EP2349605B1 - Apparatus and method for producing springs - Google Patents
Apparatus and method for producing springs Download PDFInfo
- Publication number
- EP2349605B1 EP2349605B1 EP09775082.2A EP09775082A EP2349605B1 EP 2349605 B1 EP2349605 B1 EP 2349605B1 EP 09775082 A EP09775082 A EP 09775082A EP 2349605 B1 EP2349605 B1 EP 2349605B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- spring
- spring part
- deflection element
- forming roller
- coils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
- B21F1/02—Straightening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F35/00—Making springs from wire
Definitions
- the present invention relates to a method for producing springs according to the preamble of claim 1, and to an apparatus for producing springs according to the preamble of claim 9.
- pocket springs designed as multiple compression springs for mattresses or other reclining and seat cushions are known.
- a multiple compression spring for example, a pair of springs understood, which includes an outer spring and an inner spring.
- the inner spring is arranged parallel to the outer spring and is surrounded by the latter.
- the inner spring is usually chosen slightly shorter than the outer spring.
- the invention has for its object to provide a method and a device which is able to produce a spring for mattresses or other reclining and seat cushions in a simple manner.
- a spring is made of a spring wire.
- windings of a first spring part are produced, with these produced turns moving in a first direction.
- windings of a second spring part are produced, wherein these turns produced in a different from the first direction, in particular to move in the opposite, second direction.
- a spring with a plurality of spring parts can be produced in a simple manner.
- the spring parts can be arranged such that they prevail in whole or in part.
- it is possible to produce with such a method double springs of any shape, diameter, pitch and / or number of turns.
- the first direction and the second direction preferably run parallel to the respective center axis of the first and the second spring part.
- the turns of the first spring part and the second spring part preferably extend in the same direction of rotation, ie either clockwise or counterclockwise.
- the spring wire is fed to a forming roller and a first deflecting element, so that the turns of the first spring part are produced in such a way that they move in the first direction along a first central axis.
- the first deflecting element is changed by a second deflecting element, so that the turns of the second spring part are produced in such a way that they move along a second central axis in the second direction.
- the forming roller When changing from the first deflecting element to the second deflecting element, the forming roller is preferably pivoted, whereby a transition section is formed from the end turns of the first spring part or of the second spring part, via which the first spring part is connected to the second spring part. About the transition portion of the first spring member is connected to the second spring member, so that a one-piece spring is produced.
- the first deflecting member is displaced relative to the forming roller, and / or changing the pitch of the second spring member, the second deflecting member is displaced relative to the forming roller.
- both the first spring part and the second spring part with a on the respective Length of varying pitch be formed.
- both the first spring part and the second spring part may be formed with a varying over the respective length diameter, which allows the production of a spring of any shape or shape.
- the spring wire is deflected by a guide element in the direction of forming roller prior to hitting the forming roller, wherein the guide deflects the spring wire only until a first complete turn is formed.
- the spring wire can be fed at a higher speed, which speeds up the production.
- the spring wire After leaving the forming roller and / or the deflecting elements, the spring wire is preferably deflected by a further guide element in the first or second direction, wherein the further guide element deflects the spring wire until at least one first complete turn is formed.
- the spring is formed as a multiple compression spring, wherein the first spring member is an inner compression spring member and wherein the second spring member is an outer compression spring member.
- the inner compression spring part is arranged within the outer compression spring part.
- the inner compression spring part is surrounded by the outer compression spring part.
- the inner compression spring part is shorter with respect to the central axis than the outer compression spring part.
- a third, fourth, fifth or sixth spring part is produced.
- Windings of a first spring part can be produced by means of a forming unit by means of a device for producing a spring from a spring wire, wherein these turns produced are movable in a first direction. Subsequently, windings of a second spring part with the forming unit can be produced, wherein these turns produced in a different from the first direction, in particular opposite, second Direction are movable.
- the forming unit comprises at least one forming roller, a first deflecting element and a second deflecting element.
- the spring wire can be fed to the forming roller, wherein the forming roller transforms the spring wire.
- the first deflecting element is provided for prescribing the pitch of the first spring part and the second deflecting element for prescribing the pitch of the second spring part.
- the first deflecting element and the second deflecting element are movable from a rest position to an operative position, in which the deflecting elements deflect the spring wire such that the turns of the first spring part are movable in the first direction, and in that the turns of the second spring part in the second Direction are movable.
- the first deflecting element and the second deflecting element are displaceable relative to the forming roller, whereby the pitch of the respective spring part is adjustable.
- the pitch of this spring part can be made variable over its length.
- the forming roller is pivotally arranged, so that the diameter of the respective spring part is variable.
- the diameter of each spring member can be made variable over its length.
- the spring member may be formed with any shape.
- a multiple spring any spring comprising a plurality of interconnected individual spring members.
- the individual spring parts have different diameters, which makes it possible to arrange the individual spring parts into one another.
- a multiple spring is understood to mean a spring which comprises a plurality of spring parts arranged one inside the other and connected to one another.
- the spring parts may have different or equal lengths.
- Such springs are used for example as multiple pocket springs in a corresponding pocket spring strips for mattresses or other reclining and seat cushions.
- the device and the method for producing a spring will be explained by way of example with reference to the double compression spring 1.
- the double compression spring 1 essentially comprises an inner compression spring or a first spring part 10 with a first center axis 11 and an outer compression spring connected to the inner compression spring 10 and a second spring part 12 with a second central axis 13.
- the inner compression spring 10 is within the arranged outside the compression spring 12, wherein the first central axis 11 extends substantially parallel to the second central axis 13, more preferably, the two central axes 11, 13 are collinear with each other.
- the inner compression spring 10 has a smaller outer diameter than the outer compression spring 12.
- the inner compression spring 10 or the first spring part comprises a first, preferably free, end 14, which is adjoined by the inner spring coils 15.
- the inner spring coils 15 pass via a transition section 16, which is formed by the end turns of the respective compression spring 10, 12, into the outer spring coils 17 of the outer compression spring 12.
- the transition section 16 is located in the direction of the central axis 11 as seen from the first end 14.
- the diameter of the transition section 16 increases from the end of the last inner spring coil 15 to the beginning of the first outer spring coil 17 and the second spring member continuously.
- the outer spring coils 17 of the outer compression spring 12 thus extend from the transition section 16 in the direction of the second central axis 13 to the second, preferably free, end 18.
- the outer compression spring 12 and the inner compression spring 10 are integrally connected with each other.
- a multiple compression spring 1 is composed of a plurality of compression springs 11, 12, wherein the compression springs 11, 12 are each formed via a transition section 16, so that the multiple compression spring 1 is integrally formed.
- the inner compression spring 10 is shorter than the outer compression spring 12.
- the outer compression spring 12 When loaded on the outer compression spring 12 in the region of the second end 18, the outer compression spring 12 is compressed in a first step.
