EP2382433B1 - Tunnel dryer for construction products such as bricks or tiles - Google Patents

Tunnel dryer for construction products such as bricks or tiles Download PDF

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Publication number
EP2382433B1
EP2382433B1 EP10707085A EP10707085A EP2382433B1 EP 2382433 B1 EP2382433 B1 EP 2382433B1 EP 10707085 A EP10707085 A EP 10707085A EP 10707085 A EP10707085 A EP 10707085A EP 2382433 B1 EP2382433 B1 EP 2382433B1
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EP
European Patent Office
Prior art keywords
tunnel
pulley
nacelles
chain
well
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EP10707085A
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German (de)
French (fr)
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EP2382433A1 (en
Inventor
André Vegnaduzzo
Michel Lerebourg
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Lerebourg Michel
Vegnaduzzo Andre
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Lerebourg Michel
Vegnaduzzo Andre
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/14Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by trays or racks or receptacles, which may be connected to endless chains or belts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2210/00Drying processes and machines for solid objects characterised by the specific requirements of the drying good
    • F26B2210/02Ceramic articles or ceramic semi-finished articles

Definitions

  • Such tunnel dryers composed in fact of two superimposed tunnels, are known and used in the manufacture of construction products such as bricks or tiles.
  • tunnels have a production capacity depending on the number of places available in the nacelle inside the tunnels for the products to be dried. This means that for the same length of tunnel, the capacity is limited by the number of nacelles that can equip the conveyor chain. However, the nacelles must respect a given interval between two successive nacelles so that, at the level of the corner references constituted by a pulley, between the exit (or the entry) of a tunnel and the well of descent / rise, two successive nacelles do not collide.
  • a tunnel dryer comprising the features of the preamble of claim 1 is disclosed in the document FR 2517417 ,
  • the present invention aims to develop a tunnel dryer with a larger production capacity for otherwise identical dimensions or allowing a reduction of the dimensions of the dryer for the same capacity as that of known facilities.
  • the invention also proposes to create means for improving the capacity of existing dryers.
  • the present invention relates to a tunnel dryer of the type defined above characterized in that at each corner of the rectangular path, at the well, the return pulley at the end of the horizontal path is complemented by a deflection pulley installed in the well so that the chain passing around the deflection pulley and the diverting pulley follows an inclined path substantially corresponding to the hypotenuse of the triangle constituted by the rectangle whose vertical side is equal to the height of the nacelle to its point of suspension to the chain and the horizontal side is equal to the half-width of the nacelle.
  • the dryer according to the invention allows a very significant increase in capacity of the order of 15 or even 25% by better occupation of the chain with closer nacelles without creating risk of collision of two successive nacelles at the level of a bevel gear.
  • the nacelle comprises a single solid partition to close the airlock of a well connecting the two tunnels.
  • the airlock can be closed at the top and bottom only by the presence of a low or high full partition of two successive nacelles since they are sufficiently close together to ensure this seal.
  • the deflection pulley and the deflection pulley are completed by an auxiliary pulley, creating an outward deflection of the chain circulation path which would pass only on the return pulleys and the deflection pulleys. , to sufficiently separate the deflection pulleys from the well to create an airlock closed by one or two successive nacelles.
  • the invention also relates to a dryer comprising, for one of the tunnels, at the junction of the wells, a return pulley and a deflection pulley and, for the other tunnel, at each end, a return pulley combined with a deflection pulley and supplemented by an auxiliary pulley creating the outward deviation of the chain circulation path.
  • the invention in its various characteristics, allows not only the realization and the first installation of tunnel dryers with reduced space between the nacelles but also the transformation of existing tunnel dryers to seriously increase the production capacity.
  • a tunnel dryer (s) 1 for drying construction products such as bricks or tiles consists of two horizontal tunnels, a lower tunnel and an upper tunnel, opening at each of their two ends 11, 12; 21, 22 in a vertical shaft 30, 40.
  • the tunnels 10, 20 and the wells 30, 40 are traversed by a chain conveyor 50 passing over four return pulleys 51, 52, 53, 54 at each junction between a tunnel 10 , And a well 30, 40, both at the descent into the well and at the bottom end of the well as well as up a well to the entrance in the upper tunnel 20.
  • the chain conveyor or to simplify the chain 50 is equipped with nacelles 55 or swing in which one loads the products to be dried. These nacelles 55 are spaced a minimum distance (d) so as to make the best use of the space available in the dryer (1) to optimize the efficiency.
  • the distance (d, d1) separating two nacelles 55 or their attachment points 56 to the chain 50 is limited to a minimum of because of the problem of collision between two successive nacelles at the junction of a tunnel and a well, when the nacelle 55 upstream, down in the well and the downstream nacelle comes from the tunnel, which is also true for a traffic in opposite.
  • the loading / unloading of the nacelles is done in one of the wells 40 equipped with a loading / unloading station 60.
  • the loading station 60 comprises, in the passage 61 followed by the nacelles 55, a double opening 62, 63 on either side, to access both sides of a nacelle stopped in this position.
  • the loading / unloading of the products are two operations that are done almost simultaneously.
  • the loading device not shown, pushes the products placed on a floor of the nacelle through for example the opening 62 and at the same time, deposits green products, that is to say products to be dried, in through the opening 63.
  • This nacelle loading technique known per se, does not require a more detailed description.
  • the nacelles provide a certain degree of tightness in order to prevent excessive outside air being sucked in by the vacuum cleaner 74 of the chimney 75.
  • the description refers to a chain 50 driving the pods 55
  • this chain is actually doubled and the pods 55 are attached to the parallel chains 50 which follow the path described above.
  • the chains 50 pass on the return pulleys 51-54 which may be toothed pulleys or chain wheels, at least some of which drive the chains.
  • the pulley 54 is a driving pulley.
  • the nacelles 55 are attached to the chains 50 in the upper part substantially in their middle 56 for reasons of balance and in practice, the attachment points are located slightly below the top of the nacelle.
  • the sides of the nacelles are equipped with unrepresented rollers which circulate in lateral rails to the passage of the nacelles in the lower tunnel 10 and in the upper tunnel 20.
  • the nacelles 55 are only hanging on the chains 50.
  • the dryer 1 whose structure is described above, is traversed by the boats 55 which circulate in a certain direction (arrow F) and by hot drying gases circulating against the current (arrow G).
  • Hot gases are provided by equipment 70 consisting of burners and fans that blow hot gases into the lower tunnel 10 near its exit.
  • the hot gases pass through the lower tunnel 10 to exit through a bypass 71 equipped with a vacuum cleaner 72 and bypassing the vertical descent shaft 30 to be injected again in the upper part of the well at the upper tunnel 20 in which the gases also flow against the current.
  • the hot gases circulating in the upper tunnel 20 can be partly recovered at point 73, near the entrance 21 of the tunnel to be recycled through the equipment generating the hot air 70. But the main part of the hot gases, charged humidity, is evacuated by the chimney 75 equipped with a vacuum cleaner 74.
  • the branch 71 is equipped with a fan 72 so as to blow the hot gases coming from the lower tunnel 10 into the outlet 22 of the upper tunnel 20. But to prevent the hot gases thus blown into the upper tunnel 20 from attempting to pass through the well 30 to circulate in a loop, the well comprises an airlock 31 closed by the nacelles 55.
  • This airlock 31 is formed by a cylinder 32 of rectangular section corresponding to the section of the nacelle 55 (width and depth, the depth is the dimension of the nacelle perpendicular to the plane of the figure 1 ).
  • This cylinder 32 is closed on the sides. Its height is such that at least the bottom wall 551 of a nacelle and the upper wall 55S of the following nacelle are in the cylinder 32, in the closed parts around the entire periphery.
  • each known nacelle has an upper wall 55S and a lower wall 551 constituted by a solid plate so that whatever the movement of the nacelles 55 in the cylinder 32, there will always be an upper wall 55S and a lower wall 551 belonging to the same nacelle or two successive nacelles, which will plug this cylinder 32.
  • the Figure 2A schematically shows the operation of the conveyor 50 carrying the n boats, at the junction between a horizontal tunnel 10, 20 and a vertical shaft 30, 40 for example the upper left corner of the installation of the figure 1 .
  • the return pulley 51-54 has a zero diameter; it is represented by the point T2.
  • the efficiency of the tunnel dryer 1 depending inter alia on the speed of circulation of the pods 55 in the tunnels and also the interval between two pods 55, we must bring the pods (or swing) as much as possible while avoiding the collision between two successive nacelles at the level of a reference angle between the horizontal direction and the vertical direction as presented to the Figure 2A .
  • specific references to the Figure 2A or then the Figure 2B ) were used; thus the nacelle carries the reference N.
  • the path of the conveyor chain 50 driving the nacelles N is represented by the path T0, T1, T2, T3, T4 corresponding to the characteristic points of the path.
  • the horizontal path T0, T1, T2 joins the vertical path T2, T3, T4 of the chain at the pulley T2 which is of zero radius in this example of principle.
  • the nacelle N has a rectangular shape of vertices A, B, C, D; it is attached to the middle M of its upper side AB to the chain 50.
  • the width of the nacelle N corresponds to the side AB and its height, the BC side.
  • Half width is AM or MB.
  • the diagram shows the three characteristic positions N1, N2, N3 of a n-boat respectively upstream of the angle gear, in the angle gear and downstream thereof. These three positions are joined and highlight the problem of collision at the passage of the PC contact point.
  • the first position N1 of the nacelle is that of the end of its horizontal path in the tunnel, when the nacelle begins to penetrate into the vertical well continuing to flow in the horizontal direction to its position N2.
  • the position N1 of the nacelle is defined by the points A1, B1, C1, D1 of the vertices.
  • the second position shown N2 is that of the point of attachment (M2) arrived on the pulley T2.
  • the position of the tops of the nacelle are references A2, B2, C2, D2.
  • the pulley will be schematically tangential to the two segments T1 , T2 and T2 , T3 .
  • the positions N1 and N2 are joined so that the distance T1T2 is equal to the half-width of a nacelle.
  • the third important position in this context is the position N3 of the nacelle lowered from its position N2 of a nacelle height.
  • the vertices bear the references A3, B3, C3, D3.
  • the minimum possible distance separating the attachment points M of two successive nacelles is the length of the chain between the points M1 and M3, that is to say the distance M1, T2, T3, M3.
  • the minimum interval separating two nacelles in the known installation is equal to the sum of the width of the nacelle and its height.
  • the Figure 2B positioned in relation to the Figure 2A shows the path of the chain at an angle gear according to the invention.
  • the trajectory of the chain conveyor 50 is defined by the points T0, T1, T5, T6 and the characteristic positions of nacelles N11, N3, N4 as well as an intermediate position N 11-3 between the positions N11, N3.
  • the vertices A, B, C, D of the nacelle are not all referenced in the different positions to avoid cluttering the drawing.
  • the path of the conveyor T0, T1, T5, T6 according to the invention differs from the path T0, T1, T2, T3, T4 of the known installation according to the Figure 2A in that the path portion T1, T2, T3 is replaced by the diagonal T1, T5 which makes it possible to reduce the minimum spacing between two successive nacelles to avoid their collision at the PC angle feed.
  • the return pulley T2 known, is replaced by a return pulley installed at the point T1 and is completed by a deflection pulley installed at point T5.
  • the two pulleys are of zero diameter in this example also for simplicity bear each time the reference points T1, T5.
  • the two characteristic positions around the point of contact PC identical to that of the Figure 2A since the tunnel 10, 20 and the well 30, 40 are unchanged, allow to calculate the minimum chain length between two closest successive nacelles.
  • the chain length between snap points M11 and M3 is equal to the sum of the diagonal T1T5 and the segment T1T11 .
  • the intermediate position N 11-3 is shown to show the bias displacement of the nacelle between the two characteristic positions N11 and N3.
  • the position N4 shows the nacelle which precedes the nacelle at the position N3, at the minimum distance defined according to the invention.
  • the theoretical minimum distance between the attachment points of two successive nacelles is equal to the sum of the width of the half-nacelle and the length of the diagonal of a half-nacelle.
  • a simple numerical calculation shows that reducing the interval between successive nacelles can represent a gain of the order of 30 or even 40%, which is considerable.
  • this distance also takes into account the diameter of the pulleys T1, T5 and the guard distance that is to be added as a precautionary measure.
  • the figure 3 shows a tunnel dryer (s) 100 according to the invention in which the angle references 151-154 are made according to the principle presented in FIG. Figure 2B .
  • This dryer 100 consists of two parallel tunnels, a lower tunnel 110 and an upper tunnel 120, open at both ends to open into connecting wells 130, 140.
  • the circuit formed by the two tunnels 110, 120 and the two wells link 130, 140 is traversed by an endless conveyor 150 formed of two chains carrying nacelles or swing 155 in which the products to be dried are loaded.
  • These nacelles 155 are laterally provided with rollers so as to roll in lateral rails inside the two tunnels whereas at the level of the wells in their downward or upward movement, the nacelles are suspended freely in the chain.
  • the tunnel dryer 100 is traversed countercurrently by a hot air stream (arrow G) supplied by a hot air generator 170 provided with heating and driving means such as fans, not detailed, opening into the lower tunnel 110 near its exit to circumvent the descent well 130 of the nacelles by a bypass 171 provided with a vacuum cleaner or fan 172 to open into the upper tunnel 120, still against the current of the nacelles 155.
  • a hot air generator 170 provided with heating and driving means such as fans, not detailed
  • the hot gases are sucked by the vacuum cleaner 173 which discharges the main part of the hot gases loaded with moisture in the chimney 174.
  • a fraction of the hot gases is taken near the exit of the tunnel 120 by the heating and circulating hot gas system 170 to be reinjected into the lower tunnel 110.
  • the entry and exit of the products for the nacelles are at the loading / unloading station 160 integrated into the hoistway 140.
  • the station comprises a passage through which the nacelles 155 with a double opening 162, 163 on both sides, to access both sides of a nacelle stopped in this opening for loading and unloading. These operations can be done simultaneously: the unloading through the opening 162 and the loading through the opening 163 with non-detailed means.
  • this invention makes it possible to increase the free space between the upper and lower tunnels, thus offering the possibility, if necessary, of installing a loading station separate from the unloading (for example for special products or for high rates of handling).
  • the nacelles provide a certain seal at the loading / unloading station 160 vis-à-vis the depression created in the top of the well 140 by the vacuum cleaner 173.
  • the pods 155 are sufficiently close to one another so that the cylinder can register in the height separating the top of the lower tunnel 110 and the bottom of the upper tunnel 120.
  • the four angle references 151-154 at the entrance and exit of the upper tunnel 120 and that of the lower tunnel 110 communicating with the two wells 130, 140, are produced according to the invention as shown schematically in FIG. Figure 2B .
  • the chain (or pair of chains) 150 passes over a return pulley 151A-154A and a deflection pulley 151B-154B so as to tilt the path traveled by the chain 150 as has been described and shown with respect to the Figure 2B .
  • the nacelles or swings 155 are at the minimum distance defined above by means of the deflection pulleys 151B-154B provided at each angle gear 151-154.
  • the figure 3 also shows that it is in principle indifferent that the pods 155 flow from the right to the left in the upper tunnel or from left to right (arrow F), the operation of the angle references 151-154 according to the invention being necessary both for the connection of the upper tunnel 120 with the descent well 130 with the upwell 140 and vice versa for the lower tunnel 110 with the upwell 140 and the descent well 130.
  • one of the return pulleys is the driving part, for example the pulley 154A.
  • the tunnel dryer 100 shown in FIG. figure 3 comprises a lower tunnel 110 buried so that the loading / unloading station 160 of the products is at a height easily accessible to the handling equipment.
  • the upper tunnel 120 is carried by a non-detailed frame.
  • the burial of the lower tunnel 110 is also interesting for thermal insulation problems since the lower tunnel is the hottest part of the installation.
  • the invention relates not only to the design and construction of a tunnel dryer but also to the transformation of existing tunnel dryers.
  • the figure 4 shows another variant of kiln 200 of the invention which differs from the tunnel dryer of the figure 3 in that it concerns the transformation of existing tunnel dryers, the difference in height H between the lower tunnel 210 and the upper tunnel 220 is not sufficient to allow the installation of the deflection pulleys and to respect the minimum distance W between the two deflection pulleys 251B, 252B or 253B254B in the wells 230, 240, especially in the well 230 to realize the airlock avoiding the short-circuit by the hot gases between the upper tunnel 220 and the lower tunnel 210.
  • the two ends of the lower tunnel 210 and the upper tunnel 220 are transformed to allow to receive a deflection pulley 251B-254B by lowering or very locally raising the path of the chain 250 of the nacelles 255 just upstream (downstream) of the pulley 251A-254A.
  • the return pulley 251A-254A and the deflection pulley 251B-254B are combined with an auxiliary pulley 251C-254C which gives the path followed by the chain 250 between the pulley and deflection pulley, an excursion outward, that is, down or up following the corner of the dryer.
  • pairs of pulleys formed each time of a deflection pulley 251A-254A and a deflection pulley 251B-254B are shifted out of the way that would follow the chain 250 if it passed over the return pulleys , usual so as to respect the minimum distance W.
  • the nacelles 255 comprise a solid bottom as already indicated, consisting of a solid sheet, to automatically form a plug in the cylinder 232.
  • the hot gases flow in the direction of the arrow G.
  • the hot gases are introduced near the outlet in the lower tunnel 210 to exit and take a bypass bypassing the airlock from outside to go through a vacuum fan 272 and be reintroduced into the upper tunnel 220 still against the current (G) relative to the direction of circulation of the boats 255.
  • the hot gases are extracted by a vacuum cleaner 273 who empties them into the chimney 274.
  • the loading / unloading station 260 located in the well 240 comprises a passage 261 with two openings 262, 263 to allow the simultaneous unloading / loading of a nacelle.
  • the dryer described above requires for training chains with the nacelles, a single driving pulley, for example the pulley 254C.
  • the other elements of the dryer are identical or similar to those already described and bear the same references as the similar elements of the figure 3 , whose references are increased by 100.
  • the figure 5 shows another variant embodiment 300 of the invention which combines the two solutions given to the figures 3 and 4 .
  • the tunnel 320 and the wells are those of the embodiment of the figure 3 and, in the lower part, the lower tunnel 310 and the wells are those of the embodiment of the figure 4 Or vice versa.
  • This solution can be adapted for certain new or transformation installations, depending on the height H available between the lower tunnel 310 and the upper tunnel 320 and / or the depth of burial of the lower tunnel 310.
  • H Platform height
  • the attachment points of the nacelles must take into account the length of the links of the chain and as for reasons related to the structure of the chains, a nacelle can be attached to only one link out of two, the real step of the nacelles taking into account the pitch of the links of the chain which is equal to 200 mm or 400 mm for two successive links.
  • H Platform height

