EP2383214A1 - Collating apparatus - Google Patents
Collating apparatus Download PDFInfo
- Publication number
- EP2383214A1 EP2383214A1 EP20110163486 EP11163486A EP2383214A1 EP 2383214 A1 EP2383214 A1 EP 2383214A1 EP 20110163486 EP20110163486 EP 20110163486 EP 11163486 A EP11163486 A EP 11163486A EP 2383214 A1 EP2383214 A1 EP 2383214A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- transfer
- collating
- conveyor track
- precursors
- receiving units
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H39/00—Associating, collating, or gathering articles or webs
- B65H39/02—Associating,collating or gathering articles from several sources
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/003—Delivering or advancing articles from machines; Advancing articles to or into piles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/02—Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles
- B65H29/04—Delivering or advancing articles from machines; Advancing articles to or into piles by mechanical grippers engaging the leading edge only of the articles the grippers being carried by endless chains or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H29/00—Delivering or advancing articles from machines; Advancing articles to or into piles
- B65H29/58—Article switches or diverters
- B65H29/60—Article switches or diverters diverting the stream into alternative paths
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
- B65H5/085—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers by combinations of endless conveyors and grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/42—Piling, depiling, handling piles
- B65H2301/422—Handling piles, sets or stacks of articles
- B65H2301/4224—Gripping piles, sets or stacks of articles
- B65H2301/42244—Sets in which articles are offset to each other
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/43—Gathering; Associating; Assembling
- B65H2301/432—Gathering; Associating; Assembling in pockets, i.e. vertically
- B65H2301/4322—Asymmetric pockets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/43—Gathering; Associating; Assembling
- B65H2301/435—Gathering; Associating; Assembling on collecting conveyor
- B65H2301/4354—Gathering; Associating; Assembling on collecting conveyor with grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/43—Gathering; Associating; Assembling
- B65H2301/437—Repairing a faulty collection due to, e.g. misfeed, multiplefeed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4471—Grippers, e.g. moved in paths enclosing an area
- B65H2301/44712—Grippers, e.g. moved in paths enclosing an area carried by chains or bands
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/40—Type of handling process
- B65H2301/44—Moving, forwarding, guiding material
- B65H2301/447—Moving, forwarding, guiding material transferring material between transport devices
- B65H2301/4473—Belts, endless moving elements on which the material is in surface contact
Definitions
- the present invention relates to the field of post-press processing. It relates to a collating apparatus according to the preamble of claim 1 and a method for operating a collating apparatus according to the preamble of claim 14.
- a similar fault-tolerant collating device with multiple outputs and circular conveyor track is also from the EP 0389745 known. Also in this collator a different type of processing is not provided. Rather, if one of the multiple collapse lines is broken, this collation line is shut down while the other lines continue to operate.
- the receiving units are conveyed on a conveyor track by means of a spatially flexible, preferably chain-like, self-contained conveyor member, that the receiving units each have clamping means which collected in the receiving units Pre-products, that is, at least one intermediate product, clamped hold, and that at several points of the conveyor transfer devices are arranged, which take over collected precursors or supplements from the receiving units for further processing and transport away. Due to the special design of the conveyor track, the receiving units and the multiple transfer devices, it is possible with the same collating device without additional effort to perform different further processing processes with the collected precursors without changeover time successively or even simultaneously.
- the transfer units according to the invention are units which control the products or, in particular, the collected product collections in a known manner from the receiving units of the collating apparatus and transfer them to the collated stack for further processing while keeping the relative position of the products as accurately as possible.
- These units are therefore not to be confused with a waste disposal, as it is also known from genus same systems of the type "Flystream" of the Applicant.
- a waste disposal as it is also known from genus same systems of the type "Flystream" of the Applicant.
- waste copies must be disposed of or sorted out by hand and manually returned to processing.
- the waste discharge takes place in the inventive devices in the simplest case by opening the clip and gravity-driven emptying of the receiving units.
- An embodiment of the invention is characterized in that the conveyor track comprises an upper track or run and a lower track or run, which are substantially parallel and connected at the ends by deflection areas and form a closed circuit, and that at least one collation area on upper track piece is provided and at the lower track piece and / or at the deflection areas a plurality of transfer means are arranged.
- the gathering areas are characterized by the fact that in them precursors and / or supplements are conveyed by means of at least one feed device the receiving units.
- a plurality of feed device are arranged in a space-saving manner on both sides of the conveyor track in each collating area.
- the upper track piece and the lower track piece may each comprise a plurality of straight track pieces whose orientation is different, and which are interconnected by at least one curved portion.
- Precursors according to the present invention are preferably collected successively and one above the other.
- a further embodiment of the invention is characterized in that a plurality of collating regions are arranged one after the other at the conveying path in the direction of circulation. Since the receiving units are conveyed by means of a spatially flexible, preferably chain-like conveying member, a linear section of a conveyor track can be rotated about its longitudinal axis, so that the receiving units are linearly conveyed while passing through this section and simultaneously pivoted radially. Without a collator having an upper run and a lower strand can be in this way the receiving units from above in a gathering area equipped with precursors or supplements, then the collected product groups can be by pivoting the receiving units by 180 ° down and through again pivoting about 180 ° can be in a further collection area in turn lead from above products. The functionality of the upper and lower run is realized by pivoting in an area of the device which is substantially linearly aligned.
- At least one transfer device can be provided between successive collation areas.
- the conveyor track is led out between successive collation areas to form an intermediate loop, and that the associated transfer device is arranged on the intermediate loop.
- a plurality of transfer devices are arranged in the direction of circulation directly behind one another on the conveyor track, without a collation area lying between them.
- Another embodiment is characterized in that the conveyor track runs predominantly in a horizontal plane.
- Another embodiment of the invention is characterized in that the feeders are arranged in the at least one collating area alternately on opposite sides of the conveyor track.
- a further embodiment of the invention is characterized in that a controller is provided which controls the feeders and the transfer means in a predetermined manner so that the desired combinations of products are available at the transfer means.
- Each of the recording units can be equipped in a known manner in the gathering area with a collection of precursors and / or supplements. It can be here with everyone Receiving unit to act an identical collection or different receiving units are supplied by various feeders with products, so that they transport different collections. Depending on the production plan and on the capacity of the subsequent processing devices, directly successive pick-up units can be equipped with different product collections, or groups of a few to several dozen pick-up units are supplied in batch mode with a specific product collection and a subsequent group receives a different set of products from other feeders. Because the devices according to the invention comprise at least two transfer devices, it is possible to assign the product collection from each receiving unit to a very specific transfer device and thus to supply it to a specific further processing.
- identical product collections can be fed via a first transfer device to further processing, in which they are plugged into a main product, and via a second transfer device, they can be subjected to further processing in which they are welded into film.
- the separation of the product streams can optionally take place simultaneously or sequentially for individual recording units or groups of recording units.
- a first type of collection can be fed to a specific further processing via a first transfer device and a second collection can be supplied to a further processing via a second transfer device.
- This can in turn be done in succession, that is to say first the first type of collection is collected and further processed, and then the second type of collection is collected and processed further.
- it is now also possible to collect both types at the same time and the intended further processing supply. If the systems required for simultaneous further processing are not available or do not have sufficient capacity, a particular collection from a transfer device may also be delivered to a storage device, such as known from the prior art in the form of large packages or discs be fed at a later time of further processing.
- the devices according to the invention all make it possible to return incomplete collections and to complete them. This is made possible by a product tracking over the entire device.
