EP2478968A1 - Dispositif à jet à outils multiples pour l'usinage de surfaces de produits durs - Google Patents
Dispositif à jet à outils multiples pour l'usinage de surfaces de produits durs Download PDFInfo
- Publication number
- EP2478968A1 EP2478968A1 EP12000309A EP12000309A EP2478968A1 EP 2478968 A1 EP2478968 A1 EP 2478968A1 EP 12000309 A EP12000309 A EP 12000309A EP 12000309 A EP12000309 A EP 12000309A EP 2478968 A1 EP2478968 A1 EP 2478968A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- tools
- tool
- head
- actuator
- longitudinal axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 16
- 239000012530 fluid Substances 0.000 claims abstract description 31
- 238000004873 anchoring Methods 0.000 claims 1
- 230000001737 promoting effect Effects 0.000 claims 1
- 230000008859 change Effects 0.000 abstract description 3
- 239000000047 product Substances 0.000 description 23
- 230000033001 locomotion Effects 0.000 description 14
- 239000004575 stone Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000010438 granite Substances 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 2
- -1 conglomerates Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003252 repetitive effect Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000003245 working effect Effects 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000004579 marble Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000007788 roughening Methods 0.000 description 1
- 238000006748 scratching Methods 0.000 description 1
- 230000002393 scratching effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24C—ABRASIVE OR RELATED BLASTING WITH PARTICULATE MATERIAL
- B24C5/00—Devices or accessories for generating abrasive blasts
- B24C5/02—Blast guns, e.g. for generating high velocity abrasive fluid jets for cutting materials
Definitions
- the present invention generally finds application in the field of stone working and particularly relates to a multi-tool apparatus for surface working of products of hard material, particularly stone, cementitious materials, conglomerates, granites and the like.
- Apparatus for surface working of stone, cementitious or the like materials are known in the art, which are equipped with a multi-tool head for directing a plurality of working fluid jets towards the surface of the product being worked.
- a typical process that can be carried out with these apparatus is flaming, which consists in exposing the product surface to local surface heating by the direct action of one or more high-temperature flames, generated by burning a fluid, such as a gas or a gas mixture, that comes out of jet tools.
- the action of flames creates a surface texture, whose configuration depends on various parameters, such as the arrangement of tools, the speed and direction of motion of such tools and the entire head relative to the surface of the product, the distance of the outlet section of the tools from the surface to be worked.
- Prior art flaming heads comprise a tool-holding element which is joined to a common drive system, such that all the jet tools have the same speed and path.
- the processed surface will be textured with successions of ridges or troughs following predetermined lines or contours, which will provide a repetitive pattern, as is typical in automatic processing, thereby affecting the aesthetic value of the final product.
- multi-tool flaming apparatus which are designed to form a more random surface texture, to optimize similarity to a manual processing effect.
- the European Patent application EP2105275 by the applicant hereof discloses a multi-tool head for flaming apparatus in which the jet tools have nozzles mounted to a rotating tool-holding disk.
- the nozzles on the support disk are in such an arrangement that each defines a different path from those of the other nozzles, whereby the surface working effect approximates manual working.
- the nozzles have a degree of constraint in that they are mounted on the disk, whereby the possibility of further differentiating processing can still be improved.
- EP2105275 provides some improvement as compared with the prior art, with one or more nozzles mounted on the tool-holding element to be fed with a cooling liquid, but a common feed is maintained for all flaming nozzles.
- the object of the present invention is to obviate the above drawbacks, by providing a multi-tool jet apparatus for surface working of products of hard material, such as stone, cementitious materials, conglomerates, granites and the like, that is highly efficient and relatively cost-effective.
- a particular object is to provide a multi-tool apparatus for surface working of products of hard material, that can form non-schematic surface textures thereon.
- a particular object is to provide a multi-tool apparatus that can simulate a manual working effect, to impart a high aesthetic quality to the finished product.
- Another object is to provide a multi-tool apparatus that can create any decorative pattern, possibly of figurative type, without particular limitation, in a particularly quick and cost-effective manner and with a single jet tool driving cycle.
- a further object is to provide a multi-tool jet apparatus that affords high operational flexibility, with the possibility of changing the surface texture even while the head is moving.
- Yet another object of the present invention is to provide a multi-tool jet apparatus that can feed the nozzles with different working fluids.
