EP2447653A1 - Verfahren zur kryogenischen Luftabscheidung mit einem Nebenkondensator - Google Patents

Verfahren zur kryogenischen Luftabscheidung mit einem Nebenkondensator Download PDF

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Publication number
EP2447653A1
EP2447653A1 EP10014198A EP10014198A EP2447653A1 EP 2447653 A1 EP2447653 A1 EP 2447653A1 EP 10014198 A EP10014198 A EP 10014198A EP 10014198 A EP10014198 A EP 10014198A EP 2447653 A1 EP2447653 A1 EP 2447653A1
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Prior art keywords
stream
liquid
pressure column
column
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EP10014198A
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English (en)
French (fr)
Inventor
Florian Schliebitz
Frances Masterson
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Linde GmbH
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Linde GmbH
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Publication of EP2447653A1 publication Critical patent/EP2447653A1/de
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04193Division of the main heat exchange line in consecutive sections having different functions
    • F25J3/042Division of the main heat exchange line in consecutive sections having different functions having an intermediate feed connection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/04084Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/0409Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of oxygen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04006Providing pressurised feed air or process streams within or from the air fractionation unit
    • F25J3/04078Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression
    • F25J3/04096Providing pressurised feed air or process streams within or from the air fractionation unit providing pressurized products by liquid compression and vaporisation with cold recovery, i.e. so-called internal compression of argon or argon enriched stream
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04151Purification and (pre-)cooling of the feed air; recuperative heat-exchange with product streams
    • F25J3/04187Cooling of the purified feed air by recuperative heat-exchange; Heat-exchange with product streams
    • F25J3/04193Division of the main heat exchange line in consecutive sections having different functions
    • F25J3/04206Division of the main heat exchange line in consecutive sections having different functions including a so-called "auxiliary vaporiser" for vaporising and producing a gaseous product
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04248Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
    • F25J3/04284Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams
    • F25J3/0429Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using internal refrigeration by open-loop gas work expansion, e.g. of intermediate or oxygen enriched (waste-)streams of feed air, e.g. used as waste or product air or expanded into an auxiliary column
    • F25J3/04296Claude expansion, i.e. expanded into the main or high pressure column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04406Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system
    • F25J3/04412Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air using a dual pressure main column system in a classical double column flowsheet, i.e. with thermal coupling by a main reboiler-condenser in the bottom of low pressure respectively top of high pressure column
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04642Recovering noble gases from air
    • F25J3/04648Recovering noble gases from air argon
    • F25J3/04654Producing crude argon in a crude argon column
    • F25J3/04666Producing crude argon in a crude argon column as a parallel working rectification column of the low pressure column in a dual pressure main column system
    • F25J3/04672Producing crude argon in a crude argon column as a parallel working rectification column of the low pressure column in a dual pressure main column system having a top condenser
    • F25J3/04678Producing crude argon in a crude argon column as a parallel working rectification column of the low pressure column in a dual pressure main column system having a top condenser cooled by oxygen enriched liquid from high pressure column bottoms
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04642Recovering noble gases from air
    • F25J3/04648Recovering noble gases from air argon
    • F25J3/04721Producing pure argon, e.g. recovered from a crude argon column
    • F25J3/04727Producing pure argon, e.g. recovered from a crude argon column using an auxiliary pure argon column for nitrogen rejection
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J3/00Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
    • F25J3/02Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
    • F25J3/04Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
    • F25J3/04763Start-up or control of the process; Details of the apparatus used
    • F25J3/04769Operation, control and regulation of the process; Instrumentation within the process
    • F25J3/04854Safety aspects of operation
    • F25J3/0486Safety aspects of operation of vaporisers for oxygen enriched liquids, e.g. purging of liquids
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2200/00Processes or apparatus using separation by rectification
    • F25J2200/90Details relating to column internals, e.g. structured packing, gas or liquid distribution
    • F25J2200/94Details relating to the withdrawal point
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/50Oxygen or special cases, e.g. isotope-mixtures or low purity O2
    • F25J2215/52Oxygen production with multiple purity O2
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2215/00Processes characterised by the type or other details of the product stream
    • F25J2215/50Oxygen or special cases, e.g. isotope-mixtures or low purity O2
    • F25J2215/54Oxygen production with multiple pressure O2
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2235/00Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams
    • F25J2235/58Processes or apparatus involving steps for increasing the pressure or for conveying of liquid process streams the fluid being argon or crude argon
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/30External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
    • F25J2250/40One fluid being air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25JLIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
    • F25J2250/00Details related to the use of reboiler-condensers
    • F25J2250/30External or auxiliary boiler-condenser in general, e.g. without a specified fluid or one fluid is not a primary air component or an intermediate fluid
    • F25J2250/50One fluid being oxygen

