EP2432948B1 - Modular sandwich panel and assembly method - Google Patents

Modular sandwich panel and assembly method Download PDF

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Publication number
EP2432948B1
EP2432948B1 EP10710937.3A EP10710937A EP2432948B1 EP 2432948 B1 EP2432948 B1 EP 2432948B1 EP 10710937 A EP10710937 A EP 10710937A EP 2432948 B1 EP2432948 B1 EP 2432948B1
Authority
EP
European Patent Office
Prior art keywords
gasket
corner
cover
panel
longitudinal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP10710937.3A
Other languages
German (de)
English (en)
French (fr)
Other versions
EP2432948A2 (en
Inventor
Tomaz Popit
Janez Drcar
Bostjan Zupanc
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Trimo doo
Original Assignee
Trimo doo
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Trimo doo filed Critical Trimo doo
Priority to MEP-2016-94A priority Critical patent/ME02487B/me
Priority to PL10710937T priority patent/PL2432948T3/pl
Priority to HRP20160524TT priority patent/HRP20160524T1/hr
Priority to RS20160335A priority patent/RS54821B1/sr
Priority to SI201031189A priority patent/SI2432948T1/sl
Publication of EP2432948A2 publication Critical patent/EP2432948A2/en
Application granted granted Critical
Publication of EP2432948B1 publication Critical patent/EP2432948B1/en
Priority to CY20161100424T priority patent/CY1117523T1/el
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating
    • E04C2/292—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating composed of insulating material and sheet metal
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections

