EP2357263A1 - Procédé de régulation de la variation de la capacité de raffinage des grains de l'alliage al-ti-c par régulation du taux compression - Google Patents
Procédé de régulation de la variation de la capacité de raffinage des grains de l'alliage al-ti-c par régulation du taux compression Download PDFInfo
- Publication number
- EP2357263A1 EP2357263A1 EP10723902A EP10723902A EP2357263A1 EP 2357263 A1 EP2357263 A1 EP 2357263A1 EP 10723902 A EP10723902 A EP 10723902A EP 10723902 A EP10723902 A EP 10723902A EP 2357263 A1 EP2357263 A1 EP 2357263A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- alloy
- press process
- controlling
- compression ratio
- crystal grain
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000000034 method Methods 0.000 title claims abstract description 86
- 230000006835 compression Effects 0.000 title claims abstract description 27
- 238000007906 compression Methods 0.000 title claims abstract description 27
- 229910045601 alloy Inorganic materials 0.000 title description 6
- 239000000956 alloy Substances 0.000 title description 6
- 238000007670 refining Methods 0.000 title 1
- 229910001339 C alloy Inorganic materials 0.000 claims abstract description 102
- 239000013078 crystal Substances 0.000 claims abstract description 31
- 238000005096 rolling process Methods 0.000 description 18
- 238000001125 extrusion Methods 0.000 description 13
- 238000005266 casting Methods 0.000 description 11
- 238000009749 continuous casting Methods 0.000 description 8
- 238000001816 cooling Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000012809 cooling fluid Substances 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 238000002474 experimental method Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 4
- 229910000838 Al alloy Inorganic materials 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000007812 deficiency Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 239000010936 titanium Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000010309 melting process Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/02—Making non-ferrous alloys by melting
- C22C1/03—Making non-ferrous alloys by melting using master alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/06—Making non-ferrous alloys with the use of special agents for refining or deoxidising
Definitions
- the present invention relates to processing techniques, especially relates to a method for controlling variations of Al(aluminum)-Ti(titanium)-C(carbon) alloy crystal grain refinement through controlling a ratio of sectional area of Al-Ti-C alloy before press processing to after press processing (namely compression ratio) during a production of the Al-Ti-C alloy.
- Al-Ti-C alloy is much popularly employing in Al material machining as a most efficient preliminary alloy for Al and Al alloy coagulation crystal grain refinement.
- a refinement ability of the Al-Ti-C alloy crystal grain is a very important factor when judging a quality of Al processing material.
- the US aluminum association has specially ruled an AA value to represent the crystal grain refinement ability.
- the AA value is a value that can be used for measuring the Al-Ti-C alloy crystal grain refinement ability, and the lesser the AA value is, the better the refinement ability of the Al-Ti-C alloy is. That is, the lesser AA value that the Al-Ti-C alloy added during Al and Al alloy producing process has, the more refined the crystal grain of the Al and Al alloy are. With a development of the process and refinement technology, the AA value is decreased from 250 at very beginning to 170. Presently, alloy fabrication technology is focused on material components, melting process, and such like. However, a quality control during a press process of the Al-Ti-C alloy has been ignored or indifferent to people.
- the press process includes mill rolling and cast extrusion machine extruding, and many believe that a ratio of the sectional area before press process to that after press process (defined as compression ratio), a variation of temperatures before and after press process, a line speed at exit, and a quantity of the standers have relations with the refinement ability of the Al-Ti-C alloy crystal grain, and there is no quantitative optimal control method for control the refinement ability of the Al-Ti-C alloy crystal grain through these respects including compression ratio.
- compression ratio a ratio of the sectional area before press process to that after press process
- One exemplary embodiment of the present invention is a method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy including: A. establishing a relationship between variations of refinement ability of Al-Ti-C alloy crystal grain and parameters of press process of the Al-Ti-C alloy; setting the parameters of press process and controlling the variation of the refinement ability of the Al-Ti-C alloy crystal grain through controlling a value of the compression ratio.
- FIG. 1 is a schematic view of continuous casting and tandem rolling manufacturing process employing a method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy according to an exemplary embodiment of the present invention.
- FIG. 2 is a schematic view of continuous casting and continuous extruding manufacturing process employing the method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy.
- FIG. 3 is a schematic, plane structural view of part of a rolling mill used for the method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy.
- FIG. 4 is a schematic, plane structural view of a cast extrusion machine used for the method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy.
