EP2463964B1 - Système d'étanchéification - Google Patents

Système d'étanchéification Download PDF

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Publication number
EP2463964B1
EP2463964B1 EP10014634.9A EP10014634A EP2463964B1 EP 2463964 B1 EP2463964 B1 EP 2463964B1 EP 10014634 A EP10014634 A EP 10014634A EP 2463964 B1 EP2463964 B1 EP 2463964B1
Authority
EP
European Patent Office
Prior art keywords
sealing
opening
block
cable
cross
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10014634.9A
Other languages
German (de)
English (en)
Other versions
EP2463964A1 (fr
Inventor
Andreas Urbaniak
Klaus Storandt
Michael Hornung
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Delphi Technologies Inc
Original Assignee
Delphi Technologies Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Delphi Technologies Inc filed Critical Delphi Technologies Inc
Priority to EP10014634.9A priority Critical patent/EP2463964B1/fr
Priority to PCT/EP2011/004670 priority patent/WO2012065660A1/fr
Publication of EP2463964A1 publication Critical patent/EP2463964A1/fr
Application granted granted Critical
Publication of EP2463964B1 publication Critical patent/EP2463964B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46—Bases; Cases
    • H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5205—Sealing means between cable and housing, e.g. grommet
    • H01R13/5208—Sealing means between cable and housing, e.g. grommet having at least two cable receiving openings