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Drying Of Solid Materials (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Processing Of Stones Or Stones Resemblance Materials (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Description

Domaine de l'InventionField of the Invention

La présente invention concerne un séchoir à tunnel pour des produits de construction tels que des briques ou des tuiles comprenant un tunnel inférieur et un tunnel supérieur, reliés à chaque extrémité par un puits, formant un chemin de circulation constitué par la succession du tunnel inférieur, d'un puits, du tunnel supérieur et d'un puits, ce chemin en boucle étant parcouru par un convoyeur à chaînes auxquelles sont suspendues des nacelles recevant des produits à sécher,

  • la chaîne passant d'un trajet horizontal à un trajet vertical (ou inversement) à la jonction d'un tunnel ou d'un puits par un renvoi d'angle,
  • les nacelles étant séparées de l'intervalle minimum nécessaire pour éviter la collision de deux nacelles successives à la jonction du trajet horizontal et du trajet vertical (ou inversement),
  • la chaîne passant sur une poulie à chaque jonction,
  • les nacelles ont globalement une section rectangulaire avec un point de fixation à la chaîne au milieu de leur largeur.
The present invention relates to a tunnel dryer for building products such as bricks or tiles comprising a lower tunnel and an upper tunnel, connected at each end by a well, forming a circulation path constituted by the succession of the lower tunnel, a well, the upper tunnel and a well, this loop path being traversed by a chain conveyor to which are suspended pods receiving products to dry,
  • the chain passing from a horizontal path to a vertical path (or vice versa) at the junction of a tunnel or a well by an angle gear,
  • the nacelles being separated from the minimum interval necessary to avoid the collision of two successive nacelles at the junction of the horizontal path and the vertical path (or vice versa),
  • the chain passing on a pulley at each junction,
  • the nacelles generally have a rectangular section with a point of attachment to the chain in the middle of their width.

Etat de la techniqueState of the art

De tels séchoirs à tunnel(s) composés en fait de deux tunnels superposés, sont connus et servent à la fabrication de produits de construction tels que des briques ou des tuiles.Such tunnel dryers (s) composed in fact of two superimposed tunnels, are known and used in the manufacture of construction products such as bricks or tiles.

Ces tunnels ont une capacité de production dépendant du nombre de places disponibles en nacelle à l'intérieur des tunnels pour les produits à sécher. Cela signifie que pour une même longueur de tunnel, la capacité est limitée par le nombre de nacelles qui peuvent équiper la chaîne du convoyeur. Or, les nacelles doivent respecter un intervalle déterminé entre deux nacelles successives pour que, au niveau des renvois d'angle constitués par une poulie, entre la sortie (ou l'entrée) d'un tunnel et le puits de descente/montée, deux nacelles successives n'entrent pas en collision.These tunnels have a production capacity depending on the number of places available in the nacelle inside the tunnels for the products to be dried. This means that for the same length of tunnel, the capacity is limited by the number of nacelles that can equip the conveyor chain. However, the nacelles must respect a given interval between two successive nacelles so that, at the level of the corner references constituted by a pulley, between the exit (or the entry) of a tunnel and the well of descent / rise, two successive nacelles do not collide.

Un séchoir à tunnel comprenant les caractéristiques du préambule de la revendication 1 est divulgué dans le document FR 2517417 ,A tunnel dryer comprising the features of the preamble of claim 1 is disclosed in the document FR 2517417 ,

But de l'inventionPurpose of the invention

La présente invention a pour but de développer un séchoir à tunnel offrant une capacité de production plus importante pour des dimensions par ailleurs identiques ou permettant une réduction des dimensions du séchoir pour une même capacité que celle des installations connues.The present invention aims to develop a tunnel dryer with a larger production capacity for otherwise identical dimensions or allowing a reduction of the dimensions of the dryer for the same capacity as that of known facilities.

L'invention se propose également de créer des moyens permettant d'améliorer la capacité de séchoirs existants.The invention also proposes to create means for improving the capacity of existing dryers.

Exposé et avantages de l'inventionDescription and advantages of the invention

A cet effet, la présente invention concerne un séchoir à tunnel du type défini ci-dessus caractérisé en ce qu'à chaque renvoi d'angle du chemin rectangulaire, au niveau du puits, la poulie de renvoi à l'extrémité du trajet horizontal est complétée par une poulie de déviation installée dans le puits de façon que la chaîne qui passe autour de la poulie de renvoi et de la poulie de déviation suive un trajet incliné correspondant sensiblement à l'hypoténuse du triangle constitué par le rectangle dont le côté vertical est égal à la hauteur de la nacelle jusqu'à son point de suspension à la chaîne et le côté horizontal est égal à la demi-largeur de la nacelle.To this end, the present invention relates to a tunnel dryer of the type defined above characterized in that at each corner of the rectangular path, at the well, the return pulley at the end of the horizontal path is complemented by a deflection pulley installed in the well so that the chain passing around the deflection pulley and the diverting pulley follows an inclined path substantially corresponding to the hypotenuse of the triangle constituted by the rectangle whose vertical side is equal to the height of the nacelle to its point of suspension to the chain and the horizontal side is equal to the half-width of the nacelle.

Le séchoir selon l'invention permet une augmentation très importante de la capacité de l'ordre de 15, voire 25% par une meilleure occupation de la chaîne avec des nacelles plus rapprochées sans créer de risques de collision de deux nacelles successives au niveau d'un renvoi d'angle.The dryer according to the invention allows a very significant increase in capacity of the order of 15 or even 25% by better occupation of the chain with closer nacelles without creating risk of collision of two successive nacelles at the level of a bevel gear.

Une telle augmentation de la capacité de production est également possible par la transformation de séchoirs à tunnel existants, en modifiant simplement les poulies de renvoi à l'entrée ou à la sortie aux deux extrémités de chacun des tunnels. Cette transformation, n'entraînant que des investissements comparativement légers par rapport à ceux de l'ensemble de l'installation, permet une augmentation inespérée de la capacité de production de l'installation qui, comme indiqué ci-dessus, sera augmentée alors de 15 à 25%, voire plus.Such an increase in production capacity is also possible by transforming existing tunnel dryers by simply modifying the return pulleys at the inlet or the outlet at both ends of each of the tunnels. This transformation, resulting in only comparatively small investments compared to those of the entire installation, allows an unexpected increase in the plant's production capacity which, as indicated above, will be increased by 15%. at 25% or more.

Suivant une autre caractéristique avantageuse, la nacelle comporte une seule cloison pleine pour fermer le sas d'un puits reliant les deux tunnels.According to another advantageous characteristic, the nacelle comprises a single solid partition to close the airlock of a well connecting the two tunnels.

Cette solution permet de simplifier la réalisation de l'installation car les nacelles n'ont plus nécessairement une cloison supérieure et une cloison inférieure pleines pour réaliser le sas.This solution simplifies the implementation of the installation because the nacelles do not necessarily have an upper bulkhead and a lower bulkhead to achieve the airlock.

En effet, grâce au rapprochement important des nacelles rendu possible par l'invention, le sas peut être fermé en partie haute et en partie basse uniquement par la présence d'une cloison pleine basse ou haute de deux nacelles successives puisque celles-ci sont suffisamment rapprochées pour permettre d'assurer cette étanchéité.Indeed, thanks to the important approximation of nacelles made possible by the invention, the airlock can be closed at the top and bottom only by the presence of a low or high full partition of two successive nacelles since they are sufficiently close together to ensure this seal.

Cela simplifie la réalisation des nacelles, allège chaque nacelle et réduit par suite le coût de l'installation ainsi que son coût de fonctionnement par la réduction du poids mort transporté.This simplifies the realization of the nacelles, lightens each nacelle and consequently reduces the cost of installation and its cost of operation by reducing the dead weight transported.

Suivant une autre caractéristique avantageuse, la poulie de renvoi et la poulie de déviation sont complétées par une poulie auxiliaire, créant une déviation vers l'extérieur du chemin de circulation de la chaîne qui ne passerait que sur les poulies de renvoi et les poulies de déviation, pour écarter suffisamment les poulies de déviation du puits pour créer un sas obturé par une ou deux nacelles successives.According to another advantageous characteristic, the deflection pulley and the deflection pulley are completed by an auxiliary pulley, creating an outward deflection of the chain circulation path which would pass only on the return pulleys and the deflection pulleys. , to sufficiently separate the deflection pulleys from the well to create an airlock closed by one or two successive nacelles.

Cette solution permet de transformer les séchoirs existants et dont la hauteur entre le tunnel inférieur et le tunnel supérieur ne serait pas suffisante pour qu'une fois équipés des renvois d'angle selon l'invention, il reste une hauteur suffisante au niveau du puits de remontée, dans le poste de sortie pour réaliser le sas.This solution makes it possible to transform the existing driers and whose height between the lower tunnel and the upper tunnel would not be sufficient so that, once equipped with the corner-bearings according to the invention, there remains a sufficient height at the level of the well. ascent, in the exit station to realize the airlock.

L'invention concerne également un séchoir comportant, pour l'un des tunnels, à la jonction les puits, une poulie de renvoi et une poulie de déviation et, pour l'autre tunnel, à chaque extrémité, une poulie de renvoi combinée à une poulie de déviation et complétée par une poulie auxiliaire créant la déviation vers l'extérieur du chemin de circulation de la chaîne.The invention also relates to a dryer comprising, for one of the tunnels, at the junction of the wells, a return pulley and a deflection pulley and, for the other tunnel, at each end, a return pulley combined with a deflection pulley and supplemented by an auxiliary pulley creating the outward deviation of the chain circulation path.

L'invention, dans ses différentes caractéristiques, permet non seulement la réalisation et la première installation de séchoirs à tunnel à espace réduit entre les nacelles mais également la transformation de séchoirs à tunnel existants pour en augmenter de manière sérieuse la capacité de production.The invention, in its various characteristics, allows not only the realization and the first installation of tunnel dryers with reduced space between the nacelles but also the transformation of existing tunnel dryers to seriously increase the production capacity.

