EP2366492B1 - Manually operated machine tool with a radial brake - Google Patents

Manually operated machine tool with a radial brake Download PDF

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Publication number
EP2366492B1
EP2366492B1 EP11002205.0A EP11002205A EP2366492B1 EP 2366492 B1 EP2366492 B1 EP 2366492B1 EP 11002205 A EP11002205 A EP 11002205A EP 2366492 B1 EP2366492 B1 EP 2366492B1
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EP
European Patent Office
Prior art keywords
brake
tool
contact surface
hand
braking
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP11002205.0A
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German (de)
French (fr)
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EP2366492A1 (en
Inventor
Hans-Peter Albrecht
Ulrich Kasper
Stefan Tulodziecki
Johannes Dr. Steimel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Festool GmbH
Original Assignee
Festool Group and Co KG
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Filing date
Publication date
Application filed by Festool Group and Co KG filed Critical Festool Group and Co KG
Publication of EP2366492A1 publication Critical patent/EP2366492A1/en
Application granted granted Critical
Publication of EP2366492B1 publication Critical patent/EP2366492B1/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B23/00Portable grinding machines, e.g. hand-guided; Accessories therefor
    • B24B23/04Portable grinding machines, e.g. hand-guided; Accessories therefor with oscillating grinding tools; Accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/26Accessories, e.g. stops

