EP2441549A2 - Method for mechanical processing a waste gas conveying surface area of a combustion engine or crankcase component as well as combustion engine crankcase and cylinder liner - Google Patents
Method for mechanical processing a waste gas conveying surface area of a combustion engine or crankcase component as well as combustion engine crankcase and cylinder liner Download PDFInfo
- Publication number
- EP2441549A2 EP2441549A2 EP11005427A EP11005427A EP2441549A2 EP 2441549 A2 EP2441549 A2 EP 2441549A2 EP 11005427 A EP11005427 A EP 11005427A EP 11005427 A EP11005427 A EP 11005427A EP 2441549 A2 EP2441549 A2 EP 2441549A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- machining
- crankcase
- exhaust
- combustion engine
- tribochemically
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002485 combustion reaction Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000002912 waste gas Substances 0.000 title 1
- 238000003754 machining Methods 0.000 claims abstract description 57
- 230000007797 corrosion Effects 0.000 claims abstract description 20
- 238000005260 corrosion Methods 0.000 claims abstract description 20
- 239000000126 substance Substances 0.000 claims abstract description 18
- 239000000314 lubricant Substances 0.000 claims abstract description 17
- 239000000463 material Substances 0.000 claims abstract description 14
- 239000000654 additive Substances 0.000 claims abstract description 8
- 230000000996 additive effect Effects 0.000 claims abstract description 8
- 238000006243 chemical reaction Methods 0.000 claims abstract description 7
- 229910001018 Cast iron Inorganic materials 0.000 claims abstract description 4
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 229910052914 metal silicate Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 claims 1
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 6
- 229910052742 iron Inorganic materials 0.000 abstract description 3
- 230000003213 activating effect Effects 0.000 abstract 1
- 239000002253 acid Substances 0.000 description 6
- 239000007789 gas Substances 0.000 description 6
- 150000007513 acids Chemical class 0.000 description 5
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 239000011593 sulfur Substances 0.000 description 4
- 230000006378 damage Effects 0.000 description 3
- 239000000839 emulsion Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 description 3
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 239000012141 concentrate Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 2
- 238000004886 process control Methods 0.000 description 2
- 229910000599 Cr alloy Inorganic materials 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 150000001639 boron compounds Chemical class 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000788 chromium alloy Substances 0.000 description 1
- UPHIPHFJVNKLMR-UHFFFAOYSA-N chromium iron Chemical compound [Cr].[Fe] UPHIPHFJVNKLMR-UHFFFAOYSA-N 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- XTQHKBHJIVJGKJ-UHFFFAOYSA-N sulfur monoxide Chemical class S=O XTQHKBHJIVJGKJ-UHFFFAOYSA-N 0.000 description 1
- 229910052815 sulfur oxide Inorganic materials 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B57/00—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
- B24B57/02—Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B33/00—Honing machines or devices; Accessories therefor
- B24B33/02—Honing machines or devices; Accessories therefor designed for working internal surfaces of revolution, e.g. of cylindrical or conical shapes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/36—Single-purpose machines or devices
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23F—NON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
- C23F11/00—Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
- F02B77/00—Component parts, details or accessories, not otherwise provided for
- F02B77/04—Cleaning of, preventing corrosion or erosion in, or preventing unwanted deposits in, combustion engines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F1/00—Cylinders; Cylinder headsĀ
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49229—Prime mover or fluid pump making
- Y10T29/49231—I.C. [internal combustion] engine making
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4998—Combined manufacture including applying or shaping of fluent material
- Y10T29/49982—Coating
Definitions
- the invention relates to a method for machining, in particular for mechanical processing, at least one exhaust-carrying surface region of an internal combustion engine or crankcase component, in particular for processing at least one cylinder bore of an internal combustion engine crankcase or for processing at least one cylinder bore of a cylinder liner, according to the preamble of claim 1. Further The invention relates to an internal combustion engine crankcase according to the preamble of claim 7 and to a cylinder liner according to the preamble of claim 8.
- Crankcases of internal combustion engines are well known. These serve to support the crankshaft and have cylinders with cylinder liners in which the pistons of the internal combustion engines are performed. In conjunction with exhaust gas recirculation, it may be used in the operation of internal combustion engines with a high sulfur fuel to form from aggressive media, for example, to the formation of sulfur oxides and nitrogen oxides that form with aggressive water aggressive acids such as sulfuric acid. These aggressive media or acids cause a corrosive attack in the exhaust-gas-carrying components of an engine crankcase produced from a material susceptible to corrosion, for example in the region of cylinder liners of an internal combustion engine crankcase.