- a multi-tool jet apparatus for surface working of products of hard material as defined in claim 1, which is designed to be mounted to a plant having a fixed or movable support base for supporting a product with a surface to be worked and means for feeding a working fluid
- the apparatus comprises a tool-holding head adapted to be secured to a fixed or movable part of the plant and defining a longitudinal axis, a plurality of jet tools associated with the tool-holding head and adapted to be connected to the working fluid feeding means to direct respective fluid jets towards the surface of the product, means for driving the tools relative to the head in at least one first direction.
- the apparatus is characterized in that the driving means are designed to translate each of the tools parallel to the first direction in a mutually independent manner to change the relative orientation of the jets and direct them in mutually independent directions.
- the individual fluid jets may be directed in directions that may be mutually oriented in multiple, virtually infinite patterns, which will prevent the formation of repetitive patterns on the surface of the product and will simulate the typical random character of manual working or allow the creation of complex decorative patterns, possibly of figurative type, with a single pass of the jets.
- each of these tools may include a substantially longitudinal conduit and the first direction of motion may be substantially parallel to the longitudinal axis of the head.
- a multi-tool jet apparatus of the invention may be used in plants for processing products of hard material, such as stone, marble, granite or stone materials in general, cementitious materials, conglomerates or the like, for surface working thereof.
- the working process may be a flaming, sanding, abrasion process or else, performed by fluid jets directed on the surface S of the product P to create deformations thereof, possibly caused by material removal, thereby forming a predetermined pattern or texture, or an image, even a complex image.
- the product P may be in the form of a slab, a block or have a not necessarily regular three-dimensional shape.
- a plant in which the apparatus 1 may be used essentially comprises a support base A upon which the product P may be laid with its surface S exposed.
- the support base A is possibly horizontal, for the product P to be laid thereon with its surface to be processed S facing upwards. Nevertheless, the apparatus 1 can also process inclined surfaces, lying on a support base that is inclined to the horizontal, possibly even vertical.
- the plant also comprises a load-bearing surface, also movable or stationary, for the apparatus 1 to be secured thereon, and means for feeding the apparatus 1 with one or more working fluids, such as flammable gases or liquids, cooling liquids, such as water, or abrasive liquids, e.g. water with the addition of abrasive powders.
- working fluids such as flammable gases or liquids
- cooling liquids such as water
- abrasive liquids e.g. water with the addition of abrasive powders.
- the apparatus 1 comprises a frame 2 for securing it to the fixed or movable load-bearing structure and a tool-holding head 3, which is mounted to the this fixation frame 2 and defines a longitudinal axis L.
- a plurality of jet tools 4, 4', 4", 4"', 4 iv ... are associated to the tool-holding head 3 and are adapted to be connected to the working fluid feeding means to direct respective fluid jets J, J', J",... towards the surface S of the product P to be processed.
- one or more tools 4 are designed to operate with a flammable gas or fluid, possibly a liquid, appropriate ignition means, not shown, may be provided, for igniting the flammable jet J, which means are disposed in the proximity of the outlet sections 5 of the tool 4.
- Driving means 6 are also provided for moving the tools 4 relative to the head 3 in at least one first predetermined direction X.
- the driving means 6 are designed to translate each of the tools 4 parallel to the first direction X in a mutually independent manner.
- the relative orientation of the outgoing fluid jets J may be changed into a plurality of patterns, thereby changing the configuration of the surface marks formed by each tool 4 and hence, the surface texture imparted to the product P.
- the driving means 6 may be designed to move the individual tools 4 independently of each other, parallel to a first direction X which is substantially parallel to the longitudinal axis L.
- the drive means 6 may be designed to move the individual tools 4 independently of each other, parallel to a first direction X which is substantially orthogonal or inclined to the longitudinal axis L.
- the driving means 6 may be designed to move the individual tools 4 independently of each other, both in a first direction X substantially parallel to the longitudinal axis L and in a second direction Y transverse and possibly substantially orthogonal to the longitudinal axis L, or anyway inclined relative thereto.
- two or more tools 4 of the set move in integral fashion in one and/or more directions of motion X, Y and are independent of the other tools.
- the apparatus 1 may also comprise electronic control means, not shown, which are adapted to interpolate the various movements of each tool 4 relative to the directions of motion X, Y to obtain combined motions that can lead to a rotation to the tool 4 in a respective plane of rotation ⁇ parallel to the first and second direction of movement X, Y.
