EP2452145B1 - Échangeur de chaleur - Google Patents

Échangeur de chaleur Download PDF

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Publication number
EP2452145B1
EP2452145B1 EP10728682.5A EP10728682A EP2452145B1 EP 2452145 B1 EP2452145 B1 EP 2452145B1 EP 10728682 A EP10728682 A EP 10728682A EP 2452145 B1 EP2452145 B1 EP 2452145B1
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EP
European Patent Office
Prior art keywords
heat exchange
section
flow paths
exchange device
sections
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10728682.5A
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German (de)
English (en)
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EP2452145A2 (fr
Inventor
Thomas Paul Von Kossak-Glowczewski
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Air Products and Chemicals Inc
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Air Products and Chemicals Inc
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Priority to EP10728682.5A priority Critical patent/EP2452145B1/fr
Publication of EP2452145A2 publication Critical patent/EP2452145A2/fr
Application granted granted Critical
Publication of EP2452145B1 publication Critical patent/EP2452145B1/fr
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/0041Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for only one medium being tubes having parts touching each other or tubes assembled in panel form
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/0008Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D7/00Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
    • F28D7/16Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
    • F28D7/163Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing
    • F28D7/1669Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation with conduit assemblies having a particular shape, e.g. square or annular; with assemblies of conduits having different geometrical features; with multiple groups of conduits connected in series or parallel and arranged inside common casing the conduit assemblies having an annular shape; the conduits being assembled around a central distribution tube
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/007Auxiliary supports for elements
    • F28F9/013Auxiliary supports for elements for tubes or tube-assemblies
    • F28F9/0132Auxiliary supports for elements for tubes or tube-assemblies formed by slats, tie-rods, articulated or expandable rods
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F9/00Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
    • F28F9/02Header boxes; End plates
    • F28F9/026Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits
    • F28F9/027Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes
    • F28F9/0275Header boxes; End plates with static flow control means, e.g. with means for uniformly distributing heat exchange media into conduits in the form of distribution pipes with multiple branch pipes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F2265/00Safety or protection arrangements; Arrangements for preventing malfunction
    • F28F2265/26Safety or protection arrangements; Arrangements for preventing malfunction for allowing differential expansion between elements