Dessinsdrawings

La présente invention sera décrite de manière plus détaillée à l'aide des dessins annexés montrant deux modes de réalisation d'un séchoir à tunnel selon l'invention ainsi qu'un mode de réalisation d'un tunnel connu pour permettre les comparaisons.The present invention will be described in more detail with the aid of the accompanying drawings showing two embodiments of a tunnel dryer according to the invention as well as an embodiment of a tunnel known to allow comparisons.

Dans les dessins :

  • la figure 1 est une vue en coupe verticale schématique d'un séchoir à tunnel selon l'état de la technique,
  • la figure 2 montre, de façon schématique, dans ses parties A et B respectivement,
    • * à la figure 2A, la jonction d'un tunnel et d'un puits à une extrémité quelconque d'un tunnel du séchoir de la figure 1,
    • * à la figure 2B, un schéma analogue à celui de la figure 2A de la jonction entre un tunnel et un puits d'un séchoir selon l'invention,
  • la figure 3 est une coupe verticale schématique d'un séchoir à tunnel selon un premier mode de réalisation de l'invention,
  • la figure 4 est une vue en coupe verticale schématique d'un séchoir à tunnel selon un second mode de réalisation de l'invention, adaptable aux séchoirs existants,
  • la figure 5 montre de manière schématique la combinaison des deux solutions des figures 3 et 4,
  • la figure 6 est une vue schématique de la jonction d'un tunnel et d'un puits, permettant le calcul de la distance minimale entre deux nacelles de l'installation connue de la figure 1,
  • la figure 7 est un schéma de la jonction d'un tunnel et d'un puits du séchoir à tunnel de la figure 3, permettant le calcul de la distance minimale entre deux nacelles,
  • la figure 8 est un schéma analogue à celui de la figure 7 se rapportant à la jonction d'un tunnel et d'un puits du séchoir à tunnel de la figure 4 permettant le calcul de la distance minimale entre deux nacelles.
In the drawings:
  • the figure 1 is a schematic vertical sectional view of a tunnel dryer according to the state of the art,
  • the figure 2 shows, schematically, in parts A and B respectively,
    • * to the Figure 2A , the junction of a tunnel and a well at any end of a tunnel of the dryer of the figure 1 ,
    • * to the Figure 2B , a scheme similar to that of the Figure 2A the junction between a tunnel and a well of a dryer according to the invention,
  • the figure 3 is a schematic vertical section of a tunnel dryer according to a first embodiment of the invention,
  • the figure 4 is a schematic vertical sectional view of a tunnel dryer according to a second embodiment of the invention, adaptable to existing dryers,
  • the figure 5 schematically shows the combination of the two solutions of the figures 3 and 4 ,
  • the figure 6 is a schematic view of the junction of a tunnel and a well, allowing the calculation of the minimum distance between two nacelles of the known installation of the figure 1 ,
  • the figure 7 is a diagram of the junction of a tunnel and a tunnel dryer well of the figure 3 , allowing the calculation of the minimum distance between two nacelles,
  • the figure 8 is a diagram similar to that of the figure 7 relating to the junction of a tunnel and a tunnel dryer shaft of the figure 4 allowing the calculation of the minimum distance between two nacelles.

Description de modes de réalisation de l'inventionDescription of Embodiments of the Invention

Avant de décrire les trois modes de réalisation de l'invention, à titre de référence de comparaison, il sera décrit ci-après un séchoir à tunnel(s) selon l'état de la technique dans sa structure générale et pour le principe de la jonction d'un tunnel et d'un puits (figure 2A).Before describing the three embodiments of the invention, by way of comparison reference, a tunnel dryer (s) according to the state of the art will be described below in its general structure and for the principle of junction of a tunnel and a well ( Figure 2A ).

Selon la figure 1, un séchoir à tunnel(s) 1 destiné à sécher des produits de construction tels que des briques ou des tuiles se compose de deux tunnels horizontaux, un tunnel inférieur et un tunnel supérieur, débouchant à chacune de leurs deux extrémités 11, 12 ; 21, 22 dans un puits vertical 30, 40. Les tunnels 10, 20 et les puits 30, 40 sont traversés par un convoyeur à chaînes 50 passant sur quatre poulies de renvoi 51, 52, 53, 54 à chaque jonction entre un tunnel 10, 20 et un puits 30, 40, à la fois à la descente dans le puits et à l'arrivée au fond du puits ainsi qu'à la remontée d'un puits jusqu'à l'entrée dans le tunnel supérieur 20.According to figure 1 , a tunnel dryer (s) 1 for drying construction products such as bricks or tiles consists of two horizontal tunnels, a lower tunnel and an upper tunnel, opening at each of their two ends 11, 12; 21, 22 in a vertical shaft 30, 40. The tunnels 10, 20 and the wells 30, 40 are traversed by a chain conveyor 50 passing over four return pulleys 51, 52, 53, 54 at each junction between a tunnel 10 , And a well 30, 40, both at the descent into the well and at the bottom end of the well as well as up a well to the entrance in the upper tunnel 20.

Le convoyeur à chaînes ou pour simplifier la chaîne 50, est équipé de nacelles 55 ou balancelles dans lesquelles on charge les produits à sécher. Ces nacelles 55 sont écartées d'une distance minimale (d) de façon à utiliser au mieux la place disponible dans le séchoir (1) pour en optimiser le rendement. La distance (d, d1) séparant deux nacelles 55 ou leurs points de fixation 56 à la chaîne 50 est limitée à un minimum à cause du problème de collision entre deux nacelles successives à la jonction d'un tunnel et d'un puits, lorsque la nacelle 55 amont, descend dans le puits et que la nacelle aval arrive du tunnel, ce qui est également vrai pour une circulation en sens opposé.The chain conveyor or to simplify the chain 50, is equipped with nacelles 55 or swing in which one loads the products to be dried. These nacelles 55 are spaced a minimum distance (d) so as to make the best use of the space available in the dryer (1) to optimize the efficiency. The distance (d, d1) separating two nacelles 55 or their attachment points 56 to the chain 50 is limited to a minimum of because of the problem of collision between two successive nacelles at the junction of a tunnel and a well, when the nacelle 55 upstream, down in the well and the downstream nacelle comes from the tunnel, which is also true for a traffic in opposite.

Ce problème de collision sera traité de manière schématique à l'aide de la figure 2A.This collision problem will be treated schematically using the Figure 2A .

Le chargement/déchargement des nacelles se fait dans l'un des puits 40 équipé d'un poste de chargement/ déchargement 60.The loading / unloading of the nacelles is done in one of the wells 40 equipped with a loading / unloading station 60.

Le poste de chargement 60 comporte, dans le passage 61 suivi par les nacelles 55, une double ouverture 62, 63 de part et d'autre, pour accéder aux deux côtés d'une nacelle arrêtée dans cette position.The loading station 60 comprises, in the passage 61 followed by the nacelles 55, a double opening 62, 63 on either side, to access both sides of a nacelle stopped in this position.

La chargement/ déchargement des produits sont deux opérations qui se font de manière quasi simultanée. Le dispositif de chargement, non représenté, repousse les produits placés sur un étage de la nacelle à travers par exemple l'ouverture 62 et en même temps, y dépose des produits verts, c'est-à-dire des produits à sécher, en passant par l'ouverture 63. Cette technique de chargement de nacelle, connue en soi, ne nécessite pas de description plus détaillée.The loading / unloading of the products are two operations that are done almost simultaneously. The loading device, not shown, pushes the products placed on a floor of the nacelle through for example the opening 62 and at the same time, deposits green products, that is to say products to be dried, in through the opening 63. This nacelle loading technique, known per se, does not require a more detailed description.

Il est à remarquer qu'au niveau du poste de chargement/déchargement, les nacelles assurent une certaine étanchéité pour éviter que de l'air extérieur ne soit aspiré en trop grande quantité par l'aspirateur 74 de la cheminée 75.It should be noted that at the loading / unloading station, the nacelles provide a certain degree of tightness in order to prevent excessive outside air being sucked in by the vacuum cleaner 74 of the chimney 75.

Bien que pour des raisons de simplification, la description évoque une chaîne 50 entraînant les nacelles 55, cette chaîne est en fait doublée et les nacelles 55 sont accrochées aux chaînes parallèles 50 qui suivent le chemin de circulation décrit ci-dessus. Les chaînes 50 passent sur les poulies de renvoi 51-54 qui peuvent être des poulies dentées ou roues à chaîne dont au moins certaines assurent l'entraînement des chaînes. Dans l'exemple présenté, la poulie 54 est une poulie motrice.Although for reasons of simplification, the description refers to a chain 50 driving the pods 55, this chain is actually doubled and the pods 55 are attached to the parallel chains 50 which follow the path described above. The chains 50 pass on the return pulleys 51-54 which may be toothed pulleys or chain wheels, at least some of which drive the chains. In the example shown, the pulley 54 is a driving pulley.

Les nacelles 55 sont accrochées aux chaînes 50 en partie haute sensiblement en leur milieu 56 pour des raisons d'équilibre et en pratique, les points de fixation sont situés légèrement sous le dessus de la nacelle.The nacelles 55 are attached to the chains 50 in the upper part substantially in their middle 56 for reasons of balance and in practice, the attachment points are located slightly below the top of the nacelle.

Les côtés des nacelles sont équipés de galets non représentés qui circulent dans des rails latéraux au passage des nacelles dans le tunnel inférieur 10 et dans le tunnel supérieur 20. En revanche, dans le puits de descente et de montée 30, 40, les nacelles 55 sont seulement suspendues aux chaînes 50.The sides of the nacelles are equipped with unrepresented rollers which circulate in lateral rails to the passage of the nacelles in the lower tunnel 10 and in the upper tunnel 20. On the other hand, in the descent and rise well 30, 40, the nacelles 55 are only hanging on the chains 50.

Le séchoir 1 dont la structure est décrite ci-dessus, est traversé par les nacelles 55 qui circulent dans une certaine direction (flèche F) et par des gaz chauds de séchage circulant à contre-courant (flèche G). Les gaz chauds sont fournis par un équipement 70 composé de brûleurs et de ventilateurs qui soufflent les gaz chauds dans le tunnel inférieur 10, près de sa sortie. Les gaz chauds traversent le tunnel inférieur 10 pour en sortir par une dérivation 71 équipée d'un aspirateur 72 et contournant le puits vertical de descente 30 pour être de nouveau injectés dans la partie supérieure du puits au niveau du tunnel supérieur 20 dans lequel les gaz circulent également à contre-courant.The dryer 1 whose structure is described above, is traversed by the boats 55 which circulate in a certain direction (arrow F) and by hot drying gases circulating against the current (arrow G). Hot gases are provided by equipment 70 consisting of burners and fans that blow hot gases into the lower tunnel 10 near its exit. The hot gases pass through the lower tunnel 10 to exit through a bypass 71 equipped with a vacuum cleaner 72 and bypassing the vertical descent shaft 30 to be injected again in the upper part of the well at the upper tunnel 20 in which the gases also flow against the current.

Les gaz chauds circulant dans le tunnel supérieur 20 peuvent être en partie récupérés au point 73, près de l'entrée 21 du tunnel pour être recyclés à travers l'équipement générant l'air chaud 70. Mais la partie principale des gaz chauds, chargés d'humidité, est évacuée par la cheminée 75 équipée d'un aspirateur 74.The hot gases circulating in the upper tunnel 20 can be partly recovered at point 73, near the entrance 21 of the tunnel to be recycled through the equipment generating the hot air 70. But the main part of the hot gases, charged humidity, is evacuated by the chimney 75 equipped with a vacuum cleaner 74.

La dérivation 71 est équipée d'un ventilateur 72 de manière à souffler les gaz chauds provenant du tunnel inférieur 10 dans la sortie 22 du tunnel supérieur 20. Mais pour éviter que les gaz chauds ainsi soufflés dans le tunnel supérieur 20 ne tentent de passer par le puits 30 pour circuler en boucle, le puits comporte un sas 31 fermé par les nacelles 55.The branch 71 is equipped with a fan 72 so as to blow the hot gases coming from the lower tunnel 10 into the outlet 22 of the upper tunnel 20. But to prevent the hot gases thus blown into the upper tunnel 20 from attempting to pass through the well 30 to circulate in a loop, the well comprises an airlock 31 closed by the nacelles 55.

Ce sas 31 est réalisé par un cylindre 32 de section rectangulaire correspondant à la section de la nacelle 55 (largeur et profondeur ; la profondeur est la dimension de la nacelle perpendiculairement au plan de la figure 1). Ce cylindre 32 est fermé sur les côtés. Sa hauteur est telle qu'au moins la paroi inférieure 551 d'une nacelle et la paroi supérieure 55S de la nacelle suivante se trouvent dans le cylindre 32, dans les parties obturées sur toute la périphérie.This airlock 31 is formed by a cylinder 32 of rectangular section corresponding to the section of the nacelle 55 (width and depth, the depth is the dimension of the nacelle perpendicular to the plane of the figure 1 ). This cylinder 32 is closed on the sides. Its height is such that at least the bottom wall 551 of a nacelle and the upper wall 55S of the following nacelle are in the cylinder 32, in the closed parts around the entire periphery.

Pour former le bouchon définissant le sas 31, chaque nacelle connue a une paroi supérieure 55S et une paroi inférieure 551 constituées par une tôle pleine de sorte que quel que soit le mouvement des nacelles 55 dans le cylindre 32, il y aura toujours une paroi supérieure 55S et une paroi inférieure 551 appartenant à une même nacelle ou à deux nacelles successives, qui boucheront ce cylindre 32.To form the cap defining the lock 31, each known nacelle has an upper wall 55S and a lower wall 551 constituted by a solid plate so that whatever the movement of the nacelles 55 in the cylinder 32, there will always be an upper wall 55S and a lower wall 551 belonging to the same nacelle or two successive nacelles, which will plug this cylinder 32.

