a neural network or neural network topology.
- the neural network classifies and structures the data and signals recorded dynamically over time from the respective printing machine components: reel splicer, printing units (inking and dampening units and printing cylinders with handling device for handling printing plates), driers, web guide and web guider, and folding / cutting device with jib module.
- the neuro-fuzzy module is connected to an electronic forecasting computer of the printing machine control station, which is integrated in the printing machine control station, in electronic and / or electro-optical connection, wherein the forecasting computer future-oriented printing process production history data of the electronically controlled printing machine components of the printing press in real time determined and determined and visualized to the operating personnel at a control room or at a mobile control station.
- the forecasting computer transfers the latter in good time to a secured state or halted stop state.
- an electronically controlled plant and component-related statistical process module is used at the control station, the actual state compared to the target state of one or more components of the printing press on the basis of the neuro-fuzzy module determined state data of the printing press or components maps for the operator at the control station or mobile control station, wherein the mobile control center as an i-pad (registered trademark of Apple Inc.) or tablet (P ersonal C omputer) may be formed.
- the mobile control center as an i-pad (registered trademark of Apple Inc.) or tablet (P ersonal C omputer) may be formed.
- the neuro-fuzzy module can also be integrated on a machine component control such as reel splicer, printing units (inking and dampening units and printing cylinder with handling device for handling printing plates), dryer, web guide and web guide and folding / cutting apparatus with jib module and is operatively connected to the printing machine control station of the printing press on the basis of a neural network or a neural network topology.
- a machine component control such as reel splicer, printing units (inking and dampening units and printing cylinder with handling device for handling printing plates), dryer, web guide and web guide and folding / cutting apparatus with jib module.
- FIG. 1 schematically shows a printing press (1) with the exemplary printing machine components - which are not exhaustive - such as: roll changer (2), four printing units (inking and dampening and printing cylinder with handling device for handling printing plates) (3), dryer (4), Web guide (5) and web guiding control (6) as well as folding and cutting apparatus (7a, 7b) with jib module (8) for products to be produced by pressure, via the control station (9a, b) with integrated neuro-fuzzy module (10) Base of a neural network (15) for printing a substrate web (16) electronically and electro-optically controlled and regulated.
- the exemplary printing machine components - which are not exhaustive - such as: roll changer (2), four printing units (inking and dampening and printing cylinder with handling device for handling printing plates) (3), dryer (4), Web guide (5) and web guiding control (6) as well as folding and cutting apparatus (7a, 7b) with jib module (8) for products to be produced by pressure, via the control station (9a, b) with integrated neuro-fuzzy
- the neuro-fuzzy module (10) is connected to an electronic forecasting computer (11) integrated in the printing machine control station or mobile control station (9a, b) in electronic and electro-optical bidirectional connection, so that the forecasting computer (11) uses temporally future-oriented printing technology
- Production process data of the electronically or electro-optically controlled printing press components (2, 3, 4, 5, 6, 7a, b) are determined and determined via neural bidirectional network (15) of the printing press (1) and sent to the operating personnel at the control station (9a) or visualized at a further mobile control station (9b), said mobile control station (9b) is an i-pad or tablet PC.
- an electronically controlled process and system related statistical process module (12) is used that the actual state in Compared to a target state of the printing machine components (2, 3, 4, 5, 6, 7a, b; 8) of the printing press (1) and is used for error analysis, wherein the forecasting computer (11), in the case of a hazardous condition for the printing press (1) or their printing machine components (2, 3, 4, 5, 6, 7a, b; 8), these in a secure state or the printing press (1) or their printing machine components (2, 3, 4, 5, 6, 7a, 7b, 8) in a safe state "plant / component stop" transferred.
- the neural network (15) or the neural network topology is advantageously designed redundant or the neuro-fuzzy module on a machine component control such as roll changers, printing units (inking and dampening and printing cylinder with handling device for handling printing plates), dryer , Web guide and web guider as well as folding / cutting unit integrated with jib module.
- a machine component control such as roll changers, printing units (inking and dampening and printing cylinder with handling device for handling printing plates), dryer , Web guide and web guider as well as folding / cutting unit integrated with jib module.
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- Inking, Control Or Cleaning Of Printing Machines (AREA)
Abstract
Description
Die Erfindung betrifft einen Druckmaschinenleitstand gemäß dem Oberbegriff des Anspruchs 1 sowie eine Druckmaschine gemäß Oberbegriff nach Anspruch 11.The invention relates to a printing machine control station according to the preamble of claim 1 and to a printing machine according to the preamble of claim 11.
