EP2393982A1 - Procédé de fabrication de papier, de carton-pâte et de carton présentant une grande résistance à sec - Google Patents

Procédé de fabrication de papier, de carton-pâte et de carton présentant une grande résistance à sec

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Publication number
EP2393982A1
EP2393982A1 EP10703443A EP10703443A EP2393982A1 EP 2393982 A1 EP2393982 A1 EP 2393982A1 EP 10703443 A EP10703443 A EP 10703443A EP 10703443 A EP10703443 A EP 10703443A EP 2393982 A1 EP2393982 A1 EP 2393982A1
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EP
European Patent Office
Prior art keywords
acid
polymer
anionic
acrylic acid
meth
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EP10703443A
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German (de)
English (en)
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EP2393982B1 (fr
Inventor
Anton Esser
Jörg NIEBERLE
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BASF SE
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BASF SE
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Classifications

    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20—Macromolecular organic compounds
    • D21H17/33—Synthetic macromolecular compounds
    • D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/42—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups anionic
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
    • D21H17/20—Macromolecular organic compounds
    • D21H17/33—Synthetic macromolecular compounds
    • D21H17/34—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • D21H17/41—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups
    • D21H17/44—Synthetic macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing ionic groups cationic
    • D—TEXTILES; PAPER
    • D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
    • D21H21/00—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties
    • D21H21/14—Non-fibrous material added to the pulp, characterised by its function, form or properties; Paper-impregnating or coating material, characterised by its function, form or properties characterised by function or properties in or on the paper
    • D21H21/18—Reinforcing agents

Definitions

  • the invention relates to a process for the production of paper, cardboard and cardboard with high dry strength by adding water-soluble cationic polymers and anionic polymers to a pulp, draining the pulp and drying the paper products.
  • a dry strength agent may either be applied to the surface of already dried paper or added to a stock prior to sheet formation.
  • the dry strength agents are usually used in the form of a 1 to 10% aqueous solution. If such a solution of a dry strength agent is applied to the surface of a paper, considerable amounts of water must be evaporated during the subsequent drying process. Since the drying step is very energy-consuming and since the capacity of the usual drying devices on paper machines is usually not so large that you can drive at the maximum possible production speed of the paper machine, the production speed of the paper machine must be lowered so that the dry-proof finished paper in sufficient Dimensions are dried.
  • Suitable water-soluble anionic polymers are, for example, homopolymers or copolymers of ethylenically unsaturated C3- to Cs-carboxylic acids.
  • the copolymers contain, for example, from 35 to 99% by weight of an ethylenically unsaturated C 3 - to C 6 -carboxylic acid, for example acrylic acid.
  • a process for the production of paper, in particular tis sue, with particularly high wet and / or dry strengths is known, in which first a water-soluble cationic polymer is added to the paper stock which is at least 1.5 meq / g Contains polymer at primary amino functionalities and has a molecular weight of at least 10,000 daltons. Particularly emphasized here are partially and completely hydrolyzed homopolymers of N-vinylformamide. Subsequently, a water-soluble anionic polymer is added. which contains anionic and / or aldehydic groups.
  • the advantage of this method is mainly the variability of the two-component systems described in terms of various paper properties, including wet and dry strength, exposed.
  • WO 06/056381 A1 discloses a process for the production of paper, paperboard and cardboard with high dry strength by separately adding a water-soluble vinylamine units-containing polymer and a water-soluble polymeric anionic compound to a pulp, dewatering the pulp and drying the paper products, wherein the polymeric anionic compound used is at least one water-soluble copolymer obtainable by copolymerizing
  • R 1 , R 2 H or C 1 - to C 6 -alkyl
  • the invention has for its object to provide a further process for the production of paper with high dry strength and lowest possible wet strength available, the dry strength of the paper products over the prior art is further improved as possible.
  • the object is achieved according to the invention by a process for the production of paper, paperboard and cardboard with high dry strength by adding a water-soluble cationic polymer and an anionic polymer to a paper stock, dewatering the paper stock and drying the paper products, wherein the anionic polymer is at least one aqueous dispersion an anionic latice and at least one degraded starch.
  • the cationic polymer is added to the stock in the form of dilute aqueous solutions having a polymer content of e.g. 0.1 to 10 wt .-% is added, the addition of the anionic polymer is always carried out as an aqueous dispersion.
  • the polymer concentration of the aqueous dispersion can be varied within a wide range.
  • the aqueous dispersions of the anionic polymer are preferably metered in diluted form; for example, the polymer concentration of the anionic dispersions is 0.5 to 10% by weight.
  • Suitable cationic polymers are all water-soluble cationic polymers mentioned in the cited prior art. It is z. B. to amino or ammonium compounds carrying compounds.
  • the amino groups can be primary, secondary, tertiary or quaternary groups.
  • polymers are essentially polymers, polyaddition compounds or polycondensates into consideration, wherein the polymers may have a linear or branched structure up to hyperbranched or dendritic structures.
  • graft polymers are also applicable.
  • the cationic polymers are referred to in the present context as water-soluble, if their solubility in water under normal conditions (20 0 C, 1013 mbar) and pH 7.0, for example, at least 10% by weight.
  • the molecular weights M w of the cationic polymers are, for example, at least 1000 g / mol.
  • the charge densities of the cationic polymers are, for example, 0.5 to 23 meq / g
  • Polymer preferably 3 to 22 meq / g of polymer and most often 6 to 20 meq / g of polymer.
  • Suitable monomers for the preparation of cationic polymers are, for example:
  • the acid component of these esters are z.