- the conventional iron casting materials or steels can be coated with less corrosive materials, for example with iron-chromium alloys, but this leads to a significant increase in the price of the engine crankcase or Cylinder liners in total leads.
- the at least one exhaust-carrying surface area can be reliably and reliably protected against corrosion, in particular reliably against internal engine corrosion, in a simple and functionally reliable manner.
- a further object of the present invention is seen to provide an internal combustion engine crankcase and / or a cylinder liner, whose or at least one exhaust-carrying surface area, in particular whose or whose at least one cylinder bore is reliably protected against corrosion by aggressive media ,
- the at least one exhaust gas-carrying surface region of the crankcase of the engine or crankcase component in particular at least one cylinder bore of a crankcase or cylinder liner, be machined by means of a machining tool changing the surface finish with at least one tribochemically activatable material in the machining process Brought in contact is activated in the course of processing, in particular in response to a defined contact pressure of the machining tool and / or a defined during machining defined processing temperature, and formed with the respective surface area by tribochemical reaction a corrosion-resistant surface as Triborevatis Mrs.
- a corrosion-resistant surface can be formed by a simple tribochemical reaction within the framework of the processing of the exhaust-gas-conducting surface regions, which modification takes place anyway and which changes the surface condition.
- this corrosion-resistant surface against aggressive acids, gases and condensates such as may occur during operation of internal combustion engines with exhaust gas recirculation and sulfur-containing fuel, thus not only subsequently generated or during operation of the internal combustion engine, but previously integral with the surface texture changing processing of respective component in the context of its production.
- any machining tool can be used by means of which the formation of a triboreaction layer according to the invention can be achieved, for example also thermally acting machining methods such as, for example, laser honing, provided they do not result in evaporation of the tribochemically activatable substance.
- the surface condition changing machining tool is a mechanical machining tool, preferably a machined and / or cutting machining tool, by means of which the at least one exhaust-carrying surface region, in particular the at least one cylinder bore, is machined and changed with respect to the surface finish.
- the terms of a machining and a machining should be understood explicitly in a broad sense and include any mechanical processing in which the machined surface is changed and thus brought into a particular shape, be it by a geometrically determined or by a geometrically indefinite cutting edge ,
- a honing tool as a mechanical machining tool, by means of which the at least one exhaust-carrying surface area, in particular the cylinder surfaces, is honed, wherein all honing methods can be used individually or in combination.
- Honing regularly represents the last processing stage in the production of the engine crankcase, in particular for dimensionally accurate design of the cylinder bore and thus the cylinder liners of the crankcase. The honing ensures that, for example, the cylinder liners of the crankcase have the desired oil retention capacity, since the honed surfaces have crossed machining marks.
- the tribochemically activatable substance can be applied before and / or during processing by means of the respective processing tool directly to the surface to be processed, for example, applied as a solid layer or sprayed as a spray, the tribochemically activatable material then as homogeneous and fine is distributed in the respective funds; Alternatively or additionally, however, the tribochemically activatable substance can also be added as an additive to a lubricant which is to be supplied anyway during processing, in particular during mechanical processing.
- lubricant is to be understood here in a comprehensive sense and is expressly to include all liquid media which are supplied in conjunction with the particular mechanical processing as an emulsion or the like in a conventional manner.
- the addition of the tribochemically activatable substance as an additive to such a lubricant is particularly easy to accomplish and ensures in a simple manner that the tribochemically activatable substance comes exactly where the tribochemical reaction to take place to form the corrosion-resistant surface.
- tribochemically activatable substance are in particular metal silicates, optionally also boron compounds.
- the additive is preferably dissolved or emulsified in a concentrate in a defined amount, which concentrate is then added to the lubricant in a concentration of 7 to 15%, preferably in about 10%, based on the amount of lubricant, in particular emulsified there.
- the exhaust-carrying surface regions can form
- Components of an internal combustion engine such as a crankcase and / or a cylinder liner, be made of a cost-effective iron material, for example, from a corrosion-prone cast iron and / or a corrosion-prone steel.
- a here also very schematically illustrated honing 2 is introduced to perform a fine machining of the cylinder bore 3 in a conventional manner.
- the honing head 2 has a plurality of honing stones 4 carrying honing stones 5 distributed over the circumference, which are spaced apart in the circumferential direction.
- the Honahle 2 conventional design. The Honahle 2 performs the mechanical fine machining of the cylinder barrel 3 a rotational movement according to the arrow 6 with feed in the direction of arrow 7, to produce a cylinder liner 3 with the desired Honriefen (not shown).