La figure 2A montre schématiquement le fonctionnement du convoyeur 50 transportant les nacelles N, au niveau de la jonction entre un tunnel horizontal 10, 20 et un puits vertical 30, 40 par exemple le coin gauche haut de l'installation de la figure 1. Pour faciliter la présentation de l'état de la technique et sa comparaison avec l'invention, il sera supposé que la poulie de renvoi 51-54 a un diamètre nul ; elle est représentée par le point T2.The Figure 2A schematically shows the operation of the conveyor 50 carrying the n boats, at the junction between a horizontal tunnel 10, 20 and a vertical shaft 30, 40 for example the upper left corner of the installation of the figure 1 . To facilitate the presentation of the state of the art and its comparison with the invention, it will be assumed that the return pulley 51-54 has a zero diameter; it is represented by the point T2.

Comme indiqué, le rendement du séchoir à tunnel 1 dépendant entre autre de la vitesse de circulation des nacelles 55 dans les tunnels et aussi de l'intervalle séparant deux nacelles 55, il faut rapprocher les nacelles (ou balancelles) autant que possible tout en évitant la collision entre deux nacelles successives au niveau d'un renvoi d'angle entre la direction horizontale et la direction verticale comme cela est présenté à la figure 2A. Pour simplifier la présentation, des références propres à la figure 2A (ou ensuite la figure 2B) ont été utilisées ; ainsi la nacelle porte la référence N.As indicated, the efficiency of the tunnel dryer 1 depending inter alia on the speed of circulation of the pods 55 in the tunnels and also the interval between two pods 55, we must bring the pods (or swing) as much as possible while avoiding the collision between two successive nacelles at the level of a reference angle between the horizontal direction and the vertical direction as presented to the Figure 2A . To simplify the presentation, specific references to the Figure 2A (or then the Figure 2B ) were used; thus the nacelle carries the reference N.

Le trajet de la chaîne transporteuse 50 entraînant les nacelles N est représenté par le chemin T0, T1, T2, T3, T4 correspondant aux points caractéristiques du chemin. Par hypothèse, le trajet horizontal T0, T1, T2 rejoint le trajet vertical T2, T3, T4 de la chaîne au niveau de la poulie T2 qui est de rayon nul dans cet exemple de principe.The path of the conveyor chain 50 driving the nacelles N is represented by the path T0, T1, T2, T3, T4 corresponding to the characteristic points of the path. By hypothesis, the horizontal path T0, T1, T2 joins the vertical path T2, T3, T4 of the chain at the pulley T2 which is of zero radius in this example of principle.

La nacelle N a une forme rectangulaire de sommets A, B, C, D ; elle est accrochée au milieu M de son côté supérieur AB à la chaîne 50. La largeur de la nacelle N correspond au côté AB et sa hauteur, au côté BC. La demi-largeur est égale à AM ou MB.The nacelle N has a rectangular shape of vertices A, B, C, D; it is attached to the middle M of its upper side AB to the chain 50. The width of the nacelle N corresponds to the side AB and its height, the BC side. Half width is AM or MB.

Le schéma montre les trois positions caractéristiques N1, N2, N3 d'une nacelle N respectivement en amont du renvoi d'angle, dans le renvoi d'angle et, en aval de celui-ci. Ces trois positions sont jointives et mettent en évidence le problème de collision au passage du point de contact PC.The diagram shows the three characteristic positions N1, N2, N3 of a n-boat respectively upstream of the angle gear, in the angle gear and downstream thereof. These three positions are joined and highlight the problem of collision at the passage of the PC contact point.

La première position N1 de la nacelle est celle de la fin de son trajet horizontal dans le tunnel, lorsque la nacelle commence à pénétrer dans le puits vertical en continuant à circuler dans la direction horizontale jusqu'à sa position N2. La position N1 de la nacelle est définie par les points A1, B1, C1, D1 des sommets.The first position N1 of the nacelle is that of the end of its horizontal path in the tunnel, when the nacelle begins to penetrate into the vertical well continuing to flow in the horizontal direction to its position N2. The position N1 of the nacelle is defined by the points A1, B1, C1, D1 of the vertices.

La seconde position représentée N2 est celle du point d'accrochage (M2) arrivé sur la poulie de renvoi T2. La position des sommets de la nacelle portent les références A2, B2, C2, D2.The second position shown N2 is that of the point of attachment (M2) arrived on the pulley T2. The position of the tops of the nacelle are references A2, B2, C2, D2.

Dans le cas d'une poulie de rayon non nul, la poulie sera schématiquement tangente aux deux segments T1, T2 et T2, T3.In the case of a pulley of non-zero radius, the pulley will be schematically tangential to the two segments T1 , T2 and T2 , T3 .

Les positions N1 et N2 sont jointives de sorte que la distance T1T2 est égale à la demi-largeur d'une nacelle.The positions N1 and N2 are joined so that the distance T1T2 is equal to the half-width of a nacelle.

La troisième position importante dans ce contexte est la position N3 de la nacelle descendue de sa position N2 d'une hauteur de nacelle. Dans cette position N3, les sommets portent les références A3, B3, C3, D3.The third important position in this context is the position N3 of the nacelle lowered from its position N2 of a nacelle height. In this position N3, the vertices bear the references A3, B3, C3, D3.

Pour que deux nacelles successives occupant les positions N1, N3 n'entrent pas en collision, il faut que si l'une des nacelles occupe la position N1, la nacelle qui la précède occupe au moins la position N3. Si elle occupe une position intermédiaire N2-3 entre les positions N2 et N3, son sommet B3 gênera l'arrivée du sommet D1 de la nacelle N1 dans la zone représentée par le rectangle A2, B2, C2, D2 qui correspond au changement de direction.For two successive nacelles occupying the positions N1, N3 do not collide, it is necessary that if one of the nacelles occupies the position N1, the gondola which precedes occupies at least the position N3. If it occupies an intermediate position N2-3 between the positions N2 and N3, its vertex B3 will hinder the arrival of the summit D1 of the nacelle N1 in the zone represented by the rectangle A2, B2, C2, D2 which corresponds to the change of direction .

Inversement, si on situait la nacelle plus bas que la position N3, on augmenterait inutilement l'intervalle entre les points de fixation de deux nacelles successives.Conversely, if the nacelle were located lower than the N3 position, the interval between the attachment points of two successive nacelles would be unnecessarily increased.

En résumé, la distance minimale possible séparant les points de fixation M de deux nacelles successives est la longueur de la chaîne entre les points M1 et M3, c'est-à-dire la distance M1, T2, T3, M3. Comme le segment (M1T1) est la moitié de la largeur AB d'une nacelle et que cette distance est égale à la distance (T1T2), l'intervalle minimum séparant deux nacelles dans l'installation connue est égal à la somme de la largeur de la nacelle et de sa hauteur.In summary, the minimum possible distance separating the attachment points M of two successive nacelles is the length of the chain between the points M1 and M3, that is to say the distance M1, T2, T3, M3. Like the segment (M1T1) is half the width AB of a nacelle and that distance is equal to the distance (T1T2) , the minimum interval separating two nacelles in the known installation is equal to the sum of the width of the nacelle and its height.

Cette distance minimale théorique ne tient pas compte du rayon de la poulie T2 et d'un intervalle de précaution que l'on réserve entre deux nacelles.This theoretical minimum distance does not take into account the radius of the pulley T2 and a precautionary interval which is reserved between two nacelles.

Le calcul précis de cette distance sera fait à l'aide du schéma de la figure 5.The precise calculation of this distance will be done using the diagram of the figure 5 .

La figure 2B, positionnée par rapport à la figure 2A, montre le chemin de la chaîne au niveau d'un renvoi d'angle selon l'invention. La trajectoire du convoyeur à chaîne 50 est définie par les points T0, T1, T5, T6 et les positions caractéristiques de nacelles N11, N3, N4 ainsi qu'une position intermédiaire N 11-3 entre les positions N11, N3.The Figure 2B , positioned in relation to the Figure 2A shows the path of the chain at an angle gear according to the invention. The trajectory of the chain conveyor 50 is defined by the points T0, T1, T5, T6 and the characteristic positions of nacelles N11, N3, N4 as well as an intermediate position N 11-3 between the positions N11, N3.

Les sommets A, B, C, D de la nacelle ne sont pas tous référencés dans les différentes positions pour ne pas encombrer le dessin.The vertices A, B, C, D of the nacelle are not all referenced in the different positions to avoid cluttering the drawing.

Le chemin du convoyeur T0, T1, T5, T6 selon l'invention diffère du chemin T0, T1, T2, T3, T4 de l'installation connue selon la figure 2A en ce que la partie de trajet T1, T2, T3 est remplacée par la diagonale T1, T5 ce qui permet de diminuer l'écartement minimum entre deux nacelles successives pour éviter leur collision au niveau du renvoi d'angle PC.The path of the conveyor T0, T1, T5, T6 according to the invention differs from the path T0, T1, T2, T3, T4 of the known installation according to the Figure 2A in that the path portion T1, T2, T3 is replaced by the diagonal T1, T5 which makes it possible to reduce the minimum spacing between two successive nacelles to avoid their collision at the PC angle feed.

La poulie de renvoi T2, connue, est remplacée par une poulie de renvoi installée au point T1 et elle est complétée par une poulie de déviation installée au point T5. Les deux poulies sont de diamètre nul dans cet exemple aussi pour simplifier portent-elle chaque fois la référence des points T1, T5.The return pulley T2, known, is replaced by a return pulley installed at the point T1 and is completed by a deflection pulley installed at point T5. The two pulleys are of zero diameter in this example also for simplicity bear each time the reference points T1, T5.

Les deux positions caractéristiques autour du point de contact PC, identique à celui de la figure 2A puisque le tunnel 10, 20 et le puits 30, 40 sont inchangés, permettent de calculer la longueur de chaîne minimale entre deux nacelles successives les plus proches. La longueur de chaîne entre les points d'accrochage M11 et M3 est égale à la somme de la diagonale T1T5 et du segment T1T11.The two characteristic positions around the point of contact PC, identical to that of the Figure 2A since the tunnel 10, 20 and the well 30, 40 are unchanged, allow to calculate the minimum chain length between two closest successive nacelles. The chain length between snap points M11 and M3 is equal to the sum of the diagonal T1T5 and the segment T1T11 .

La position intermédiaire N 11-3 est figurée pour montrer le déplacement en biais de la nacelle entre les deux positions caractéristiques N11 et N3.The intermediate position N 11-3 is shown to show the bias displacement of the nacelle between the two characteristic positions N11 and N3.

La position N4 montre la nacelle qui précède la nacelle à la position N3, à la distance minimale définie selon l'invention.The position N4 shows the nacelle which precedes the nacelle at the position N3, at the minimum distance defined according to the invention.

La comparaison des figures 2A, 2B liées par des traits de rappel montre que le gain d'écartement entre les points de fixation M des deux nacelles successives est égal à la différence entre la somme de la longueur de la diagonale T1-T5 (qui est la diagonale d'une demi-nacelle) et la somme de la largeur et de la hauteur de la nacelle cela correspond à la différence entre, d'une part, la somme de la hauteur BC et de ½ AB et, d'autre part, l'hypoténuse de ce triangle rectangle. Pour ce tracé de la chaîne 50 du convoyeur, il ne peut y avoir collision puisque le point de contact PC est contourné.The comparison of Figures 2A, 2B linked by the return lines shows that the spacing gain between the fixing points M of the two successive nacelles is equal to the difference between the sum of the length of the diagonal T1-T5 (which is the diagonal of a half nacelle) and the sum of the width and the height of the nacelle this corresponds to the difference between, on the one hand, the sum of the height BC and ½ AB and, on the other hand, the hypotenuse of this right triangle. For this tracing of the chain 50 of the conveyor, there can not be a collision since the point of contact PC is bypassed.

Ainsi, en résumé, la distance minimale théorique entre les points de fixation de deux nacelles successives est égale à la somme de la largeur de la demie-nacelle et de la longueur de la diagonale d'une demie-nacelle.Thus, in summary, the theoretical minimum distance between the attachment points of two successive nacelles is equal to the sum of the width of the half-nacelle and the length of the diagonal of a half-nacelle.

Un calcul numérique simple (triangle rectangle « 2-3-4 ») montre que la réduction de l'intervalle entre les nacelles successives peut représenter un gain de l'ordre de 30, voire 40%, ce qui est considérable.A simple numerical calculation (right triangle "2-3-4") shows that reducing the interval between successive nacelles can represent a gain of the order of 30 or even 40%, which is considerable.

En pratique, cette distance tient également compte du diamètre des poulies T1, T5 et de la distance de garde que l'on souhaite rajouter par mesure de précaution.In practice, this distance also takes into account the diameter of the pulleys T1, T5 and the guard distance that is to be added as a precautionary measure.

La figure 3 montre un séchoir à tunnel(s) 100 selon l'invention dans lequel les renvois d'angle 151-154 sont réalisés selon le principe présenté à la figure 2B. Ce séchoir 100 se compose de deux tunnels parallèles, un tunnel inférieur 110 et un tunnel supérieur 120, ouverts aux deux extrémités pour déboucher dans des puits de liaison 130, 140. Le circuit formé par les deux tunnels 110, 120 et les deux puits de liaison 130, 140 est parcouru par un convoyeur sans fin 150 formé de deux chaînes portant des nacelles ou balancelles 155 dans lesquelles on charge les produits à sécher. Ces nacelles 155 sont munies latéralement de galets de façon à rouler dans des rails latéraux à l'intérieur des deux tunnels alors qu'au niveau des puits dans leur mouvement de descente ou de montée, les nacelles sont suspendues librement à la chaîne. Ces moyens particuliers ne sont pas représentés.The figure 3 shows a tunnel dryer (s) 100 according to the invention in which the angle references 151-154 are made according to the principle presented in FIG. Figure 2B . This dryer 100 consists of two parallel tunnels, a lower tunnel 110 and an upper tunnel 120, open at both ends to open into connecting wells 130, 140. The circuit formed by the two tunnels 110, 120 and the two wells link 130, 140 is traversed by an endless conveyor 150 formed of two chains carrying nacelles or swing 155 in which the products to be dried are loaded. These nacelles 155 are laterally provided with rollers so as to roll in lateral rails inside the two tunnels whereas at the level of the wells in their downward or upward movement, the nacelles are suspended freely in the chain. These particular means are not represented.