- the controller records the type and number of products that are collected in each unit. Since the position of each receiving unit is known at all times, not only incomplete product collections can be repaired with the missing precursor or products, but also product collections from certain receiving units can also be selectively directed to specific transfer devices.
- FIG. 1 is a side view fragmentary a top sheet 11 and a lower sheet piece 12 of a very simple collator 10 shown, the complete configuration in FIG. 2 is shown.
- the web pieces 11 and 12 are sections of a closed conveyor track, according to FIG. 2 each having a deflection region 22, 23 on opposite sides.
- FIG. 1 Run on the conveyor track 11, 12, 22, 23 a plurality of in the direction of successively arranged receiving units 13.
- Each receiving unit 13 comprises an inclined support surface 14, on the lower side of a pivotable about a pivot axis 16 gripper jaw 15 is arranged. In the open state, the gripper jaw 15 is almost perpendicular to the conveyor track, as in FIG. 1 can be seen on the upper track piece 11.
- the receiving unit 13 can in a designated gathering area (32 in FIG. 2 ; see the dash-dotted box) products, for example, magazines, newspapers, newspaper parts, partial and preliminary products, supplements, cards, CDs or the like (hereinafter referred to as precursors P), while forming a stack successively fed into the receiving unit 13 (inserted inserted or plugged in), as shown in FIG. 2 is indicated.
- precursors P for example, magazines, newspapers, newspaper parts, partial and preliminary products, supplements, cards, CDs or the like
- the closed gripper jaws 15 of the receiving units 13 with the collections of precursors therein are then transported on the lower track piece 12 to a removal point where a second transfer device 34 is arranged.
- the first transfer device is located at the lower run 12 near the deflection region 22 and is for reasons of clarity in the FIG. 2 not shown.
- the transfer device 34 shown comprises a transport device shown in simplified form as a transport belt which takes over the stacks or collections of precursors from the receiving units 13 opened there again and transports them to further processing in devices which are likewise not shown.
- the receiving units in the inventive devices form a continuous circumferential sequence, wherein the individual receiving units are uniformly spaced from each other.
- the receiving units 13 are each attached via a carrier 17 to a chain-like conveying member 18, which comprises a plurality of rollers 19, which interconnect with each other via connecting pieces 20 are connected and run in corresponding guide rails 21.
- the construction of in FIG. 1 and 2 shown gathering device 10 with the chain-like conveying member 18 has the advantage that the conveying member 18 in the room using curved and / or twisted sections or whole loops can be very flexibly guided and moved in space, so that the conveyor track various, distributed in space arranged Can connect production and / or processing units with each other.
- FIG. 3 shows FIG. 3 in the plan view from above an example of a collating device 30, which comprises two mutually perpendicular web pieces 24 and 26, each associated with their own collation 27 and 28 respectively.
- a collating device 30 which comprises two mutually perpendicular web pieces 24 and 26, each associated with their own collation 27 and 28 respectively.
- track pieces 24, 26 are interconnected by a curved portion 25.
- feed conveyers 29 are alternately arranged on opposite sides of the web, for example, to withdraw precursors from a supply stack and convey them via a spiral path 31 (looping) into the receiving units moved past.
- Such feeders 29 are known under the name "JetFeeder" by the applicant.
- the with gathering devices 10, 30 formed stack or collections of precursors P further processed in different ways.
- the stacks or collections may be plugged into open newspapers as supplements. The stacks are then fed to corresponding plug-in devices.
- the stacks in a subsequent unit can be individually sealed in transparent foils (so-called "foiling").
- a gathering device for a plurality of further processing processes is now shared by providing a plurality of transfer devices with corresponding transfer devices for the collected precursors on the conveyor path. Each transfer device is then assigned to a certain further processing process and the collected precursors are then discharged at this departure, if this type of further processing is to be made. If the type of processing changes, a different exit is used accordingly. In this way maximum flexibility in further processing can be achieved with a minimum of mechanical effort.
- FIG. 4 is shown in a highly simplified representation of a first embodiment of a collating device according to the invention.
- the collator 40 of the FIG. 4 in its configuration corresponds largely to the collating device 10 FIG. 2 with the difference that in addition to the transfer device 34, a further transfer device 35 on the conveyor track 11, 12, 22, 23 is arranged. Via a common control 36, the two transfer devices 34, 35 can be controlled individually. Similarly, the feeders 33 can be individually controlled in the collation area 32. If certain assemblies of precursors P are to be discharged at the transfer device 35 and fed to the type of further processing assigned to this transfer device, corresponding delivery devices 33 in the collating region 32 are activated, which convey the precursors provided for this purpose.
- the two transfer devices 34 and 35 need not necessarily be disposed at opposite ends of the conveyor track 11, 12, 22, 23, as shown in FIG. 4 is shown. Rather, it is readily possible to arrange both transfer devices 34, 35 on the same side of the conveyor track in quick succession, as shown in FIG FIG. 5 is shown schematically.
- each of the transfer devices 34, 35 may be in the FIG. 2 have shown embodiment. However, it is also conceivable to use other types of transfer devices that remove collections of precursors from the receiving units 13 and can perform further processing. In particular, it is not absolutely necessary that the stacks of precursors in the region of a lower track piece 12, or in areas in which the receiving units are directed downwards, must be removed. Thus, it is conceivable to open the clamping means of the receiving units 13 on the upper track piece 11, respectively on a portion of the conveyor track on which the receiving units are directed upward, and then take out by means of a gripping device the stack formed controlled.
- FIG. 6 more than two transfer facilities or disposals are provided.
- FIG. 6 are on the conveyor track 39 of the collator 60 a total of four transfer devices 34, 35, 37, 38 used, which are placed at different locations. While the arrangement of the transfer devices 34, 35 and 37 already off FIG. 4 and 5 is known, the placement of the fourth transfer device 38 is of particular importance.
- FIGS. 4 and 6 show embodiments of the invention in side view.
- the removal of the product stack takes place in each case in the region of a lower piece of web.
- This vertical orientation of the web plane is not mandatory. Rather, the conveyor track can largely extend in a horizontal plane, from which it - if necessary - is guided in a loop down to then be able to deliver product stack to a transfer device down.
- Such a horizontal configuration of the conveyor track is in the collating 70 of the FIG. 7 given.
- the conveyor track 44 of the collating device 70 is here seen in plan view from above. This is clarified by the drawn recording units 13, which are arranged along the conveyor track 44 virtually seamlessly behind one another or even overlapping (in FIG.
- the collating device 80 comprises a central collating area 83 and two transfer devices 81, 82 arranged in the direction of circulation of the conveying member before and after the collating area 83 FIG. 8 It is clear that the two transfer devices 81, 82 are arranged in different spatial directions.
- the collator 90 which in the embodiment according to the FIG. 9 has an even higher degree of flexibility. It comprises three spaced-apart collation regions 94, 95, 96, two of which are arranged parallel to one another and at right angles thereto in a plane.
- the three transfer devices 91, 92, 93 are all in different planes and deliver the products in different directions.
- the embodiment according to the FIG. 9 has between the transfer device 93 and the collation 95 a pivoting region 97 in which the guide rail 21 'along a straight line in itself, helically rotated by 180 °.
- the subsequent gathering area 95 passes through the receiving units directed upward so that the precursors can be easily fed from above.
- the conveying directions F, or the corresponding conveying means in the transfer devices according to the invention are aligned parallel or tangentially to one another in the region of product transfer. This facilitates product handover in general and, in particular, the maintenance of the exact spatial orientation of the individual products and the products in the stack and their controlled delivery.