- a lubricant 9 is applied by means of a lubricant nozzle 8 shown here only extremely schematically in the cylinder bore and thus on the cylinder bore 3, which in the FIG. 1 is shown only extremely schematically and by way of example.
- the supplied here lubricant 9 is withdrawn from a lubricant reservoir 10, which in the single Figure is also shown only very schematically.
- the lubricant 9 is composed here of a base lubricant emulsion 12, in which a tribochemically activatable additive 11, for example a metal silicate, is emulsified or finely divided, so that the cylinder liner 3 in the context of mechanical fine machining by means of the honing hone 2 with the tribochemical activatable additive is wetted.
- a tribochemically activatable additive for example a metal silicate
- crankcase itself and thus the cylinder liners 3 are preferably made of an example cast iron material prior to processing.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Geometry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
Description
Die Erfindung betrifft ein Verfahren zur Bearbeitung, insbesondere zur mechanischen Bearbeitung, wenigstens eines abgasfĆ¼hrenden OberflƤchenbereichs eines Brennkraftmaschinen- oder KurbelgehƤusebestandteils, insbesondere zur Bearbeitung wenigstens einer Zylinderlaufbahn eines Brennkraftmaschinen-KurbelgehƤuses oder zur Bearbeitung wenigstens einer Zylinderlaufbahn einer Zylinderlaufbuchse, nach dem Oberbegriff des Anspruchs 1. Ferner betrifft die Erfindung ein Brennkraftmaschinen-KurbelgehƤuse nach dem Oberbegriff des Anspruchs 7 sowie eine Zylinderlaufbuchse nach dem Oberbegriff des Anspruchs 8.The invention relates to a method for machining, in particular for mechanical processing, at least one exhaust-carrying surface region of an internal combustion engine or crankcase component, in particular for processing at least one cylinder bore of an internal combustion engine crankcase or for processing at least one cylinder bore of a cylinder liner, according to the preamble of claim 1. Further The invention relates to an internal combustion engine crankcase according to the preamble of claim 7 and to a cylinder liner according to the preamble of claim 8.
KurbelgehƤuse von Brennkraftmaschinen sind allgemein bekannt. Diese dienen zur Lagerung der Kurbelwelle und weisen Zylinder mit Zylinderlaufbahnen auf, in denen die Kolben der Verbrennungsmaschinen gefĆ¼hrt werden. In Verbindung mit einer AbgasrĆ¼ckfĆ¼hrung kann es beim Betrieb von Brennkraftmaschinen mit einem stark schwefelhaltigen Kraftstoff zur Bildung von aggressiven Medien kommen, zum Beispiel zur Bildung von Schwefeloxiden und Stickoxiden, die mit kondensiertem Wasser aggressive SƤuren, wie zum Beispiel SchwefelsƤure bilden. Diese aggressiven Medien bzw. SƤuren verursachen in den abgasfĆ¼hrenden Bauteilen eines aus einem korrosionsanfƤlligen Werkstoff hergestellten Brennkraftmaschinen-KurbelgehƤuses, zum Beispiel im Bereich von Zylinderlaufbahnen eines Brennkraftmaschinen-KurbelgehƤuses, einen korrosiven Angriff. Damit kommt es zu einer Zerstƶrung der OberflƤchenbereiche der Zylinderlaufbahnen und schlieĆlich zu einer BeschƤdigung bzw. Zerstƶrung derselben, was sich bekanntlich nachteilig auf den Brennkraftmaschinenbetrieb insgesamt auswirkt. Das Gleiche gilt vom Prinzip her fĆ¼r solche Zylinderlaufbahnen, die durch in das KurbelgehƤuse eingesetzte bzw. eingegossene Zylinderlaufbuchsen, auch Zylinderliner genannt, gebildet werden.Crankcases of internal combustion engines are well known. These serve to support the crankshaft and have cylinders with cylinder liners in which the pistons of the internal combustion engines are performed. In conjunction with exhaust gas recirculation, it may be used in the operation of internal combustion engines with a high sulfur fuel to form from aggressive media, for example, to the formation of sulfur oxides and nitrogen oxides that form with aggressive water aggressive acids such as sulfuric acid. These aggressive media or acids cause a corrosive attack in the exhaust-gas-carrying components of an engine crankcase produced from a material susceptible to corrosion, for example in the region of cylinder liners of an internal combustion engine crankcase. This leads to a destruction of the surface areas of the cylinder liners and finally to damage or destruction of the same, which is known to adversely affect the overall operation of the internal combustion engine. The same applies in principle for such cylinder liners, which are formed by inserted into the crankcase or cast cylinder liners, also called cylinder liner.