- the outer compression spring 12 is thus compressed at a first spring rate. If the outer compression spring 12 is compressed so far that it has the length of the inner compression spring 10 and the load stops, the inner spring 10 is also compressed, wherein the outer compression spring 12 and the inner compression spring 10 are then connected in parallel.
- the spring rate is then composed of the first spring rate of the outer compression spring 12 and the spring rate of the inner compression spring 10.
- the multiple compression spring may include additional springs such that three, four, five, or six or more compression springs are disposed one inside the other. These compression springs are integrally formed and may have different or equal lengths.
- the slope of the inner compression spring 10 and the outer compression spring 12 can over the entire spring length to be constant.
- the pitch can also be variable over the length.
- the inner compression spring 10 may have a different pitch than the outer compression spring.
- the inner compression spring 10 and the outer compression spring 12 are cylindrical. But it is also conceivable to form the springs barrel-shaped or conical. Particularly preferably, the inner compression spring 10 is cylindrical or conical, while the outer compression spring 12 is barrel-shaped.
- FIG. 2 shown essential parts of an apparatus for producing a multiple compression spring described herein. It should be noted at this point that the device is quite capable of producing other compression springs, such as a simple compression spring with constant or variable pitch and / or constant or variable diameter.
- the device for producing compression springs essentially comprises a feed unit 2, a forming unit 3, a cutting unit 4 and a guide unit 5.
- the feed unit 2 is used to supply the spring wire 6 to the forming unit 3.
- the spring wire 6 is formed to multiple compression spring 1.
- the multiple compression spring 1 is separated from the spring wire 6 after the forming process.
- the guide unit 5 serves to guide the multiple compression spring 1 during the forming process.
- the feed unit 2 comprises pairs of rollers 21, which give the spring wire 6 by rotation R the propulsion, and an insertion section 23 which feeds the spring wire 6 of the forming unit 3 at the corresponding position.
- the rollers 21 each comprise on their surface a respective groove 22 in which the spring wire 6 is guided.
- the upper roller 21 rotates here in a clockwise direction, while the lower roller 21 rotates counterclockwise, so that the spring wire 6 placed between the two rollers 21 is advanced in the direction of the insertion section 23.
- the introduction route 23 essentially has an opening 24 extending through the insertion path 23, through which the spring wire 6 is advanced. As soon as the spring wire has left the opening 24, this hits the forming unit 3.
- the opening 24 provides with its central axis a reference axis A, along which the spring wire 6 runs.
- the forming unit or spring wind unit 3 essentially comprises a forming roller 30 with a forming groove 31, and a first deflecting element 32 and a second deflecting element 33.
- the forming roller 30 influences the diameter of the compression spring to be wound, while the deflecting elements 32, 33 influence the pitch of the compression spring.
- the forming roller 30 is arranged to the opening 24, that the spring wire 6 meets the Umformrille 31, so that the spring wire 6 is deflected along a circular path and thereby the compression spring 1 is formed.
- a plane which extends parallel to the reference axis A and through the center M of the forming roller 30 can be defined as the principal plane H.
- the forming roller 30 can be positioned relative to the reference axis A of the opening 24 with the main plane H or with the center M. Due to the relative positioning of the diameter of the compression spring is adjusted.
- the main plane H is preferably horizontal.
- a reference plane is defined here, which essentially runs through the forming groove 31 and through the reference axis A. From this reference plane extends in one direction to the rear a direction B and in the other direction to the front, a direction C.
- the inner compression spring 10 in the direction B and the outer compression spring 12 is advanced or moved in the direction C.
- the forming roller 30 is preferably movable via a pivoting movement in the reference plane.
- the deflecting elements 32, 33 serve to deflect the spring wire after it has been reshaped by the forming groove 31.
- Both deflection elements 32, 33 are cylindrical here and can be moved along the respective central axis.
- the deflecting elements 32, 33 are moved by a respective pneumatic cylinder or a hydraulic cylinder.
- the baffles 32, 33 are from a rest position into one Actuation position movable.
- the operative position is defined as the position at which the spring wire 6 is in contact with the corresponding deflector 32, 33.
- the spring wire 6 is in contact with either the first deflecting element 32 or the second deflecting element 33.
- the deflecting element 32 is in the operative position.
- the deflecting elements 32, 33 are arranged parallel to one another. Both deflection elements 32, 33 each comprise a deflection surface 35, 36, by means of which the spring wire 6 is deflected.
- the compression spring 10 is wound along the first central axis 11, with the turns of the produced first compression spring 10 in this case moving or extending in the direction B.
- the direction B is substantially perpendicular to the central axis A and parallel to the main plane H of the deflection surface 35 of the first deflector 32 and from the reference plane to the rear.
- the second deflecting element 33 is arranged in operative position, so that the compression spring 12 wound along the second central axis 13, wherein the turns of the produced second compression spring 12 in this case moves or extends in the direction C.
- the direction C is substantially perpendicular to the central axis A and parallel to the main plane H of the deflection surface 36 of the second deflection element 33 and from the reference plane to the front.
- Both the first deflecting element 32 and the second deflecting element 33 are offset in the operative position from the reference plane in the direction in which the compression spring is to extend. Due to the distance between the reference plane or forming groove 31 and deflecting surface 35, 36 of the respective deflecting element 32, 33, the pitch of the compression spring is predetermined. The function of the deflection elements 32, 33 will be explained below with the other figures in detail.
- the forming unit 3 comprises a guide element 38, which can be referred to as the upper guide element 38.
- the upper guide element 38 has a guide surface 380, which presses the spring wire 6 directly after exiting the opening 24 in the corresponding direction, so that the spring wire already slightly preformed on the Umformrille 31st meets.
- the guide surface 380 is at an angle to the reference axis A.
- the position of the guide element 38, in which the spring wire 6 is deflected by the guide element 38 can be referred to as the active position. Once the spring wire is in contact with the forming roller 30, the guide member 38 is withdrawn, and then it is no longer with the spring wire 6 in engagement and is in the rest position.
- the forming unit 3 preferably comprises a further guide element 37, which may be referred to as the lower guide element 37.
- the lower guide element 37 is viewed in the direction of the spring winding, arranged after the two deflecting elements 32, 33.
- the lower guide member 37 engages in the first turn of the compression spring supportive to specify or support the direction in which the compression spring should extend.
- the guide element 37 is then in the operative position and can be moved by this in a rest position.
- the cutting unit 4 (see FIG. 8 ) is substantially perpendicular to the reference axis A and at an angle to the directions B and C.
- the cutting unit 4 essentially comprises a cutting tool 40 with a cutting blade 41, which cuts through the spring wire after winding in the region of the opening 24.
- the cutting tool 40 is moved so that it exceeds the axis A during the severing of the spring wire 6 with the cutting blade 41.