- the products or product stacks K as shown in the FIG. 9 is outlined, in the scale flow (in the transfer devices 92) but also isolated (in the transfer device 91) are discharged and fed to further processing.
- product collections that could only be delivered in a shingled stream in conventional systems with only one outlet can be separated and fed to further processing.
- the singulation can take place when two transfer devices are used in that a collection is dispensed from a first receiving unit in a first transfer device, but the collection is conveyed from the next receiving unit through the first transfer device and further to a second transfer device and only delivered there. From an overlapping product stream in successive recording units can be formed in this way two product streams with isolated, spaced apart in the conveying direction products or collections, such as those required for a subsequent processing step, for example, the filming.
- the device according to the invention and the method according to the invention make it possible to selectively generate gaps in the product streams from product collections from the individual transfer devices, regardless of whether they are supplied singly or in a shingled stream for further processing.
- gaps may be desirable for production engineering reasons, for example, a subsequent operation / device to relieve in further processing.
- Such a gap in a product stream can be generated, for example, by compiling in a collating area in which two types of collections A and B in consecutive receiving units are: A, B, A, B, B, B, A, B, A, B.
- the collection unit is passed from the fifth receiving unit when passing the transfer means for dispensing the collections of type A and a product gap (A, A , _, A, A, called gap in the following) in the dispensed product stream.
- a product gap A, A , _, A, A, called gap in the following
- the same gap can be generated by the fact that the corresponding feeders do not release the precursors for the fifth receiving unit (A, B, A, B, B, A, B, A, B, A, B), so that in turn at the third position in FIG given product flow of the collections of the type A a gap is formed.
- the gathering device 50 shown has a gathering area 32 in which five different feeders or precursors (indicated in the figure with five different graphic symbols) of five feeders 32.1-32.5 can be delivered to the receiving units.
- the first collection type K1 comprises three inserts which originate from the feeders 32.1, 32.4 and 32.5.
- the second manufactured type comprises products from the feeders 32.2 and 32.3. According to a preferred embodiment, collections of the first and second types are alternately collected in the receiving units 13.
- a first receiving unit dispenses the product collection K1 in the transfer device 34 for further processing and further processing
- the clip of a subsequent receiving unit which conveys a product collection K2
- the collected products of type 2 can be supplied to an intended further processing.
- different types of collections can be produced and fed to various processing processes.
- the repair function for incomplete collections is available for both collections in this collection process. Incomplete product collections are not delivered in the respective transfer device, but held in the receiving unit clamped to the collating area 32, the clamp is opened and completed with the missing supplement from the corresponding feed device 32.1-32.5.
Abstract
Description
Die vorliegende Erfindung bezieht sich auf das Gebiet der Druckweiterverarbeitung. Sie betrifft eine Zusammentragvorrichtung gemäß dem Oberbegriff des Anspruchs 1 und ein Verfahren zum Betrieb einer Zusammentragvorrichtung gemäss dem Oberbegriff des Anspruchs 14.The present invention relates to the field of post-press processing. It relates to a collating apparatus according to the preamble of claim 1 and a method for operating a collating apparatus according to the preamble of
Aus dem Stand der Technik sind starre Lösungen für das Zusammentragen von Druckprodukten bekannt, die auf einer Anordnung von Zuführstationen an einer kreisförmigen oder nahezu kreisförmigen Förderbahn beruhen. Aus der Druckschrift
Eine ähnliche fehlertolerante Zusammentragvorrichtung mit mehreren Ausgängen und kreisförmiger Förderbahn ist auch aus der
Mit diesen bekannten, starren Vorrichtungen wird vor allem das Problem gelöst, große Mengen von Druckprodukten, wie sie aus der Druckmaschine - insbesondere aus der Rotation - anfallen, in Echtzeit weiter zu verarbeiten.Above all, the problem with these known, rigid devices is that large quantities of printed products, such as those arising from the printing press-in particular from the rotation-continue to be processed in real time.
In der modernen Druckweiterverarbeitung ist jedoch neben hoher Leistung vor allem ein flexibler Betrieb gefragt, bei dem zu unterschiedlichen Zeiten unterschiedliche Produkte auf unterschiedlichen Arten weiterverarbeitet werden müssen. Bis anhin wurde für jede Art der Weiterverarbeitung jeweils eine eigene Zusammentragvorrichtung eingesetzt, bei der Vorprodukte oder Beilagen zusammengetragen und jeweils einer Art der Weiterverarbeitung zugeführt wurden, und zwar entweder auf einem einzigen Weg oder auf mehreren parallelen Wegen, wie die eingangs genannten Druckschriften zeigen.In modern print finishing, however, in addition to high performance, above all a flexible operation is required in which different products must be processed in different ways at different times. Until now, a separate collating device was used for each type of further processing, were collected in the precursors or supplements and each supplied a kind of processing, either on a single way or on several parallel paths, as the above-mentioned publications show.
Sollten in einem Betrieb mehrere Weiterverarbeitungsprozesse auf unterschiedlich aufgebauten Linien mit unterschiedlichen Schritten oder Operationen durchgeführt werden, mussten entsprechend viele Zusammentragvorrichtungen aufgestellt und betrieben werden. Dies bedeutete einen großen apparativen Aufwand und resultierte in einem erhöhten Platzbedarf.If several processing operations on different lines with different steps or operations are performed in one operation, a corresponding number of gathering devices had to be set up and operated. This meant a large expenditure on equipment and resulted in an increased space requirement.
Es ist daher Aufgabe der Erfindung, eine Zusammentragvorrichtung und ein Verfahren zum Betrieb einer Zusammentragvorrichtung zu schaffen, welche die Nachteile bekannter Zusammentragvorrichtungen vermeiden, und einen flexiblen Betrieb bei reduziertem apparativen Aufwand und verringertem Platzbedarf ermöglichen.It is therefore an object of the invention to provide a collator and a method for operating a collator, which avoid the disadvantages of known collating devices, and allow flexible operation with reduced equipment costs and reduced space requirements.