Definitions

  • the present invention relates to a heat exchange device for cooling a gas, comprising a channel and one or more heat exchange surfaces disposed in the channel, supported by a support structure.
  • the present invention relates, in particular, to a heat exchange device according to the preamble of claim 1 as disclosed in US 3,433,298 .
  • Such heat exchangers are for example used in gasification processes for the production of synthetic gas, or syngas.
  • carbonaceous feedstock is partially oxidised in a reactor.
  • Syngas leaving the reactor typically has a temperature of 1300-1600 °C.
  • the hot syngas is quenched to temperatures between 100-700 °C and is then transported to a coiled heat exchanger, generally comprising a number of parallel coiled tubes.
  • Support structures are used to support the heat exchange surfaces within the channel formed by the channel wall. Differences in thermal expansion of the various parts complicate possible support constructions. Sliding bearings can be used, allowing some degree of freedom of movement, but such bearings are difficult to realize and less reliable under the circumstances in such reactors.
  • US 5,482,110 discloses a heat exchanger for cooling syngas from a partial combustion reactor comprising nested heat exchange surfaces carried by a support. Such a support structure may induce high local stress peaks.
  • the object of the invention is achieved by a heat exchange device according to claim 1.
  • the heat exchange surfaces can rest on the support structure, or the heat exchange surfaces can hang down from the support structure.
  • the one or more heat exchange surfaces can be connected to the support structure, e.g., by welding joints.
  • the support structure can be joined to the channel wall, or to a load bearing structure within the channel wall.
  • the device can for instance have a number of nested heat exchange surfaces of a closed geometry, e.g., of a cylindrical geometry, as is disclosed in US 5,482,110 .
  • the heat exchange surfaces can be coaxially arranged or nested within the channel wall, which will typically be cylindrical.
  • the support structure can support a series of two or more bundles of nested heat exchange surfaces.
  • the fluid heat exchange medium is water, although any other type of aqueous or non-aqueous coolant can be used if so desired.
  • the support structure can comprise a plurality of embedded parallel inner channels each being in open connection with one of the flow paths in the heat exchange surfaces.
  • the inner channels are preferably evenly distributed and equidistantly arranged.
  • the inner channels may meander through the arm parts of the support structure. Since meandering inner channels are difficult to manufacture, the arm parts may be built of a number of sections each embedding parallel and equidistant inner channels making a single turn, e.g., of about 90 degrees.
  • each arm of the support structure may comprise:
  • the heat distribution with this configuration is such that differences in thermal expansion of the connected parts do not result in high mechanical stress loads.
  • the arms of the support structure can for example be formed as blocks or plates embedding inner channels operatively connected to the tubular parts.
  • one or more of the arms of the support structure can wholly or partly be composed of tubular parts, optionally in combination with blocks or plates embedding inner channels operatively connected to the tubular parts.
  • the height of the support structure can be increased. This way, the support structure can be made stronger without increasing the thickness of the support structure arms, which could result in undesirable high wall temperatures of the support structure.
  • the thickness of the arms of the support structure should be sufficient to give the support structure the required carrying capacity. Generally, a wall thickness of 5-20 mm at both sides of an inner channel balances sufficient strength with good heat dissipation capacity.
  • the heat exchange surfaces are cleaned by rapping devices which can regularly be actuated during operation of the reactor.
  • rapping devices which can regularly be actuated during operation of the reactor.
  • pneumatically operated rapping devices the individual heat exchange surfaces are accelerated to such an extent, that soot deposits and fouling are effectively removed.
  • Cleaning by rapping can be done particularly effectively if all tubes of one heat exchange surface unit are rigidly connected to one constructive gastight unit, e.g., by constructing the heat exchange surfaces as a tube-stay-tube or fin-tube construction.
  • the heat exchange surfaces can be assembled as a plurality of nested heat exchange surfaces of a closed geometry whereby the inner heat exchange surface has a greater constructive height than the adjacent outer heat exchange surface so that each heat exchange surface can be rapped from the exterior without the need for penetrating any other heat exchange surfaces.
  • one or more deflectors arranged within the inner heat exchange surface of the nested set may be used to guide the hot gas flow towards the heat exchange surfaces, in order to cool all of the gas evenly.
  • the heat exchange device according to the present invention can for example be a section of a partial combustion reactor for the production of synthetic gas.
  • Figure 1A shows in longitudinal cross section a heat exchange section 1 of a partial combustion reactor for the production of syngas.
  • the section 1 comprises a cylindrical outer wall 2.
  • the outer wall 2 encloses a concentrically arranged inner channel wall or membrane 3 built of parallel tubular pipe lines, schematically represented in the drawing by centrelines.
  • the tubular pipe lines of the inner channel wall 3 are welded together - e.g., directly or via fins - to form a gastight wall.
  • a cooling medium, such as water flows through the pipe lines of the channel wall 3.