Definitions

  • the present invention relates to a sealing system for an electrical connector, comprising a block seal which can be inserted into a connector housing and which has at least one opening through which a respective electrical contact is inserted when the electrical connector is fitted. It further relates to an electrical connector with such a sealing system and a method for assembling an electrical connector with at least one plug contact, which is connected to a cable.
  • Sealing systems according to the preamble of claim 1 are in US 2009/017659 A1 .
  • Other sealing systems are in WO 2010/050336 A1 and EP 1 710 867 A 2 described.
  • the block seal has openings or passages through which the electrical contacts are inserted, the seal being made on the circumference of the cables inserted through the openings.
  • the cross-section of the openings is chosen slightly smaller than the cross-section of the cable including the insulation, so that the block seal rests on the cable circumference due to the compression occurring in this case.
  • the object is achieved by a sealing system having the features of claim 1.
  • the sealing system comprises at least one sealing element which is attached to a cable connected to the plug contact and accommodated in the respective opening of the block seal at least when hin micorialem contact.
  • the compression required for sealing is not or at least not exclusively provided by the block seal in the sealing system according to the invention, but substantially or additionally by the sealing element which on the one hand tightly encloses the cable and on the other hand tightly in the opening of the block seal is included.
  • This makes it possible to produce the openings in the block seal with a cross-section, which can be controlled well manufacturing technology and is chosen so large that the electrical contacts can pass without the risk of damage.
  • the sealing element and / or the block seal are expediently made of elastic material.
  • block seals can be produced according to the invention which can be used universally for various cable cross sections.
  • the adaptation to a specific cable cross-section can be done individually by selecting a sealing element with a suitable cross-section.
  • the sealing element has a cross section which is larger than the cross section of the opening of the block seal. Characterized the sealing element is compressed when it is received in the opening of the block seal, so that it rests particularly well on the cable and on the walls of the opening of the block seal.
  • the sealing element is a solid body.
  • the required for receiving the cable or the plug-in contact opening is made by piercing, for example, using a needle or a combination of needle and hollow needle.
  • the opening is formed as a blind hole, which can be expanded in particular by means of penetrations to a through opening.
  • the opening and / or the sealing element have an oval cross-section. This facilitates or allows only the passing through of such electrical contacts, which have a non-square cross-section.
  • At least one sealing lip is formed on the inner circumference of the opening and / or on the outer circumference of the sealing element, which extends transversely to the push-through direction.
  • Such sealing lips can be compressed particularly well and facilitate in comparison to a sealing element or an opening with smooth walls insertion into the opening.
  • the sealing member and the opening may both have a smooth circumference.
  • the block seal comprises an elastic sealing body.
  • the block seal comprises at least one cover, which has at least one opening and preferably at its periphery has a sealing strip made of elastic material.
  • the cover is made of a relatively inelastic material, wherein a relatively inelastic material means a material such as plastic which is more or less rigid or at least less flexible than, for example, a material used for the sealing element such as rubber or silicone.
  • the block seal is formed only by the cover.
  • the seal between the cable and the block seal takes place here exclusively by the sealing elements.
  • the cover is arranged on one or both, the opening having sides of the sealing body and in particular connected to the sealing body.
  • the cover and the sealing body form a sandwich, so to speak, which further increases the stability of the sealing element.
  • the cross section of the opening in the cover can be oval or rectangular and the cross section of the opening in the sealing body can be round.
  • the rather inflexible cover does not interfere with the insertion of plug contacts with an oblong cross section, while the round cross section of the opening in the region of the sealing body ensures an ideal adaptation to a likewise round cross section of the cable or of the sealing element surrounding the cable.
  • the cross section of the opening in the sealing body is smaller than the cross section of the opening in the cover.
  • the sealing element has an opening for receiving a cable and / or a plug contact whose cross-section is preferably smaller than the cross section of the male cable and / or plug contact.
  • an electrical connector having a sealing system according to the invention is further achieved by an electrical connector having a sealing system according to the invention.
  • This may in particular be a connector.
  • the object of the invention is further achieved by the independent method claim and in particular by a method for assembling an electrical connector with at least one plug contact, which is connected to a cable, wherein the connector a Sealing system according to the invention comprises, with the steps: on pushing the sealing element on the cable and / or the plug contact, and plugging of the plug contact through the opening of the block seal, wherein the sealing element is received in an end position in the opening of the block seal.
  • a sealing system 10 comprises a block seal 12 with a composed of a lower part 16 and a top 18, for example by means of plastic injection molding molded cover 14 and disposed between the lower part 16 and upper part 18 sealing body 20 made of elastic material such as silicone or rubber.
  • the upper part 18 of the cover 14 has in this embodiment a total of four rows each having 15 openings 22A, wherein of course any other configurations of the openings are possible.
  • the openings 22A have an oval cross section and are aligned with passages or openings 22B in the sealing body 20, which have a round cross section.
  • the lower part 16 initially has no openings in a ground state, however, areas corresponding to the openings 22A or 22B are pre-punched in such a way that perforations 24 can be produced at the positions to be fitted with plug contacts, for example by means of suitable penetration methods such as punching or piercing. which also have an oval cross-section.
  • the sealing body 20 projects laterally beyond the cover 14, so that a circumferential sealing strip 26 is thereby provided, which ensures that the block seal 12 sealingly in a housing of an electrical connector (not shown) can be used.
