EP2390603A1 - Method and device for separating a material mixture using distillation - Google Patents
Method and device for separating a material mixture using distillation Download PDFInfo
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- EP2390603A1 EP2390603A1 EP11003606A EP11003606A EP2390603A1 EP 2390603 A1 EP2390603 A1 EP 2390603A1 EP 11003606 A EP11003606 A EP 11003606A EP 11003606 A EP11003606 A EP 11003606A EP 2390603 A1 EP2390603 A1 EP 2390603A1
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- Prior art keywords
- cooling medium
- distillation column
- krypton
- condenser
- xenon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04763—Start-up or control of the process; Details of the apparatus used
- F25J3/04769—Operation, control and regulation of the process; Instrumentation within the process
- F25J3/04793—Rectification, e.g. columns; Reboiler-condenser
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04254—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using the cold stored in external cryogenic fluids
- F25J3/0426—The cryogenic component does not participate in the fractionation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04278—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using external refrigeration units, e.g. closed mechanical or regenerative refrigeration units
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04248—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion
- F25J3/04333—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams
- F25J3/04351—Generation of cold for compensating heat leaks or liquid production, e.g. by Joule-Thompson expansion using quasi-closed loop internal vapor compression refrigeration cycles, e.g. of intermediate or oxygen enriched (waste-)streams of nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J3/00—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification
- F25J3/02—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream
- F25J3/04—Processes or apparatus for separating the constituents of gaseous or liquefied gaseous mixtures involving the use of liquefaction or solidification by rectification, i.e. by continuous interchange of heat and material between a vapour stream and a liquid stream for air
- F25J3/04642—Recovering noble gases from air
- F25J3/04745—Krypton and/or Xenon
- F25J3/04751—Producing pure krypton and/or xenon recovered from a crude krypton/xenon mixture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2200/00—Processes or apparatus using separation by rectification
- F25J2200/80—Processes or apparatus using separation by rectification using integrated mass and heat exchange, i.e. non-adiabatic rectification in a reflux exchanger or dephlegmator
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2210/00—Processes characterised by the type or other details of the feed stream
- F25J2210/42—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/34—Krypton
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2215/00—Processes characterised by the type or other details of the product stream
- F25J2215/36—Xenon
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/12—External refrigeration with liquid vaporising loop
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2270/00—Refrigeration techniques used
- F25J2270/42—Quasi-closed internal or closed external nitrogen refrigeration cycle
Definitions
- the invention relates to a separation of a substance mixture by distillation according to the preamble of patent claim 1.
- Such head cooling systems are used, for example, in krypton-xenon production, in which pure or substantially pure krypton and xenon products are produced from a krypton- and xenon-containing substance mixture which originates from an air separation plant.
- a method of the type mentioned is, for example DE 4202468 A1 known, which deals with the head cooling of a xenon column.
- gaseous nitrogen is used as the cooling medium, which is heated in the indirect heat exchange in the head condenser.
- the temperature of the gaseous cooling medium is adjusted by directly injecting liquid nitrogen upstream of the introduction into the top condenser.
- the temperature of the cooling medium may be adjusted by mixing two streams available at different temperatures, for example, hot and cryogenic pressurized nitrogen.
- the warm pressure nitrogen has approximately ambient temperature
- the deep-cold pressure nitrogen is usually taken directly from the high pressure column of an air separation plant.
- This cooling method can be used for example in a krypton-xenon column or in a cryptone column for the purification of krypton.
- the invention is therefore based on the object to provide a method of the type mentioned above and a corresponding device that allow a particularly favorable operation, in particular a particularly reliable and stable operation of the separation process.
- the cooling medium is therefore not cooled as in the known methods by admixing a cold stream to the required temperature, but by indirect heat exchange in a heat exchanger.
- the cold is not provided in the form of a cold gas stream, which is often not readily available, but by a liquid fraction that can be easily kept in stock in a liquid tank.
