EP2411572B2 - Metallisches siebhalbzeug und herstellungsverfahren dafür - Google Patents

Metallisches siebhalbzeug und herstellungsverfahren dafür Download PDF

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Publication number
EP2411572B2
EP2411572B2 EP09787670.0A EP09787670A EP2411572B2 EP 2411572 B2 EP2411572 B2 EP 2411572B2 EP 09787670 A EP09787670 A EP 09787670A EP 2411572 B2 EP2411572 B2 EP 2411572B2
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EP
European Patent Office
Prior art keywords
semi
threadlike elements
wires
worked piece
primary
Prior art date
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Application number
EP09787670.0A
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English (en)
French (fr)
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EP2411572A1 (de
EP2411572B1 (de
Inventor
Gian Andreas Rossi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tessitura Tele Metalliche Rossi Srl
Original Assignee
Tessitura Tele Metalliche Rossi Srl
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Application filed by Tessitura Tele Metalliche Rossi Srl filed Critical Tessitura Tele Metalliche Rossi Srl
Priority to SI200931367A priority Critical patent/SI2411572T1/sl
Priority to SI200931367T priority patent/SI2411572T2/sl
Priority to PL09787670.0T priority patent/PL2411572T5/pl
Publication of EP2411572A1 publication Critical patent/EP2411572A1/de
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Publication of EP2411572B1 publication Critical patent/EP2411572B1/de
Publication of EP2411572B2 publication Critical patent/EP2411572B2/de
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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D9/00Open-work fabrics
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/60Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
    • D03D15/67Metal wires
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/008Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/10Inorganic fibres based on non-oxides other than metals
    • D10B2101/12Carbon; Pitch
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2101/00Inorganic fibres
    • D10B2101/20Metallic fibres
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2401/00Physical properties
    • D10B2401/06Load-responsive characteristics
    • D10B2401/063Load-responsive characteristics high strength
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00Wearing apparel
    • D10B2501/04Outerwear; Protective garments
    • D10B2501/043Footwear
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00Industrial
    • D10B2505/04Filters