Definitions

  • Modular sandwich panels sealing, building coverings, airtightness, watertightness, drainage, water pressure decompression.
  • Systems of modular coverings are composed of individual modules - elements that are attached to the supporting structure and sealed one to another.
  • Sustainability of such systems is highly dependent on the sustainability of individual elements and conditions for installation, which include the impact of human factors affecting the achievement of actual functionality requirements.
  • Conditions of installation of modular panels on the site are typically external weather conditions in assembling modular panels in the entire system more functional coatings last over time and are therefore quite variable. In different external conditions, the individual components assembled modular panels behave differently - eg. deviations in tolerances for various temperatures, etc..
  • Outer building covering in this problem must ensure security and protection against external influences comprising carrying capacity (load external environment such as wind, snow, etc. own weight.) water- and air-tightness, thermal insulation and fire safety. Users expect to see another design configuration - architectural solutions, aesthetics.
  • Composite sandwich panel is made in production and as such brought to the building site.
  • Sandwich panels are installed directly to the main structure or the existing wall, and assume as self-supporting elements external loads by themselves. Filling is made of insulation core so they have the appropriate level of thermal insulation and in cases of non-combustible insulating core also required fire resistance. Since they are manufactured on line as sandwich panels are usually there are already installed gaskets in vertical connections to ensure water- and air-tightness. In the transverse connections such sandwich panels lack sealing during manufacturing stage so there remains a problem of quality and sustainability due to leakage due to external influences and impacts the human element during installation.
  • EP1301668B1 discloses a sandwich panel according to the preamble of claim 1.
  • Modular system of sandwich panels and its installation in multi functional building covering ( figure 1 ) is solving the above referenced technical problem. It is self-carrying and does not require load-bearing walls or additional substructures while meeting the requirements for fire resistance, air- and water-tightness and thermal insulation at no additional risks from external impacts and effects of the human element during installation in different ways (modes) of installation. Also gasket is fitted during manufacturing stage thus resolving the technical problem of quality and sustainability of leakage due to external influences and impacts the human element during installation.
  • Modular sandwich panels are linear modular components suitable for installation meeting the requirements of architects for perfect appearance of the modules - screens in facades.
  • Present invention provides all the functionality of the integrated pre-assembled modular panel and system installation providing a high level of sustainability in different ways and methods of installation while to a large extent preventing the influence of human factors and external influences on the sustainability of the building and reduction of the functionality.
  • Element of modular panel is fully pre-assembled in stable conditions of the internal (industrial) environment with a cover plate special technology which meets the highest requirements for modularity in the form of raster networks and high aesthetic corners, and channels that define the module in the transverse and longitudinal direction.
  • pre-assembled element of modular panel figure 3
  • pre-assembled element of modular panel figure 3
  • pre-assembled element of modular panel figure 3
  • pre-assembled element of modular panel figure 3
  • pre-assembled element of modular panel have also been fitted all gaskets of longitudinal connections and also in corner connections which are key elements for air- and water-tightness facades in different directions and were developed specifically for this purpose.
  • pre-assembled modular panel has also reinforcement elements built in transverse direction that contribute to self-carrying ability of modular panels and quick and easy installation. Tightness in the transverse direction between the modular panels is made using specially designed gaskets for mounting of the assembly. The tightness of connections between the panels is not new, however the form of the gasket is such that it compensates the differences of the elongation due to temperature effects on the facade, and also compensates for allowed tolerances during installation. Gaskets are designed in such a way that it is possible to easily insert decorative moldings, lighting channels, additional decoration in the ducts, which may be of different colors, shapes, materials or illumination thus allowing additional combinations of architects design facades and aesthetic solution to the modular panels and decorative moldings.
  • Modular sandwich panel is an essential element of the building covering. It is made of different thicknesses (50 to 250 mm) depending on the requirements for thermal insulation, fire resistance and other technical characteristics. Width of modular sandwich panels is subject to restrictions on technology and means of transport, but it is usually between 500 and 1200 mm. Length of modular sandwich panels depends on technology and transportation restrictions, typically between 500 mm and 14 m. The invention solves the problems described above independently of variable dimensions of modular sandwich panels. Modular sandwich panel is basically composed of the lower plate 9, the internal joint gasket 10, an insulating core 8, the cover 5, the longitudinal joint gasket on the outer side 11, a corner-gasket "man” 6, a corner-gasket "woman” 7 and the rest of below listed parts as integrated parts of the cover.
  • modular sandwich panel 1 contain all the necessary and in the manufacture of integrated components for more functionality except the attachment - screw 2 itself, gaskets for transverse joint 4 and decorative slats for longitudinal joint 3 or decorative profile in cross joint 404 to be inserted at the assembly during attachment of modular sandwich panels.