- the temperature setting by adding a liquid control technology is much easier than when mixing two gas streams. Nevertheless, there is no risk in the invention that liquid inadvertently enters the top condenser and there lowers the temperature so far that components of the top gas freeze and embarrass the passages of the first top condenser.
- control method according to the invention a corresponding system can be put into operation very quickly and their operation is particularly safe and reliable.
- the invention is not the admixture of the liquid fraction only during special operating cases, for example, the start, especially the cold running of the system.
- a liquid fraction is admixed to the cooling medium during steady-state operation of the distillation column system, preferably continuously. (Of course, also in non-stationary operating cases, for example when starting, the maintenance or even increase the liquid supply may be useful.)
- the mixed cooling medium downstream of the heat exchanger is not returned to the first top condenser. In this case, no part of the cooling medium is recycled, but the "spent" cooling medium is either discarded, withdrawn as a product or used for other purposes.
- a second variant of the invention assigns the system analogously DE 4202468 A1 a circuit in which a part of the mixed cooling medium is returned downstream of the heat exchanger to the first top condenser. However, it serves This cycle is not used for cooling, but the recirculated cooling medium is not working expanded in the circuit. Rather, the entire recirculated amount of cooling medium is returned to the first overhead condenser, without any part of it would work would be relaxed.
- the recirculated cooling medium in the circulation is not at all decompressed, that is to say it is not subjected to a definite expansion step. Nevertheless, a circulation blower is necessary; but this serves only to overcome the natural pressure difference in the lines, apparatus and control devices.
- the pressure ratio at the circulation blower is for example at most 1.0 bar and is preferably between 150 and 500 mbar.
- the cooling for the cooling of the first top condenser is not generated by expansion of the cooling medium, but predominantly or exclusively by the heat of vaporization of the added liquid fraction.
- the mixed liquid fraction is evaporated very quickly, so that the cooling medium itself constantly remains gaseous, even when it is circulated.
- the gaseous coolant in the supply line to the first top condenser remains completely gaseous in both variants anyway, both during cooling in the heat exchanger by indirect heat exchange with the mixed cooling medium, as well as on the way from this heat exchanger to the first top condenser.
- the used cooling medium can be blown off downstream of the admixture of the liquid fraction and downstream of the indirect heat exchange into the atmosphere (first variant).
- it is introduced into a refrigeration cycle; this can be a circuit independent of the first overhead condenser, which requires different pressures or temperatures (first variant) or an above-mentioned circuit with recirculation via a circulation blower to the first overhead condenser (second variant).
- the cooling medium according to the second variant When the cooling medium according to the second variant is circulated through the first top condenser, it is necessary to use a cooling medium which does not condense in the circuit. The entire coolant that is conducted in the circuit, so it remains gaseous at all points of the cycle.
- nitrogen is used as the gaseous cooling medium, and preferably also as the liquid fraction.
- Nitrogen is easy and safe to handle and also available at low cost, even in cryogenic liquid form.
- nitrogen is meant here technically pure or substantially pure nitrogen, its purity is at least 95 mol%, preferably more than 99 mol%
- any other substance can be used as a cooling medium which does not condense at the temperatures occurring, For example, dry air, such as in combination with liquid nitrogen as a liquid fraction.
- the indirectly cooled gaseous cooling medium can be used in parallel to the head cooling of two or more distillation columns by the cooled cooling medium is divided on the two head capacitors, as described in claim 4 in detail. This is particularly advantageous if a stream of the first distillation column (for example, its overhead product, in particular a krypton-rich gas) is further separated in the second distillation column.
- first distillation column for example, its overhead product, in particular a krypton-rich gas
- the invention also relates to the use of the method in the krypton-xenon recovery according to the claims 5 to 7.
- a krypton- and xenon-containing mixture 1 is separated, which, moreover, consists essentially of oxygen and, for example, by a crude product of one or several air separation plants is formed.