  • Fig. 4 shows a substantially cylindrical sealing member 30 which has a channel or opening 40 and is pushed onto a cable 32.
  • the opening 40 may be made by a suitable penetration technique, for example by means of a jet of water, by laser drilling or by piercing.
  • a suitable penetration technique for example by means of a jet of water, by laser drilling or by piercing.
  • three circumferential, axially spaced from each other sealing lips 36 are integrally formed.
  • the introduction of the opening 40 by piercing can be carried out in a sealing element 30 produced as a solid body, for example by means of a needle / hollow needle combination.
  • a channel is inserted into the sealing element by means of the needle, which is widened by pushing the hollow needle onto the needle.
  • the needle is pulled out of the hollow needle and the cable 32 is inserted into the hollow needle.
  • the hollow needle is pulled out of the sealing element 30, whereby the sealing element 30 contracts to its original cross-section and thereby applies voltage to the insulation of the cable 32.
  • a plug contact 34 is attached in a conventional manner by means of crimp connection.
  • the plug contact 34 has, in addition Crimperieln for attaching the cable further Crimperiel 38, which surround the sealing member 30 and prevent this can move on the cable 32.
  • the cable 32 provided with the plug contact 34 is inserted through the openings 22A, 22B and the opening 24, to such an extent that the sealing lips 36 are received in the opening 22B of the sealing body 20.
  • the cross-section of the sealing element 30 is greater at least in the region of the sealing lips 36 than the cross-section of the opening 22B in the sealing body 20. As a result, the sealing lips 36 are deformed and compressed, so that they fit tightly against the wall of the opening 22B.
  • the oval openings 22A in the upper part 18 of the cover 14 and the oval openings 24 in the lower part 16 of the cover 14 ensure unhindered insertion of the plug-in contact 34, which has a rectangular cross-section in its contacting region.
  • the flexible material of the sealing body 20 makes it possible for the openings 22B to expand slightly when the plug-in contact 34 is inserted. Since both the openings 22B in the sealing body 20 and the sealing element 30 each have a circular cross section, a uniform compression along the circumference of the sealing element 30 is ensured.
  • a sealing system 110 comprises according to FIGS. 7 and 8 a block seal 112 comprising a cover 114 and a circumferential sealing strip 126 made of elastic material.
  • the sealing strip 126 is slightly laterally over the cover 114, as it also Fig. 10 can be seen.
  • the cover 114 has a total of four rows, each with 15 openings 122, which extend into the cover 114, which is preferably formed as a solid body.
  • the openings 122 are not continuous, but closed in the manner of a blind hole on the one side of the cover 114, but the cover 114 is pre-punched in the region of the openings 122 so that perforations 124 produced by suitable fürdringungsvon such as punching or puncturing, if necessary can be, can be inserted through the plug contacts.
  • the openings 122 in the exemplary embodiment have an oval cross section throughout, but can also be formed with a round cross section.
  • Fig. 9 shows on a provided with a plug contact 34 cable 32 sealing member 130 which extends from the sealing member 30 of Fig. 4 only differs by its oval cross section in the region of the sealing lips 36.
  • the connection with the cable 32 or the plug contact 34 takes place in the same manner as described above with reference to FIG Fig. 4 has been described.
  • the plug contact 34 connected to the cable 32 is pushed through one of the openings 122 provided with openings 124 until the sealing lips 36 of the sealing element 130 are located within the opening 122.
  • the sealing lips 36 are compressed in the opening 122, so that the sealing element 130 rests tightly both in the region of the cable 32 and in the region of the wall of the opening 122.
  • care must be taken when inserting the plug-in contact 34 that the oval sealing element 130 is not twisted in relation to the likewise oval opening 122, so that a uniform compression of the sealing lips 36 is achieved along the circumference of the sealing element 130.
  • Fig. 12 an alternative embodiment of a sealing member 230 is shown, which can be used both with the block seal 12 according to the first embodiment and with the block seal 112 according to the second embodiment.
  • the sealing element 230 consists of a section of a hose, in particular a silicone hose, which can be produced for example by extrusion. Such extruded tubes can also be made with very small inner diameters, for example, 0.3 mm, and for mounting on the cable 32 to a suitable diameter expand. The expansion can be done for example by means of a hollow needle. After threading onto the cable 32, the sealing element 230 may contract again to achieve a seal on the lateral surface of the cable 32.
  • the sealing member 230 is similar to FIG Fig. 4 and 9 fixed by means of the Crimpinatel 38 on the plug contact 34. It can also be pushed freely, so without attachment to the plug contact 34 on the cable 32. Furthermore, the sealing element 230 can also be partially pushed over the plug contact 34.
  • FIG. 13 to 16 various combinations of block seals and sealing elements are shown in enlarged cross-sectional view.
  • the sealing system 110 according to Fig. 13 corresponds to the second embodiment according to Fig. 7 to 11 ,
  • FIG. 14 illustrated sealing system 10 largely corresponds to the first embodiment according to Fig. 1 to 6 ,
  • sealing lips 36 of the sealing elements 30 and 130 are compressed in the openings 22B and 122, respectively. Furthermore, it can be clearly seen there that the sealing elements 30, 130 have blind holes 42 at both front ends. These facilitate the threading of the needles or hollow needles for producing the actual continuous openings.
  • Fig. 15 may be a sealing member 230, as with reference to Fig. 12 with both the block seal 12 (FIG. Fig. 1 to 6 ) as well as with the block seal 112 (FIG. Fig. 7 to 11 ) are used, wherein the compression area extends over the entire length of the openings 22A and 122, respectively.
  • FIG. 16 a sealing system 210 according to another embodiment, which has a block seal 212 made of elastic material such as silicone or rubber.
  • the block seal 212 can optionally be formed only by the sealing body 220 or, alternatively, according to the first embodiment be enclosed in a cover made of less flexible material.
  • the sealing body 220 has openings 222, whose inner circumference is provided with three peripheral sealing lips 136.
  • a sealing element 230 with a smooth outer circumference is expediently used, as described with reference to FIG Fig. 12 has been described.
  • sealing element 230 formed by a tube
  • a sealing element consisting of a solid body similar to the sealing elements can also be used Fig. 4 or 9 , but without sealing lips, are used, in which the necessary for the cable channel as explained above can be made by means of penetration.