Des Weiteren ist es allgemein bekannt, zum Beispiel aus der
Um einen derartigen Korrosionsangriff durch aggressive SƤuren, Gase und Kondensate zu begegnen, kƶnnen zum Beispiel die herkƶmmlichen Eisengusswerkstoffe bzw. StƤhle mit weniger korrosivanfƤlligen Werkstoffen beschichtet werden, zum Beispiel mit Eisen-Chrom-Legierungen, was jedoch zu einer deutlichen Verteuerung der Brennkraftmaschinen-KurbelgehƤuse oder Zylinderlaufbuchsen insgesamt fĆ¼hrt.To counteract such a corrosion attack by aggressive acids, gases and condensates, for example, the conventional iron casting materials or steels can be coated with less corrosive materials, for example with iron-chromium alloys, but this leads to a significant increase in the price of the engine crankcase or Cylinder liners in total leads.
Es ist daher Aufgabe der vorliegenden Erfindung, ein Verfahren zur Bearbeitung, insbesondere zur mechanischen Bearbeitung, wenigstens eines abgasfĆ¼hrenden OberflƤchenbereichs eines Brennkraftmaschinen- oder KurbelgehƤusebestandteils, insbesondere zur Bearbeitung wenigstens einer Zylinderlaufbahn eines Brennkraftmaschinen-KurbelgehƤuses oder zur Bearbeitung wenigstens einer Zylinderlaufbahn einer Zylinderlaufbuchse, zu schaffen, mittels dem der wenigstens eine abgasfĆ¼hrende OberflƤchenbereich auf einfache und funktionssichere Weise zuverlƤssig gegen Korrosion, insbesondere zuverlƤssig gegen innermotorische Korrosion, geschĆ¼tzt werden kann. Eine weitere Aufgabe der vorliegenden Erfindung wird darin gesehen, ein Brennkraftmaschinen-KurbelgehƤuse und/oder eine Zylinderlaufbuchse zur VerfĆ¼gung zu stellen, dessen bzw. deren wenigstens einer abgasfĆ¼hrender OberflƤchenbereich, insbesondere dessen bzw. deren wenigstens eine Zylinderlaufbahn, zuverlƤssig gegen Korrosion durch aggressive Medien geschĆ¼tzt ist.It is therefore an object of the present invention to provide a method for machining, in particular for machining, at least one exhaust-carrying surface region of an internal combustion engine or crankcase component, in particular for machining at least one cylinder bore of an internal combustion engine crankcase or for machining at least one cylinder bore of a cylinder liner. by means of which the at least one exhaust-carrying surface area can be reliably and reliably protected against corrosion, in particular reliably against internal engine corrosion, in a simple and functionally reliable manner. A further object of the present invention is seen to provide an internal combustion engine crankcase and / or a cylinder liner, whose or at least one exhaust-carrying surface area, in particular whose or whose at least one cylinder bore is reliably protected against corrosion by aggressive media ,
Diese Aufgabe wird bezĆ¼glich des Verfahrens gelƶst mit den Merkmalen des Anspruchs 1. BezĆ¼glich des Brennkraftmaschinen-KurbelgehƤuses wird diese Aufgabe gelƶst mit den Merkmalen des Anspruchs 7. BezĆ¼glich der Zylinderlaufbuchse wird diese Aufgabe gelƶst mit den Merkmalen des Anspruchs 8. Vorteilhafte Ausgestaltungen sind in den UnteransprĆ¼chen angegeben.This object is achieved with respect to the method with the features of claim 1. With respect to the engine crankcase, this object is achieved with the features of claim 7. With respect to the cylinder liner this object is achieved with the features of claim 8. Advantageous embodiments are in the dependent claims specified.
