EP2431500A1 - Regeneration of zinc nickel alkali electrolytes by removing cyanide ions by using soluble quarternary ammonium compounds - Google Patents
Regeneration of zinc nickel alkali electrolytes by removing cyanide ions by using soluble quarternary ammonium compounds Download PDFInfo
- Publication number
- EP2431500A1 EP2431500A1 EP10177852A EP10177852A EP2431500A1 EP 2431500 A1 EP2431500 A1 EP 2431500A1 EP 10177852 A EP10177852 A EP 10177852A EP 10177852 A EP10177852 A EP 10177852A EP 2431500 A1 EP2431500 A1 EP 2431500A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- zinc
- electrolyte
- nickel
- cyanide
- soluble
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000003792 electrolyte Substances 0.000 title claims abstract description 82
- XFXPMWWXUTWYJX-UHFFFAOYSA-N Cyanide Chemical compound N#[C-] XFXPMWWXUTWYJX-UHFFFAOYSA-N 0.000 title claims abstract description 55
- QELJHCBNGDEXLD-UHFFFAOYSA-N nickel zinc Chemical compound [Ni].[Zn] QELJHCBNGDEXLD-UHFFFAOYSA-N 0.000 title claims abstract description 51
- 230000008929 regeneration Effects 0.000 title claims abstract description 14
- 238000011069 regeneration method Methods 0.000 title claims abstract description 14
- 150000003868 ammonium compounds Chemical class 0.000 title description 2
- 239000003513 alkali Substances 0.000 title 1
- 150000003856 quaternary ammonium compounds Chemical class 0.000 claims abstract description 33
- 239000002244 precipitate Substances 0.000 claims abstract description 6
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 52
- 238000000034 method Methods 0.000 claims description 24
- 229910052759 nickel Inorganic materials 0.000 claims description 23
- 239000011701 zinc Substances 0.000 claims description 21
- 229910052725 zinc Inorganic materials 0.000 claims description 18
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 17
- -1 amine compounds Chemical class 0.000 claims description 17
- 230000008021 deposition Effects 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-M hydroxide Chemical compound [OH-] XLYOFNOQVPJJNP-UHFFFAOYSA-M 0.000 claims description 9
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 claims description 6
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 claims description 6
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 6
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 claims description 6
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 5
- KIWBPDUYBMNFTB-UHFFFAOYSA-N Ethyl hydrogen sulfate Chemical compound CCOS(O)(=O)=O KIWBPDUYBMNFTB-UHFFFAOYSA-N 0.000 claims description 5
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 150000005840 aryl radicals Chemical class 0.000 claims description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 5
- JZMJDSHXVKJFKW-UHFFFAOYSA-M methyl sulfate(1-) Chemical compound COS([O-])(=O)=O JZMJDSHXVKJFKW-UHFFFAOYSA-M 0.000 claims description 5
- 239000000203 mixture Substances 0.000 claims description 5
- 229910052760 oxygen Inorganic materials 0.000 claims description 5
- 239000001301 oxygen Substances 0.000 claims description 5
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 125000004070 6 membered heterocyclic group Chemical group 0.000 claims description 3
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical class [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 claims description 3
- 125000003342 alkenyl group Chemical group 0.000 claims description 3
- 125000002147 dimethylamino group Chemical group [H]C([H])([H])N(*)C([H])([H])[H] 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 150000002367 halogens Chemical group 0.000 claims description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 claims description 3
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 claims description 3
- 238000006798 ring closing metathesis reaction Methods 0.000 claims description 3
- CBDKQYKMCICBOF-UHFFFAOYSA-N thiazoline Chemical compound C1CN=CS1 CBDKQYKMCICBOF-UHFFFAOYSA-N 0.000 claims description 3
- QAOWNCQODCNURD-UHFFFAOYSA-M hydrogensulfate Chemical compound OS([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-M 0.000 claims 4
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims 2
- 150000003839 salts Chemical class 0.000 claims 2
- 238000005275 alloying Methods 0.000 claims 1
- 230000001172 regenerating effect Effects 0.000 abstract description 3
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Inorganic materials [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 19
- 230000015572 biosynthetic process Effects 0.000 description 15
- 150000002500 ions Chemical class 0.000 description 12
- 238000000151 deposition Methods 0.000 description 11
- 239000012528 membrane Substances 0.000 description 9
- 238000000926 separation method Methods 0.000 description 8
- 229910000990 Ni alloy Inorganic materials 0.000 description 7
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 7
- 239000010410 layer Substances 0.000 description 7
- 150000002825 nitriles Chemical class 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 150000001450 anions Chemical class 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000008139 complexing agent Substances 0.000 description 6
- 239000000706 filtrate Substances 0.000 description 6
- 239000003014 ion exchange membrane Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- HTZCNXWZYVXIMZ-UHFFFAOYSA-M benzyl triethylammonium chloride Substances [Cl-].CC[N+](CC)(CC)CC1=CC=CC=C1 HTZCNXWZYVXIMZ-UHFFFAOYSA-M 0.000 description 5
- 238000004519 manufacturing process Methods 0.000 description 5
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000002378 acidificating effect Effects 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 150000001875 compounds Chemical class 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 239000011148 porous material Substances 0.000 description 4
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000007795 chemical reaction product Substances 0.000 description 3
- 238000005260 corrosion Methods 0.000 description 3
- 230000007797 corrosion Effects 0.000 description 3
- 238000009826 distribution Methods 0.000 description 3
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 3
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000001556 precipitation Methods 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- NWUYHJFMYQTDRP-UHFFFAOYSA-N 1,2-bis(ethenyl)benzene;1-ethenyl-2-ethylbenzene;styrene Chemical compound C=CC1=CC=CC=C1.CCC1=CC=CC=C1C=C.C=CC1=CC=CC=C1C=C NWUYHJFMYQTDRP-UHFFFAOYSA-N 0.000 description 2
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonium chloride Substances [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 2
- 229910001297 Zn alloy Inorganic materials 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000010405 anode material Substances 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- VJGNLOIQCWLBJR-UHFFFAOYSA-M benzyl(tributyl)azanium;chloride Chemical compound [Cl-].CCCC[N+](CCCC)(CCCC)CC1=CC=CC=C1 VJGNLOIQCWLBJR-UHFFFAOYSA-M 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 150000004679 hydroxides Chemical class 0.000 description 2
- 238000010348 incorporation Methods 0.000 description 2
- 239000003456 ion exchange resin Substances 0.000 description 2
- 229920003303 ion-exchange polymer Polymers 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- VUNCZJSMIYWESS-UHFFFAOYSA-N nickel;tetracyanide Chemical compound [Ni].N#[C-].N#[C-].N#[C-].N#[C-] VUNCZJSMIYWESS-UHFFFAOYSA-N 0.000 description 2
- CHQMHPLRPQMAMX-UHFFFAOYSA-L sodium persulfate Chemical compound [Na+].[Na+].[O-]S(=O)(=O)OOS([O-])(=O)=O CHQMHPLRPQMAMX-UHFFFAOYSA-L 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- VDZOOKBUILJEDG-UHFFFAOYSA-M tetrabutylammonium hydroxide Chemical compound [OH-].CCCC[N+](CCCC)(CCCC)CCCC VDZOOKBUILJEDG-UHFFFAOYSA-M 0.000 description 2
- FAGUFWYHJQFNRV-UHFFFAOYSA-N tetraethylenepentamine Chemical compound NCCNCCNCCNCCN FAGUFWYHJQFNRV-UHFFFAOYSA-N 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical class [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 1
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 1
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 239000005708 Sodium hypochlorite Substances 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 150000001347 alkyl bromides Chemical class 0.000 description 1
- 150000001348 alkyl chlorides Chemical class 0.000 description 1
- 150000001350 alkyl halides Chemical class 0.000 description 1
- 150000001351 alkyl iodides Chemical class 0.000 description 1
- 150000008051 alkyl sulfates Chemical class 0.000 description 1
- 239000002168 alkylating agent Substances 0.000 description 1
- 229940100198 alkylating agent Drugs 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 235000019270 ammonium chloride Nutrition 0.000 description 1
- 235000011114 ammonium hydroxide Nutrition 0.000 description 1
- 238000005349 anion exchange Methods 0.000 description 1
- 150000001491 aromatic compounds Chemical class 0.000 description 1
- GENLSXMKBFUFBU-UHFFFAOYSA-N benzyl pyridin-1-ium-1-carboxylate Chemical compound C=1C=CC=C[N+]=1C(=O)OCC1=CC=CC=C1 GENLSXMKBFUFBU-UHFFFAOYSA-N 0.000 description 1
- KNJCMMNWJIOOLQ-UHFFFAOYSA-L benzyl(tributyl)azanium benzyl(tripropyl)azanium dichloride Chemical compound [Cl-].C(C1=CC=CC=C1)[N+](CCCC)(CCCC)CCCC.[Cl-].C(C1=CC=CC=C1)[N+](CCC)(CCC)CCC KNJCMMNWJIOOLQ-UHFFFAOYSA-L 0.000 description 1
- 150000004649 carbonic acid derivatives Chemical class 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 238000005137 deposition process Methods 0.000 description 1
- 150000008050 dialkyl sulfates Chemical class 0.000 description 1