- This mixture of substances is decomposed, for example, in a first distillation column, which is designed as a krypton-xenon column, into a krypton-rich overhead fraction and a xenon-rich bottom fraction.
- the krypton-rich overhead fraction is further decomposed into pure krypton and a residual fraction in the sump in a cryptone column.
- the invention relates to a device according to the claims 8 to 10.
- the mixing device of the device is designed for admixing the liquid fraction during the steady-state operation of the distillation column system, that is, it has a control device which automatically adjusts the mixing device during stationary operation accordingly ,
- the exemplary embodiment shows a method for separating a krypton- and xenon-containing substance mixture by cryogenic distillation, which can be directly connected to a cryogenic air separation plant or constructed independently.
- the distillation column system has two distillation columns (2, 5).
- the krypton- and xenon-containing substance mixture 1 is formed by a crude product from one or more air separation plants. It still contains oxygen in addition to krypton and xenon.
- the krypton- and xenon-containing substance mixture 1 is introduced in a liquid state into a krypton-xenon column 2 ("first distillation column") and decomposed there into a krypton-rich overhead fraction 3 and a xenon-rich bottom fraction 4.
- the xenon-rich bottom fraction 4 can be further processed to pure xenon, for example in a getter unit (not shown).
- the krypton-rich overhead fraction 3 is fed in the gaseous state to a cryptone column 5 ("second distillation column") as a substance mixture to be decomposed. From the head of Krypton yarn 5 liquid pure krypton is withdrawn as the final product. At the bottom of the crypt column 5, a liquid residual stream is removed.
- the two distillation columns 2, 5 have top condensers, a "first top condenser” 101 and a second top condenser 201, and bottom heaters 102, 202, which are electrically heated in the example.
- the two top condensers are heated according to the invention with an indirectly cooled gaseous cooling medium 10, which is formed in the example by nitrogen. They are both designed as reflux condensers, that is, within the condensation passages, the condensate formed flows downwards due to its gravity and then back into the top of the distillation column.
- Warm pressurized nitrogen 11 is introduced at about ambient temperature in a heat exchanger 19 and cooled there by indirect heat exchange to a temperature of about 130 K.
- the cooled cooling medium 10 is divided into a first partial flow 110 and a second partial flow 210, which are respectively fed to the head condensers 101, 201, where they undergo indirect heat exchange with the condensing head gas of the respective distillation column and thereby absorb heat.
- the two cooling medium streams via valves 111, 211 and lines 112, 212 are reunited and together flow via line 12 to a mixing device 13, where liquid nitrogen (a "liquid fraction of the cooling medium") is added to the common coolant stream.
- the mixed cooling medium 18 is introduced into the heat exchanger 19 and draws there the heat 11 heat. Through the valve 17, the amount of liquid added is adjusted and thus the temperature of the cooling medium 110, 210 regulated at the entrance to the top condensers.
- the cryogenic liquid nitrogen 14, 16 is taken from a liquid tank, if necessary by means of a pump or pressure build-up evaporation on the tank to the same pressure as the gaseous pressure nitrogen 11 brought (not shown to here in the drawing) and then fed to a separator (phase separator) 15, to keep a possible gas content 20 from the valve 17.
- the gas portion 20 from the separator 15 is blown off together with the warmed mixed cooling medium 21 via line 22 into the atmosphere.
- the gas portion 20 can be blown off cold.
Abstract
Description
Die Erfindung betrifft ein zur Trennung eines Stoffgemischs durch Destillation gemäß dem Oberbegriff des Patentanspruchs 1.The invention relates to a separation of a substance mixture by distillation according to the preamble of patent claim 1.
Derartige Kopfkühlungen werden zum Beispiel in der Krypton-Xenon-Gewinnung eingesetzt, bei der aus einem krypton- und xenonhaltigen Stoffgemisch, das aus einer Luftzerlegungsanlage stammt, reine oder weitgehend reine Krypton- und Xenon-Produkte hergestellt werden.Such head cooling systems are used, for example, in krypton-xenon production, in which pure or substantially pure krypton and xenon products are produced from a krypton- and xenon-containing substance mixture which originates from an air separation plant.