ErfindungsgemĆ¤Ć wird vorgeschlagen, dass der wenigstens eine aus einem korrosionsanfƤlligen Werkstoff hergestellte abgasfĆ¼hrende OberflƤchenbereich des KurbelgehƤuses des Brennkraftmaschinen- oder KurbelgehƤusebestandteils, insbesondere wenigstens eine Zylinderlaufbahn eines KurbelgehƤuses oder einer Zylinderlaufbuchse, im Rahmen der Bearbeitung mittels eines die OberflƤchenbeschaffenheit verƤndernden Bearbeitungswerkzeuges mit wenigstens einem tribochemisch aktivierbaren Stoff in Kontakt gebracht wird, der im Verlauf der Bearbeitung, insbesondere in AbhƤngigkeit von einem definierten Anpressdruck des Bearbeitungswerkzeuges und/oder einer sich wƤhrend der Bearbeitung einstellenden definierten Bearbeitungstemperatur, aktiviert wird und mit dem jeweiligen OberflƤchenbereich durch tribochemische Reaktion eine korrosionsbestƤndige OberflƤche als Triboreaktionsschicht ausbildet.According to the invention, it is proposed that the at least one exhaust gas-carrying surface region of the crankcase of the engine or crankcase component, in particular at least one cylinder bore of a crankcase or cylinder liner, be machined by means of a machining tool changing the surface finish with at least one tribochemically activatable material in the machining process Brought in contact is activated in the course of processing, in particular in response to a defined contact pressure of the machining tool and / or a defined during machining defined processing temperature, and formed with the respective surface area by tribochemical reaction a corrosion-resistant surface as Triboreaktionsschicht.
Damit kƶnnen aufwendige Beschichtungsverfahren im Nachgang zur Herstellung des jeweiligen Bauteils vorteilhaft vermieden werden, ebenso wie der Einsatz von teuren, korrosionsbestƤndigen Werkstoffen vermieden werden kann. Vielmehr kann mit der vorliegenden Erfindung im Rahmen der ohnehin stattfindenden, die OberflƤchenbeschaffenheit verƤndernden Bearbeitung der abgasfĆ¼hrenden OberflƤchenbereiche durch eine einfache tribochemische Reaktion eine korrosionsbestƤndige OberflƤche ausgebildet werden.In order to elaborate coating methods can be advantageously avoided in the wake of the production of the respective component, as well as the use of expensive, corrosion-resistant materials can be avoided. Rather, with the present invention, a corrosion-resistant surface can be formed by a simple tribochemical reaction within the framework of the processing of the exhaust-gas-conducting surface regions, which modification takes place anyway and which changes the surface condition.
ErfindungsgemĆ¤Ć wird diese korrosionsbestƤndige OberflƤche gegen aggressive SƤuren, Gase und Kondensate, wie sie beim Betrieb von Brennkraftmaschinen mit AbgasrĆ¼ckfĆ¼hrung und schwefelhaltigem Kraftstoff entstehen kƶnnen, somit nicht erst nachtrƤglich bzw. im Betrieb der Brennkraftmaschine erzeugt, sondern bereits vorher integral mit der die OberflƤchenbeschaffenheit Ƥndernden Bearbeitung des jeweiligen Bauteils im Rahmen dessen Herstellung.According to the invention, this corrosion-resistant surface against aggressive acids, gases and condensates, such as may occur during operation of internal combustion engines with exhaust gas recirculation and sulfur-containing fuel, thus not only subsequently generated or during operation of the internal combustion engine, but previously integral with the surface texture changing processing of respective component in the context of its production.
GrundsƤtzlich kann jedes Bearbeitungswerkzeug verwendet werden, mittels dem die erfindungsgemƤĆe Ausbildung einer Triboreaktionsschicht erzielt werden kann, zum Beispiel auch thermisch wirkende Bearbeitungsverfahren wie zum Beispiel das Laserhonen, sofern diese keine Verdampfung des tribochemisch aktivierbaren Stoffes zur Folge haben. Vorzugsweise ist das die OberflƤchenbeschaffenheit verƤndernde Bearbeitungswerkzeug jedoch ein mechanisches Bearbeitungswerkzeug, bevorzugt ein spanabhebendes und/oder spanendes Bearbeitungswerkzeug, mittels dem der wenigstens eine abgasfĆ¼hrende OberflƤchenbereich, insbesondere die wenigstens eine Zylinderlaufbahn, mechanisch bearbeitet und hinsichtlich der OberflƤchenbeschaffenheit verƤndert wird. Die Begrifflichkeit einer spanabhebenden und einer spanenden Bearbeitung soll dabei ausdrĆ¼cklich in einem weiten Sinne verstanden werden und jedwede mechanische Bearbeitung umfassen, bei der die bearbeitete OberflƤche verƤndert und damit in eine bestimmte Form gebracht wird, sei es durch eine geometrisch bestimmte oder durch eine geometrisch unbestimmte Schneide.In principle, any machining tool can be used by means of which the formation of a triboreaction layer according to the invention can be achieved, for example also thermally acting machining methods such as, for example, laser honing, provided they do not result in evaporation of the tribochemically activatable substance. Preferably, however, the surface condition changing machining tool is a mechanical machining tool, preferably a machined and / or cutting machining tool, by means of which the at least one exhaust-carrying surface region, in particular the at least one cylinder bore, is machined and changed with respect to the surface finish. The terms of a machining and a machining should be understood explicitly in a broad sense and include any mechanical processing in which the machined surface is changed and thus brought into a particular shape, be it by a geometrically determined or by a geometrically indefinite cutting edge ,