- any number thereof may be provided, preferably greater than three.
- each tool 4 comprises a substantially longitudinal conduit 7 secured to the tool-holding head 3 and accommodated in a box-like container body of the latter.
- Each conduit 7 is designed to be connected to the upper end 9 of the fluid feeding means and has a nozzle 11 at the lower end 10 for delivering a corresponding jet J.
- each tool 4 may be independently connected to the fluid feeding means.
- each tool 4 will also allow each tool 4 to be fed with a different working fluid, according to the desired effects, with the possibility of combining the action of one or more hot fluids with that of one or more cold fluids.
- the driving means 6 comprise, for each tool 4, a first actuator 12 integral with its conduit 7 and operating in the first direction of motion X.
- the first actuator 12 comprises a first portion integral with the head 3, e.g. secured within the containing enclosure 8, and a second portion associated with the conduit 7 and movable relative to the latter to cause the tool 4 to translate parallel to the first direction X.
- the drive means 6 may include, in addition to or instead of the first actuator 12, a second actuator integral with the conduit 7 and operating in the second direction Y, which may be, without limitation, substantially orthogonal to the longitudinal axis L and possibly to the first direction X.
- Each first actuator 12 and each second or further actuators may either be selected from the group comprising hydraulic, oleodynamic, pneumatic, electric, electromechanical or the like actuators, or be of manual drive type, and be controlled independently of the other actuators for controlling the other tools.
- the first actuator 12 may be different from the corresponding second actuator.
- the fixation frame 2 may in turn comprise guide means 15 for the tool-holding head 3.
- the guide means 15 may be designed to move the container body 8, as well as the tools 4, in at least one working plane, e.g. parallel to the longitudinal axis L.
- the guide means 15 may include a drive mechanism, not shown, which connects the frame 2 to the container body 8, and may assume various configurations.
- the drive mechanism may include one or more levers or similar members, junction systems and the like, to move the container body 8 by translation and/or rotation relative to one or more directions in one or more planes, anyhow oriented in a Cartesian space having a fixed part of the plant as a reference.
- the guide means 15 are substantially curved, to cause the head 3 to rotate about a transverse axis W substantially orthogonal to the longitudinal axis L, leading to a first common rotation of all the tools 4.
- the frame 2 comprises a rear bracket 16 for connection to the load-bearing structure of the plant and a pair of parallel side plates 17, 18 with the container body 8 of the head 3 mounted thereto, which are equipped with the guide means 15.
- the latter may include respective substantially curvilinear sliding tracks, 19 and 20 respectively, extending in respective lying planes ⁇ ' substantially parallel to the longitudinal axis L, with any radius of curvature r.
- the sliding tracks 19, 20 may be grooves formed in the respective plates 17, 18, which are slideably engaged by corresponding engagement elements 21, 22 laterally projecting out of the container body 8.
- the curved guide means 15 may include sliding tracks formed on the side walls 23, 24 of the enclosure and designed to be engaged by male elements inwardly projecting out of the plates 19, 20.
- the head 3 may be arranged to slide on the curved guide means 15 either manually or using a suitable automatic or semiautomatic actuator, operatively associated with the head 3 and not shown in the annexed figures.
- the tools 4 may be also capable of a second independent rotation if the drive means 15 are designed to operate in two orthogonal directions X, Y with interpolated movements, as mentioned above.
- means are provided for selective fluid connection of the tools 4 with the means for feeding the working fluid/s.
- the apparatus 1 may be further driven along one or more axes by connecting it to a movable structure of the plant, such as a bridge sliding in one or more directions, or an anthropomorphic arm.
- the movements of the movable structure may be continuous or discrete, and adjusted according to preset patterns, to change the working sequences.
- the product P may be continuously or discontinuously moved on the support base A, possibly at the same time as the apparatus.
- the support base A may be a continuously or discontinuously moving belt or roller bed, or any other translatable system.