  • N-methylaminomethyl (meth) acrylate N-methylaminoethyl (meth) acrylate, N, N- Dimethylaminomethyl (meth) acrylate, N, N-dimethylaminoethyl (meth) acrylate, N, N-diethylaminoethyl (meth) acrylate, N, N-dimethylaminopropyl (meth) acrylate, N, N-diethylaminopropyl (meth) acrylate and N, N- dimethylaminocyclohexyl (meth) acrylate.
  • Suitable monomers are furthermore N-vinylimidazoles, alkylvinylimidazoles, in particular methylvinylimidazoles such as 1-vinyl-2-methylimidazole, 3-vinylimidazole N-oxide, 2- and 4-vinylpyridines, 2- and 4-vinylpyridine N-oxides and betainic derivatives and Quaternization products of these monomers.
  • Suitable monomers are allylamine, dialkyldiallylammonium chlorides, in particular dimethyldiallylammonium chloride and diethyldiallylammonium chloride, and the monomers of the formula (II) which are known from WO 01/36500 A1 and are known for alkyleneimine units.
  • R is hydrogen or C 1 to C 4 -alkyl
  • [Alpha] m is a linear or branched oligoalkyleneimine chain having m alkyleneimine units, m is an integer in the range from 1 to 20, and the number average m in the oligoalkyleneimine chains is at least 1.5
  • Y is the anion equivalent of a mineral acid and n is a number of 1 ⁇ n ⁇ m.
  • Monomers or monomer mixtures in which in the above formula (II) the number average of m is at least 2.1, usually 2.1 to 8, are preferred.
  • she are obtainable by reacting an ethylenically unsaturated carboxylic acid with an oligoalkyleneimine, preferably in the form of an oligomer mixture.
  • the resulting product may optionally be converted with a mineral acid HY in the acid addition salt.
  • Such monomers can be polymerized in an aqueous medium in the presence of an initiator which initiates a free radical polymerization to cationic homo- and copolymers.
  • n is a linear or branched oligoalkyleneimine chain having n alkyleneimine units, n is a number of at least 1, and
  • X represents a straight-chain or branched C 2 - to C 6 -alkylene group
  • the abovementioned monomers can form water-soluble cationic homopolymers alone or together with at least one other neutral monomer to form water-soluble cationic copolymers or having at least one acid group-containing monomer to give amphoteric copolymers which, given a molar excess of copolymerized cationic monomers, carry a total cationic charge to be polymerized.
  • Suitable neutral monomers which are copolymerized with the abovementioned cationic monomers for the preparation of cationic polymers are, for example, esters of ⁇ , ⁇ -ethylenically unsaturated mono- and dicarboxylic acids with C 1 -C 30 -alkanols, C 2 -C 30 -alkanediols, amides ⁇ , .beta.-ethylenically unsaturated monocarboxylic acids and their N-alkyl and N, N-dialkyl derivatives, esters of vinyl alcohol and allyl alcohol with saturated C.sub.1-C.sub.3-monocarboxylic acids, vinylaromatics, vinyl halides, vinylidene halides, C.sub.2-C.sub.-monoolefins and mixtures thereof ,
  • Suitable comonomers are, for example, methyl (meth) acrylate, methyl methacrylate, ethyl (meth) acrylate, ethyl methacrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, tert. Butyl (meth) acrylate, tert-butyl methacrylate, n-octyl (meth) acrylate, 1,1,3,3-tetramethylbutyl (meth) acrylate, ethylhexyl (meth) acrylate and mixtures thereof.
  • acrylamide, substituted acrylamides, methacrylamide, substituted methacrylamides such as, for example, acrylamide, methacrylamide, N-methyl (meth) acrylamide, N-ethyl (meth) acrylamide, N-propyl (meth) acrylamide, N- (n-butyl ) (meth) acrylamide, tert-butyl (meth) acrylamide, n-octyl (meth) acrylamide, 1, 1, 3,3-tetramethylbutyl (meth) acrylamide and ethylhexyl (meth) acrylamide and acrylonitrile and methacrylonitrile and mixtures of the above monomers.
  • Further monomers for modifying the cationic polymers are 2-hydroxyethyl (meth) acrylate, 2-hydroxyethyl methacrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, etc., and mixtures thereof.
  • N-vinyl lactams and their derivatives e.g. one or more Ci-C ⁇ -alkyl substituents, such as methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, tert-butyl, etc. may have. These include e.g.
  • N-vinylpyrrolidone N-vinylpiperidone, N-vinylcaprolactam
  • N-vinyl-5-methyl-2-pyrrolidone N-vinyl-5-ethyl-2-pyrrolidone
  • N-vinyl-6-methyl-2-piperidone N- Vinyl 6-ethyl-2-piperidone
  • N-vinyl-7-methyl-2-caprolactam N-vinyl-7-ethyl-2-caprolactam, etc.
  • Suitable comonomers for the copolymerization with the abovementioned cationic monomers are also ethylene, propylene, isobutylene, butadiene, styrene, ⁇ -
  • Methylstyrene vinyl chloride, vinylidene chloride, vinyl fluoride, vinylidene fluoride and mixtures thereof.
  • Another group of comonomers are ethylenically unsaturated compounds which carry a group from which an amino group can be formed in a polymer-analogous reaction.
  • These include, for example, N-vinylformamide, N-vinyl-N-methylformamide, N-vinylacetamide, N-vinyl-N-methylacetamide, N-vinyl-N-ethylacetamide, N-vinylpropionamide, N-vinyl-N-methylpropionamide and N-vinylbutyramide and mixtures thereof.
  • the polymers formed therefrom can, as described in EP 0 438 744 A1, be converted by polymers containing acidic or basic hydrolyses into vinylamine and amidine units (formulas IV-VII).