Die Aufgaben werden durch eine Zusammentragvorrichtung mit der Gesamtheit der Merkmale des Anspruchs 1 und ein Verfahren zum Betrieb einer Zusammentragvorrichtung mit der Gesamtheit der Merkmale des Anspruchs 14 gelöst. Wesentlich für die Erfindung ist, dass die Aufnahmeeinheiten auf einer Förderbahn mittels eines räumlich flexiblen, vorzugsweise kettenartigen, in sich geschlossenen Förderorgans befördert werden, dass die Aufnahmeeinheiten jeweils Klemmmittel aufweisen, welche die in den Aufnahmeeinheiten zusammengetragenen Vorprodukte, das heisst mindestens ein Vorprodukt, klemmend halten, und dass an mehreren Stellen der Förderbahn Transfereinrichtungen angeordnet sind, welche zusammengetragene Vorprodukte oder Beilagen aus den Aufnahmeeinheiten zur weiteren Verarbeitung übernehmen und abtransportieren. Durch die spezielle Ausgestaltung der Förderbahn, der Aufnahmeeinheiten und der mehreren Transfereinrichtungen ist es möglich, mit derselben Zusammentragvorrichtung ohne zusätzlichen Aufwand unterschiedliche Weiterverarbeitungsprozesse mit den zusammengetragenen Vorprodukte ohne Umrüstzeit nacheinander oder sogar zeitgleich miteinander durchzuführen.The objects are achieved by a collator with all of the features of claim 1 and a method of operating a collator with all of the features of
Bei den erfindungsgemässen Transfereinheiten handelt es sich um Einheiten, die die Produkte oder insbesondere die zusammengetragenen Produktkollektionen in bekannter Weise aus den Aufnahmeeinheiten der Zusammentragvorrichtung kontrolliert und unter möglichst exakter Beibehaltung der relativen Lage der Produkte zueinander im zusammengetragenen Stapel zur weiteren Verarbeitung transferiert. Diese Einheiten sind daher nicht zu verwechseln mit einer Makulaturausschleussung, wie sie auch von gattungsgleichen Anlagen des Typs "Flystream" der Anmelderin bekannt ist. Hier werden lediglich unvollständige oder überzählige Produktkollektionen abgeworfen oder andersartig ausgeschleust und vorzugsweise in einem Sammelbehälter aufgefangen. Die Makulaturexemplare müssen entsorgt oder von Hand aussortiert und manuell wieder der Verarbeitung zugeführt werden. Die Makulaturausschleusung erfolgt bei den erfindungsgemässen Vorrichtungen im einfachsten Fall durch Öffnen der Klammer und schwerkraftgetriebenes Entleeren der Aufnahmeeinheiten.The transfer units according to the invention are units which control the products or, in particular, the collected product collections in a known manner from the receiving units of the collating apparatus and transfer them to the collated stack for further processing while keeping the relative position of the products as accurately as possible. These units are therefore not to be confused with a waste disposal, as it is also known from genus same systems of the type "Flystream" of the Applicant. Here only incomplete or surplus product collections are dropped or otherwise discharged and collected in a collection container. The waste copies must be disposed of or sorted out by hand and manually returned to processing. The waste discharge takes place in the inventive devices in the simplest case by opening the clip and gravity-driven emptying of the receiving units.
Eine Ausführungsform der Erfindung ist dadurch gekennzeichnet, dass die Förderbahn ein oberes Bahnstück oder Trum und ein unteres Bahnstück oder Trum umfasst, welche im wesentlichen parallel verlaufen und an den Enden durch Umlenkungsbereiche miteinander verbunden sind und einen geschlossenen Umlauf bilden, und dass wenigstens ein Zusammentragbereich am oberen Bahnstück vorgesehen ist und am unteren Bahnstück und/oder an den Umlenkungsbereichen mehrere Transfereinrichtungen angeordnet sind. Die Zusammentragbereiche zeichnen sich dadurch aus, dass in ihnen Vorprodukte und/oder Beilagen mittels mindestens einer Zufördereinrichtung den Aufnahmeeinheiten zugefördert werden. Vorzugsweise sind in jedem Zusammentragbereich eine Mehrzahl von Zufördereinrichtung platzsparend beidseitig der Förderbahn angeordnet.An embodiment of the invention is characterized in that the conveyor track comprises an upper track or run and a lower track or run, which are substantially parallel and connected at the ends by deflection areas and form a closed circuit, and that at least one collation area on upper track piece is provided and at the lower track piece and / or at the deflection areas a plurality of transfer means are arranged. The gathering areas are characterized by the fact that in them precursors and / or supplements are conveyed by means of at least one feed device the receiving units. Preferably, a plurality of feed device are arranged in a space-saving manner on both sides of the conveyor track in each collating area.
Insbesondere können dabei das obere Bahnstück und das untere Bahnstück jeweils mehrere gerade Bahnstücke umfassen, deren Orientierung unterschiedlich ist, und die durch wenigstens einen gekrümmten Abschnitt untereinander verbunden sind.In particular, in this case, the upper track piece and the lower track piece may each comprise a plurality of straight track pieces whose orientation is different, and which are interconnected by at least one curved portion.
Vorprodukte werden gemäss der vorliegenden Erfindung vorzugsweise nacheinander und übereinander zusammengetragen.Precursors according to the present invention are preferably collected successively and one above the other.
Eine weitere Ausgestaltung der Erfindung ist dadurch gekennzeichnet, dass an der Förderbahn in Umlaufrichtung hintereinander mehrere Zusammentragbereiche angeordnet sind. Da die Aufnahmeeinheiten mittels eines räumlich flexiblen, vorzugsweise kettenartigen Förderorgans befördert werden, kann ein linearer Abschnitt einer Förderbahn um seine Längsachse verdreht sein, so dass die Aufnahmeeinheiten beim Durchlaufen dieses Abschnitts linear gefördert und gleichzeitig radial verschwenkt werden. Ohne dass eine Zusammentragvorrichtung ein oberes Trum und ein unteres Trum aufweist lassen sich auf diese Weise die Aufnahmeeinheiten von oben her in einem Zusammentragbereich mit Vorprodukten oder Beilagen bestücken, anschliessend lassen sich die zusammengetragenen Produktgruppen durch ein Verschwenken der Aufnahmeeinheiten um 180° nach unten abgeben und durch erneutes Verschwenken um wiederum 180° lassen sich in einem weiteren Zusammentragbereich wiederum von oben her Produkte zu führen. Die Funktionalität des oberen und des unteren Trums wird durch das Verschwenken in einem Bereich der Vorrichtung realisiert, der im wesentlichen linear ausgerichtet ist.A further embodiment of the invention is characterized in that a plurality of collating regions are arranged one after the other at the conveying path in the direction of circulation. Since the receiving units are conveyed by means of a spatially flexible, preferably chain-like conveying member, a linear section of a conveyor track can be rotated about its longitudinal axis, so that the receiving units are linearly conveyed while passing through this section and simultaneously pivoted radially. Without a collator having an upper run and a lower strand can be in this way the receiving units from above in a gathering area equipped with precursors or supplements, then the collected product groups can be by pivoting the receiving units by 180 ° down and through again pivoting about 180 ° can be in a further collection area in turn lead from above products. The functionality of the upper and lower run is realized by pivoting in an area of the device which is substantially linearly aligned.
Insbesondere kann zwischen aufeinanderfolgenden Zusammentragbereichen wenigstens eine Transfereinrichtung vorgesehen sein.In particular, at least one transfer device can be provided between successive collation areas.
Weiterhin ist es möglich, dass die Förderbahn zwischen aufeinanderfolgenden Zusammentragbereichen unter Bildung einer Zwischenschleife herausgeführt ist, und dass die zugehörige Transfereinrichtung an der Zwischenschleife angeordnet ist.Furthermore, it is possible that the conveyor track is led out between successive collation areas to form an intermediate loop, and that the associated transfer device is arranged on the intermediate loop.
Gemäß einer anderen Ausgestaltung sind mehrere Transfereinrichtungen in Umlaufrichtung unmittelbar hintereinander an der Förderbahn angeordnet, ohne dass ein Zusammentragbereich zwischen ihnen liegt.According to another embodiment, a plurality of transfer devices are arranged in the direction of circulation directly behind one another on the conveyor track, without a collation area lying between them.
Eine weitere Ausgestaltung zeichnet sich dadurch aus, dass die Förderbahn überwiegend in einer horizontalen Ebene verläuft.Another embodiment is characterized in that the conveyor track runs predominantly in a horizontal plane.
Eine andere Ausgestaltung der Erfindung ist dadurch gekennzeichnet, dass die Zufördereinrichtungen in dem wenigstens einen Zusammentragbereich alternierend auf gegenüberliegenden Seiten der Förderbahn angeordnet sind.Another embodiment of the invention is characterized in that the feeders are arranged in the at least one collating area alternately on opposite sides of the conveyor track.