Le séchoir à tunnel 100 est traversé à contre-courant par une veine d'air chaud (flèche G) fournie par un générateur d'air chaud 170 muni de moyens de chauffage et d'entraînement tels que des ventilateurs, non détaillés débouchant dans le tunnel inférieur 110 à proximité de sa sortie pour contourner le puits de descente 130 des nacelles par une dérivation 171 munie d'un aspirateur ou ventilateur 172 pour déboucher dans le tunnel supérieur 120, toujours à contre-courant des nacelles 155. Près de l'extrémité par laquelle le tunnel supérieur 120 débouche dans le puits de montée 140, les gaz chauds sont aspirés par l'aspirateur 173 qui évacue la partie principale des gaz chauds chargés d'humidité dans la cheminée 174. Une fraction des gaz chauds est prélevée près de la sortie du tunnel 120 par l'installation de chauffage et de mise en circulation des gaz chauds 170 pour être de nouveau réinjectés dans le tunnel inférieur 110.The tunnel dryer 100 is traversed countercurrently by a hot air stream (arrow G) supplied by a hot air generator 170 provided with heating and driving means such as fans, not detailed, opening into the lower tunnel 110 near its exit to circumvent the descent well 130 of the nacelles by a bypass 171 provided with a vacuum cleaner or fan 172 to open into the upper tunnel 120, still against the current of the nacelles 155. Near the end by which the upper tunnel 120 opens into the mounting shaft 140, the hot gases are sucked by the vacuum cleaner 173 which discharges the main part of the hot gases loaded with moisture in the chimney 174. A fraction of the hot gases is taken near the exit of the tunnel 120 by the heating and circulating hot gas system 170 to be reinjected into the lower tunnel 110.

Dans cette installation, l'entrée et la sortie des produits pour les nacelles se font au niveau du poste de chargement/déchargement 160 intégré dans le puits de remontée 140. Le poste comporte un passage traversé par les nacelles 155 avec une double ouverture 162, 163 de part et d'autre, pour accéder aux deux côtés d'une nacelle arrêtée dans cette ouverture en vue de son chargement et de son déchargement. Ces opérations peuvent se faire simultanément : le déchargement par l'ouverture 162 et le chargement par l'ouverture 163 avec des moyens non détaillés.In this installation, the entry and exit of the products for the nacelles are at the loading / unloading station 160 integrated into the hoistway 140. The station comprises a passage through which the nacelles 155 with a double opening 162, 163 on both sides, to access both sides of a nacelle stopped in this opening for loading and unloading. These operations can be done simultaneously: the unloading through the opening 162 and the loading through the opening 163 with non-detailed means.

Il est intéressant de noter que de plus, cette invention permet d'augmenter l'espace libre entre les tunnels supérieur et inférieur, offrant ainsi la possibilité, si besoin est, d'installer un poste de chargement séparé du déchargement (par exemple pour des produits spéciaux ou pour des cadences importantes de manutention).It is interesting to note that, moreover, this invention makes it possible to increase the free space between the upper and lower tunnels, thus offering the possibility, if necessary, of installing a loading station separate from the unloading (for example for special products or for high rates of handling).

Les nacelles assurent une certaine étanchéité au niveau du poste de chargement/déchargement 160 vis-à-vis de la dépression crée dans le haut du puits 140 par l'aspirateur 173.The nacelles provide a certain seal at the loading / unloading station 160 vis-à-vis the depression created in the top of the well 140 by the vacuum cleaner 173.

Dans le puits 130, entre la poulie de déviation 151B et la poulie de déviation 152B, on a un sas 131 formé par un cylindre constituant avec les nacelles successives, un bouchon évitant le passage des gaz chauds. Comme la distance W entre les poulies de renvoi 151B, 152B permet de donner au cylindre, une longueur suffisante, il y aura toujours deux parties homologues 155i de deux nacelles 155 successives à l'intérieur du cylindre de façon à former un bouchon évitant le passage des gaz chauds en formant le sas 131 par coopération avec la paroi inférieure 155I pleine de chaque nacelle 155.In the well 130, between the deflection pulley 151B and the deflection pulley 152B, there is an airlock 131 formed by a cylinder constituting with the successive nacelles, a stopper preventing the passage of hot gases. As the distance W between the return pulleys 151B, 152B makes it possible to give the cylinder a sufficient length, there will always be two homologous parts 155i of two successive nacelles 155 inside the cylinder so as to form a stopper avoiding the passage hot gases forming the airlock 131 by cooperation with the bottom wall 155I full of each nacelle 155.

Les nacelles 155 sont suffisamment proches l'une de l'autre pour que ce cylindre puisse s'inscrire dans la hauteur séparant le dessus du tunnel inférieur 110 et le dessous du tunnel supérieur 120.The pods 155 are sufficiently close to one another so that the cylinder can register in the height separating the top of the lower tunnel 110 and the bottom of the upper tunnel 120.

Les quatre renvois d'angle 151-154 à l'entrée et à la sortie du tunnel supérieur 120 et celle du tunnel inférieur 110 communiquant avec les deux puits 130, 140, sont réalisés selon l'invention comme cela est représenté schématiquement à la figure 2B. La chaîne (ou la paire de chaînes) 150 passe sur une poulie de renvoi 151A-154A et une poulie de déviation 151B-154B de façon à incliner le trajet parcouru par la chaîne 150 comme cela a été décrit et représenté à propos de la figure 2B.The four angle references 151-154 at the entrance and exit of the upper tunnel 120 and that of the lower tunnel 110 communicating with the two wells 130, 140, are produced according to the invention as shown schematically in FIG. Figure 2B . The chain (or pair of chains) 150 passes over a return pulley 151A-154A and a deflection pulley 151B-154B so as to tilt the path traveled by the chain 150 as has been described and shown with respect to the Figure 2B .

Les nacelles ou balancelles 155 sont à la distance minimale définie ci-dessus grâce aux poulies de déviation 151B-154B prévue au niveau de chaque renvoi d'angle 151-154.The nacelles or swings 155 are at the minimum distance defined above by means of the deflection pulleys 151B-154B provided at each angle gear 151-154.

La figure 3 montre également qu'il est en principe indifférent que les nacelles 155 circulent de la droite vers la gauche dans le tunnel supérieur ou de la gauche vers la droite (flèche F), le fonctionnement des renvois d'angle 151-154 selon l'invention étant nécessaire tant pour la jonction du tunnel supérieur 120 avec le puits de descente 130 qu'avec le puits de montée 140 et réciproquement pour le tunnel inférieur 110 avec le puits de montée 140 et le puits de descente 130. Dans cette installation, l'une des poulies de renvoi est la partie motrice, par exemple la poulie 154A.The figure 3 also shows that it is in principle indifferent that the pods 155 flow from the right to the left in the upper tunnel or from left to right (arrow F), the operation of the angle references 151-154 according to the invention being necessary both for the connection of the upper tunnel 120 with the descent well 130 with the upwell 140 and vice versa for the lower tunnel 110 with the upwell 140 and the descent well 130. In this installation, one of the return pulleys is the driving part, for example the pulley 154A.

Le séchoir à tunnel 100 représenté à la figure 3 comporte un tunnel inférieur 110 enfoui de façon que le poste de chargement/déchargement 160 des produits se situe à une hauteur facilement accessible aux engins de manutention. Le tunnel supérieur 120 est porté par un bâti non détaillé. L'enfouissage du tunnel inférieur 110 est également intéressant pour des problèmes d'isolation thermique puisque le tunnel inférieur constitue la partie la plus chaude de l'installation.The tunnel dryer 100 shown in FIG. figure 3 comprises a lower tunnel 110 buried so that the loading / unloading station 160 of the products is at a height easily accessible to the handling equipment. The upper tunnel 120 is carried by a non-detailed frame. The burial of the lower tunnel 110 is also interesting for thermal insulation problems since the lower tunnel is the hottest part of the installation.

L'invention concerne non seulement la conception et la réalisation d'un séchoir à tunnel mais également la transformation de séchoirs à tunnel existants.The invention relates not only to the design and construction of a tunnel dryer but also to the transformation of existing tunnel dryers.

Ainsi, pour transformer les séchoirs existants, il suffit de renouveler les puits à l'entrée et à la sortie et modifier les chaînes pour assurer l'accrochage des balancelles aux nouveaux points d'accrochage sans intervention sur les circulations horizontales.Thus, to transform the existing dryers, it is enough to renew the wells at the entrance and exit and change the chains to ensure the hooking of the swings to the new attachment points without intervention on horizontal traffic.

La figure 4 montre une autre variante 200 de séchoir de l'invention qui se distingue du séchoir à tunnel de la figure 3 en ce qu'elle concerne la transformation de séchoirs à tunnel existants et dont l'écart de hauteur H entre le tunnel inférieur 210 et le tunnel supérieur 220 n'est pas suffisant pour permettre l'installation des poulies de déviation et respecter la distance minimale W entre les deux poulies de déviation 251B, 252B ou 253B254B dans les puits 230, 240, surtout dans le puits 230 pour réaliser le sas évitant le court-circuit par les gaz chauds entre le tunnel supérieur 220 et le tunnel inférieur 210. Pour cela, les deux extrémités du tunnel inférieur 210 et du tunnel supérieur 220 sont transformées pour permettre de recevoir une poulie de déviation 251B-254B en abaissant ou en relevant très localement le trajet de la chaîne 250 des nacelles 255 juste en amont (aval) de la poulie de renvoi 251A-254A.The figure 4 shows another variant of kiln 200 of the invention which differs from the tunnel dryer of the figure 3 in that it concerns the transformation of existing tunnel dryers, the difference in height H between the lower tunnel 210 and the upper tunnel 220 is not sufficient to allow the installation of the deflection pulleys and to respect the minimum distance W between the two deflection pulleys 251B, 252B or 253B254B in the wells 230, 240, especially in the well 230 to realize the airlock avoiding the short-circuit by the hot gases between the upper tunnel 220 and the lower tunnel 210. For this , the two ends of the lower tunnel 210 and the upper tunnel 220 are transformed to allow to receive a deflection pulley 251B-254B by lowering or very locally raising the path of the chain 250 of the nacelles 255 just upstream (downstream) of the pulley 251A-254A.

Pour cela, dans les quatre renvois d'angle 251-254, la poulie de renvoi 251A-254A et la poulie de déviation 251B-254B sont combinées à une poulie auxiliaire 251C-254C qui donne au chemin suivi par la chaîne 250 entre la poulie de renvoi et la poulie de déviation, une excursion vers l'extérieur, c'est-à-dire vers le bas ou le haut suivant le coin du séchoir.For this purpose, in the four angle references 251-254, the return pulley 251A-254A and the deflection pulley 251B-254B are combined with an auxiliary pulley 251C-254C which gives the path followed by the chain 250 between the pulley and deflection pulley, an excursion outward, that is, down or up following the corner of the dryer.

Ainsi, les paires de poulies formées chaque fois d'une poulie de renvoi 251A-254A et d'une poulie de déviation 251B-254B, sont décalées vers l'extérieur du chemin que suivrait la chaîne 250 si elle passait sur les poulies de renvoi, habituelles de façon à respecter la distance minimale W.Thus, the pairs of pulleys formed each time of a deflection pulley 251A-254A and a deflection pulley 251B-254B, are shifted out of the way that would follow the chain 250 if it passed over the return pulleys , usual so as to respect the minimum distance W.

On peut ainsi former un sas 231 entre les deux poulies de déviation 251B, 252B par un cylindre 232 de section correspondant à la section horizontale des nacelles 255 de sorte qu'au passage dans le cylindre, les nacelles forment un bouchon. De plus, comme les nacelles sont très rapprochées grâce aux dispositions de l'invention, il suffit que les nacelles 255 comportent un fond plein comme déjà indiqué précédemment, constitué par une tôle pleine, pour former automatiquement un bouchon dans le cylindre 232.It is thus possible to form an airlock 231 between the two deflection pulleys 251B, 252B by a cylinder 232 of section corresponding to the horizontal section of the nacelles 255 so that when passing through the cylinder, the nacelles form a plug. In addition, as the nacelles are very close together thanks to the provisions of the invention, it is sufficient that the nacelles 255 comprise a solid bottom as already indicated, consisting of a solid sheet, to automatically form a plug in the cylinder 232.

Comme dans l'installation précédente, les gaz chauds circulent dans le sens de la flèche G. Les gaz chauds sont introduits près de la sortie dans le tunnel inférieur 210 pour en sortir et prendre une dérivation contournant le sas par l'extérieur pour passer par un ventilateur aspirateur 272 et être réintroduits dans le tunnel supérieur 220 toujours à contre-courant (G) par rapport à la direction de circulation des nacelles 255. A l'autre extrémité du tunnel supérieur 220, les gaz chauds sont extraits par un aspirateur 273 qui les évacue dans la cheminée 274.As in the previous installation, the hot gases flow in the direction of the arrow G. The hot gases are introduced near the outlet in the lower tunnel 210 to exit and take a bypass bypassing the airlock from outside to go through a vacuum fan 272 and be reintroduced into the upper tunnel 220 still against the current (G) relative to the direction of circulation of the boats 255. At the other end of the upper tunnel 220, the hot gases are extracted by a vacuum cleaner 273 who empties them into the chimney 274.

Comme dans l'exemple précédent, le poste de chargement/ déchargement 260 situé dans le puits 240, comporte un passage 261 avec deux ouvertures 262, 263 pour permettre le déchargement/ chargement simultané d'une nacelle.As in the previous example, the loading / unloading station 260 located in the well 240 comprises a passage 261 with two openings 262, 263 to allow the simultaneous unloading / loading of a nacelle.

L'installation fournissant les gaz chauds et les entraînant n'est pas représentée dans cette figure. On remarque simplement que cette installation introduit les gaz humides à l'entrée du tunnel inférieur 210 et prélève une fraction des gaz chauds du tunnel supérieur 220 près de sa sortie, le restant étant évacué par la cheminée 274.The installation supplying the hot gases and driving them is not shown in this figure. It is simply noted that this installation introduces the wet gases at the entrance of the lower tunnel 210 and takes a fraction of the hot gases of the upper tunnel 220 near its outlet, the remainder being discharged through the chimney 274.