  • R 1, R 2 are H, d- to C 6 alkyl and X ⁇ is an anion equivalent of an acid, preferably a mineral acid.
  • polyvinylamines polyvinylmethylamines or polyvinylethylamines are formed during the hydrolysis.
  • the monomers of this group can be polymerized in any desired manner with the cationic monomers and / or the abovementioned comonomers.
  • Cationic polymers in the context of the present invention are also to be understood as meaning amphoteric polymers which carry a total cationic charge.
  • the content of cationic groups is, for example, at least 5 mol% higher than the content of anionic groups in the polymer.
  • Such polymers are z. B. accessible by copolymerizing a cationic monomer such as N, N-dimethyl-aminoethylacrylamide in the form of the free base, partially neutralized with an acid or in quaternized form with at least one acid group-containing monomer, wherein the cationic monomer in a molar excess is used so that the resulting polymers carry a cationic total charge.
  • Amphoteric polymers are also obtainable by copolymerizing
  • R 1 , R 2 H or C 1 - to C 6 -alkyl
  • amphoteric compounds thus obtained contain, for example
  • the hydrolysis of the copolymers can be carried out in the presence of acids or bases or else enzymatically.
  • the vinylamine groups formed from the vinylcarboxamide units are present in salt form.
  • the hydrolysis of vinylcarboxamide copolymers is described in detail in EP 0 438 744 A1, page 8, line 20 to page 10, line 3. The remarks made there apply correspondingly to the preparation of the amphoteric polymers to be used according to the invention having a total cationic charge.
  • polymers have, for example, K values (determined according to H. Fikentscher in 5% strength aqueous sodium chloride solution at pH 7, a polymer concentration of 0.5 wt .-% and a temperature of 25 0 C) in the range of 20 to 250, preferably - Wise 50 to 150.
  • the cationic homopolymers and copolymers can be prepared by solution, precipitation, suspension or emulsion polymerization. Preference is given to solution polymerization in aqueous media. Suitable aqueous media are water and mixtures of water and at least one water-miscible solvent, e.g. As an alcohol such as methanol, ethanol, n-propanol, etc.
  • the polymerization temperatures are preferably in a range of about 30 to 200 0 C, particularly preferably 40 to 110 0 C.
  • the polymerization is usually carried out under atmospheric pressure but it can also proceed under reduced or elevated pressure ER.
  • a suitable pressure range is between 0.1 and 5 bar.
  • the monomers can be polymerized by means of free-radical initiators.
  • the customary peroxo and / or azo compounds can be used, for example alkali metal or ammonium peroxidisulfates, diacetyl peroxide, dibenzoyl peroxide, succinyl peroxide, di-tert-butyl peroxide, tert-butyl perbenzoate, tert-butyl perpivalate tert-butyl peroxy-2-ethylhexanoate, tert-butyl permalate, cumene hydroperoxide, diisopropyl peroxydicarbamate, bis (o-toluoyl) peroxide, didecanoyl peroxide, dioctanoyl peroxide, dilauroyl peroxide, tert-butyl perisobutyrate, tert-butyl peracetate, di-tert .
  • alkali metal or ammonium peroxidisulfates diacetyl peroxide, dibenzoy
  • initiator mixtures or redox initiator systems e.g. Ascorbic acid / iron (II) sulfate / sodium peroxodisulfate, tert-butyl hydroperoxide / sodium disulfite, tert-butyl hydroperoxide
  • the polymerization can be carried out in the presence of at least one regulator.
  • a regulator the usual compounds known in the art, such.
  • B. sulfur compounds for. As mercaptoethanol, 2-ethylhexyl thioglycolate, thioglycolic acid, sodium hypophosphite, formic acid or dodecylmercaptan and Tribromchlormethan or other compounds which act regulating the molecular weight of the polymers obtained, are used.
  • Cationic polymers such as polyvinylamines and their copolymers can also be prepared by Hofmann degradation of polyacrylamide or polymethacrylamide and their copolymers, cf. H. Tanaka, Journal of Polymer Science: Polymer Chemistry Edition 17: 1, 2339-1245 (1979) and El Achari, X. Coqueret, A. Lablache-Combier, C. Loucheux, Makromol. Chem., Vol. 194, 1879-1891 (1993). All of the abovementioned cationic polymers can be modified by carrying out the polymerization of the cationic monomers and, if appropriate, of the mixtures of cationic monomers and the comonomers in the presence of at least one crosslinker.
  • a crosslinker is understood as meaning those monomers which contain at least two double bonds in the molecule, for example methylenebisacrylamide, glycol diacrylate, glycol dimethacrylate, glycerol triacrylate, pentaerythritol triallyl ether, polyalkylene glycols esterified at least twice with acrylic acid and / or methacrylic acid or polyols such as pentaerythritol, sobait or glucose. If at least one crosslinker is used in the copolymerization, the amounts used, for example, up to 2 mol%, z. B. 0.001 to 1 mol%.
  • the cationic polymers can be modified by the subsequent addition of crosslinkers, i. by the addition of compounds having at least two groups reactive with amino groups, e.g.
  • Suitable cationic compounds are polymers which can be produced by polyaddition reactions, in particular polymers based on aziridines. Both homopolymers can be formed but also graft polymers which are produced by grafting aziridines to other polymers. Again, it may be advantageous during or after the polyaddition to add crosslinkers which have at least two groups which can react with the aziridines or the amino groups formed, such as, for example, epichlorohydrin or dihalogenalkanes (see Ullmann 's Encyclopedia of Industrial Chemistry , VCH, Weinheim, 1992, chapter on aziridines).