Definitions

  • the present invention relates to a semi-worked piece based on a so-called "metallic mesh” (or more generally a structure of the "textile” type formed with metal elements consisting of suitably combined weft and warp wires), as well as to the method of manufacturing it.
  • metallic mesh or more generally a structure of the "textile” type formed with metal elements consisting of suitably combined weft and warp wires
  • the filtering elements of known type are generally characterised by some important drawbacks and mainly suffer for a limited operating life, high tendency to geometric and mechanical decay, inconstancy of the filtering power over time and necessity of frequent interventions for replacement and servicing.
  • the metallic-mesh semi-worked products of known type cannot be always planned and (above all) made in such a manner as to satisfy particular design requirements, since certain interknitting typologies of the semi-worked piece (and in particular for some mesh densities) associated with predetermined strength features of the metal wires are actually incompatible.
  • a metallic-mesh semi-worked piece according to the preamble of claim 1 is known from US2007/0235595 A1 .
  • the present invention aims at conceiving a metallic-mesh semi-worked piece that simultaneously can have satisfactory mechanical-geometric strength and coherence and can be woven following particular weft and yarn patterns.
  • the present invention aims at conceiving a metallic-mesh semi-worked piece that can be used as a filtering element in machinery for processing plastic materials and can therein offer high operating performance both in terms of filtering capability and constant yield as well as useful operating life.
  • the present invention aims at making available a metallic-mesh semi-worked piece (and the related production method) enabling the production costs to be greatly reduced and the environmental impact to be improved where possible, while at the same time being exploitable in a wide range of variants.
  • the metallic-mesh semi-worked piece according to the invention is generally denoted by reference numeral 1 and it can be conveniently used as the filtering element in machines for filtering of the molten mass in recycling of polymeric/plastic materials (extruders, feeding hoppers, moulds and others, for example).
  • the semi-worked piece comprises a weft 2, defined by a multiplicity of primary threadlike elements 2a made of metal material, and a warp 3 interlaced with the weft 2 and in turn defined by a multiplicity of secondary threadlike elements 3a; advantageously, and unlike the filtering elements of known type, at least one of the primary and/or secondary threadlike elements 2a and/or 3a consists of high-carbon steel.
  • part of the warp and/or weft wires will be made of the above mentioned particular material (high-carbon steel), which has a very high tensile strength and therefore gives the semi-worked product particular behavioural features.
  • the expression "part of the warp and/or weft wires” can mean either that the semi-worked piece comprises "individual” high-carbon wires disposed randomly, or that the semi-worked piece comprises high-carbon wires disposed in a predetermined "sequence" (i.e. a high-carbon wire every N wires made of another material at all events, the mesh density of the present semi-worked piece can be typically included within the values detailed in the following.
  • use of threadlike elements made of high-carbon steel allows creation of a filtering element which can be mounted on machines for plastic material and/or polymeric material processing, and offers a high filtering power (or more generally, offers the possibility of suitably varying the filtering power by an appropriate pre-selection of the mesh density) and at the same time enables a high planar character to be maintained, as well as a mechanical strength and a prolonged filtering constancy even when said filtering element is submitted to plastic/polymeric material flows that are particularly intense or have a high viscosity.
  • a metallic-mesh semi-worked piece which combines a particular material selection with a particular "mesh density", i.e. a ratio between the number of wires and a dimensional co-ordinate (a linear or surface co-ordinate) that is significantly higher than that of similar metallic-mesh semi-worked pieces already known in the art; in this regard it will be recognised that the known art is not substantially able to obtain metallic meshes in which meshes are very close or have a high density, using high-carbon steel wires, due to the difficulties in working this material.
  • high-carbon steel referred to in this specification (and also repeated in the following claims) is used to indicate a steel family in which there is such a carbon percentage that particular values of tensile strength and breaking force are determined, as shown in the following table by way of example: wire diameter (mm) tensile strength (N/mm 2 ) breaking force (N) 0,15 2600-2900 42-54 0,20 2750-3050 82-100 0,25 2750-3350 129-170 0,28 2750-3050 163-193 0,295 2450-2750 163-193 0,30 2450-3350 169-243 0,33 3050-3350 255-293 0,35 3050-3350 287-329 0,38 2450-3050 273-352 0,45 2450-3050 386-490 0,50 2450-3050 475-605 0,56 2450-3050 600-755 0,60 2450-3050 690-865 0,65 2450-3050 815-1010 0,71 2450-3050 970-1210 0,80 2150-2750 1090-1375