Ein Verfahren der eingangs genannt Art ist beispielsweise aus
Alternativ kann die Temperatur des Kühlmediums durch Mischen zweier Ströme eingestellt werden, die unter verschiedenen Temperaturen verfügbar sind, beispielsweise von warmem und tiefkaltem Druckstickstoff. Der warme Druckstickstoff weist dabei etwa Umgebungstemperatur auf, der tiefkalte Druckstickstoff wird in der Regel direkt aus der Hochdrucksäule einer Luftzerlegungsanlage entnommen. Dieses Kühlverfahren kann beispielsweise bei einer Krypton-Xenon-Säule oder in einer Kryptonsäule zur Reinigung von Krypton eingesetzt werden.Alternatively, the temperature of the cooling medium may be adjusted by mixing two streams available at different temperatures, for example, hot and cryogenic pressurized nitrogen. The warm pressure nitrogen has approximately ambient temperature, the deep-cold pressure nitrogen is usually taken directly from the high pressure column of an air separation plant. This cooling method can be used for example in a krypton-xenon column or in a cryptone column for the purification of krypton.
Die beiden oben beschriebenen Verfahren sind betriebstechnisch nicht vollständig zufriedenstellend.The two methods described above are not completely satisfactory in terms of operation.
Der Erfindung liegt daher die Aufgabe zugrunde, ein Verfahren der eingangs genannten Art sowie eine entsprechende Vorrichtung anzugeben, die eine besonders günstige Betriebsweise erlauben, insbesondere einen besonders zuverlässigen und stabilen Betrieb des Trennprozesses.The invention is therefore based on the object to provide a method of the type mentioned above and a corresponding device that allow a particularly favorable operation, in particular a particularly reliable and stable operation of the separation process.
Diese Aufgabe wird durch die Merkmale des Patentanspruchs 1 gelöst. Das Kühlmedium wird also nicht wie bei den bekannten Verfahren durch Zumischung eines kalten Stroms auf die benötigte Temperatur abgekühlt, sondern durch indirekten Wärmeaustausch in einem Wärmetauscher. Die Kälte wird dabei nicht in Form eines kalten Gasstroms, der häufig nicht ohne Weiteres verfügbar ist, zur Verfügung gestellt, sondern durch eine Flüssigfraktion, die leicht in einem Flüssigtank vorrätig gehalten werden kann. Außerdem ist die Temperatureinstellung durch Zumischung einer Flüssigkeit regelungstechnisch wesentlich einfacher als bei der Vermischung zweier Gasströme. Dennoch besteht bei der Erfindung nicht die Gefahr, dass Flüssigkeit unbeabsichtigt in den Kopfkondensator gelangt und dort die Temperatur so weit absenkt, dass Komponenten des Kopfgases ausfrieren und die Passagen des ersten Kopfkondensators verlegen.This object is solved by the features of patent claim 1. The cooling medium is therefore not cooled as in the known methods by admixing a cold stream to the required temperature, but by indirect heat exchange in a heat exchanger. The cold is not provided in the form of a cold gas stream, which is often not readily available, but by a liquid fraction that can be easily kept in stock in a liquid tank. In addition, the temperature setting by adding a liquid control technology is much easier than when mixing two gas streams. Nevertheless, there is no risk in the invention that liquid inadvertently enters the top condenser and there lowers the temperature so far that components of the top gas freeze and embarrass the passages of the first top condenser.
Durch die erfindungsgemäße Regelmethode kann eine entsprechende Anlage besonders schnell in Betrieb genommen werden und ihr Betrieb wird besonders sicher und zuverlässig.By the control method according to the invention, a corresponding system can be put into operation very quickly and their operation is particularly safe and reliable.