  • Preferred polymers of this type are based on ethyleneimine, e.g. homopolymers of ethyleneimine prepared by polymerization of ethyleneimine or polymers grafted with ethyleneimine such as polyamidoamines.
  • cationic polymers are reaction products of dialkylamines with epichlorohydrin or with difunctional or polyfunctional epoxides, such as, for example, reaction products of dimethylamine with epichlorohydrin.
  • cationic polymers are polycondensates, for example homopolymers or copolymers of lysine, arginine and histidine. They can be used as homopolymers or as copolymers with other natural or synthetic amino acids or lactams.
  • glycine, alanine, VaNn, leucine, phenylalanine, tryptophan, proline, asparagine, glutamine, serine, threonine or else caprolactam are suitable for the copolymerization.
  • cationic polymers it is also possible to use condensates of difunctional carboxylic acids with polyfunctional amines, the polyfunctional amines having at least two primary amino groups and at least one further less reactive, ie. secondary, tertiary or quaternary amino group wear.
  • examples are the polycondensation products of diethylenetriamine or triethylenetetramine with adipic, malonic, glutaric, oxalic or succinic acid.
  • amino-carrying polysaccharides such as Chitosan are suitable as cationic polymers.
  • graft polymers which carry primary or secondary amino groups, can be modified by means of reactive oligoethyleneimines as described in the earlier EP application 07 150 232.2.
  • graft polymers are described whose graft base is selected from the group of polymers comprising vinylamine units, polyamines, polyamidoamines and polymers of ethylenically unsaturated acids, and which contain exclusively oligoalkyleneimine side chains as side chains.
  • the preparation of graft polymers with Oligoalkylenimintimketten done by grafting onto one of said grafting at least one Oligoalkylenimin containing a terminal aziridine ding group.
  • the water-soluble cationic polymer used is a polymer containing vinylamine units.
  • anionic polymers are also added to a paper stock in the process according to the invention.
  • the anionic polymer according to the invention contains at least one anionic latex and at least one degraded starch.
  • latex in the context of the present invention is understood to mean water-insoluble homopolymers and copolymers which are preferably used in the form of dispersions or emulsions.
  • degraded starch is understood to mean starches which have an average molecular weight Mw of from 1,000 to 65,000.
  • the latex is preferably at least 40 wt .-%, preferably at least 60 wt .-%, more preferably at least 80 wt .-% of so-called main monomers (a).
  • the main monomers (a) are selected from C 1 -C 20 -alkyl (meth) acrylates, vinyl esters of carboxylic acids containing up to 20 carbon atoms, vinylaromatics having up to 20 carbon atoms, ethylenically unsaturated nitriles, vinyl halides, vinyl ethers of from 1 to 10 ° C -Atome-containing alcohols, aliphatic hydrocarbons having 2 to 8 carbon atoms and one or two double bonds or mixtures of these monomers.
  • (meth) acrylic acid alkyl ester having a Ci-Cio-alkyl radical such as methyl methacrylate, methyl acrylate, n-butyl acrylate, isobutyl acrylate, ethyl acrylate and 2-ethylhexyl acrylate.
  • mixtures of (meth) acrylic acid alkyl esters are also suitable.
  • Vinyl esters of carboxylic acids having 1 to 20 carbon atoms are, for. As vinyl laurate, stearate, vinyl propionate, vinyl versatate and vinyl acetate.
  • Suitable vinylaromatic compounds having up to 20 carbon atoms are vinyltoluene, ⁇ - and p-methylstyrene, ⁇ -butylstyrene, 4-n-butylstyrene, 4-n-decylstyrene and preferably styrene.
  • Examples of ethylenically unsaturated nitriles are acrylonitrile and methacrylonitrile.
  • the vinyl halides are ethylenically unsaturated compounds substituted with chlorine, fluorine or bromine, preferably vinyl chloride and vinylidene chloride.
  • vinyl ethers of alcohols containing 1 to 10 carbon atoms are, for.
  • vinyl methyl ether or vinyl isobutyl ether Preference is given to vinyl ethers of alcohols containing from 1 to 4 carbon atoms.
  • Ethylene, propylene, butadiene, isoprene and chloroprene are mentioned as aliphatic hydrocarbons having 2 to 8 carbon atoms and one or two olefinic double bonds.
  • Preferred main monomers (a) are C 1 -C 20 -alkyl (meth) acrylates and mixtures of the alkyl (meth) acrylates with vinylaromatics, in particular styrene (also referred to collectively as polyacrylate latex) or hydrocarbons having 2 double bonds, in particular butadiene, or mixtures of such hydrocarbons with vinylaromatics, in particular styrene (collectively also referred to as polybutadiene latex).
  • vinylaromatics in particular styrene (also referred to collectively as polyacrylate latex) or hydrocarbons having 2 double bonds, in particular butadiene, or mixtures of such hydrocarbons with vinylaromatics, in particular styrene (collectively also referred to as polybutadiene latex).
  • the latex may contain other monomers (b), e.g.
  • monomers (b) e.g.
  • hydroxyl-containing monomers in particular C1-C10 hydroxyalkyl (meth) acrylates
  • monomers having alkoxy groups as by alkoxylation of hydroxyl-containing monomers with alkoxides, in particular ethylene oxide or propylene oxide, are available.
  • Further monomers (b) are compounds which have at least two free-radically polymerizable double bonds, preferably 2 to 6, particularly preferably 2 to 4, very particularly preferably 2 to 3 and in particular 2. Such compounds are also referred to as crosslinkers.
  • the at least two free-radically polymerizable double bonds of the crosslinkers (b) can be selected from the group consisting of (meth) acrylic, vinyl ether, vinyl ester, allyl ether and allyl ester groups.