- DENRZWYUOJLTMF-UHFFFAOYSA-N diethyl sulfate Chemical compound CCOS(=O)(=O)OCC DENRZWYUOJLTMF-UHFFFAOYSA-N 0.000 description 1
- 229940008406 diethyl sulfate Drugs 0.000 description 1
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 description 1
- JZBWUTVDIDNCMW-UHFFFAOYSA-L dipotassium;oxido sulfate Chemical compound [K+].[K+].[O-]OS([O-])(=O)=O JZBWUTVDIDNCMW-UHFFFAOYSA-L 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000008014 freezing Effects 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 150000002390 heteroarenes Chemical class 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000005342 ion exchange Methods 0.000 description 1
- 239000002346 layers by function Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000001465 metallisation Methods 0.000 description 1
- CXIHYTLHIDQMGN-UHFFFAOYSA-L methanesulfonate;nickel(2+) Chemical compound [Ni+2].CS([O-])(=O)=O.CS([O-])(=O)=O CXIHYTLHIDQMGN-UHFFFAOYSA-L 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 150000002815 nickel Chemical class 0.000 description 1
- 150000002816 nickel compounds Chemical class 0.000 description 1
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 1
- 229910001453 nickel ion Inorganic materials 0.000 description 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 1
- 239000007800 oxidant agent Substances 0.000 description 1
- 239000012476 oxidizable substance Substances 0.000 description 1
- 238000005191 phase separation Methods 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001343 polytetrafluoroethylene Polymers 0.000 description 1
- 239000004810 polytetrafluoroethylene Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000009418 renovation Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- SUKJFIGYRHOWBL-UHFFFAOYSA-N sodium hypochlorite Chemical compound [Na+].Cl[O-] SUKJFIGYRHOWBL-UHFFFAOYSA-N 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical compound NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
- 230000009469 supplementation Effects 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 125000005270 trialkylamine group Chemical group 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 239000002351 wastewater Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 150000003751 zinc Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/16—Regeneration of process solutions
- C25D21/18—Regeneration of process solutions of electrolytes
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/06—Filtering particles other than ions
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
- C25D3/24—Electroplating: Baths therefor from solutions of zinc from cyanide baths
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/565—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of zinc
Definitions
- the invention relates to the use of soluble quaternary ammonium compounds for the regeneration of a zinc nickel electrolyte by removal of cyanide ions.
- the present invention relates to a process for the regeneration of a zinc nickel electrolyte, in which soluble quaternary ammonium compounds are added to the zinc nickel electrolyte, whereby the cyanide ions, which are present as Tetracyanonickelkomplex can be removed.
- the deposition of zinc nickel alloy coatings with a proportion of 10-16 wt.% Nickel causes a very good corrosion protection on components made of ferrous materials and is therefore of great importance for technical corrosion protection.
- the deposition can be carried out from weakly acidic or strongly alkaline electrolytes.
- weakly acidic or strongly alkaline electrolytes are preferred. These are distinguished from the weakly acidic processes by a much more uniform layer thickness distribution. This property is particularly noticeable in complex three-dimensional geometries of the components to be coated.
- a minimum layer thickness must be adhered to the component. This is usually 5 microns.
- Zinc is an amphoteric metal and is present therein as zincation, Zn [(OH) 4 ] 2- .
- nickel is not amphoteric and therefore can not be complexed by hydroxide ions.
- Alkaline zinc nickel electrolytes therefore contain special complexing agents for nickel. Preference is given to using amine compounds such as triethanolamine, ethylenediamine or homologous compounds of ethylenediamine, for example diethylenetriamine, tetraethylenepentamine and the like.
- Zinc nickel alloy electrolytes are operated with insoluble anodes.
- the use of soluble zinc anodes is not possible because zinc is amphoteric and therefore chemically dissolves in a strongly alkaline solution. The use of soluble zinc anodes would therefore lead to a strong zinc increase in the electrolyte.
- this amphoteric behavior is used to supplement the zinc content in the electrolyte.
- zinc pieces are dissolved in the electrolyte in a separate zinc solution container.
- This zinc-enriched electrolyte is then replenished to the deposition electrolyte to the extent that the zinc is consumed in the deposition.
- the supplementation is usually carried out by continuous, automatic analyzes and dosing pumps controlled on the basis thereof.
- nickel Since nickel is not amphoteric and does not dissolve in the strongly alkaline electrolyte, it is suitable as an anode material for insoluble anodes. At the nickel anode, the main reaction is the formation of oxygen. Apart from nickel, other metals such as iron, stainless steel, cobalt or alloys of the metals mentioned are also suitable.
- galvanically nickel-plated steel anodes with nickel deposits of about 30 microns. The deposited nickel is supplemented in the form of suitable supplementary solutions containing nickel salts with high water solubility. Nickel sulfate solutions are preferably used for this purpose.
- the cyanide content in the zinc nickel electrolyte is very disadvantageous.
- the accumulation of cyanide in a zinc nickel alloy electrolyte can adversely affect the composition and visual appearance of the deposit.
- a milky-fogged deposit may occur. This can be partially corrected by higher dosage of brighteners again. This measure is but with an increased Consumption of brighteners and thus additional costs associated with the deposition.
- the anode used is a platinized titanium anode.
- the anolyte is acidic and contains sulfuric acid, phosphoric acid, methanesulfonic acid, amidosulfonic acid and / or phosphonic acid.
- EP 1 702 090 B1 claims a method which provides for the separation of the cathode and anode compartments through an open cell material.
- the separator is made of polytetrafluoroethylene or polyolefin, such as polypropylene or polyethylene.
- the pore diameters have a dimension between 10 nm and 50 ⁇ m.
- ion exchange membranes where the charge transport through the membrane is carried out by the exchange of cations or anions, it can be carried out with the use of open-cell separators only by the electrolyte transport through the separator. Complete separation of the catholyte from the anolyte is not possible. It can therefore not be completely prevented that amines reach the anode and are oxidized there.
- the anode and cathode compartments are separated there by a filtration membrane.
- the size of the pores of the filtration membrane is in the range of 0.1 to 300 nm.
- a certain transfer of electrolyte from the cathode to the anode space is deliberately accepted.
- zinc nickel electrolytes do not work satisfactorily when membrane processes accordingly EP 1 344 850 or EP 1 292 724 be used.
- These brighteners obviously require anodic activation to produce their full effect. This reaction is ensured when using filtration membranes. However, this also means that the formation of cyanides can not be completely avoided.
- DE 10 2008 058 086 A1 claims a method for depositing functional layers from acidic or alkaline zinc or zinc alloy baths.
- the method includes a step of providing separation of cyanide ions by means of ion exchangers.
- any ion exchange resin capable of binding cyanide ions is suitable.
- an ion exchange resin which can attach cyanide ions to the anchor groups, inter alia, strongly basic anion exchangers are mentioned which have quaternary ammonium ions as functional groups. It is described that the subsequent regeneration of such anion exchangers is difficult and for a not even complete regeneration concentrated sodium chloride solutions have to be used.
- the object underlying the present invention is therefore to provide a means and a simplified method for the regeneration of a zinc nickel electrolyte by removing the cyanide ions.
- cyanide ions that have formed in a zinc nickel electrolyte can precipitate selectively in the form of a cyanide-containing precipitate when one or more soluble quaternary ammonium compounds are added to the zinc nickel electrolyte be added. Further studies have shown that the soluble quaternary ammonium compounds, in the sense of ion pair formation, react selectively with the tetracyanoxide anions present in the electrolyte and precipitate as a sparingly soluble product.
- the cyanide-containing reaction product can be easily removed by, for example, filtration from the electrolyte.
- the present invention is particularly against the background of the teaching of the above-mentioned DE 10 2008 058 086 A1 Surprisingly, because it describes that only the cyanide ions bind to the ion exchanger used. This is confirmed by the embodiments describing the regeneration of a zinc-nickel alloy bath with a strongly basic ion exchanger.
- a tetracyanonickel anion complex does not react with the strongly basic ion exchanger, but only the cyanide ions. It is explicitly described that the nickel concentration in the electrolyte remains constant.
- Regeneration literally means “restoration”.