Besonders bevorzugt ist als mechanisches Bearbeitungswerkzeug ein Honwerkzeug, mittels dem der wenigstens eine abgasfĆ¼hrende OberflƤchenbereich, insbesondere die Zylinderlaufbahnen, gehont wird, wobei sƤmtliche Honverfahren einzeln oder in Kombination einsetzbar sind. Das Honen stellt regelmƤĆig die letzte Bearbeitungsstufe bei der Herstellung des Brennkraftmaschinen-KurbelgehƤuses dar, insbesondere zur maĆgenauen Ausbildung der Zylinderbohrung und damit der Zylinderlaufbahnen des KurbelgehƤuses. Durch das Honen wird sichergestellt, dass zum Beispiel die Zylinderlaufbahnen des KurbelgehƤuses das gewĆ¼nschte Ćlhaltevermƶgen aufweisen, da die gehonten FlƤchen gekreuzte Bearbeitungsriefen aufweisen.Particularly preferred is a honing tool as a mechanical machining tool, by means of which the at least one exhaust-carrying surface area, in particular the cylinder surfaces, is honed, wherein all honing methods can be used individually or in combination. Honing regularly represents the last processing stage in the production of the engine crankcase, in particular for dimensionally accurate design of the cylinder bore and thus the cylinder liners of the crankcase. The honing ensures that, for example, the cylinder liners of the crankcase have the desired oil retention capacity, since the honed surfaces have crossed machining marks.
Des Weiteren wird im Rahmen einer mechanischen Bearbeitung durch den Kontakt des Werkzeugs mit der zu bearbeitenden OberflƤche sichergestellt, dass hohe Reaktionsenergien, insbesondere im Hinblick auf einen Anpressdruck und/oder eine Bearbeitungstemperatur, entstehen, die zur Aktivierung des tribochemisch aktivierbaren Stoffes fĆ¼hren und somit die korrosionsbestƤndige OberflƤche als Triboreaktionsschicht ausbilden kƶnnen. Damit kƶnnen somit die im Rahmen der mechanischen Bearbeitung ohnehin entstehenden hohen AnpressdrĆ¼cke und Temperaturen vorteilhaft ausgenutzt werden, um den tribochemisch aktivierbaren Stoff so zu aktivieren, dass dieser mit dem jeweiligen OberflƤchenbereich eine korrosionsbestƤndige OberflƤche ausbildet.Furthermore, as part of a mechanical processing by the contact of the tool with the surface to be machined ensured that high reaction energies, especially with regard to a contact pressure and / or a processing temperature, arise, which lead to the activation of the tribochemically activatable substance and thus the corrosion resistant Form surface as Triboreaktionsschicht. In this way, the high contact pressures and temperatures that occur anyway in the course of mechanical processing can thus be advantageously exploited in order to activate the tribochemically activatable substance such that it can be activated forms a corrosion-resistant surface with the respective surface area.
Der tribochemisch aktivierbare Stoff kann dabei zum einen vor und/oder wƤhrend der Bearbeitung mittels des jeweiligen Bearbeitungswerkzeuges direkt auf die zu bearbeitende OberflƤche aufgebracht werden, zum Beispiel als feste Schicht aufgebracht oder als SprĆ¼hschicht aufgesprĆ¼ht werden, wobei der tribochemisch aktivierbare Stoff dann mƶglichst homogen und fein im jeweiligen Mittel verteilt ist; alternativ oder zusƤtzlich kann der tribochemisch aktivierbare Stoff aber auch als Additiv einem bei der Bearbeitung, insbesondere bei der mechanischen Bearbeitung ohnehin zuzufĆ¼hrenden Schmiermittel beigemischt sein. Die Begrifflichkeit Schmiermittel ist hier in einem umfassenden Sinne zu verstehen und soll ausdrĆ¼cklich sƤmtliche flĆ¼ssigen Medien umfassen, die in Verbindung mit der insbesondere mechanischen Bearbeitung als Emulsion oder dergleichen in Ć¼blicher Weise zugefĆ¼hrt werden. Insbesondere die Zugabe des tribochemisch aktivierbaren Stoffes als Additiv zu einem derartigen Schmiermittel ist besonders einfach zu bewerkstelligen und stellt auf einfache Weise sicher, dass der tribochemisch aktivierbare Stoff genau dort hinkommt, wo die tribochemische Reaktion zur Ausbildung der korrosionsbestƤndigen OberflƤche stattfinden soll.The tribochemically activatable substance can be applied before and / or during processing by means of the respective processing tool directly to the surface to be processed, for example, applied as a solid layer or sprayed as a spray, the tribochemically activatable material then as homogeneous and fine is distributed in the respective funds; Alternatively or additionally, however, the tribochemically activatable substance can also be added as an additive to a lubricant which is to be supplied anyway during processing, in particular during mechanical processing. The term lubricant is to be understood here in a comprehensive sense and is expressly to include all liquid media which are supplied in conjunction with the particular mechanical processing as an emulsion or the like in a conventional manner. In particular, the addition of the tribochemically activatable substance as an additive to such a lubricant is particularly easy to accomplish and ensures in a simple manner that the tribochemically activatable substance comes exactly where the tribochemical reaction to take place to form the corrosion-resistant surface.
