EP2450123A1 - Procédé de fabrication d'un outil pour la fabrication de noyaux - Google Patents
Procédé de fabrication d'un outil pour la fabrication de noyaux Download PDFInfo
- Publication number
- EP2450123A1 EP2450123A1 EP10189844A EP10189844A EP2450123A1 EP 2450123 A1 EP2450123 A1 EP 2450123A1 EP 10189844 A EP10189844 A EP 10189844A EP 10189844 A EP10189844 A EP 10189844A EP 2450123 A1 EP2450123 A1 EP 2450123A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- core
- modified
- ceramic
- cast component
- casting
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/06—Permanent moulds for shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C13/00—Moulding machines for making moulds or cores of particular shapes
- B22C13/12—Moulding machines for making moulds or cores of particular shapes for cores
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/12—Treating moulds or cores, e.g. drying, hardening
Definitions
- the invention relates to a method for optimizing a core tool.
- Core tools are used to make ceramic cores for casting metallic cast components in ceramic molds.
- the object is achieved by a method according to claim 1.
- FIG. 1 there is shown a ceramic core 10 'made with a core tool 1'.
- the core tool 1 ' has, in particular, two shells or half-shells 3', 7 '.
- the core 10 ' is made again with the core tool 1', 3 ', 7' which did not give proper cores 10 '. Then, the ceramic core 10 'with modification 16 (FIG. Fig. 3 ), in particular evenly, in particular with elevations 19 ( Fig. 6 ), especially if the flow rate is too high.
- the surveys 19 can at different locations along a radial or other direction, evenly or only in a partial region 22 (FIG. Fig. 6 ) of the core 10 'are applied.
- the elevations 19 or modifications 16 on the ceramic core 10 ' are faster and cheaper to produce, without that in one or more iterations the expensive core tool 1' must be completely modified.
- a new core tool 1 can be produced, which can then be used for series production ( Fig. 5 ).
- FIG. 7 shows a perspective view of a blade 120 or guide vane 130 of a turbomachine, which extends along a longitudinal axis 121.
- the turbomachine may be a gas turbine of an aircraft or a power plant for power generation, a steam turbine or a compressor.
- the blade 120, 130 has along the longitudinal axis 121 consecutively a fastening region 400, a blade platform 403 adjacent thereto and an airfoil 406 and a blade tip 415.
- the blade 130 may have at its blade tip 415 another platform (not shown).
- a blade root 183 is formed, which serves for attachment of the blades 120, 130 to a shaft or a disc (not shown).
- the blade root 183 is designed, for example, as a hammer head. Other designs as Christmas tree or Schwalbenschwanzfuß are possible.
- the blade 120, 130 has a leading edge 409 and a trailing edge 412 for a medium flowing past the airfoil 406.
- Such superalloys are for example from EP 1 204 776 B1 .
- EP 1 306 454 .
- the blade 120, 130 can be made by a casting process, also by directional solidification, by a forging process, by a milling process or combinations thereof.
- Workpieces with a monocrystalline structure or structures are used as components for machines which are exposed to high mechanical, thermal and / or chemical stresses during operation.
- Such monocrystalline workpieces takes place e.g. by directed solidification from the melt.
- These are casting processes in which the liquid metallic alloy is transformed into a monocrystalline structure, i. to the single-crystal workpiece, or directionally solidified.
- dendritic crystals are aligned along the heat flow and form either a columnar grain structure (columnar, ie grains that run the entire length of the workpiece and here, in common parlance, referred to as directionally solidified) or a monocrystalline structure, ie the whole Workpiece consists of a single crystal.
- directionally solidified columnar grain structure
- monocrystalline structure ie the whole Workpiece consists of a single crystal.
- directionally solidified microstructures which means both single crystals that have no grain boundaries or at most small angle grain boundaries, and stem crystal structures that have probably longitudinal grain boundaries but no transverse grain boundaries. These second-mentioned crystalline structures are also known as directionally solidified structures.
- the blades 120, 130 may have coatings against corrosion or oxidation, e.g. M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)).
- M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni)
- X is an active element and stands for yttrium (Y) and / or silicon and / or at least one element of the rare ones Earth, or hafnium (Hf)).