  • an overall range of tensile strength included between 2000 and 3350 N/mm can be identified.
  • wire diameter (mm) minimum mesh density (wires/cm) maximum mesh density (wires/cm) 0,10 80 114 0,11 73 104 0,12 67 95 0,13 62 88 0,14 57 81 0,15 53 76 0,16 50 71 0,17 47 67 0,18 44 63 0,19 42 60 0,20 40 57 0,21 38 54 0,22 36 52 0,23 35 50 0,24 33 48 0,25 32 46 0,26 31 44 0,27 30 42 0,28 29 41 0,29 28 39 0,30 27 38 0,31 26 37 0,32 25 36 0,33 24 35 0,34 24 34 0,35 23 33 0,36 22 32 0,37 22 31 0,38 21 30 0,39 21 29 0,40 20 29 0,41 20 28 0,42 19 27 0,43 19 27 0,44 18 26 0,45 18 25 0,46 17 25 0,47 17 24 0,48 17 24 0,49 16 23 0,
  • all primary threadlike elements 2a and/or all secondary threadlike elements 3a are made up of high-carbon steel.
  • the average diameter of the primary threadlike elements 2a can be included between 0.10 mm and 0.60 mm (and it may be included between 0.25 mm and 0.55 mm for example, or also between 0.30 mm and 0.45 mm).
  • the average diameter of the secondary threadlike elements 3a can be included between 0.10 mm and 0.50 mm (and may be included between 0.15 mm and 0.26 mm or also between 0.16 mm and 0.20 mm, for example).
  • the mesh densities obtainable with the present invention it is possible to state just as an indication that the primary threadlike elements 2a define an average mesh density "in the weft direction" included between 4 wires/cm and 12 wires/cm, while the secondary threadlike elements 3a define an average mesh density "in the warp direction” included between 16 wires/cm and 120 wires/cm.
  • the weft and warp wires can be of any type, provided they are adapted to ensure the necessary dimensional coherence and the required compactness (for instance, in order to obtain an optimal compromise between high filtering capability and maintenance of the planar character and sturdiness, should the semi-worked piece in accordance with the invention act as a filtering element in machines for processing plastic and/or polymeric materials); for instance, the ends of the weft wires can be "open" (i.e.
  • weft is defined by a series of segmented wires parallel to each other but discontinuous from the topologic point of view) or "closed" (therefore giving rise to a weft formed of a single wire having a serpentine-like course).
  • the choice of providing a weft with "open” or “closed” ends is based on current requirements, such as taking into account the different types of finish to be given to the edges of the semi-worked piece, for example.
  • the semi-worked piece of the invention can take different conformations in space, a planar conformation or not, depending on current requirements; in a particularly simple embodiment thereof, a polygonal (typically rectangular) flat figure is defined or, more generally, a figure having a middle axis 4 (in the same direction as the weft 2 or as warp 3).
  • At least one reinforcing side portion 5 can be present which- extends parallel to said middle axis 4 and is located at and/or close to at least one edge 5a of the semi-worked piece.
  • Said reinforcing side portion 5 can be made in different ways: for instance, it can have a local mesh density (in the warp direction, for example) different from (e.g. slightly smaller than, but also equal to, depending on current requirements) that typical of the rest of the semi-worked piece; in order to maximise the performance of same (and at the same time minimise extension thereof), the reinforcing side portion 5 can be made with high-carbon steel wires.
  • At least one folded portion 6 which is disposed at and/or in the vicinity of at least one edge 5a can also be present; this folded portion 6 defines a folding line 6a preferably parallel to the edge 5a, and use of same for instance takes place in those semi-worked products in which the weft wires have "open" ends; in these cases the folding line located close to edge 5a allows the ends of the weft wires to be brought inwards of the semi-worked piece, therefore eliminating possible risks of getting caught or even of loss of the interknitting structure.
  • the present invention it is an aim of the present invention to conceive a particular application (or “use") of the semi-worked piece 1 herein described (and hereinafter claimed); in particular, it is an aim of the invention to provide a filtering element associable with machines for processing plastic and/or polymeric materials which comprises an active portion adapted to carry out filtering on a flow of plastic and/or polymeric material) and a longitudinal hem delimiting this active portion.
  • at least the active portion of this filtering element can be made of at least one semi-worked piece 1 of metallic mesh as hereinbefore described and/or as claimed in the following.
  • This method comprises the following steps:
  • the textile structure defined hereabove will have an "average" mesh density in the weft direction included between 4 wires/cm and 12 wires/cm, while it will have an “average” mesh density in the warp direction included between 16 wires/cm and 120 wires/cm; at the same time, at least one or preferably part of the primary threadlike elements 2a and/or of the secondary ones 3a will include high-carbon steel wires.
  • the invention allows achievement of important advantages.
  • the present invention enables production of metallic-mesh semi-worked pieces offering high performance while at the same time allowing low production costs and consequently reduced sale prices.