- the apparatus 1 of the invention is susceptible of a number of changes and variants, within the inventive principle disclosed in the appended claims. All the details thereof may be replaced by other technically equivalent parts, and the materials may vary depending on different needs, without departure from the scope of the invention.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL12000309T PL2478968T3 (pl) | 2011-01-21 | 2012-01-19 | Wielonarzędziowe urządzenie strumieniowe do obróbki powierzchniowej produktów z twardego materiału |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
ITVI2011A000007A IT1404809B1 (it) | 2011-01-21 | 2011-01-21 | Apparato multiutensile a getto per la lavorazione superficiale di prodotti di materiale duro |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2478968A1 true EP2478968A1 (fr) | 2012-07-25 |
EP2478968B1 EP2478968B1 (fr) | 2015-12-30 |
Family
ID=43975697
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP12000309.0A Active EP2478968B1 (fr) | 2011-01-21 | 2012-01-19 | Dispositif à jet à outils multiples pour l'usinage de surfaces de produits en matériau dur |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2478968B1 (fr) |
DK (1) | DK2478968T3 (fr) |
ES (1) | ES2564485T3 (fr) |
IT (1) | IT1404809B1 (fr) |
PL (1) | PL2478968T3 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITVI20120208A1 (it) * | 2012-08-09 | 2014-02-10 | Maema S R L Unipersonale | Metodo ed impianto per la lavorazione superficiale a getto d'acqua di oggetti in materiale lapideo |
ITVI20120207A1 (it) * | 2012-08-09 | 2014-02-10 | Maema S R L Unipersonale | Impianto per la lavorazione superficiale a getto d'acqua di prodotti semilavorati in materiale lapideo |
EP3479980A1 (fr) * | 2017-11-07 | 2019-05-08 | Carrières du Hainaut | Procédé de surfaçage d'une roche et pierre sédimentaire |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2456444A (en) * | 1945-07-12 | 1948-12-14 | John R Brant | Electric motor powered wheel drive and control for tool carriages |
US5248094A (en) * | 1991-04-02 | 1993-09-28 | Ingersoll-Rand Company | Adjustable fluid jet cleaner |
EP2105275A2 (fr) | 2008-03-28 | 2009-09-30 | MAEMA S.r.l. | Procédé et dispositif outil multiple pour le traitement à la flamme de surfaces de produits pierreux |
-
2011
- 2011-01-21 IT ITVI2011A000007A patent/IT1404809B1/it active
-
2012
- 2012-01-19 ES ES12000309.0T patent/ES2564485T3/es active Active
- 2012-01-19 EP EP12000309.0A patent/EP2478968B1/fr active Active
- 2012-01-19 PL PL12000309T patent/PL2478968T3/pl unknown
- 2012-01-19 DK DK12000309.0T patent/DK2478968T3/en active
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2456444A (en) * | 1945-07-12 | 1948-12-14 | John R Brant | Electric motor powered wheel drive and control for tool carriages |
US5248094A (en) * | 1991-04-02 | 1993-09-28 | Ingersoll-Rand Company | Adjustable fluid jet cleaner |
EP2105275A2 (fr) | 2008-03-28 | 2009-09-30 | MAEMA S.r.l. | Procédé et dispositif outil multiple pour le traitement à la flamme de surfaces de produits pierreux |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ITVI20120208A1 (it) * | 2012-08-09 | 2014-02-10 | Maema S R L Unipersonale | Metodo ed impianto per la lavorazione superficiale a getto d'acqua di oggetti in materiale lapideo |
ITVI20120207A1 (it) * | 2012-08-09 | 2014-02-10 | Maema S R L Unipersonale | Impianto per la lavorazione superficiale a getto d'acqua di prodotti semilavorati in materiale lapideo |
EP2695713A1 (fr) * | 2012-08-09 | 2014-02-12 | MAEMA S.r.l. | Méthode et installation pour le traitement de surface au jet d'eau d'éléments en matériaux pierreux |
EP2695712A1 (fr) * | 2012-08-09 | 2014-02-12 | MAEMA S.r.l. | Installation pour le traitement de surface au jet d'eau d'éléments en matériaux pierreux |
EP3479980A1 (fr) * | 2017-11-07 | 2019-05-08 | Carrières du Hainaut | Procédé de surfaçage d'une roche et pierre sédimentaire |
BE1024868B1 (fr) * | 2017-11-07 | 2019-06-04 | Carrieres Du Hainaut | Procede de surfaçage d'une roche |
Also Published As
Publication number | Publication date |
---|---|
PL2478968T3 (pl) | 2016-05-31 |
EP2478968B1 (fr) | 2015-12-30 |
IT1404809B1 (it) | 2013-11-29 |
ES2564485T3 (es) | 2016-03-23 |
ITVI20110007A1 (it) | 2012-07-22 |
DK2478968T3 (en) | 2016-03-07 |
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