  • crosslinkers (b) are 1, 2-ethanediol di (meth) acrylate, 1, 3-propanediol di (meth) acrylate, 1, 2-propanediol di (meth) acrylate, 1, 4-butanediol di (meth) acrylate, 1, 6 Hexanediol di (meth) acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane trioldi (meth) acrylate, pentaerythritol tetra (meth) acrylate, 1,4-butanediol divinyl ether, 1,6-hexanediol divinyl ether, 1,4-cyclohex
  • the anionic latex may contain other monomers (c), e.g. As monomers with carboxylic acid groups, their salts or anhydrides. Called z. For example, acrylic acid, methacrylic acid, itaconic acid, maleic acid or fumaric acid and aconitic acid.
  • the content of ethylenically unsaturated acids in the latex is generally less than 10% by weight.
  • the proportion of these monomers (c) is for example at least 1 wt .-%, preferably at least 2 wt .-% and particularly preferably at least 3 wt .-%.
  • the acid groups of the latex may optionally be at least partially neutralized prior to later use.
  • the anionic latex composed of the above monomers has a glass transition temperature (measured by DSC) of -50 to +50 0 C, preferably from -50 to +10 0 C, particularly preferably from -40 to + 5 0 C and most preferably from -30 to 0 0 C on.
  • the glass transition temperature T 9 is generally known to the person skilled in the art. This means the limit value of the glass transition temperature, which according to G. Kanig (Kolloid-Zeitschrift & Zeitschrift fur Polymere, Vol. 190, page 1, equation 1) tends to increase with increasing molecular weight.
  • the glass transition temperature is determined by the DSC method (differential scanning calorimetry, 20 K / min, midpoint measurement, DIN 53765).
  • Preferred anionic latexes of this first embodiment are, for example, aqueous dispersions
  • such particularly preferred polyacrylate latexes contain 2 to 20% by weight of styrene, 2 to 20% by weight of acrylonitrile, 60 to 95% by weight of C 1 -C 4 -alkyl acrylates, preferably C 4 acrylates such as n-butyl acrylate, isobutyl acrylate and / or tert. Butyl acrylate and 0 - 5 wt .-% acrylic acid.
  • the anionic latex comprises, in copolymerized form, at least one monomer comprising phosphono and / or phosphoric acid groups, both monomers having a free acid group and salts, esters and / or anhydrides thereof can.
  • phosphonic and / or phosphoric acid group-containing monomers which are obtainable by esterification of monoethylenically unsaturated C 3 -C 8 -carboxylic acids with optionally monoalkoxylated phosphonic and / or phosphoric acids.
  • Particularly preferred are optionally monoalkoxylated phosphoric acid group-containing monomers which are obtained by esterification of monoethylenically unsaturated Cs-Cs-carboxylic acids with optionally monoalkoxylated phosphoric acids of the general formula (VIII)
  • X is a straight-chain or branched C 2 -C 6 -alkylene oxide unit and n is an integer from 0 to 20
  • X is a straight-chain or branched C 2 -C 3 -alkylene oxide unit, and n is an integer between 5 and 15.
  • X is preferably an ethylene or propylene oxide unit, particularly preferably a propylene oxide unit.
  • any mixtures of various optionally monoalkoxylated phosphonic acids and optionally monoalkoxylated phosphoric acids of the formula (VIII) for esterification with a monoethylenically unsaturated C3-C8 carboxylic acid can be used.
  • Particularly preferred mixtures of monoalkoxylated phosphoric acids contain 5 to 15 units of propylene oxide, ie n is an integer between 5 and 15.
  • the phosphonic and / or phosphoric acid group-containing monomers are monoethylenically unsaturated carboxylic acids having 3 to 8 carbon atoms with the abovementioned optionally monoalkoxylated phosphonic and / or phosphoric acids, preferably with the optionally monoalkoxylated phosphoric acids of the general formula (VIII) esterified.
  • Such monoethylenically unsaturated C 3 -C 8 -carboxylic acids are, for example, acrylic acid, methacrylic acid, dimethylacrylic acid, ethacrylic acid, maleic acid, citraconic acid, methylenemalonic acid, crotonic acid, fumaric acid, mesaconic acid and itaconic acid. Preference is given to using acrylic acid and methacrylic acid.
  • mixtures of monoethylenically unsaturated C3-Cs carboxylic acids for esterification with optionally monoalkoxylated phosphonic and / or phosphoric acids, preferably with optionally monoalkoxylated phosphoric acids of the formula (VIII) can be used.
  • anionic latexes of this second embodiment are, for example, aqueous dispersions
  • acrylic acid esters and / or methacrylic acid esters of C 1 to C 10 alcohols and optionally (3) acrylic acid, methacrylic acid, maleic acid and / or itaconic acid, and
  • aqueous dispersions of anionic latices are particularly preferred.
  • such particularly preferred polyacrylate latexes contain 2-25% by weight of styrene, 2-25% by weight of acrylonitrile, 50-95% by weight of C 1 -C 4 -alkyl acrylates, preferably C 4 acrylates such as n-butyl acrylate, isobutyl acrylate and / or tert.
  • the glass transition temperature (measured by DSC) of the anionic latices of the second embodiment in the range of -40 to +50 0 C. are preferably anionic latexes having a glass transition temperature of -20 to +20 0 C and more preferably from -10 to +10 0 C used in the aqueous slurries of finely divided fillers according to the invention.
  • the anionic latices are generally prepared by emulsion polymerization, and are therefore an emulsion polymer.