Eine weitere Ausgestaltung der Erfindung ist dadurch gekennzeichnet, dass eine Steuerung vorgesehen ist, welche auf vorbestimmte Weise die Zufördereinrichtungen und die Transfereinrichtungen so steuert, dass an den Transfereinrichtungen jeweils die gewünschten Zusammenstellungen von Produkten zur Verfügung stehen.A further embodiment of the invention is characterized in that a controller is provided which controls the feeders and the transfer means in a predetermined manner so that the desired combinations of products are available at the transfer means.
Wie bereits angesprochen wird es mit Hilfe der neuen Vorrichtung und des neuen Verfahrens ermöglicht, mit derselben Zusammentragvorrichtung ohne zusätzlichen Aufwand unterschiedliche Weiterverarbeitungsprozesse mit den zusammengetragenen Vorprodukten ohne Umrüst-Zeitaufwand nacheinander oder sogar zeitgleich miteinander durchzuführen. Jede der Aufnahmeeinheiten lässt sich in bekannter Weise im Zusammentragbereich mit einer Kollektion von Vorprodukten und/oder Beilagen bestücken. Es kann sich hierbei bei jeder Aufnahmeeinheit um eine identische Kollektion handeln oder verschiedene Aufnahmeeinheiten werden von verschiedenen Zufördereinrichtungen mit Produkten versorgt, so dass sie verschiedene Kollektionen transportieren. Je nach Produktionsplan und nach Kapazität der nachfolgenden Verarbeitungsvorrichtungen können dabei direkt aufeinanderfolgende Aufnahmeneinheiten mit unterschiedlichen Produktkollektionen bestückt werden, oder es werden jeweils Gruppen von einigen wenigen bis zu mehreren Dutzend Aufnahmeneinheiten im Batchmodus mit einer bestimmten Produktkollektion versorgt und eine nachfolgende Gruppe erhält eine andere Zusammenstellung von Produkten aus anderen Zufördereinrichtungen. Dadurch, dass die erfindungsgemässen Vorrichtungen mindestens zwei Transfereinrichtungen umfassen, wird es ermöglicht die Produktkollektion aus jeder Aufnahmeeinheit einer ganz bestimmten Transfereinrichtung zuzuweisen und damit einer bestimmten Weiterverarbeitung zuzuführen.As already mentioned, it is possible with the help of the new device and the new method, with the same collating device without additional effort to carry out different further processing processes with the collected precursors without retooling time successively or even simultaneously. Each of the recording units can be equipped in a known manner in the gathering area with a collection of precursors and / or supplements. It can be here with everyone Receiving unit to act an identical collection or different receiving units are supplied by various feeders with products, so that they transport different collections. Depending on the production plan and on the capacity of the subsequent processing devices, directly successive pick-up units can be equipped with different product collections, or groups of a few to several dozen pick-up units are supplied in batch mode with a specific product collection and a subsequent group receives a different set of products from other feeders. Because the devices according to the invention comprise at least two transfer devices, it is possible to assign the product collection from each receiving unit to a very specific transfer device and thus to supply it to a specific further processing.
So lassen sich zum Beispiel identische Produktkollektionen über eine erste Transfereinrichtung einer Weiterverarbeitung zuführen, bei der sie in ein Hauptprodukt eingesteckt werden, und über eine zweite Transfereinrichtung lassen sie sich einer Weiterverarbeitung zuführen bei der sie in Folie eingeschweisst werden. Die Auftrennung der Produktströme kann wahlweise für einzelne Aufnahmeeinheiten oder Gruppen von Aufnahmeeinheiten zeitgleich oder nacheinander erfolgen.Thus, for example, identical product collections can be fed via a first transfer device to further processing, in which they are plugged into a main product, and via a second transfer device, they can be subjected to further processing in which they are welded into film. The separation of the product streams can optionally take place simultaneously or sequentially for individual recording units or groups of recording units.
Werden in verschiedenen Aufnahmeeinheiten verschiedenen Produktkollektionen zusammengetragen, so kann ein erster Kollektionstyp über eine erste Transfereinrichtung einer bestimmten Weiterverarbeitung zugeführt werden und ein zweiter Kollektion kommt über eine zweite Transfereinrichtung einer weiteren Weiterverarbeitung zugeführt werden. Dies kann wiederum nacheinander erfolgen, das heisst erst wird der erste Kollektionstyp zusammengetragen und weiterverarbeitet und anschliessend wird der zweite Kollektionstyp zusammengetragen und weiterverarbeitet. Gemäss der vorliegenden Erfindung ist es nun aber auch möglich beide Typen zeitgleich zusammenzutragen und den vorgesehenen Weiterverarbeitungen zuzuführen. Falls die zur gleichzeitigen Weiterverarbeitung nötigen Anlagen nicht zur Verfügung stehen oder keine ausreichende Kapazität aufweisen, kann eine bestimmte Kollektion aus einer Transfereinrichtung auch an eine Speichereinrichtung, wie sie zum Beispiel aus dem Stand der Technik in Form von grossen Wickeln oder Discs bekannt sind, abgegeben und zu einem späteren Zeitpunkt der Weiterverarbeitung zugeführt werden.If different product collections are collected in different receiving units, then a first type of collection can be fed to a specific further processing via a first transfer device and a second collection can be supplied to a further processing via a second transfer device. This can in turn be done in succession, that is to say first the first type of collection is collected and further processed, and then the second type of collection is collected and processed further. According to the present invention, it is now also possible to collect both types at the same time and the intended further processing supply. If the systems required for simultaneous further processing are not available or do not have sufficient capacity, a particular collection from a transfer device may also be delivered to a storage device, such as known from the prior art in the form of large packages or discs be fed at a later time of further processing.
Sind in einer erfindungsgemässen Vorrichtung mehr als zwei Transfereinrichtungen vorhanden, so können entsprechend drei und mehr verschiedene Typen von Produktkollektionen verschiedenen Weiterverarbeitungen zugeführt werden oder identische Typen von Produktkollektionen werden verschiedenen Weiterverarbeitungen zugeführt oder identische Typen von Produktkollektionen werden parallelen, identischen Weiterverarbeitungen zugeführt.If more than two transfer devices are present in a device according to the invention, then three or more different types of product collections can be supplied to different further processing or identical types of product collections are supplied to different further processing or identical types of product collections are fed to parallel, identical further processing.
Die erfindungsgemässen Vorrichtungen ermöglichen alle eine Rückführung von unvollständigen Kollektionen und eine Komplettierung dieser. Möglich gemacht wird dies durch eine Produktverfolgung über die gesamte Vorrichtung. Die Steuerung erfasst für jede Aufnahmeeinheit Art und Anzahl der Produkte, die in ihr zusammengetragen werden. Da die Position jeder Aufnahmeeinheit jederzeit genau bekannt ist, lassen sich nicht nur unvollständige Produktkollektionen mit dem oder den fehlenden Vorprodukten reparieren, sondern es lassen sich auch Produktkollektionen aus bestimmten Aufnahmeeinheiten auch gezielt bestimmten Transfereinrichtungen zuführen.The devices according to the invention all make it possible to return incomplete collections and to complete them. This is made possible by a product tracking over the entire device. The controller records the type and number of products that are collected in each unit. Since the position of each receiving unit is known at all times, not only incomplete product collections can be repaired with the missing precursor or products, but also product collections from certain receiving units can also be selectively directed to specific transfer devices.