- Such alloys are known from the EP 0 486 489 B1 .
- EP 0 412 397 B1 or EP 1 306 454 A1 are known from the EP 0 486 489 B1 .
- the density is preferably 95% of the theoretical density.
- the layer composition comprises Co-30Ni-28Cr-8Al-0.6Y-0.7Si or Co-28Ni-24Cr-10Al-0.6Y.
- nickel-based protective layers such as Ni-10Cr-12Al-0.6Y-3Re or Ni-12Co-21Cr-11Al-0.4Y-2Re or Ni-25Co-17Cr-10A1-0,4Y-1 are also preferably used , 5RE.
- thermal barrier coating which is preferably the outermost layer, and consists for example of ZrO 2 , Y 2 O 3 -ZrO 2 , ie it is not, partially or completely stabilized by yttria and / or calcium oxide and / or magnesium oxide.
- the thermal barrier coating covers the entire MCrAlX layer.
- suitable coating methods e.g. Electron beam evaporation (EB-PVD) produces stalk-shaped grains in the thermal barrier coating.
- the thermal barrier coating may have porous, micro- or macro-cracked grains for better thermal shock resistance.
- the thermal barrier coating is therefore preferably more porous than the MCrAlX layer.
- Refurbishment means that components 120, 130 may need to be deprotected after use (e.g., by sandblasting). This is followed by removal of the corrosion and / or oxidation layers or products. Optionally, even cracks in the component 120, 130 are repaired. This is followed by a re-coating of the component 120, 130 and a renewed use of the component 120, 130.
- the blade 120, 130 may be hollow or solid. If the blade 120, 130 is to be cooled, it is hollow and may still film cooling holes 418 (indicated by dashed lines) on.
- FIG. 8 shows by way of example a gas turbine 100 in a longitudinal partial section.
- the gas turbine 100 has inside a rotatably mounted about a rotation axis 102 rotor 103 with a shaft 101, which is also referred to as a turbine runner.
- a compressor 105 for example, a torus-like Combustion chamber 110, in particular annular combustion chamber, with a plurality of coaxially arranged burners 107, a turbine 108 and the exhaust housing 109th
- the annular combustion chamber 110 communicates with an annular annular hot gas channel 111, for example.
- annular annular hot gas channel 111 for example.
- turbine stages 112 connected in series form the turbine 108.
- Each turbine stage 112 is formed, for example, from two blade rings. As seen in the direction of flow of a working medium 113, in the hot gas channel 111 of a row of guide vanes 115, a series 125 formed of rotor blades 120 follows.
- the guide vanes 130 are fastened to an inner housing 138 of a stator 143, whereas the moving blades 120 of a row 125 are attached to the rotor 103 by means of a turbine disk 133, for example.
- air 105 is sucked in and compressed by the compressor 105 through the intake housing 104.
- the compressed air provided at the turbine-side end of the compressor 105 is supplied to the burners 107 where it is mixed with a fuel.
- the mixture is then burned to form the working fluid 113 in the combustion chamber 110.
- the working medium 113 flows along the hot gas channel 111 past the guide vanes 130 and the rotor blades 120.
- the working medium 113 expands in a pulse-transmitting manner so that the rotor blades 120 drive the rotor 103 and drive the machine coupled to it.
- the components exposed to the hot working medium 113 are subject to thermal loads during operation of the gas turbine 100.
- the guide vanes 130 and rotor blades 120 of the first turbine stage 112 seen in the direction of flow of the working medium 113 become, in addition to the annular combustion chamber 110 lining heat shield elements most thermally stressed.
- substrates of the components may have a directional structure, i. they are monocrystalline (SX structure) or have only longitudinal grains (DS structure).
- iron-, nickel- or cobalt-based superalloys are used as the material for the components, in particular for the turbine blade 120, 130 and components of the combustion chamber 110.
- Such superalloys are for example from EP 1 204 776 B1 .
- EP 1 306 454 .
- the blades 120, 130 may be anti-corrosion coatings (MCrAlX; M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni), X is an active element and is yttrium (Y) and / or silicon , Scandium (Sc) and / or at least one element of the rare earth or hafnium).