Landscapes

  • Connector Housings Or Holding Contact Members (AREA)

Claims (14)

  1. Système d'étanchéification pour un connecteur électrique, comprenant un joint en forme de bloc (12, 112, 212) susceptible d'être mis en place dans un boîtier de connecteur et qui comporte au moins une ouverture (22A, 22B, 122, 222) à travers laquelle un contact électrique respectif (34) est enfiché lors de l'équipement du connecteur électrique,
    dans lequel le système d'étanchéification (10, 110, 210) comprend au moins un élément d'étanchéification (30, 130) qui est un corps plein en matériau élastique, qui comporte un trou borgne (42) aux deux extrémités frontales, et qui comporte une ouverture (40) ménagée au moyen d'un poinçonnage traversant pour recevoir un câble (32) et/ou un contact (34).
  2. Système d'étanchéification selon la revendication 1,
    caractérisé en ce que l'élément d'étanchéification (30, 130) présente une section transversale qui est plus grande que la section transversale de l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212).
  3. Système d'étanchéification selon l'une des revendications précédentes, caractérisé en ce que l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212) est réalisée comme une ouverture traversante ou comme un trou borgne, qui est susceptible d'être agrandi pour donner une ouverture traversante (22A, 22B, 122, 222) par pénétration à force.
  4. Système d'étanchéification selon l'une des revendications précédentes, caractérisé en ce que l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212) et/ou l'élément d'étanchéification (30, 130) présente une section transversale ovale.
  5. Système d'étanchéification selon l'une des revendications précédentes, caractérisé en ce qu'au moins une lèvre d'étanchéité (36, 136), qui s'étend transversalement à la direction d'enfichage, est réalisée à la périphérie intérieure de l'ouverture (222) du joint en forme de bloc (212) et/ou à la périphérie extérieure de l'élément d'étanchéification (30, 130).
  6. Système d'étanchéification selon l'une des revendications précédentes, caractérisé en ce que le joint en forme de bloc (12, 112, 212) comprend un corps de joint élastique (20, 220).
  7. Système d'étanchéification selon l'une des revendications 1 à 6, caractérisé en ce que le joint en forme de bloc (12, 112, 212) comprend au moins un recouvrement (14, 114), lequel comporte ladite au moins une ouverture (22A, 122) du joint en forme de bloc (12, 112, 212) et comporte de préférence à sa périphérie un ruban d'étanchéité (26, 126) en matériau élastique.
  8. Système d'étanchéification selon la revendication 6 et 7,
    caractérisé en ce que le recouvrement (14) est agencé sur un côté ou sur les deux côtés du corps d'étanchéité (20, 220) comportant l'ouverture (22A, 22B) du joint en forme de bloc (12, 112, 212), et est en particulier relié avec le corps d'étanchéité (20, 220).
  9. Système d'étanchéification selon la revendication 8,
    caractérisé en ce que la section transversale de l'ouverture (22A, 122) dans le recouvrement (14, 114) est ovale ou rectangulaire, et la section transversale de l'ouverture dans le corps d'étanchéité (20, 220) est ronde.
  10. Système d'étanchéification selon la revendication 6 ou 7,
    caractérisé en ce que le joint en forme de bloc est formé uniquement par le recouvrement (14, 114) ou uniquement par le corps d'étanchéité (20, 220).
  11. Système d'étanchéification selon l'une des revendications 6 à 10, caractérisé en ce que le recouvrement (14, 114) comporte au moins une région préalablement poinçonnée qui, dans un état de base, obture l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212) au moins sur un côté et qui, pour réaliser une ouverture traversante (22A, 22B, 122, 222), est susceptible d'être séparée hors du recouvrement (14, 114), en particulier au moyen d'une traversée à force.
  12. Système d'étanchéification selon l'une des revendications précédentes,
    caractérisé en ce que la section transversale de l'ouverture (40) de l'élément d'étanchéification (30, 130) est plus petite que la section transversale du câble (32) et/ou du contact (34) à recevoir.
  13. Connecteur électrique comprenant un système d'étanchéification (10, 110, 210) selon l'une des revendications précédentes.
  14. Procédé pour équiper un connecteur électrique enfichable avec au moins un contact électrique (34) qui est relié à un câble (32), dans lequel le connecteur enfichable comprend un système d'étanchéification (10, 110, 210) selon l'une des revendications 1 à 12, comprenant les étapes consistant à :
    perforer l'élément d'étanchéification (30, 130) en le traversant,
    enfiler l'élément d'étanchéification (30, 130) sur le câble (32) et/ou sur le contact (34), et
    enficher le contact (34) à travers l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212), de sorte que l'élément d'étanchéification (30, 130) est reçu, dans une situation finale, dans l'ouverture (22A, 22B, 122, 222) du joint en forme de bloc (12, 112, 212).
EP10014634.9A 2010-11-15 2010-11-15 Système d'étanchéification Active EP2463964B1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP10014634.9A EP2463964B1 (fr) 2010-11-15 2010-11-15 Système d'étanchéification
PCT/EP2011/004670 WO2012065660A1 (fr) 2010-11-15 2011-09-19 Système d'étanchéité compact