- the term “regeneration” refers to the recovery of a zinc nickel electrolyte in its trouble-free state by the removal of cyanide ions which have formed during the operation of the electrolyte.
- any soluble quaternary ammonium compound can be used according to this invention.
- a quaternary ammonium compound is "soluble" in the sense of this invention if it has a solubility in the zinc nickel electrolyte of at least twice the molar amount in which the cyanide concentration calculated as tetracyanone nickel complex is present. In order to lower the cyanide concentration as much as possible, it is possible to use the soluble quaternary ammonium compound in excess of the cyanide concentration. It is therefore preferred if the solubility of the quaternary ammonium compound in the zinc nickel electrolyte is 10 times the molar amount of the molar amount of Tetracyanonickelkomp calculated based on the cyanide concentration.
- the soluble quaternary ammonium compound preferably corresponds to the general formula [R 1 R 2 R 3 R 4 N] + X - , where R 1 to R 4 are identical or different and are C 1-24 -alkyl or -alkenyl, which may be may be mono- or polysubstituted by oxygen or may be substituted by hydroxyl or by an aryl radical optionally substituted by one or more halogen atoms or C 1-8 -alkyl radicals, or R 1 to R 4 by ring closure of three radicals 5- or 6 -membered heterocyclic rings, such as pyridine or thiazoline, form, which in turn are optionally mono- or polysubstituted by C 1-4 alkyl or C 1-4 alkenyl, which optionally carry an aryl radical, which in turn with halogen, Amino or dimethylamino may be substituted, and X - for hydroxide, sulfate, halide, such as chloride, bromide
- quaternary ammonium compounds are commercial products.
- trialkylamines and alkyl halides e.g. Alkyl chloride, alkyl bromide or alkyl iodide.
- the quaternary ammonium compounds thus formed have chloride, bromide or iodide as counterion.
- alkylating agents and dialkylsulfates such as Dimethyl sulfate or diethyl sulfate used.
- the quaternary ammonium compounds are then obtained as alkyl sulfates, e.g. Methylsulfate or ethylsulfate.
- the quaternary ammonium compounds can be used in the form obtained in the alkylation of tertiary amines for the precipitation of tetracyanonickel complexes according to the invention. However, it is preferred to use the ammonium compounds as hydroxide or sulfate salts. In order to prevent accumulation of, for example, halogen ions in the zinc nickel electrolyte, it is preferred to use quaternary ammonium halides before their use in quaternary Convert ammonium hydroxides. The conversion can be carried out by reactions known to the person skilled in the art.
- halide salts to hydroxide salts may be by anion exchange using basic ion exchangers or by double reaction with an alcoholic solution of sodium or potassium hydroxide.
- Quaternary ammonium compounds are also commercially available in the form of their hydroxide compounds. These may be neutralized with any acid, if necessary, to form quaternary ammonium compounds with any anion X - .
- the zinc-nickel electrolyte regenerated according to the present invention is an aqueous electrolyte and typically has a zinc ion concentration in the new batch in the range of 5 to 15 g / l, preferably 6 to 10 g / l calculated as zinc, and a nickel ion concentration in the range of 0 , 6 to 3 g / l, preferably 0.6 to 1 g / l, calculated as nickel.
- the zinc and nickel compounds used for the production of the zinc nickel electrolyte are not particularly limited.
- the zinc nickel electrolytes contain an amine compound as a complexing agent for nickel.
- This amine compound is, for example, triethanolamine or ethylenediamine or homologous compounds of ethylenediamine, such as diethylenetriamine and tetraethylenepentamine.
- the complexing agent or mixtures of these complexing agents is / are usually employed in a concentration ranging from 5 g / l to 100 g / l, preferably 10 to 50 g / l, more preferably 20 g / l.
- the zinc nickel electrolyte is strongly basic.
- NaOH or KOH can be used, particularly preferably NaOH.
- a zinc nickel bath contains 80 to 160 g / l of sodium hydroxide. This corresponds to an approximately 2-4 molar solution.
- the zinc nickel electrolyte may also contain various additives commonly used to deposit zinc nickel alloys. These are, for example, aromatic or heteroaromatic compounds as brighteners, such as benzylpyridinium carboxylate or pyridinium-N-propane-3-sulfonic acid.
- the quaternary ammonium compound is preferably added to the zinc nickel electrolyte as an aqueous solution. Depending on the technical availability but also the use of a methanolic solution is possible. The addition of the quaternary ammonium compound in solid form is also possible.
- a partial volume of the electrolyte to be treated is removed and treated in a treatment vessel with the previously calculated amount of quaternary ammonium compound as a precipitant. The required amount of quaternary ammonium compound results from the cyanide concentration in the zinc nickel electrolyte.
- the precipitated reaction product can be separated, preferably by filtration, and the purified electrolyte can be returned to the production bath.
- the volume of the withdrawn partial electrolyte is calculated so that the production with the zinc nickel bath does not have to be interrupted.
- an alkaline zinc nickel bath usually a regular carbonate removal by strong cooling and Crystallization of the sodium carbonate performed.
- cyanide removal by ion pairing is associated with this carbonate freezing.
- the precipitated ion pair can thus be separated together with the Natriumcarbonatschlamm and fed to a disposal.
- phase separation techniques as known in the electroplating art (e.g., oil separators) is possible. Furthermore, it is also possible to remove ion pairs, which do not form directly in a depositable form, by treatment of the electrolyte with activated carbon.
- the determination of the cyanide was carried out with the cuvette test LCK 319 for slightly releasable cyanides of Fa. Long.
- the quaternary ammonium compound used was benzyltriethylammonium chloride.
- 4.5 g of benzyltriethylammonium chloride were added to 600 ml of the zinc nickel electrolyte at 20 ° C. and stirred for 2 hours. After a further 20 hours, it was filtered off. In the filtrate a residual content of 82 mg / l cyanide was found. The cyanide concentration was thus reduced by 90%.
- Example 2 As in Example 1, 7.8 g / l zinc and 1.1 g / l nickel were measured in the filtrate. The decrease of the nickel value corresponds to the decrease in the accuracy of analysis as Tetracyanonickelanion.
- the quaternary ammonium compound used was benzyltributylammonium chloride.
- To 600 ml of the zinc nickel electrolyte were added 20 ° C 2.9 g of benzyltributylammonium chloride and stirred for 2 hours. After a further 20 hours, it was filtered off. In the filtrate, a residual content of 31 mg / l cyanide was found. The cyanide concentration was thus reduced by 96%.
- 7.8 g / l of zinc and 1.1 g / l of nickel were measured. The decrease of the nickel value corresponds to the decrease in the accuracy of analysis as Tetracyanonickelanion.
- test sheet Starting from the edge of the low current density range up to about 80% of the test sheet, the test sheet showed a semigloss, stainless steel-like appearance. The remaining 20% of the test sheet was dull gray.
Abstract
Description
Die Erfindung betrifft die Verwendung von löslichen quartären Ammoniumverbindungen zur Regeneration eines Zinknickelelektrolyten durch Entfernung von Cyanidionen. Außerdem betrifft die vorliegende Erfindung ein Verfahren zur Regeneration eines Zinknickelelektrolyten, bei dem dem Zinknickelelektrolyten lösliche quartäre Ammoniumverbindungen zugesetzt werden, wodurch sich die Cyanidionen, die als Tetracyanonickelkomplex vorliegen, entfernen lassen.The invention relates to the use of soluble quaternary ammonium compounds for the regeneration of a zinc nickel electrolyte by removal of cyanide ions. In addition, the present invention relates to a process for the regeneration of a zinc nickel electrolyte, in which soluble quaternary ammonium compounds are added to the zinc nickel electrolyte, whereby the cyanide ions, which are present as Tetracyanonickelkomplex can be removed.