Definitions

  • the invention relates to a hand-held machine tool, in particular a grinding machine and / or polishing machine, according to the preamble of claim 1.
  • Eccentric disc grinder in which the tool holder is mounted eccentrically to the drive axle, are well known, such.
  • B. off EP 1 4 91 2 91 A1 When the drive shaft rotates, for example, the bearing friction of the tool shaft bearing causes the tool shaft and the tool holder arranged thereon to make not only an eccentric movement, but also a rotational movement. If no braking torque acts on the plate tool, usually a round grinding plate, this ultimately rotates at the same speed as the drive shaft. Only when a braking begins, for example by the tool is placed on the workpiece surface to be machined, the speed of the plate tool decreases. To remedy this, a ring seal is usually arranged on the machine housing of the machine tool, which rubs on the surface, thus a braking member of the plate tool.
  • a disadvantage of this construction is that the surface of the plate tool, so therefore the brake member is permanently in contact with the brake surface assembly, which is usually of a seal is provided. This can lead to unwanted heating during operation.
  • the braking effect also depends on the extent of the end faces of the brake member and the braking surface arrangement, with which the two components rub against each other.
  • a hand-held power tool according to claim 1 is provided.
  • a basic idea of the invention is that the radial brake surface acts from radially outside or inside on the brake member on the plate tool. As a result, the eccentricity of the tool holder is used with respect to the axis of rotation. Thus, therefore, in a preferred embodiment of the invention, the radial braking surface and the braking member due to the eccentricity of the tool holder to the rotation axis only be in frictional engagement with each other over a partial revolution of the plate tool.
  • the radial braking surface which comprises only one circular segment, does not brake constantly, but only partially. One could therefore call the radial brake surface as a radial segment brake surface.
  • the tool holder thus has insofar a rotationally fixed brake surface arrangement for braking the plate tool, as the brake surface arrangement is arranged in the tool holder or in the region of the tool holder.
  • the rotating brake member of the plate tool can therefore be braked by the rotationally fixed relative to the machine housing brake surface arrangement.
  • the braking surface arrangement may be formed by the machine housing of the hand-held machine tool or may be non-rotatably connected or connectable thereto with respect to the tool holder.
  • the brake member is expediently arranged on the plate tool or preferably formed by the plate tool.
  • the braking member is formed by a support plate of the plate tool. It is advantageous that the brake member is arranged on a support plate of the plate tool.
  • the tool shaft can be very short.
  • a brake adjustment device is provided, with which the braking effect of the radial braking surface is adjustable.
  • the brake adjusting device can, for example, adjust the radial braking surface along an adjustment path transversely to the axis of rotation, ie toward or away from the braking member.
  • the brake adjusting device adjusts a curvature of the radial braking surface. If the radial braking surface deflected stronger, for example, larger surface portions thereof may be in frictional engagement with the brake member. However, if the radial braking surface is more curved, for example, their respective longitudinal end portions (in the circumferential direction) may be in contact with the braking member.
  • the brake adjustment device changes a circumferential length of the radial brake surface, so that it is thus configured to adjust a circumferential length of the radial brake surface.
  • telescopic elements would be conceivable here.
  • the radial braking surface is segmented, so that individual segments are adjustable towards or away from the axis of rotation so as to enlarge or reduce the radial braking surface in segments.
  • the radial brake surface can be completely disengaged from the brake member.
  • the displacement of the brake adjustment is then preferably designed so that the radial braking surface is sufficient in a region outside the range of the brake member in a rotation about the axis of rotation including the eccentricity.
  • the radial braking surface is spring-loaded in a preferred embodiment of the invention to the brake member.
  • the radial brake rebounds, so that it always produces the frictional engagement with the brake member.
  • the radial braking surface is indeed arranged in a preferred, easily realizable embodiment radially outward relative to the brake member. However, it is also possible to arrange the radial braking surface radially inwards or also to provide radially inward and radially outward inventive radial braking surfaces.
  • the braking surface arrangement has at least one end braking surface running transversely, in particular perpendicularly, to the axis of rotation.
  • a further embodiment provides that the braking surface arrangement is arranged on a brake element, which is arranged on the basis of fastening means releasably on a machine housing of the hand-held machine tool.
  • the fastening means comprise, for example, latching means and / or clamping means and / or screws.
  • the replaceable brake element makes it possible, for example, to install different radial brake surfaces depending on the desired braking effect. For example, a brake element with a smaller radial braking surface can be exchanged for another braking element with a larger radial braking surface.
  • the brake member of the plate tool at least one in a direction of pressure to the brake surface assembly towards resilient step.
  • the braking surface arrangement in particular the radial braking surface, may be resiliently yielding to the braking member due to at least one stage.
  • the radial brake rebounds, so that it always produces the frictional engagement with the brake member of the tool.
  • the following remarks and the embodiments in connection with the drawing for the embodiment of the stage can therefore also be used in the machine-side braking surface arrangement, in particular in the case of the radial braking surface.
  • the stage may for example be part of a bellows, in particular a bellows.
  • the brake member is thus bellows.
  • the configuration of the stage now depends on where the braking effect is desired.
  • the stage is designed so that a front-side constant braking is desired.
  • the at least one stage is designed as an axial stage or comprises an axial stage.
  • This axial stage may be, for example, a circumferential step when the brake member is annular.
  • the axial stage is resilient parallel to the axis of rotation. Thus, therefore, the friction surface of the brake member is subjected to force in the direction of the axis of rotation, wherein by the axial step a compliance is present.
  • the aforementioned circumferential step is expediently a component of an annular recess.
  • This annular recess can - as well as the somewhat more general formulated axial stage - run radially inward or radially outward. It is understood that several such stages can be strung together, so that a bellows-like, especially bellows-like, structure arises.
  • the at least one step may also include or form a radial step, which is transversely, for example perpendicularly transversely or obliquely, resilient to the axis of rotation.
  • a radial step which is transversely, for example perpendicularly transversely or obliquely, resilient to the axis of rotation.
  • stage several different cross sections are conceivable.
  • a Z-shaped or V-shaped cross section is preferred.
  • U-shaped cross-sections are conceivable, and these can be used both in the axial stage and in the radial stage application.
  • the brake member may form an integral part of the carrier plate. For example, it may be formed directly in an injection molding process to the support plate. Preferably, however, the brake member is releasably secured to the support plate, for example by means of appropriate fastening means, preferably screws, plug-in supports and / or plug-in projections, clamping brackets or the like.
  • the brake member on the tool or the brake surface assembly is indeed circular in a particularly preferred embodiment. But it is also possible that, for example, elliptical or polygonal brake links or braking surface arrangements provides. Furthermore, it is conceivable that the braking member or the braking surface arrangement is segmented.
  • recesses are provided transversely to the pressing direction. These recesses can serve, for example, to the braking surface or contact surface cool. Preferably, the recesses are passages. But it is also possible that the recesses are used to ensure that a certain proportion of "false air" enters a dust-suction, which is limited by the brake member expediently in cooperation with the brake surface assembly.
  • the support plate has in a conventional manner expediently an elastically deformable lower part for attachment of an abrasive or polishing agent, such as an abrasive sheet or a Poliergewirks, as well as the machine holder exhibiting upper part.
  • an abrasive or polishing agent such as an abrasive sheet or a Poliergewirks
  • Channels are expediently provided on the carrier plate, which extend from a processing surface facing away from the machine holder to a machine side of the carrier plate having the machine holder.
  • the machine mount and the machine mount suitably have mating bayonet means, e.g. Bayonet projections and counter-holdings.
  • the brake member is expediently designed as a seal which limits a suction space in contact with the braking surface arrangement in cooperation with the tool holder.
  • the support plate at least in its working area or on its working surface, has a round peripheral contour. It is understood that the invention can also be applied to carrier plates with a polygonal peripheral contour.
  • the brake member is mounted eccentrically to the axis of rotation on the support plate.
  • the drawing shows a hand machine tool 10, which in the present case is designed as a grinding machine or polishing machine, depending on which tool is used.
  • the hand machine tool 10 can be operated in an eccentric mode.
  • a machine housing 11 of the hand-held machine tool 10 comprises a tool area 12 and a motor area 13, which are connected to one another by a handle 14 and a connecting section 15.
  • a drive motor 17 is housed, in this case an electric motor, wherein pneumatic motors or other drive principles are also conceivable.
  • the drive motor 17 is supplied with electrical energy via an electrical connection 18.
  • the hand-held power tool 10 is therefore a wired electrical machine, whereby a battery operation, thus a wireless variant is well within the scope of the invention.
  • the tool portion 12 forms a front side 20 of the machine housing 11.
  • the connecting portion 15 extends on a bottom 21, the handle 14 on an upper side 22 of the machine housing 11.
  • On the bottom 21 is also a tool holder 23 for holding and receiving exemplified tools 24 or 25 arranged.
  • the tool holder 23 is arranged on the front side of a tool shaft 26.
  • the tool holder 23 advantageously has a bayonet 118, wherein other fastening means, such as clamping or screw means are possible.
  • An eccentric weight 117 is advantageously arranged on the tool holder 23.
  • the eccentric weight 117 projects as a segment of a circle segment from the drive part 33 downwards in the direction of the tool holder 23.
  • an eccentric 27 is provided, with the eccentric movements of the tool shaft 26 can be generated.
  • the eccentric 27 is disposed in the tool area 12 of the machine housing 11.
  • a distance between the drive motor 17 and the driven eccentric 27 and the tool holder 23 with respect to a longitudinal axis 28 of the machine housing 11 is bridged by a transmission gear 29 which rotatably couples the drive motor 17 with the eccentric 27.
  • the transmission gear 29 has a transmission member 30 in which it is present and a transmission belt 31. Conceivable, however, would be a transmission by means of a toothed gear or a transmission rod, for example, a propeller shaft.
  • the transmission belt 31 couples a driven part 32 of the drive motor 17 arranged on a motor shaft 39 rotating about a motor shaft 40 to a drive part 33 of the eccentric drive 27.
  • the drive part 33 rotates about a drive axis 36 to which a tool axis 37 of the tool holder 23 eccentrically around an eccentricity 38 but is parallel.
  • the drive axle 36 runs perpendicular to a machining surface 41 of the tool 24 or 25, and therefore also perpendicular to a workpiece surface to be machined.
  • a controller 42 is arranged, to which an adjusting element 43 is coupled, for example a Control element for setting a speed.
  • an adjusting element 43 for example a Control element for setting a speed.
  • a motor switch 45 is arranged at a head portion 44 of the tool area 12. An operator can grip around the handle 14 through a penetration opening 46 provided between the handle 14 and the connection portion 15.
  • a dust discharge channel 49 is arranged in the connecting portion 15.
  • the dust removal channel 49 extends in a channel housing 50, which encapsulates the dust removal channel 49, as far as it runs in the interior of the machine housing 11. Thus dust-laden air does not enter the interior of the machine housing 11.
  • the dust removal channel 49 extends from the tool holder 23 to a configured for connection of a suction hose discharge port 51 on the rear side 19 of the machine housing 11, that is also on the output member 32 over.
  • the channel housing 50 accordingly has an adapted outer contour, expediently also to provide movement space for the transmission member 30.
  • the drive member 33 is rotatably connected to a drive shaft 57.
  • the drive shaft 57 is mounted by means of drive shaft bearings 58, 59 rotatably about the drive shaft 36 to a transmission housing 60 of the eccentric 27.
  • the gear housing 60 is rotatably received in the machine housing 11.
  • the drive shaft bearings 58, 59 are arranged, for example, in bearing receivers, in particular stages, of the transmission housing 60.
  • the drive shaft 57 is configured here as a hollow shaft which receives the tool shaft 26.
  • a middle, rod-like portion of the tool shaft 26 penetrates a central portion of the drive shaft 57, in which the two bearings 58, 59 between tool shaft bearings 61, 62 arranged on a rotatably connected to the drive shaft 57 bearing receiving part 63 on the tool holder 23 opposite side and in an interior of the drive member 33rd
  • the tool shaft bearings 61, 62 form a tool shaft bearing. If the drive shaft 57 is now driven by the drive part 33, a bearing friction of the tool shaft bearings 61, 62 ensures that the tool shaft 26 is also taken to this rotation about the drive axis 36 and thus performs a rotational movement. When no braking torque acts on the tool shaft 26, the tool shaft 26 rotates at the same speed as the drive shaft 57.
  • Such an operation mode of the eccentric gear 27 is hereinafter referred to as a free rotation eccentric mode F.
  • the tool holder 23 can also be placed in a forced rotation, whereby it undergoes so-called hypercycloidal movements, i. on the one hand, a rotation about the drive axis 36, on the other hand, a superimposed eccentric caused by the eccentricity 38.
  • This mode is referred to as forced rotation eccentric mode Z, so that the hand machine tool with the eccentric modes F and Z a total of two rotation eccentric modes F , Z has.
  • a forcible rotation guide 64 which includes a rolling element 65 and a rolling base 66. At least in the forced rotation eccentric mode Z of the rolling elements 65 with the tool shaft 26 is rotationally fixed and the rolling base 66 with the gear housing 60 rotatably, thus also the machine housing 11, rotatably.
  • the rolling element 65 and the rolling base 66 are adjusted relative to each other so that they are in the forced rotation eccentric Z in engagement to effect the forced rotation.
  • the rolling element 65 and the rolling base 66 are separated from each other.
  • the rolling element 65 is configured as a planetary gear, which is arranged in the interior of a rolling gear 66 forming the ring gear. In the forced rotation eccentric mode Z, there is a form fit between these two components, so that the rolling element 65 with its toothing on the outer circumference meshes with the toothing on the inner circumference of the rolling base 66.
  • an only eccentric mode N is possible in which the tool 24 or 25 does not rotate about the drive shaft 36, but only performs the eccentric movements caused by the eccentric 38 when the drive motor 17 is running.
  • rotational angle guide means 67 are engaged with the tool shaft 26.
  • the rotation angle guide means 67 comprise a first linear guide 68, and a second linear guide 69, which are mutually perpendicular, and with respect to the gear housing 60 non-rotatable, but in the direction of the drive shaft 36 axially adjustable guide base 72.
  • a guide axis q of the first linear guide 68 extends, for example transverse to the longitudinal axis 28, a guide axis 1 of the second linear guide 69 parallel to the longitudinal axis 28th
  • the eccentric 27 is switchable with a handle 84 and a sliding gear 88a.
  • the switching handle 84 which acts via a universal joint 86 on a rotatable about the drive shaft 36 actuator 87, the rotation angle guide means 67 are engaged and disengaged to bring the tool shaft 26 so as to switch to the eccentric only mode N or out of it into one of the rotation eccentric modes F or Z.
  • the position of the rotation angle guide means 67 relative to the tool shaft 26 to adjust (switching between the modes F and N) and on the other the relative position of the rolling base 66 to the rolling element 65 (switching between the operating modes Z and F).
  • the switching sequence is such that the eccentric 27 passes from the forced rotation eccentric Z mode in the free rotation eccentric mode F and from there into the only eccentric mode N and vice versa (N - F - Z).
  • the bayonet 118 comprises a bayonet disc 119, which by means of a spring arrangement, for. B. a spring assembly 120, is spring loaded.
  • a screw 121 penetrates the spring assembly 120 and the bayonet disc 119 and is screwed from below into the tool shaft 26.
  • the spring assembly 120 loads the bayonet plate 119 in the direction of a pressure plate 122.
  • From the bayonet disc 119 are bayonet projections 123, 124 radially outwardly from, wherein the bayonet projection 124 is narrower than the other two bayonet projections 123.
  • the projections 123, 124 together form a rotation angle coding 125.
  • the bayonet projections 123, 124 can through bayonet recesses 126, 127 on bayonet receptacles 128 or 129 of the Tools 24, 25 are pushed through, in which case the tool 24 or 25 is rotated relative to the tool holder 23, so that the projections 123, 124 with Hintergreifvorsprüngen 130 of the bayonet receptacles 128, 129 come to rest or strike against rotational stops 131.
  • the bayonet receptacles 128 or 129 are machine mounts 183 for attaching the plate tools 24, 25 to the tool holder 23. It is understood that instead of a bayonet connection between the plate tools 24, 25 on the tool holder 23 also other types of fastening in Come question, eg Screw means and / or clamping means, latching means or the like.
  • the bayonet recesses 126 extend over larger rotational angular distances than the narrower bayonet recess 127. Only the narrower bayonet projection 124 passes through them. Thus, it is only possible that rotation-angle-sensitive tool 25, namely the delta plate to attach to the tool holder 23 when the tool holder 23 and the tool 25 are rotationally correct to each other. Thus, therefore, the recesses 126, 127 form a counter-coding 132, which cooperates with the rotation angle coding 125.
  • the spring force of the spring assembly 120 which applies a contact surface 130b of the tools 24, 25 to the pressure plate 122, is sufficient to reliably hold the tool 24 on the bayonet 118 even when the drive motor 17 is switched off.
  • the rotation lock comprises a latch 133, which is expediently actuated by a push handle 134.
  • the latch 133 acts in its locking position, in the he engages in one of the bayonet projections 123 or 124 or engages behind this, as the second, the rotation stops 131 opposite rotational stop.
  • the latch 133 is advantageously spring-loaded in the locking position.
  • the operator only has to operate the push handle 134, i. in the direction of the working surface 41 of the tool 25 to adjust the latch 133 in its release position.
  • the locking occurs almost automatically when the delta tool 25 is rotated to its correct position, namely, when its tip 135 faces the front 20 of the machine housing 11.
  • the tool 25 has an actuating projection 140.
  • This is suitable, for example, for gripping the tool 25 in order to rotate it.
  • the actuating projection 140 also fulfills a blocking function in which it interacts with a blocking body 141.
  • the locking contour 142 passes through a mounting path 143 when mounted on the tool holder 23 and finally assumes an end position 144 in the mounted state.
  • the locking contour 142 cooperates with the locking body 141 and that alternately such that when located in the end position 144 tool 25, an adjustment of the eccentric 27 in one of the rotation eccentric modes F or Z not possible is and vice versa, when the eccentric 27 is adjusted in one of these modes, it is not possible to attach the tool 25 to the tool holder 23.
  • the support plates 115, 116 could be in one piece in principle, but in the present case are constructed in several parts. Furthermore, the term "plate” is quite general to see, because even the support plates may have, for example, bulges or the like on its upper side, but at its bottom are expediently at least substantially planar. For grinding of curves or the like, it could also be provided that a grinding plate has an inner curvature or outer curvature at its respective working surface.
  • the carrier plates 115, 116 have a relatively hard, rigid upper part 184, 185, on which the respective machine holder 183 is arranged.
  • the upper part 185 of the tool 25 has the already explained projections and locking contours, including the actuating projection 140 which is radial with respect to the bayonet mount 129 or projects therefrom.
  • elastically deformable lower parts 186, 187 are arranged, for example adhesively bonded or fastened by means of a detachable connection, in particular a Velcro connection.
  • a detachable connection in particular a Velcro connection.
  • Matching to the respective outer peripheral contours of the support plates 115, 116 and the lower parts 186, 187 are designed round or triangular. Carrier plates with other, e.g. elliptical or polygonal outer contours are also possible.
  • fasteners 180 such as hook-and-loop fasteners or the like, for releasably securing an abrasive or polishing agent.
  • carrier plates 115, 166 could also be integral and / or that they may integrally comprise a grinding or polishing agent.
  • suction openings 181 are arranged, which communicate via top of the tools 24, 25 leading channels 182 with a suction 117b, which in turn is connected to the dust discharge channel 49, when the respective tool 24 or 25 in the hand Machine tool 10 is mounted.
  • the inventively designed braking means comprise brake members 170 which are arranged on the tools 24 or 25, which cooperates with a machine-side rotationally fixed brake surface assembly 173.
  • the brake member 170 is of the Seal 149 formed or, conversely formulated, the brake member 170 is annular and at the same time performs the function of a seal in connection with a dust removal from the working surface 41 away.
  • the braking surface arrangement 173 comprises a brake element 171b with a brake plate 171, from which a brake segment 172 protrudes at an angle, for example at right angles.
  • a brake segment 172 protrudes at an angle, for example at right angles.
  • One of the tool holder 23 facing inside of the brake segment 172 forms a radial braking surface 174, while the tool 24, 25 facing the end face of the brake plate 171 provides an end brake surface 175.
  • the brake plate 171 is configured here as a ring body.
  • the brake element 171b is removably or releasably secured to the machine housing 11, for which purpose suitable fastening means, such as clamping means, screws or - as in the embodiment - locking means may be provided.
  • suitable fastening means such as clamping means, screws or - as in the embodiment - locking means
  • a latching hook 177 is provided on the brake plate 171, which engages with a latching receptacle 178 of the machine housing 11.
  • the tool 24 can rotate in the free rotation eccentric mode F about an axis of rotation, which in the present case is the drive axle 36.
  • a radial braking surface 188 and a face braking surface 189 rub against the radial braking surface 174 or against the face braking surface 175 of the braking surface arrangement 173, so that a rotation of the tool 24 about the rotation axis 36 is braked.
  • the face brake surfaces 175, 189 are always in frictional contact with each other, so that here achieves a constant braking effect becomes.
  • the radial braking surface 174 extends only over a circular segment of a circle about the axis of rotation 36, for example about 120 °, so that the radial braking surfaces 174, 188 are in contact only when the tool 24, 25 due to the eccentricity 38 so to speak in the direction of the radial braking surface 174 is swinging.
  • the radial brake surface 174 forms, so to speak, a kind of auxiliary brake, which can be advantageously still adjustable, which in the embodiment according to FIGS. 9, 10 the case is.
  • the brake element 171b could be replaced with another brake element whose brake surfaces have a different geometry.
  • a brake element could be provided whose front brake surface has bulges or recesses.
  • the geometric extent of the brake segment 172 could be different, so that, for example, is provided over a larger angle section or a smaller angle portion extending brake segment or a brake segment whose inner curvature does not match the radius of the brake member 170 on the outside.
  • the brake surface assembly 173 expediently has a lower wear and thus a higher abrasion resistance than the brake member 170.
  • the brake member 170 is now a part of the tool 24 or 25. If this wears out altogether, for example because the lower parts 186, 187 are worn, that is also Brake member 170 for replacement at. Thus, over a total operating time of a respective tool 24 or 25 a substantially constant braking effect can be achieved.
  • the brake member 170 is resilient both radially and axially with respect to the axis of rotation 36.
  • the brake member 170 is presently annular, but other, e.g. elliptical, brake links are conceivable.
  • the brake member 170 is centered to the machine holder 183, but also an eccentric arrangement is conceivable.
  • the brake member 170 includes a brake ring portion 190 that provides the radial brake surface 188 and the face brake surface 189.
  • the brake ring portion 190 is a kind of bead, which is axially (with respect to the rotation axis 36), a free end of the brake member 170.
  • On the face brake surface 189 also circular segment-like brake projections 191 are also provided, between which recesses 192 are arranged.
  • the brake projections 191 form brake shoes, so to speak, which can gradually wear until the base of the brake ring portion 190 is reached. Through the recesses 192 interruptions in circumferential directions are present, can flow through the cooling air in the friction between brake member 170 and braking surface assembly 173, which counteracts overheating.
  • the radially outer periphery of the brake ring portion 190 is provided for brake contact with the radial braking surface 174.
  • the radial braking surface 188 has a skew with respect to the drive axle 36 and with respect to the associated radial braking surface 174.
  • the radial braking surface 188 is designed as a kind of circumferential projection, the corresponding abrasion and wear with respect to contact with the rotationally fixed radial braking surface 174 becomes wider.
  • the brake member 170 has due to a flexible material of which it consists, for example, a correspondingly soft plastic or rubber material, a certain flexibility, so that a readjustment or uniform braking effect can be achieved.
  • a stage 193 is an axial stage, i. it is yielding parallel to the axis of rotation 36.
  • the face brake surface 189 is always acted upon in the direction of the rotationally fixed face brake surface 175, so that the frictional contact is maintained.
  • Stage 193 is a perimeter tier. It forms part of an annular recess 194.
  • the step 193 has a V-shaped cross-section.
  • the step 193 is, so to speak, a lying step (in cross-section with respect to the axis of rotation 36) so that it is resiliently yielding against a pressing direction 195 (parallel to the axis of rotation 36).
  • a spring-loaded position 196 schematically indicated.
  • the brake member 170 can deform into a deformation recess 197 on the upper side of the tool 25. This measure is optional.
  • stages such as a Z-shaped axial step 198 or a likewise Z-shaped radial step 199 may be provided (in FIG. 8 indicated schematically).
  • the radial step 199 is resilient radially to the axis of rotation 36 to improve contact with the radial braking surface 174.
  • Step 193 includes a downward slope, i.e., an angle, of the axis of rotation 36; in the direction of the machine holder 183 and the top of the tool 24 extending inclined portion 200 which forms a leg of the V-shaped step 193.
  • inclined portion 200 opens up with respect to the rotation axis 36 short bottom portion 201 at.
  • the inclined portion 200 is a plant leg 202 of the stage 193 opposite.
  • the step 193 is followed by a radially inwardly open mounting recess 203, which serves for mounting the brake member 170 on the upper part 184.
  • the mounting recess 203 is an annular groove, in the case of the upper part 185 engage individual latching hooks, while the upper part 184, however, a mounting bracket 204.
  • the mounting bracket 204 includes an annular plate which serves as a ballast weight or balance weight. Thus, the weight ratios in both tools 24 and 25 are similar or the same.
  • the mounting bracket 204 comprises an annular plate with a central passage opening 205 for an annular body 206 of the bayonet receptacle 128. From the annular body 206 are the Schugreifvorsprünge 130 radially inward from.
  • the mounting bracket 204 has through holes 207 that mate with the channels 182 so that dust-laden air from the bottom can pass through the annular space defined by the gasket 159.
  • the mounting bracket 204 could, for example, in the press fit or snap fit on the support plate 115th attached, but in the present case is screwed by means of screws 208.
  • the brake member 170 is, as it were, slipped over the radially outer edge or peripheral edge of the mounting bracket 204 by means of its mounting recess 203, so that the peripheral edge engages in the mounting recess 203. Even then, a firm grip of the brake member 170 is achieved on the mounting bracket 204. In addition, the brake member 170 is still pressed against the upper part 184, namely by a top 184 facing, in the drawing lower leg 209 between the mounting bracket 204 and the upper part 184 comes to rest. For the leg 209 a ring recess on the upper part 184 is expediently provided, but this is not absolutely necessary.
  • the braking surface arrangement 220 comprises a brake body 221, with a brake segment 222, whose end face facing the brake member 170 comprises a radial braking surface 224.
  • a retaining projection 223 from, in which a brake segment 222 of a brake adjusting 225 is screwed.
  • the adjusting element 226 comprises a screw which is adjustable or screwable by means of a handle 227.
  • the actuator 226 is a holder 228 screwed and penetrates this.
  • the braking action of the radial braking surface 224 can be changed, preferably even completely canceled, when the brake body 221 is moved radially away from the braking member 170.
  • the brake adjusting device 225 with the brake body 221 could, for example, be arranged on the machine housing 11 instead of the brake segment 172.
  • the tool 25 and thus also the brake member 170 oscillates eccentrically due to the eccentricity 38, so that it inter alia assumes a braking position indicated by dashed lines, away from the radial braking surface 224 and shown in solid lines, in which it is in brake contact or frictional contact with the brake body 221.
  • this phase of the friction and braking engagement is shorter, so that the braking effect decreases.
  • the braking effect could be changed, e.g. by changing the effective contact surface of the radial braking surface 224, which can be achieved for example by changing the radius of curvature thereof. If, for example, the circumferential end regions of the brake segment 222 are stationary, the middle section of the brake segment 222 could be adjusted by adjusting the adjusting element 226 along the adjustment path 229, thereby also changing the curvature of the radial braking surface 224.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The tool has a drive motor for driving a tool holder (23), and an eccentric gear comprising a drive shaft. A disk tool (24) e.g. grinding disk, is fastened to the motor by a machine holder. A tool shaft (26) executes rotational movements in a rotation-eccentric mode during rotation of the drive shaft. A brake surface arrangement (173) for braking the disk tool is arranged in the tool holder. The disk tool is rotated around a drive axis (36) relative to the arrangement, where the arrangement has a radial braking surface that extends over a circle segment of a circle around the axis.

Description

Die Erfindung betrifft eine Hand-Werkzeugmaschine, insbesondere eine Schleifmaschine und/oder Poliermaschine, gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a hand-held machine tool, in particular a grinding machine and / or polishing machine, according to the preamble of claim 1.