  • the system of installation can be customized as shown in figure 1 due to the invention described below. In the plane of the facade it can be parallel, the step like, laid horizontally, vertically placed or placed under any oblique angle 15. It also allows the installation of an invention to non vertical walls of the facade which may be inclined planes forward or backward (+ - to 45-degree angles).
  • Modular sandwich panel can be made in curved form, which allows the system curved modular buildings cover - the invention solves this problem in a substantial element of the modular sandwich panels - corners and contact of 4 panels.
  • Cover of the modular sandwich panel 5 is made by technology of bending and deep drawing.
  • the invention solves performance and form a corner 501 with a corner radius of 3 to 150 mm and a height of corner 10 to 40 mm, in combination with specially developed corner gaskets 6,7.
  • the cover is made of thin colored or uncoloured plates of steel, aluminum, stainless steel or other metallic materials, and thicknesses from 0.5 to 1.2 mm.
  • a specially designed channel 503 which represents the longitudinal highlighting of a module of modular sandwich panel façade.
  • Channel representing width and depth of the longitudinal groove on the façade of modular panels is arbitrarily wide, but to achieve appropriate light and shadow effect it is from 20 - 30 mm wide (in this embodiment 25 mm) and deep from15 to 30 mm (in this case 25 mm).
  • transverse channel 504 Transverse on the cover there is similar transverse channel 504 with the width or depth of groove representing the transverse highlighting of a module of modular sandwich panel façade.
  • the subject of the invention is also that the sheet metal in both channels is shorter than the length or width of the cover which is in the optimum range of the missing material between 30 and 200 mm (x), which allows the production of high quality corner and adjust all sealing and other elements making up cover and bottom plates to ensure a high degree of tightness.
  • At the end of the longitudinal channel there is a special imprint formed 502 deep of 1 to 5 mm, which enables appropriate connection of corner gaskets 6 and cover 5 in longitudinal connection.
  • the shape of the corner gaskets 6, 7 is also specially designed to "catch" the sheet on the bottom plate corner in the dry part and thus protects it against external influences such as moisture.
  • sealing material entered onto the surface of the connection between corner and metal sheet compensating the difference in tolerances of manufactured corner 501 and sealant of the corner and ensures good sealing of connection during manufacturing stage.
  • On the left hand side of the cover are the gaskets having the appearance of "male" connection - a corner gasket 6, in another part of the cover gaskets are inserted in the form of a " woman" connection-a corner gasket 7. Both corner gaskets are protected until time of the assembly, this protection taking place during the composition of the cover gaskets in production.
  • Corner gaskets 6, 7 are from the material (rubber, synthetic materials for sealing, a combination of materials and hardness of materials), which is of suitable stiffness, defined by the interval from 40 to 90 Shore, while the contact points are elastic enough to allow high degree of adaptation to the contacts with other gaskets and cover. In our tests, it was found that the the elements function 6, 7 in hardness from 40 to 90 Shore. In preferred embodiment the best operative results are of 70 Shore.
  • Harder part of the corner element should have hardness between 40 and 90 Sh for rubber, the softer part is manufactured with hardness between 15 and 30 Sh for rubber.
  • the thickness of the soft part is 1 to 10 mm to achieve compensation of different thicknesses of longitudinal gaskets at the end of longitudinal connection.
  • gasket can be made of different materials (EPDM rubber, silica rubber, butyl, etc.) different level of vapor-permeability can be achieved and therefore control over warm air ingression into the connection thereby control over condensation onset.
  • transversal connection gasket 4 covering the area of width of vertical groove 14 between 15 mm and 30 mm.
  • This gasket has special form and is comprised of materials of various levels of stiffness and therefore is variable adaptable.
  • the basic part of the gasket 401 is of harder material (hard rubber etc.) with hardness between 40 and 90 Shore, this part having carrier function while the lower lip of the gasket 403 provides with protection against gasket dropping out.
  • Softer insertion part of the gasket 402 with hardness 10 to 30 Shore has function of labyrinth gasket adaptable to variable groove width (compensation of tolerances) and therefore prevents ingression of water into transverse junction (connection) of modular panel 1 with water pressure decompression.
  • This form of gasket provides for constant push force extending lifespan of gasket and sealing function.
  • the composition of corner gaskets 6 an 7 can be changed due to tolerances in length of modular panels and also tolerances during assembly. This invention solves the problem of sealing on transverse connection of four panels using special shape of corner gasket having form of a flap in a shape of thin flexible membrane 703 formed on the surface of transverse connection of said modular sandwich panels.
  • the flap 703 adapts to sealing surface of labyrinth gasket of transverse connection 402 during insertion of transverse connection gasket 4 and therefore creates continuous connecting surface and provides for high quality sealing in case of tolerances which are usual during assembly of modular sandwich panels.
  • the flap 703 has a changing thickness of 0.1 mm to 3 mm, width from 0.1 to 30 mm and a length of 5 to 150 mm and used for membrane coating on the adjacent corner element flap 603, which has similar dimensions as the flap 703, and together they serve for covering of said membrane on adjacent corner element flap 603 of similar dimensions as flap 703, and together they serve for covering of transverse position change of corner elements or panels.
