Classifications

• • H—ELECTRICITY
  • H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
  • H02K—DYNAMO-ELECTRIC MACHINES
  • H02K3/00—Details of windings
  • H02K3/04—Windings characterised by the conductor shape, form or construction, e.g. with bar conductors
  • H02K3/18—Windings for salient poles

Definitions

• the invention relates to electrical machines with stator windings, in particular electrical machines with single-tooth windings.
• tooth coils Windings surrounding individual stator teeth are called tooth coils.
• such tooth coils are manufactured separately, placed on the stator teeth and electrically connected to groups, each representing a phase winding of the electric machine.
• the winding is made of a conductor in the form of a wire, in particular a copper wire.
• strip conductors can be used.
• phase windings magnetic fields are formed, which can serve to drive the electric machine.
• a significant part of the power loss of such an electric machine is caused by the ohmic resistance of the conductors with which the tooth coils are formed.
• the coils take up due to the often rectangular geometry of the wound th cross section to a cross section, the outline has rounded edges. However, so remains between adjacent tooth coils in the winding head area unused space that does not contribute to improving the performance of the electric machine.
• a strip conductor for producing a tooth coil for an electric machine wherein the strip conductor with respect to a longitudinal direction has at least a portion in which the strip conductor is widened in the direction of a width, wherein the width of the strip conductor defines two edges of which only one edge to broaden the strip conductor has a bulge.
• a toothed coil is provided with a winding of the above strip conductor, so that the winding surrounds a winding axis with one or more windings in a winding layer, the direction of the width of the strip conductor being aligned in a winding plane perpendicular to the winding axis of the toothed coil is.
• the broadening can have an edge in the middle, in particular a 90 ° edge, in the longitudinal direction in a first subsection.
• the strip conductor in second sections which connect to both sides of the first section to the end of the section in the longitudinal direction, have a concave with respect to the longitudinal contour.
• At least one further section may be provided which has no widening, wherein the further section is arranged longitudinally between two sections.
• a main component of the strip conductor may be copper or aluminum.
• the winding can be provided around a polygonal inner cross section, wherein the at least one section is arranged over an edge of the angular inner cross section.
• an electric machine is provided with a stator having at least one stator tooth surrounded by the above tooth coil.
• the stator may be constructed with laminations having a thickness which is smaller than the thickness of the strip conductor.
• a use of the above stripline for making a tooth coil for an electric machine there is provided a use of the above stripline for making a tooth coil for an electric machine.
• a method of manufacturing a dental coil with the above strip conductor wherein the winding is configured so that the winding surrounds a winding axis with one or more turns in a winding layer, wherein the direction of the width of the strip conductor in one Winding plane is aligned perpendicular to the winding axis of the dental coil, wherein the at least one portion is disposed over an edge of the angular inner cross-section.
• FIGS. 1 a - 1 c show various views of tooth coils on a stator of an axially long electrical machine according to the prior art
• Figures 2a-2c views of tooth coils of an electric machine to a stator of an axially short electrical machine according to the prior art
• FIGS. 3a-3c show different views of tooth coils on a stator of an axially long electric machine according to an embodiment
• Figure 4 is a view of the shape of a strip conductor for producing a dental coil of Figure 3;
• FIGS. 5a-5c show different views of tooth coils on a stator of an axially short electrical machine according to a further embodiment
• Figure 6 is a plan view of a strip conductor for use in the manufacture of a dental coil of Figures 5a to 5c;
• Figure 7 shows the increase in the average cross-sectional area of a
• FIG. 8 shows the profile of the resistance of a winding in the invention in function of the width of the strip conductor in a Striped conductors with widenings compared to a stripline without extensions.
• FIGS. 1 a, 1 b and 1 c show various views of a conventional toothed coil 1, which is placed on a stator tooth 2 of a stator 3.
• a conventional toothed coil 1 which is placed on a stator tooth 2 of a stator 3.
• three juxtaposed stator teeth, each mounted thereon tooth coils 1 are shown in Fig. 1 a.
• 1 b shows a view of the arrangement of FIG. 1 a in the direction of the arrow A.
• FIG. 1 c shows a sectional view through one of the stator teeth 2 surrounded by a corresponding tooth coil.