Eine derartige Hand-Werkzeugmaschine geht aus US 5813903 A hervor.Such a hand-held machine tool goes out US 5813903 A out.

Exzentertellerschleifer, bei denen die Werkzeugaufnahme exzentrisch zur Antriebsachse gelagert ist, sind allgemein bekannt, so z. B. aus EP 1 4 91 2 91 A1 . Wenn die Antriebsachse rotiert, führt beispielsweise die Lagerreibung der Werkzeugwellenlagerung dazu, dass die Werkzeugwelle und die an dieser angeordnete Werkzeugaufnahme nicht nur eine exzentrische Bewegung machen, sondern auch eine Rotationsbewegung. Wenn kein Bremsmoment auf das Teller-Werkzeug, in der Regel ein runder Schleifteller, wirkt, dreht dieser letztlich mit derselben Geschwindigkeit, wie die Antriebswelle. Erst wenn eine Bremsung einsetzt, beispielsweise indem das Werkzeug auf die zu bearbeitende Werkstückoberfläche aufgesetzt wird, nimmt die Drehzahl des Teller-Werkzeuges ab. Um dem abzuhelfen, ist in der Regel am Maschinengehäuse der Werkzeugmaschine eine Ringdichtung angeordnet, die an der Oberfläche, mithin also einem Bremsglied, des Teller-Werkzeugs reibt.Eccentric disc grinder, in which the tool holder is mounted eccentrically to the drive axle, are well known, such. B. off EP 1 4 91 2 91 A1 , When the drive shaft rotates, for example, the bearing friction of the tool shaft bearing causes the tool shaft and the tool holder arranged thereon to make not only an eccentric movement, but also a rotational movement. If no braking torque acts on the plate tool, usually a round grinding plate, this ultimately rotates at the same speed as the drive shaft. Only when a braking begins, for example by the tool is placed on the workpiece surface to be machined, the speed of the plate tool decreases. To remedy this, a ring seal is usually arranged on the machine housing of the machine tool, which rubs on the surface, thus a braking member of the plate tool.

Nachteilig bei dieser Konstruktion ist es, dass die Oberfläche des Teller-Werkzeugs, mithin also das Bremsglied, dauerhaft in Kontakt mit der Bremsflächenanordnung ist, die in der Regel von einer Dichtung bereitgestellt wird. Dadurch kann es beim Betrieb zu unerwünschter Erwärmung kommen. Die Bremswirkung hängt zudem von der Ausdehnung der Stirnflächen des Bremsglieds sowie der Bremsflächenanordnung ab, mit denen die beiden Komponenten aneinander reiben.A disadvantage of this construction is that the surface of the plate tool, so therefore the brake member is permanently in contact with the brake surface assembly, which is usually of a seal is provided. This can lead to unwanted heating during operation. The braking effect also depends on the extent of the end faces of the brake member and the braking surface arrangement, with which the two components rub against each other.

Es ist daher die Aufgabe der Erfindung, bei Hand-Werkzeugmaschinen, insbesondere Schleifmaschinen oder Poliermaschinen der eingangs genannten Art, verbesserte Bremsmittel bereitzustellen.It is therefore the object of the invention to provide improved braking means in manual machine tools, in particular grinding machines or polishing machines of the type mentioned.

Zur Lösung der Aufgabe ist eine Hand-Werkzeugmaschine gemäß Anspruch 1 vorgesehen.To solve the problem, a hand-held power tool according to claim 1 is provided.

Ein Grundgedanke der Erfindung ist es, dass die Radialbremsfläche von radial außen oder innen auf das Bremsglied am Teller-Werkzeug wirkt. Dadurch wird die Exzentrität der Werkzeugaufnahme bezüglich der Rotationsachse genutzt. Somit können also in einer bevorzugten Ausführungsform der Erfindung die Radialbremsfläche und das Bremsglied aufgrund der Exzentrität der Werkzeugaufnahme zu der Rotationsachse nur über eine Teilumdrehung des Teller-Werkzeugs in Reibeingriff miteinander sein. Mithin bremst also die Radialbremsfläche, die nur ein Kreissegment umfasst, nicht ständig, sondern nur partiell. Man könnte die Radialbremsfläche daher auch als Radial-Segmentbremsfläche bezeichnen.A basic idea of the invention is that the radial brake surface acts from radially outside or inside on the brake member on the plate tool. As a result, the eccentricity of the tool holder is used with respect to the axis of rotation. Thus, therefore, in a preferred embodiment of the invention, the radial braking surface and the braking member due to the eccentricity of the tool holder to the rotation axis only be in frictional engagement with each other over a partial revolution of the plate tool. Thus, the radial braking surface, which comprises only one circular segment, does not brake constantly, but only partially. One could therefore call the radial brake surface as a radial segment brake surface.

Die Werkzeugaufnahme weist also insofern eine drehfeste Bremsflächenanordnung zum Abbremsen des Teller-Werkzeugs auf, als die Bremsflächenanordnung bei der Werkzeugaufnahme oder im Bereich der Werkzeugaufnahme angeordnet ist. Das drehende Bremsglied des Teller-Werkzeugs kann also von der bezüglich des Maschinengehäuses drehfesten Bremsflächenanordnung abgebremst werden.The tool holder thus has insofar a rotationally fixed brake surface arrangement for braking the plate tool, as the brake surface arrangement is arranged in the tool holder or in the region of the tool holder. The rotating brake member of the plate tool can therefore be braked by the rotationally fixed relative to the machine housing brake surface arrangement.

Die Bremsflächenanordnung kann durch das Maschinengehäuse der Hand-Werkzeugmaschine gebildet sein oder mit diesem bezüglich der Werkzeugaufnahme drehfest verbunden oder verbindbar sein.The braking surface arrangement may be formed by the machine housing of the hand-held machine tool or may be non-rotatably connected or connectable thereto with respect to the tool holder.

Das Bremsglied ist zweckmäßigerweise an dem Teller-Werkzeug angeordnet oder vorzugsweise durch das Teller-Werkzeug gebildet. Beispielsweise ist das Bremsglied durch eine Trägerplatte des Teller-Werkzeugs gebildet. Es ist vorteilhaft, dass das Bremsglied an einer Trägerplatte des Teller-Werkzeugs angeordnet ist.The brake member is expediently arranged on the plate tool or preferably formed by the plate tool. For example, the braking member is formed by a support plate of the plate tool. It is advantageous that the brake member is arranged on a support plate of the plate tool.

Die Werkzeugwelle kann sehr kurz sein. Bevorzugt ist eine Bremseinstelleinrichtung vorhanden, mit der die Bremswirkung der Radialbremsfläche einstellbar ist. Die Bremseinstelleinrichtung kann beispielsweise die Radialbremsfläche entlang eines Verstellweges quer zu der Rotationsachse verstellen, d.h. zum Bremsglied hin oder von diesem weg.The tool shaft can be very short. Preferably, a brake adjustment device is provided, with which the braking effect of the radial braking surface is adjustable. The brake adjusting device can, for example, adjust the radial braking surface along an adjustment path transversely to the axis of rotation, ie toward or away from the braking member.

Weiterhin ist es möglich, dass die Bremseinstelleinrichtung eine Krümmung der Radialbremsfläche verstellt. Ist die Radialbremsfläche stärker durchgebogen, können beispielsweise größere Flächenabschnitte derselben in Reibeingriff mit dem Bremsglied sein. Ist jedoch die Radialbremsfläche stärker gekrümmt, können beispielsweise ihre jeweiligen Längsendbereiche (in Umfangsrichtung) in Kontakt mit dem Bremsglied sein.Furthermore, it is possible that the brake adjusting device adjusts a curvature of the radial braking surface. If the radial braking surface deflected stronger, for example, larger surface portions thereof may be in frictional engagement with the brake member. However, if the radial braking surface is more curved, for example, their respective longitudinal end portions (in the circumferential direction) may be in contact with the braking member.

Ein weiterer Aspekt sieht vor, dass die Bremseinstelleinrichtung eine Umfangslänge der Radialbremsfläche verändert, so dass sie also zur Verstellung einer Umfangslänge der Radialbremsfläche ausgestaltet ist. Hier wären beispielsweise teleskopierbare Elemente denkbar. Weiterhin ist es möglich, dass die Radialbremsfläche segmentiert ist, so dass einzelne Segmente zur Rotationsachse hin oder von dieser weg verstellbar sind, um so die Radialbremsfläche segmentweise zu vergrößern oder zu verkleinern.Another aspect provides that the brake adjustment device changes a circumferential length of the radial brake surface, so that it is thus configured to adjust a circumferential length of the radial brake surface. For example, telescopic elements would be conceivable here. Furthermore, it is possible that the radial braking surface is segmented, so that individual segments are adjustable towards or away from the axis of rotation so as to enlarge or reduce the radial braking surface in segments.

Bevorzugt ist es, wenn die Radialbremsfläche vollständig außer Eingriff mit dem Bremsglied gebracht werden kann. Der Verstellweg der Bremseinstellrichtung ist dann vorzugsweise so ausgestaltet, dass die Radialbremsfläche in einen Bereich außerhalb der Reichweite des Bremsgliedes bei einer Rotation um die Rotationsachse einschließlich der Exzentrität ausreicht.It is preferred if the radial brake surface can be completely disengaged from the brake member. The displacement of the brake adjustment is then preferably designed so that the radial braking surface is sufficient in a region outside the range of the brake member in a rotation about the axis of rotation including the eccentricity.

Die Radialbremsfläche ist in einer bevorzugten Ausführungsform der Erfindung zu dem Bremsglied hin federbelastet. Alternativ oder in Ergänzung dazu wäre auch ein federelastischer Bremskörper möglich. Somit federt also die Radialbremse nach, so dass sie stets den Reibschluss mit dem Bremsglied herstellt.The radial braking surface is spring-loaded in a preferred embodiment of the invention to the brake member. Alternatively or in addition to this would also be a spring-elastic brake body possible. Thus, so the radial brake rebounds, so that it always produces the frictional engagement with the brake member.

Es versteht sich, dass die Radialbremsfläche zwar in einer bevorzugten, einfach realisierbaren Ausführungsform radial außen relativ zu dem Bremsglied angeordnet ist. Es ist aber auch möglich, die Radialbremsfläche radial innen anzuordnen oder auch radial innen und radial außen erfindungsgemäße Radialbremsflächen vorzusehen.It is understood that the radial braking surface is indeed arranged in a preferred, easily realizable embodiment radially outward relative to the brake member. However, it is also possible to arrange the radial braking surface radially inwards or also to provide radially inward and radially outward inventive radial braking surfaces.

Erfindungsgemäß ist vorgesehen, dass die Bremsflächenanordnung mindestens eine quer, insbesondere senkrecht, zur Rotationsachse verlaufende Stirnbremsfläche aufweist.According to the invention, it is provided that the braking surface arrangement has at least one end braking surface running transversely, in particular perpendicularly, to the axis of rotation.

Gerade diese Stirnbremsfläche eignet sich dazu, eine Konstantbremswirkung herzustellen, indem sie stets in Reibkontakt mit dem Bremsglied ist.Just this face brake surface is suitable for producing a constant braking effect by always in frictional contact with the brake member.

Eine weitere Ausführungsform sieht vor, dass die Bremsflächenanordnung an einem Bremselement angeordnet ist, das anhand von Befestigungsmitteln lösbar an einem Maschinengehäuse der Hand-Werkzeugmaschine angeordnet ist. Die Befestigungsmittel umfassen beispielsweise Rastmittel und/oder Klemmmittel und/oder Schrauben. Das austauschbare Bremselement ermöglicht es beispielsweise, dass man je nach gewünschter Bremswirkung unterschiedliche Radialbremsflächen anbringt. So kann beispielsweise ein Bremselement mit einer kleineren Radialbremsfläche gegen ein anderes Bremselement mit einer größeren Radialbremsfläche ausgetauscht werden.A further embodiment provides that the braking surface arrangement is arranged on a brake element, which is arranged on the basis of fastening means releasably on a machine housing of the hand-held machine tool. The fastening means comprise, for example, latching means and / or clamping means and / or screws. The replaceable brake element makes it possible, for example, to install different radial brake surfaces depending on the desired braking effect. For example, a brake element with a smaller radial braking surface can be exchanged for another braking element with a larger radial braking surface.

In einer bevorzugten Ausführungsform der Erfindung weist das Bremsglied des Teller-Werkzeugs mindestens eine in einer Andruckrichtung zur Bremsflächenanordnung hin federnde Stufe auf.In a preferred embodiment of the invention, the brake member of the plate tool at least one in a direction of pressure to the brake surface assembly towards resilient step.

Auch die Bremsflächenanordnung, insbesondere die Radialbremsfläche, kann zum Bremsglied hin aufgrund mindestens einer Stufe federnd nachgiebig sein. Somit federt also die Radialbremse nach, so dass sie stets den Reibschluss mit dem Bremsglied des Werkzeugs herstellt. Die nachfolgenden Ausführungen und die Ausführungen im Zusammenhang mit der Zeichnung zur Ausgestaltung der Stufe können also auch bei der maschinenseitigen Bremsflächenanordnung, insbesondere bei der Radialbremsfläche, Anwendung finden.The braking surface arrangement, in particular the radial braking surface, may be resiliently yielding to the braking member due to at least one stage. Thus, so the radial brake rebounds, so that it always produces the frictional engagement with the brake member of the tool. The following remarks and the embodiments in connection with the drawing for the embodiment of the stage can therefore also be used in the machine-side braking surface arrangement, in particular in the case of the radial braking surface.

Die Stufe kann beispielsweise Bestandteil eines Balgs, insbesondere eines Faltenbalges sein. Mithin ist das Bremsglied also balgartig.The stage may for example be part of a bellows, in particular a bellows. Thus, the brake member is thus bellows.

Die Ausgestaltung der Stufe hängt nunmehr davon ab, wo die Bremswirkung gewünscht ist. In der Regel ist die Stufe so ausgestaltet, dass eine stirnseitige Konstantbremsung gewünscht ist.The configuration of the stage now depends on where the braking effect is desired. In general, the stage is designed so that a front-side constant braking is desired.

Insbesondere bei dieser Ausgestaltung ist die mindestens eine Stufe als Axialstufe ausgestaltet oder umfasst eine Axialstufe. Diese Axialstufe kann beispielsweise eine Umfangsstufe sein, wenn das Bremsglied ringförmig ist. Die Axialstufe ist parallel zur Rotationsachse federnd. Somit wird also die Reibfläche des Bremsgliedes in Richtung der Rotationsachse kraftbeaufschlagt, wobei durch die Axialstufe eine Nachgiebigkeit vorhanden ist.In particular, in this embodiment, the at least one stage is designed as an axial stage or comprises an axial stage. This axial stage may be, for example, a circumferential step when the brake member is annular. The axial stage is resilient parallel to the axis of rotation. Thus, therefore, the friction surface of the brake member is subjected to force in the direction of the axis of rotation, wherein by the axial step a compliance is present.