Gegenstand der Erfindung ist nicht die Zumischung der Flüssigfraktion nur während spezieller Betriebsfälle, zum Beispiel dem Anfahren, insbesondere dem Kaltfahren der Anlage. Im Rahmen der Erfindung wird vielmehr während des stationären Betriebs des Destilliersäulen-Systems eine Flüssigfraktion dem Kühlmedium zugemischt, vorzugsweise kontinuierlich. (Selbstverständlich kann darüber hinaus auch in nichtstationären Betriebsfällen, beispielsweise beim Anfahren, die Aufrechterhaltung oder sogar Verstärkung der Flüssigzufuhr sinnvoll sein.)The invention is not the admixture of the liquid fraction only during special operating cases, for example, the start, especially the cold running of the system. In the context of the invention, rather, a liquid fraction is admixed to the cooling medium during steady-state operation of the distillation column system, preferably continuously. (Of course, also in non-stationary operating cases, for example when starting, the maintenance or even increase the liquid supply may be useful.)
In einer ersten Variante der Erfindung ohne Kreislauf wird das vermischte Kühlmedium stromabwärts des Wärmetauschers nicht zu dem ersten Kopfkondensator zurückgeführt. In diesem Fall wird kein Teil des Kühlmediums im Kreislauf geführt, sondern das "verbrauchte" Kühlmedium wird entweder verworfen, als Produkt abgezogen oder zu anderen Zwecken genutzt.In a first variant of the invention without a circuit, the mixed cooling medium downstream of the heat exchanger is not returned to the first top condenser. In this case, no part of the cooling medium is recycled, but the "spent" cooling medium is either discarded, withdrawn as a product or used for other purposes.
Eine zweite Variante der Erfindung weist das System analog zu
Beiden Varianten gemeinsam ist, dass die Kälte für die Kühlung des ersten Kopfkondensators nicht durch Entspannung des Kühlmediums erzeugt wird, sondern überwiegend beziehungsweise ausschließlich durch die Verdampfungswärme der zugemischten Flüssigfraktion. Die zugemischte Flüssigfraktion wird dabei sehr schnell verdampft, sodass das Kühlmedium selbst ständig gasförmig bleibt, auch dann, wenn es im Kreislauf geführt wird. Das gasförmige Kühlmittel in der Zuleitung zum ersten Kopfkondensator bleibt bei beiden Varianten ohnehin vollständig gasförmig, sowohl während der Abkühlung im Wärmetauscher durch indirekten Wärmeaustausch mit dem vermischten Kühlmedium, als auch auf dem Weg von diesem Wärmetauscher zum ersten Kopfkondensator.Common to both variants is that the cooling for the cooling of the first top condenser is not generated by expansion of the cooling medium, but predominantly or exclusively by the heat of vaporization of the added liquid fraction. The mixed liquid fraction is evaporated very quickly, so that the cooling medium itself constantly remains gaseous, even when it is circulated. The gaseous coolant in the supply line to the first top condenser remains completely gaseous in both variants anyway, both during cooling in the heat exchanger by indirect heat exchange with the mixed cooling medium, as well as on the way from this heat exchanger to the first top condenser.
Das gebrauchte Kühlmedium kann stromabwärts der Zumischung der Flüssigfraktion und stromabwärts des indirekten Wärmeaustauschs in die Atmosphäre abgeblasen werden (erste Variante). Alternativ wird es in einen Kühlkreislauf eingeführt; dabei kann es sich um einen vom ersten Kopfkondensator unabhängigen Kreislauf handeln, der andere Drücke beziehungsweise Temperaturen benötigt, (erste Variante) oder um einen oben erwähnten Kreislauf mit Rückführung über ein Kreislaufgebläse zum ersten Kopfkondensator (zweite Variante).The used cooling medium can be blown off downstream of the admixture of the liquid fraction and downstream of the indirect heat exchange into the atmosphere (first variant). Alternatively, it is introduced into a refrigeration cycle; this can be a circuit independent of the first overhead condenser, which requires different pressures or temperatures (first variant) or an above-mentioned circuit with recirculation via a circulation blower to the first overhead condenser (second variant).
