EP2380676B1 - Procédé de fonctionnement d'une plieuse dotée d'une unité mobile de redressage - Google Patents
Procédé de fonctionnement d'une plieuse dotée d'une unité mobile de redressage Download PDFInfo
- Publication number
- EP2380676B1 EP2380676B1 EP20110161130 EP11161130A EP2380676B1 EP 2380676 B1 EP2380676 B1 EP 2380676B1 EP 20110161130 EP20110161130 EP 20110161130 EP 11161130 A EP11161130 A EP 11161130A EP 2380676 B1 EP2380676 B1 EP 2380676B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bending
- unit
- stock
- straightening unit
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 238000005452 bending Methods 0.000 title claims description 205
- 238000000034 method Methods 0.000 title claims description 67
- WYTGDNHDOZPMIW-RCBQFDQVSA-N alstonine Natural products C1=CC2=C3C=CC=CC3=NC2=C2N1C[C@H]1[C@H](C)OC=C(C(=O)OC)[C@H]1C2 WYTGDNHDOZPMIW-RCBQFDQVSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 description 37
- 238000000926 separation method Methods 0.000 description 11
- 238000011017 operating method Methods 0.000 description 5
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 3
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 238000010276 construction Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D11/00—Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
- B21D11/06—Bending into helical or spiral form; Forming a succession of return bends, e.g. serpentine form
- B21D11/07—Making serpentine-shaped articles by bending essentially in one plane
Definitions
- the invention relates to a method for operating a bending machine, wherein a fed Biegegut, in particular tubular Biegegut, is directed with a straightening unit of the bending machine and is meandered plastically deformed at a bending station of the bending machine with a plurality of bending units,
- the Biegegut For meandering plastic deformation of pipes or other Biegegut the Biegegut is typically initially unwound from a wound stock ("coil") of a supply reel (reel). The Biegegut has after unwinding a considerable curvature, which must first be eliminated. The removal of this curvature is referred to as "straightening” and typically involves a process of flexing along the flexure in two orthogonal directions.
- the directional (non-curved, straight) Biegegut is then subjected to the actual bending process.
- the Biegegut is usually taken with three bending units (bending heads), and at least a portion of the bending heads moves with the Biegegut, so that the Biegegut is plastically deformed.
- the bending heads alternate between a first working position in which the straight Biegegut is taken, and a second working position in which the deformed Biegegut is released, back and forth.
- Known bending machines comprise a stationary straightener and a bending station, wherein the bending material is guided by the straightener in the bending station.
- the bending material is pulled through the straightening unit; This movement of the bending material is used to carry out the straightening process on the bending material.
- the bending material In order for the straightening process to be carried out properly, the bending material must only pass the straightener at a relatively low speed. The speed with which the bending units move from the first working position to the second working position is correspondingly to the requirements set the straightening process.
- the straightening process therefore determines the cycle time in meandering plastic deformation of bending material in known bending machines.
- the DE 101 10 217 A1 writes a tube bending process in which a meandering bending material is formed by means of a three-part bending station. During the bending process Biegegut is tracked by a stationary roller straightening.
- the invention has for its object to increase the cycle time in the meandering plastic deformation of Biegegut.
- the relative movement of the material to be bent and the straightening unit required for the straightening process is decoupled from the (absolute) advancement of the material to be bent, which is predetermined at the bending station in the course of the bending process.
- the fact that the straightening unit is movable relative to the bending station or along and against the normal feed direction of the Biegeguts the relative movement between Biegegut and Straightening unit on the travel speed of the straightening unit to be influenced.
- times that were previously inaccessible to a straightening process can be used for a straightening process.
- the straightening process can be partially or completely shifted to times other than the bending process.
- non-productive times for example times of clamping processes or threading-in and threading-out processes
- a straightening process in which the Straightening unit applies the required relative speed by its own process.
- the bending process does not have to be tuned to the straightening process, the bending process can proceed much faster than with known bending machines or known operating methods.
- the speed of the bending process is essentially limited only by the drive of the bending units. As a result, the cycle time can be shortened considerably.