- M is at least one element of the group iron (Fe), cobalt (Co), nickel (Ni)
- X is an active element and is yttrium (Y) and / or silicon , Scandium (Sc) and / or at least one element of the rare earth or hafnium).
- Such alloys are known from the EP 0 486 489 B1 .
- EP 0 412 397 B1 or EP 1 306 454 A1 are known from the EP 0 486 489 B1 .
- MCrAlX may still be present a thermal barrier coating, and consists for example of ZrO 2 , Y 2 O 3 -ZrO 2 , that is, it is not, partially or completely stabilized by yttria and / or calcium oxide and / or magnesium oxide.
- Electron beam evaporation produces stalk-shaped grains in the thermal barrier coating.
- the vane 130 has a guide vane foot (not shown here) facing the inner housing 138 of the turbine 108 and a vane head opposite the vane foot.
- the vane head faces the rotor 103 and fixed to a mounting ring 140 of the stator 143.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Turbine Rotor Nozzle Sealing (AREA)
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10189844A EP2450123A1 (fr) | 2010-11-03 | 2010-11-03 | Procédé de fabrication d'un outil pour la fabrication de noyaux |
CN2011103394533A CN102451887A (zh) | 2010-11-03 | 2011-11-01 | 用于优化芯模的方法 |
US13/287,358 US20120103554A1 (en) | 2010-11-03 | 2011-11-02 | Process for optimizing a core die |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP10189844A EP2450123A1 (fr) | 2010-11-03 | 2010-11-03 | Procédé de fabrication d'un outil pour la fabrication de noyaux |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2450123A1 true EP2450123A1 (fr) | 2012-05-09 |
Family
ID=43857694
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10189844A Withdrawn EP2450123A1 (fr) | 2010-11-03 | 2010-11-03 | Procédé de fabrication d'un outil pour la fabrication de noyaux |
Country Status (3)
Country | Link |
---|---|
US (1) | US20120103554A1 (fr) |
EP (1) | EP2450123A1 (fr) |
CN (1) | CN102451887A (fr) |
Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0486489B1 (fr) | 1989-08-10 | 1994-11-02 | Siemens Aktiengesellschaft | Revetement anticorrosion resistant aux temperatures elevees, notamment pour elements de turbines a gaz |
EP0412397B1 (fr) | 1989-08-10 | 1998-03-25 | Siemens Aktiengesellschaft | Revêtement protecteur contenant du rhénium possédant une résistance plus grande à la corrosion et l'oxydation |
EP0892090A1 (fr) | 1997-02-24 | 1999-01-20 | Sulzer Innotec Ag | Procédé de fabrication de structure smonocristallines |
EP0786017B1 (fr) | 1994-10-14 | 1999-03-24 | Siemens Aktiengesellschaft | Couche de protection de pieces contre la corrosion, l'oxydation et les contraintes thermiques excessives, et son procede de production |
WO1999067435A1 (fr) | 1998-06-23 | 1999-12-29 | Siemens Aktiengesellschaft | Alliage a solidification directionnelle a resistance transversale a la rupture amelioree |
US6024792A (en) | 1997-02-24 | 2000-02-15 | Sulzer Innotec Ag | Method for producing monocrystalline structures |
WO2000044949A1 (fr) | 1999-01-28 | 2000-08-03 | Siemens Aktiengesellschaft | Superalliage a base de nickel presentant une bonne usinabilite |
JP2001191336A (ja) * | 2000-01-07 | 2001-07-17 | Canon Inc | 金型設計装置と金型形状の設計方法 |
US20030010465A1 (en) * | 2000-05-24 | 2003-01-16 | Yutaka Miyamoto | Method and device for manufacturing metal mold |
EP1306454A1 (fr) | 2001-10-24 | 2003-05-02 | Siemens Aktiengesellschaft | Revêtement protecteur contenant du rhénium pour la protection d'un élément contre l'oxydation et la corrosion aux températures élevées |
EP1319729A1 (fr) | 2001-12-13 | 2003-06-18 | Siemens Aktiengesellschaft | Pièce résistante à des températures élevées réalisé en superalliage polycristallin ou monocristallin à base de nickel |
EP1204776B1 (fr) | 1999-07-29 | 2004-06-02 | Siemens Aktiengesellschaft | Piece resistant a des temperatures elevees et son procede de production |