- the continuous casting and tandem rolling machines includes a rolling mill 30 and a cooling module for Al-Ti-C alloy during a cooling press process.
- the cooling module includes a temperature sensor for detecting a temperature before the press process of the Al-Ti-C alloy and a temperature after the press process of the Al-Ti-C alloy.
- the press process of the Al-Ti-C alloy is completed through a cooperation of two rollers 31 of the rolling mill 30, and the Al-Ti-C alloy maintains solid state before, after, and during the press process.
- an instantaneous temperature of the Al-Ti-C alloy is about the same as an input temperature, and after the pressure being released, an instantaneous temperature of Al-Ti-C alloy is about the same as an output temperature, therefore it is convenient to detect temperatures of the two points.
- Al-Ti-C alloy melt is put into a crystallize wheel 20 from a crucible 10 thereby forming an Al-Ti-C alloy bar. Thereafter, the bar-shaped Al-Ti-C alloy is put into the rolling mill 30 to conduct press process.
- An amount of standers of the rolling mill 30 could be 3, 4, 5, 6, 7, 8, 9 or 10. In the illustrated embodiment as shown in FIG 1 , an amount of standers of the rolling mill 30 is 10.
- FIG. 3 one stand of the rolling mill 30 is shown in enlarged view. The two rollers 31 of the rolling mill 30 are rolling inward and toward each other. S 1 is denoted for the sectional area before press process, and S 2 is denoted for the sectional area after the press process.
- the temperature sensors are configured to detect the temperature of the Al-Ti-C alloy before the press process and the temperature of the Al-Ti-C alloy after the press process.
- a scope of temperatures of the Al-Ti-C alloy before the press process is between 300°C-450 °C.
- the temperature of the Al-Ti-C alloy is raised when being processed in the rolling mill 30.
- the cooling module is configured for spraying cooling fluid 50 onto the rollers 31 of the rolling mill 30. By controlling a flow rate of the cooling fluid 50, a temperature difference ⁇ T of the Al-Ti-C alloy before the press process and after the press process can be controlled within a proper range.
- the cooling fluid 50 can be water.
- the Al-Ti-C alloy comes out from the rolling mill 30 and forms an Al-Ti-C alloy rod.
- K is a constant and can be calculated according the data of table 1 to be 5.13.
- ⁇ T represents a temperature variation of the Al-Ti-C alloy before the press process and after the press process.
- N represents the number of the standers of the rolling mill 30.
- the press process parameters including temperature variation ⁇ T, line speed of the outlet V, and the amount of the standers are normally fixed, and through controlling on the compression ratio of the press process of the Al-Ti-C alloy, the refinement ability variation ⁇ AA can be controlled precisely.
- the continuous casting and continuous extruding machines includes a casting extrusion machine 40 and a cooling module for Al-Ti-C alloy during a cooling press process.
- the press process of the Al-Ti-C alloy is competed in a roller of the casting extrusion machine 40.
- the Al-Ti-C alloy maintains solid state before, after, and during the press process.
- an instantaneous temperature of the Al-Ti-C alloy is about the same as an friction heat temperature
- an instantaneous temperature of Al-Ti-C alloy is about the same as an temperature outputted from the casting extrusion machine 40, therefore it is convenient to detect temperatures of the two points.
- Al-Ti-C alloy melt is put into a crystallize wheel 20 from a crucible 10 thereby forming an Al-Ti-C alloy bar. Thereafter, the bar-shaped Al-Ti-C alloy is put into the casting extrusion machine 40 to conduct press process.
- Al-Ti-C alloy melt is put into a crystallize wheel 20 from a crucible 10 thereby forming an Al-Ti-C alloy bar. Thereafter, the bar-shaped Al-Ti-C alloy is put into the casting extrusion machine 40 to conduct press process.
- An amount of the standers of the casting extrusion machine 40 is as shown in FIG 2 .
- S 1 is denoted for the sectional area before press process
- S 2 is denoted for the sectional area after the press process.
- the temperature of the Al-Ti-C alloy is raised when being processed in the casting extrusion machine 40 and the Al-Ti-C alloy is altered into semifluid.
- the cooling module spraying cooling fluid into the casting extrusion machine 40. By controlling a flow rate of the cooling fluid, a temperature difference ⁇ T of the Al-Ti-C alloy before the press process and after the press process can be controlled within a proper range.