- the guide unit 5 here essentially comprises a rear guide pin 50 and a front guide pin, which is not shown here.
- the two guide pins 50 are movable parallel to the center axes of the inner compression spring 10 and the outer compression spring 12 and to the reference axes B and C.
- the two guide pins 50 protrude into the region of the resulting compression spring, so that vibrations of the compression spring can be absorbed by the guide pins.
- only one guide pin, preferably the rear guide pin 50 may be provided.
- the guide pin 50 protrudes through the spring so that it does not touch the spring, but supports, if the spring is vibrated.
- the guide pin 50 has a diameter which is smaller than the smallest diameter of the inner compression spring 10.
- the rear guide mandrel may be fixed, ie immovable, arranged, and the front guide pin can be moved relative to the rear guide pin.
- FIGS. 3 to 8 show the preparation of an input described multiple compression spring.
- a first step as in FIG. 3 is shown, fed to the spring wire 6 via the feed unit 2 of the forming unit 3.
- the front end of the spring wire 6 strikes the forming groove 31 in the forming roll 30.
- the forming roll 30 is placed relative to the opening 24 so that the spring wire 6 strikes the forming roll 31 below the horizontal main plane H.
- the spring wire as in the FIG. 3 shown deflected from the main plane H downwards.
- the spring wire 6 strikes the deflecting surface 35 of the first deflecting element 32 after being deflected by the forming groove 31.
- the first deflecting element 32 stands in its operative position or in the forward position and is arranged relative to the opening 24 and the forming groove 31 such that the Deflection surface 35 in the direction in which the spring wire 6 is to be wound, is arranged offset by a certain distance.
- the distance corresponds essentially to the pitch of the spring. In other words, it can also be said that the deflection surface 35 is offset from the reference plane in the direction of the direction B.
- the lower guide element 37 is substantially cylindrical and comprises a conical tip 370 and a lateral surface 371 is further deflected by this guide element 37 through the conical tip 370 or the lateral surface 371 and continue to support the already provided by the deflection surface 35 direction specification of the spring wire 6.
- the lower guide element 37 is withdrawn along its central axis 372 from the operative position to the rest position as soon as the spring wire has been guided in the corresponding direction, here the direction B.
- the rear guide pin 50 is advanced forward in the direction of the reference plane.
- the guide pin 50 may already be in the front region when the spring wind process begins.
- the guide pin 50 essentially serves to guide the compression spring to prevent it from being vibrated during manufacture.
- FIG. 4 In the FIG. 4 is now shown that in a further propulsion of the spring wire, this is transformed so that the inner compression spring 10 is formed.
- the inner compression spring 10 In the FIG. 4 the inner compression spring 10 is shown with a first handling.
- the winding of the inner compression spring 10 during manufacture along the direction B extends from the reference plane to the rear.
- the front end 14 When viewed in the direction B, the front end 14 moves in the counterclockwise direction.
- the propulsion of the spring wire stops until the desired length of the inner compression spring 10 is reached.
- the first deflecting element 32 is movable relative to the reference axis A and the forming roller 31.
- the pitch of the spring for each section can be individually predetermined. In other words, this means that the distance between the reference plane and the deflection surface 35 is proportional to the pitch of the inner compression spring 10.
- FIG. 5 shows the inner compression spring 10, which has reached the predefined length.
- the first deflecting element 32 is now moved from the operative position to the rest position and the second deflecting element 33 is moved from the rest position to the operative position.
- the movement of the respective deflection elements 32, 33 takes place along the corresponding central axis.
- This step will be in the FIG. 6 shown in more detail.
- the directional change is shown before production of the outer compression spring 12.
- the forming roller 30 is pivoted away along a circular movement from the position for producing the inner compression spring 10 to the position for producing the outer compression spring 12. This is represented by arrow W.
- arrow W During the pivoting away of the forming roller 30 of the transition portion 16, which connects the inner compression spring 10 with the outer compression spring 12 is formed.
- the first deflecting member 32 engaged with the spring wire 6 is retracted from the operative position to the rest position, and the second deflecting member 33 is advanced from the rest position to the operative position. From now on, the spring wire 6 abuts against the deflection surface 36 of the second deflection element 33. Due to the relative arrangement between the reference axis B and the deflection surface 36, the spring wire is now guided in the direction B opposite to the direction C.
- the pitch and / or the diameter of the outer compression spring 12 can be changed in a simple manner during the manufacturing process.
- the slope is changed by the relative positioning of the second deflection element 33 and the deflection surface 36 to the reference axis A and Umformrille 31.
- the second deflecting element 33 is pushed in the direction B or C backwards or forwards.
- the diameter is adjusted by pivoting the forming roller 30 along the direction W.
- FIG. 7 seen that the guide pin 50 is still in the forward position and the compression spring 1 performs accordingly.
- the guide pin 50 is slid forward along the direction C to guide the multiple compression spring 1.
- a front guide pin is also fed against the direction C from the front side. This has the advantage that the time required to retract the guide pins from the compression spring 1 is smaller than when only a single guide pin is present.
- FIG. 8 shows the last step of the manufacturing process, in which case the cutting unit 4 with the cutting blade 40 separates the compression spring 1 of spring wire 6. With this process, the second end 18 is formed at the same time. Before the cutting operation, the spring is gripped by a known from the prior art gripper element and can then be carried away after the cutting process.
- the second deflecting element 33 is withdrawn from the effective range and the first deflecting element 32 is advanced into the effective range, so that the starting position is restored.
- the forming roller 30 is brought into the position in which the inner compression spring 10 can be wound.
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Description
Die vorliegende Erfindung betrifft ein Verfahren zur Herstellung von Federn gemäss Oberbegriff des Anspruchs 1, sowie eine Vorrichtung zur Herstellung von Federn gemäss Oberbegriff des Anspruchs 9.The present invention relates to a method for producing springs according to the preamble of
Aus dem Stand der Technik sind als mehrfache Druckfedern ausgebildete Taschenfedern für Matratzen oder andere Liege- und Sitzpolster bekannt. Unter einer mehrfachen Druckfeder wird beispielsweise ein Federpaar verstanden, welches eine äussere Feder und eine innere Feder umfasst. Die innere Feder ist dabei parallel zur äusseren Feder angeordnet und wird von letzterer umgeben. Im Bereich der Taschenfedern für Matratzen wird die innere Feder meist etwas kürzer als die äussere Feder gewählt.From the prior art pocket springs designed as multiple compression springs for mattresses or other reclining and seat cushions are known. Under a multiple compression spring, for example, a pair of springs understood, which includes an outer spring and an inner spring. The inner spring is arranged parallel to the outer spring and is surrounded by the latter. In the field of pocket springs for mattresses, the inner spring is usually chosen slightly shorter than the outer spring.