• the stator 3 comprises a return body 4, on which the stator teeth 2 are arranged.
• the tooth coils 1 are made of a strip conductor 6, which has a constant rectangular cross-section in the present case.
• the rectangular cross-section of the strip conductor 6 comprises a thickness d and a width b, often the width b is greater than the thickness d.
• the strip conductor 6 is shown in a plan view in the direction of arrow A. It can be seen that the stator 3 or the return body 4 of the stator 3 is constructed with laminations 5. As a rule, the stator teeth 2 are formed integrally with the return body 4. The laminations 5 may have a thickness d, which is preferably less than the thickness of the strip conductor 6 of the winding head.
• 1 In Figure 1 c is a cross section through a stator tooth 2 with a turn thereon of the strip conductor 6 of the tooth coil 1 is shown. Alternatively, the stator may also be made with a soft magnetic powder compound (SMC).
• SMC soft magnetic powder compound
• the strip conductor 6 of the tooth coil 1 is placed around the stator teeth 2, that the plane of the turns is aligned substantially in the direction of the width b, while the thickness of the strip conductor 6 of the tooth coil 1 is aligned in the direction of the winding axis.
• the toothed coil 1 can not follow these corners or edges of the stator tooth 2 and thus forms arcuate sections 20 during wrapping of the stator tooth 2 at these points certain radius R (inner radius).
• a region B which is shown hatched in FIG. 1 b, is formed in the regions between the outer sides of the arcuate segment-shaped sections 20 of the turns of the dental coils 1.
• the area B of an electric machine usually remains unused and is not used to improve a performance of the electric machine.
• FIGS. 2 a to 2 c show views corresponding to FIGS. 1 a to 1 c for an electrical machine which is relatively short in the axial direction, so that the toothed coils 1 essentially have a circular cross section, as shown in FIGS and 2c is removable.
• the stator teeth 2 have sections of different width in order to fill the area inside the toothed coil 1 with the stator material as far as possible.
• the radius R which assumes the strip conductor 6 both in the case of Figures 1 a to 1 c and in the tooth coil of Figures 2a to 2c, often represents a minimum radius that limits the possible curvature of the strip conductor 6 of the tooth coil 1.
• the minimum radius results from factors such as e.g. Bending force, brittleness of the material of the strip conductor 6 and the like.
• Tooth coil 1 is provided, as shown in Figures 3a to 3c.
• the views of Figures 3a to 3c correspond to the views of Figures 1 a to 1 c.
• Like reference numerals designate elements of equal or comparable function.
• FIGS. 3b and 3c it can be seen that at the regions in which the strip conductor 6 of the toothed coil 1 is curved, it is widened, so that the entire toothed coil 1 has a rectangular cross section in a plane perpendicular to the winding axis. It can be seen that the unused area B marked in FIGS. 1 b and 2 b does not occur in the case of a toothed reel 1 formed in this way, since the sides of the toothed reel 1, which are located in the toothed reel 1 mounted state of an adjacent tooth coil are assigned to be rectilinear.
• the total ohmic resistance of the strip conductor 6 used for the tooth coil 1 is reduced and thus the power loss of the electric machine Reduced by reducing the ohmic resistance of the tooth coil (stator windings).
• FIG. 4 shows a strip conductor 6 for producing a tooth coil 1 of the embodiment of FIGS. 3a to 3c.
• the strip conductor 6 of Figure 4 is an elongated conductor having a preferably constant thickness d and a length in the longitudinal direction, which is sufficient for forming the winding of the tooth coil 1.
• the strip conductor 6 has a first edge 1 1 and a second, the first opposite edge 12.
• the strip conductor 6 comprises a first section A1 along the longitudinal direction, in which the strip conductor 6 has a constant width b.
• In a second section A2 along the longitudinal direction of the strip conductor 6 is provided with a thickening having a right-angled tip and which is formed by a bulge on the second edge 12.
• the rectangular tip forms an outer edge of the tooth coil 1 in a wound to a tooth coil 1 state of the strip conductor 6, so that a rectangular cross-section of the tooth coil 1 is formed.
• the broadening of the strip conductor 6 has a higher cross section at this point result, whereby the ohmic resistance of the entire, used for the tooth coil 1 strip conductor 6 is reduced.
• the broadening in the second section A2 of the strip conductor 6 may be provided as follows:
• the rectangular tip is located centrally in the second section A2 at the second edge 12 and has a width 11 in a first section T1.
• Laterally adjacent to the first subsection T1 are each second subsections T2, in which a concave contour is formed.