- the cooling fluid can be water.
- the Al-Ti-C alloy comes out from the casting extrusion machine 40 and forms an Al-Ti-C alloy rod.
- ⁇ AA AA 1 - AA 2 , wherein AA 1 represents a refinement ability value of the Al-Ti-C alloy before the press process, AA 2 represents a refinement ability value of the Al-Ti-C alloy after the press process.
- K is a constant and can be calculated according the data of table 1 to be 5.13.
- ⁇ T represents a temperature variation of the Al-Ti-C alloy before the press process and after the press process.
- V represents a line speed of the outlet.
- the press process parameters including temperature variation ⁇ T, line speed of the outlet V, and the amount of the standers are normally fixed, and through controlling on the compression ratio of the press process of the Al-Ti-C alloy, the refinement ability variation ⁇ AA can be controlled precisely.
- ⁇ T 150°C
- V 4m/s
- the method for controlling variations of Al-Ti-C alloy crystal grain refinement ability through controlling a compression ratio of sectional area of Al-Ti-C alloy has overcome the deficiencies of conventional technique for Al-Ti-C alloy process, and proved that variations of the refinement ability can be controlled through controlling a compression ratio of sectional area of Al-Ti-C alloy.
- the variations of the refinement ability of Al-Ti-C alloy crystal grain can be precisely controlled by controlling the compression ratio.
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- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Metallurgy (AREA)
- Materials Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Forging (AREA)
- Manufacture And Refinement Of Metals (AREA)
- Metal Rolling (AREA)
- Extrusion Of Metal (AREA)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN2010101100600A CN101838783B (zh) | 2010-02-05 | 2010-02-05 | 通过控制压缩比来控制铝钛碳合金晶粒细化能力的变化量的方法 |
PCT/CN2010/072550 WO2011022985A1 (fr) | 2010-02-05 | 2010-05-10 | Procédé de régulation de la variation de la capacité de raffinage des grains de l'alliage al-ti-c par régulation du taux compression |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2357263A1 true EP2357263A1 (fr) | 2011-08-17 |
EP2357263A4 EP2357263A4 (fr) | 2012-12-05 |
EP2357263B1 EP2357263B1 (fr) | 2014-09-03 |
Family
ID=42742455
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10723902.2A Not-in-force EP2357263B1 (fr) | 2010-02-05 | 2010-05-10 | Procédé de régulation de la variation de la capacité de raffinage des grains de l'alliage al-ti-c par régulation du taux compression |
Country Status (6)
Country | Link |
---|---|
US (1) | US20110192503A1 (fr) |
EP (1) | EP2357263B1 (fr) |
CN (1) | CN101838783B (fr) |
ES (1) | ES2519167T3 (fr) |
GB (1) | GB2479853B (fr) |
WO (1) | WO2011022985A1 (fr) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102676957B (zh) * | 2012-03-14 | 2014-01-15 | 河南理工大学 | 用于复杂导热系统的耐蚀铝合金及其生产方法 |
CN115341116B (zh) * | 2021-05-12 | 2023-04-18 | 中国科学院过程工程研究所 | 一种铝钛碳氮中间合金细化剂及其制备方法 |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1988009392A1 (fr) * | 1987-05-22 | 1988-12-01 | Bäckerud Innovation Ab | Procede pour la production d'alliages-mere et alliages-mere pour traitement de recuit d'affinage structural de bains d'aluminium en fusion |
GB2299099A (en) * | 1995-03-18 | 1996-09-25 | Christopher Duncan Mayes | Process for producing grain refining master alloys. |
CN1290760A (zh) * | 2000-10-20 | 2001-04-11 | 山东大学 | 一种铝-钛-碳中间合金的制备方法 |