  • the inner channel wall 3 encloses a set of four schematically represented nested coaxial heat exchange surfaces 5a, 5b, 5c, and 5d. In practice, two or more may be used-for example heat exchange surfaces 5a and 5b. Like the inner channel wall 3, the heat exchange surfaces 5a - d are built of parallel tubular lines. Optionally, the tubular lines of the heat exchange surfaces 5a - d can be helically wound.
  • the inner channel wall or membrane 3 defines a central channel 4a for hot gas flowing downwards along the heat exchange surfaces 5a - d towards a discharge.
  • the cooled gas can enter the annular space 4b between the inner channel wall 3 and the outer wall 2. Coolant flowing through the pipe lines of inner channel wall 3 isolates the cool gas in the annular channel 4b from the hot gas in the central channel 4a.
  • each inner heat exchange surface 5b - d extends past the lower end 6 of the adjacent outer heat exchange surface 5a - c, respectively. This way, each individual heat exchange surface 5a - d can be cleaned individually by using rapper devices (not shown).
  • coolant discharge lines 7 are provided between the inner channel wall 3 and the outer channel wall 2, as schematically shown in Figure 1B .
  • the discharge end 8 of the lines 7 passes the outer wall 2 to form a connection to a coolant discharge.
  • the discharge lines 7 and at a distance below these discharge lines 7, are four supply lines 9.
  • the upper ends 10 of the supply lines 9 pass through the outer wall 2 to form a connection to a coolant supply.
  • Coolant feed lines 16 connect the supply lines 9 to the heat exchange surfaces 5a - d.
  • the arrangement of the supply lines and discharge lines can also be reversed depending on the cooling media.
  • a horizontal support cross 20 has four arms 21 extending from a central crossing 22 to a corresponding coolant discharge line 7.
  • the support cross 20 is shown in more detail in Figures 2A and 2B .
  • Parallel inner channels 23 run through the arms 21, each inner channel 23 being in open connection with the flow paths in the heat exchange surfaces 5a - d.
  • the inner channels 23 are evenly distributed over the corresponding arm 21.
  • the top side of each of the heat exchange surfaces 5a - d comprises two vertical line sections 19, axially symmetrically arranged, extending vertically towards the support cross 20, where they are connected to the embedded inner channels 23, as shown in Figure 1A .
  • Each arm 21 comprises a first and a second lower arm part 24, 25 respectively, and an upper arm part 26.
  • first lower arm part 24 equidistantly arranged parallel flow paths 27 have a first part 27a extending upwardly to a first corner 27b and a second section 27c extending in the direction of the crossing section 22.
  • the flow paths 28 in the second lower arm parts 25 have a first horizontal section 28a in line with the respective flow paths 27c in the first part 24 extending to a second corner 28b, and a second section 28c extending upwardly from the second corner 28b.
  • the flow paths 29 in the upper arm parts 26 have a first vertical section 29a in line with the respective flow paths 28 in the second lower arm part 25 extending upwardly to a third corner 29b, and a second section 29c extending from the third corner 29b away from the crossing section 22.
  • extension parts 30 are rectangular parts with equidistantly arranged inner channels 31 embedded in line with the horizontal channel sections 28c in the upper arm parts 26.
  • Blocks 32 are attached to both sides of the extension part 30.
  • the blocks 32 are in line with the inner channel wall 3 and have the same curvature.
  • the blocks 32 are provided with inner channels 33 which are operatively connected to the tubular lines 4 in the channel wall 3.
  • FIG. 3 shows in side view an alternative support cross 40 for a heat exchanger according to the present invention.
  • the support cross comprises four arms 41 of equal length forming a cross with a centre part 42.
  • Each arm 41 is made of four sections: a lower main section 43, a lower central section 44, an upper centre section 45 and an upper main section 46.
  • Inner channels 47a and 47b are embedded in the lower main section 43 with a vertically extending channel section 47a at the lower side of the lower main section 43 and a horizontally extending channel section 47b, extending to a lateral side of the lower main section 43. Three of the channel sections 47b extend towards the adjacent lower central section 44.
  • the upper one of channels sections 47b has its upper longitudinal half formed as a pipeline in a rectangular cut-out 48 in the lower main section 43.
  • Inner channels 49a and 49b are embedded in the lower central section 44, having horizontal channel sections 49a connected at one end to the channel sections 47b in the lower main section 43, and to vertical channel sections 49b at their other end.
  • the lower central section 44 is mirrored by the upper central section 45, which embeds inner channels 50a and 50b, with vertical sections 50a in line with the vertical inner channels sections 49b in lower central section 44.
  • Horizontal channels sections 50b lead from the vertical channel sections 50a to the side of the upper central section 45 opposite the centre 22.
  • the upper main section 46 is made of three horizontal parallel pipe lines 51 operatively connected to the horizontal channel sections 50b in upper central section 45.
  • the pipe lines 51 lead to an extension block 52 with three inner channels 53 connected to the pipe lines 51.
  • FIG 4 shows a heat exchange device 60 similar to the heat exchange device of Figure 1A and 1B .
  • the same reference numbers are used for parts that are the same in both embodiments.
  • the heat exchange device in Figure 4 comprises two bundles 61, 62 in line above one another of four nested heat exchange surfaces 61a - d, 62a - d. Because of the double weight that has to be supported a support cross 63 is used which is thicker than the support cross 20 in Figure 1A .