Als tribochemisch aktivierbarer Stoff eignen sich insbesondere Metallsilikate, gegebenenfalls auch Borverbindungen. Das Additiv wird bevorzugt in einem Konzentrat in definierter Menge gelƶst bzw. emulgiert, welches Konzentrat dann dem Schmiermittel in einer Konzentration von 7 bis 15%, bevorzugt in etwa 10%, bezogen auf die Schmiermittelmenge zugegeben wird, insbesondere dort emulgiert wird.As a tribochemically activatable substance are in particular metal silicates, optionally also boron compounds. The additive is preferably dissolved or emulsified in a concentrate in a defined amount, which concentrate is then added to the lubricant in a concentration of 7 to 15%, preferably in about 10%, based on the amount of lubricant, in particular emulsified there.
Wie bereits zuvor dargestellt, kƶnnen aufgrund der erfindungsgemƤĆen VerfahrensfĆ¼hrung die die abgasfĆ¼hrenden OberflƤchenbereiche ausbildendenAs already stated above, due to the process control according to the invention, the exhaust-carrying surface regions can form
Bauteile einer Brennkraftmaschine, wie zum Beispiel ein KurbelgehƤuse und/oder eine Zylinderlaufbuchse, aus einem kostengĆ¼nstigen Eisenwerkstoff hergestellt sein, zum Beispiel aus einem korrosionsanfƤlligen Gusseisen und/oder einem korrosionsanfƤlligen Stahl.Components of an internal combustion engine, such as a crankcase and / or a cylinder liner, be made of a cost-effective iron material, for example, from a corrosion-prone cast iron and / or a corrosion-prone steel.
Die sich in Verbindung mit einem Brennkraftmaschinen-KurbelgehƤuse mit abgasfĆ¼hrenden OberflƤchenbereichen, insbesondere mit Zylinderlaufbahnen, bzw. mit einer Zylinderlaufbuchse ergebenden Vorteile sind die Gleichen, wie sie zuvor mit der erfindungsgemƤĆen VerfahrensfĆ¼hrung beschrieben worden sind. Insofern wird hier auf die zuvor gemachten AusfĆ¼hrungen verwiesen.The advantages which result in conjunction with an internal combustion engine crankcase with exhaust-carrying surface regions, in particular with cylinder liners, or with a cylinder liner, are the same as have been described above with the process control according to the invention. In this respect, reference is made to the statements made above.