- the invention can be used to deform Biegegut different types, in particular tubular Biegegut or rod-shaped (full material) Biegegut.
- Tubular Biegegut typically has a circular cross-section; but there are also other pipe profiles, such as oval or square pipe profiles possible.
- the Biegegut is typically unwound from a supply reel (reel), usually via a dancer.
- a variant of the operating method according to the invention which provides that is directed during the return movement of the bending units at the bending station from the second working position to the first working position with the moving straightening unit Biegegut, in particular, wherein the straightening unit is moved away from the bending station.
- the retraction of the bending units requires considerable time, which can be used for straightening, so that less (or no) bending time needs to be used for straightening.
- During the return movement of the bending units is usually no (absolute) feed of the Biegeguts.
- Equally advantageous is a method variant in which bending material is directed with the moving straightening unit, while at least part of the bending units is currently in a clamping process, threading process, Entklemmrea or Ausfädelvon with respect to the Biegeguts, in particular with the straightening unit is moved away from the bending station.
- These processes also take considerable time, which can be used for judging.
- a straightening with the moving straightening unit can also take place during further processes on the bending machine, in which no transport (feed) of bending material takes place, for example during a calibration of pipe ends.
- a preferred variant of the method provides that the material to be bent is held clamped between the bending station and the straightening unit, in particular with a separating unit or a notching unit, while bending goods are directed with the moving straightening unit.
- the bending units are mechanically relieved at the bending station.
- the notch and separation units can also be used in straightening in this variant.
- Particularly preferred is a variant of the method in which the bending material rests relative to the bending station at least during a part of the time in which the moving straightening unit is oriented. This will create new times for the Straightening process opens, and the cycle time for the production of meandering deformed Biegegut is considerably shortened.
- bending material is directed with the moving straightening unit, in particular wherein the straightening unit is to be moved to the bending station.
- the bending material is preferably used by the bending station at high speed; by the movement of the straightening unit to the bending station (ie in the direction of the feed of the Biegeguts), the relative speed of Biegegut and straightening unit can be reduced so much that a main time-parallel straightening process is possible.
- the scope of the present invention also includes a bending machine for the meandering plastic deformation of bending material, comprising a straightening unit and a bending station with a plurality of bending units, in particular wherein at least a part of the bending units at the bending station between a first working position, in which the bending material before deformation can be taken, and a second working position in which the bending material can be released after deformation, is movable, which is characterized in that the straightening unit to the bending station to and from the bending station is movable away, so that bending material can be directed while the straightening unit will move away from the bending station or onto the bending station.
- the movability of the straightening unit opens up the possibility of performing straightening processes independently of the advance of the bending material caused by the bending station. As a result, in particular, the bending process can be accelerated (in particular with a higher feed than the maximum relative straightening speed of the straightening unit).
- the straightening unit is designed to be movable by a motor.
- a motor Alternatively, other drive systems are possible.
- the straightening unit is moved synchronized to the preferably motor-driven bending units.
- the bending machine has a guide on which the straightening unit can be moved to the bending station to and from the bending station, in particular wherein at least one of the bending units can also be moved on the guide.
- the guide simplifies the process of the straightening unit and possibly the bending unit.
- the guide typically runs straight.
- a separation unit and a notching unit are arranged, which are each also designed to clamp the Biegeguts.
- the separating unit and the notching unit are typically also motor-driven. With the clamping function, the straightening process can be supported.
- a handling unit can be offset with the deformed Biegegut in the direction of the straightening unit away.
- the handling unit can, in particular, offset the bending material by a meander distance in order to allow the shaping of the next meander loop.
- FIGS. 1a to 1i the sequence of an operating method according to the invention for operating a bending machine according to the invention is illustrated by way of example.
- the bending machine 1 has a bending station 2 and a straightening unit 3.
- the straightening unit 3 is mounted on a straight guide 4 (in Fig. 1 a) to the left and right, ie to the bending station 2 to and from this away, movable (this direction is also referred to as x-direction). Parallel to the guide 4 and a Biegegut 5, such as copper pipe, out.