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Claims (8)

  1. Dispositif d'échange de chaleur (1) comprenant :
    une paroi de canal (3) définissant un canal d'écoulement ;
    une ou plusieurs surfaces d'échange de chaleur (5a-d), chacune comprenant une ou plusieurs trajectoires d'écoulement pour un milieu caloporteur fluide, et comprenant des raccordements d'alimentation et d'évacuation (7, 9) pour l'alimentation et l'évacuation du milieu caloporteur fluide ;
    une structure de support (20) pour supporter les surfaces d'échange de chaleur (5a-d) à l'intérieur du canal d'écoulement ; le dispositif d'échange de chaleur étant caractérisé en ce que :
    la structure de support (20) comprend quatre bras (21) s'étendant en angle droit à partir d'une traversée centrale (22) jusqu'à la paroi de canal (2) afin de former une croix ;
    dans lequel au moins une partie des bras (21) comprend des canaux internes (23), chacun étant en raccordement ouvert avec l'une des trajectoires d'écoulement dans les surfaces d'échange de chaleur (5a-d).
  2. Dispositif d'échange de chaleur selon la revendication 1, dans lequel les canaux internes (23) sont parallèles et équidistants et régulièrement répartis sur le bras (21) correspondant.
  3. Dispositif d'échange de chaleur selon la revendication 2, dans lequel les canaux internes (23) décrivent des méandres à travers les bras (21).
  4. Dispositif d'échange de chaleur selon la revendication 3, dans lequel les bras (21) sont composés de deux parties de bras (24, 25, 26) ou plus, dans lequel au moins une partie des parties de bras intègre des sections de canal interne parallèles et équidistantes faisant un seul tour.
  5. Dispositif d'échange de chaleur selon la revendication 4, dans lequel chaque bras (21) comprend :
    une première partie de bras inférieure (24) avec des trajectoires d'écoulement (27) parallèles agencées de manière équidistante avec une première section (27a) s'étendant vers le haut à partir d'un premier coin (27b) et une seconde section (27c) s'étendant dans la direction de la section transversale (22) ;
    une seconde partie de bras inférieure (25) avec des trajectoires d'écoulement parallèles (28) agencées de manière équidistante ayant une première section (28a) alignée avec les secondes sections (27c) des trajectoires d'écoulement (27) respectives dans la première partie de bras inférieure (24), dans lequel les premières sections (28a) s'étendent vers un deuxième coin (28b), et les secondes sections (28c) s'étendent vers le haut à partir du deuxième coin (28b) ;
    une partie de bras supérieure (26) avec des trajectoires d'écoulement (29) parallèles agencées de manière équidistante ayant une première section verticale (29a) alignée avec les secondes sections (28c) des trajectoires d'écoulement (28) respectives dans les secondes parties de bras inférieures (25), dans lequel les premières sections (29a) s'étendent vers le haut vers un troisième coin (29b), et dans lequel les secondes sections (29c) s'étendent à partir du troisième coin (29b) à distance de la section transversale (22).
  6. Dispositif d'échange de chaleur selon l'une quelconque des revendications précédentes, dans lequel le dispositif (1) comprend deux surfaces d'échange de chaleur (5a-b) ou plus formant une géométrie fermée et emboîtées de manière coaxiale.
  7. Dispositif d'échange de chaleur selon l'une quelconque des revendications précédentes, dans lequel un ou plusieurs des bras de la structure de support sont partiellement composés avec des parties tubulaires, facultativement en combinaison avec des blocs ou des plaques intégrant des canaux internes raccordés de manière opérationnelle aux parties tubulaires.
  8. Réacteur de combustion partielle pour la production de gaz de synthèse, lequel réacteur comprend une section avec un dispositif d'échange de chaleur (1) selon l'une quelconque des revendications précédentes.
EP10728682.5A 2009-07-09 2010-07-06 Échangeur de chaleur Active EP2452145B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP10728682.5A EP2452145B1 (fr) 2009-07-09 2010-07-06 Échangeur de chaleur