In der einzigen Figur ist schematisch und beispielhaft ein Zylinder 1 eines hier nicht weiter dargestellten KurbelgehƤuses einer Brennkraftmaschine gezeigt, in dessen Zylinderbohrung eine hier ebenfalls ƤuĆerst schematisch dargestellte Honahle 2 eingefĆ¼hrt ist, um eine Feinbearbeitung der Zylinderlaufbahn 3 in an sich bekannter Weise durchzufĆ¼hren. Die Honahle 2 weist hierzu Ć¼ber den Umfang verteilt mehrere Honsteine 4 tragende Honleisten 5 auf, die in Umfangsrichtung voneinander beabstandet sind. Insofern ist die Honahle 2 herkƶmmlicher Bauart. Die Honahle 2 fĆ¼hrt zur mechanischen Feinbearbeitung der Zylinderlaufbahn 3 eine Drehbewegung entsprechend dem Pfeil 6 mit Vorschub in Richtung des Pfeils 7 aus, um eine Zylinderlaufbahn 3 mit den gewĆ¼nschten Honriefen (nicht dargestellt) herzustellen.In the single figure is shown schematically and by way of example a cylinder 1 of a crankcase of an internal combustion engine not shown here, in the cylinder bore a here also very schematically illustrated
Im Rahmen dieser mechanischen Hon-Feinbearbeitung mittels der Honahle 2 wird mittels einer hier lediglich ƤuĆerst schematisch dargestellten SchmiermitteldĆ¼se 8 ein Schmiermittel 9 in die Zylinderbohrung und damit auf die Zylinderlaufbahn 3 aufgebracht, was in der
Das KurbelgehƤuse selbst und damit die Zylinderlaufbahnen 3 sind vor deren Bearbeitung bevorzugt aus einem zum Beispiel Eisengusswerkstoff hergestellt.The crankcase itself and thus the
- 11
- Zylindercylinder
- 22
- Honahlehone
- 33
- ZylinderlaufbahnCylinder liner
- 44
- HonsteineHoning stones
- 55
- Honleistenhones
- 66
- Pfeilarrow
- 77
- Pfeilarrow
- 88th
- SchmiermitteldĆ¼selubricant nozzle
- 99
- Schmiermittellubricant
- 1010
- Schmiermittelreservoirlubricant reservoir
- 1111
- tribochemisch aktivierbares Additivtribochemically activatable additive
- 1212
- Basis-SchmiermittelemulsionBased lubricant emulsion
- 1313
- korrosionsbestƤndige OberflƤchecorrosion resistant surface
Claims (8)
Applications Claiming Priority (1)
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DE102010048550A DE102010048550A1 (en) | 2010-10-14 | 2010-10-14 | Method for processing, in particular for mechanical processing, at least one exhaust-carrying surface region of an internal combustion engine or crankcase component and internal combustion engine crankcase and cylinder liner |
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EP2441549A2 true EP2441549A2 (en) | 2012-04-18 |
EP2441549A3 EP2441549A3 (en) | 2017-06-14 |
EP2441549B1 EP2441549B1 (en) | 2021-10-13 |
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EP11005427.7A Active EP2441549B1 (en) | 2010-10-14 | 2011-07-02 | Method for mechanical processing a waste gas conveying surface area of a combustion engine or crankcase component as well as combustion engine crankcase and cylinder liner |
Country Status (6)
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US (1) | US8839514B2 (en) |
EP (1) | EP2441549B1 (en) |
CN (1) | CN102554755B (en) |
BR (1) | BRPI1107069B1 (en) |
DE (1) | DE102010048550A1 (en) |
RU (1) | RU2483855C1 (en) |
Cited By (1)
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WO2015078702A1 (en) * | 2013-11-27 | 2015-06-04 | Mahle Metal Leve S/A | Method for the tribomechanical conditioning of a thin-walled cylinder/liner, and cylinder/liner |
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SE538554C2 (en) * | 2014-12-05 | 2016-09-20 | Applied Nano Surfaces Sweden Ab | Mechanochemical conditioning tool |
DE102015212754B4 (en) | 2015-07-08 | 2024-03-21 | Volkswagen Aktiengesellschaft | Method for tribological conditioning of a surface area of a workpiece and corresponding use of a machining tool |
DE102016007727A1 (en) * | 2016-06-23 | 2017-12-28 | Man Truck & Bus Ag | Internal combustion engine, in particular reciprocating internal combustion engine |
CN114952545B (en) * | 2022-05-16 | 2023-10-20 | ę½ę“åØåč”份ęéå ¬åø | Oil sprayer bush coping device |
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DE102007017977A1 (en) | 2006-12-01 | 2008-06-05 | Elgan-Diamantwerkzeuge Gmbh & Co. Kg | Cylinder inner surface i.e. sliding surface, fine-processing method for borehole in workpiece i.e. engine block, involves adapting processing parameter of plateau honing stage to surface structure of intermediate-honed borehole |
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EP2441549A3 (en) | 2017-06-14 |
BRPI1107069A2 (en) | 2015-11-10 |
US8839514B2 (en) | 2014-09-23 |
CN102554755A (en) | 2012-07-11 |
RU2483855C1 (en) | 2013-06-10 |
BRPI1107069B1 (en) | 2021-04-13 |
EP2441549B1 (en) | 2021-10-13 |
DE102010048550A1 (en) | 2012-04-19 |
US20120090570A1 (en) | 2012-04-19 |
RU2011141569A (en) | 2013-04-20 |
CN102554755B (en) | 2016-07-06 |
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