Die Erfindung soll nachfolgend anhand von Ausführungsbeispielen im Zusammenhang mit der Zeichnung näher erläutert werden. Es zeigen
- Figur 1
- in einem vergrößerten Ausschnitt in der Seitenansicht die obere und untere Bahn einer mit klemmenden Aufnahmeeinheiten ausgestatteten Zusammentragvorrichtung, wie sie für die Verwirklichung der Erfindung besonders geeignet ist;
- Figur 2
- in der Seitenansicht die Konfiguration der Zusammentragvorrichtung aus
Figur 1 , wobei an einer Stelle der umlaufenden Förderbahn eine beispielhafte Transfereinrichtung zur Entnahme der zusammengetragenen Produkte dargestellt und die mindestens eine weitere Transfereinrichtung weggelassen ist; - Figur 3
- in der Draufsicht von oben eine beispielhafte Zusammentragvorrichtung gemäss einer weiteren Ausführungsform mit zwei in unterschiedliche Richtungen orientierten Zusammentragbereichen, in denen jeweils auf gegenüberliegenden Seiten alternierend Zufördereinrichtungen für die Vorprodukte und/oder Beilagen angeordnet sind;
- Figur 4
- in vereinfachter Darstellung eine zu
Figur 2 vergleichbare Zusammentragvorrichtung, bei der gemäß einem Ausführungsbeispiel der Erfindung an zwei verschiedenen Stellen der Förderbahn jeweils eine Transfereinrichtung angeordnet ist und eine Steuerung angedeutet ist; - Figur 5
- in einer zu
Figur 4 vergleichbaren Darstellung ein weiteres Ausführungsbeispiel der Erfindung, bei dem zwei separate Transfereinrichtungen am einen Ende der Förderbahn angeordnet sind; - Figur 6
- in einer zu
Figur 4 und5 vergleichbaren Darstellung ein weiteres Ausführungsbeispiel der Erfindung, bei dem mehr als zwei Transfereinrichtungen an verschiedenen Stellen der Förderbahn vorgesehen sind, wobei eine der Transfereinrichtungen zwischen zwei aufeinanderfolgenden Zusammentragbereichen angeordnet ist; - Figur 7 in
- der Draufsicht von oben ein anderes Ausführungsbeispiel der Erfindung, bei dem die Förderbahn überwiegend in einer horizontalen Ebene verläuft und mehrere Zusammentragbereiche und Transfereinrichtungen vorgesehen sind;
- Figur 8 in
- einer perspektivischen Ansicht ein weiteres Ausführungsbeispiel gemäss der vorliegenden Erfindung bei dem die Förderbahn in mehreren horizontalen Ebene verläuft und zwei Transfereinrichtungen in unterschiedlichen Ebenen und unterschiedlichen Richtungen angeordnet sind;
- Figur 9
- ebenfalls in einer perspektivischen Darstellung ein weiteres Ausführungsbeispiel bei dem drei Zusammentragbereiche und drei Transfereinrichtungen vorgesehen sind; und
Figur 10- eine schematisierte Ansicht der Zusammentragvorrichtung gemäss
Figur 5 bei der im Zusammentragbereich fünf Zufördereinrichtungen mit fünf verschiedenen Beilagen und zwei Transfereinrichtungen zur Abgabe von jeweils einer unterschiedlichen Produktzusammenstellung skizziert sind.
- FIG. 1
- in an enlarged section in side view of the upper and lower track of a clamping receiving units equipped gathering device, as it is particularly suitable for the realization of the invention;
- FIG. 2
- in the side view, the configuration of the gathering from
FIG. 1 , wherein at one point of the circulating conveyor track, an exemplary transfer device for the removal of the collected products is shown and the at least one further transfer device is omitted; - FIG. 3
- in the plan view from above an exemplary collating device according to another embodiment with two oriented in different directions gathering areas, in each of which on opposite sides alternately feeders for the precursors and / or supplements are arranged;
- FIG. 4
- in simplified representation one too
FIG. 2 Comparable collating device, in which according to an embodiment of the invention, a transfer device is arranged at two different locations of the conveyor track and a control is indicated; - FIG. 5
- in one too
FIG. 4 Comparative illustration of a further embodiment of the invention, in which two separate transfer means are arranged at one end of the conveyor track; - FIG. 6
- in one too
FIG. 4 and5 Comparative illustration of a further embodiment of the invention, in which more than two transfer means are provided at different locations of the conveyor track, wherein one of the transfer means is arranged between two successive collation areas; - FIG. 7 in FIG
- the top plan view of another embodiment of the invention, in which the conveyor track extends predominantly in a horizontal plane and a plurality of collating and transfer means are provided;
- FIG. 8 in FIG
- a perspective view of a further embodiment according to the present invention in which the conveyor track extends in a plurality of horizontal plane and two transfer devices are arranged in different planes and different directions;
- FIG. 9
- also in a perspective view of a further embodiment in which three collating areas and three transfer means are provided; and
- FIG. 10
- a schematic view of the collating device according to
FIG. 5 in which five delivery devices with five different inserts and two transfer devices for delivering a different product combination are outlined in the collection area.
In
Im geöffneten Zustand der Aufnahmeeinheit 13 können in einem dafür vorgesehenen Zusammentragbereich (32 in
Der Einfachheit halber sind in der
Aus dem Beispiel der
So zeigt
In der Druckweiterverarbeitung werden die mit Zusammentragvorrichtungen 10, 30 gemäß
Bislang war es üblich, für jeden dieser verschiedenen Weiterverarbeitungsprozesse eine eigene Zusammentragvorrichtung einzusetzen. Dies erforderte nicht nur einen erheblichen maschinellen Mehraufwand, sondern beanspruchte auch erheblichen Raum in den Produktionsstätten. Gemäß der vorliegenden Erfindung wird nun eine Zusammentragvorrichtung für mehrere Weiterverarbeitungsprozesse gemeinsam benutzt, indem an der Förderbahn mehrere Transfereinrichtungen mit entsprechenden Transfereinrichtungen für die zusammengetragenen Vorprodukte vorgesehen werden. Jeder Transfereinrichtung ist dann ein bestimmter Weiterverarbeitungsprozess zugeordnet und die zusammengetragenen Vorprodukte werden dann an diesem Abgang ausgeschleust, wenn diese Art der Weiterverarbeitung vorgenommen werden soll. Ändert sich die Art der Weiterverarbeitung, wird entsprechend ein anderer Abgang benutzt. Auf diese Weise lässt sich mit einem Minimum an maschinellem Aufwand eine maximale Flexibilität in der Weiterverarbeitung erreichen.So far, it has been customary to use a separate collating device for each of these different processing processes. This not only required considerable additional mechanical work, but also required considerable space in the production facilities. According to the present invention, a gathering device for a plurality of further processing processes is now shared by providing a plurality of transfer devices with corresponding transfer devices for the collected precursors on the conveyor path. Each transfer device is then assigned to a certain further processing process and the collected precursors are then discharged at this departure, if this type of further processing is to be made. If the type of processing changes, a different exit is used accordingly. In this way maximum flexibility in further processing can be achieved with a minimum of mechanical effort.