Der Druckbetrieb von Druckmaschinen wird nach dem Stand der Technik von Druckmaschinensteuerungssystemen via Leitstand in Verbindung mit einer elektronischen oder funkgestützten Netzwerktopologie (LAN, WLAN) gesteuert bzw. geregelt, wobei das Steuerungssystem Signale und Daten von elektrischen und/oder elektro-optischen Sensoren einzelner Druckmaschinenkomponenten erfasst und die Ist-Zustände der jeweiligen Druckmaschinenkomponente an einen zentralen Leitstand derart übermittelt, dass eine Visualisierung der Daten und Signale am Leitstand für das Bedienpersonal erfolgt.The printing operation of printing presses is controlled according to the prior art of printing press control systems via control room in conjunction with an electronic or radio-based network topology (LAN, WLAN), wherein the control system detects signals and data from electrical and / or electro-optical sensors of individual printing press components and the actual states of the respective printing machine component are transmitted to a central control station in such a way that visualization of the data and signals takes place at the control station for the operating personnel.
Die Druckmaschinenkomponenten einer Rollendruckmaschine umfassen eine Vielzahl von Komponenten wie z.B. Rollenwechsler, Druckeinheiten (Farb- und Feuchtwerke sowie Druckzylinder), Trockner, Bahnführung und Bahnlaufregler sowie Falz-/Schneidapparat mit Auslegermodul für die drucktechnisch herzustellenden Produkte.The printing press components of a web-fed printing press comprise a plurality of components, such as e.g. Reel changers, printing units (inking and dampening units as well as printing cylinders), dryers, web guide and web guider as well as folding / cutting unit with jib module for the products to be produced by printing technology.
Die unterschiedlichen Betriebszustände bzw. Ist-Zustände der Druckmaschinenkomponenten werden dazu mittels konventionellen rechnerbasierten und softwaregestützten Verfahren einem Soll-Ist-Vergleich zur Ermittlung von Abweichungen unterzogen, wobei im Falle von Abweichungen, der Bediener am Leitstand Maßnahmen mittels eines Eingabemoduls zur Behebung und abgesicherten Fahrweise der Druckmaschine bzw. deren Komponenten ergreift.The different operating states or actual states of the printing machine components are subjected to a nominal-actual comparison for determining deviations by means of conventional computer-based and software-supported methods, wherein in the case of deviations, the operator at the control center measures by means of an input module to remedy and safe driving Pressing machine or its components takes.
Hiervon ausgehend liegt der vorliegenden Erfindung die Aufgabe zugrunde, einen verbesserten Druckmaschinenleitstand zur Steuerung und Regelung der Druckmaschinenkomponenten einer Rotationsdruckmaschine zu schaffen sowie eine zugehörige Druckmaschine anzugeben.On this basis, the present invention seeks to provide an improved printing machine control station for controlling and regulating the printing press components of a rotary printing machine and to provide an associated printing press.
Diese Aufgabe wird mit den kennzeichnenden Merkmalen des Anspruchs 1 und 11 gelöst.This object is achieved with the characterizing features of claim 1 and 11.
Dazu wird ein elektronisch gesteuertes und rechnerbasiertes Neuro-Fuzzy-Modul zur Erfassung von Druckmaschinen-Ist-Daten derart verwendet, dass ein Vergleich mit hinterlegten Druckmaschinenkomponenten-Soll-Daten des Produktionsprozesses zur Herstellung von Druckprodukten, wie beispielsweise Zeitungen, Bücher, Tabloid- bzw. Broadsheet-Produkten erfolgt und das Neuro-Fuzzy-Modul auf der Basis eines neuronalen Netzwerkes bzw. neuronaler Netzwerktopologie betrieben wird.For this purpose, an electronically controlled and computer-based neuro-fuzzy module for capturing actual press data is used such that a comparison with stored printing machine component target data of the production process for the production of printed products, such as newspapers, books, tabloid or Broadsheet products and the neuro-fuzzy module is operated on the basis of a neural network or neural network topology.
Dadurch wird vorteilhaft eine Produktionsverlaufsvorhersage der Druckmaschine mittels Daten- und Signalmustererkennung bei hohen Datensatz- bzw. Signaldichten der einzelnen Druckmaschinenkomponenten im Produktionslauf ermöglicht.As a result, a production process prediction of the printing machine by means of data and signal pattern recognition is advantageously made possible with high data record or signal densities of the individual printing press components in the production run.