Le séchoir décrit ci-dessus nécessite pour l'entraînement des chaînes avec les nacelles, qu'une seule poulie motrice, par exemple la poulie 254C. Les autres éléments du séchoir sont identiques ou analogues à ceux déjà décrits et portent les mêmes références que les éléments analogues de la figure 3, dont les références sont augmentées de 100.The dryer described above requires for training chains with the nacelles, a single driving pulley, for example the pulley 254C. The other elements of the dryer are identical or similar to those already described and bear the same references as the similar elements of the figure 3 , whose references are increased by 100.

La figure 5 montre une autre variante de réalisation 300 de l'invention qui combine les deux solutions données aux figures 3 et 4. En partie supérieure, le tunnel 320 et les puits sont ceux du mode de réalisation de la figure 3 et, en partie basse, le tunnel inférieur 310 et les puits sont ceux du mode de réalisation de la figure 4 ou inversement. Cette solution peut être adaptée pour certaines installations soit nouvelles soit de transformation, en fonction de la hauteur H disponible entre le tunnel inférieur 310 et le tunnel supérieur 320 et/ou la profondeur d'enfouissement du tunnel inférieur 310.The figure 5 shows another variant embodiment 300 of the invention which combines the two solutions given to the figures 3 and 4 . In the upper part, the tunnel 320 and the wells are those of the embodiment of the figure 3 and, in the lower part, the lower tunnel 310 and the wells are those of the embodiment of the figure 4 Or vice versa. This solution can be adapted for certain new or transformation installations, depending on the height H available between the lower tunnel 310 and the upper tunnel 320 and / or the depth of burial of the lower tunnel 310.

Cette installation 300 ne sera pas décrite de manière détaillée. Les différents éléments constitutifs portent les mêmes références qu'aux figures 3 et 4 et qui, selon le cas, auront été augmentées de 200 pour les références des éléments provenant du mode de réalisation de la figure 3 et 100 pour celles des éléments provenant du mode de réalisation de la figure 4.This installation 300 will not be described in detail. The different constituent elements bear the same references as figures 3 and 4 and which, as the case may be, have been increased by 200 for the references of the elements from the embodiment of the figure 3 and 100 for those elements from the embodiment of the figure 4 .

Dans cette conception, il est intéressant d'observer que la hauteur totale du séchoir, en coupe courante, est réduite de manière significative par rapport à la figure 3.In this design, it is interesting to observe that the total height of the dryer, in current section, is significantly reduced compared to the figure 3 .

EXEMPLES NUMERIQUESDIGITAL EXAMPLES

L'invention sera explicitée ci-après par le calcul comparé de l'intervalle entre deux nacelles d'un séchoir à tunnel, connu, selon la figure 1, d'un premier mode de réalisation d'un séchoir à tunnel selon l'invention représenté à la figure 3 et d'un second mode de réalisation d'un séchoir à tunnel représenté à la figure 4.The invention will be explained below by the comparative calculation of the interval between two nacelles of a tunnel dryer, known, according to the figure 1 of a first embodiment of a tunnel dryer according to the invention shown in FIG. figure 3 and a second embodiment of a tunnel dryer shown in FIG. figure 4 .

Ces calculs sont faits au niveau de la jonction d'un tunnel horizontal et d'un puits vertical et tiennent compte des données réelles, c'est-à-dire de la dimension des nacelles (encore appelées balancelles), à savoir leur hauteur et leur largeur ainsi que du rayon de la poulie et d'une distance de garde qui est usuellement appliquée en plus, par mesure de précaution.These calculations are made at the junction of a horizontal tunnel and a vertical well and take into account the real data, that is to say the size of the nacelles (also called swings), namely their height and their width as well as the radius of the pulley and a guard distance which is usually applied in addition, as a precautionary measure.

Le calcul concernant le séchoir connu sera fait à l'aide du schéma de la figure 7, le calcul du premier mode de réalisation de l'invention sera fait à l'aide du schéma de la figure 6 et celui du second mode de réalisation de l'invention, à l'aide du schéma de la figure 7.The calculation concerning the known dryer will be made using the diagram of the figure 7 , the calculation of the first embodiment of the invention will be done using the diagram of the figure 6 and that of the second embodiment of the invention, using the diagram of the figure 7 .

1°) Calcul du pas minimum des nacelles sur l'installation existante (figures 1, 6) 1 °) Calculation of the minimum pitch of the nacelles on the existing installation (figures 1, 6)

La légende des références de la figure 6 est la suivante : H = Hauteur nacelle La = Largeur nacelle Ra = Rayon de la poulie C = La - Ra T = Diamètre de la poulie Ha = H + 20 mm de garde Y = t x Π / 4 The legend of the references of the figure 6 is the following : H = Platform height The = Platform width Ra = Radius of the pulley C = La - Ra T = Diameter of the pulley Ha = H + 20 mm of guard Y = tx Π / 4

Selon la figure 6, le pas minimum entre de nacelles est le suivant : Pas = B + Y + C

Figure imgb0001

Exemple numérique
Dimensions de la nacelle : Hauteur = 1990 mm (H) Largeur = 860 mm (La) Diamètre de la poulie = 647,22 mm (T) (10 dents au pas chaîne 200 mm) Calcul de B B = Ha - Ra
Figure imgb0002
Ha = H + 20 mm = 1990 + 20 = 2010
Figure imgb0003
Ra = Ø / 2 = 647 , 22 = 323 , 61
Figure imgb0004
B = 1686 , 30 mm
Figure imgb0005

Calcul de Y Y = T x 3 , 14 4 = 647 , 22 mm x 3 , 14 4 = 508 , 06 mm
Figure imgb0006

Calcul de C C = La - Ra La = 860 mm Ra = 323 , 61 mm
Figure imgb0007
C = 860 - 323 , 61 = 536 , 39 mm
Figure imgb0008
Pas = B 1686 30 + Y 508 06 + C 536 39
Figure imgb0009
Pas = 2730 , 75 mm = 273 cm
Figure imgb0010
According to figure 6 , the minimum pitch between nacelles is as follows: Not = B + Y + VS
Figure imgb0001

Numeric example
Dimensions of the platform: Height = 1990 mm (H) Width = 860 mm (The) Diameter of the pulley = 647,22 mm (T) (10 teeth with chain pitch 200 mm) Calculation of B B = Ha - Ra
Figure imgb0002
Ha = H + 20 mm = 1990 + 20 = 2010
Figure imgb0003
Ra = Ø / 2 = 647 , 22 = 323 , 61
Figure imgb0004
B = 1686 , 30 mm
Figure imgb0005

Calculation of Y Y = T x 3 , 14 4 = 647 , 22 mm x 3 , 14 4 = 508 , 06 mm
Figure imgb0006

Calculation of C VS = The - Ra The = 860 mm Ra = 323 , 61 mm
Figure imgb0007
VS = 860 - 323 , 61 = 536 , 39 mm
Figure imgb0008
Not = B 1686 30 + Y 508 06 + VS 536 39
Figure imgb0009
Not = 2730 , 75 mm = 273 cm
Figure imgb0010

Les points de fixation des nacelles doivent tenir compte de la longueur des maillons de la chaîne et comme pour des raisons liées à la structure des chaînes, une nacelle ne peut être accrochée qu'à un maillon sur deux, le pas réel des nacelles tenant compte du pas des maillons de la chaîne qui est égal à 200 mm soit 400 mm pour deux maillons successifs. Le pas réel entre deux nacelles sera égal à 7 x 400 = 280 mm.The attachment points of the nacelles must take into account the length of the links of the chain and as for reasons related to the structure of the chains, a nacelle can be attached to only one link out of two, the real step of the nacelles taking into account the pitch of the links of the chain which is equal to 200 mm or 400 mm for two successive links. The actual pitch between two nacelles will be equal to 7 x 400 = 280 mm.

2°) Calcul du pas minimum des nacelles selon le premier mode de réalisation (figures 3 et 7 2 °) Calculation of the minimum pitch of the nacelles according to the first embodiment (FIGS. 3 and 7)

Les références de la figure 6 ont la signification suivante : H = Hauteur nacelle La = largeur nacelle Ra = Rayon de la poulie ∅T1 = Diamètre poulie N°1 ∅T2 = Diamètre poulie N°2 Ha = H + 20mm de garde α = Angle donné par les deux nacelles en position minimum avec le 20mm de garde β = Angle formé par la chaîne par rapport à la verticale = 180° + α O = centre poulie N°1 O1 = Centre poulie N°2 The references of the figure 6 have the following meaning: H = Platform height The = platform width Ra = Radius of the pulley ∅T1 = Pulley diameter N ° 1 ∅T2 = pulley diameter N ° 2 Ha = H + 20mm of guard α = Angle given by the two nacelles in minimum position with the 20mm of guard β = Angle formed by the chain with respect to the vertical = 180 ° + α O = center pulley N ° 1 O1 = Center pulley N ° 2

Selon la figure 7, le pas minimum des nacelles est le suivant : Pas = AB

Figure imgb0011
Pas = AB
Figure imgb0012
BC + La
Figure imgb0013
AC + Ha = H + 20 mm
Figure imgb0014
AB 2 = AC 2 + BC 2
Figure imgb0015
AB = AC 2 + BC 2
Figure imgb0016

• Calcul de l'angle α Tangente de A = BC AC = α
Figure imgb0017

• Calcul du centre O de la poulie T1 par rapport à l'attache de la nacelle A cosα = AE AO AE = cosα x AO AO = Ra AE = cosα x Ra
Figure imgb0018
sinα = OE AO OE = sinα x AO AO = Ra OE = sinα x Ra
Figure imgb0019

• Calcul du centre O1 de la poulie T2 par rapport à l'attache de la nacelle B Calcul de l'angle ω 180 ° - α = β
Figure imgb0020
CBD = 90 ° = β 2 + Ω Ω = 90 ° - β 2 cosΩ = BF BO 1
Figure imgb0021
BF = COSΩ x BO 1
Figure imgb0022
BO 1 = Ra
Figure imgb0023
BF = cosΩ x Ra sinΩ O 1 F BO 1
Figure imgb0024
O 1 F = sinΩ x BO 1 BO 1 = Ra O 1 F = sinΩ x Ra
Figure imgb0025

• Calcul de la distance horizontale des centres des deux poulies O 1 - O horizontale = La - BF + AE
Figure imgb0026

• Calcul de la distance verticale des centres des deux poulies O 1 = O verticale = Ha - OE + O 1 - F
Figure imgb0027

Exemple numérique
Dimensions de la nacelle
Hauteur = 1990 mm (H)
Largeur = 860 mm (la)
Diamètre des deux poulies T1 et T2 = 647,22
• Calcul du pas minimum avec garde 20 mm Pas = AB
Figure imgb0028
BC = La = 860 mm
Figure imgb0029
AC = 2010 mm
Figure imgb0030
AB = 2010 2 + 860 2 = 4779700
Figure imgb0031
AB = 2186 , 25 mm
Figure imgb0032

Calcul de l'angle α Tangente de A = BC AC = La Ha = 860 2010 = 0 , 428 = 23 ° 18
Figure imgb0033

• Calcul du centre O de T1 à l'attache A de la nacelle supérieure cosα = AE AO AO = Ra = 323 , 61 α = 23 ° 18
Figure imgb0034
cos 23 ° 18 = 0 , 920
Figure imgb0035
AE = cosα x Ra = 0 , 920 x 323 , 61 = 297 , 72 mm 298 mm
Figure imgb0036
sinα = OE AO AO = Ra = 323 , 61 α = 23 ° 18 sin 23 ° 18 = 0 , 394
Figure imgb0037
OE = sinα x Ra = 0 , 394 x 323 , 61 = 127 , 60 127 , 5 mm
Figure imgb0038

• Calcul du centre O1 de T2 à l'attache B de la nacelle inférieure Calcul de l'angle Ω β = 180 ° - α = 180 ° - 23 ° 18 = 156 ° 82
Figure imgb0039
CBD = β 2 + Ω = 90 ° Ω = 90 ° - 156 ° 82 2 Ω = 11 ° 59
Figure imgb0040
cosΩ = BF B 01 BO 1 = Ra = 323 , 61 Ω = 11 ° 59
Figure imgb0041
cos 11 ° 59 = 0 , 980
Figure imgb0042
BF = cosΩ x Ra = 0 , 980 x 323 , 61
Figure imgb0043
BF = 317 mm
Figure imgb0044
sinΩ = O 1 F BO 1 BO 1 = Ra = 323 , 61 Ω = 11 ° 59 sin 11 ° 59 = 0 , 201
Figure imgb0045
O 1 F = sinΩ x BO 1 = 0 , 201 x 323 , 61 = 65 mm
Figure imgb0046

• Calcul de la distance horizontale des centres des deux poulies O 1 - O horizontale = La - BF + AE
Figure imgb0047
La = 860 mm BF = 317 mm AE = 298 mm O 1 - O horizontale = 860 - 317 + 298 = 841 mm
Figure imgb0048

• Calcul de la distance verticale des centres des deux poulies O 1 - O verticale = Ha - OE + 0
Figure imgb0049
Ha = 2010 OE = 127,5 mm O1-F = 65 mm O 1 - O verticale = 2010 - 127 , 5 + 65 = 1947 , 5 mm
Figure imgb0050
According to figure 7 , the minimum pitch of the nacelles is the following: Not = AB
Figure imgb0011
Not = AB
Figure imgb0012
BC + The
Figure imgb0013
AC + Ha = H + 20 mm
Figure imgb0014
AB 2 = AC 2 + BC 2
Figure imgb0015
AB = AC 2 + BC 2
Figure imgb0016

• Calculation of the angle α Tangent of A = BC AC = α
Figure imgb0017

• Calculation of the center O of the pulley T1 with respect to the attachment of the pod A cos = AE AO AE = cosα x AO AO = Ra AE = cosα x Ra
Figure imgb0018
sina = oE AO oE = sinα x AO AO = Ra oE = sinα x Ra
Figure imgb0019

• Calculation of the center O1 of the pulley T2 with respect to the attachment of the pod B Calculation of the angle ω 180 ° - α = β
Figure imgb0020
CBD = 90 ° = β 2 + Ω Ω = 90 ° - β 2 cosΩ = BF BO 1
Figure imgb0021
BF = COSΩ x BO 1
Figure imgb0022
BO 1 = Ra
Figure imgb0023
BF = cosΩ x Ra sinΩ O 1 F BO 1
Figure imgb0024
O 1 F = sinΩ x BO 1 BO 1 = Ra O 1 F = sinΩ x Ra
Figure imgb0025