• the concave contour is preferably provided in a circular arc and extends from one end of the second section A2 to the corresponding end of the first section T1.
• the broadening in the second section A2 is formed so that when forming the tooth coil by wrapping a winding carrier or a Other winding form with a 90 ° edge, the second section A2 bends around the 90 ° edge and forms an edge with a 90 ° angle, ie the along the strip conductor 6 the second section A2 preceding section and the subsequent section of the strip conductor 6 have orientations that enclose an angle of 90 ° to each other.
• the edge around which the strip conductor 6 is bent may also have an angle different from 90 °.
• the length of the second portion A2 corresponds to a quarter of the circumference of a circle segment having a radius corresponding to the minimum radius at which the strip conductor 6 can be bent with respect to its first edge 1 1 around an edge of the winding body or the winding shape, without the Strip conductor 6 breaks or deforms in any other undesirable manner.
• two first sections A1 each include two second sections A2 arranged directly adjacent to one another, which thereby form a 180 ° loop of a turn of the tooth coil 1.
• the broadening of the strip conductor 6 in the second section A2 is generally designed so that the strip conductor 6 in a bent around an edge, in particular by a 90 ° edge state compared to a strip conductor 6 without thickening in the second sections A2 a larger proportion of the unused
• Area B occupies, so as to use the area B between two arranged on the stator 2 tooth coils 1 to reduce the ohmic resistance of the tooth coil 1.
• Tooth coils 1 provided with spacers so that they fill in the conventional tooth coil between tooth coils 1 on adjacent stator teeth area B as in the use of strip conductors without spacers. It can be seen that for tooth coils 1, the width of which is constant in the direction of adjacent stator teeth 2 via a direction perpendicular to the arrangement direction of the plurality of stator teeth 2 and perpendicular to the axial direction of the winding, the best possible utilization of the gap between adjacent tooth coils 1 is achieved.
• FIGS. 5a to 5c show the use of the modified strip conductor 6 for forming tooth coils 1 for a further electrical machine. provides. A stripline 6 for constructing a dental coil of FIGS. 5a to 5c is shown in FIG.
• the strip conductor 6 of Figure 6 includes only portions which are formed as the second portions A2 of the embodiment of Fig. 4.
• the second portions A2 are substantially identical and are adjacent to each other.
• Each of the second sections A2 has at its
• the width b of the strip conductor 6 and between its two ends a widening, which has a preferably rectangular tip substantially in the center.
• the rectangular tip of the widening is preferably in the middle between the boundaries of the second section A2.
• the length of the second section A2 at a 90 ° edge of the winding carrier or the winding form corresponds to one quarter of the circumference of a circle segment whose radius corresponds to the radius with which the strip conductor is bent or formed to form the toothed coil can be bent. That is to say, when one of the second sections A2 is bent around the corresponding edge of the winding carrier or the winding form, the adjoining second sections A2 enclose an angle of 90 ° to one another.
• FIG. 7 shows a diagram which, for the same internal cross-section of the stator tooth 2, represents the relationship between the width of the strip conductor (at the regions where no broadening is provided) and the average cross-sectional area of a turn.
• the average cross section of the winding can be increased by 30%.
• the width b is reduced to 50%
• the average cross-sectional area of the winding can be increased by about 60%.
• Figure 8 shows the resistance of the winding when using the strip conductor 6 with broadening in the second sections over the width b of the strip conductor. For a tooth coil of otherwise similar dimensions, the winding resistance can be reduced to 77% of the electrical resistance of a conventional dental coil. If the width b of the strip conductor 6 only 50% of this
• Width the electrical resistance of the winding is even only 63% of the resistance of a dental coil with a conventional strip conductor without spacers.

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• Engineering & Computer Science (AREA)
• Power Engineering (AREA)
• Windings For Motors And Generators (AREA)

Applications Claiming Priority (2)

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• 2009
  • 2009-09-16 DE DE200910029493 patent/DE102009029493A1/de not_active Withdrawn
• 2010
  • 2010-07-21 WO PCT/EP2010/060526 patent/WO2011032750A2/de active Application Filing
  • 2010-07-21 CN CN201080041330.5A patent/CN102598488B/zh not_active Expired - Fee Related
  • 2010-07-21 EP EP10734135A patent/EP2478623A2/de not_active Withdrawn

Non-Patent Citations (1)

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