Wenn das Kühlmedium gemäß der zweiten Variante in einem Kreislauf durch den ersten Kopfkondensator geführt wird, ist dafür ein Kühlmedium einzusetzen, der in dem Kreislauf nicht kondensiert. Das gesamte Kühlmittel, das in dem Kreislauf geführt wird, bleibt also an allen Stellen des Kreislaufs gasförmig.When the cooling medium according to the second variant is circulated through the first top condenser, it is necessary to use a cooling medium which does not condense in the circuit. The entire coolant that is conducted in the circuit, so it remains gaseous at all points of the cycle.
Besonders bei Tieftemperatur-Trennverfahren ist es günstig, wenn als gasförmiges Kühlmedium, und vorzugsweise auch als Flüssigfraktion, Stickstoff eingesetzt wird. Stickstoff ist einfach und sicher zu handhaben und außerdem kostengünstig verfügbar, auch in tiefkalter flüssiger Form. Unter "Stickstoff' wird hier technisch reiner oder im Wesentlichen reiner Stickstoff verstanden; seine Reinheit beträgt mindestens 95 mol-%, vorzugsweise mehr als 99 mol-%. Alternativ kann jeder andere Stoff als Kühlmedium eingesetzt werden, der bei den vorkommenden Temperaturen nicht kondensiert, beispielsweise trockene Luft, etwa in Kombination mit Flüssigstickstoff als Flüssigfraktion.Particularly in the case of low-temperature separation processes, it is favorable if nitrogen is used as the gaseous cooling medium, and preferably also as the liquid fraction. Nitrogen is easy and safe to handle and also available at low cost, even in cryogenic liquid form. By "nitrogen" is meant here technically pure or substantially pure nitrogen, its purity is at least 95 mol%, preferably more than 99 mol% Alternatively, any other substance can be used as a cooling medium which does not condense at the temperatures occurring, For example, dry air, such as in combination with liquid nitrogen as a liquid fraction.
Das indirekt gekühlte gasförmige Kühlmedium kann parallel zur Kopfkühlung von zwei oder mehreren Destilliersäulen verwendet werden, indem das abgekühlte Kühlmedium auf deren zwei Kopfkondensatoren aufgeteilt wird, wie es im Patentanspruch 4 im Einzelnen beschrieben ist. Dies ist insbesondere dann günstig, wenn ein Strom der ersten Destilliersäule (zum Beispiel deren Kopfprodukt, insbesondere ein kryptonreiches Gas) in der zweiten Destilliersäule weiter aufgetrennt wird.The indirectly cooled gaseous cooling medium can be used in parallel to the head cooling of two or more distillation columns by the cooled cooling medium is divided on the two head capacitors, as described in
Die Erfindung betrifft außerdem die Anwendung des Verfahrens bei der Krypton-Xenon-Gewinnung gemäß den Patentansprüchen 5 bis 7. Hier wird insbesondere ein krypton- und xenonhaltiges Stoffgemisch 1 getrennt, welches im Übrigen im Wesentlichen aus Sauerstoff besteht und beispielsweise durch ein Rohprodukt aus einer oder mehreren Luftzerlegungsanlagen gebildet wird. Dieses Stoffgemisch wird zum Beispiel in einer ersten Destilliersäule, die als Krypton-Xenon-Säule ausgebildet ist, in eine kryptonreiche Kopffraktion und eine xenonreiche Sumpffraktion zerlegt. Die kryptonreiche Kopffraktion wird in einer Kryptonsäule weiter in reines Krypton und eine Restfraktion im Sumpf zerlegt.The invention also relates to the use of the method in the krypton-xenon recovery according to the