EP1205567A2 (fr) * | 2000-11-10 | 2002-05-15 | Alcoa Inc. | Production de structure de grains ultrafins dans les alliages d'aluminium bruts de coulée |
CN1912160A (zh) * | 2006-09-05 | 2007-02-14 | 中国铝业股份有限公司 | 一种Al-Ti-C中间合金的制备方法 |
Family Cites Families (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4612073A (en) * | 1984-08-02 | 1986-09-16 | Cabot Corporation | Aluminum grain refiner containing duplex crystals |
US5100488A (en) * | 1988-03-07 | 1992-03-31 | Kb Alloys, Inc. | Third element additions to aluminum-titanium master alloys |
RU2021048C1 (ru) * | 1993-02-01 | 1994-10-15 | Новолипецкий металлургический комбинат | Способ подготовки прокатных валков к эксплуатации |
US5481086A (en) * | 1994-08-09 | 1996-01-02 | Dynamic Systems Inc. | High temperature deformable crucible for use with self-resistively heated specimens |
KR100526302B1 (ko) * | 2003-07-04 | 2005-11-08 | 주식회사 Slm | 알루미늄-규소 합금의 결정립 미세화제 |
JP4734578B2 (ja) * | 2005-05-30 | 2011-07-27 | 国立大学法人大阪大学 | マグネシウム合金板材の加工方法およびマグネシウム合金板材 |
US20100221141A1 (en) * | 2005-06-07 | 2010-09-02 | Babette Tonn | Aluminum plain bearing alloy |
CN101768708B (zh) * | 2010-02-05 | 2012-05-23 | 深圳市新星轻合金材料股份有限公司 | 通过控制压缩比来控制铝钛硼合金晶粒细化能力的变化量的方法 |
-
2010
- 2010-02-05 CN CN2010101100600A patent/CN101838783B/zh active Active
- 2010-05-10 WO PCT/CN2010/072550 patent/WO2011022985A1/fr active Application Filing
- 2010-05-10 ES ES10723902.2T patent/ES2519167T3/es active Active
- 2010-05-10 EP EP10723902.2A patent/EP2357263B1/fr not_active Not-in-force
- 2010-05-10 GB GB1114921.8A patent/GB2479853B/en not_active Expired - Fee Related
- 2010-05-10 US US12/867,195 patent/US20110192503A1/en not_active Abandoned
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1988009392A1 (fr) * | 1987-05-22 | 1988-12-01 | Bäckerud Innovation Ab | Procede pour la production d'alliages-mere et alliages-mere pour traitement de recuit d'affinage structural de bains d'aluminium en fusion |
GB2299099A (en) * | 1995-03-18 | 1996-09-25 | Christopher Duncan Mayes | Process for producing grain refining master alloys. |
CN1290760A (zh) * | 2000-10-20 | 2001-04-11 | 山东大学 | 一种铝-钛-碳中间合金的制备方法 |
EP1205567A2 (fr) * | 2000-11-10 | 2002-05-15 | Alcoa Inc. | Production de structure de grains ultrafins dans les alliages d'aluminium bruts de coulée |
CN1912160A (zh) * | 2006-09-05 | 2007-02-14 | 中国铝业股份有限公司 | 一种Al-Ti-C中间合金的制备方法 |
Non-Patent Citations (3)
Title |
---|
FUNG-CHI CHANG, WENG-SING HWANG, CHUNG-HAM LEE, CHUN-FU WU, JIN-BIN YANG: "FORGING CONDITION FOR REMOVING POROSITIES IN THE HYBRID CASTING AND FORGING PREOCESS OF 7075 ALUMINUM ALLOY CASTING", MATERIALS TRANSACTIONS/JAPAN INSTITUTE OF METALS, vol. 45, no. 6, 1 July 2004 (2004-07-01), pages 1886-1890, XP002685788, JAPAN * |
LI JIAN-GUO, HUANG MIN, MA MO, YE WEI, LIU DONG-YU, SONG DONG-MING, BAI BING-ZHE, FANG HONG-SHENG: "PERFORMANCE COMPARISON OF ALTIC AND ALTIB MASTER ALLOYS IN GRAIN REFINEMENT OF COMMERCIAL AND HIGH PURITY ALUMINUM", TRANSACTIONS OF NONFERROUS METALS SOCIETY OF CHINA, vol. 16, 1 June 2006 (2006-06-01), pages 242-253, XP002685789, China * |
See also references of WO2011022985A1 * |
Also Published As
Publication number | Publication date |
---|---|
GB2479853A (en) | 2011-10-26 |
CN101838783A (zh) | 2010-09-22 |
GB201114921D0 (en) | 2011-10-12 |
EP2357263B1 (fr) | 2014-09-03 |
ES2519167T3 (es) | 2014-11-06 |
US20110192503A1 (en) | 2011-08-11 |
GB2479853B (en) | 2012-02-08 |
EP2357263A4 (fr) | 2012-12-05 |
WO2011022985A1 (fr) | 2011-03-03 |
CN101838783B (zh) | 2012-01-04 |
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