  • the preparation of aqueous polymer dispersions by the process of free-radical emulsion polymerization is known per se (compare Houben-Weyl, Methods of Organic Chemistry, Volume XIV, Macromolecular Substances, loc cit, pages 133ff).
  • ionic and / or nonionic emulsifiers and / or protective colloids or stabilizers are used as surface-active compounds.
  • the surface-active substance is usually used in amounts of from 0.1 to 10% by weight, in particular from 0.2 to 3% by weight, based on the monomers to be polymerized.
  • Common emulsifiers are z. B. ammonium or alkali metal salts of higher fatty alcohol sulfates, such as Na-n-lauryl sulfate, fatty alcohol phosphates, ethoxylated Cs to Cio-alkylphenols having a degree of ethoxylation of 3 to 30 and ethoxylated Cs to C25 fatty alcohols having a degree of ethoxylation of 5 to 50 are conceivable also mixtures of nonionic and ionic emulsifiers. Also suitable are phosphate- or sulfate-containing, ethoxylated and / or propoxylated alkylphenols and / or fatty alcohols. Further suitable emulsifiers are listed in Houben-Weyl, Methods of Organic Chemistry, Volume XIV, Macromolecular Materials, Georg Thieme Verlag, Stuttgart, 1961, pages 192 to 209.
  • Water-soluble initiators for the emulsion polymerization for the preparation of latices are, for.
  • so-called reduction-oxidation (red-ox) initiator systems are also suitable.
  • the amount of initiators is generally 0.1 to 10 wt .-%, preferably 0.5 to 5 wt .-%, based on the monomers to be polymerized. It is also possible to use a plurality of different initiators in the emulsion polymerization.
  • emulsion polymerization regulators can be used, for. B. in amounts of 0 to 3 parts by weight, based on 100 parts by weight of the monomers to be polymerized, by which the molecular weight is reduced. Suitable z.
  • B. Compounds with a thiol group such as tert-butylmercaptan, Thioglycolklareethylacrylester, mercaptoethynol, mercaptopropyltrimethoxysilane or tert-dodecylmercaptan or regulator without thiol, in particular z.
  • the emulsion polymerization for the preparation of the latexes is generally carried out at 30 to 130 0 C, preferably at 50 to 100 0 C.
  • the polymerization medium may consist either of water alone or of mixtures of water and water-miscible liquids such as methanol th exist. Preferably, only water is used.
  • the emulsion polymerization can be carried out both as a batch process and in the form of a feed process, including a stepwise or gradient procedure.
  • the feed process in which one submits a portion of the polymerization, heated to the polymerization, polymerized and then the rest of the polymerization, usually over several spatially separate feeds, one or more of which monomers in pure or in emulsified form, continuously , gradually or with the addition of a concentration gradient while maintaining the polymerization of the polymerization zone supplies.
  • the polymerization can also z. B. be presented for better adjustment of the particle size of a polymer seed.
  • the manner in which the initiator is added to the polymerization vessel in the course of the free radical aqueous emulsion polymerization is known to one of ordinary skill in the art. It can be both completely charged into the polymerization vessel, as well as according to its consumption in the course of the radical aqueous
  • Emulsion polymerization are used continuously or stepwise. In detail, this depends on the chemical nature of the initiator system as well as on the polymerization temperature. Preferably, a part is initially charged and the remainder supplied according to the consumption of the polymerization.
  • the individual components can be added to the reactor in the feed process from above, in the side or from below through the reactor bottom.
  • the acid groups contained in the latex can still be at least partially neutralized. This can be done, for example, with oxides, hydroxides, carbonates or bicarbonates of alkali metals or alkaline earth metals, preferably with hydroxides to which any one or more counterions may be associated, eg Li + , Na + , K + , Cs + , Mg 2+ , Ca 2 + or Ba 2+ .
  • Also suitable for neutralization are ammonia or amines. Preference is given to aqueous ammonium hydroxide, sodium hydroxide or potassium hydroxide solutions.
  • aqueous dispersions of the latex are generally obtained with solids contents of from 15 to 75% by weight, preferably from 40 to 75% by weight.
  • the particle size of the latices is preferably in the range of 10 to 1000 nm, more preferably in the range of 50 to 300 nm (measured using a Malvern ® Au tosizer 2 C).
  • the anionic polymers which can be used according to the invention comprise at least one anionic latex and at least one degraded starch.
  • the degraded starches have an average molecular weight M w of from 1,000 to 65,000 g / mol.
  • the average molecular weights M.sub.w of the degraded starches can easily be determined by methods known to the person skilled in the art, eg. By means of gel permeation chromatography using a multi-angle light scattering detector.
  • starch e.g. of native, anionic, cationic or amphoteric starch.
  • the starch can e.g. from potatoes, maize, wheat, rice, tapioca, sorghum, or may be waxy starches having an amylopectin content of> 80, preferably> 95% by weight, such as waxy maize starch or waxy potato starch.
  • the starches may be anionically and / or cationically modified, esterified, etherified and / or crosslinked. Preference is given to cationized starches.
  • the molecular weight M w of the starches is not already in the range of 1,000 to 65,000 g / mol, they are subjected to molecular weight degradation. This molecular weight reduction can be carried out oxidatively, thermally, acidolytically or enzymatically. Preference is given to a procedure in which a starch is degraded enzymatically and / or oxidatively.
  • the molecular weight Mw of the degraded starch is preferably in the range of 2,500 to 35,000 g / mol.
  • anionic or cationic starch Such strengths are known.
  • Anionic starches are accessible, for example, by oxidation of native starches.
  • Cationic starches are obtained, for example, by reacting native starch with at least one quaternizing agent, such as 2,3-Epoxipropyltrimethylammoniumchlorid prepared.