US20060065383A1 (en) * | 2004-09-24 | 2006-03-30 | Honeywell International Inc. | Rapid prototype casting |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5243759A (en) * | 1991-10-07 | 1993-09-14 | United Technologies Corporation | Method of casting to control the cooling air flow rate of the airfoil trailing edge |
US5296308A (en) * | 1992-08-10 | 1994-03-22 | Howmet Corporation | Investment casting using core with integral wall thickness control means |
US6142734A (en) * | 1999-04-06 | 2000-11-07 | General Electric Company | Internally grooved turbine wall |
US6612811B2 (en) * | 2001-12-12 | 2003-09-02 | General Electric Company | Airfoil for a turbine nozzle of a gas turbine engine and method of making same |
-
2010
- 2010-11-03 EP EP10189844A patent/EP2450123A1/fr not_active Withdrawn
-
2011
- 2011-11-01 CN CN2011103394533A patent/CN102451887A/zh active Pending
- 2011-11-02 US US13/287,358 patent/US20120103554A1/en not_active Abandoned
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP0486489B1 (fr) | 1989-08-10 | 1994-11-02 | Siemens Aktiengesellschaft | Revetement anticorrosion resistant aux temperatures elevees, notamment pour elements de turbines a gaz |
EP0412397B1 (fr) | 1989-08-10 | 1998-03-25 | Siemens Aktiengesellschaft | Revêtement protecteur contenant du rhénium possédant une résistance plus grande à la corrosion et l'oxydation |
EP0786017B1 (fr) | 1994-10-14 | 1999-03-24 | Siemens Aktiengesellschaft | Couche de protection de pieces contre la corrosion, l'oxydation et les contraintes thermiques excessives, et son procede de production |
EP0892090A1 (fr) | 1997-02-24 | 1999-01-20 | Sulzer Innotec Ag | Procédé de fabrication de structure smonocristallines |
US6024792A (en) | 1997-02-24 | 2000-02-15 | Sulzer Innotec Ag | Method for producing monocrystalline structures |
WO1999067435A1 (fr) | 1998-06-23 | 1999-12-29 | Siemens Aktiengesellschaft | Alliage a solidification directionnelle a resistance transversale a la rupture amelioree |
WO2000044949A1 (fr) | 1999-01-28 | 2000-08-03 | Siemens Aktiengesellschaft | Superalliage a base de nickel presentant une bonne usinabilite |
EP1204776B1 (fr) | 1999-07-29 | 2004-06-02 | Siemens Aktiengesellschaft | Piece resistant a des temperatures elevees et son procede de production |
JP2001191336A (ja) * | 2000-01-07 | 2001-07-17 | Canon Inc | 金型設計装置と金型形状の設計方法 |
US20030010465A1 (en) * | 2000-05-24 | 2003-01-16 | Yutaka Miyamoto | Method and device for manufacturing metal mold |
EP1306454A1 (fr) | 2001-10-24 | 2003-05-02 | Siemens Aktiengesellschaft | Revêtement protecteur contenant du rhénium pour la protection d'un élément contre l'oxydation et la corrosion aux températures élevées |
EP1319729A1 (fr) | 2001-12-13 | 2003-06-18 | Siemens Aktiengesellschaft | Pièce résistante à des températures élevées réalisé en superalliage polycristallin ou monocristallin à base de nickel |
US20060065383A1 (en) * | 2004-09-24 | 2006-03-30 | Honeywell International Inc. | Rapid prototype casting |
Also Published As
Publication number | Publication date |
---|---|
US20120103554A1 (en) | 2012-05-03 |
CN102451887A (zh) | 2012-05-16 |
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Extension state: BA ME |
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17P | Request for examination filed |
Effective date: 20120423 |
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RAP1 | Party data changed (applicant data changed or rights of an application transferred) |
Owner name: SIEMENS AKTIENGESELLSCHAFT |
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STAA | Information on the status of an ep patent application or granted ep patent |
Free format text: STATUS: THE APPLICATION IS DEEMED TO BE WITHDRAWN |
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Effective date: 20130604 |