Definitions

  • the invention relates to a process for cryogenic air separation according to the first part of patent claim 1.
  • a respective process is known from US 5098456 , where the purge liquid from the side condenser is cooled in a subcooler and withdrawn as a liquid product. Such processing constitutes a waste of energy, if no liquid oxygen product of respective purity is needed.
  • a side condenser purge liquid could be re-introduced into the low pressure column as shown in DE 2323941 , requiring, however an additional pump for lifting the purge liquid.
  • the object of the invention is to find a particularly advantageous method for processing the purge liquid of a side condenser in an above-mentioned process, leading in particular to a relatively small energy consumption of the overall process.
  • Such an objective is achieved by introducing the liquid purge stream into the crude argon distillation system.
  • the crude argon system usually has a column bottom located lower that the low pressure column bottom which the first crude argon column is connected with.
  • a transfer pump is needed anyway.
  • the purge liquid from the side condenser into the crude argon distillation system, the afore-mentioned transfer pump may be simultaneously used for recycling the purge liquid from the side condenser back into the rectification system. Since the purge flow is significantly smaller than the reflux flow rate in the crude argon distillation, it will not change the total flow of the transfer pump very much. The same applies for the concentration of the liquid return stream fed into the low pressure column. In the invention, the purge liquid is not lost from the system and there is no need for either additional apparatus, nor for additional energy for recycling the purge liquid.
  • the "crude argon distillation system” can be formed by a single crude argon column as shown in US 5098456 , or by multiple serially connected crude argon columns, e.g. by a split crude argon column system with a first crude argon column and a second crude argon column as shown in EP 628777 B1 .
  • the process of the invention is particularly useful if a second liquid oxygen stream is withdrawn from the low pressure column, the second liquid oxygen stream being pressurized to pressure considerably above the low pressure column pressure, (pseudo-)evaporated and warmed in the main heat exchanger and finally withdrawn as a second gaseous oxygen product stream having a higher pressure than the first gaseous oxygen product stream.
  • Such well-known type of process is called "internal compression of oxygen”. If the elevated pressure of the oxygen is above its critical pressure, it is pseudo-evaporated in the main heat exchanger, otherwise it is evaporated in the literal sense.
  • Atmospheric air is compressed in an air compressor, pre-cooled and afterwards purified in a molecular sieve (not shown in the drawing).
  • the purified feed air 1 is split into a first partial stream 2 and a second partial stream 16.
  • the first partial stream 2 of the purified feed air enters a main heat exchanger 3 at an intermediate temperature close to its warm end.
  • a first portion 5 of the cooled first partial stream 4 is fed via line 6 into the high pressure column 7 of a distillation system comprising as well a low pressure column 8, a main condenser 9, a side condenser 10, a crude argon column 11 with head condenser 12 (the crude argon column 11 constituting the "first" and single crude argon column in the embodiment) and a pure argon column 13 having a head condenser 14 and a bottom reboiler 15.
  • a second portion 49 is fed to the condensation space of side condenser 10 and used as the heating medium.
  • the condensed air 50 is introduced into the high pressure column 6.
  • the remaining gaseous portion 66 may be fed into a helium-neon recovery system.
  • the second partial stream 16 is further compressor in a booster compressor 17 with aftercooler 18 and introduced into the main heat exchanger 3 at its warm end via line 19.
  • a first portion 19 of the second partial stream is withdrawn from the main heat exchanger 19 at a further intermediate temperature and work-expanded in an expansion turbine 20, which is mechanically coupled to an electric generator 21.
  • the work-expanded air 22 is fed into the high pressure column via line 6.
  • the rest of the second partial stream continues its cooling in the main heat exchanger up to the cold end.
  • the cold air 23 is expanded in an expansion valve 24 to high pressure column pressure and introduced, at least partially in liquid form, via line 25 into the high pressure column 7 at an intermediate height some practical or theoretical trays above the bottom where the gaseous air 6 enters the high pressure column 7.
  • a portion 26 of the liquid air may be cooled in a subcooler 27 and directly introduced into the low pressure column 8 at an intermediate height via line 28.
  • Bottom liquid 29 from the high pressure column 6 is cooled in subcooler 27 and fed via line 15 through the pure argon bottom reboiler 15 and via lines 31 and 32 to the evaporation spaces of the head condensers 12 and 14. Vapor 32 produced in the head condensers and remaining liquid 33 are fed to the low pressure column 8.
  • a first portion 35 of the top nitrogen 34 from the high pressure column 6 is at least partially condensed in the main condenser 9 in indirect heat exchange with the bottom liquid of the low pressure column 6.
  • Liquid nitrogen 36 produced in the main condenser 9 is split into three portions: A first portion 37 is fed as reflux liquid to the top of the high pressure column 6.
  • a second portion 38, 39 is subcooled (27) and fed as reflux liquid to the top of the high pressure column 6.
  • a third portion 40 may be internally compressed by pressurizing it in a pump 41, (pseudo-)evaporating and warming it in the main heat exchanger 3 and withdrawing it as an internally compressed high-pressure product (IC-GAN).
  • Another portion 42 of the top nitrogen 34 is directly taken as a pressurized product by leading it through the main heat exchanger 3 and finally withdrawing it as pressurized product (PGAN) or using it as seal gas (Sealgas).
  • Uncondensed gases 43 from the main condenser 9 may be fed to a helium-neon recovery system. Refrigeration for such system may be delivered by a portion 44 of the subcooled liquid nitrogen.
  • Liquid oxygen 45 from the bottom of the low pressure column 8 is pressurized in an oxygen pump 46 to an elevated pressure, considerably above the low pressure column pressure.
  • the pressurized oxygen is divided into a first liquid oxygen stream 47 and a second liquid oxygen stream 48.
  • the first liquid oxygen stream 47 is expanded in expansion valve 48 to an intermediate pressure still above the low pressure column pressure and fed to the evaporation space of the side condenser 10.
  • the first gaseous oxygen stream 51 produced in the evaporation space of side condenser 10 is warmed in the main heat exchanger 3 and finally withdrawn as a first gaseous oxygen product stream (LP-GOX).
  • a liquid purge stream 59 from the evaporation space of the side condenser 10 is introduced into the argon distillation system, in this embodiment it is illustrated as going into the bottom of the crude argon column 12.
  • the second liquid oxygen stream 48 is (pseudo-)evaporated and warmed in the main heat exchanger 3 and finally withdrawn as a second, internally compressed gaseous oxygen product stream (IC-GOX).
  • a third liquid oxygen stream 52 is withdrawn immediately above the bottom of the low pressure column 8, partially subcooled (27 and withdrawn as liquid oxygen product (LOX).
  • Impure gaseous nitrogen 53 from the low pressure column 8 is warmed in subcooler 27 and main heat exchanger 3. The warmed impure nitrogen may be used in the air purification (not shown in the drawing).
  • a liquid nitrogen product (LIN) may be withdrawn (55) from the top of the low pressure column.
  • Gaseous nitrogen 56 from the top of the low pressure column 8 is warmed in subcooler 27 and main heat exchanger 3 and may be withdrawn as low-pressure product (LP-GAN) or taken via line 57 in order to be released to the atmosphere and/or used in the air purification (not shown in the drawing).
  • LP-GAN low-pressure product
  • a gaseous, argon-containing oxygen fraction (the argon transition fraction) 58 is withdrawn from an intermediate height of the low pressure column 8 and fed to the bottom of the crude argon column 11.
  • a mixture of the reflux liquid collecting in the bottom of the crude argon column 11 and the liquid purge stream 59 from the side condenser 10 is fed back to the low pressure column 8 by a transfer pump 61 via lines 60 and 62.
  • Crude argon from the top of the crude argon column 12 is introduced into pure argon column 13, producing liquid pure argon 64 at its bottom.
  • the pure argon is taken as liquid to storage tanks, or alternatively may be internally compressed in argon pump 65, (pseudo-)evaporated in the main heat exchanger 3 and finally withdrawn as internally compressed gaseous argon (GAR-IC).