Beispielsweise zeigt die
Die gattungsgemäße
Nachteilig bei aus dem Stand der Technik bekannten Druckfedern ist, dass die Herstellverfahren und auch die Herstellvorrichtungen noch nicht die gewünschte Effizienz mit sich bringen.A disadvantage of known from the prior art compression springs that the manufacturing process and also the manufacturing devices do not bring the desired efficiency with it.
Ausgehend von diesem Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein Verfahren sowie eine Vorrichtung zu schaffen, welche in der Lage ist, eine Feder für Matratzen oder andere Liege- und Sitzpolster in einer einfachen Art und Weise herzustellen.Based on this prior art, the invention has for its object to provide a method and a device which is able to produce a spring for mattresses or other reclining and seat cushions in a simple manner.
Diese Aufgabe löst ein Verfahren mit den Merkmalen des Patentanspruchs 1. Demgemäss wird eine Feder aus einem Federdraht hergestellt. Dabei werden Windungen eines ersten Federteils hergestellt, wobei sich diese hergestellten Windungen in eine erste Richtung bewegen. Anschliessend werden Windungen eines zweiten Federteils hergestellt, wobei sich diese hergestellten Windungen in eine von der ersten Richtung verschiedenen, insbesondere entgegengesetzten, zweiten Richtung bewegen.This object is achieved by a method having the features of
Mit einem solchen Verfahren kann eine Feder mit mehreren Federteilen in einfacher Art und Weise hergestellt werden. Die Federteile können dabei derart angeordnet sein, dass sie sich ganz oder teilweise durchsetzen. Insbesondere ist es möglich, mit einem solchen Verfahren Doppelfedern mit beliebiger Form, Durchmesser, Steigung und/oder Windungszahl herzustellen.With such a method, a spring with a plurality of spring parts can be produced in a simple manner. The spring parts can be arranged such that they prevail in whole or in part. In particular, it is possible to produce with such a method double springs of any shape, diameter, pitch and / or number of turns.
Die erste Richtung und die zweite Richtung verlaufen vorzugsweise parallel zur jeweiligen Mittelachse des ersten bzw. des zweiten Federteils. Bei der Herstellung des ersten Federteils wird dieser also in Richtung seiner Mittelachse in die erste Richtung bewegt, während sich der zweite Federteil in Richtung seiner Mittelachse in die zweite Richtung erstreckt. Die Windungen des ersten Federteils und des zweiten Federteils erstrecken sich vorzugsweise im gleichen Drehsinn, also entweder in Uhrzeigersinn oder im Gegenuhrzeigersinn. Erfindungsgemäß wird der Federdraht einer Umformrolle und einem ersten Ablenkelement zugeführt, so dass die Windungen des ersten Federteils derart hergestellt werden, dass diese sich entlang einer ersten Mittelachse in die erste Richtung bewegen. Anschliessend wird das erste Ablenkelement durch ein zweites Ablenkelement gewechselt, so dass die Windungen des zweiten Federteils derart hergestellt werden, dass diese sich entlang einer zweiten Mittelachse in die zweite Richtung bewegen.The first direction and the second direction preferably run parallel to the respective center axis of the first and the second spring part. In the production of the first spring part of this is thus moved in the direction of its central axis in the first direction, while extending the second spring member in the direction of its central axis in the second direction. The turns of the first spring part and the second spring part preferably extend in the same direction of rotation, ie either clockwise or counterclockwise. According to the invention, the spring wire is fed to a forming roller and a first deflecting element, so that the turns of the first spring part are produced in such a way that they move in the first direction along a first central axis. Subsequently, the first deflecting element is changed by a second deflecting element, so that the turns of the second spring part are produced in such a way that they move along a second central axis in the second direction.
Beim Wechseln vom ersten Ablenkelement auf das zweite Ablenkelement wird vorzugsweise die Umformrolle verschwenkt, wodurch ein Übergangsabschnitt aus den Endwindungen des ersten Federteils bzw. des zweiten Federteils geformt wird, über welchen der erste Federteil mit dem zweiten Federteil verbunden wird. Über den Übergangsabschnitt wird der erste Federteil mit dem zweiten Federteil verbunden, so dass eine einstückige Feder hergestellt wird.When changing from the first deflecting element to the second deflecting element, the forming roller is preferably pivoted, whereby a transition section is formed from the end turns of the first spring part or of the second spring part, via which the first spring part is connected to the second spring part. About the transition portion of the first spring member is connected to the second spring member, so that a one-piece spring is produced.
Vorzugsweise wird zur Änderung der Steigung des ersten Federteils das erste Ablenkelement relativ zur Umformrolle verschoben, und/oder zur Änderung der Steigung des zweiten Federteils wird das zweite Ablenkelement relativ zur Umformrolle verschoben. Dadurch kann sowohl der erste Federteil als auch der zweite Federteil mit einer über die jeweilige Länge variierender Steigung ausgebildet sein.Preferably, to change the pitch of the first spring member, the first deflecting member is displaced relative to the forming roller, and / or changing the pitch of the second spring member, the second deflecting member is displaced relative to the forming roller. As a result, both the first spring part and the second spring part with a on the respective Length of varying pitch be formed.
Zur Veränderung des Durchmessers des ersten Federteils und/oder des zweiten Federteils wird die Umformrolle bewegt. Dadurch kann sowohl der erste Federteil als auch der zweite Federteil mit einem über die jeweilige Länge variierenden Durchmesser ausgebildet sein, was die Herstellung einer Feder mit einer beliebigen Form oder Gestalt erlaubt.To change the diameter of the first spring part and / or the second spring part, the forming roller is moved. Thereby, both the first spring part and the second spring part may be formed with a varying over the respective length diameter, which allows the production of a spring of any shape or shape.
Vorzugsweise wird der Federdraht vor dem Auftreffen auf die Umformrolle durch ein Leitelement in Richtung Umformrolle umgelenkt, wobei das Leitelement den Federdraht nur solange umlenkt, bis eine erste vollständige Windung geformt ist. Durch dies Umlenkung kann der Federdraht mit einer höheren Geschwindigkeit zugeführt werden, was die Herstellung beschleunigt.Preferably, the spring wire is deflected by a guide element in the direction of forming roller prior to hitting the forming roller, wherein the guide deflects the spring wire only until a first complete turn is formed. By this deflection, the spring wire can be fed at a higher speed, which speeds up the production.
Vorzugsweise wird der Federdraht nach dem Verlassen der Umformrolle und/oder der Ablenkelemente durch ein weiteres Leitelement in die erste oder zweite Richtung umgelenkt, wobei das weitere Leitelement den Federdraht solange umlenkt, bis mindestens eine erste vollständige Windung geformt ist.After leaving the forming roller and / or the deflecting elements, the spring wire is preferably deflected by a further guide element in the first or second direction, wherein the further guide element deflects the spring wire until at least one first complete turn is formed.