In
Aufgrund der geschlossen umlaufenden Führungsbahn ist es in jedem Fall möglich, eine so genannte "Reparatur"-Funktion zu verwirklichen. Bei einer solchen Funktion wird ein Stapel von Vorprodukten, der als unvollständig erkannt worden ist, nicht abgegeben, sondern wieder im Zusammentragbereich an den Zufördereinrichtungen vorbei geführt, wo es durch Ansteuern der jeweiligen Zufördereinrichtungen komplettiert wird.Due to the closed circumferential guideway, it is in any case possible to realize a so-called "repair" function. In such a function, a stack of precursors, which has been recognized as incomplete, not delivered, but again passed in the gathering at the feeders, where it is completed by driving the respective feeders.
Die beiden Transfereinrichtungen 34 und 35 müssen nicht notwendigerweise an gegenüberliegenden Enden der Förderbahn 11, 12, 22, 23 angeordnet sein, wie dies in
Sowohl in
Selbstverständlich ist die Zahl der Abgänge bei einer Zusammentragvorrichtung der beschriebenen Art nicht auf zwei begrenzt. Wenn es die räumlichen Verhältnisse zulassen und der Produktionsablauf es erfordert, können gemäß
Die
Bei dem in der
Die Zusammentragvorrichtung 90, die im Ausführungsbeispiel gemäss der
Die vorgängige beschriebenen Ausführungsbeispiele machen deutlich, was für ein hohes Mass an räumlicher, sowie funktioneller Flexibilität durch die erfindungsgemässe Vorrichtung erreicht werden kann.The preceding embodiments described make it clear what a high degree of spatial, as well as functional flexibility can be achieved by the inventive device.
Vorzugsweise sind die Förderrichtungen F, respektive die entsprechenden Fördermittel in den erfindungsgemässen Transfereinrichtungen, das heisst zum Beispiel die Förderrichtung F der Aufnahmeeinheiten und die Anordnung eines Förderbandes, im Bereich des Produkttransfers parallel oder tangential zueinander ausgerichtet. Dadurch wird die Produktübergabe allgemein und insbesondere die Beibehaltung der genauen räumlichen Ausrichtung der einzelnen Produkte und der Produkte im Stapel und deren kontrollierte Abgabe erleichtert.Preferably, the conveying directions F, or the corresponding conveying means in the transfer devices according to the invention, that is to say, for example, the conveying direction F of the receiving units and the arrangement of a conveyor belt, are aligned parallel or tangentially to one another in the region of product transfer. This facilitates product handover in general and, in particular, the maintenance of the exact spatial orientation of the individual products and the products in the stack and their controlled delivery.
Mittels der erfindungsgemässen Transfereinrichtungen können die Produkte oder Produktstapel K, wie dies in der
Die erfindungsgemässe Vorrichtung und das erfindungsgemässe Verfahren erlauben es in den Produktströmen aus Produktkollektionen aus den einzelnen Transfereinrichtungen, unabhängig davon, ob sie vereinzelt oder im Schuppenstrom einer weiteren Verarbeitung zugeführt werden, jeweils gezielt Lücken zu generieren. Solche Lücken können aus produktionstechnischen Gründen erwünscht sein, zum Beispiel um eine nachfolgende Operation/Vorrichtung in der weiteren Verarbeitung zu entlasten. Eine solche Lücke in einem Produktstrom lässt sich zum Beispiel dadurch generieren, dass in einem Zusammentragbereich in dem zwei Typen von Kollektionen A und B in aufeinanderfolgenden Aufnahmeeinheiten wie folgt zusammengetragen werden: A, B, A, B, B, B, A, B, A, B . Dadurch, dass die fünfte Aufnahmeeinheit nicht mit einer Kollektion vom Typ A, sondern mit einer Kollektion vom Typ B bestückt wird, wird von der fünften Aufnahmeeinheit beim Passieren der Transfereinrichtung zur Abgabe der Kollektionen vom Typ A keine Kollektion abgegeben und eine Produktlücke (A, A, _, A, A; im folgenden Lücke genannt) im abgegebenen Produktestrom generiert. Die gleiche Lücke lässt sich generieren, in dem die entsprechenden Zufördereinrichtungen die Vorprodukte für die fünfte Aufnahmeeinheit nicht abgeben (A, B, A, B, _, B, A, B, A, B), so dass wiederum an der dritten Stelle im abgegebenen Produktestrom der Kollektionen vom Typ A eine Lücke gebildet ist.The device according to the invention and the method according to the invention make it possible to selectively generate gaps in the product streams from product collections from the individual transfer devices, regardless of whether they are supplied singly or in a shingled stream for further processing. Such gaps may be desirable for production engineering reasons, for example, a subsequent operation / device to relieve in further processing. Such a gap in a product stream can be generated, for example, by compiling in a collating area in which two types of collections A and B in consecutive receiving units are: A, B, A, B, B, B, A, B, A, B. The fact that the fifth receiving unit is not equipped with a collection of type A, but with a collection of type B, the collection unit is passed from the fifth receiving unit when passing the transfer means for dispensing the collections of type A and a product gap (A, A , _, A, A, called gap in the following) in the dispensed product stream. The same gap can be generated by the fact that the corresponding feeders do not release the precursors for the fifth receiving unit (A, B, A, B, B, A, B, A, B), so that in turn at the third position in FIG given product flow of the collections of the type A a gap is formed.
In der
Mit der Erfindung können mit deutlich reduziertem apparativen Aufwand und deutlich verringertem Platzbedarf flexible Lösungen für unterschiedliche Weiterverarbeitungsprozesse von Vorprodukten beziehungsweise Druckprodukten realisiert werden. Durch den Einsatz einer Zusammentragvorrichtung mit nur einer Förderbahn für verschiedene Weiterverarbeitungsprozesse reduzieren sich auch Fehlerquellen und Wartungsaufwand. Der Aufwand für die innerbetriebliche Logistik lässt sich ebenfalls markant verringern, da die zu verarbeitenden Vorprodukte alle nur zu einer Anlage befördert werden müssen.With the invention, flexible solutions for different further processing of precursors or printed products can be realized with significantly reduced equipment costs and significantly reduced space requirements. The use of a gathering device with only one conveyor track for various further processing processes also reduces error sources and maintenance costs. The cost of internal logistics can also be significantly reduced, because all of the primary products to be processed have to be transported to one plant.