Die Abscheidung von Zinknickellegierungsüberzügen mit einem Anteil von 10-16 Gew.% Nickel bewirkt einen sehr guten Korrosionsschutz auf Bauteilen aus Eisenwerkstoffen und hat daher eine hohe Bedeutung für den technischen Korrosionsschutz. Die Abscheidung kann dabei aus schwach sauren oder aus stark alkalischen Elektrolyten erfolgen. Für die Beschichtung von Bauteilen, insbesondere Zubehörteilen für die Automobilfertigung, werden die stark alkalischen Elektrolyte bevorzugt. Diese zeichnen sich gegenüber den schwach sauren Verfahren durch eine wesentlich gleichmäßigere Schichtdickenverteilung aus. Diese Eigenschaft macht sich insbesondere bei komplexen dreidimensionalen Geometrien der zu beschichtenden Bauteile bemerkbar. Zum Erreichen einer vorbestimmten Korrosionsbeständigkeit muss eine Mindestschichtdicke am Bauteil eingehalten werden. Diese beträgt üblicherweise 5 µm. Weist ein Elektrolyt eine schlechte Metallverteilung auf, so bedeutet dies, dass in Bereichen hoher Stromdichten bereits relativ hohe Schichtdicken abgeschieden werden, bevor in Bereichen niedriger Stromdichten die geforderte Mindestschichtdicke erreicht wird. Dieses führt zu einer Verteuerung der Beschichtung durch übermäßigen Metallauftrag. Außerdem können zu hohe Schichtdicken auch zu technischen Problemen führen, wenn z.B. die Maßhaltigkeit funktioneller Bereiche des Bauteiles nicht mehr eingehalten werden kann.The deposition of zinc nickel alloy coatings with a proportion of 10-16 wt.% Nickel causes a very good corrosion protection on components made of ferrous materials and is therefore of great importance for technical corrosion protection. The deposition can be carried out from weakly acidic or strongly alkaline electrolytes. For the coating of components, in particular accessories for automotive production, the strongly alkaline electrolytes are preferred. These are distinguished from the weakly acidic processes by a much more uniform layer thickness distribution. This property is particularly noticeable in complex three-dimensional geometries of the components to be coated. To achieve a predetermined corrosion resistance, a minimum layer thickness must be adhered to the component. This is usually 5 microns. If an electrolyte has a poor metal distribution, this means that relatively high layer thicknesses are already deposited in regions of high current densities, before the required minimum layer thickness is reached in regions of low current densities. This leads to an increase in cost of the coating due to excessive metal deposition. In addition, too high layer thicknesses can also lead to technical problems, if, for example, the dimensional accuracy of functional areas of the component can no longer be complied with.
Aus den vorgenannten Gründen werden in der Praxis überwiegend die stark alkalischen Elektrolyte zur Abscheidung von Zinknickellegierungsüberzügen eingesetzt. Zink ist ein amphoteres Metall und liegt darin als Zinkation, Zn[(OH)4]2-, vor. Nickel ist dagegen nicht amphoter und kann daher nicht durch Hydroxidionen komplexiert werden. Alkalische Zinknickelelektrolyte enthalten daher spezielle Komplexbildner für Nickel. Bevorzugt werden Aminverbindungen wie Triethanolamin, Ethylendiamin oder homologe Verbindungen des Ethylendiamins, wie z.B. Diethylentriamin, Tetraethylenpentamin usw. eingesetzt.For the reasons mentioned above, in practice predominantly the strongly alkaline electrolytes are used for the deposition of zinc nickel alloy coatings. Zinc is an amphoteric metal and is present therein as zincation, Zn [(OH) 4 ] 2- . In contrast, nickel is not amphoteric and therefore can not be complexed by hydroxide ions. Alkaline zinc nickel electrolytes therefore contain special complexing agents for nickel. Preference is given to using amine compounds such as triethanolamine, ethylenediamine or homologous compounds of ethylenediamine, for example diethylenetriamine, tetraethylenepentamine and the like.
Zinknickellegierungselektrolyte werden mit unlöslichen Anoden betrieben. Der Einsatz löslicher Zinkanoden ist nicht möglich, da Zink amphoter ist und sich daher in stark alkalischer Lösung chemisch auflöst. Der Einsatz löslicher Zinkanoden würde daher zu einem starken Zinkanstieg im Elektrolyten führen. In der Praxis nutzt man dieses amphotere Verhalten zur Ergänzung des Zinkgehaltes im Elektrolyten. Dazu werden in einem separaten Zinklösebehälter Zinkstücke im Elektrolyten aufgelöst. Dieser mit Zink angereicherte Elektrolyt wird dann dem Abscheideelektrolyten in dem Maße nachdosiert, wie das Zink bei der Abscheidung verbraucht wird. Die Ergänzung erfolgt in der Regel durch kontinuierliche, automatische Analysen und auf deren Basis angesteuerte Dosierpumpen.Zinc nickel alloy electrolytes are operated with insoluble anodes. The use of soluble zinc anodes is not possible because zinc is amphoteric and therefore chemically dissolves in a strongly alkaline solution. The use of soluble zinc anodes would therefore lead to a strong zinc increase in the electrolyte. In practice, this amphoteric behavior is used to supplement the zinc content in the electrolyte. For this purpose, zinc pieces are dissolved in the electrolyte in a separate zinc solution container. This zinc-enriched electrolyte is then replenished to the deposition electrolyte to the extent that the zinc is consumed in the deposition. The supplementation is usually carried out by continuous, automatic analyzes and dosing pumps controlled on the basis thereof.
Da Nickel nicht amphoter ist und sich im stark alkalischen Elektrolyten nicht auflöst, eignet es sich als Anodenmaterial für unlösliche Anoden. An der Nickelanode erfolgt als Hauptreaktion die Bildung von Sauerstoff. Außer Nickel sind auch andere Metalle wie Eisen, Edelstahl, Kobalt oder Legierungen der genannten Metalle geeignet. Eine Möglichkeit, um die günstigen Eigenschaften von Nickel als Anodenmaterial zu nutzen, andererseits aber Kosten einzusparen, besteht im Einsatz galvanisch vernickelter Stahlanoden mit Nickelauflagen von ca. 30 µm. Das abgeschiedene Nickel wird in Form geeigneter Ergänzungslösungen, die Nickelsalze mit hoher Wasserlöslichkeit enthalten, ergänzt. Bevorzugt werden dazu Nickelsulfatlösungen eingesetzt.Since nickel is not amphoteric and does not dissolve in the strongly alkaline electrolyte, it is suitable as an anode material for insoluble anodes. At the nickel anode, the main reaction is the formation of oxygen. Apart from nickel, other metals such as iron, stainless steel, cobalt or alloys of the metals mentioned are also suitable. One way to appreciate the favorable properties of nickel as an anode material On the other hand, however, to save costs, there is the use of galvanically nickel-plated steel anodes with nickel deposits of about 30 microns. The deposited nickel is supplemented in the form of suitable supplementary solutions containing nickel salts with high water solubility. Nickel sulfate solutions are preferably used for this purpose.
Es lässt sich in der Praxis leider nicht vermeiden, dass an der Oberfläche der unlöslichen Anoden nicht nur selektiv die Sauerstoffentwicklung erfolgt. Es tritt zum Teil auch eine anodische Oxidation der Badinhaltsstoffe, insbesondere der als Komplexbildner eingesetzten Amine ein. Es entstehen dadurch als Reaktionsprodukte Cyanidionen. In Praxiselektrolyten können sich Werte von bis zu 1000 mg/l Cyanid einstellen, bis ein Gleichgewicht aus Neubildung und Ausschleppung erreicht wird. Die Bildung von Cyaniden ist aus mehreren Gründen nachteilig. Durch den mit der beschichteten Ware ausgeschleppten Elektrolyten gelangen die Cyanide ins Abwasser und müssen dort aufwändig entgiftet werden. Dieses geschieht in der Praxis durch Oxidation, z.B. mit Natriumhypochlorit, Wasserstoffperoxid, Natriumperoxodisulfat, Kaliumperoxomonosulfat oder ähnlichen Verbindungen. Da der ausgeschleppte Elektrolyt neben dem Cyanid noch weitere oxidierbare Substanzen enthält, wird zur vollständigen Oxidation wesentlich mehr Oxidationsmittel verbraucht als sich theoretisch aus dem Cyanidgehalt ermitteln ließe.Unfortunately, in practice, it is unavoidable that oxygen is not only selectively generated on the surface of the insoluble anodes. Partly it also occurs an anodic oxidation of Badinhaltsstoffe, in particular the amines used as complexing agents. Thereby arise as reaction products cyanide ions. In practice electrolytes, values of up to 1000 mg / l of cyanide can be adjusted until a balance of regeneration and removal is achieved. The formation of cyanides is disadvantageous for several reasons. The electrolytes dragged out with the coated goods cause the cyanides to enter the wastewater and have to be extensively detoxified there. This is done in practice by oxidation, e.g. with sodium hypochlorite, hydrogen peroxide, sodium peroxodisulfate, potassium peroxomonosulfate or similar compounds. Since the removed electrolyte contains, in addition to the cyanide, further oxidizable substances, substantially more oxidizing agent is consumed for complete oxidation than could theoretically be determined from the cyanide content.