Das neuronale Netzwerk klassifiziert und strukturiert hierzu die von den jeweiligen Druckmaschinenkomponenten: Rollenwechsler, Druckeinheiten (Farb- und Feuchtwerke sowie Druckzylinder mit Handhabungseinrichtung zum Handhaben von Druckplatten), Trockner, Bahnführung und Bahnlaufregler sowie Falz-/Schneidapparat mit Auslegermodul zeitlich dynamisch erfassten Daten und Signale.For this purpose, the neural network classifies and structures the data and signals recorded dynamically over time from the respective printing machine components: reel splicer, printing units (inking and dampening units and printing cylinders with handling device for handling printing plates), driers, web guide and web guider, and folding / cutting device with jib module.
In einer weiteren Ausgestaltung der Erfindung steht das Neuro-Fuzzy-Modul mit einem elektronischen Prognoserechner des Druckmaschinenleitstandes, der im Druckmaschinenleitstand integriert ist, in elektronischer und/oder elektro-optischer Verbindung, wobei der Prognoserechner zukunftsgerichtete drucktechnische Produktionsverlaufsdaten der elektronisch gesteuerten Druckmaschinenkomponenten der Druckmaschine in Echtzeit ermittelt und bestimmt und dem Bedienpersonal an einem Leitstand bzw. an einem mobilen Leitstand visualisiert.In a further embodiment of the invention, the neuro-fuzzy module is connected to an electronic forecasting computer of the printing machine control station, which is integrated in the printing machine control station, in electronic and / or electro-optical connection, wherein the forecasting computer future-oriented printing process production history data of the electronically controlled printing machine components of the printing press in real time determined and determined and visualized to the operating personnel at a control room or at a mobile control station.
Hierdurch wird vorteilhaft erreicht, dass der Prognoserechner im Falle eines sich ergebenden Gefahrenzustandes der Druckmaschine oder deren Druckmaschinenkomponenten, diese rechtzeitig in einen abgesicherten Zustand oder Halte-Stoppzustand überführt.In this way, it is advantageously achieved that, in the event of a resulting hazardous condition of the printing machine or its printing machine components, the forecasting computer transfers the latter in good time to a secured state or halted stop state.
Zur Visualisierung der Druckmaschinenprozessdaten wird ein elektronisch gesteuertes anlagen- und komponentenbezogenes statistisches Prozess-Modul am Leitstand verwendet, das den Ist-Zustand im Vergleich zum Soll-Zustand einer oder mehrerer Komponenten der Druckmaschine auf Basis der vom Neuro-Fuzzy-Modul ermittelten Zustandsdaten der Druckmaschine bzw. deren Komponenten für den Bediener am Leitstand bzw. mobilen Leitstand abbildet, wobei der mobile Leitstand auch als ein i-Pad (eingetragenes Warenzeichen der Firma Apple Inc.) oder Tablet-PC (Personal Computer) ausgebildet sein kann.For visualization of the printing press process data, an electronically controlled plant and component-related statistical process module is used at the control station, the actual state compared to the target state of one or more components of the printing press on the basis of the neuro-fuzzy module determined state data of the printing press or components maps for the operator at the control station or mobile control station, wherein the mobile control center as an i-pad (registered trademark of Apple Inc.) or tablet (P ersonal C omputer) may be formed.
Weiterhin wurde erfindungsgemäß erkannt, dass das Neuro-Fuzzy-Modul auch an einer Maschinenkomponentensteuerung wie Rollenwechsler, Druckeinheiten (Farb-und Feuchtwerke sowie Druckzylinder mit Handhabungseinrichtung zum Handhaben von Druckplatten), Trockner, Bahnführung und Bahnlaufregler sowie Falz-/Schneidapparat mit Auslegermodul integriert sein kann und auf Basis eines neuronalen Netzwerks oder einer neuronalen Netzwerktopologie mit dem Druckmaschinenleitstand der Druckmaschine in Wirkverbindung steht. Hierdurch lassen sich bestehende Druckmaschinen/Rollenrotationsdruckmaschinen vorteilhaft nachrüsten.Furthermore, it has been recognized according to the invention that the neuro-fuzzy module can also be integrated on a machine component control such as reel splicer, printing units (inking and dampening units and printing cylinder with handling device for handling printing plates), dryer, web guide and web guide and folding / cutting apparatus with jib module and is operatively connected to the printing machine control station of the printing press on the basis of a neural network or a neural network topology. As a result, existing printing presses / web-fed rotary printing presses can advantageously be retrofitted.