- the Biegegut 5 is on the in Fig. 1a provided on the right side of a coil (not shown) and supplied by the straightening unit 3 of the bending station 2.
- the bending station 2 has (here) three bending units (bending heads) 6a, 6b, 6c.
- the left bending unit 6a is stationary here, the right bending unit 6b is movable on the guide 4.
- the middle bending unit 6 c is in a vertical plane (in the plane of FIG Fig. 1a , xz plane; x, y, z form an orthogonal system).
- the bending units 6a, 6b, 6c can each take bending material 5 during a bending process (see below).
- a separation unit 8 and a notching unit 9 are further movable, each of which can also clamp the Biegegut 5. Separating unit 8 and notching unit 9 are arranged between the bending station 2 and the straightening unit 3.
- the movabilities of the bending units 6b, 6c, the separation unit 8, the notching unit 9 and the straightening unit 3 are arranged, for example, by NC motors.
- Fig. 1a is shown a starting position at the beginning of the production of a meandering body of the Biegegut 5; all units 6b, 6c, 8, 9, 3 have moved all the way to the left.
- the notching unit 9 (with open clamping) and the straightening unit 3 move at a directional speed (ie a speed at which the straightening process on the bending material 5 can still take place properly, this speed depends in particular on the material of the bending material 5) to the right; the straightening unit 3 directs the overrun bending material 5.
- the separation unit 8 has closed its clamping.
- the notching unit 9 for a bending process is sufficiently far away from the bending station 2 ("in position"), cf. Fig . 1c , stops the notching unit 9 and closes its clamping.
- the straightening unit 3 continues to travel to the right at the directional speed and thereby directs the material to be bent 5.
- the bending units 6b and 6c move to the first working position AP1 in which they grip the bending material 5 at the beginning of a bending process; the bending units 6b, 6c can do so with their maximum (limited only by their drive) speed.
- the separation unit 8 has opened its clamp and simultaneously moves to the right to clear the way for the bending units 6b, 6c.
- a first meander 10 is pulled up with the bending units 6a, 6b, 6c.
- the bending units 6b and 6c can move with their (limited only by their drive and the resistance of the Biegeguts 5 against the bending deformation) maximum speed, see. Fig. 1d .
- the bending units 6a, 6b, 6c finally reach the second working position AP2.
- the separation unit 8 has closed its clamping and drives synchronously with the bending unit 6b. Bending material 5 (in Fig. 1d to the left) from the coil ("feed" of the Biegeguts 5).
- the straightening unit 3 typically travels to the left synchronously with the bending unit 6b (whereby no relative movement occurs between the bending stock 5 and the straightening unit 3) without straightening.
- the first meander 10 is threaded (during this Ausfädelreaes could already clamped again with the notching unit 9 and with the straightening unit 3 directing to the right be moved, not shown).
- the clamping of the separation unit 8 is then opened, and with a handling unit, not shown, the first meander 10 (and thus also the Biegegut 5 total) a meander distance MA moved to the left, see.
- Fig. 1e The notching unit 9 (with closed clamping) and the straightening unit 3 are moved synchronously to the left.
- the second meander 11 is pulled, cf. Fig. 1h (which processes analog Fig. 1d illustrated).
- the clamping of the separating unit 8 closes, and the bending units 6b, 6c move at maximum speed to the second working position AP2, wherein the separating unit 8 moves synchronously with the bending unit 6b.
- the clamping of the notching unit 9 is open, and the straightening unit 3 either moves to the left without being directed synchronously with the bending unit 6b, or the straightening unit 3 moves to the left at a reduced speed in a judging manner, cf. Position 3 '.
- the straightening of the bent material takes place in parallel to the bending back of the bending units from the second to the first working position and during threading processes, as well as possibly during a bending process running at maximum speed.
- a maximum relative speed between Biegegut and straightening unit limits the speed of the bending process, whereby the cycle time of meandering can be significantly reduced.