Vorzugsweise ist die Feder als mehrfache Druckfeder ausgebildet wird, wobei der erste Federteil ein innerer Druckfederteil und wobei der zweite Federteil ein äusserer Druckfederteil ist. Der innere Druckfederteil ist innerhalb des äusseren Druckfederteils angeordnet. Der innere Druckfederteil wird dabei durch den äussern Druckfederteil umgeben. Vorzugsweise ist der innere Druckfederteil bezüglich der Mittelachse kürzer ausgebildet als der äussere Druckfederteil.Preferably, the spring is formed as a multiple compression spring, wherein the first spring member is an inner compression spring member and wherein the second spring member is an outer compression spring member. The inner compression spring part is arranged within the outer compression spring part. The inner compression spring part is surrounded by the outer compression spring part. Preferably, the inner compression spring part is shorter with respect to the central axis than the outer compression spring part.
Vorzugsweise wird zusätzlich zum ersten Federteil und zum zweiten Federteil ein dritter, vierter, fünfter oder sechster Federteil hergestellt.Preferably, in addition to the first spring part and the second spring part, a third, fourth, fifth or sixth spring part is produced.
Mittels einer Vorrichtung zur Herstellung einer Feder aus einem Federdraht sind Windungen eines ersten Federteils mittels einer Umformeinheit herstellbar, wobei diese hergestellten Windungen in eine erste Richtung bewegbar sind. Anschliessend sind Windungen eines zweiten Federteils mit der Umformeinheit herstellbar, wobei diese hergestellten Windungen in eine von der ersten Richtung verschiedenen, insbesondere entgegengesetzten, zweiten Richtung bewegbar sind. Erfindungsgemäß umfasst die Umformeinheit mindestens eine Umformrolle, ein erstes Ablenkelement und ein zweites Ablenkelement. Der Federdraht ist der Umformrolle zuführbar, wobei die Umformrolle den Federdraht umformt. Das erste Ablenkelement ist zum Vorgeben der Steigung des ersten Federteils und das zweite Ablenkelement zum Vorgeben der Steigung des zweiten Federteils vorgesehen. Das erste Ablenkelement als auch das zweite Ablenkelement sind von einer Ruheposition in eine Wirkposition bewegbar, in welcher die Ablenkelemente den Federdraht jeweils derart ablenken, dass die Windungen des ersten Federteils in die erste Richtung bewegbar sind, und dass die Windungen des zweiten Federteils in die zweite Richtung bewegbar sind.Windings of a first spring part can be produced by means of a forming unit by means of a device for producing a spring from a spring wire, wherein these turns produced are movable in a first direction. Subsequently, windings of a second spring part with the forming unit can be produced, wherein these turns produced in a different from the first direction, in particular opposite, second Direction are movable. According to the invention, the forming unit comprises at least one forming roller, a first deflecting element and a second deflecting element. The spring wire can be fed to the forming roller, wherein the forming roller transforms the spring wire. The first deflecting element is provided for prescribing the pitch of the first spring part and the second deflecting element for prescribing the pitch of the second spring part. The first deflecting element and the second deflecting element are movable from a rest position to an operative position, in which the deflecting elements deflect the spring wire such that the turns of the first spring part are movable in the first direction, and in that the turns of the second spring part in the second Direction are movable.
Vorzugsweise ist das erste Ablenkelement und das zweite Ablenkelement bezüglich der Umformrolle verschiebbar, wobei dadurch die Steigung des jeweiligen Federteils einstellbar ist. Bei einer Verschiebung während der Herstellung des jeweiligen Federteils kann die Steigung dieses Federteils über seine Länge variabel ausgebildet werden.Preferably, the first deflecting element and the second deflecting element are displaceable relative to the forming roller, whereby the pitch of the respective spring part is adjustable. During a shift during the production of the respective spring part, the pitch of this spring part can be made variable over its length.
Vorzugsweise ist die Umformrolle schwenkbar angeordnet, so dass der Durchmesser des jeweiligen Federteils variierbar ist. Bei einer Verschwenkung während der Herstellung des jeweiligen Federteils kann der Durchmesser jedes einzelnen Federteils über seine Länge variabel ausgebildet werden. Dadurch kann der Federteil mit einer beliebigen Form ausgebildet sein.Preferably, the forming roller is pivotally arranged, so that the diameter of the respective spring part is variable. In a pivoting during the production of the respective spring member, the diameter of each spring member can be made variable over its length. Thereby, the spring member may be formed with any shape.
Vorteilhafte Ausgestaltungen der Erfindung sind in den abhängigen Ansprüchen angegeben.Advantageous embodiments of the invention are specified in the dependent claims.
Eine bevorzugte Ausführungsform der Erfindung wird im folgenden anhand der Zeichnung beispielhaft näher beschrieben. Es zeigen:
- Fig. 1
- eine perspektivische Ansicht einer mehrfachen Druckfeder;
- Fig. 2
- eine perspektivische Ansicht von oben von relevanten Elementen einer Vorrichtung zur Herstellung einer mehrfachen Druckfeder gemäss der vorliegenden Erfindung; und
- Fig. 3 - 8
- perspektivische Ansichten der Vorrichtung nach
in mehreren Verfahrensschritten.Figur 1
- Fig. 1
- a perspective view of a multiple compression spring;
- Fig. 2
- a top perspective view of relevant elements of a device for producing a multiple compression spring according to the present invention; and
- Fig. 3 - 8
- perspective views of the device according to
FIG. 1 in several steps.
Mit Bezug zu den Zeichnungen werden mögliche Ausführungsbeispiele beschrieben. Die Zeichnungen und die Beschreibung zeigen bevorzugte Ausführungsbeispiele und sollten nicht dahingehend ausgelegt werden, um die Erfindung einzuschränken, welche durch die Ansprüche definiert ist.With reference to the drawings, possible embodiments will be described. The drawings and the description illustrate preferred embodiments and should not be construed to limit the invention, which is defined by the claims.