Aus technischer Sicht ist der Cyanidgehalt im Zinknickelelektrolyten sehr nachteilig. So kann sich die Anreicherung von Cyanid in einem Zinknickellegierungselektrolyten negativ auf die Zusammensetzung und das optische Erscheinungsbild der Abscheidung auswirken. Im hohen Stromdichtebereich kann es zu einer milchig-verschleierten Abscheidung kommen. Diese lässt sich zum Teil durch höhere Dosierung von Glanzbildnern wieder korrigieren. Diese Maßnahme ist aber mit einem erhöhten Verbrauch an Glanzbildnern und dadurch Mehrkosten bei der Abscheidung verbunden.From a technical point of view, the cyanide content in the zinc nickel electrolyte is very disadvantageous. Thus, the accumulation of cyanide in a zinc nickel alloy electrolyte can adversely affect the composition and visual appearance of the deposit. In the high current density range, a milky-fogged deposit may occur. This can be partially corrected by higher dosage of brighteners again. This measure is but with an increased Consumption of brighteners and thus additional costs associated with the deposition.
Wenn die Cyanidkonzentration in einem Zinknickellegierungselektrolyten Werte von ca. 1000 mg/l erreicht, ist es empfehlenswert, den Elektrolyten teilweise zu erneuern. Dadurch steigen wiederum die Abscheidungskosten an. Außerdem fallen bei solchen teilweisen Baderneuerungen große Mengen an Altelektrolyten an, die aufwändig entsorgt werden müssen.When the cyanide concentration in a zinc nickel alloy electrolyte reaches values of about 1000 mg / L, it is recommended to partially renew the electrolyte. This in turn increases the cost of the separation. In addition, fall in such partial bath renovations large amounts of waste electrolytes, which must be disposed of consuming.
Auf Grund der oben genannten Nachteile besteht somit ein Bedarf an Maßnahmen zur Verhinderung der Bildung von Cyanidionen im Elektrolyten bzw. deren Entfernung.Due to the above-mentioned disadvantages, there is thus a need for measures to prevent the formation of cyanide ions in the electrolyte or their removal.
So wird beispielsweise in der
Ein ähnliches Verfahren wird in
Bei beiden Verfahren soll die Bildung von Cyaniden verhindert werden, Nachteilig ist bei beiden Verfahren, dass durch den Einbau der Ionenaustauschermembranen sehr hohe Investitionskosten entstehen. zusätzlich muss noch eine Vorrichtung für eine getrennte Kreislaufführung des Anolyten installiert werden. Der Einbau von Ionenaustauschermembranen ist bei Verfahren zur Zinknickelabscheidung außerdem nicht generell realisierbar. Zur Erhöhung der Produktivität und somit zur Senkung der Beschichtungskosten werden oftmals Hilfsanoden eingesetzt, um bei dichter Behängung der Gestelle die Schichtdickenverteilung zu optimieren. Aus technischen Gründen ist es hier nicht möglich, diese Hilfsanoden durch Ionenaustauschermembranen abzutrennen. Eine Cyanidbildung kann bei dieser Anwendung daher nicht vollständig vermieden werden.In both processes, the formation of cyanides is to be prevented. The disadvantage of both processes is that the incorporation of the ion exchange membranes results in very high investment costs. In addition, there must be a device for a separate circulation of the anolyte be installed. The incorporation of ion exchange membranes is also not generally feasible in zinc nickel deposition processes. To increase productivity and thus reduce coating costs, auxiliary anodes are often used to optimize the layer thickness distribution when the frames are tightly hung. For technical reasons, it is not possible here to separate these auxiliary anodes by ion exchange membranes. Cyanide formation can therefore not be completely avoided in this application.
Ein ähnliches Konzept wird in der
Alle vorstehend genannten Membranverfahren haben zudem den Nachteil, dass sie einen erheblichen Platzbedarf in einem Badbehälter eines Zinknickelelektrolyten haben. Ein nachträglicher Einbau in eine bestehende Anlage ist daher aus Platzgründen meistens nicht möglich.All of the abovementioned membrane processes also have the disadvantage that they have a considerable space requirement in a bath container of a zinc-nickel electrolyte. One Subsequent installation in an existing system is therefore usually not possible due to space limitations.
Vor dem Hintergrund des oben zitierten Standes der Technik besteht weiterhin Bedarf an einem Mittel, das zur Regeneration von zinklegierungsbädern verwendet werden kann, und insbesondere an einem Mittel, das sich nach seiner Verwendung zur Regeneration einfach und kostengünstig entsorgen lässt.In the light of the above-cited prior art, there remains a need for an agent that can be used to regenerate zinc alloy baths, and more particularly to an agent that can be easily and inexpensively disposed of after use for regeneration.
Die der vorliegenden Erfindung zugrunde liegende Aufgabe besteht daher in der Bereitstellung eines Mittels und eines vereinfachten Verfahrens zur Regeneration eines Zinknickelelektrolyten durch Entfernen der Cyanidionen.The object underlying the present invention is therefore to provide a means and a simplified method for the regeneration of a zinc nickel electrolyte by removing the cyanide ions.
Überraschenderweise wurde jetzt gefunden, dass sich Cyanidionen, die sich in einem Zinknickelelektrolyten gebildet haben, in Form eines Cyanid-haltigen Niederschlags selektiv ausfällen lassen, wenn eine oder mehrere lösliche quartäre Ammoniumverbindungen zu dem Zinknickelelektrolyten zugegeben werden. Weiterführende Studien haben gezeigt, dass die löslichen quartären Ammoniumverbindungen im Sinne einer Ionenpaarbildung mit den in dem Elektrolyten vorliegenden Tetracyanonickelanionen selektiv reagieren und als schwerlösliches Produkt ausfallen. Das Cyanid-haltige Reaktionsprodukt lässt sich einfach durch beispielsweise Filtration aus dem Elektrolyten entfernen.Surprisingly, it has now been found that cyanide ions that have formed in a zinc nickel electrolyte can precipitate selectively in the form of a cyanide-containing precipitate when one or more soluble quaternary ammonium compounds are added to the zinc nickel electrolyte be added. Further studies have shown that the soluble quaternary ammonium compounds, in the sense of ion pair formation, react selectively with the tetracyanoxide anions present in the electrolyte and precipitate as a sparingly soluble product. The cyanide-containing reaction product can be easily removed by, for example, filtration from the electrolyte.
Die vorliegende Erfindung ist insbesondere vor dem Hintergrund der Lehre der oben erwähnten
Regeneration bedeutet wörtlich "Wiederherstellung". Im Sinne dieser Erfindung bezeichnet der Begriff "Regeneration" die Wiederherstellung eines zinknickelelektrolyten in seinen störungsfreien Zustand durch die Entfernung von Cyanidionen, die sich während des Betriebs des Elektrolyten gebildet haben.Regeneration literally means "restoration". For the purposes of this invention, the term "regeneration" refers to the recovery of a zinc nickel electrolyte in its trouble-free state by the removal of cyanide ions which have formed during the operation of the electrolyte.
Für die Regeneration des Zinknickelelektrolyten kann gemäß dieser Erfindung jegliche lösliche quartäre Ammoniumverbindung verwendet werden. Eine quartäre Ammoniumverbindung ist im Sinne dieser Erfindung "löslich", wenn sie eine Löslichkeit im Zinknickelelektrolyten von mindestens der doppelt molaren Menge aufweist, in der die Cyanidkonzentration, berechnet als Tetracyanonickelkomplex, vorliegt. Um die Cyanidkonzentration möglichst weit abzusenken, ist es möglich, die lösliche quartäre Ammoniumverbindung in einem Überschuss zur Cyanidkonzentration anzuwenden. Bevorzugt ist es daher, wenn die Löslichkeit der quartären Ammoniumverbindung im zinknickelelektrolyten die 10-fache molare Menge der bezogen auf die Cyanidkonzentration berechneten molaren Menge an Tetracyanonickelkomplex beträgt.For the regeneration of the zinc nickel electrolyte, any soluble quaternary ammonium compound can be used according to this invention. A quaternary ammonium compound is "soluble" in the sense of this invention if it has a solubility in the zinc nickel electrolyte of at least twice the molar amount in which the cyanide concentration calculated as tetracyanone nickel complex is present. In order to lower the cyanide concentration as much as possible, it is possible to use the soluble quaternary ammonium compound in excess of the cyanide concentration. It is therefore preferred if the solubility of the quaternary ammonium compound in the zinc nickel electrolyte is 10 times the molar amount of the molar amount of Tetracyanonickelkomp calculated based on the cyanide concentration.