- the maximum straightening speed is particularly slow, so that the decoupling of bending according to the invention from straightening allows a particularly strong reduction of cycle time.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
- Bending Of Plates, Rods, And Pipes (AREA)
Claims (12)
- Procédé d'actionnement d'une plieuse (1),
sachant qu'un matériau délivré (5) devant être cintré, en particulier un matériau tubulaire (5) à cintrer, est dressé à l'aide d'une unité de dressage (3) de ladite plieuse (1) et est déformé plastiquement en forme de méandres, par plusieurs unités de cintrage (6a-6c), dans un poste de cintrage (2) de ladite plieuse (1),
sachant qu'au moins une partie (6b-6c) desdites unités de cintrage se déplace répétitivement, audit poste de cintrage (2), entre un premier emplacement de travail (AP1) auquel ledit matériau (5) à cintrer est saisi préalablement à une déformation, et un second emplacement de travail (AP2) auquel ledit matériau (5) à cintrer est libéré à l'issue d'une déformation,
caractérisé par le fait
que du matériau (5) à cintrer est dressé, à l'aide de l'unité de dressage (3), alors même que ladite unité de dressage (3) est éloignée du poste de cintrage (2) ou rapprochée dudit poste de cintrage (2). - Procédé selon la revendication 1, caractérisé par le fait que du matériau (5) à cintrer est dressé, à l'aide de l'unité de dressage (3) en mouvement, durant le retour des unités de cintrage (6b-6c) du second emplacement de travail (AP2) au premier emplacement de travail (AP1), dans le poste de cintrage (2),
ladite unité de dressage (3) étant notamment éloignée dudit poste de cintrage (2). - Procédé selon la revendication 1 ou 2, caractérisé par le fait que du matériau (5) à cintrer est dressé, à l'aide de l'unité de dressage (3) en mouvement, alors même qu'au moins une partie (6a-6c) des unités de cintrage est précisément un train d'exécuter un processus de blocage à demeure, un processus d'insertion, un processus de déblocage ou un processus d'extraction vis-à-vis dudit matériau (5) à cintrer,
ladite unité de dressage (3) étant notamment éloignée dudit poste de cintrage (2). - Procédé selon l'une des revendications précédentes, caractérisé par le fait que le matériau (5) à cintrer est maintenu bloqué entre le poste de cintrage (2) et l'unité de dressage (3), en particulier par une unité de séparation (8) ou une unité d'entaillage (9), alors même que du matériau (5) à cintrer est dressé à l'aide de ladite unité de dressage (3) en mouvement.
- Procédé selon l'une des revendications précédentes, caractérisé par le fait que le matériau (5) à cintrer est au repos, par rapport au poste de cintrage (2), au moins pendant une partie du temps durant lequel l'unité de dressage (3), en mouvement, dresse du matériau (5) à cintrer.
- Procédé selon l'une des revendications précédentes, caractérisé par le fait que du matériau (5) à cintrer est dressé, à l'aide de l'unité de dressage (3) en mouvement, au cours du processus de cintrage durant lequel les unités de cintrage (6b-6c) se déplacent du premier emplacement de travail (AP1) au second emplacement de travail (AP2), ladite unité de dressage (3) étant notamment rapprochée du poste de cintrage (2).
- Plieuse (1) dévolue à la déformation plastique, en forme de méandres, d'un matériau (5) à cintrer,
comprenant une unité de dressage (3) et un poste de cintrage (2) incluant plusieurs unités de cintrage (6a-6c),
sachant, en particulier, qu'au moins une partie (6b, 6c) desdites unités de cintrage peut être déplacée, audit poste de cintrage (2), entre un premier emplacement de travail (AP1) auquel ledit matériau (5) à cintrer peut être saisi préalablement à une déformation, et un second emplacement de travail (AP2) auquel ledit matériau (5) à cintrer peut être libéré à l'issue d'une déformation,
caractérisée par le fait
que l'unité de dressage (3) est réalisée pour pouvoir être rapprochée du poste de cintrage (2) et éloignée dudit poste de cintrage (2), de telle sorte que du matériau (5) à cintrer puisse être dressé alors même que ladite unité de dressage (3) est éloignée du poste de cintrage (2), ou rapprochée dudit poste de cintrage (2). - Plieuse (1) selon la revendication 7, caractérisée par le fait que l'unité de dressage (3) est réalisée avec faculté de déplacement en mode motorisé.