Die vorgenannte Umfangsstufe ist zweckmäßigerweise ein Bestandteil einer Ringausnehmung. Diese Ringausnehmung kann - wie auch die etwas allgemeiner formulierte Axialstufe - nach radial innen oder nach radial außen verlaufen. Es versteht sich, dass auch mehrere solche Stufen aneinandergereiht sein können, so dass eine balgartige, insbesondere faltenbalgartige, Struktur entsteht.The aforementioned circumferential step is expediently a component of an annular recess. This annular recess can - as well as the somewhat more general formulated axial stage - run radially inward or radially outward. It is understood that several such stages can be strung together, so that a bellows-like, especially bellows-like, structure arises.

Die mindestens eine Stufe kann aber auch eine Radialstufe umfassen oder bilden, die quer, beispielsweise rechtwinkelig quer oder auch schräg, zu der Rotationsachse federnd ist. Wenn also von radial außen gebremst wird, gibt die Stufe entsprechend nach, sorgt aber für einen gleichmäßigen Andruck nach radial außen oder radial innen, je nachdem, wo die korrespondierende Radialbremsfläche an der Maschine angeordnet ist.However, the at least one step may also include or form a radial step, which is transversely, for example perpendicularly transversely or obliquely, resilient to the axis of rotation. Thus, if braked by radially outward, the step correspondingly, but ensures a uniform pressure radially outward or radially inward, depending on where the corresponding radial braking surface is arranged on the machine.

Bezüglich der Stufe sind mehrere, verschiedene Querschnitte denkbar. Bevorzugt ist beispielsweise ein Z-förmiger oder V-förmiger Querschnitt. Aber auch U-förmige Querschnitte sind denkbar, wobei diese sowohl bei der Axialstufe als auch bei der Radialstufe Anwendung finden können.Regarding the stage several different cross sections are conceivable. For example, a Z-shaped or V-shaped cross section is preferred. But also U-shaped cross-sections are conceivable, and these can be used both in the axial stage and in the radial stage application.

Das Bremsglied kann einen integralen Bestandteil der Trägerplatte bilden. Beispielsweise kann es in einem Spritzgussvorgang unmittelbar an die Trägerplatte angeformt sein. Bevorzugt ist das Bremsglied jedoch lösbar an der Trägerplatte befestigt, beispielsweise mittels entsprechenden Befestigungsmitteln, vor-zugsweise Schrauben, Steckhalterungen und/oder Steckvorsprüngen, Klemmhalterungen oder dergleichen.The brake member may form an integral part of the carrier plate. For example, it may be formed directly in an injection molding process to the support plate. Preferably, however, the brake member is releasably secured to the support plate, for example by means of appropriate fastening means, preferably screws, plug-in supports and / or plug-in projections, clamping brackets or the like.

Das Bremsglied am Werkzeug oder die Bremsflächenanordnung ist in einer besonders bevorzugten Ausführungsform zwar kreisförmig. Es ist aber auch möglich, dass man beispielsweise elliptische oder polygonale Bremsglieder oder Bremsflächenanordnungen vorsieht. Weiterhin ist es denkbar, dass das Bremsglied oder die Bremsflächenanordnung segmentiert ist.The brake member on the tool or the brake surface assembly is indeed circular in a particularly preferred embodiment. But it is also possible that, for example, elliptical or polygonal brake links or braking surface arrangements provides. Furthermore, it is conceivable that the braking member or the braking surface arrangement is segmented.

An mindestens einer Kontaktfläche der Bremsflächenanordnung oder des Bremsgliedes, mit denen das Bremsglied und die Bremsflächenanordnung in Reibkontakt sind, sind quer zur Andruckrichtung Aussparungen vorgesehen. Diese Aussparungen können beispielsweise dazu dienen, die Bremsfläche bzw. Kontaktfläche zu kühlen. Bevorzugt handelt es sich bei den Aussparungen um Durchtrittsöffnungen. Es ist aber auch möglich, dass die Aussparungen dazu genutzt werden, dass ein gewisser Anteil von "Falschluft" in einen Staub-Absaugraum gelangt, der vom Bremsglied zweckmäßigerweise in Zusammenwirkung mit der Bremsflächenanordnung begrenzt wird.At least one contact surface of the braking surface arrangement or of the braking member with which the braking member and the braking surface arrangement are in frictional contact, recesses are provided transversely to the pressing direction. These recesses can serve, for example, to the braking surface or contact surface cool. Preferably, the recesses are passages. But it is also possible that the recesses are used to ensure that a certain proportion of "false air" enters a dust-suction, which is limited by the brake member expediently in cooperation with the brake surface assembly.

Die Trägerplatte hat in an sich bekannter Weise zweckmäßigerweise ein elastisch verformbares Unterteil zur Anbringung eines Schleifmittels oder Poliermittels, beispielsweise eines Schleifblattes oder eines Poliergewirks, sowie ein die Maschinenhalterung aufweisendes Oberteil.The support plate has in a conventional manner expediently an elastically deformable lower part for attachment of an abrasive or polishing agent, such as an abrasive sheet or a Poliergewirks, as well as the machine holder exhibiting upper part.

An der Trägerplatte sind zweckmäßigerweise Kanäle vorgesehen, die sich von einer von der Maschinenhalterung abgewandten Bearbeitungsfläche zu einer die Maschinenhalterung aufweisenden Maschinenseite der Trägerplatte erstrecken.Channels are expediently provided on the carrier plate, which extend from a processing surface facing away from the machine holder to a machine side of the carrier plate having the machine holder.

Die Maschinenaufnahme und die Maschinenhalterung haben zweckmäßigerweise zueinander passende Bajonetthaltemittel, z.B. Bajonettvorsprünge und Gegenhaltemittel.The machine mount and the machine mount suitably have mating bayonet means, e.g. Bayonet projections and counter-holdings.

Das Bremsglied ist zweckmäßigerweise als eine Dichtung ausgestaltet, die bei Kontakt mit der Bremsflächenanordnung in Zusammenwirkung mit der Werkzeugaufnahme einen Absaugraum begrenzt.The brake member is expediently designed as a seal which limits a suction space in contact with the braking surface arrangement in cooperation with the tool holder.

Zwar ist eine bevorzugte Ausführungsform der Erfindung so getroffen, dass die Trägerplatte, zumindest in ihrem Arbeitsbereich oder an ihrer Bearbeitungsfläche, eine runde Umfangskontur aufweist. Es versteht sich, dass die Erfindung auch bei Trägerplatten mit polygonaler Umfangskontur Anwendung finden kann.Although a preferred embodiment of the invention is such that the support plate, at least in its working area or on its working surface, has a round peripheral contour. It is understood that the invention can also be applied to carrier plates with a polygonal peripheral contour.

Weiterhin ist es denkbar, dass das Bremsglied exzentrisch zu der Rotationsachse an der Trägerplatte befestigt ist.Furthermore, it is conceivable that the brake member is mounted eccentrically to the axis of rotation on the support plate.

Nachfolgend werden Ausführungsbeispiele der Erfindung anhand der Zeichnung erläutert. Es zeigen:

Figur 1
eine erfindungsgemäße Hand-Werkzeugmaschine perspektivisch schräg von oben mit geöffnetem Gehäuse,
Figur 2
eine Schnittdarstellung der Hand-Werkzeugmaschine gemäß Figur 1 entsprechend einer Schnittlinie A-A,
Figur 3
eine perspektivische Teilansicht schräg von vorn der Hand-Werkzeugmaschine gemäß Figur 1 jedoch mit einem anderen Werkzeug,
Figur 4
eine Schnittansicht entsprechend Figur 8 entlang einer Schnittlinie B-B in Figur 3,
Figur 5
eine perspektivische Schrägansicht von unten der Hand-Werkzeugmaschine gemäß Figur 1 jedoch ohne Werkzeug, das in Gestalt eines Schleiftellers in
Figur 6
mit einem eine Bremsflächenanordnung aufweisenden Bremselement und in
Figur 7
ohne das Bremselement von schräg oben dargestellt ist,
Figur 8
einen Querschnitt des Schleiftellers gemäß Figur 7 entlang einer Schnittlinie C-C in Figur 7,
Figur 9
den Schleifteller gemäß Figuren 6 - 8 von schräg oben zusammen mit einer Bremseinstelleinrichtung, die in
Figur 10
von oben dargestellt ist,
Figur 11a
das Werkzeug gemäß Figur 3 von schräg oben, das in
Figur 11b
von schräg unten dargestellt ist.
Hereinafter, embodiments of the invention will be explained with reference to the drawing. Show it:
FIG. 1
a hand-held machine tool according to the invention obliquely from above with the housing open,
FIG. 2
a sectional view of the hand-held machine tool according to FIG. 1 according to a section line AA,
FIG. 3
a partial perspective view obliquely from the front of the hand-held machine tool according to FIG. 1 however with another tool,
FIG. 4
a sectional view accordingly FIG. 8 along a section line BB in FIG. 3 .
FIG. 5
an oblique perspective view from below of the hand-held machine tool according to FIG. 1 However, without tools, in the form of a sanding plate in
FIG. 6
with a braking surface arrangement having a braking element and in
FIG. 7
without the brake element being shown obliquely from above,
FIG. 8
a cross section of the sanding pad according to FIG. 7 along a section line CC in FIG. 7 .
FIG. 9
according to the sanding pad FIGS. 6-8 obliquely from above together with a brake adjusting device, which in
FIG. 10
is shown from above,
FIG. 11a
the tool according to FIG. 3 from diagonally above, that in
FIG. 11b
is shown obliquely from below.

Die Zeichnung zeigt eine Hand-Werkzeugmaschine 10, die vorliegend als Schleifmaschine oder Poliermaschine ausgestaltet ist, je nachdem welches Werkzeug verwendet wird. Die Hand-Werkzeugmaschine 10 kann in einem Exzentermodus betrieben werden.The drawing shows a hand machine tool 10, which in the present case is designed as a grinding machine or polishing machine, depending on which tool is used. The hand machine tool 10 can be operated in an eccentric mode.

Ein Maschinengehäuse 11 der Hand-Werkzeugmaschine 10 umfasst einen Werkzeugbereich 12 sowie einen Motorbereich 13, die durch einen Handgriff 14 sowie einen Verbindungsabschnitt 15 miteinander verbunden sind. In dem Motorbereich 13 ist ein Antriebsmotor 17 untergebracht, vorliegend ein Elektromotor, wobei pneumatische Motoren oder sonstige Antriebsprinzipien auch denkbar sind. Der Antriebsmotor 17 wird über einen elektrischen Anschluss 18 mit elektrischer Energie versorgt. Die Hand-Werkzeugmaschine 10 ist also eine kabelgebundene elektrische Maschine, wobei auch ein Akku-Betrieb, mithin also eine kabellose Variante durchaus im Rahmen der Erfindung liegt.A machine housing 11 of the hand-held machine tool 10 comprises a tool area 12 and a motor area 13, which are connected to one another by a handle 14 and a connecting section 15. In the motor region 13, a drive motor 17 is housed, in this case an electric motor, wherein pneumatic motors or other drive principles are also conceivable. The drive motor 17 is supplied with electrical energy via an electrical connection 18. The hand-held power tool 10 is therefore a wired electrical machine, whereby a battery operation, thus a wireless variant is well within the scope of the invention.

Der Werkzeugbereich 12 bildet eine Vorderseite 20 des Maschinengehäuses 11. Der Verbindungsabschnitt 15 verläuft an einer Unterseite 21, der Handgriff 14 an einer Oberseite 22 des Maschinengehäuses 11. An der Unterseite 21 ist ferner eine Werkzeugaufnahme 23 zum Halten und Aufnehmen von beispielhaft dargestellten Werkzeugen 24 oder 25 angeordnet. Die Werkzeugaufnahme 23 ist an der Stirnseite einer Werkzeugwelle 26 angeordnet.The tool portion 12 forms a front side 20 of the machine housing 11. The connecting portion 15 extends on a bottom 21, the handle 14 on an upper side 22 of the machine housing 11. On the bottom 21 is also a tool holder 23 for holding and receiving exemplified tools 24 or 25 arranged. The tool holder 23 is arranged on the front side of a tool shaft 26.

Die Werkzeugaufnahme 23 weist vorteilhaft ein Bajonett 118 auf, wobei auch andere Befestigungsmittel, z.B. Klemm- oder Schraubmittel möglich sind.The tool holder 23 advantageously has a bayonet 118, wherein other fastening means, such as clamping or screw means are possible.

Ein Exzentergewicht 117 ist vorteilhaft an der Werkzeugaufnahme 23 angeordnet. Das Exzentergewicht 117 steht als Kreissegmentabschnitt von dem Antriebsteil 33 nach unten in Richtung der Werkzeugaufnahme 23 ab.An eccentric weight 117 is advantageously arranged on the tool holder 23. The eccentric weight 117 projects as a segment of a circle segment from the drive part 33 downwards in the direction of the tool holder 23.

Bei der Hand-Werkzeugmaschine 10 ist ein Exzentergetriebe 27 vorgesehen, mit dem exzentrische Bewegungen der Werkzeugwelle 26 erzeugbar sind. Das Exzentergetriebe 27 ist in dem Werkzeugbereich 12 des Maschinengehäuses 11 angeordnet.In the hand-held power tool 10, an eccentric 27 is provided, with the eccentric movements of the tool shaft 26 can be generated. The eccentric 27 is disposed in the tool area 12 of the machine housing 11.

Eine Distanz zwischen dem Antriebsmotor 17 und dem anzutreibenden Exzentergetriebe 27 bzw. der Werkzeugaufnahme 23 bezüglich einer Längsachse 28 des Maschinengehäuses 11 wird von einem Übertragungsgetriebe 29 überbrückt, das den Antriebsmotor 17 mit dem Exzentergetriebe 27 dreh-koppelt. Das Übertragungsgetriebe 29 weist ein Übertragungsglied 30 auf, bei dem es sich vorliegend und einen Transmissionsriemen 31 handelt. Denkbar wäre allerdings auch eine Übertragung mittels eines Zahngetriebes oder einer Übertragungsstange, beispielsweise auch einer Kardanwelle.A distance between the drive motor 17 and the driven eccentric 27 and the tool holder 23 with respect to a longitudinal axis 28 of the machine housing 11 is bridged by a transmission gear 29 which rotatably couples the drive motor 17 with the eccentric 27. The transmission gear 29 has a transmission member 30 in which it is present and a transmission belt 31. Conceivable, however, would be a transmission by means of a toothed gear or a transmission rod, for example, a propeller shaft.

Der Transmissionsriemen 31 koppelt ein an einer um eine Motorachse 40 rotierende Motorwelle 39 angeordnetes Abtriebsteil 32 des Antriebsmotors 17 mit einem Antriebsteil 33 des Exzentergetriebes 27. Das Antriebsteil 33 rotiert um eine Antriebsachse 36, zu der eine Werkzeugachse 37 der Werkzeugaufnahme 23 um eine Exzentrität 38 exzentrisch, jedoch parallel ist.The transmission belt 31 couples a driven part 32 of the drive motor 17 arranged on a motor shaft 39 rotating about a motor shaft 40 to a drive part 33 of the eccentric drive 27. The drive part 33 rotates about a drive axis 36 to which a tool axis 37 of the tool holder 23 eccentrically around an eccentricity 38 but is parallel.