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Woven Fabrics (AREA)
  • Filtering Materials (AREA)

Claims (8)

  1. Metallisches Siebhalbzeug, umfassend:
    - einen Schuss (2), definiert durch eine Vielzahl an fadenförmigen Hauptelementen (2a), bestehend aus Metallmaterial, und
    - eine Kette (3), die mit dem Schuss (2) verflochten ist und durch eine Vielzahl an fadenförmigen Hilfselementen (3a) definiert ist, wobei mindestens entweder ein fadenförmiges Haupt- und/oder Hilfselement (2a und/oder 3a) mit Stahlmaterial mit hohem Kohlenstoffgehalt geformt ist;
    dadurch gekennzeichnet, dass ein durchschnittlicher Durchmesser der fadenförmigen Hauptelemente (2a) zwischen 0,25 mm und 0,45 mm eingeschlossen ist und dass ein durchschnittlicher Durchmesser der fadenförmigen Hilfselemente (3a) zwischen 0,16 mm und 0,26 mm eingeschlossen ist und dass der Stahl mit hohem Kohlenstoffgehalt einen Gesamtzugfestigkeitsbereich eingeschlossen zwischen 2000 N/mm2 und 3350 N/mm2 aufweist.
  2. Halbzeug nach Anspruch 1, wobei alle fadenförmigen Hauptelemente (2a) und/oder alle fadenförmigen Hilfselemente (3a) aus Stahlmaterial mit hohem Kohlenstoffgehalt bestehen, das einen Gesamtzugfestigkeitsbereich eingeschlossen zwischen 2000 N/mm2 und 3350 N/mm2 aufweist.
  3. Halbzeug nach einem der vorhergehenden Ansprüche, wobei die fadenförmigen Hauptelemente (2a) eine durchschnittliche Maschendichte in Kettenrichtung eingeschlossen zwischen 4 Drähten/cm und 12 Drähten/cm definieren.
  4. Halbzeug nach einem der vorhergehenden Ansprüche, wobei die fadenförmigen Hilfselemente (3a) eine durchschnittliche Maschendichte in Kettenrichtung eingeschlossen zwischen 16 Drähten/cm und 120 Drähten/cm definieren.
  5. Halbzeug nach einem der vorhergehenden Ansprüche, wobei auch eine Mittelachse (4) in Richtung des Schusses (2) oder der Kette (3) definiert ist, und wobei mindestens ein verstärkender Seitenabschnitt (5) vorhanden ist, der sich parallel zur Mittelachse (4) erstreckt und an mindestens einer Kante (5a) des Halbzeugs und/oder in deren Nähe befindlich ist, wobei der mindestens eine verstärkende Seitenabschnitt (5) vorzugsweise eine lokale Maschendichte in Kettenrichtung aufweist, die sich lokal von den durchschnittlichen Maschendichten in Schuss- und/oder Kettenrichtung unterscheidet und vorzugsweise aus Stahldrähten mit hohem Kohlenstoffgehalt besteht, die einen Gesamtzugfestigkeitsbereich eingeschlossen zwischen 2000 N/mm2 und 3350 N/mm2 aufweisen.
  6. Halbzeug nach einem der vorhergehenden Ansprüche, wobei auch mindestens ein gefalteter Abschnitt (6) vorhanden ist, der sich an mindestens einer Kante (5a) und/oder in deren Nähe befindet, wobei der gefaltete Abschnitt (6) eine Faltlinie (6a) definiert, die vorzugsweise parallel zur Kante (5a) verläuft.
  7. Filterelement, das mit Maschinen zur Bearbeitung von Kunststoffmaterialen assoziiert werden kann, umfassend einen aktiven Abschnitt, der ausgelegt ist, um eine Strömung eines Kunststoff- und/oder Polymermaterials zu filtern, und eine Längsstoßkante, die den aktiven Abschnitt abgrenzt, dadurch gekennzeichnet, dass mindestens der aktive Abschnitt aus mindestens einem Halbzeug aus metallischen Maschen oder Drahtgewebe nach einem der vorhergehenden Ansprüche besteht.
  8. Verfahren zur Herstellung eines metallischen Siebhalbzeugs, vorzugsweise zur Herstellung eines Filterelements, das mit Maschinen zur Bearbeitung von Kunststoff- und/oder Polymermaterialien assoziiert werden kann, wobei das Verfahren dadurch gekennzeichnet ist, dass es folgende Schritte umfasst:
    - Bereitstellen einer Vielzahl an fadenförmigen Hauptelementen (2a), bestehend aus einem Metallmaterial, aufweisend einen durchschnittlichen Durchmesser eingeschlossen zwischen 0,25 mm und 0,45 mm;
    - Bereitstellen einer Vielzahl an fadenförmigen Hilfselementen (3a), aufweisend dagegen einen durchschnittlichen Durchmesser eingeschlossen zwischen 0,16 mm und 0,26 mm, und
    - Verflechten der fadenförmigen Haupt- und Hilfselemente (2a, 3a), um eine Textilstruktur zu erhalten, bestehend aus einem Schuss (2) und einer Kette (3), wobei mindestens eins oder vorzugsweise ein Teil der fadenförmigen Hauptelemente (2a) und/oder der Hilfselemente (3a) Stahldrähte mit hohem Kohlenstoffgehalt einschließt, die einen Gesamtzugfestigkeitsbereich eingeschlossen zwischen 2000 N/mm2 und 3350 N/mm2 aufweisen.
EP09787670.0A 2009-03-23 2009-03-23 Metallisches siebhalbzeug und herstellungsverfahren dafür Active EP2411572B2 (de)