Ferner betrifft die Erfindung eine Vorrichtung gemäß den Patentansprüchen 8 bis 10. Die Mischeinrichtung der Vorrichtung ist zur Zumischung der Flüssigfraktion während des stationären Betriebs des Destilliersäulen-Systems ausgebildet, das heißt sie weist eine Regeleinrichtung auf, welche die Mischeinrichtung während des stationären Betriebs automatisch entsprechend einstellt.Furthermore, the invention relates to a device according to the claims 8 to 10. The mixing device of the device is designed for admixing the liquid fraction during the steady-state operation of the distillation column system, that is, it has a control device which automatically adjusts the mixing device during stationary operation accordingly ,
Die Erfindung sowie weitere Einzelheiten der Erfindung werden im Folgenden anhand eines in der Zeichnung schematisch dargestellten Ausführungsbeispiels näher erläutert. Das Ausführungsbeispiel zeigt ein Verfahren zur Trennung eines krypton- und xenonhaltigen Stoffgemischs durch Tieftemperatur-Destillation, das unmittelbar an eine Tieftemperatur-Luftzerlegungsanlage angeschlossen oder selbstständig aufgebaut sein kann. In dem Beispiel weist das Destilliersäulen-System zwei Destilliersäulen (2, 5) auf.The invention and further details of the invention are described in more detail below with reference to an embodiment schematically illustrated in the drawing explained. The exemplary embodiment shows a method for separating a krypton- and xenon-containing substance mixture by cryogenic distillation, which can be directly connected to a cryogenic air separation plant or constructed independently. In the example, the distillation column system has two distillation columns (2, 5).
Das krypton- und xenonhaltige Stoffgemisch 1 wird durch ein Rohprodukt aus einer oder mehreren Luftzerlegungsanlagen gebildet. Es enthält außer Krypton und Xenon noch Sauerstoff. Das krypton- und xenonhaltige Stoffgemisch 1 wird in dem Beispiel in flüssigem Zustand in eine Krypton-Xenon-Säule 2 ("erste Destilliersäule") eingeleitet und dort in eine kryptonreiche Kopffraktion 3 und eine xenonreiche Sumpffraktion 4 zerlegt. Die xenonreiche Sumpffraktion 4 kann weiter zu reinem Xenon aufbereitet werden, beispielsweise in einer Getter-Einheit (nicht dargestellt). Die kryptonreiche Kopffraktion 3 wird in gasförmigem Zustand einer Kryptonsäule 5 ("zweite Destilliersäule") als zu zerlegendes Stoffgemisch zugeleitet. Vom Kopf der Kryptonsäule 5 wird flüssiges reines Krypton als Endprodukt abgezogen. Am Sumpf der Kryptonsäule 5 wird ein flüssiger Reststrom entnommen.The krypton- and xenon-containing substance mixture 1 is formed by a crude product from one or more air separation plants. It still contains oxygen in addition to krypton and xenon. In the example, the krypton- and xenon-containing substance mixture 1 is introduced in a liquid state into a krypton-xenon column 2 ("first distillation column") and decomposed there into a krypton-
Die beiden Destilliersäulen 2, 5 weisen Kopfkondensatoren auf, einen "ersten Kopfkondensator" 101 und einen zweiten Kopfkondensator 201, sowie Sumpfheizungen 102, 202, die in dem Beispiel elektrisch beheizt werden. Die beiden Kopfkondensatoren werden gemäß der Erfindung mit einem indirekt abgekühlten gasförmigen Kühlmedium 10 beheizt, das in dem Beispiel durch Stickstoff gebildet wird. Sie sind beide als Rücklaufkondensatoren ausgebildet, das heißt innerhalb der Kondensationspassagen fließt das gebildete Kondensat aufgrund seiner Schwerkraft nach unten und anschließend zurück in den Kopf der Destilliersäule.The two