Nachfolgend wird die Ausdrucksweise "mehrfache Feder" verwendet. Unter einer mehrfachen Feder wird jede Feder verstanden, welche eine Mehrzahl von miteinander verbundenen einzelnen Federteilen umfasst. Die einzelnen Federteile haben unterschiedliche Durchmesser, was es erlaubt die einzelnen Federteile ineinander anzuordnen. Mit anderen Worten kann auch gesagt werden, dass unter einer mehrfachen Feder eine Feder verstanden wird, welche mehrere ineinander angeordnete und miteinander verbundene Federteile umfasst. Die Federteile können unterschiedliche oder gleiche Längen aufweisen. Derartige Federn werden beispielsweise als mehrfache Taschenfedern in einen entsprechenden Taschenfederstreifen für Matratzen oder andere Liege- und Sitzpolster eingesetzt werden. Nachfolgend wird die Vorrichtung und das Verfahren zur Herstellung einer Feder exemplarisch anhand der doppelten Druckfeder 1 erklärt.Hereinafter, the term "multiple spring" is used. By a multiple spring is meant any spring comprising a plurality of interconnected individual spring members. The individual spring parts have different diameters, which makes it possible to arrange the individual spring parts into one another. In other words, it can also be said that a multiple spring is understood to mean a spring which comprises a plurality of spring parts arranged one inside the other and connected to one another. The spring parts may have different or equal lengths. Such springs are used for example as multiple pocket springs in a corresponding pocket spring strips for mattresses or other reclining and seat cushions. Hereinafter, the device and the method for producing a spring will be explained by way of example with reference to the
In der
Die innere Druckfeder 10 bzw. der erste Federteil umfasst ein erstes, vorzugsweise freies, Ende 14, welchem sich die inneren Federwindungen 15 anschliessen. Die inneren Federwindungen 15 gehen über einen Übergangsabschnitt 16, der durch die Endwindungen der jeweiligen Druckfeder 10, 12 gebildet wird, in die äusseren Federwindungen 17 der äusseren Druckfeder 12 über. Der Übergangsabschnitt 16 liegt in Richtung der Mittelachse 11 gesehen dem ersten Ende 14 gegenüber. Der Durchmesser des Übergangsabschnittes 16 vergrössert sich vom Ende der letzten inneren Federwindung 15 bis zum Anfang der ersten äusseren Federwindung 17 bzw. des zweiten Federteils kontinuierlich. Die äusseren Federwindungen 17 der äusseren Druckfeder 12 erstrecken sich demnach vom Übergangsabschnitt 16 in Richtung der zweiten Mittelachse 13 zum zweiten, vorzugsweise freien, Ende 18. Die äussere Druckfeder 12 und die innere Druckfeder 10 sind dabei einstückig miteinander in Verbindung.The
Vorzugsweise setzt sich eine mehrfache Druckfeder 1 aus mehreren Druckfedern 11, 12 zusammen, wobei die Druckfedern 11, 12 jeweils über einen Übergangsabschnitt 16 einander angeformt sind, so dass die mehrfache Druckfeder 1 einstückig ausgebildet ist.Preferably, a
Vorzugsweise ist die innere Druckfeder 10 kürzer ausgebildet als die äussere Druckfeder 12. Bei einer Belastung auf die äussere Druckfeder 12 im Bereich des zweiten Endes 18 wird in einem ersten Schritt die äussere Druckfeder 12 komprimiert. Die äussere Druckfeder 12 wird demnach mit einer ersten Federrate komprimiert. Wenn die äussere Druckfeder 12 soweit komprimiert ist, dass diese die Länge der inneren Druckfeder 10 aufweist und die Belastung anhält, wird die innere Feder 10 ebenfalls komprimiert, wobei die äussere Druckfeder 12 und die innere Druckfeder 10 dann parallel geschaltet sind. Die Federrate setzt sich dann aus der ersten Federrate der äusseren Druckfeder 12 und aus der Federrate der inneren Druckfeder 10 zusammen.Preferably, the
In anderen Ausführungsformen kann die mehrfache Druckfeder zusätzliche Federn aufweisen, so dass drei, vier, fünf oder sechs oder mehr Druckfedern ineinander angeordnet sind. Auch diese Druckfedern sind einstückig ausgebildet und können unterschiedliche oder gleiche Längen aufweisen.In other embodiments, the multiple compression spring may include additional springs such that three, four, five, or six or more compression springs are disposed one inside the other. These compression springs are integrally formed and may have different or equal lengths.
Die Steigung der inneren Druckfeder 10 und der äusseren Druckfeder 12 kann über die gesamte Federlänge konstant sein. Alternativ kann die Steigung auch über die Länge variabel ausgebildet sein. Ferner kann die innere Druckfeder 10 eine andere Steigung als die äussere Druckfeder aufweisen.The slope of the
Vorzugsweise sind die innere Druckfeder 10 als auch die äussere Druckfeder 12 zylindrisch ausgebildet. Es ist aber auch denkbar die Federn tonnenförmig oder konisch auszubilden. Besonders bevorzugt ist die innere Druckfeder 10 zylindrisch oder konisch ausgebildet, während die äussere Druckfeder 12 tonnenförmig ausgebildet ist.Preferably, the
In der
Die Vorrichtung zur Herstellung von Druckfedern, insbesondere von mehrfachen Druckfedern, umfasst im wesentlichen eine Zuführeinheit 2, eine Umformeinheit 3, eine Schneideinheit 4 und eine Führungseinheit 5.The device for producing compression springs, in particular of multiple compression springs, essentially comprises a feed unit 2, a forming unit 3, a cutting unit 4 and a guide unit 5.
Die Zuführeinheit 2 dient der Zuführung des Federdrahtes 6 zur Umformeinheit 3. Durch die Umformeinheit 3 wird der Federdraht 6 zur mehrfachen Druckfeder 1 umgeformt. Mittels der Schneideinheit 4 wird die mehrfache Druckfeder 1 nach dem Umformvorgang vom Federdraht 6 getrennt. Die Führungseinheit 5 dient der Führung der mehrfachen Druckfeder 1. während des Umformvorgangs.The feed unit 2 is used to supply the
Die Zuführeinheit 2 umfasst paarweise angeordnete Rollen 21, welche dem Federdraht 6 durch Drehung R den Vortrieb geben, und eine Einführstrecke 23, welche den Federdraht 6 der Umformeinheit 3 an der entsprechenden Position zuführt.The feed unit 2 comprises pairs of
Die Rollen 21 umfassen auf ihrer Oberfläche jeweils je eine Rille 22, in welcher der Federdraht 6 geführt wird. Die obere Rolle 21 rotiert hier im Uhrzeigersinn, während die untere Rolle 21 im Gegenuhrzeigersinn rotiert, so dass der zwischen den beiden Rollen 21 platzierte Federdraht 6 in Richtung der Einführstrecke 23 vorgeschoben wird. Die Einführstrecke 23 weist im wesentlichen eine sich durch die Einführstrecke 23 erstreckende Öffnung 24 auf, durch welche der Federdraht 6 vorgeschoben wird. Sobald der Federdraht die Öffnung 24 verlassen hat, trifft dieser auf die Umformeinheit 3. Die Öffnung 24 stellt mit ihrer Mittelachse eine Bezugsachse A bereit, entlang welcher der Federdraht 6 verläuft.The