  • the cationized starches contain quaternary ammonium groups.
  • the proportion of cationic or anionic groups in substituted starch is indicated by means of the degree of substitution (DS). It is, for example, 0.005 to 1.0, preferably 0.01 to 0.4.
  • maltodextrins are used as degraded starch.
  • Maltodextrins in the sense of the present invention are water-soluble carbohydrates obtained by enzymatic degradation of starch, which consist of glucose units and have a dextrose equivalent.
  • the anionic polymers may be prepared in various ways from the at least one anionic latex and the at least one degraded starch.
  • the anionic latex is first prepared by emulsion polymerization from the aforementioned monomers.
  • the degraded starch is added and the components are mixed together.
  • the addition of the degraded starch is usually carried out at room temperature. It is also possible that the degraded starch is added to the aforementioned monomers and the emulsion polymerization thereby takes place in the presence of the degraded starch.
  • Wood pulp includes, for example, groundwood, thermomechanical pulp (TMP), chemo-thermo-mechanical pulp (CTMP), pressure groundwood, semi-pulp, high yield pulp and refiner mechanical pulp (RMP).
  • TMP thermomechanical pulp
  • CMP chemo-thermo-mechanical pulp
  • RMP refiner mechanical pulp
  • pulp for example, sulphate, sulphite and soda pulps come into consideration.
  • unbleached pulp also referred to as unbleached kraft pulp
  • Suitable annual plants for the production of pulps are, for example, rice, wheat, sugar cane and kenaf.
  • Waste paper is most often used to make the pulps, either alone or in admixture with other pulps, or one starts from fiber blends of primary and recycled coated broke, e.g. bleached pine sulfate in admixture with reclaimed coated broke.
  • the process according to the invention is of technical interest for the production of paper and board from recycled paper, because it significantly increases the strength properties of the recycled fibers and has special significance for the improvement Strength properties of graphic papers and packaging papers.
  • the papers obtainable by the process according to the invention surprisingly have a higher dry strength than the papers preparable by the process of the earlier European application with the file reference 09 150 237.7.
  • the retention of the fillers and fillers from the material used for the production is significantly increased by the inventive method, without the strength properties of the paper are adversely affected.
  • the pH of the stock suspension is, for example, in the range of 4.5 to 8, usually 6 to 7.5.
  • an acid such as sulfuric acid or aluminum sulphate.
  • the cationic polymer is preferably first metered to the paper stock.
  • the cationic polymer can be added to the thick material (fiber concentration> 15 g / l, for example in the range from 25 to 40 g / l up to 60 g / l) or preferably to a thin material (fiber concentration ⁇ 15 g / l, eg in in the range of 5 to 12 g / l).
  • the point of addition is preferably in front of the screens, but may also be between a shearing stage and a screen or afterwards.
  • the anionic polymer is preferably added to the paper stock only after the cationic polymer has been added, but it can also be metered into the paper stock at the same time, but separately from the cationic polymer. Furthermore, it is also possible first to add the anionic and subsequently the cationic polymer.
  • the cationic polymer is used, for example, in an amount of 0.03 to 2.0 wt .-%, preferably 0.1 to 0.5 wt .-%, based on dry pulp.
  • the water-insoluble anionic polymer is e.g. in an amount of 0.5 to 10 wt .-%, preferably 1 to 6 wt .-%, in particular from 2.5 to 5.5 wt .-%, based on dry pulp, used.
  • the weight ratio of water-soluble cationic polymer to water-insoluble anionic polymer is, for example, 1: 5 to 1:20, based on the solids content, and is preferably in the range of 1:10 to 1:15, and more preferably in the range of 1:10 to 1:12.
  • the process chemicals commonly used in papermaking can be used in the usual amounts, for example retention aids, dehydrating agents, other dry strength agents such as starch, pigments, fillers, optical brighteners, defoamers, biocides and paper dyes.
  • retention aids for example retention aids, dehydrating agents, other dry strength agents such as starch, pigments, fillers, optical brighteners, defoamers, biocides and paper dyes.
  • the K value of the polymers was according to Fikentscher, Cellulose-Chemie, Volume 13, 58-64 and 71-74 (1932) at a temperature of 20 0 C in 5 wt .-% saline solutions at a pH of 7 and a polymer concentration of 0.5% determined.
  • K k is 1000.
  • This polymer was prepared by hydrolysis of a poly-N-vinylformamide with hydrochloric acid.
  • the degree of hydrolysis of the polymer was 50 mole%, i. the polymer contained 50 mole% of N-vinylformamide units and 50 mole% of vinylamine units in salt form.
  • the K value of the water-soluble cationic polymer was 90.
  • the water-soluble cationic polymer B contained 70 mol% of N-vinylformamide units and 30 mol% of vinylamine units in salt form.
  • the K value of the water-soluble cationic polymer was 90.
  • a previously prepared monomer emulsion consisting of 534.4 g of deionized water, 22.4 g of a 15 wt .-% solution of sodium laurylsulfat (Disponil ® SDS 15, Cognis), 8 g of a 45 wt. % solution of Dodecylphenoxybenzoldisulfonklare sodium salt (Dowfax ® 2A1, Dow Chemicals), 12 g of a 10 wt .-% solution of sodium hydroxide, 35 g of acrylic acid, 168 g of styrene, 829 g of n-butyl acrylate and 168 g of acrylonitrile uniformly within from 2 hours and 45 Minutes added.
  • a practically coagulate-free polymer dispersion having a solids content of 51% by weight was obtained.
  • the polymer had a TLC measured glass transition temperature of + 5 ° C.