  • the optimum width of the membrane depends on type of transverse gasket and can be as 300 mm wide for different situations and required sealing properties. On connection of four panels/ corner elements there are above described non-symmetric membranes (total 4) serving continuous transfer of elements and provide for excellent sealing surface for transverse gasket.
  • the transverse connection gasket has in hard part of the gasket 401 provided a channel for introduction of decorative profiles or other additions to the facades made of modular sandwich panels (light elements etc.)
  • cover 5 of modular sandwich panel 1 in the channel of longitudinal connection 503 there are fasteners of decorative slats 13 built into using cold transformation.
  • the subject of this invention is also principle of assembly providing that the surface of the cover is not penetrated - it is only adapted providing for water- and air-tightness and necessary load carrying capacity of the fastener of decorative slats.
  • the transformation of sheet metal of cover 5 is without penetration, i.e. water- and air-tight, the fastener is changed into head-like form and inserted into the transformed sheet metal and therefore has enough load carrying capacity.
  • the fastening profile 12 is built into the channel of transverse connection using technology of cold fusion with transformation 121, said channel water- and air-tight.
  • This fastening profile 12 is used to spread the load of fastening point.
  • This is known solution, however in this embodiment it present novelty due to exact location and use of automation technology providing for robotic assembly.
  • the fastening of the panel is provided with special connection with overlapping sheets of metal, the support one part with wool and screwing through the bottom sheet metal provides for load carrying transversal connection while using optimum quantity of material.
  • Our research showed that for same load carrying capacity there is not need for continuous fastening profile throughout whole width of the panel but optimum length of each fastening profile 12 on fastening point is 150 mm.
  • This modular sandwich panel 1 in pre-assembled form provides for high level of self-carrying capacity, water- and air-tightness, required level of heat and fire resistance and top aesthetics. Repeatable quality due to stable conditions of fabrication in industrial environment is provided.
  • Specially formed corner of cover 501 of modular sandwich panel provides for problem of weak point for corrosion and aesthetically non pleasing cut-offs and sealing on the corners of cover related to system of "build-up" covers.
  • Installation a modular panel system provides a high level of air- and water-tightness in all ways and methods of installation, in addition, enables rapid installation with minimum impact on the sustainability of the risks due to external impact or influence of the human element during the assembly. The system has been developed to enable the automated assembly.
  • Installation of a modular panel system also provides an aesthetic diversity of possible combinations between the modular panels with different lines of laying and intermediate strips or other decorative elements possible to be easily incorporated into raster channel network between modular panels. Given the high degree of modular panel self-carrying capacity does not require additional subframes unless the principal structure does not meet the architectural solution raster network.
  • Transverse sealing profile comprises the drainage groove 406 for decompression of water pressure and the primary water (drainage), and a drainage channel 405, which in the event of water leakage collects said water and expels it from the building through the vertical drainage.
  • the modular sandwich panel 1 is comprised of lower plate 9, the internal joint gasket 10, an insulating core 8, the cover 5, the longitudinal connection gasket on the outer side 11, a corner-gasket "man” 6, two corner-gaskets " woman” 7 and the rest of parts integrated into the cover.
  • modular sandwich panel 1 contain all the necessary and in the manufacture of integrated components for more functionality except the attachment - screw 2 itself, gaskets for transverse joint 4 and decorative slats for longitudinal joint 3 or decorative profile in cross joint 404 to be inserted at the assembly during attachment of modular sandwich panels.
  • the assembly system can be parallel, the step like, laid horizontally, vertically placed or placed under any oblique angle 15.
  • the sealant for transversal connection 4 is placed where the basic part of the gasket 401 is of harder material (hard rubber etc.), this part having carrier function while the lower lip of the gasket 403 provides with protection against gasket dropping out, and softer insertion part of the gasket 402 has function of labyrinth gasket adaptable to variable groove width.
  • the cover of modular sandwich panel 5 is manufactured using particular technology and solves the execution and form of corner of the modular sandwich panel 501 in combination with particularly formed corner gasket elements.
  • the cover 5 is manufactured from thin colored sheet of metal. Along the cover there is specially formed channel - longitudinal connection 503, the transverse there is transverse groove 504 similarly formed to said cover. At the exit of longitudinal connection 503 there is particular imprint in the sheet of metal 502 allowing adaptable connection of corner elements and cover 5 in longitudinal connection.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Special Wing (AREA)
  • Finishing Walls (AREA)
  • Connection Of Plates (AREA)
  • Connector Housings Or Holding Contact Members (AREA)
  • Load-Bearing And Curtain Walls (AREA)
EP10710937.3A 2009-02-04 2010-02-04 Modular sandwich panel and assembly method Active EP2432948B1 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
MEP-2016-94A ME02487B (me) 2009-02-04 2010-02-04 Modularni sendvič panel i postupak montaže
PL10710937T PL2432948T3 (pl) 2009-02-04 2010-02-04 Modułowa warstwowa płyta i sposób montażu
HRP20160524TT HRP20160524T1 (hr) 2009-02-04 2010-02-04 Modularni sendvič panel i postupak montaže
RS20160335A RS54821B1 (sr) 2009-02-04 2010-02-04 Modularni sendvič panel i postupak montaže
SI201031189A SI2432948T1 (sl) 2009-02-04 2010-02-04 Modularna sendvič plošča in postopek montaže
CY20161100424T CY1117523T1 (el) 2009-02-04 2016-05-17 Στοιχειακο πανελ σαντουιτς και μεθοδος συναρμολογησης