Die Antriebsachse 36 verläuft vorliegend senkrecht zu einer Bearbeitungsfläche 41 des Werkzeugs 24 oder 25, mithin also auch senkrecht zu einer zu bearbeitenden Werkstück-Oberfläche.In the present case, the drive axle 36 runs perpendicular to a machining surface 41 of the tool 24 or 25, and therefore also perpendicular to a workpiece surface to be machined.

Im Innenraum des Handgriffes 14 ist eine Steuerung 42 angeordnet, an die ein Einstellelement 43 angekoppelt ist, beispielsweise ein Stellelement zur Einstellung einer Drehzahl. An einem Kopfabschnitt 44 des Werkzeugbereiches 12 ist ein Motorschalter 45 angeordnet. Ein Bediener kann um den Handgriff 14 herumgreifen, durch eine Durchgrifföffnung 46 hindurch, die zwischen dem Handgriff 14 und dem Verbindungsabschnitt 15 vorgesehen ist.In the interior of the handle 14, a controller 42 is arranged, to which an adjusting element 43 is coupled, for example a Control element for setting a speed. At a head portion 44 of the tool area 12, a motor switch 45 is arranged. An operator can grip around the handle 14 through a penetration opening 46 provided between the handle 14 and the connection portion 15.

Im Verbindungsabschnitt 15 ist ein Staubabfuhrkanal 49 angeordnet. Der Staubabfuhrkanal 49 verläuft in einem Kanalgehäuse 50, das den Staubabfuhrkanal 49, soweit er im Innenraum des Maschinengehäuses 11 verläuft, kapselt. Somit gelangt staubbeladene Luft nicht in den Innenraum des Maschinengehäuses 11. Der Staubabfuhrkanal 49 verläuft von der Werkzeugaufnahme 23 zu einer zum Anschluss eines Saugschlauches ausgestalteten Ausströmöffnung 51 an der Hinterseite 19 des Maschinengehäuses 11, das heißt auch am Abtriebsteil 32 vorbei. Das Kanalgehäuse 50 hat dementsprechend eine angepasste Außenkontur, zweckmäßigerweise auch um Bewegungsraum für das Übertragungsglied 30 zu schaffen.In the connecting portion 15, a dust discharge channel 49 is arranged. The dust removal channel 49 extends in a channel housing 50, which encapsulates the dust removal channel 49, as far as it runs in the interior of the machine housing 11. Thus dust-laden air does not enter the interior of the machine housing 11. The dust removal channel 49 extends from the tool holder 23 to a configured for connection of a suction hose discharge port 51 on the rear side 19 of the machine housing 11, that is also on the output member 32 over. The channel housing 50 accordingly has an adapted outer contour, expediently also to provide movement space for the transmission member 30.

Das Antriebsteil 33 ist mit einer Antriebswelle 57 drehfest verbunden. Die Antriebswelle 57 ist mittels Antriebswellen-Lagern 58, 59 drehbar um die Antriebsachse 36 an einem Getriebegehäuse 60 des Exzentergetriebes 27 gelagert. Das Getriebegehäuse 60 ist drehfest in dem Maschinengehäuse 11 aufgenommen. Die Antriebswellenlager 58, 59 sind beispielsweise in Lageraufnahmen, insbesondere Stufen, des Getriebegehäuses 60 angeordnet.The drive member 33 is rotatably connected to a drive shaft 57. The drive shaft 57 is mounted by means of drive shaft bearings 58, 59 rotatably about the drive shaft 36 to a transmission housing 60 of the eccentric 27. The gear housing 60 is rotatably received in the machine housing 11. The drive shaft bearings 58, 59 are arranged, for example, in bearing receivers, in particular stages, of the transmission housing 60.

Die Antriebswelle 57 ist vorliegend als eine Hohlwelle ausgestaltet, die die Werkzeugwelle 26 aufnimmt. Ein mittlerer, stangenartiger Abschnitt der Werkzeugwelle 26 durchdringt einen mittleren Abschnitt der Antriebswelle 57, in dem auch die beiden Lager 58, 59 zwischen Werkzeugwellenlagern 61, 62 angeordnet, die an einem mit der Antriebswelle 57 drehfest verbundenen Lageraufnahmeteil 63 an der der Werkzeugaufnahme 23 entgegengesetzten Seite und in einem Innenraum des Antriebsteils 33.The drive shaft 57 is configured here as a hollow shaft which receives the tool shaft 26. A middle, rod-like portion of the tool shaft 26 penetrates a central portion of the drive shaft 57, in which the two bearings 58, 59 between tool shaft bearings 61, 62 arranged on a rotatably connected to the drive shaft 57 bearing receiving part 63 on the tool holder 23 opposite side and in an interior of the drive member 33rd

Die Werkzeugwellenlager 61, 62 bilden eine Werkzeugwellenlagerung. Wird nunmehr die Antriebswelle 57 durch das Antriebsteil 33 angetrieben, sorgt eine Lagerreibung der Werkzeugwellenlager 61, 62 dafür, dass auch die Werkzeugwelle 26 zu dieser Rotation um die Antriebsachse 36 mitgenommen wird und somit eine Rotationsbewegung durchführt. Wenn an der Werkzeugwelle 26 kein bremsendes Moment angreift, dreht die Werkzeugwelle 26 gleich schnell wie die Antriebswelle 57. Ein solcher Betriebsmodus des Exzentergetriebes 27 wird nachfolgend als Freirotation-Exzentermodus F bezeichnet.The tool shaft bearings 61, 62 form a tool shaft bearing. If the drive shaft 57 is now driven by the drive part 33, a bearing friction of the tool shaft bearings 61, 62 ensures that the tool shaft 26 is also taken to this rotation about the drive axis 36 and thus performs a rotational movement. When no braking torque acts on the tool shaft 26, the tool shaft 26 rotates at the same speed as the drive shaft 57. Such an operation mode of the eccentric gear 27 is hereinafter referred to as a free rotation eccentric mode F.

Die Werkzeugaufnahme 23 kann aber auch in eine Zwangsrotation versetzt werden, wobei sie dann sogenannte hyperzykloide Bewegungen durchmacht, d.h. zum einen eine Drehung um die Antriebsachse 36, zum anderen aber eine überlagerte Exzenterbewegung verursacht durch die Exzentrität 38. Dieser Modus wird als Zwangsrotation-Exzentermodus Z bezeichnet, so dass also die Hand-Werkzeugmaschine mit den Exzentermodi F und Z insgesamt zwei Rotation-Exzentermodi F, Z aufweist.The tool holder 23 can also be placed in a forced rotation, whereby it undergoes so-called hypercycloidal movements, i. on the one hand, a rotation about the drive axis 36, on the other hand, a superimposed eccentric caused by the eccentricity 38. This mode is referred to as forced rotation eccentric mode Z, so that the hand machine tool with the eccentric modes F and Z a total of two rotation eccentric modes F , Z has.

Für den Zwangsrotation-Exzentermodus Z ist eine Zwangsrotationsführung 64 vorgesehen, die einen Wälzkörper 65 und eine Wälzbasis 66 umfasst. Zumindest im Zwangsrotation-Exzentermodus Z ist der Wälzkörper 65 mit der Werkzeugwelle 26 drehfest und die Wälzbasis 66 mit dem Getriebegehäuse 60 drehfest, mithin also auch dem Maschinengehäuse 11, drehfest. Dazu werden der Wälzkörper 65 und die Wälzbasis 66 relativ zueinander verstellt, so dass sie in dem Zwangsrotation-Exzentermodus Z in Eingriff sind um die Zwangsrotation zu bewirken. Im anderen Rotation-Exzentermodus, nämlich dem Freirotation-Exzentermodus F sind der Wälzkörper 65 und die Wälzbasis 66 voneinander entfernt. Vorliegend ist der Wälzkörper 65 als ein Planetenrad ausgestaltet, das im Innenraum eines die Wälzbasis 66 bildenden Hohlrades angeordnet ist. Im Zwangsrotation-Exzentermodus Z ist ein Formschluss zwischen diesen beiden Komponenten vorhanden, so dass der Wälzkörper 65 mit seiner Zahnung am Außenumfang mit der Zahnung am Innenumfang der Wälzbasis 66 kämmt.For the forced rotation eccentric mode Z, a forcible rotation guide 64 is provided which includes a rolling element 65 and a rolling base 66. At least in the forced rotation eccentric mode Z of the rolling elements 65 with the tool shaft 26 is rotationally fixed and the rolling base 66 with the gear housing 60 rotatably, thus also the machine housing 11, rotatably. For this purpose, the rolling element 65 and the rolling base 66 are adjusted relative to each other so that they are in the forced rotation eccentric Z in engagement to effect the forced rotation. In the other rotation eccentric mode, namely the free rotation eccentric mode F, the rolling element 65 and the rolling base 66 are separated from each other. In the present case, the rolling element 65 is configured as a planetary gear, which is arranged in the interior of a rolling gear 66 forming the ring gear. In the forced rotation eccentric mode Z, there is a form fit between these two components, so that the rolling element 65 with its toothing on the outer circumference meshes with the toothing on the inner circumference of the rolling base 66.

Darüber hinaus ist jedoch auch ein Nur-Exzentermodus N möglich, bei dem das Werkzeug 24 oder 25 nicht um die Antriebsachse 36 rotiert, sondern lediglich die durch die Exzentrität 38 verursachten Exzenterbewegungen durchführt, wenn der Antriebsmotor 17 läuft. Bei diesem Nur-Exzentermodus N sind Drehwinkel-Führungsmittel 67 mit der Werkzeugwelle 26 in Eingriff. Die Drehwinkel-Führungsmittel 67 umfassen eine erste Linearführung 68, und eine zweite Linearführung 69, die zueinander rechtwinkelig sind, sowie eine bezüglich des Getriebegehäuses 60 drehfeste, jedoch in Richtung der Antriebsachse 36 axial verstellbare Führungsbasis 72. Eine Führungsachse q der ersten Linearführung 68 verläuft beispielsweise quer zur Längsachse 28, eine Führungsachse 1 der zweiten Linearführung 69 parallel zur Längsachse 28.In addition, however, an only eccentric mode N is possible in which the tool 24 or 25 does not rotate about the drive shaft 36, but only performs the eccentric movements caused by the eccentric 38 when the drive motor 17 is running. In this eccentric cam mode N, rotational angle guide means 67 are engaged with the tool shaft 26. The rotation angle guide means 67 comprise a first linear guide 68, and a second linear guide 69, which are mutually perpendicular, and with respect to the gear housing 60 non-rotatable, but in the direction of the drive shaft 36 axially adjustable guide base 72. A guide axis q of the first linear guide 68 extends, for example transverse to the longitudinal axis 28, a guide axis 1 of the second linear guide 69 parallel to the longitudinal axis 28th

Das Exzentergetriebe 27 ist mit einem Schaltgriff 84 und einem Kulissengetriebe 88a schaltbar. Mittels des Schaltgriffs 84, der über ein Kardangelenk 86 auf ein um die Antriebsachse 36 drehbares Betätigungsglied 87 wirkt, sind die Drehwinkel-Führungsmittel 67 in Eingriff und außer Eingriff mit der Werkzeugwelle 26 zu bringen, um so in den Nur-Exzentermodus N zu schalten oder wieder daraus heraus in einen der Rotation-Exzentermodi F oder Z.The eccentric 27 is switchable with a handle 84 and a sliding gear 88a. By means of the switching handle 84, which acts via a universal joint 86 on a rotatable about the drive shaft 36 actuator 87, the rotation angle guide means 67 are engaged and disengaged to bring the tool shaft 26 so as to switch to the eccentric only mode N or out of it into one of the rotation eccentric modes F or Z.

Durch eine Drehbetätigung des Betätigungsgliedes 87 lässt sich Kulissengetriebe 88a drehverstellen, um einerseits die Position der Drehwinkel-Führungsmittel 67 relativ zur Werkzeugwelle 26 zu verstellen (Schalten zwischen den Modi F und N) und andererseits die Relativposition der Wälzbasis 66 zum Wälzkörper 65 (Schalten zwischen den Betriebsmodi Z und F) . Dabei ist die Schaltfolge so getroffen, dass das Exzentergetriebe 27 vom Zwangsrotation-Exzentermodus Z in den Freirotation-Exzentermodus F gelangt und von dort in den Nur-Exzentermodus N und entsprechend umgekehrt (N - F - Z).By a rotary actuation of the actuator 87 can be turn gear 88a drehverstellen to one hand, the position of the rotation angle guide means 67 relative to the tool shaft 26 to adjust (switching between the modes F and N) and on the other the relative position of the rolling base 66 to the rolling element 65 (switching between the operating modes Z and F). In this case, the switching sequence is such that the eccentric 27 passes from the forced rotation eccentric Z mode in the free rotation eccentric mode F and from there into the only eccentric mode N and vice versa (N - F - Z).

Aufgrund des Nur-Exzentermodus' N kann nicht nur das eine runde Trägerplatte 115 aufweisende Werkzeug 24 verwendet werden, sondern auch das Werkzeug 25, das eine polygonale, vorliegend dreieckförmige Trägerplatte 116 hat (in Draufsicht). Mithin ist also die Außenkontur des Werkzeugs 25 polygonal, was bei dem Freirotation-Exzentermodus F und dem Zwangsrotation-Exzentermodus Z zu Verletzungen des Bedieners, Beschädigungen des Werkstückes und dergleichen anderen negativen Folgen führen könnte. Hier schaffen die folgenden Maßnahmen Abhilfe:

  • Das Werkzeug 24 kann in mehreren Relativ-Drehwinkelstellungen an der Werkzeugaufnahme 23, insbesondere deren Bajonett 118, befestigt werden.
Due to the eccentric only mode 'N, not only the tool 24 having a circular support plate 115 can be used, but also the tool 25 having a polygonal, presently triangular support plate 116 (in plan view). Thus, therefore, the outer contour of the tool 25 is polygonal, which could lead to injury to the operator, damage to the workpiece and the like other negative consequences in the free rotation eccentric mode F and the forced rotation eccentric mode Z. Here are the following measures to remedy the situation:
  • The tool 24 can be attached to the tool holder 23, in particular its bayonet 118, in a plurality of relative angular positions.

Das Bajonett 118 umfasst eine Bajonett-Scheibe 119, die mittels einer Federanordnung, z. B. eines Federpaketes 120, federbelastet ist. Eine Schraube 121 durchdringt das Federpaket 120 und die Bajonett-Scheibe 119 und ist von unten her in die Werkzeugwelle 26 eingeschraubt. Mithin belastet also das Federpaket 120 die Bajonett-Scheibe 119 in Richtung einer Andruckplatte 122. Von der Bajonett-Scheibe 119 stehen Bajonett-Vorsprünge 123, 124 nach radial außen ab, wobei der Bajonett-Vorsprung 124 schmaler ist als die beiden anderen Bajonett-Vorsprünge 123. Die Vorsprünge 123, 124 bilden insgesamt eine Drehwinkelkodierung 125.The bayonet 118 comprises a bayonet disc 119, which by means of a spring arrangement, for. B. a spring assembly 120, is spring loaded. A screw 121 penetrates the spring assembly 120 and the bayonet disc 119 and is screwed from below into the tool shaft 26. Thus, the spring assembly 120 loads the bayonet plate 119 in the direction of a pressure plate 122. From the bayonet disc 119 are bayonet projections 123, 124 radially outwardly from, wherein the bayonet projection 124 is narrower than the other two bayonet projections 123. The projections 123, 124 together form a rotation angle coding 125.