• Calculation of the horizontal distance of the centers of the two pulleys O 1 - O horizontal = The - BF + AE
Figure imgb0026

• Calculation of the vertical distance of the centers of the two pulleys O 1 = O vertical = Ha - oE + O 1 - F
Figure imgb0027

Numeric example
Dimensions of the nacelle
Height = 1990 mm (H)
Width = 860 mm (the)
Diameter of the two pulleys T1 and T2 = 647,22
• Calculation of the minimum pitch with guard 20 mm Not = AB
Figure imgb0028
BC = The = 860 mm
Figure imgb0029
AC = 2010 mm
Figure imgb0030
AB = 2010 2 + 860 2 = 4779700
Figure imgb0031
AB = 2186 , 25 mm
Figure imgb0032

Calculation of the angle α Tangent of A = BC AC = The Ha = 860 2010 = 0 , 428 = 23 ° 18
Figure imgb0033

• Calculation of the center O of T1 to the attachment A of the top nacelle cos = AE AO AO = Ra = 323 , 61 α = 23 ° 18
Figure imgb0034
cos 23 ° 18 = 0 , 920
Figure imgb0035
AE = cosα x Ra = 0 , 920 x 323 , 61 = 297 , 72 mm 298 mm
Figure imgb0036
sina = oE AO AO = Ra = 323 , 61 α = 23 ° 18 sin 23 ° 18 = 0 , 394
Figure imgb0037
oE = sinα x Ra = 0 , 394 x 323 , 61 = 127 , 60 127 , 5 mm
Figure imgb0038

• Calculation of the center O1 of T2 at the attachment B of the lower nacelle Calculation of the angle Ω β = 180 ° - α = 180 ° - 23 ° 18 = 156 ° 82
Figure imgb0039
CBD = β 2 + Ω = 90 ° Ω = 90 ° - 156 ° 82 2 Ω = 11 ° 59
Figure imgb0040
cosΩ = BF B 01 BO 1 = Ra = 323 , 61 Ω = 11 ° 59
Figure imgb0041
cos 11 ° 59 = 0 , 980
Figure imgb0042
BF = cosΩ x Ra = 0 , 980 x 323 , 61
Figure imgb0043
BF = 317 mm
Figure imgb0044
sinΩ = O 1 F BO 1 BO 1 = Ra = 323 , 61 Ω = 11 ° 59 sin 11 ° 59 = 0 , 201
Figure imgb0045
O 1 F = sinΩ x BO 1 = 0 , 201 x 323 , 61 = 65 mm
Figure imgb0046

• Calculation of the horizontal distance of the centers of the two pulleys O 1 - O horizontal = The - BF + AE
Figure imgb0047
The = 860 mm BF = 317 mm AE = 298 mm O 1 - O horizontal = 860 - 317 + 298 = 841 mm
Figure imgb0048

• Calculation of the vertical distance of the centers of the two pulleys O 1 - O vertical = Ha - oE + 0
Figure imgb0049
Ha = 2010 OE = 127.5 mm O1-F = 65 mm O 1 - O vertical = 2010 - 127 , 5 + 65 = 1947 , 5 mm
Figure imgb0050

Calcul du pas réel des nacelles en fonction du pas des maillons de la chaîne
Pas de la chaîne = 200 mm
Pas mini soit AB = 2186,25 mm
Calculation of the real pitch of the nacelles according to the pitch of the links of the chain
Chain step = 200 mm
Not mini- or AB = 2186.25 mm

Le pas réel des nacelles sera optimisé par un multiple d'un seul pas de la chaîne.
Pas réel = 2200 mm
The actual pitch of the nacelles will be optimized by a multiple of a single step of the chain.
Not real = 2200 mm

3°) Calcul du pas minimum des nacelles du séchoir selon les figures 4 et 8 3 °) Calculation of the minimum pitch of the nacelles of the dryer according to FIGS. 4 and 8

Avant de calculer la distance minimale entre deux nacelles, on examinera la poulie pour le calcul du diamètre primitif de la poulie dans le cas d'une chaîne de maillons de 20 mm et pour une poulie à 16 dents.
Pas de la chaîne 200 mm
Nombre de dents 16 dents
Angle α de chaque dent α = 350 ° 16 = 22 ° 50

Figure imgb0051

Calcul de AO (rayon de la poulie) sin α 2 = AB AO α 2 = 11 ° 25 sin 11 ° 25 = 0 , 195
Figure imgb0052
AO = AB sin α 2 AB = AC 2 = 200 2 = 100 AO = 100 0 , 195 = 512 , 82
Figure imgb0053
Ø de la poulie = 512 , 82 x 2 = 1025 , 64
Figure imgb0054

Calcul du pas minimum des nacelles et du positionnement des trois poulies ( figure 8 )
H = Hauteur nacelle
La = Largeur nacelle
RaT1 = Rayon poulie 1
RaT2 = Rayon poulie 2
RaT3 = Rayon poulie 3
∅T1 = Diamètre poulie T1
∅T2 = Diamètre poulie T2
Ha = H + 20 mm de garde
α = Angle donné par les deux nacelles en position minimum avec les 20 mm de garde
β = Angle formé par la chaîne par rapport à la verticale = 180° - α
Ω = Angle résultant de la bissectrice de β CBD = 90 β 2 + Ω
Figure imgb0055
Ω = 90 ° - β / 2
Figure imgb0056
O = Centre poulie N°1 Pas = AB O1 = Centre poulie N°2 BC = La O2 = Centre poulie N°3 AC = Ha = H + 20 mm ∅T3 = Diamètre poulie T3 AB2 = BC2 + AC2 AB = AC 2 + BC 2
Figure imgb0057
Calcul de l'angle α Tangente de A = BC AC = α
Figure imgb0058

  • Calcul du centre O de la poulie T1 par rapport à l'attache de la nacelle supérieure A cosα = AE AO AE = cosα x AO AO = RaT 1
    Figure imgb0059
    AE = cosα x RaT 1
    Figure imgb0060
    sinα = OE AO OE = sinα x AO AO = RaT 1
    Figure imgb0061
    OE = sinα x RaT 1
    Figure imgb0062
  • Calcul du centre O1 de la poulie T2 par rapport à l'attache de la nacelle inférieure B Calcul de l'angle Ω 180 ° - α = β CBD = 90 ° = β 2 + Ω Ω = 90 ° - β / 2
    Figure imgb0063
    cosΩ = BF BO 1
    Figure imgb0064
    BF = cosΩ x BO 1 BO 1 = RaT 2 BF = cosω x RaT 2
    Figure imgb0065
    sinΩ = O 1 F BO 1
    Figure imgb0066
    O 1 F = sinΩ x BO 1 BO 1 = RaT 2 O 1 F = SINΩ x RaT 2
    Figure imgb0067
  • Calcul de la distance horizontale des centres des deux poulies O 1 - O horizontale = La - BF + AE
    Figure imgb0068
  • Calcul de la distance verticale des centres des deux poulies O 1 - O verticale = Ha - OE + O 1 - F
    Figure imgb0069
  • Calcul de la distance du centre O (poulie T1) au centre 02 (poulie T3) K = Côte variable jamais inférieure à la largeur La + 640 mm de la nacelle
    Figure imgb0070
  • Calcul de la distance du centre O (poulie T1) au centre 02 (poulie T3) J = O - O 1 verticale - RaT 2 - raT 3
    Figure imgb0071
  • Exemple numérique
    Dimensions de la nacelle :
    • Hauteur = 1990 mm (H)
    • Largeur = 860 mm (La)
    • Diamètre des poulies = ∅T1 = 1025,64 mm
      = ∅T2 = 647,22 mm
      = ∅T3 = 1025,64 mm
    • Distance K (O-O2 horizontale) La + 640 mm = 860 + 640 = 1500 mm
  • Calcul du pas minimum avec garde de 20 mm Pas = AB
    Figure imgb0072
    BC = La = 860 mm
    Figure imgb0073
    AC = Ha = H + 20 mm = 1990 + 20
    Figure imgb0074
    AC = 2010 mm
    Figure imgb0075
    AB = 2010 2 + 860 2 = 4779700
    Figure imgb0076
    AB = 2186 , 25 mm
    Figure imgb0077
  • Calcul de l'angle α Tangente de A = BC AC = La Ha = 860 2010 = 0 , 428
    Figure imgb0078
    Tangente de A = 0 , 428 = 23 ° 18
    Figure imgb0079
  • Calcul du centre O de T1 à l'attache A de la nacelle supérieure cosα = AE AO AO = RaT 1 = 512 , 82 mm α = 23 ° 18 cos 23 ° 18 = 0 , 920
    Figure imgb0080
    AE = cosα x RaT 1 = 0 , 920 x 512 , 82 = 471 , 79 mm
    Figure imgb0081
    AE = 472 mm
    Figure imgb0082
    sinα = OE AO
    Figure imgb0083
    OE = sinα x RaT 1 = 0 , 394 x 512 , 82 = 202 , 05 mm 202 mm
    Figure imgb0084
  • Calcul du centre O1 de T2 à l'attache B de la nacelle inférieure Calcul de l'angle Ω β = 180 ° - α = 180 ° - 23 ° 18 = 156 ° 82
    Figure imgb0085
    CBD = β 2 + Ω = 90 ° Ω = 90 ° - 156 ° 82 2 = 11 ° 59
    Figure imgb0086
    cosΩ = BF B 01 BOT 2 = RaT 2 = 323 , 61 Ω = 11 ° 59 cos 11 ° 59 = 0 , 980
    Figure imgb0087
    BF = cosΩ x RaT 2 = 0 , 980 x 323 , 61
    Figure imgb0088
    BF = 317 mm
    Figure imgb0089
    sinΩ = O 1 F BO 1 BO 1 = RaT 2 = 323 , 61 Ω = 11 ° 59 sin 11 ° 59 = 0 , 201
    Figure imgb0090
    O 1 F = sinΩ x BO 1 = 0 , 201 x 323 , 61 = 65 , 04 mm 65 mm
    Figure imgb0091
  • Calcul de la distance horizontale des centres des deux poulies O 1 - O horizontale = La - BF + AE
    Figure imgb0092
    • La = 860 mm
    • BF = 317 mm
    • AE = 472 mm
    • O1-O horizontale = 860 - 317 + 472 = 1015 mm
  • Calcul de la distance verticale des centres des deux poulies O 1 - O verticale = Ha - OE + O 1 - F
    Figure imgb0093
    • Ha= 2010 MM
    • OE = 202 mm
    • O1-F = 65 mm
    • O1-O verticale = 2010 - 202 + 65 = 1873 mm
  • Calcul de la distance du centre O (poulie T1) au centre 02 (poulie T3) (O-O2 horizontale) K = La + 640 jamais inférieure
    Figure imgb0094
    K = 1500 mm
    Figure imgb0095
  • Calcul de la distance du centre O (poulie T1) au centre 02 (poulie T3) (O-O2 verticale) J = O - O 1 verticale - RaT 2 + raT 3 RaT 2 = 323 , 61 mm RaT 3 = 512 , 82 mm O - O 1 verticale = 1878 mm
    Figure imgb0096
    J = 1873 - 323 , 61 + 512 , 82 = 1036 , 57 1037 mm
    Figure imgb0097
  • Calcul du pas réel des nacelles
    Identique à la version N°2 Pas réel = 11 x 200 = 2200 mm
    Figure imgb0098
Before calculating the minimum distance between two nacelles, the pulley will be examined for the calculation of the pitch diameter of the pulley in the case of a 20 mm link chain and for a 16-tooth pulley.
200 mm chain step
Number of teeth 16 teeth
Α angle of each tooth α = 350 ° 16 = 22 ° 50
Figure imgb0051

Calculation of AO (radius of the pulley) sin α 2 = AB AO α 2 = 11 ° 25 sin 11 ° 25 = 0 , 195
Figure imgb0052
AO = AB sin α 2 AB = AC 2 = 200 2 = 100 AO = 100 0 , 195 = 512 , 82
Figure imgb0053
Ø pulley = 512 , 82 x 2 = 1025 , 64
Figure imgb0054