Vorzugsweise entspricht die lösliche quartäre Ammoniumverbindung der allgemeinen Formel [R1R2R3R4N] +X-, wobei R1 bis R4 gleich oder verschieden sind und für C1-24-Alkyl oder -Alkenyl stehen, das ggf. ein- oder mehrfach durch Sauerstoff unterbrochen sein kann oder mit Hydroxyl oder mit einem ggf. mit einem oder mehreren Halogenatomen oder C1-8-Alkylresten substituierten Arylrest substituiert sein kann, oder R1 bis R4 durch Ringschluss von drei Resten 5- oder 6-gliedrige heterocyclische Ringe, wie z.B. Pyridin oder Thiazolin, bilden, die ihrerseits ggf. ein- oder mehrfach mit C1-4-Alkyl oder C1-4-Alkenyl substituiert sind, die ggf. einen Arylrest tragen, der seinerseits mit Halogen, Amino oder Dimethylamino substituiert sein kann, und X- für Hydroxid, Sulfat, Halogenid, wie Chlorid, Bromid oder Iodid, insbesondere Chlorid, steht. Besonders bevorzugt sind solche Verbindungen mit höheren organischen Resten, beispielsweise quartäre Ammoniumverbindungen der allgemeinen Formel [R1R2R3R4N] +X-, wobei R1 = C6-18 und R2, R8, R4 = C1-4. Besonders geeignete quartäre Ammoniumverbindungen sind nachfolgend aufgeführt. Die Auflistung ist nur beispielhaft.
Dodecyl-trimethylammoniumchlorid
Tetradecyl- trimethylammoniumchlorid
Hexadecyl- trimethylammoniumchlorid
Octadecyl- trimethylammoniumchlorid
Bisoctyl-dimethylammoniumchlorid
Bis-decyl-dimethyl-ammoniumchlorid
Bis-tetradecyl-dimethylammoniumchlorid
Bis-hexadecyl-dimethylammoniumchlorid
Bis-octadecyl-dimethylammoniumchlorid
Methyl-trioctylammoniumchlorid
Methyl-tripropylammoniumchlorid
Trinonyl-methylammoniumchlorid
Tridecyl-methylammoniumchlorid
Tridodecyl-methylammoniumchlorid
Tritetradecyl-methylammoniumchlorid
Trihexadecyl-methylammoniumchlorid
Tetrabutylammoniumchlorid
Tetraoctylammoniumchlorid
Benzyl-triethylammoniumchlorid
Benzyl-tripropylammoniumchlorid
Benzyl-tributylammoniumchloridThe soluble quaternary ammonium compound preferably corresponds to the general formula [R 1 R 2 R 3 R 4 N] + X - , where R 1 to R 4 are identical or different and are C 1-24 -alkyl or -alkenyl, which may be may be mono- or polysubstituted by oxygen or may be substituted by hydroxyl or by an aryl radical optionally substituted by one or more halogen atoms or C 1-8 -alkyl radicals, or R 1 to R 4 by ring closure of three radicals 5- or 6 -membered heterocyclic rings, such as pyridine or thiazoline, form, which in turn are optionally mono- or polysubstituted by C 1-4 alkyl or C 1-4 alkenyl, which optionally carry an aryl radical, which in turn with halogen, Amino or dimethylamino may be substituted, and X - for hydroxide, sulfate, halide, such as chloride, bromide or iodide, in particular chloride. Particular preference is given to those compounds having higher organic radicals, for example quaternary ammonium compounds of the general formula [R 1 R 2 R 3 R 4 N] + X - , where R 1 = C 6-18 and R 2 , R 8 , R 4 = C 1-4 . Particularly suitable quaternary ammonium compounds are listed below. The listing is only an example.
Dodecyl trimethyl ammonium chloride
Tetradecyltrimethylammonium chloride
Hexadecyltrimethylammonium chloride
Octadecyltrimethylammonium chloride
Bisoctyl-dimethyl
Bis-decyl-dimethyl-ammonium chloride
To tetradecyl dimethyl
Bis-hexadecyl dimethyl
Bis-octadecyl-dimethyl
Methyltrioctylammonium chloride
Methyl-tripropylammoniumchlorid
Trinonyl-methyl ammonium chloride
Tridecyl methyl ammonium chloride
Tridodecyl-methyl ammonium chloride
Tritetradecyl-methyl ammonium chloride
Trihexadecyl-methyl ammonium chloride
tetrabutylammonium
tetraoctylammonium
Benzyltriethylammonium chloride
Benzyl-tripropylammoniumchlorid
Benzyl-tributylammonium
Viele der oben genannten quartären Ammoniumverbindungen sind kommerzielle Produkte. Zur Herstellung quartärer Ammoniumverbindungen können beispielsweise Trialkylamine und Alkylhalogenide, z.B. Alkylchlorid, Alkylbromid oder Alkyliodid, eingesetzt werden. Die so gebildeten quartären Ammoniumverbindungen besitzen dabei als Gegenion Chlorid, Bromid oder Iodid. Weiterhin sind als Alkylierungsmittel auch Dialkylsulfate wie z.B. Dimethylsulfat oder Diethylsulfat einsetzbar. Man erhält dann die quartären Ammoniumverbindungen als Alkylsulfate, wie z.B. Methylsulfat oder Ethylsulfat.Many of the above quaternary ammonium compounds are commercial products. For example, trialkylamines and alkyl halides, e.g. Alkyl chloride, alkyl bromide or alkyl iodide. The quaternary ammonium compounds thus formed have chloride, bromide or iodide as counterion. Furthermore, as alkylating agents and dialkylsulfates such. Dimethyl sulfate or diethyl sulfate used. The quaternary ammonium compounds are then obtained as alkyl sulfates, e.g. Methylsulfate or ethylsulfate.
Die quartären Ammoniumverbindungen können in der Form, wie sie bei der Alkylierung von tertiären Aminen anfallen, für die erfindungsgemäße Ausfällung von Tetracyanonickelkomplexen verwendet werden. Es ist jedoch bevorzugt, die Ammoniumverbindungen als Hydroxid- oder Sulfatsalze einzusetzen. Um eine Anreicherung von z.B. Halogenionen im Zinknickelelektrolyten zu verhindern, ist es bevorzugt, quartäre Ammoniumhalogenide vor ihrer Verwendung in quartäre Ammoniumhydroxide umzuwandeln. Die Umwandlung kann durch dem Fachmann bekannte Reaktionen erfolgen. Beispielsweise kann die Umwandlung von Halogenidsalzen in Hydroxidsalze durch Anionenaustausch unter Verwendung basischer Ionenaustauscher oder durch doppelte Umsetzung mit einer alkoholischen Lösung von Natrium- oder Kaliumhydroxid erfolgen. Quartäre Ammoniumverbindungen sind auch in Form ihrer Hydroxidverbindungen handelsüblich. Diese können, falls erforderlich, mit jeder Säure neutralisiert werden, um quartäre Ammoniumverbindungen mit beliebigem Anion X - darzustellen.The quaternary ammonium compounds can be used in the form obtained in the alkylation of tertiary amines for the precipitation of tetracyanonickel complexes according to the invention. However, it is preferred to use the ammonium compounds as hydroxide or sulfate salts. In order to prevent accumulation of, for example, halogen ions in the zinc nickel electrolyte, it is preferred to use quaternary ammonium halides before their use in quaternary Convert ammonium hydroxides. The conversion can be carried out by reactions known to the person skilled in the art. For example, the conversion of halide salts to hydroxide salts may be by anion exchange using basic ion exchangers or by double reaction with an alcoholic solution of sodium or potassium hydroxide. Quaternary ammonium compounds are also commercially available in the form of their hydroxide compounds. These may be neutralized with any acid, if necessary, to form quaternary ammonium compounds with any anion X - .