Die Bajonett-Vorsprünge 123, 124 können durch Bajonett-Aussparungen 126, 127 an Bajonett-Aufnahmen 128 oder 129 der Werkzeuge 24, 25 durchgesteckt werden, wobei anschließend das Werkzeug 24 oder 25 relativ zur Werkzeugaufnahme 23 verdreht wird, so dass die Vorsprünge 123, 124 mit Hintergreifvorsprüngen 130 der Bajonett-Aufnahmen 128, 129 zur Anlage kommen bzw. an Drehanschlägen 131 anschlagen.The bayonet projections 123, 124 can through bayonet recesses 126, 127 on bayonet receptacles 128 or 129 of the Tools 24, 25 are pushed through, in which case the tool 24 or 25 is rotated relative to the tool holder 23, so that the projections 123, 124 with Hintergreifvorsprüngen 130 of the bayonet receptacles 128, 129 come to rest or strike against rotational stops 131.

Die Bajonett-Aufnahmen 128 oder 129 sind Maschinenhalterungen 183 zur Befestigung der Teller-Werkzeuge 24, 25 an der Werkzeugaufnahme 23. Es versteht sich, dass anstelle einer Bajonett-Verbindung zwischen der Teller-Werkzeuge 24, 25 an der Werkzeugaufnahme 23 auch andere Befestigungsarten in Frage kommen, z.B. Schraubmittel und/oder Klemmmittel, Rastmittel oder dergleichen.The bayonet receptacles 128 or 129 are machine mounts 183 for attaching the plate tools 24, 25 to the tool holder 23. It is understood that instead of a bayonet connection between the plate tools 24, 25 on the tool holder 23 also other types of fastening in Come question, eg Screw means and / or clamping means, latching means or the like.

Die Bajonett-Aussparungen 126 erstrecken sich über größere Drehwinkelabstände als die schmalere Bajonett-Aussparung 127. Durch diese passt nur der schmalere Bajonett-Vorsprung 124 durch. Somit ist nur dann möglich, dass drehwinkelsensitive Werkzeug 25, nämlich den Deltateller, an der Werkzeugaufnahme 23 zu befestigen, wenn die Werkzeugaufnahme 23 und das Werkzeug 25 drehwinkelrichtig zueinander stehen. Somit bilden also die Aussparungen 126, 127 eine Gegenkodierung 132, die mit der Drehwinkelkodierung 125 zusammenwirkt.The bayonet recesses 126 extend over larger rotational angular distances than the narrower bayonet recess 127. Only the narrower bayonet projection 124 passes through them. Thus, it is only possible that rotation-angle-sensitive tool 25, namely the delta plate to attach to the tool holder 23 when the tool holder 23 and the tool 25 are rotationally correct to each other. Thus, therefore, the recesses 126, 127 form a counter-coding 132, which cooperates with the rotation angle coding 125.

Bei dem runden Werkzeug 24 genügt die Federkraft des Federpaketes 120, die eine Anlagefläche 130b der Werkzeuge 24, 25 zur Andruckplatte 122 hin beaufschlagen, um das Werkzeug 24 auch beim Ausschalten des Antriebsmotors 17 zuverlässig am Bajonett 118 zu halten.In the case of the round tool 24, the spring force of the spring assembly 120, which applies a contact surface 130b of the tools 24, 25 to the pressure plate 122, is sufficient to reliably hold the tool 24 on the bayonet 118 even when the drive motor 17 is switched off.

Bei dem Werkzeug 25 hingegen ist eine zusätzliche Drehverriegelung vorgesehen. Die Drehverriegelung umfasst einen Riegel 133, der zweckmäßigerweise mit einem Schiebegriff 134 betätigbar ist. Der Riegel 133 wirkt in seiner Verriegelungsstellung, in der er in einen der Bajonett-Vorsprünge 123 oder 124 eingreift oder diesen hintergreift, als zweiter, den Drehanschlägen 131 entgegengesetzter Drehanschlag.The tool 25, however, an additional twist lock is provided. The rotation lock comprises a latch 133, which is expediently actuated by a push handle 134. The latch 133 acts in its locking position, in the he engages in one of the bayonet projections 123 or 124 or engages behind this, as the second, the rotation stops 131 opposite rotational stop.

Der Riegel 133 ist vorteilhaft in die Verriegelungsstellung federbelastet. Der Bediener muss also lediglich den Schiebegriff 134 betätigen, d.h. in Richtung der Bearbeitungsfläche 41 des Werkzeugs 25 verstellen, um den Riegel 133 in seine Lösestellung zu verstellen. Die Verriegelung geschieht quasi automatisch, wenn das Delta-Werkzeug 25 in seine richtige Position gedreht ist, nämlich dann, wenn seine Spitze 135 zur Vorderseite 20 des Maschinengehäuses 11 weist.The latch 133 is advantageously spring-loaded in the locking position. Thus, the operator only has to operate the push handle 134, i. in the direction of the working surface 41 of the tool 25 to adjust the latch 133 in its release position. The locking occurs almost automatically when the delta tool 25 is rotated to its correct position, namely, when its tip 135 faces the front 20 of the machine housing 11.

An der der Spitze 135 entgegengesetzten Seite hat das Werkzeug 25 einen Betätigungsvorsprung 140. Dieser eignet sich beispielsweise dazu, das Werkzeug 25 zu ergreifen, um es zu drehen. Zudem erfüllt der Betätigungsvorsprung 140 auch eine Sperrfunktion, in dem er mit einem Sperrkörper 141 zusammenwirkt. Eine dem Maschinengehäuse 11 im montierten Zustand oder zu montierenden Zustand des Werkzeuges 25 zugewandte Oberseite des Betätigungsvorsprungs 140, der eine stangenförmige oder stabförmige Gestalt hat, bildet eine Sperrkontur 142, die mit dem Sperrkörper 141 zusammenwirkt. Die Sperrkontur 142 durchläuft beim Montieren an der Werkzeugaufnahme 23 einen Montageweg 143 und nimmt im montierten Zustand schließlich eine Endstellung 144 ein. Sowohl auf dem Montageweg 143 als auch in der Endstellung 144 wirkt die Sperrkontur 142 mit dem Sperrkörper 141 zusammen und zwar wechselweise derart, dass bei in der Endstellung 144 befindlichem Werkzeug 25 eine Verstellung des Exzentergetriebes 27 in einen der Rotation-Exzentermodi F oder Z nicht möglich ist bzw. umgekehrt, wenn das Exzentergetriebe 27 in einen dieser Modi verstellt ist, ist es nicht möglich, das Werkzeug 25 an der Werkzeugaufnahme 23 zu befestigen.At the opposite side of the tip 135, the tool 25 has an actuating projection 140. This is suitable, for example, for gripping the tool 25 in order to rotate it. In addition, the actuating projection 140 also fulfills a blocking function in which it interacts with a blocking body 141. A machine housing 11 in the assembled state or to be mounted state of the tool 25 facing upper side of the actuating projection 140, which has a rod-shaped or rod-shaped configuration, forms a locking contour 142 which cooperates with the locking body 141. The locking contour 142 passes through a mounting path 143 when mounted on the tool holder 23 and finally assumes an end position 144 in the mounted state. Both on the assembly path 143 and in the end position 144, the locking contour 142 cooperates with the locking body 141 and that alternately such that when located in the end position 144 tool 25, an adjustment of the eccentric 27 in one of the rotation eccentric modes F or Z not possible is and vice versa, when the eccentric 27 is adjusted in one of these modes, it is not possible to attach the tool 25 to the tool holder 23.

Die Trägerplatten 115, 116 könnten zwar im Prinzip einstückig sein, sind jedoch vorliegend mehrteilig aufgebaut. Weiterhin ist der Begriff "Platte" recht allgemein zu sehen, da nämlich auch die Trägerplatten an ihrer Oberseite beispielsweise auch Auswölbungen oder dergleichen aufweisen können, an ihrer Unterseite jedoch zweckmäßigerweise zumindest im Wesentlichen plan sind. Zum Schleifen von Rundungen oder dergleichen könnte es aber auch vorgesehen sein, dass eine Schleifplatte eine Innenwölbung oder Außenwölbung an ihrer jeweiligen Bearbeitungsfläche aufweist.Although the support plates 115, 116 could be in one piece in principle, but in the present case are constructed in several parts. Furthermore, the term "plate" is quite general to see, because even the support plates may have, for example, bulges or the like on its upper side, but at its bottom are expediently at least substantially planar. For grinding of curves or the like, it could also be provided that a grinding plate has an inner curvature or outer curvature at its respective working surface.

Die Trägerplatten 115, 116 weisen ein relativ hartes, biegesteifes Oberteil 184, 185 auf, an dem die jeweilige Maschinenhalterung 183 angeordnet ist. Das Oberteil 185 des Werkzeugs 25 weist die bereits erläuterten Vorsprünge und Sperrkonturen auf, unter anderem auch den Betätigungsvorsprung 140, der radial bezüglich der Bajonett-Aufnahme 129 ist bzw. davon absteht.The carrier plates 115, 116 have a relatively hard, rigid upper part 184, 185, on which the respective machine holder 183 is arranged. The upper part 185 of the tool 25 has the already explained projections and locking contours, including the actuating projection 140 which is radial with respect to the bayonet mount 129 or projects therefrom.

An der Unterseite der Oberteile 184, 185 sind elastisch verformbare Unterteile 186, 187 angeordnet, beispielsweise angeklebt oder mittels einer lösbaren Verbindung, insbesondere einer Klettverbindung, befestigt. Passend zu den jeweiligen Außenumfangskonturen der Trägerplatten 115, 116 sind auch die Unterteile 186, 187 rund bzw. dreieckförmig ausgestaltet. Trägerplatten mit sonstigen, z.B. elliptischen oder polygonalen Außenkonturen, sind auch möglich.On the underside of the upper parts 184, 185, elastically deformable lower parts 186, 187 are arranged, for example adhesively bonded or fastened by means of a detachable connection, in particular a Velcro connection. Matching to the respective outer peripheral contours of the support plates 115, 116 and the lower parts 186, 187 are designed round or triangular. Carrier plates with other, e.g. elliptical or polygonal outer contours are also possible.

An der Unterseite der Unterteile 186, 187 sind Befestigungsmittel 180 angeordnet, beispielsweise Klettverbindungen oder dergleichen, um ein Schleifmittel oder Poliermittel lösbar zu befestigen.Attached to the underside of the bases 186, 187 are fasteners 180, such as hook-and-loop fasteners or the like, for releasably securing an abrasive or polishing agent.

Es versteht sich, dass die Trägerplatten 115, 166 auch einstückig sein könnten und/oder dass sie integral ein Schleif- oder Poliermittel umfassen können.It is understood that the carrier plates 115, 166 could also be integral and / or that they may integrally comprise a grinding or polishing agent.

An der Unterseite der Trägerplatten 115, 116 sind Absaugöffnungen 181 angeordnet, die über zu Oberseite der Werkzeuge 24, 25 führende Kanäle 182 mit einem Absaugraum 117b kommunizieren, der seinerseits mit dem Staubabfuhrkanal 49 verbunden ist, wenn das jeweilige Werkzeug 24 oder 25 an der Hand-Werkzeugmaschine 10 montiert ist.On the underside of the support plates 115, 116 suction openings 181 are arranged, which communicate via top of the tools 24, 25 leading channels 182 with a suction 117b, which in turn is connected to the dust discharge channel 49, when the respective tool 24 or 25 in the hand Machine tool 10 is mounted.

An der Oberseite der Trägerplatten 115, 116 sind Dichtungen 149 angeordnet, die in Zusammenwirkung mit der Werkzeugaufnahme 23 den Absaugraum 117b abdichten. Die Dichtungen 149 haben jedoch eine Zusatzfunktion, die nachfolgend deutlich wird:

  • In dem Freirotation-Exzentermodus F kann im Prinzip ein an der Werkzeugaufnahme 23 befestigtes Werkzeug frei rotieren, so dass es bis zur Drehzahl der Antriebswelle 47 beschleunigt. Erst wenn das jeweilige Werkzeug ein Bremsmoment erfährt, beispielsweise beim Aufsetzen auf die zu bearbeitende Werkstück-Oberfläche, wird das Werkzeug abgebremst. Dadurch kann das Werkstück beschädigt werden. Die nachfolgend im Detail beschriebenen Bremsmittel wirken einer solchen "Autorotation" des Werkzeugs, das an der Werkzeugaufnahme 23 befestigt ist, entgegen. Sie könnten zwar im Prinzip bei dem dreieckförmigen Werkzeug 25 weggelassen werden, sind aber auch dort zur Unterstützung der Drehwinkel-Führungsmittel 67 zweckmäßig. Die nachfolgende Beschreibung konzentriert sich jedoch auf das Werkzeug 24.
At the top of the support plates 115, 116 seals 149 are arranged, which seal the suction space 117b in cooperation with the tool holder 23. However, the seals 149 have an additional function, which will become clear below:
  • In principle, a tool fastened to the tool holder 23 can rotate freely in the free-rotation eccentric mode F, so that it accelerates up to the rotational speed of the drive shaft 47. Only when the respective tool experiences a braking torque, for example, when placed on the workpiece surface to be machined, the tool is braked. This can damage the workpiece. The braking means described in detail below counteract such "autorotation" of the tool, which is fastened to the tool holder 23. Although they could be omitted in principle in the triangular tool 25, but are also there to support the rotation angle guide means 67 appropriate. However, the following description focuses on the tool 24.

Die erfindungsgemäß ausgestalteten Bremsmittel umfassen Bremsglieder 170, die an den Werkzeugen 24 oder 25 angeordnet sind, die mit einer maschinenseitig drehfesten Bremsflächenanordnung 173 zusammenwirkt. Das Bremsglied 170 wird von der Dichtung 149 gebildet oder, umgekehrt formuliert, das Bremsglied 170 ist ringförmig und erfüllt zugleich die Funktion einer Dichtung im Zusammenhang mit einer Staubabfuhr von der Bearbeitungsfläche 41 weg.The inventively designed braking means comprise brake members 170 which are arranged on the tools 24 or 25, which cooperates with a machine-side rotationally fixed brake surface assembly 173. The brake member 170 is of the Seal 149 formed or, conversely formulated, the brake member 170 is annular and at the same time performs the function of a seal in connection with a dust removal from the working surface 41 away.