Calculation of the minimum pitch of the nacelles and the positioning of the three pulleys ( figure 8 )
H = Platform height
The = Platform width
RaT1 = Pulley radius 1
RaT2 = Pulley radius 2
RaT3 = Pulley radius 3
∅T1 = T1 pulley diameter
∅T2 = T2 pulley diameter
Ha = H + 20 mm of guard
α = Angle given by the two nacelles in minimum position with the 20 mm of guard
β = Angle formed by the chain with respect to the vertical = 180 ° - α
Ω = Angle resulting from the bisector of β CBD = 90 β 2 + Ω
Figure imgb0055
Ω = 90 ° - β / 2
Figure imgb0056
O = center pulley N ° 1 Pas = AB O1 = Center pulley N ° 2 BC = The O2 = Center pulley N ° 3 AC = Ha = H + 20 mm ∅T3 = T3 pulley diameter AB 2 = BC 2 + AC 2 AB = AC 2 + BC 2
Figure imgb0057
Calculation of the angle α Tangent of A = BC AC = α
Figure imgb0058
  • Calculation of the center O of the pulley T1 with respect to the attachment of the top nacelle A cos = AE AO AE = cosα x AO AO = Rat 1
    Figure imgb0059
    AE = cosα x RaT 1
    Figure imgb0060
    sina = oE AO oE = sinα x AO AO = Rat 1
    Figure imgb0061
    oE = sinα x RaT 1
    Figure imgb0062
  • Calculation of the center O1 of the pulley T2 with respect to the attachment of the lower nacelle B Calculation of the angle Ω 180 ° - α = β CBD = 90 ° = β 2 + Ω Ω = 90 ° - β / 2
    Figure imgb0063
    cosΩ = BF BO 1
    Figure imgb0064
    BF = cosΩ x BO 1 BO 1 = Rat 2 BF = cosω x RaT 2
    Figure imgb0065
    sinΩ = O 1 F BO 1
    Figure imgb0066
    O 1 F = sinΩ x BO 1 BO 1 = Rat 2 O 1 F = SINΩ x RaT 2
    Figure imgb0067
  • Calculation of the horizontal distance of the centers of the two pulleys O 1 - O horizontal = The - BF + AE
    Figure imgb0068
  • Calculation of the vertical distance of the centers of the two pulleys O 1 - O vertical = Ha - oE + O 1 - F
    Figure imgb0069
  • Calculation of distance from center O (pulley T1) to center 02 (pulley T3) K = Variable coast never less than the width The + 640 mm of the basket
    Figure imgb0070
  • Calculation of distance from center O (pulley T1) to center 02 (pulley T3) J = O - O 1 vertical - Rat 2 - rat 3
    Figure imgb0071
  • Numeric example
    Dimensions of the platform:
    • Height = 1990 mm (H)
    • Width = 860 mm (The)
    • Diameter of the pulleys = ∅T1 = 1025.64 mm
      = ∅T2 = 647.22 mm
      = ∅T3 = 1025.64 mm
    • Distance K (O-O2 horizontal) The + 640 mm = 860 + 640 = 1500 mm
  • Calculation of the minimum pitch with guard of 20 mm Not = AB
    Figure imgb0072
    BC = The = 860 mm
    Figure imgb0073
    AC = Ha = H + 20 mm = 1990 + 20
    Figure imgb0074
    AC = 2010 mm
    Figure imgb0075
    AB = 2010 2 + 860 2 = 4779700
    Figure imgb0076
    AB = 2186 , 25 mm
    Figure imgb0077
  • Calculation of the angle α Tangent of A = BC AC = The Ha = 860 2010 = 0 , 428
    Figure imgb0078
    Tangent of A = 0 , 428 = 23 ° 18
    Figure imgb0079
  • Calculation of the center O of T1 at the attachment A of the upper nacelle cos = AE AO AO = Rat 1 = 512 , 82 mm α = 23 ° 18 cos 23 ° 18 = 0 , 920
    Figure imgb0080
    AE = cosα x RaT 1 = 0 , 920 x 512 , 82 = 471 , 79 mm
    Figure imgb0081
    AE = 472 mm
    Figure imgb0082
    sina = oE AO
    Figure imgb0083
    oE = sinα x RaT 1 = 0 , 394 x 512 , 82 = 202 , 05 mm 202 mm
    Figure imgb0084
  • Calculation of the center O1 of T2 at the attachment B of the lower nacelle Calculation of the angle Ω β = 180 ° - α = 180 ° - 23 ° 18 = 156 ° 82
    Figure imgb0085
    CBD = β 2 + Ω = 90 ° Ω = 90 ° - 156 ° 82 2 = 11 ° 59
    Figure imgb0086
    cosΩ = BF B 01 BOT 2 = Rat 2 = 323 , 61 Ω = 11 ° 59 cos 11 ° 59 = 0 , 980
    Figure imgb0087
    BF = cosΩ x RaT 2 = 0 , 980 x 323 , 61
    Figure imgb0088
    BF = 317 mm
    Figure imgb0089
    sinΩ = O 1 F BO 1 BO 1 = Rat 2 = 323 , 61 Ω = 11 ° 59 sin 11 ° 59 = 0 , 201
    Figure imgb0090
    O 1 F = sinΩ x BO 1 = 0 , 201 x 323 , 61 = 65 , 04 mm 65 mm
    Figure imgb0091
  • Calculation of the horizontal distance of the centers of the two pulleys O 1 - O horizontal = The - BF + AE
    Figure imgb0092
    • The = 860 mm
    • BF = 317 mm
    • AE = 472 mm
    • O1-O horizontal = 860 - 317 + 472 = 1015 mm
  • Calculation of the vertical distance of the centers of the two pulleys O 1 - O vertical = Ha - oE + O 1 - F
    Figure imgb0093
    • Ha = 2010 MM
    • OE = 202 mm
    • O1-F = 65 mm
    • O1-O vertical = 2010 - 202 + 65 = 1873 mm
  • Calculation of distance from center O (pulley T1) to center 02 (pulley T3) (O-O2 horizontal) K = The + 640 never lower
    Figure imgb0094
    K = 1500 mm
    Figure imgb0095
  • Calculation of distance from center O (pulley T1) to center 02 (pulley T3) (O-O2 vertical) J = O - O 1 vertical - Rat 2 + rat 3 Rat 2 = 323 , 61 mm Rat 3 = 512 , 82 mm O - O 1 vertical = 1878 mm
    Figure imgb0096
    J = 1873 - 323 , 61 + 512 , 82 = 1036 , 57 1037 mm
    Figure imgb0097
  • Calculation of the real pitch of the nacelles
    Same as version N ° 2 Not real = 11 x 200 = 2200 mm
    Figure imgb0098

NOMENCLATURENOMENCLATURE

11
Séchoir à tunnelTunnel dryer
1010
Tunnel inférieurLower Tunnel
1111
Extrémité du tunnelEnd of the tunnel
2020
Tunnel supérieurUpper Tunnel
2121
Entrée du tunnelTunnel entrance
2222
Sortie du tunnelTunnel exit
30, 4030, 40
PuitsWell
3131
SasSas
3232
CylindreCylinder
5050
ChaîneChain
51-5451-54
Poulies de renvoiDeflection pulleys
5555
Nacellenacelle
55S55S
Paroi supérieureUpper wall
55I55I
Paroi inférieureBottom wall
5656
Point d'accrochage de la nacellePoint of attachment of the basket
6060
Poste de chargement/déchargementLoading / unloading station
6161
CylindreCylinder
6262
Ouverture de déchargementUnloading opening
6363
Ouverture de chargementLoading opening
7070
Equipement générant de l'air chaudEquipment generating hot air
7171
DéviationDeviation
7272
VentilateurFan
7373
AspirateurVacuum
7474
CheminéeFireplace
FF
Sens de circulation des nacellesDirection of movement of the nacelles
GBOY WUT
Sens de circulation des gaz chaudsDirection of circulation of hot gases
NNOT
Nacellenacelle
N1-N4N1-N4
Parties de la nacelleParts of the basket
A-DA-D
Sommets de la nacellePeaks of the basket
100100
Séchoir à tunnelTunnel dryer
110110
Tunnel inférieurLower Tunnel
120120
Tunnel supérieurUpper Tunnel
130, 140130, 140
PuitsWell
131131
SasSas
150150
ChaîneChain
151-154151-154
Poulies de renvoiDeflection pulleys
155155
Nacellenacelle
155I155I
Paroi inférieureBottom wall
160160
Poste de chargement/déchargementLoading / unloading station
162162
Ouverture de déchargementUnloading opening
163163
Ouverture de déchargementUnloading opening
170170
Générateur d'air chaudHot air generator
171171
DérivationDerivation
172172
VentilateurFan
173173
AspirateurVacuum
174174
CheminéeFireplace
200200
Séchoir à tunnelTunnel dryer
210210
Tunnel inférieurLower Tunnel
220220
Tunnel supérieurUpper Tunnel
230,240230.240
PuitsWell
231231
SasSas
232232
CylindreCylinder
250250
ChaîneChain
251-254251-254
Poulies de renvoiDeflection pulleys
255255
Nacellenacelle
260260
Poste de chargement/déchargementLoading / unloading station
261261
CylindreCylinder
262262
Ouverture de déchargementUnloading opening
263263
Ouverture de déchargementUnloading opening
271271
DérivationDerivation
272272
VentilateurFan
273273
AspirateurVacuum
274274
CheminéeFireplace
300300
Séchoir à tunnelTunnel dryer
310310
Tunnel inférieurLower Tunnel
320320
Tunnel supérieurUpper Tunnel
330, 340330, 340
PuitsWell
331331
SasSas
350350
ChaîneChain
351-354351-354
Poulies de renvoiDeflection pulleys
355355
Nacellenacelle
360360
Poste de chargement/déchargementLoading / unloading station
371371
DérivationDerivation
372372
VentilateurFan
373373
AspirateurVacuum
374374
CheminéeFireplace

Claims (4)

  1. A tunnel dryer for building products such as bricks or tiles comprising
    a lower tunnel (110) and an upper tunnel (120), connected at each end through a well (130, 140), forming a circulation path formed by the succession of the lower tunnel, of a well, of the upper tunnel and of a well, this looped path being covered by a conveyor with chains (150) from which are suspended nacelles (155) receiving products to be dried,
    - the chain (150) passing from a horizontal path to a vertical path (or vice versa) at the junction (151) of a tunnel (110, 120) or of a well (130, 140) by means of an angular member (151-154),
    - the nacelles (155) being separated by the minimum interval required for avoiding the collision of two successive nacelles at the junction (151-154) of the horizontal path and of the vertical path (or vice versa),
    - the chain (150) passing over a pulley (151A-154A) at each junction,
    - the nacelles (155, N) globally having a rectangular section with a point (M) for attachment to the chain (150) in the middle of their width,
    characterized in that
    at each angular member (151-154) of the rectangular path, at the well (130, 140), the return pulley (151A-154A) at the end of the horizontal path is completed by a deflection pulley (151B-154B) installed in the well (130, 140) so that the chain (150), which passes around the return pulley and the deflection pulley follows a tilted path (T1T5) substantially corresponding to the hypotenuse (M11D11) of the right-angled triangle (A11M11D11) taken in the rectangle (ABCD) formed by the nacelle, the vertical side (A 11 D 11) of which is equal to the height of the nacelle (N11, 155) and the horizontal side (A11M11) of which is equal to the half width (AM, ½ AB) of the nacelle (N 11, 155) as far as its point (M) of suspension from the chain (150).
  2. The tunnel dryer according to claim 1,
    characterized in that
    the return pulley (251A-254A) and the deflection pulley (251B-254B) are completed by an auxiliary pulley (251C-254C), generating a deflection outwards of the circulation path of the chain (250) which would only pass over the return pulleys, in order to sufficiently move the deflection pulleys (251B-254B) away from the well (230), in order to generate an airlock (261) obturated by one or two successive nacelles (255) and blocking the passage of hot gases from the upper tunnel (220) to the lower tunnel (210).
  3. The tunnel dryer according to claim 2,
    characterized in that
    it includes, for one of the tunnels (310, 320), at the junction of the wells (330, 340), a return pulley and a deflection pulley and, for the other tunnel (310), at each end, a return pulley combined with a deflection pulley and completed with an auxiliary pulley generating the outward deflection of the circulation path of the chain (350).
  4. The tunnel dryer according to claim 1,
    characterized in that
    each nacelle (155, 255) includes a single solid partition (155I) for closing an airlock (131, 231) of the well connecting the lower tunnel (110) to the upper tunnel (120) in the circulation direction of the nacelles (155).
EP10707085A 2009-03-09 2010-02-10 Tunnel dryer for construction products such as bricks or tiles Not-in-force EP2382433B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FR0951457A FR2942870B1 (en) 2009-03-09 2009-03-09 TUNNEL DRYER FOR BUILDING PRODUCTS SUCH AS BRICKS OR TILES
PCT/FR2010/000103 WO2010103197A1 (en) 2009-03-09 2010-02-10 Tunnel dryer for construction products such as bricks or tiles

Publications (2)

Publication Number Publication Date
EP2382433A1 EP2382433A1 (en) 2011-11-02
EP2382433B1 true EP2382433B1 (en) 2013-04-03

Family

ID=41210673

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10707085A Not-in-force EP2382433B1 (en) 2009-03-09 2010-02-10 Tunnel dryer for construction products such as bricks or tiles

Country Status (12)

Country Link
EP (1) EP2382433B1 (en)
CN (1) CN102422110B (en)
BR (1) BRPI1008973A2 (en)
CL (1) CL2011002251A1 (en)
CO (1) CO6440565A2 (en)
ES (1) ES2412079T3 (en)
FR (1) FR2942870B1 (en)
MA (1) MA33110B1 (en)
PE (1) PE20120912A1 (en)
PT (1) PT2382433E (en)
TN (1) TN2011000452A1 (en)
WO (1) WO2010103197A1 (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2989764B1 (en) * 2012-04-24 2014-04-11 Cleia INSTALLATION AND METHOD FOR DRYING PRODUCTS IN TERRACOTTA
CN111426156B (en) * 2020-04-14 2021-08-20 浙江宝威电气有限公司 Solar-powered oven convenient for transformer production and loading of transformer

Family Cites Families (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE495915C (en) * 1928-12-06 1930-04-12 Rudolf Stelzer Semi-automatic oven loading and drying device
US1787731A (en) * 1929-06-20 1931-01-06 Paul F Krenzke Oven conveyer
FR937205A (en) * 1942-07-06 1948-08-11 Automatic method and apparatus for drying pasta with progressive re-humidification and rest cycle
US2912097A (en) * 1956-04-16 1959-11-10 Buehler Ag Geb Conveying apparatus for alimentary paste products and the like
FR2029912A5 (en) * 1969-01-31 1970-10-23 Ceric
BE756786A (en) * 1969-10-22 1971-03-01 Caironi Rene INDUSTRIAL DRYER FOR CERAMIC PRODUCTS
FR2269887A1 (en) * 1974-05-08 1975-12-05 Wolff Andre Rotary filing system using swinging boxes - has two endless box support chains with lower drive pinions
FR2517417B1 (en) * 1981-11-30 1986-03-28 Fimec IMPROVED TUNNEL DRYER FOR CERAMIC PRODUCTS
CN2709385Y (en) * 2004-06-18 2005-07-13 江苏苏中药业集团股份有限公司 Tunnel drying oven conveying mechanism
CN2783226Y (en) * 2005-02-01 2006-05-24 江阴兰陵瓶塞有限公司 Rubber plug dryer
FR2896783A1 (en) * 2006-02-01 2007-08-03 Fimec Soc Industrial parts e.g. ceramic parts, processing unit e.g. drying tunnel, has transmission units presenting, in horizontal treating zones, spacing pitch of parts or supports lower than spacing pitch of parts or supports in vertical zones

Also Published As

Publication number Publication date
PE20120912A1 (en) 2012-07-23
MA33110B1 (en) 2012-03-01
WO2010103197A1 (en) 2010-09-16
CO6440565A2 (en) 2012-05-15
EP2382433A1 (en) 2011-11-02
FR2942870A1 (en) 2010-09-10
PT2382433E (en) 2013-06-04
CN102422110B (en) 2014-06-18
ES2412079T3 (en) 2013-07-10
FR2942870B1 (en) 2011-05-06
CN102422110A (en) 2012-04-18
BRPI1008973A2 (en) 2016-03-15
CL2011002251A1 (en) 2012-02-17
TN2011000452A1 (en) 2013-03-27

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