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
SI200900028A SI22975B (sl) 2009-02-04 2009-02-04 Modularna sendvič plošča in postopek montaže
PCT/SI2010/000005 WO2010090607A2 (en) 2009-02-04 2010-02-04 Modular sandwich panel and assembly method

Publications (2)

Publication Number Publication Date
EP2432948A2 EP2432948A2 (en) 2012-03-28
EP2432948B1 true EP2432948B1 (en) 2016-05-04

Family

ID=42542556

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10710937.3A Active EP2432948B1 (en) 2009-02-04 2010-02-04 Modular sandwich panel and assembly method

Country Status (12)

Country Link
EP (1) EP2432948B1 (pl)
CY (1) CY1117523T1 (pl)
DK (1) DK2432948T3 (pl)
ES (1) ES2572374T3 (pl)
HR (1) HRP20160524T1 (pl)
HU (1) HUE029163T2 (pl)
ME (1) ME02487B (pl)
PL (1) PL2432948T3 (pl)
RS (1) RS54821B1 (pl)
SI (2) SI22975B (pl)
SM (1) SMT201600165B (pl)
WO (1) WO2010090607A2 (pl)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7099881B2 (ja) * 2018-06-13 2022-07-12 株式会社ノザワ 建築用パネルの目地部構造、その目地構造を備える外壁

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1301668B1 (de) * 2000-07-21 2005-10-12 Deutsche Rockwool Mineralwoll GmbH & Co. OHG Bauelement
DE102007020494B9 (de) * 2007-04-30 2010-05-27 Thyssenkrupp Bausysteme Gmbh Paneel zum Bau einer Wand oder einer Decke eines Bauwerks

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None *

Also Published As

Publication number Publication date
SI22975A (sl) 2010-08-31
PL2432948T3 (pl) 2016-08-31
DK2432948T3 (en) 2016-06-06
RS54821B1 (sr) 2016-10-31
SI22975B (sl) 2016-06-30
EP2432948A2 (en) 2012-03-28
WO2010090607A3 (en) 2013-08-01
ES2572374T3 (es) 2016-05-31
SI2432948T1 (sl) 2016-07-29
CY1117523T1 (el) 2017-04-26
ME02487B (me) 2017-02-20
HUE029163T2 (hu) 2017-02-28
SMT201600165B (it) 2016-07-01
WO2010090607A2 (en) 2010-08-12
HRP20160524T1 (hr) 2016-07-15

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