Der Zinknickelektrolyt, der gemäß der vorliegenden Erfindung regeneriert wird, ist ein wässriger Elektrolyt und hat im Neuansatz typischerweise eine Zinkionenkonzentration im Bereich von 5 bis 15 g/l, bevorzugt 6 bis 10 g/l berechnet als Zink, und eine Nickelionenkonzentration im Bereich von 0,6 bis 3 g/l, bevorzugt 0,6 bis 1 g/l, berechnet als Nickel. Bei Elektrolyten, die schon längere Zeit in der Produktion im Einsatz sind, ist es bedingt durch den Cyanidgehalt erforderlich, die Nickelkonzentration äquivalent zur Cyanidverunreinigung im Elektrolyten zu erhöhen. Die für die Herstellung des Zinknickelelektrolyten verwendeten Zink- und Nickelverbindungen sind nicht speziell beschränkt. Verwendbar sind beispielsweise Nickelsulfat, Nickelchlorid, Nickelsulfamat oder Nickelmethansulfonat. Besonders bevorzugt ist die Verwendung von Nickelsulfat. Ferner enthalten die Zinknickelelektrolyten eine Aminverbindung als Komplexbildner für Nickel. Diese Aminverbindung ist beispielsweise Triethanolamin oder Ethylendiamin oder homologe Verbindungen des Ethylendiamins, wie z.B. Diethylentriamin und Tetraethylenpentamin. Der Komplexbildner oder Mischungen dieser Komplexbildner wird/werden gewöhnlich in einer Konzentration im Bereich von 5 g/l bis 100 g/l eingesetzt, bevorzugt 10 bis 50 g/l, noch bevorzugter 20 g/l.The zinc-nickel electrolyte regenerated according to the present invention is an aqueous electrolyte and typically has a zinc ion concentration in the new batch in the range of 5 to 15 g / l, preferably 6 to 10 g / l calculated as zinc, and a nickel ion concentration in the range of 0 , 6 to 3 g / l, preferably 0.6 to 1 g / l, calculated as nickel. For electrolytes that have been in production for a long time, due to the cyanide content, it is necessary to increase the nickel concentration equivalent to the cyanide contamination in the electrolyte. The zinc and nickel compounds used for the production of the zinc nickel electrolyte are not particularly limited. Usable are, for example, nickel sulfate, nickel chloride, nickel sulfamate or nickel methanesulfonate. Particularly preferred is the use of nickel sulfate. Further, the zinc nickel electrolytes contain an amine compound as a complexing agent for nickel. This amine compound is, for example, triethanolamine or ethylenediamine or homologous compounds of ethylenediamine, such as diethylenetriamine and tetraethylenepentamine. The complexing agent or mixtures of these complexing agents is / are usually employed in a concentration ranging from 5 g / l to 100 g / l, preferably 10 to 50 g / l, more preferably 20 g / l.
Der Zinknickelelektrolyt ist stark basisch. Zur Einstellung des pH-Wertes kann beispielsweise NaOH oder KOH verwendet werden, besonders bevorzugt ist NaOH. Gewöhnlich enthält ein Zinknickelbad 80 bis 160 g/l Natriumhydroxid. Dies entspricht einer etwa 2-4 molaren Lösung.The zinc nickel electrolyte is strongly basic. To adjust the pH, for example, NaOH or KOH can be used, particularly preferably NaOH. Usually, a zinc nickel bath contains 80 to 160 g / l of sodium hydroxide. This corresponds to an approximately 2-4 molar solution.
Der Zinknickelektrolyt kann außerdem verschiedene Zusätze, die üblicherweise zur Abscheidung von Zinknickellegierungen eingesetzt werden, enthalten. Dies sind beispielsweise aromatische oder heteroaromatische Verbindungen als Glanzbildner, wie Benzylpyridiniumcarboxylat oder Pyridinium-N-propan-3-sulfonsäure.The zinc nickel electrolyte may also contain various additives commonly used to deposit zinc nickel alloys. These are, for example, aromatic or heteroaromatic compounds as brighteners, such as benzylpyridinium carboxylate or pyridinium-N-propane-3-sulfonic acid.
Bei dem Verfahren zur Regeneration eines Zinknickelelektrolyten gemäß dieser Erfindung wird dem Zinknickelelektrolyten die quartäre Ammoniumverbindung vorzugsweise als wässrige Lösung zugesetzt. Je nach technischer Verfügbarkeit ist aber auch der Einsatz einer methanolischen Lösung möglich. Die Zugabe der quartären Ammoniumverbindung in fester Form ist ebenfalls möglich. Vorzugsweise wird ein Teilvolumen des zu behandelnden Elektrolyten entnommen und in einem Behandlungsbehälter mit der zuvor berechneten Menge an quartärer Ammoniumverbindung als Fällungsmittel versetzt. Die erforderliche Menge an quartärer Ammoniumverbindung ergibt sich aus der Cyanidkonzentration im Zinknickelelektrolyten. Pro 1 g/l Cyanid ist eine Zugabe von mindestens 0,02 mol/l an quartärer Ammoniumverbindung erforderlich. Nach einer Reaktionszeit von etwa 0,5 - 24 Stunden kann das ausgefallene Reaktionsprodukt abgetrennt werden, vorzugsweise durch Filtration, und der gereinigte Elektrolyt wieder dem Produktionsbad zugeführt werden. Das Volumen des entnommenen Teilelektrolyten wird so berechnet, dass die Produktion mit dem Zinknickelbad nicht unterbrochen werden muss.In the method for regenerating a zinc nickel electrolyte according to this invention, the quaternary ammonium compound is preferably added to the zinc nickel electrolyte as an aqueous solution. Depending on the technical availability but also the use of a methanolic solution is possible. The addition of the quaternary ammonium compound in solid form is also possible. Preferably, a partial volume of the electrolyte to be treated is removed and treated in a treatment vessel with the previously calculated amount of quaternary ammonium compound as a precipitant. The required amount of quaternary ammonium compound results from the cyanide concentration in the zinc nickel electrolyte. Per 1 g / l of cyanide, an addition of at least 0.02 mol / l of quaternary ammonium compound is required. After a reaction time of about 0.5 to 24 hours, the precipitated reaction product can be separated, preferably by filtration, and the purified electrolyte can be returned to the production bath. The volume of the withdrawn partial electrolyte is calculated so that the production with the zinc nickel bath does not have to be interrupted.
Bei einem alkalischen Zinknickelbad wird gewöhnlich eine regelmäßige Carbonatentfernung durch starkes Abkühlen und Kristallisieren des Natriumcarbonats durchgeführt. Vorzugsweise wird die Cyanidentfernung durch Ionenpaarbildung mit dieser Carbonatausfrierung verbunden. Das ausgefallene Ionenpaar kann so zusammen mit dem Natriumcarbonatschlamm abgetrennt und einer Entsorgung zugeführt werden.In an alkaline zinc nickel bath usually a regular carbonate removal by strong cooling and Crystallization of the sodium carbonate performed. Preferably, cyanide removal by ion pairing is associated with this carbonate freezing. The precipitated ion pair can thus be separated together with the Natriumcarbonatschlamm and fed to a disposal.
Der Vorteil der Regenerierung eines Zinknickelelektrolyten durch Ionenpaarbildung zwischen quartären Ammoniumverbindungen und dem Tetracyanonickelanion gegenüber der Reinigung durch Anwendung stark basischer Ionenaustauscher liegt vor allem darin, dass keine aufwändige und teure Ionenaustauscheranlage benötigt wird.The advantage of regenerating a zinc nickel electrolyte by ion pair formation between quaternary ammonium compounds and the Tetracyanonickelanion compared to the purification by use of strongly basic ion exchangers is above all that no complex and expensive ion exchange system is needed.
Bei Verwendung quartärer Ammoniumverbindungen, die zu keinen Ausfällungen von Ionenpaaren in kristalliner Form führen, sondern ölige Phasen ausgebildet werden, ist eine Trennung durch übliche Maßnahmen zur Phasentrennung, wie sie in der Galvanotechnik bekannt sind (z.B. Ölabscheider), möglich. Weiterhin ist es auch möglich, Ionenpaare, die sich nicht direkt in abscheidbarer Form ausbilden, durch eine Behandlung des Elektrolyten mit Aktivkohle zu entfernen.When quaternary ammonium compounds are used which do not lead to precipitation of ionic pairs in crystalline form, but oily phases are formed, separation by conventional phase separation techniques as known in the electroplating art (e.g., oil separators) is possible. Furthermore, it is also possible to remove ion pairs, which do not form directly in a depositable form, by treatment of the electrolyte with activated carbon.
Die Entfernung von Cyanid wurde an einem Praxiselektrolyten mit den folgenden Analysenwerten untersucht:
- Zn: 7,8 g/l
- Ni: 1,45 g/l
- NaOH: 98,5 g/l
- Cyanid: 775 mg/l
- Zn: 7.8 g / l
- Ni: 1.45 g / l
- NaOH: 98.5 g / l
- Cyanide: 775 mg / l
zu 600 ml des Zinknickelelektrolyten wurden bei 20 °C 6,2 g Tetrabutylammoniumhydroxid (als 40 Gew.%ige wässrige Lösung) gegeben und 2 Stunden gerührt. Nach einer Standzeit von weiteren 20 Stunden wurde abfiltriert. Im Filtrat wurde ein Restgehalt von 42 mg/l Cyanid gefunden. Die Cyanidkonzentration wurde somit um 95% reduziert.to 600 ml of the zinc nickel electrolyte was added at 20 ° C 6.2 g of tetrabutylammonium hydroxide (as 40 wt.% Aqueous solution) added and stirred for 2 hours. After a further 20 hours, it was filtered off. In the filtrate, a residual content of 42 mg / l cyanide was found. The cyanide concentration was thus reduced by 95%.
Die Bestimmung des Cyanids erfolgte mit dem Küvetten-Test LCK 319 für leicht freisetzliche Cyanide der Fa. Dr. Lange.The determination of the cyanide was carried out with the cuvette test LCK 319 for slightly releasable cyanides of Fa. Long.