Die Bremsflächenanordnung 173 umfasst ein Bremselement 171b mit einer Bremsplatte 171, von der ein Bremssegment 172 winkelig, beispielsweise rechtwinkelig, absteht. Eine der Werkzeugaufnahme 23 zugewandte Innenseite des Bremssegments 172 bildet eine Radialbremsfläche 174, während die dem Werkzeug 24, 25 zugewandte Stirnseite der Bremsplatte 171 eine Stirnbremsfläche 175 bereitstellt. Die Bremsplatte 171 ist vorliegend als ein Ringkörper ausgestaltet.The braking surface arrangement 173 comprises a brake element 171b with a brake plate 171, from which a brake segment 172 protrudes at an angle, for example at right angles. One of the tool holder 23 facing inside of the brake segment 172 forms a radial braking surface 174, while the tool 24, 25 facing the end face of the brake plate 171 provides an end brake surface 175. The brake plate 171 is configured here as a ring body.

Weiterhin ist das Bremselement 171b auswechselbar bzw. lösbar am Maschinengehäuse 11 befestigt, wofür geeignete Befestigungsmittel, beispielsweise Klemmmittel, Schrauben oder - wie beim Ausführungsbeispiel - Rastmittel vorgesehen sein können. Beispielsweise stehen von dem Bremselement 171b, insbesondere der Bremsplatte 171, nach radial außen Vorsprünge 176 ab, die zum Eingriff in korrespondierende Ausnehmungen am Maschinengehäuse 11 vorgesehen sind. An einer den Vorsprüngen 176 entgegengesetzten Seite ist an der Bremsplatte 171 ein Rasthaken 177 vorgesehen, der mit einer Rastaufnahme 178 des Maschinengehäuses 11 verrastet.Furthermore, the brake element 171b is removably or releasably secured to the machine housing 11, for which purpose suitable fastening means, such as clamping means, screws or - as in the embodiment - locking means may be provided. For example, protruding from the brake element 171b, in particular the brake plate 171, radially outward projections 176, which are provided for engagement in corresponding recesses on the machine housing 11. On a side opposite to the projections 176, a latching hook 177 is provided on the brake plate 171, which engages with a latching receptacle 178 of the machine housing 11.

Das Werkzeug 24 kann im Freirotation-Exzentermodus F um eine Rotationsachse rotieren, die vorliegend die Antriebsachse 36 ist. Dabei reiben jedoch eine Radialbremsfläche 188 und eine Stirnbremsfläche 189 an der Radialbremsfläche 174 bzw. an der Stirnbremsfläche 175 der Bremsflächenanordnung 173, so dass eine Rotation des Werkzeugs 24 um die Rotationsachse 36 gebremst wird. Die Stirnbremsflächen 175, 189 sind dabei stets in Reibkontakt miteinander, so dass hier eine Konstantbremswirkung erzielt wird. Die Radialbremsfläche 174 hingegen erstreckt sich nur über ein Kreissegment eines Kreises um die Rotationsachse 36, beispielsweise etwa 120°, so dass die Radialbremsflächen 174, 188 nur dann in Kontakt sind, wenn das Werkzeug 24, 25 aufgrund der Exzentrität 38 sozusagen in Richtung der Radialbremsfläche 174 schwingt. Somit bildet also die Radialbremsfläche 174 sozusagen eine Art Zusatzbremse, die vorteilhaft noch einstellbar sein kann, was beim Ausführungsbeispiel gemäß Figuren 9, 10 der Fall ist.The tool 24 can rotate in the free rotation eccentric mode F about an axis of rotation, which in the present case is the drive axle 36. However, a radial braking surface 188 and a face braking surface 189 rub against the radial braking surface 174 or against the face braking surface 175 of the braking surface arrangement 173, so that a rotation of the tool 24 about the rotation axis 36 is braked. The face brake surfaces 175, 189 are always in frictional contact with each other, so that here achieves a constant braking effect becomes. The radial braking surface 174, however, extends only over a circular segment of a circle about the axis of rotation 36, for example about 120 °, so that the radial braking surfaces 174, 188 are in contact only when the tool 24, 25 due to the eccentricity 38 so to speak in the direction of the radial braking surface 174 is swinging. Thus, so the radial brake surface 174 forms, so to speak, a kind of auxiliary brake, which can be advantageously still adjustable, which in the embodiment according to FIGS. 9, 10 the case is.

Weiterhin wäre es auch möglich, das Bremselement 171b gegen ein anderes Bremselement auszutauschen, dessen Bremsflächen eine andere Geometrie aufweisen. So könnte beispielsweise ein Bremselement vorgesehen sein, dessen Stirnbremsfläche Ausbuchtungen oder Aussparungen hat. Weiterhin könnte die geometrische Ausdehnung des Bremssegments 172 eine andere sein, so dass beispielsweise ein sich über einen größeren Winkelabschnitt oder einen kleineren Winkelabschnitt erstreckendes Bremssegment vorgesehen ist oder auch ein Bremssegment, dessen innere Krümmung nicht mit dem Radius des Bremsglieds 170 an dessen Außenseite übereinstimmt.Furthermore, it would also be possible to replace the brake element 171b with another brake element whose brake surfaces have a different geometry. For example, a brake element could be provided whose front brake surface has bulges or recesses. Furthermore, the geometric extent of the brake segment 172 could be different, so that, for example, is provided over a larger angle section or a smaller angle portion extending brake segment or a brake segment whose inner curvature does not match the radius of the brake member 170 on the outside.

An dieser Stelle sei auch bemerkt, dass es eine zweckmäßige, jedoch nicht zwingende Ausgestaltung der Erfindung ist, dass sich die Radien von Bremssegment 172 und Bremsglied 170 im Bereich ihrer Kontaktflächen entsprechen, sondern dass auch unterschiedliche Krümmungsradien möglich sind.It should also be noted that it is an expedient, but not mandatory embodiment of the invention that correspond to the radii of the brake segment 172 and brake member 170 in the region of their contact surfaces, but that also different radii of curvature are possible.

Die Bremsflächenanordnung 173 weist zweckmäßigerweise einen geringeren Verschleiß und somit eine höhere Abriebfestigkeit auf als das Bremsglied 170. Das Bremsglied 170 ist nunmehr ein Bestandteil des Werkzeugs 24 oder 25. Wenn dieses insgesamt verschleißt, beispielsweise weil die Unterteile 186, 187 verschlissen sind, steht auch das Bremsglied 170 zum Austausch an. Somit ist über eine gesamte Betriebsdauer eines jeweiligen Werkzeugs 24 oder 25 eine im Wesentlichen gleichbleibende Bremswirkung erzielbar.The brake surface assembly 173 expediently has a lower wear and thus a higher abrasion resistance than the brake member 170. The brake member 170 is now a part of the tool 24 or 25. If this wears out altogether, for example because the lower parts 186, 187 are worn, that is also Brake member 170 for replacement at. Thus, over a total operating time of a respective tool 24 or 25 a substantially constant braking effect can be achieved.

Zu dieser sehr gleichmäßigen Bremswirkung trägt auch bei, dass das Bremsglied 170 sowohl radial als auch axial bezüglich der Rotationsachse 36 nachgiebig ist.Contributing to this very uniform braking effect also that the brake member 170 is resilient both radially and axially with respect to the axis of rotation 36.

Das Bremsglied 170 ist vorliegend kreisringförmig, wobei aber auch andere, z.B. elliptische, Bremsglieder denkbar sind.The brake member 170 is presently annular, but other, e.g. elliptical, brake links are conceivable.

Ferner ist das Bremsglied 170 zentrisch zur Maschinenhalterung 183, wobei aber auch eine exzentrische Anordnung denkbar ist.Furthermore, the brake member 170 is centered to the machine holder 183, but also an eccentric arrangement is conceivable.

Das Bremsglied 170 umfasst einen Bremsringabschnitt 190, der die Radialbremsfläche 188 und die Stirnbremsfläche 189 bereitstellt. Mithin ist also der Bremsringabschnitt 190 eine Art Wulst, der axial (bezüglich der Rotationsachse 36) ein freies Ende des Bremsglieds 170 darstellt. An der Stirnbremsfläche 189 sind zudem noch kreissegmentartige Bremsvorsprünge 191 vorgesehen, zwi-schen denen Aussparungen 192 angeordnet sind. Die Bremsvorsprünge 191 bilden sozusagen Bremsbacken, die nach und nach verschleißen können, bis die Basis des Bremsringabschnittes 190 erreicht ist. Durch die Aussparungen 192 sind Unterbrechungen in Umfangsrichtungen vorhanden, durch die kühlende Luft in den Reibbereich zwischen Bremsglied 170 und Bremsflächenanordnung 173 einströmen kann, was einer Überhitzung entgegenwirkt.The brake member 170 includes a brake ring portion 190 that provides the radial brake surface 188 and the face brake surface 189. Thus, therefore, the brake ring portion 190 is a kind of bead, which is axially (with respect to the rotation axis 36), a free end of the brake member 170. On the face brake surface 189 also circular segment-like brake projections 191 are also provided, between which recesses 192 are arranged. The brake projections 191 form brake shoes, so to speak, which can gradually wear until the base of the brake ring portion 190 is reached. Through the recesses 192 interruptions in circumferential directions are present, can flow through the cooling air in the friction between brake member 170 and braking surface assembly 173, which counteracts overheating.

Der radiale Außenumfang des Bremsringabschnitts 190 ist für einen Bremskontakt mit der Radialbremsfläche 174 vorgesehen. Die Radialbremsfläche 188 hat bezüglich der Antriebsachse 36 und bezüglich der zugeordneten Radialbremsfläche 174 eine Schrägneigung. Mithin ist also die Radialbremsfläche 188 als eine Art Umfangsvorsprung ausgestaltet, der bei entsprechendem Abrieb und Verschleiß in Bezug auf den Kontakt mit der drehfesten Radialbremsfläche 174 breiter wird.The radially outer periphery of the brake ring portion 190 is provided for brake contact with the radial braking surface 174. The radial braking surface 188 has a skew with respect to the drive axle 36 and with respect to the associated radial braking surface 174. Thus, therefore, the radial braking surface 188 is designed as a kind of circumferential projection, the corresponding abrasion and wear with respect to contact with the rotationally fixed radial braking surface 174 becomes wider.

Das Bremsglied 170 hat aufgrund eines flexiblen Materials, aus dem es besteht, beispielsweise einem entsprechend weichen Kunststoff- oder Gummimaterial, eine gewisse Nachgiebigkeit, so dass eine Nachstellwirkung bzw. gleichmäßige Bremswirkung erzielbar ist. Darüber hinaus ist jedoch eine Flexibilität durch eine Stufe 193 realisiert. Die Stufe 193 ist eine Axialstufe, d.h. sie ist parallel zur Rotationsachse 36 nachgiebig. Dadurch wird die Stirnbremsfläche 189 stets in Richtung der drehfesten Stirnbremsfläche 175 beaufschlagt, so dass der Reibkontakt erhalten bleibt.The brake member 170 has due to a flexible material of which it consists, for example, a correspondingly soft plastic or rubber material, a certain flexibility, so that a readjustment or uniform braking effect can be achieved. In addition, however, flexibility is realized by a stage 193. Stage 193 is an axial stage, i. it is yielding parallel to the axis of rotation 36. As a result, the face brake surface 189 is always acted upon in the direction of the rotationally fixed face brake surface 175, so that the frictional contact is maintained.

Die Stufe 193 ist eine Umfangsstufe. Sie bildet einen Bestandteil einer Ringausnehmung 194. Die Stufe 193 hat einen V-förmigen Querschnitt. Die Stufe 193 ist sozusagen eine liegende Stufe (im Querschnitt bezüglich der Rotationsachse 36) so dass sie entgegen einer Andruckrichtung 195 (parallel zur Rotationsachse 36) federnd nachgiebig ist. In Figur 8 ist eine eingefederte Stellung 196 schematisch angedeutet.Stage 193 is a perimeter tier. It forms part of an annular recess 194. The step 193 has a V-shaped cross-section. The step 193 is, so to speak, a lying step (in cross-section with respect to the axis of rotation 36) so that it is resiliently yielding against a pressing direction 195 (parallel to the axis of rotation 36). In FIG. 8 is a spring-loaded position 196 schematically indicated.

Insbesondere in der eingefederten Stellung 196 kann sich das Bremsglied 170 in eine Verformungsaussparung 197 an der Oberseite des Werkzeugs 25 hineinverformen. Diese Maßnahme ist optional.In particular, in the rebounded position 196, the brake member 170 can deform into a deformation recess 197 on the upper side of the tool 25. This measure is optional.

Es versteht sich, dass auch anders ausgestaltete Stufen, z.B. eine Z-förmige Axialstufe 198 oder eine ebenfalls Z-förmige Radialstufe 199 vorgesehen sein können (in Figur 8 schematisch angedeutet). Die Radialstufe 199 ist radial zur Rotationsachse 36 nachgiebig, um den Kontakt mit der Radialbremsfläche 174 zu verbessern.It is understood that differently configured stages, such as a Z-shaped axial step 198 or a likewise Z-shaped radial step 199 may be provided (in FIG. 8 indicated schematically). The radial step 199 is resilient radially to the axis of rotation 36 to improve contact with the radial braking surface 174.

Es versteht sich, dass zur Zusammenwirkung mit dem Werkzeug 24, d.h. mit einem ringförmigen, erfindungsgemäß stufig ausgestaltetem Bremsglied, statt der Kreissegment-Radialbremsfläche auch eine umfangsseitig geschlossene Radialbremsfläche (nicht dargestellt) vorgesehen sein könnte.It is understood that for cooperation with the tool 24, i. with an annular, according to the invention ausgestaltetem brake member, instead of the circular segment radial braking surface and a circumferentially closed radial braking surface (not shown) could be provided.

Die Stufe 193 umfasst eine sich schräg zur Rotationsachse 36 nach unten, d.h. in Richtung der Maschinenhalterung 183 und zur Oberseite des Werkzeugs 24 erstreckenden Schrägabschnitt 200, der einen Schenkel der V-förmigen Stufe 193 bildet. An den Schrägabschnitt 200 erschließt sich ein bezüglich der Rotationsachse 36 kurzer Bodenabschnitt 201 an. Dem Schrägabschnitt 200 liegt ein Anlageschenkel 202 der Stufe 193 gegenüber.Step 193 includes a downward slope, i.e., an angle, of the axis of rotation 36; in the direction of the machine holder 183 and the top of the tool 24 extending inclined portion 200 which forms a leg of the V-shaped step 193. At the inclined portion 200 opens up with respect to the rotation axis 36 short bottom portion 201 at. The inclined portion 200 is a plant leg 202 of the stage 193 opposite.

An die Stufe 193 schließt sich eine nach radial innen offene Montageausnehmung 203 an, die zur Montage des Bremsglieds 170 an dem Oberteil 184 dient. Die Montageausnehmung 203 ist eine Ringnut, in die im Falle des Oberteils 185 einzelne Rasthaken eingreifen, beim Oberteil 184 hingegen eine Montagehalterung 204. Die Montagehalterung 204 umfasst eine ringförmige Platte, die als Ballastgewicht oder Ausgleichsgewicht dient. Somit sind die Gewichtsverhältnisse bei beiden Werkzeugen 24 und 25 ähnlich oder gleich.The step 193 is followed by a radially inwardly open mounting recess 203, which serves for mounting the brake member 170 on the upper part 184. The mounting recess 203 is an annular groove, in the case of the upper part 185 engage individual latching hooks, while the upper part 184, however, a mounting bracket 204. The mounting bracket 204 includes an annular plate which serves as a ballast weight or balance weight. Thus, the weight ratios in both tools 24 and 25 are similar or the same.