Die Umformeinheit oder Federwindeinheit 3 umfasst im wesentlichen eine Umformrolle 30 mit einer Umformrille 31, sowie ein erstes Ablenkelement 32 und ein zweites Ablenkelement 33. Die Umformrolle 30 beeinflusst den Durchmesser der zu windenden Druckfeder, während die Ablenkelemente 32, 33 die Steigung der Druckfeder beeinflussen.The forming unit or spring wind unit 3 essentially comprises a forming
Die Umformrolle 30 ist derart zur Öffnung 24 angeordnet, dass der Federdraht 6 auf die Umformrille 31 trifft, so dass der Federdraht 6 entlang einer Kreisbahn abgelenkt wird und dabei die Druckfeder 1 geformt wird. Eine Ebene, welche sich parallel zur Bezugsachse A und durch den Mittelpunkt M der Umformrolle 30 erstreckt, kann als Hauptebene H definiert werden. Die Umformrolle 30 ist dabei mit der Hauptebene H bzw. mit dem Mittelpunkt M relativ zur Bezugsachse A der Öffnung 24 positionierbar. Durch die relative Positionierung wird der Durchmesser der Druckfeder angepasst. Die Hauptebene H ist vorzugsweise horizontal.The forming
Zudem wird hier eine Referenzebene definiert, welche im wesentlichen durch die Umformrille 31 und durch die Bezugsachse A verläuft. Von dieser Referenzebene erstreckt sich in die eine Richtung nach hinten eine Richtung B und in die andere Richtung nach vorne eine Richtung C. In der vorliegenden Ausführungsform wird die innere Druckfeder 10 in Richtung B und die äussere Druckfeder 12 wird in Richtung C vorgeschoben bzw. bewegt.In addition, a reference plane is defined here, which essentially runs through the forming
Die Umformrolle 30 ist vorzugsweise über eine Schwenkbewegung in der Referenzebene bewegbar.The forming
Die Ablenkelemente 32, 33 dienen der Ablenkung des Federdrahtes nachdem dieser von der Umformrille 31 umgeformt wurde. Beide Ablenkelement 32, 33 sind hier zylindrisch ausgebildet und lassen sich entlang der jeweiligen Mittelachse bewegen. Vorzugsweise werden die Ablenkelement 32, 33 durch jeweils einen Pneumatikzylinder oder einen Hydraulikzylinder bewegt. Die Ablenkelemente 32, 33 sind von einer Ruheposition in eine Wirkposition bewegbar. Die Wirkposition wird als die Position definiert, bei welcher der Federdraht 6 in Kontakt mit dem entsprechenden Ablenkelement 32, 33 ist. Der Federdraht 6 ist dabei entweder mit dem ersten Ablenkelement 32 oder mit dem zweiten Ablenkelement 33 in Kontakt. In der
Ist das erste Ablenkelement 32 in seiner Wirkposition angeordnet, so wird die Druckfeder 10 entlang der ersten Mittelachse 11 gewunden wird, wobei sich die Windungen der hergestellten ersten Druckfeder 10 in diesem Fall in Richtung B bewegt oder erstreckt. Die Richtung B verläuft im wesentlichen senkrecht zur Mittelachse A und parallel zur Hauptebene H von der Ablenkfläche 35 des ersten Ablenkelemente 32 bzw. von der Referenzebene nach hinten.If the
Anschliessend wird das zweite Ablenkelement 33 in Wirkposition angeordnet, so dass die Druckfeder 12 entlang der zweiten Mittelachse 13 gewunden, wobei sich die Windungen der hergestellten zweiten Druckfeder 12 in diesem Fall in Richtung C bewegt oder erstreckt. Die Richtung C verläuft im wesentlichen senkrecht zur Mittelachse A und parallel zur Hauptebene H von der Ablenkfläche 36 des zweiten Ablenkelementes 33 bzw. von der Referenzebene nach vorne.Subsequently, the
Sowohl das erste Ablenkelement 32 als auch das zweite Ablenkelement 33 stehen in der Wirkposition von der Referenzebene in die Richtung versetzt, in welche sich die Druckfeder erstrecken soll. Durch die Distanz zwischen Referenzebene bzw. Umformrille 31 und Ablenkfläche 35, 36 des jeweiligen Ablenkelementes 32, 33 wird die Steigung der Druckfeder vorgegeben. Die Funktion der Ablenkelemente 32, 33 wird untenstehend mit den weiteren Figuren im Detail erläutert.Both the
Optional umfasst die Umformeinheit 3 ein Leitelement 38, welches als oberes Leitelement 38 bezeichnet werden kann. Das obere Leitelement 38 weist eine Leitfläche 380 auf, welche den Federdraht 6 direkt nach dem Austritt aus der Öffnung 24 in die entsprechende Richtung drückt, so dass der Federdraht bereits leicht vorgeformt auf die Umformrille 31 trifft. Die Leitfläche 380 steht dabei winklig zur Bezugsachse A. Die Position des Leitelementes 38, bei welcher der Federdraht 6 durch das Leitelement 38 abgelenkt wird, kann als Wirkposition bezeichnet werden. Sobald der Federdraht in Kontakt mit der Umformrolle 30 steht, wird das Leitelement 38 wieder zurückgezogen, wobei es dann nicht mehr mit dem Federdraht 6 im Eingriff ist und in der Ruheposition steht.Optionally, the forming unit 3 comprises a
Ferner umfasst die Umformeinheit 3 vorzugsweise ein weiteres Leitelement 37, welches als unteres Leitelement 37 bezeichnet werden kann. Das untere Leitelement 37 ist in Richtung der Federwindung gesehen, nach den beiden Ablenkelementen 32, 33 angeordnet. Das untere Leitelement 37 greift bei der ersten Windung der Druckfeder unterstützend ein, um die Richtung, in welche sich die Druckfeder erstrecken soll, vorzugeben bzw. zu unterstützen. Das Leitelement 37 steht dann in der Wirkposition und lässt sich von dieser in eine Ruheposition bewegen.Furthermore, the forming unit 3 preferably comprises a
Die Schneideinheit 4 (siehe
Die Führungseinheit 5 umfasst hier im wesentlichen einen hinteren Führungsdorn 50 und einen vorderen Führungsdorn, der hier nicht gezeigt ist. Die beiden Führungsdorne 50 sind parallel zu den Mittelachsen der inneren Druckfeder 10 bzw. der äusseren Druckfeder 12 bzw. zu den Bezugsachsen B und C bewegbar. Während des Umformvorganges ragen die beiden Führungsdorne 50 bis in den Bereich der entstehenden Druckfeder, so dass Schwingungen der Druckfeder durch die Führungsdorne aufgefangen werden können. Alternativ kann auch nur ein Führungsdorn, vorzugsweise der hintere Führungsdorn 50, vorgesehen sein. Vorzugsweise ragt der Führungsdorn 50 derart durch die Feder hindurch, dass dieser die Feder nicht berührt, aber stützt, falls die Feder in Schwingungen versetzt wird. Hierfür weist der Führungsdorn 50 einen Durchmesser auf, welcher kleiner als der kleinste Durchmesser der inneren Druckfeder 10 ist.The guide unit 5 here essentially comprises a
In einer alternativen Ausführungsform, bei welcher ein vorderer und ein hinterer Führungsdorn angeordnet ist, kann der hintere Führungsdorn fest, also unbeweglich, angeordnet sein, und der vordere Führungsdorn lässt sich relativ zum hinteren Führungsdorn bewegen.In an alternative embodiment, in which a front and a rear guide mandrel is arranged, the rear guide mandrel may be fixed, ie immovable, arranged, and the front guide pin can be moved relative to the rear guide pin.