- Plieuse (1) selon la revendication 7 ou 8, caractérisée par le fait que ladite plieuse (1) est équipée d'un guide (4) sur lequel l'unité de dressage (3) peut être rapprochée du poste de cintrage (2) et éloignée dudit poste de cintrage (2), sachant, en particulier, qu'au moins l'une (6b) des unités de cintrage peut être pareillement déplacée sur ledit guide (4).
- Plieuse (1) selon la revendication 9, caractérisée par le fait qu'une unité de séparation (8) et une unité d'entaillage (9) par ailleurs interposées, sur le guide (4), entre le poste de cintrage (2) et l'unité de dressage (3), sont respectivement réalisées, elles aussi, en vue du blocage du matériau (5) à cintrer.
- Plieuse (1) selon l'une des revendications 7 à 10, caractérisée par le fait qu'il est prévu une unité de manutention au moyen de laquelle du matériau (5) à cintrer, à l'état déformé, peut être décalé dans une direction l'éloignant de l'unité de dressage (3).
- Utilisation d'une plieuse (1) conforme à l'une des revendications 7 à 11, dans un procédé conforme à l'une des revendications 1 à 6.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010018394 DE102010018394B4 (de) | 2010-04-26 | 2010-04-26 | Verfahren zum Betrieb einer Biegemaschine mit verfahrbarer Richteinheit |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2380676A1 EP2380676A1 (fr) | 2011-10-26 |
EP2380676B1 true EP2380676B1 (fr) | 2012-10-24 |
Family
ID=44275717
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20110161130 Not-in-force EP2380676B1 (fr) | 2010-04-26 | 2011-04-05 | Procédé de fonctionnement d'une plieuse dotée d'une unité mobile de redressage |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2380676B1 (fr) |
DE (1) | DE102010018394B4 (fr) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103934334A (zh) * | 2014-04-14 | 2014-07-23 | 傅勇刚 | 一种直线型加热炉炉管的弯曲工艺 |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103934331B (zh) * | 2014-04-14 | 2015-08-26 | 董璞玉 | 一种直线型加热炉炉管的弯曲工艺 |
CN107790529B (zh) * | 2017-09-21 | 2019-10-29 | 中国工程物理研究院总体工程研究所 | 一种细径导管弯曲校直装置 |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2197668B1 (fr) * | 1972-08-31 | 1975-03-07 | Tuyaux Bonna | |
DE3618580A1 (de) * | 1986-06-03 | 1987-12-10 | Siemens Ag | Verfahren und vorrichtung zur herstellung von rohr- oder stabschlangen |
DE10110217A1 (de) * | 2001-03-04 | 2002-09-05 | Paul-Gerhard Heuser | Einrichtung zum fortlaufenden Biegen einer Rohrleitung od.dgl. |
DE202009011044U1 (de) * | 2009-09-23 | 2009-12-10 | Texmato Tec Gmbh | Vorrichtung zum Biegen von rohr- oder stabförmigem Material |
-
2010
- 2010-04-26 DE DE201010018394 patent/DE102010018394B4/de not_active Expired - Fee Related
-
2011
- 2011-04-05 EP EP20110161130 patent/EP2380676B1/fr not_active Not-in-force
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103934334A (zh) * | 2014-04-14 | 2014-07-23 | 傅勇刚 | 一种直线型加热炉炉管的弯曲工艺 |
CN103934334B (zh) * | 2014-04-14 | 2015-09-16 | 楼碧云 | 一种直线型加热炉炉管的弯曲工艺 |
Also Published As
Publication number | Publication date |
---|---|
DE102010018394A1 (de) | 2011-10-27 |
DE102010018394B4 (de) | 2013-10-24 |
EP2380676A1 (fr) | 2011-10-26 |
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