Die Montagehalterung 204 umfasst eine ringförmige Platte mit einer zentralen Durchtrittsöffnung 205 für einen Ringkörper 206 der Bajonett-Aufnahme 128. Vom Ringkörper 206 stehen die Hintergreifvorsprünge 130 nach radial innen ab.The mounting bracket 204 comprises an annular plate with a central passage opening 205 for an annular body 206 of the bayonet receptacle 128. From the annular body 206 are the Hintergreifvorsprünge 130 radially inward from.

Weiterhin hat die Montagehalterung 204 Durchtrittsöffnungen 207, die zu den Kanälen 182 passen, so dass staubbeladene Luft von der Unterseite so dem durch die Dichtung 159 begrenztem Ringraum hindurchtreten kann. Die Montagehalterung 204 könnte beispielsweise im Klemmsitz oder Rastsitz an der Trägerplatte 115 befestigt sein, ist vorliegend jedoch mittels Schrauben 208 angeschraubt.Further, the mounting bracket 204 has through holes 207 that mate with the channels 182 so that dust-laden air from the bottom can pass through the annular space defined by the gasket 159. The mounting bracket 204 could, for example, in the press fit or snap fit on the support plate 115th attached, but in the present case is screwed by means of screws 208.

Das Bremsglied 170 wird mittels seiner Montageausnehmung 203 sozusagen über den radial äußeren Rand oder Umfangsrand der Montagehalterung 204 übergestülpt, so dass der Umfangsrand in die Montageausnehmung 203 eingreift. Schon dadurch wird ein fester Halt des Bremsglieds 170 an der Montagehalterung 204 erzielt. Zudem wird das Bremsglied 170 noch an das Oberteil 184 angepresst, indem nämlich ein dem Oberteil 184 zugewandter, in der Zeichnung unterer Schenkel 209 zwischen der Montagehalterung 204 und dem Oberteil 184 zu liegen kommt. Für den Schenkel 209 ist zweckmäßigerweise eine Ringaussparung am Oberteil 184 vorgesehen, was jedoch nicht zwingend notwendig ist.The brake member 170 is, as it were, slipped over the radially outer edge or peripheral edge of the mounting bracket 204 by means of its mounting recess 203, so that the peripheral edge engages in the mounting recess 203. Even then, a firm grip of the brake member 170 is achieved on the mounting bracket 204. In addition, the brake member 170 is still pressed against the upper part 184, namely by a top 184 facing, in the drawing lower leg 209 between the mounting bracket 204 and the upper part 184 comes to rest. For the leg 209 a ring recess on the upper part 184 is expediently provided, but this is not absolutely necessary.

Anstelle der feststehenden, unverstellbaren Bremsflächenanordnung 173 kann auch die in den Figuren 9 und 10 dargestellte Bremsflächenanordnung 220 eingesetzt werden.Instead of the fixed, non-adjustable brake surface assembly 173 can also in the FIGS. 9 and 10 shown brake surface assembly 220 are used.

Die Bremsflächenanordnung 220 gemäß diesem Ausführungsbeispiel umfasst einen Bremskörper 221, mit einem Bremssegment 222, dessen dem Bremsglied 170 zugewandte Stirnseite eine Radialbremsfläche 224 umfasst.The braking surface arrangement 220 according to this exemplary embodiment comprises a brake body 221, with a brake segment 222, whose end face facing the brake member 170 comprises a radial braking surface 224.

Vom Bremssegment 222, das sich nur über einen Teilumfang eines Kreises um die Rotationsachse 36 erstreckt, steht ein Haltevorsprung 223 ab, in den ein Bremssegment 222 einer Bremseinstelleinrichtung 225 eingeschraubt ist. Das Stellelement 226 umfasst eine Schraube, die mittels eines Handgriffes 227 verstellbar bzw. schraubbar ist. Das Stellelement 226 ist ein einen Halter 228 eingeschraubt und durchdringt diesen. Somit kann durch Drehen des Handgriffes 227 die Axialposition des Stellelements 226 radial zur Rotationsachse 36 verstellt werden, wobei der Bremskörper 221 mitgenommen wird, um entlang eines Verstellweges 229 zum Bremsglied 170 hin bzw. von diesem weg verstellt zu werden. Dadurch lässt sich die Bremswirkung der Radialbremsfläche 224 verändern, vorzugsweise sogar vollständig aufheben, wenn der Bremskörper 221 entsprechend radial weit weg von dem Bremsglied 170 bewegt ist. Die Bremseinstelleinrichtung 225 mit dem Bremskörper 221 könnte beispielsweise anstelle des Bremssegments 172 an dem Maschinengehäuse 11 angeordnet werden.From the brake segment 222, which extends only over a partial circumference of a circle about the axis of rotation 36, is a retaining projection 223 from, in which a brake segment 222 of a brake adjusting 225 is screwed. The adjusting element 226 comprises a screw which is adjustable or screwable by means of a handle 227. The actuator 226 is a holder 228 screwed and penetrates this. Thus, by rotating the handle 227, the axial position of the adjusting element 226 can be adjusted radially to the axis of rotation 36, wherein the brake body 221 is entrained to along a Adjustment path 229 to the brake member 170 toward or away from this. As a result, the braking action of the radial braking surface 224 can be changed, preferably even completely canceled, when the brake body 221 is moved radially away from the braking member 170. The brake adjusting device 225 with the brake body 221 could, for example, be arranged on the machine housing 11 instead of the brake segment 172.

Bei seiner Rotation um die Antriebsachse 36 schwingt das Werkzeug 25 und somit auch das Bremsglied 170 aufgrund der Exzentrität 38 exzentrisch, so dass es unter anderem eine in gestrichelten Linien angedeutete, von der Radialbremsfläche 224 entferntere und eine in durchgezogenen Linien dargestellte Bremsposition einnimmt, bei dem es in Bremskontakt oder Reibkontakt mit dem Bremskörper 221 ist. Wenn also der Bremskörper 221 entlang des Verstellweges 229 weiter weg von der Rotationsachse 36 verstellt ist, ist diese Phase des Reib- und Bremseingriffes kürzer, so dass die Bremswirkung abnimmt. Bei Verstellung zur Rotationsachse 36 hin ist die Bremswirkung des Bremskörpers 221 jedoch größer.During its rotation about the drive axle 36, the tool 25 and thus also the brake member 170 oscillates eccentrically due to the eccentricity 38, so that it inter alia assumes a braking position indicated by dashed lines, away from the radial braking surface 224 and shown in solid lines, in which it is in brake contact or frictional contact with the brake body 221. Thus, when the brake body 221 is moved along the adjustment path 229 further away from the rotation axis 36, this phase of the friction and braking engagement is shorter, so that the braking effect decreases. When adjusted to the axis of rotation 36 toward the braking effect of the brake body 221 is greater.

Es versteht sich, dass auch durch andere Maßnahmen die Bremswirkung verändert werden könnte, z.B. durch Veränderung der effektiven Kontaktfläche der Radialbremsfläche 224, was beispielsweise durch Veränderung von deren Krümmungsradius erzielbar ist. Wenn also die Umfangsendbereiche des Bremssegmentes 222 beispielsweise ortsfest sind, könnte durch Verstellen des Stellelements 226 entlang des Verstellweges 229 der mittlere Abschnitt des Bremssegments 222 verstellt werden, so dass dadurch auch die Krümmung der Radialbremsfläche 224 verändert wird.It is understood that also by other measures the braking effect could be changed, e.g. by changing the effective contact surface of the radial braking surface 224, which can be achieved for example by changing the radius of curvature thereof. If, for example, the circumferential end regions of the brake segment 222 are stationary, the middle section of the brake segment 222 could be adjusted by adjusting the adjusting element 226 along the adjustment path 229, thereby also changing the curvature of the radial braking surface 224.

Claims (13)

  1. Hand-operated power tool, in particular grinding machine and/or polishing machine, with a drive motor (17) for driving a tool holder (23), with a disc tool (24; 25), in particular a backing pad or a polishing disc, attachable to the tool holder (23) by means of a machine mount (183), and with an eccentric gear (27) which has a drive shaft, rotary-coupled to the drive motor (17) and rotatable around a driving axis (36), to or on which is mounted by means of a tool shaft bearing (61, 62) a tool shaft (26) on which the tool holder (23) is mounted, to carry out eccentric movements around an eccentricity (38) eccentric to the driving axis (36), wherein the tool shaft (26) executes rotation movements in at least one rotation eccentric mode during rotation of the drive shaft, in particular on account of bearing friction of the tool shaft bearing (61, 62), wherein the tool holder (23) is provided with a non-rotatable braking contact surface arrangement (173, 220) to brake the disc tool (24; 25), wherein a brake member (170) of the disc tool (24; 25) mounted in particular on a supporting plate (115, 116) rubs on the braking contact surface arrangement (173, 220), and wherein in operation of the hand-operated power tool (10) the disc tool (24; 25) rotates around a rotation axis (36) relative to the non-rotatable braking contact surface arrangement (173, 220), wherein the braking contact surface arrangement (173, 220) has at least one radial brake contact surface (174, 224) which extends over a circle segment of a circle around the rotation axis (36), characterised in that the braking contact surface arrangement (173, 220) has at least one end brake contact surface (175) running at right-angles to, in particular perpendicular to, the rotation axis (36).
  2. Hand-operated power tool according to claim 1, characterised in that the radial brake contact surface (174, 224) and the brake member (170) are in frictional engagement with one another over only a partial rotation of the disc tool (24; 25), owing to the eccentricity (38) of the tool holder (23) to the rotation axis (36).
  3. Hand-operated power tool according to claim 1 or 2, characterised in that it has brake adjusting means (225) for adjustment of the braking effect of the radial brake contact surface (174, 224).
  4. Hand-operated power tool according to claim 3, characterised in that the brake adjusting means (225) are designed for adjustment of the radial brake contact surface (174, 224) along an adjustment track (229) at right-angles to the rotation axis (36) and/or for adjustment of a curvature of the radial brake contact surface (174, 224) and/or for adjustment of a circumferential length of the radial brake contact surface (174, 224).
  5. Hand-operated power tool according to claim 4, characterised in that the adjustment track (229) of the brake adjusting means (225) is adequate for an adjustment of the radial brake contact surface (174, 224) outside the range of the brake member (170) during rotation around the rotation axis (36) including the eccentricity (38).
  6. Hand-operated power tool according to any of the preceding claims, characterised in that the radial brake contact surface (174, 224) is spring-loaded towards the brake member (170) and/or is located on a spring-elastic braking body.
  7. Hand-operated power tool according to any of the preceding claims, characterised in that the radial brake contact surface (174, 224) is arranged radially inwards or radially outwards relative to the brake member (170).
  8. Hand-operated power tool according to any of the preceding claims, characterised in that the end brake contact surface (175) has constant frictional contact with the brake member (170) for a constant braking effect.
  9. Hand-operated power tool according to any of the preceding claims, characterised in that the braking contact surface arrangement (173, 220) is provided on a brake element (171 b) which is mounted releasably on a machine housing (11) of the hand-operated power tool (10) with the aid of attaching means (176, 177).
  10. Hand-operated power tool according to any of the preceding claims. characterised in that the brake member (170) of the disc tool (24; 25) has at least one step (193) spring-loaded in a direction of pressure (195) towards the braking contact surface arrangement (173, 220).
  11. Hand-operated power tool according to any of the preceding claims, characterised in that the brake member (170) is mounted, in particular by an end face, on a supporting plate (115, 116) of the disc tool (24; 25) or that the brake member (170) is formed by the supporting plate (115, 116) of the disc tool (24; 25).
  12. Hand-operated power tool according to any of the preceding claims, characterised in that the brake member (170) is annular, in particular circular-arcshaped.
  13. Hand-operated power tool according to any of the preceding claims, characterised in that the brake member (170) is in the form of a seal (149) which, in contact with the braking contact surface arrangement (173), in particular in cooperation with the tool holder (23), bounds a suction chamber (117b).
EP11002205.0A 2010-03-19 2011-03-17 Manually operated machine tool with a radial brake Active EP2366492B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE201010012027 DE102010012027A1 (en) 2010-03-19 2010-03-19 Hand machine tool with a radial brake

Publications (2)

Publication Number Publication Date
EP2366492A1 EP2366492A1 (en) 2011-09-21
EP2366492B1 true EP2366492B1 (en) 2013-12-18

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ID=44041685

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11002205.0A Active EP2366492B1 (en) 2010-03-19 2011-03-17 Manually operated machine tool with a radial brake

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EP (1) EP2366492B1 (en)
DE (1) DE102010012027A1 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102013011669B4 (en) * 2013-07-12 2024-02-22 Festool Gmbh Hand machine tool, e.g. B. grinding or polishing machine, with a sealing sleeve
CN107471044A (en) * 2016-06-08 2017-12-15 南京德朔实业有限公司 Hand held electric tool
CN108714834A (en) * 2018-06-28 2018-10-30 盐城市锐克斯研磨科技有限公司 A kind of abrasive machine with safety braking functions
CN209007309U (en) * 2018-11-23 2019-06-21 李鹏 A kind of bias polishing machine
DE102019112556A1 (en) * 2019-05-14 2020-11-19 Ferrobotics Compliant Robot Technology Gmbh ORBITAL GRINDING MACHINE WITH BRAKE DEVICE

Family Cites Families (9)

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Publication number Priority date Publication date Assignee Title
DE3828954A1 (en) * 1988-08-26 1990-03-08 Licentia Gmbh Device for the stationary braking of an electric power tool fitted with an angular gear
US5018314A (en) * 1989-06-08 1991-05-28 Makita Electric Works, Ltd. Sander
DE4233729A1 (en) * 1992-10-07 1994-04-14 Bosch Gmbh Robert Eccentric disc grinder with grinding disc brake
DE9300016U1 (en) * 1993-01-02 1994-05-05 Robert Bosch Gmbh, 70469 Stuttgart Eccentric disc grinder with grinding disc brake
DE19510291C2 (en) * 1995-03-22 1998-09-24 Bosch Gmbh Robert Hand tool with braking device
JP3316622B2 (en) * 1996-03-08 2002-08-19 株式会社マキタ Sanda
DE19952108B4 (en) * 1999-10-29 2007-09-20 Robert Bosch Gmbh Exzentertellerschleifmaschine
DE10329827B4 (en) 2003-06-27 2005-09-15 Festool Gmbh Eccentric disc grinder
DE202006009702U1 (en) * 2006-06-21 2007-10-25 Mafell Ag Portable power tool

Also Published As

Publication number Publication date
DE102010012027A1 (en) 2011-09-22
EP2366492A1 (en) 2011-09-21

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