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
EP09165009 2009-07-09
EP10728682.5A EP2452145B1 (fr) 2009-07-09 2010-07-06 Échangeur de chaleur
PCT/EP2010/059605 WO2011003889A2 (fr) 2009-07-09 2010-07-06 Echangeur thermique

Publications (2)

Publication Number Publication Date
EP2452145A2 EP2452145A2 (fr) 2012-05-16
EP2452145B1 true EP2452145B1 (fr) 2019-03-06

Family

ID=41280445

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10728682.5A Active EP2452145B1 (fr) 2009-07-09 2010-07-06 Échangeur de chaleur

Country Status (8)

Country Link
US (1) US20120125567A1 (fr)
EP (1) EP2452145B1 (fr)
JP (1) JP2012533042A (fr)
KR (1) KR20120046236A (fr)
CN (1) CN102472591B (fr)
AU (1) AU2010270297B2 (fr)
WO (1) WO2011003889A2 (fr)
ZA (1) ZA201108879B (fr)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013536931A (ja) * 2010-08-30 2013-09-26 シエル・インターナシヨネイル・リサーチ・マーチヤツピイ・ベー・ウイ ガス化炉
CN104697366A (zh) * 2013-12-09 2015-06-10 夏泽文 一种表面式逆流式热交换器
EP3143353B1 (fr) * 2014-05-13 2018-07-04 Shell International Research Maatschappij B.V. Dispositif d'échange de chaleur pour le refroidissement de gaz synthétique et son procédé d'assemblage

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ES339041A1 (es) * 1966-05-03 1968-04-16 Schmidt Sche Heiisdampf G M B Cambiador de calor especialmente para refrigerar gases di- sociados yno gases sinteticos.
CA1040025A (fr) * 1968-01-24 1978-10-10 Raytheon Company Echangeur de chaleur
JPS5234780B2 (fr) * 1974-05-13 1977-09-05
FR2363772A1 (fr) * 1976-09-03 1978-03-31 Commissariat Energie Atomique Echangeur de chaleur, notamment generateur de vapeur chauffe au sodium liquide
JPS5762391A (en) * 1980-10-01 1982-04-15 Toyo Eng Corp Reaction heat recovery process
FR2518707A1 (fr) * 1981-12-18 1983-06-24 Novatome Dispositif de production de vapeur par echange de chaleur entre un metal liquide caloporteur et de l'eau alimentaire
FR2524609A1 (fr) * 1982-03-31 1983-10-07 Novatome Dispositif d'obturation de secours, en cas de fuite, d'un tube d'un generateur de vapeur
DE4026096A1 (de) * 1990-08-17 1992-04-16 Zimmer Ag Glattrohrschlangen-waermetauscher hoher heizflaechendichte
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JP2588082Y2 (ja) * 1993-08-09 1999-01-06 瀬尾高圧工業株式会社 熱交換器における伝熱管
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FR2761147B1 (fr) * 1997-03-24 1999-05-14 Gec Alsthom Stein Ind Echangeur de chaleur a encombrement reduit
GB2409825B (en) * 2004-01-08 2007-06-13 Statoil Asa Heat exchange system for a slurry bubble column reactor
CN100483059C (zh) * 2005-05-16 2009-04-29 夏泽文 一种流道逆流式热交换器
US8684070B2 (en) * 2006-08-15 2014-04-01 Babcock & Wilcox Power Generation Group, Inc. Compact radial platen arrangement for radiant syngas cooler
CN201170703Y (zh) * 2007-12-19 2008-12-24 中国蓝星(集团)总公司 一种换热管束支撑装置

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Also Published As

Publication number Publication date
CN102472591A (zh) 2012-05-23
WO2011003889A2 (fr) 2011-01-13
WO2011003889A3 (fr) 2011-03-10
ZA201108879B (en) 2012-09-26
KR20120046236A (ko) 2012-05-09
EP2452145A2 (fr) 2012-05-16
AU2010270297A1 (en) 2012-01-19
AU2010270297B2 (en) 2013-12-05
JP2012533042A (ja) 2012-12-20
US20120125567A1 (en) 2012-05-24
CN102472591B (zh) 2014-07-23

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