  • the resulting blend had a solids content of 30% by weight and a pH of 6.5.
  • Polymer 2 was prepared analogously to polymer 1, but a mixture of maltodextrin diluted to 30% by weight (from Cerestar, strength 019 S1) was used in the blending.
  • a previously prepared monomer emulsion consisting of 534.4 g deionized water, 22.4 g of a 15 wt .-% solution of Natriumlau- lauryl sulfate (Disponil ® SDS 15, Cognis), 8 g of a 45 weight .-% solution of dodecyl cylphenoxybenzoldisulfonklare sodium salt (Dowfax ® 2A1, Dow Chemicals), 12 g of a 10 wt .-% solution of sodium hydroxide, 36 g acrylic acid, 60 g styrene, 1044 g of n-butyl acrylate and 60 g of acrylonitrile evenly dosed within 2 hours.
  • a practically coagulate-free polymer dispersion having a solids content of 50% by weight was obtained.
  • the polymer had a glass transition temperature of -25 ° C as measured by DSC.
  • the resulting blend had a solids content of 30% by weight and a pH of 6.4.
  • a practically coagulate-free polymer dispersion having a solids content of 50% by weight was obtained.
  • the polymer had a TLC measured glass transition temperature of + 4 ° C.
  • the resulting blend had a solids content of 30% by weight, a pH of 6.5 and a particle size of 137 nm measured by dynamic light scattering (Malvern HPPS).
  • a previously prepared monomer emulsion consisting of 267.2 g of deionized water, 1 1, 2 g of a 15 wt .-% solution of sodium lauryl sulfate (Disponil ® SDS 15, Cognis), 4 g of a 45 wt .-% solution of Dodecylphenoxybenzoldisulfonklare sodium salt (Dowfax ® 2A1, Dow Chemicals), 6 g of a 10 wt .-% solution of sodium hydroxide, 18 g acrylic acid, 84 g styrene, 414 g of n-butyl acrylate and 84 g of acrylonitrile uniformly within 2 hours added.
  • the polymer had a DSC measured glass transition temperature of + 5 ° C.
  • the particle size measured by dynamic light scattering (Malvern HPPS) was 149 nm.
  • a 0.5% aqueous pulp suspension was prepared.
  • the pH of the suspension was 7.1, the freeness of the substance 50 ° Schopper-Riegler ( 0 SR).
  • the stock suspension was then divided into eight equal parts and in Examples 1 to 6 and Comparative Examples 1 and 2 under the conditions given in the Examples and Comparative Examples on a Rapid Köthen sheet former according to ISO 5269/2 to sheets one Surface mass of 120 gsm processed.
  • the temperature of the pulp suspension was about 20 ° C.
  • the pulp suspension was admixed with 0.25% of polymer A (polymer, based on dry pulp). After a reaction time of 5 minutes, the dispersion of the anionic polymer 1 was diluted by a factor of 10. The diluted dispersion was then metered into the pulp suspension with gentle stirring. The amount of anionic polymer 1 used was 5% (polymer solid, based on dry pulp). After an exposure time of 1 minute leaves were formed, which were then dried for 7 minutes at 90 0 C.
  • the temperature of the pulp suspension was about 20 ° C.
  • the pulp suspension was admixed with 0.25% of polymer B (polymer, based on dry pulp). After a reaction time of 5 minutes, the dispersion of the anionic polymer 1 was diluted by a factor of 10. The diluted dispersion was then metered into the pulp suspension with gentle stirring. The amount of anionic polymer 1 used was 5% (polymer solid, based on dry pulp). After an exposure time of 1 minute leaves were formed, which were then dried for 7 minutes at 90 0 C.
  • Example 3 was carried out analogously to Example 2, but the anionic polymer 2 was used.
  • Example 4 was carried out analogously to Example 2, but the anionic polymer 2 was used.
  • Example 4 was carried out analogously to Example 2, but the anionic polymer 3 was used.
  • Example 5 was carried out analogously to Example 2, but the anionic polymer 4 was used.
  • Example 6 was carried out analogously to Example 2, but the anionic polymer 5 was used.
  • the paper stock was heated to a temperature of 50 0 C.
  • polymer B polymer, based on dry pulp.
  • the dispersion of an anionic acrylate resin (solids content 50%) obtainable by the suspension polymerization of 68 mol% of n-butyl acrylate, 14 mol% of styrene, 14 mol% of acrylonitrile and 4 mol% of acrylic acid a factor of 10 diluted. Lymerteilchen the average particle size of the dispersed Po was 192 nm.
  • the diluted dispersion was metered with gentle stirring to the heated at 50 0 C the fibrous suspension.
  • the amount of acrylate used was 5% (polymer solid, based on dry pulp). After an exposure time of 1 minute leaves were formed, which were then dried for 7 minutes at 90 0 C.
  • the examples and comparative examples show that the sheets according to the comparative examples have inferior strength properties despite lower filler content.

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  • Chemical & Material Sciences (AREA)
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Abstract

L'invention concerne un procédé de fabrication de papier, de carton-pâte et de carton présentant une grande résistance à sec, qui consiste à ajouter un polymérisat cationique soluble dans l'eau et un polymérisat anionique à une pâte à papier, à égoutter la pâte à papier et à sécher les produits en papier. On utilise comme polymérisat anionique une dispersion aqueuse d'au moins un latex anionique et d'au moins un amidon dégradé.
EP10703443A 2009-02-05 2010-02-04 Procédé de fabrication de papier, de carton-pâte et de carton présentant une grande résistance à sec Not-in-force EP2393982B1 (fr)

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US8529732B2 (en) 2013-09-10
PT2393982E (pt) 2012-12-06
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