Im Filtrat wurde 7,8 g/l Zink und 1,1 g/l Nickel gemessen. Die Abnahme des Nickelwertes entspricht somit fast dem theoretischen Wert (berechnet 0,24 g Ni, gefunden 0,21 g) des Tetracyanonickelanions, wenn es auf die absolut entfernte Menge von Cyanid berechnet wird. Damit ist gezeigt, dass die Abtrennung des Cyanids in Form des Tetracyanonickelanions erfolgt.In the filtrate, 7.8 g / l zinc and 1.1 g / l nickel were measured. The decrease of the nickel value thus corresponds almost to the theoretical value (calculated as 0.24 g Ni, found 0.21 g) of the tetracyanone anion, when calculated on the absolute amount of cyanide removed. This shows that the separation of the cyanide is carried out in the form of Tetracyanonickelanions.
In einem zweiten Versuch wurde als quartäre Ammoniumverbindung das Benzyltriethylammoniumchlorid verwendet. Zu 600 ml des Zinknickelelektrolyten wurden bei 20 °C 4,5 g Benzyltriethylammoniumchlorid gegeben und 2 Stunden gerührt. Nach einer Standzeit von weiteren 20 Stunden wurde abfiltriert. Im Filtrat wurde ein Restgehalt von 82 mg/l Cyanid gefunden. Die Cyanidkonzentration wurde somit um 90% reduziert.In a second experiment, the quaternary ammonium compound used was benzyltriethylammonium chloride. 4.5 g of benzyltriethylammonium chloride were added to 600 ml of the zinc nickel electrolyte at 20 ° C. and stirred for 2 hours. After a further 20 hours, it was filtered off. In the filtrate a residual content of 82 mg / l cyanide was found. The cyanide concentration was thus reduced by 90%.
Im Filtrat wurden wie im Beispiel 1 7,8 g/l Zink und 1,1 g/l Nickel gemessen. Die Abnahme des Nickelwertes entspricht im Rahmen der Analysengenauigkeit der Abnahme als Tetracyanonickelanion.As in Example 1, 7.8 g / l zinc and 1.1 g / l nickel were measured in the filtrate. The decrease of the nickel value corresponds to the decrease in the accuracy of analysis as Tetracyanonickelanion.
In einem dritten Versuch wurde als quartäre Ammoniumverbindung das Benzyltributylammoniumchlorid verwendet. Zu 600 ml des Zinknickelelektrolyten wurden bei 20 °C 2,9 g Benzyltributylammoniumchlorid gegeben und 2 Stunden gerührt. Nach einer Standzeit von weiteren 20 Stunden wurde abfiltriert. Im Filtrat wurde ein Restgehalt von 31 mg/l Cyanid gefunden. Die Cyanidkonzentration wurde somit um 96% reduziert. Im Filtrat wurden wie im Beispiel 1 und 2 7,8 g/l Zink und 1,1 g/l Nickel gemessen. Die Abnahme des Nickelwertes entspricht im Rahmen der Analysengenauigkeit der Abnahme als Tetracyanonickelanion.In a third experiment, the quaternary ammonium compound used was benzyltributylammonium chloride. To 600 ml of the zinc nickel electrolyte were added 20 ° C 2.9 g of benzyltributylammonium chloride and stirred for 2 hours. After a further 20 hours, it was filtered off. In the filtrate, a residual content of 31 mg / l cyanide was found. The cyanide concentration was thus reduced by 96%. In the filtrate, as in Examples 1 and 2, 7.8 g / l of zinc and 1.1 g / l of nickel were measured. The decrease of the nickel value corresponds to the decrease in the accuracy of analysis as Tetracyanonickelanion.
Die Abscheidung des Praxiselektrolyten mit 775 mg/l Cyanid wurde in einem Hullzellentest nach DIN 50957 überprüft. Die Versuchsbedingungen waren:
- Testblech: Stahlblech
- Zellstrom: 2 A
- Versuchsdauer: 15 Minuten
- Elektrolyttemperatur: 35 °C
- Test sheet: sheet steel
- Cell current: 2 A
- Duration of the experiment: 15 minutes
- Electrolyte temperature: 35 ° C
Ergebnis: Das Testblech zeigte beginnend von der Kante des niedrigen Stromdichtebereiches bis auf etwa 80% des Testbleches eine halbglänzende, edelstahlähnliche Optik. Die restlichen 20% des Testbleches waren mattgrau.Result: Starting from the edge of the low current density range up to about 80% of the test sheet, the test sheet showed a semigloss, stainless steel-like appearance. The remaining 20% of the test sheet was dull gray.
Der Versuch wurde mit der Probe nach der Fällung des Tetracyanonickelanions durch Ionenpaarbildung entsprechend dem erfindungsgemäßen Beispiel 1 wiederholt. Die Abscheidung zeigte dabei im höchsten Stromdichtebereich wieder eine gleichmäßige halbglänzende Edelstahloptik.The experiment was repeated with the sample after the precipitation of Tetracyanonickelanions by ion pair formation according to Example 1 of the invention. The deposition showed in the highest current density range again a uniform semi-glossy stainless steel look.
Die Überprüfung der behandelten Elektrolytproben nach den erfindungsgemäßen Beispielen 2 und 3 ergab ein identisches Ergebnis wie aus dem erfindungsgemäßen Beispiel 1.The examination of the treated electrolyte samples according to Examples 2 and 3 according to the invention gave an identical result to Example 1 according to the invention.
Claims (12)
ein oder mehrere lösliche Ni(II)-Salze in einer Menge von 0,6-3 g/l berechnet als Nickel, und
eine oder mehrere Aminverbindungen in einer Menge von 5-100 g/l,
und wobei der Zinknickelelektrolyt eine Hydroxidionenkonzentration von ca. 2-4 mol/l aufweist.A method according to any one of claims 6 to 10, wherein the zinc nickel alloying electrolyte is an aqueous electrolyte comprising the following composition: one or more soluble Zn (II) salts in an amount of 5-15 g / l calculated as zinc,
one or more soluble Ni (II) salts in an amount of 0.6-3 g / l calculated as nickel, and
one or more amine compounds in an amount of 5-100 g / l,
and wherein the zinc nickel electrolyte has a hydroxide ion concentration of about 2-4 mol / l.
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PL10177852T PL2431500T3 (en) | 2010-09-21 | 2010-09-21 | Regeneration of zinc nickel alkali electrolytes by removing cyanide ions by using soluble quarternary ammonium compounds |
EP10177852A EP2431500B1 (en) | 2010-09-21 | 2010-09-21 | Regeneration of zinc nickel alkali electrolytes by removing cyanide ions by using soluble quarternary ammonium compounds |
ES10177852T ES2416984T3 (en) | 2010-09-21 | 2010-09-21 | Regeneration of alkaline zinc-nickel electrolytes by removing cyanide ions with the help of soluble quaternary ammonium compounds |
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US20220267178A1 (en) * | 2021-02-25 | 2022-08-25 | Fluid Energy Group Ltd. | Modified sulfuric acid and uses thereof |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2436316A (en) * | 1946-04-25 | 1948-02-17 | Westinghouse Electric Corp | Bright alloy plating |
GB1603446A (en) * | 1977-05-04 | 1981-11-25 | Oxy Metal Industries Corp | Electrodeposition of zinc |
DE102008058086A1 (en) * | 2008-11-18 | 2010-05-27 | Atotech Deutschland Gmbh | Method and device for cleaning electroplating baths for the deposition of metals |
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2010
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2436316A (en) * | 1946-04-25 | 1948-02-17 | Westinghouse Electric Corp | Bright alloy plating |
GB1603446A (en) * | 1977-05-04 | 1981-11-25 | Oxy Metal Industries Corp | Electrodeposition of zinc |
DE102008058086A1 (en) * | 2008-11-18 | 2010-05-27 | Atotech Deutschland Gmbh | Method and device for cleaning electroplating baths for the deposition of metals |
Non-Patent Citations (1)
Title |
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WANG K: "CONVERSION OF CYANIDE-CONTAINING TO CYANIDE-FREE SILVER ELECTROPLATING SOLUTION USING AMMONIUM THIOSULFATE", CHEMICAL ABSTRACTS, CHEMICAL ABSTRACTS SERVICE (C A S), US, vol. 109, no. 18, 1 October 1988 (1988-10-01), pages 623, XP000018711, ISSN: 0009-2258 * |
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US20220267178A1 (en) * | 2021-02-25 | 2022-08-25 | Fluid Energy Group Ltd. | Modified sulfuric acid and uses thereof |
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