- 10, 3010, 30
- ZusammentragvorrichtungAssembler
- 1111
- oberes Bahnstückupper part of the track
- 1212
- unteres Bahnstücklower part of the track
- 1313
- Aufnahmeeinheitrecording unit
- 1414
- Auflageflächebearing surface
- 1515
- Greiferbackegripper jaw
- 1616
- Schwenkachseswivel axis
- 1717
- Trägercarrier
- 1818
- Förderorgan (kettenartig)Conveyor (chain-like)
- 1919
- Laufrollecaster
- 2020
- Verbindungsstückjoint
- 21, 21'21, 21 '
- Führungsschieneguide rail
- 22, 2322, 23
- Umlenkungsbereichdeflection region
- 24, 2624, 26
- Bahnstücktrack section
- 2525
- gekrümmter Abschnittcurved section
- 27, 2827, 28
- ZusammentragbereichCollation region
- 29, 3329, 33
- Zufördereinrichtungfeeder device
- 3131
- Spiralbahn (Looping)Spiral track (looping)
- 3232
- ZusammentragbereichCollation region
- 32.1 - 32.532.1 - 32.5
- Zufördereinrichtungenfeed devices
- 34, 3534, 35
- Transfereinrichtungtransfer device
- 3636
- Steuerungcontrol
- 37,3837.38
- Transfereinrichtungtransfer device
- 39, 4439, 44
- Förderbahnconveyor track
- 40, 5040, 50
- ZusammentragvorrichtungAssembler
- 4141
- Zwischenschleifebetween loop
- 42,4342.43
- ZusammentragbereichCollation region
- 45, 46, 4745, 46, 47
- ZusammentragbereichCollation region
- 48, 49, 5148, 49, 51
- Transfereinrichtungtransfer device
- 60, 70, 80, 9060, 70, 80, 90
- ZusammentragvorrichtungAssembler
- 81, 8281, 82
- Transfereinrichtungtransfer device
- 8383
- ZusammentragbereichCollation region
- 91,92,9391,92,93
- Transfereinrichtungtransfer device
- 94, 95, 9694, 95, 96
- ZusammentragbereichCollation region
- 9797
- wendelförmiger Abschnitthelical section
- FF
- Förderrichtungconveying direction
- K, K1, K2K, K1, K2
- Produktkollektion, ProduktstapelProduct collection, product stack
- PP
- Vorprodukt (z.B. Druckprodukt, Beilage, CD, Karte oder dgl.)Precursor (e.g., printed product, supplement, CD, card or the like)
Claims (19)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH00654/10A CH703025A1 (en) | 2010-04-30 | 2010-04-30 | Collating apparatus. |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2383214A1 true EP2383214A1 (en) | 2011-11-02 |
EP2383214B1 EP2383214B1 (en) | 2016-07-13 |
Family
ID=42341607
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP11163486.1A Not-in-force EP2383214B1 (en) | 2010-04-30 | 2011-04-21 | Collating apparatus |
Country Status (6)
Country | Link |
---|---|
US (1) | US9102494B2 (en) |
EP (1) | EP2383214B1 (en) |
AU (1) | AU2011201744B2 (en) |
BR (1) | BRPI1101573A2 (en) |
CA (1) | CA2737971A1 (en) |
CH (1) | CH703025A1 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013159238A1 (en) | 2012-04-25 | 2013-10-31 | Ferag Ag | Method and device for creating a product flow of product units in a predefined sequence |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CH716519A1 (en) * | 2019-08-22 | 2021-02-26 | Ferag Ag | Device and method for transferring goods units in conveyor units and / or from conveyor units of an overhead conveyor system. |
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US3122362A (en) * | 1960-02-13 | 1964-02-25 | Josef Funk Kg Fa | Conveyor installation |
US3953018A (en) | 1974-06-03 | 1976-04-27 | Harris Corporation | Collating apparatus |
GB2089328A (en) * | 1980-12-11 | 1982-06-23 | Ferag Ag | A device for superposing individual substantially flat products |
US4477067A (en) * | 1982-05-10 | 1984-10-16 | Harris Graphics Corporation | Method and apparatus for assembling sheet material assemblages |
EP0389745A2 (en) | 1989-03-29 | 1990-10-03 | Am International Incorporated | Method and apparatus for controlling a multiple delivery collator in response to a downstream fault condition |
EP0806392A2 (en) * | 1996-05-09 | 1997-11-12 | Grapha-Holding Ag | Method for gathering printed products into assembled printed products |
DE19642118A1 (en) * | 1996-10-12 | 1998-04-23 | Koenig & Bauer Albert Ag | Device for transporting folded signatures |
EP1321410A1 (en) * | 2001-12-21 | 2003-06-25 | Ferag AG | Method and device for transporting flat products |
WO2004013026A1 (en) * | 2002-08-02 | 2004-02-12 | Ferag Ag | Conveying device |
US20070194519A1 (en) * | 2006-02-23 | 2007-08-23 | Goss International Americas, Inc. | Device for gathering printed products |
WO2009015503A1 (en) * | 2007-07-30 | 2009-02-05 | Ferag Ag | System for combining groups of flat objects |
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DE19500560A1 (en) | 1995-01-11 | 1996-07-18 | Kolbus Gmbh & Co Kg | Transporting continuously supplied printed products |
WO1996032293A1 (en) | 1995-04-11 | 1996-10-17 | Grapha-Holding Ag | Method and device for processing printed products |
US6953906B2 (en) * | 1999-08-02 | 2005-10-11 | Rapistan Systems Advertising Corp. | Delivery point sequencing mail sorting system with flat mail capability |
EP1302418B1 (en) | 2001-10-15 | 2005-09-28 | Ferag AG | Apparatus and method for feeding sequentially objects during their processing |
US7547008B2 (en) * | 2005-12-15 | 2009-06-16 | Goss International Americas, Inc. | Printed product collecting device and method |
EP1935821A1 (en) | 2006-12-18 | 2008-06-25 | Müller Martini Holding AG | Method for stacking printing products, in particular books, magazines, newspapers and brochures and device for performing the same |
-
2010
- 2010-04-30 CH CH00654/10A patent/CH703025A1/en not_active Application Discontinuation
-
2011
- 2011-04-18 AU AU2011201744A patent/AU2011201744B2/en not_active Ceased
- 2011-04-21 EP EP11163486.1A patent/EP2383214B1/en not_active Not-in-force
- 2011-04-26 CA CA 2737971 patent/CA2737971A1/en not_active Abandoned
- 2011-04-28 US US13/066,958 patent/US9102494B2/en not_active Expired - Fee Related
- 2011-04-29 BR BRPI1101573-0A2A patent/BRPI1101573A2/en not_active IP Right Cessation
Patent Citations (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3122362A (en) * | 1960-02-13 | 1964-02-25 | Josef Funk Kg Fa | Conveyor installation |
US3953018A (en) | 1974-06-03 | 1976-04-27 | Harris Corporation | Collating apparatus |
GB2089328A (en) * | 1980-12-11 | 1982-06-23 | Ferag Ag | A device for superposing individual substantially flat products |
US4477067A (en) * | 1982-05-10 | 1984-10-16 | Harris Graphics Corporation | Method and apparatus for assembling sheet material assemblages |
EP0389745A2 (en) | 1989-03-29 | 1990-10-03 | Am International Incorporated | Method and apparatus for controlling a multiple delivery collator in response to a downstream fault condition |
EP0806392A2 (en) * | 1996-05-09 | 1997-11-12 | Grapha-Holding Ag | Method for gathering printed products into assembled printed products |
DE19642118A1 (en) * | 1996-10-12 | 1998-04-23 | Koenig & Bauer Albert Ag | Device for transporting folded signatures |
EP1321410A1 (en) * | 2001-12-21 | 2003-06-25 | Ferag AG | Method and device for transporting flat products |
WO2004013026A1 (en) * | 2002-08-02 | 2004-02-12 | Ferag Ag | Conveying device |
US20070194519A1 (en) * | 2006-02-23 | 2007-08-23 | Goss International Americas, Inc. | Device for gathering printed products |
WO2009015503A1 (en) * | 2007-07-30 | 2009-02-05 | Ferag Ag | System for combining groups of flat objects |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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WO2013159238A1 (en) | 2012-04-25 | 2013-10-31 | Ferag Ag | Method and device for creating a product flow of product units in a predefined sequence |
Also Published As
Publication number | Publication date |
---|---|
AU2011201744A1 (en) | 2011-11-17 |
AU2011201744B2 (en) | 2016-04-14 |
US9102494B2 (en) | 2015-08-11 |
EP2383214B1 (en) | 2016-07-13 |
CA2737971A1 (en) | 2011-10-30 |
BRPI1101573A2 (en) | 2014-01-07 |
US20110266116A1 (en) | 2011-11-03 |
CH703025A1 (en) | 2011-10-31 |
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