Priority Applications (3)

Application Number Priority Date Filing Date Title
SI200931367A SI2411572T1 (sl) 2009-03-23 2009-03-23 Polizdelek iz kovinske mreže in postopek za njegovo izdelavo
SI200931367T SI2411572T2 (sl) 2009-03-23 2009-03-23 Polizdelek iz kovinske mreže in postopek za njegovo izdelavo
PL09787670.0T PL2411572T5 (pl) 2009-03-23 2009-03-23 Półprodukt z metalowej siatki i sposób jego realizacji

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IT2009/000109 WO2010109497A1 (en) 2009-03-23 2009-03-23 Metallic mesh semi-worked piece, and method for the realization thereof

Publications (3)

Publication Number Publication Date
EP2411572A1 EP2411572A1 (de) 2012-02-01
EP2411572B1 EP2411572B1 (de) 2016-01-13
EP2411572B2 true EP2411572B2 (de) 2021-02-24

Family

ID=41666480

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09787670.0A Active EP2411572B2 (de) 2009-03-23 2009-03-23 Metallisches siebhalbzeug und herstellungsverfahren dafür

Country Status (7)

Country Link
EP (1) EP2411572B2 (de)
ES (1) ES2562801T5 (de)
HU (1) HUE026839T2 (de)
PL (1) PL2411572T5 (de)
PT (1) PT2411572E (de)
SI (2) SI2411572T1 (de)
WO (1) WO2010109497A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101808632B1 (ko) * 2016-03-24 2017-12-13 주식회사 송이실업 웨어러블 태양전지용 직조 원단의 제조방법 및 그 원단

Family Cites Families (11)

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Publication number Priority date Publication date Assignee Title
US2074665A (en) * 1934-08-02 1937-03-23 Samuel H Palmer Woven wire screen
US3837982A (en) * 1970-09-03 1974-09-24 Goodyear Tire & Rubber Wire woven fabric for pneumatic tires
DE2924382A1 (de) 1979-06-16 1980-12-18 Haver & Boecker Mehrlagige filterscheiben aus drahtgewebe mit verstaerktem rand
US4320160A (en) * 1979-08-21 1982-03-16 Toray Industries, Inc. Fabric structure for fiber reinforced plastics
NL8302739A (nl) * 1983-08-02 1985-03-01 Bekaert Sa Nv Openmazig weefsel.
GB2324100A (en) * 1997-04-07 1998-10-14 Soar Engineering Ltd Woven protective mesh
US5944197A (en) 1997-04-24 1999-08-31 Southwestern Wire Cloth, Inc. Rectangular opening woven screen mesh for filtering solid particles
DK1238129T3 (da) * 1999-12-15 2004-04-05 Bekaert Sa Nv Vævet kompositstof
FR2821630B1 (fr) * 2001-03-02 2003-06-27 Ferrari S Tissage & Enduct Sa Tissu possedant des proprietes anti-laceration
EP1312468A1 (de) * 2001-11-19 2003-05-21 N.V. Bekaert S.A. Mehrschichtstruktur
US7341076B2 (en) 2006-04-10 2008-03-11 Nv Bekaert Sa Woven fabric comprising leno weave bound metal

Non-Patent Citations (1)

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Title
DEREK B. PURCHAS, KEN SUTHERLAND: "Handbook of Filter Media, 2nd edition", 2002, ELSEVIER, ISBN: 978-1-85617-375-9, article "Chapter 6, Screens and Meshes", pages: 200, 202

Also Published As

Publication number Publication date
ES2562801T3 (es) 2016-03-08
EP2411572A1 (de) 2012-02-01
PL2411572T5 (pl) 2023-12-04
SI2411572T2 (sl) 2021-07-30
WO2010109497A1 (en) 2010-09-30
PL2411572T3 (pl) 2016-06-30
EP2411572B1 (de) 2016-01-13
SI2411572T1 (sl) 2016-06-30
ES2562801T5 (es) 2021-11-17
PT2411572E (pt) 2016-03-09
HUE026839T2 (en) 2016-07-28

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