Anhand der Zeichnung erfolgt die Erläuterung eines Ausführungsbeispiels der Erfindung.Reference to the drawings, the explanation of an embodiment of the invention.
Das Neuro-Fuzzy-Modul (10) steht dazu mit einem in den Druckmaschinenleitstand bzw. mobilen Leitstand (9a, b) integrierten elektronischen Prognoserechner (11) in elektronischer und elektro-optischer bidirektionaler Verbindung, so dass der Prognoserechner (11) zeitlich zukunftsgerichtete drucktechnische Produktionsverlaufsdaten der elektronisch oder elektro-optisch gesteuerten Druckmaschinenkomponenten (2, 3, 4, 5, 6, 7a, b; 8) via neuronalem bidirektionalen Netzwerk (15) der Druckmaschine (1) ermittelt und bestimmt und dem Bedienpersonal am Leitstand (9a) bzw. an einem weiteren mobilen Leitstand (9b) visualisiert, wobei dieser mobile Leitstand (9b) ein i-Pad oder Tablet-PC ist.To this end, the neuro-fuzzy module (10) is connected to an electronic forecasting computer (11) integrated in the printing machine control station or mobile control station (9a, b) in electronic and electro-optical bidirectional connection, so that the forecasting computer (11) uses temporally future-oriented printing technology Production process data of the electronically or electro-optically controlled printing press components (2, 3, 4, 5, 6, 7a, b) are determined and determined via neural bidirectional network (15) of the printing press (1) and sent to the operating personnel at the control station (9a) or visualized at a further mobile control station (9b), said mobile control station (9b) is an i-pad or tablet PC.
Zur Visualisierung des jeweiligen Komponentenzustandes (2, 3, 4, 5, 6, 7a, b; 8) der Druckmaschine (1) wird ein elektronisch gesteuertes prozess- und anlagenbezogenes statistisches Prozess-Modul (12) verwendet, dass den Ist-Zustand im Vergleich zu einem Soll-Zustand der Druckmaschinenkomponenten (2, 3, 4, 5, 6, 7a, b; 8) der Druckmaschine (1) abbildet und zur Fehleranalyse dient, wobei der Prognoserechner (11), im Falle eines Gefahrenzustandes für die Druckmaschine (1) oder deren Druckmaschinenkomponenten (2, 3, 4, 5, 6, 7a, b; 8), diese in einen abgesicherten Zustand bzw. die Druckmaschine (1) oder deren Druckmaschinenkomponenten (2, 3, 4, 5, 6, 7a, 7b, 8) in einen sicheren Zustand "Anlagen-/Komponentenstopp" überführt.For visualization of the respective component state (2, 3, 4, 5, 6, 7a, b; 8) of the printing press (1) an electronically controlled process and system related statistical process module (12) is used that the actual state in Compared to a target state of the printing machine components (2, 3, 4, 5, 6, 7a, b; 8) of the printing press (1) and is used for error analysis, wherein the forecasting computer (11), in the case of a hazardous condition for the printing press (1) or their printing machine components (2, 3, 4, 5, 6, 7a, b; 8), these in a secure state or the printing press (1) or their printing machine components (2, 3, 4, 5, 6, 7a, 7b, 8) in a safe state "plant / component stop" transferred.
In der
Dadurch wird einerseits erreicht, dass im Falle einer betriebsbedingten Störung des neuronalen Netzwerkes (15) oder der neuronalen Netzwerktopologie, die Steuerung und Regelung der Druckmaschine (1) und deren Komponenten (2, 3, 4, 5, 6, 7a, b; 8) mittels einem weiteren, d.h. redundant ausgelegten neuronalem Netzwerk (15) oder neuronaler Netzwerktopologie via Leitstand (9a, b) erfolgen kann bzw. andererseits eine Nachrüstung bestehender Druckmaschinen mit einem Neuro-Fuzzy-Modul kostengünstig erfolgen kann.As a result, on the one hand, in the case of an operational malfunction of the neural network (15) or of the neural network topology, the control and regulation of the printing press (1) and its components (2, 3, 4, 5, 6, 7a, b; ) by means of a further, ie redundantly designed neural network (15) or neural network topology via control room (9a, b) can take place or on the other hand Retrofitting existing printing machines with a neuro-fuzzy module can be done inexpensively.