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Emergency Medicine (AREA)
  • Separation By Low-Temperature Treatments (AREA)
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Publication number Priority date Publication date Assignee Title
CN103092163A (zh) * 2012-12-31 2013-05-08 西安交通大学 一种大型低温空分装置运行能耗的评价方法
CN103793754A (zh) * 2013-12-13 2014-05-14 中冶南方工程技术有限公司 一种空分系统的能耗预测方法
CN104019631A (zh) * 2014-06-26 2014-09-03 莱芜钢铁集团有限公司 一种空气分离装置快速投氩方法
WO2019127343A1 (zh) * 2017-12-29 2019-07-04 乔治洛德方法研究和开发液化空气有限公司 一种基于深冷精馏生产空气产品的方法及设备

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US2559132A (en) * 1948-02-12 1951-07-03 British Oxygen Co Ltd Fractional separation of air
DE2323941A1 (de) 1973-05-11 1974-11-28 Linde Ag Verfahren und vorrichtung zur gewinnung von gasfoermigem sauerstoff
US5098456A (en) 1990-06-27 1992-03-24 Union Carbide Industrial Gases Technology Corporation Cryogenic air separation system with dual feed air side condensers
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EP0628777B1 (de) 1993-05-28 1998-11-04 Linde Aktiengesellschaft Verfahren und Vorrichtung zur Gewinnung von Argon
US5765397A (en) * 1996-10-28 1998-06-16 Nippon Sanso Corporation Air liquefaction separation process and apparatus therefor
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103092163A (zh) * 2012-12-31 2013-05-08 西安交通大学 一种大型低温空分装置运行能耗的评价方法
CN103092163B (zh) * 2012-12-31 2015-08-26 西安交通大学 一种大型低温空分装置运行能耗的评价方法
CN103793754A (zh) * 2013-12-13 2014-05-14 中冶南方工程技术有限公司 一种空分系统的能耗预测方法
CN103793754B (zh) * 2013-12-13 2017-09-01 中冶南方工程技术有限公司 一种空分系统的能耗预测方法
CN104019631A (zh) * 2014-06-26 2014-09-03 莱芜钢铁集团有限公司 一种空气分离装置快速投氩方法
WO2019127343A1 (zh) * 2017-12-29 2019-07-04 乔治洛德方法研究和开发液化空气有限公司 一种基于深冷精馏生产空气产品的方法及设备
US11578916B2 (en) 2017-12-29 2023-02-14 L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georqes Claude Method and device for producing air product based on cryogenic rectification

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