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP10014634.9A EP2463964B1 (fr) 2010-11-15 2010-11-15 Système d'étanchéification

Publications (2)

Publication Number Publication Date
EP2463964A1 EP2463964A1 (fr) 2012-06-13
EP2463964B1 true EP2463964B1 (fr) 2015-04-08

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EP10014634.9A Active EP2463964B1 (fr) 2010-11-15 2010-11-15 Système d'étanchéification

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EP (1) EP2463964B1 (fr)
WO (1) WO2012065660A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106949239A (zh) * 2016-01-07 2017-07-14 戴尔菲技术公司 线路密封件和减振器

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2835877A1 (fr) * 2013-08-09 2015-02-11 Tyco Electronics UK Ltd. Connecteur électrique
US10622755B1 (en) * 2019-03-07 2020-04-14 Aptiv Technologies Limited Connector assembly and method of assembling same

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1710867A2 (fr) * 2005-04-08 2006-10-11 iGUZZINI ILLUMINAZIONE S.p.A. Connecteur étanche pour câbles

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4214898B2 (ja) * 2003-11-27 2009-01-28 住友電装株式会社 防水コネクタ
KR101233536B1 (ko) * 2006-07-13 2013-02-15 에프씨아이 오토모티브 홀딩 전기 커넥터용 기밀 조립체
JP4881805B2 (ja) * 2007-07-12 2012-02-22 矢崎総業株式会社 防水コネクタ
JP2010108765A (ja) * 2008-10-30 2010-05-13 Yazaki Corp 防水コネクタ

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1710867A2 (fr) * 2005-04-08 2006-10-11 iGUZZINI ILLUMINAZIONE S.p.A. Connecteur étanche pour câbles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106949239A (zh) * 2016-01-07 2017-07-14 戴尔菲技术公司 线路密封件和减振器
CN106949239B (zh) * 2016-01-07 2018-09-28 戴尔菲技术公司 线路密封件和减振器

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EP2463964A1 (fr) 2012-06-13
WO2012065660A1 (fr) 2012-05-24

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