Warmer Druckstickstoff 11 wird unter etwa Umgebungstemperatur in einen Wärmetauscher 19 eingeleitet und dort durch indirekten Wärmeaustausch auf eine Temperatur von etwa 130 K abgekühlt. Das abgekühlte Kühlmedium 10 wird auf einen ersten Teilstrom 110 und einen zweiten Teilstrom 210 aufgeteilt, die jeweils den Kopfkondensatoren 101, 201 zugeleitet werden, wo sie in indirekten Wärmeaustausch mit dem kondensierenden Kopfgas der jeweiligen Destilliersäule treten und dabei Wärme aufnehmen. Nach Anwärmung im Kopfkondensator werden die beiden Kühlmediumsströme über Ventile 111, 211 und Leitungen 112, 212 wieder vereinigt und strömen gemeinsam über Leitung 12 einer Mischeinrichtung 13 zu, wo dem gemeinsamen Kühlmittelstrom flüssiger Stickstoff (eine "Flüssigfraktion des Kühlmediums") zugemischt wird. Das vermischte Kühlmedium 18 wird in den Wärmetauscher 19 eingeleitet und entzieht dort dem Strom 11 Wärme. Durch das Ventil 17 wird die Menge der zugemischten Flüssigkeit eingestellt und damit die Temperatur des Kühlmediums 110, 210 am Eintritt in die Kopfkondensatoren geregelt.Warm pressurized
Der tiefkalte, flüssige Stickstoff 14, 16 wird einem Flüssigtank entnommen, falls notwendig mittels einer Pumpe oder Druckaufbauverdampfung am Tank auf denselben Druck wie der gasförmige Druckstickstoff 11 gebracht (bis hierher in der Zeichnung nicht dargestellt) und anschließend einem Abscheider (Phasentrenner) 15 zugeführt, um einen möglichen Gasanteil 20 vom Ventil 17 fernzuhalten. Der Gasanteil 20 aus dem Abscheider 15 wird gemeinsam mit dem angewärmten vermischten Kühlmedium 21 über Leitung 22 in die Atmosphäre abgeblasen. Alternativ kann der Gasanteil 20 kalt abgeblasen werden.The cryogenic
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DE10015605A1 (en) * | 2000-03-29 | 2000-12-07 | Linde Ag | Process and assembly for the production of xenon by cryogenic fractionated distillation of oxygen and xenon |
US6351970B1 (en) * | 1998-05-26 | 2002-03-05 | Linde Gas Aktiengesellschaft | Method for extracting xenon |
US6438994B1 (en) * | 2001-09-27 | 2002-08-27 | Praxair Technology, Inc. | Method for providing refrigeration using a turboexpander cycle |
DE102007027819A1 (en) * | 2007-06-13 | 2008-12-18 | Linde Ag | Cryogenic gas decomposition device cooling method, involves controlling and cooling components of cryogenic gas decomposition device, and using carbon monoxide compressor for compressing components |
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US3609983A (en) * | 1968-05-16 | 1971-10-05 | Air Reduction | Krypton-xenon recovery system and process |
US4270938A (en) * | 1978-12-04 | 1981-06-02 | Airco, Inc. | Processes for decontaminating nuclear process off-gas streams |
DE4202468A1 (en) | 1992-01-29 | 1993-08-05 | Linde Ag | Process to collect xenon from air in rectification column - includes constant addition of liquid coolant and addition of fluid coolant to lower operating costs |
US6351970B1 (en) * | 1998-05-26 | 2002-03-05 | Linde Gas Aktiengesellschaft | Method for extracting xenon |
DE10015605A1 (en) * | 2000-03-29 | 2000-12-07 | Linde Ag | Process and assembly for the production of xenon by cryogenic fractionated distillation of oxygen and xenon |
US6438994B1 (en) * | 2001-09-27 | 2002-08-27 | Praxair Technology, Inc. | Method for providing refrigeration using a turboexpander cycle |
DE102007027819A1 (en) * | 2007-06-13 | 2008-12-18 | Linde Ag | Cryogenic gas decomposition device cooling method, involves controlling and cooling components of cryogenic gas decomposition device, and using carbon monoxide compressor for compressing components |
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