Claims (12)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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DE201110010006 DE102011010006A1 (en) | 2011-02-01 | 2011-02-01 | Printing press control station |
Publications (1)
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EP2481586A1 true EP2481586A1 (en) | 2012-08-01 |
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ID=45654805
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP12000605A Withdrawn EP2481586A1 (en) | 2011-02-01 | 2012-01-31 | Press control panel |
Country Status (3)
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EP (1) | EP2481586A1 (en) |
CN (1) | CN102627024A (en) |
DE (1) | DE102011010006A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106476425A (en) * | 2016-10-18 | 2017-03-08 | 郑州轻工业学院 | Intaglio press chromatography control method based on film algorithm |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102017115145A1 (en) * | 2017-07-06 | 2019-01-10 | Manroland Goss Web Systems Gmbh | Method and control device for operating a printing press |
JP2020116869A (en) * | 2019-01-25 | 2020-08-06 | セイコーエプソン株式会社 | Printer, learning device, learning method and learning program |
Citations (4)
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DE19740153A1 (en) * | 1997-09-12 | 1999-03-18 | Roland Man Druckmasch | Printing machine with printing units driven by individual electric motors |
DE10205985A1 (en) * | 2001-03-06 | 2002-09-19 | Heidelberger Druckmasch Ag | Print material control element has integral distance sensor arranged on rear side of control element, via which sample energy can pass into at least partial area of control element |
DE102007025796A1 (en) * | 2007-06-02 | 2008-12-04 | Koenig & Bauer Aktiengesellschaft | Mobile control station for rotary printing machine, has medium for outputting information about status of rotary printing machine, and optical output interface for displaying information about status of rotary printing machine |
EP2275704A1 (en) * | 2009-07-15 | 2011-01-19 | WIFAG Maschinenfabrik AG | Monitoring a device that produces vibrations |
Family Cites Families (6)
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JPH11510936A (en) * | 1996-05-23 | 1999-09-21 | シーメンス アクチエンゲゼルシヤフト | Optimization method of fuzzy rules by computer |
DE19822662C2 (en) * | 1998-05-20 | 2003-12-24 | Roland Man Druckmasch | Process for color reproduction on an image data oriented printing machine |
DE10103039B4 (en) * | 2001-01-24 | 2015-07-02 | Heidelberger Druckmaschinen Ag | Method for setting printing-technical and other job-dependent parameters of a printing machine |
DE10234276A1 (en) * | 2002-07-27 | 2004-02-12 | Rehau Ag + Co. | Process for controlling and monitoring the production of thermoplastic extrusion profiles, especially in an inline production process with printing process |
CN101259784B (en) * | 2008-04-23 | 2011-07-27 | 昆明理工大学 | Printing pressing machine vision checking and on-line adjusting method |
DE102009026987A1 (en) * | 2009-06-17 | 2011-08-04 | manroland AG, 63075 | Method for operating illustration web-fed printing machine, involves predicting objective parameters by adaptive system on basis of machine process and operational parameters, and controlling operation of machine on basis of parameters |
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2011
- 2011-02-01 DE DE201110010006 patent/DE102011010006A1/en not_active Withdrawn
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2012
- 2012-01-31 EP EP12000605A patent/EP2481586A1/en not_active Withdrawn
- 2012-02-01 CN CN2012100879560A patent/CN102627024A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE19740153A1 (en) * | 1997-09-12 | 1999-03-18 | Roland Man Druckmasch | Printing machine with printing units driven by individual electric motors |
DE10205985A1 (en) * | 2001-03-06 | 2002-09-19 | Heidelberger Druckmasch Ag | Print material control element has integral distance sensor arranged on rear side of control element, via which sample energy can pass into at least partial area of control element |
DE102007025796A1 (en) * | 2007-06-02 | 2008-12-04 | Koenig & Bauer Aktiengesellschaft | Mobile control station for rotary printing machine, has medium for outputting information about status of rotary printing machine, and optical output interface for displaying information about status of rotary printing machine |
EP2275704A1 (en) * | 2009-07-15 | 2011-01-19 | WIFAG Maschinenfabrik AG | Monitoring a device that produces vibrations |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106476425A (en) * | 2016-10-18 | 2017-03-08 | 郑州轻工业学院 | Intaglio press chromatography control method based on film algorithm |
CN106476425B (en) * | 2016-10-18 | 2018-10-16 | 郑州轻工业学院 | Intaglio press chromatography control method based on film algorithm |
Also Published As
Publication number | Publication date |
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CN102627024A (en) | 2012-08-08 |
DE102011010006A1 (en) | 2012-08-02 |
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