Die
In einem ersten Schritt wird, wie dies in
Der Federdraht 6 trifft nach der Umlenkung durch die Umformrille 31 auf die Ablenkfläche 35 des ersten Ablenkelementes 32. Das erste Ablenkelement 32 steht dabei in seiner Wirkposition bzw. in der vorderen Position und ist relativ zur Öffnung 24 und zur Umformrille 31 derart angeordnet, dass die Ablenkfläche 35 in die Richtung, in welche der Federdraht 6 gewickelt werden soll, um eine bestimmte Distanz versetzt angeordnet ist. Die Distanz entspricht im wesentlichen der Steigung der Feder. Mit anderen Worten kann auch gesagt werden, dass die Ablenkfläche 35 von der Referenzebene in Richtung der Richtung B versetzt angeordnet ist.The
Vor dem Auftreffen des Federdrahtes 6 auf die Umformeinheit 3 wird der Federdraht 6 mittels des oberen Leitelements 38 entsprechend geführt. In der
Sobald der Federdraht 6 mit dem ersten Ende 14 die Ablenkfläche 35 verlassen hat, trifft der Federdraht 6 auf das optional angeordnete untere Leitelement 37. Das untere Leitelement 37 ist im wesentlichen zylindrisch ausgebildet und umfasst eine konische Spitze 370 und eine Mantelfläche 371. Der Federdraht 6 wird von diesem Leitelement 37 durch die konische Spitze 370 oder die Mantelfläche 371 weiter abgelenkt und die bereits von der Ablenkfläche 35 bereitgestellte Richtungsvorgabe des Federdrahtes 6 weiter unterstützen. Das untere Leitelement 37 wird entlang seiner Mittelachse 372 von der Wirkposition zur Ruheposition zurückgezogen, sobald der Federdraht in die entsprechende Richtung, hier die Richtung B, geleitet wurde.As soon as the
Vor, beim oder nach dem Auftreffen des Federdrahtes 6 auf die Umformrille 31 wird zudem der hintere Führungsdorn 50 nach vorne in Richtung der Referenzebene vorgeschoben. In einer alternativen Ausführungsform kann sich der Führungsdorn 50 bereits im vorderen Bereich befinden, wenn der Vorgang des Federwindes beginnt. Der Führungsdorn 50 dient im wesentlichen der Führung der Druckfeder, um zu verhindern, dass diese während der Herstellung in Schwingung versetzt wird.Before, during or after the impact of the
In der
Der Vortrieb des Federdrahtes hält solange an, bis die gewünschte Länge der inneren Druckfeder 10 erreicht wird.The propulsion of the spring wire stops until the desired length of the
Während des Umformens des Federdrahtes 6 zur inneren Druckfeder 10 ist das erste Ablenkelement 32 relativ zur Bezugsachse A bzw. zur Umformrolle 31 bewegbar. Dadurch kann die Steigung der Feder für einen beliebigen Abschnitt individuell vorbestimmt werden. Mit anderen Worten heisst dies, dass die Distanz zwischen der Referenzebene und der Ablenkfläche 35 proportional zur Steigung der inneren Druckfeder 10 ist.During the deformation of the
Die
Andererseits wird das sich im Eingriff mit dem Federdraht 6 befindliches erstes Ablenkelement 32 von der Wirkposition in die Ruheposition zurückgezogen und das zweite Ablenkelement 33 wird von der Ruheposition in die Wirkposition vorgeschoben. Fortan steht der Federdraht 6 an der Ablenkfläche 36 des zweiten Ablenkelementes 33 an. Aufgrund der relativen Anordnung zwischen Bezugsachse B und Ablenkfläche 36 wird nun der Federdraht in die von der Richtung B entgegen gesetzte Richtung C geleitet.On the other hand, the first deflecting
In der
Wie bereits im Zusammenhang mit der inneren Druckfeder 10 erwähnt, kann die Steigung und/oder der Durchmesser der äusseren Druckfeder 12 in einfacher Art und Weise während des Herstellvorganges verändert werden.As already mentioned in connection with the
Die Steigung wird durch die relative Positionierung des zweiten Ablenkelementes 33 bzw. der Ablenkfläche 36 zur Bezugsachse A bzw. zur Umformrille 31 verändert. Hierfür wird das zweite Ablenkelement 33 in Richtung B oder C nach hinten bzw. nach vor geschoben.The slope is changed by the relative positioning of the
Dadurch wird der Abstand zwischen der Referenzebene und der Ablenkfläche grösser, wenn sich das Ablenkelement in Richtung C verschiebt und kleiner, wenn sich das Ablenkelement in Richtung B verschiebt.This increases the distance between the reference plane and the deflection surface, when the deflector shifts in direction C and smaller as the deflector shifts in direction B.
Der Durchmesser wird durch das Schwenken der Umformrolle 30 entlang der Richtung W angepasst.The diameter is adjusted by pivoting the forming
Ferner ist in der
Die
Nach dem Schneidvorgang wird das zweite Ablenkelement 33 aus dem Wirkbereich zurückgezogen und das erste Ablenkelement 32 wird in den Wirkbereich vorgeschoben, so dass die Ausgangsposition wieder hergestellt ist. Gleichzeitig wird die Umformrolle 30 in die Position gebracht, in welcher die innere Druckfeder 10 gewickelt werden kann.After the cutting operation, the
Es ist ein Vorteil der vorliegenden Vorrichtung und des vorliegenden Verfahrens, dass eine Feder herstellbar ist, deren Steigung und Durchmesser über die Länge der Feder frei einstellbar ist, wobei eine Feder mit einer beliebigen Form herstellbar ist.It is an advantage of the present device and the present method that a spring can be produced whose pitch and diameter over the length of the spring is freely adjustable, with a spring of any shape can be produced.
- 11
- Federfeather
- 22
- Zuführeinheitfeed
- 33
- UmformeinheitForming
- 44
- Schneideinheitcutting unit
- 55
- FührungseinheitGuide unit
- 66
- Federdrahtspring wire
- 1010
- innerer Federteilinner spring part
- 1111
- erste Mittelachsefirst central axis
- 1212
- äusserer Federteilouter spring part
- 1313
- zweite Mittelachsesecond central axis
- 1414
- erstes Endefirst end
- 1515
- Federwindungenspring coils
- 1616
- ÜbergangsabschnittTransition section
- 1717
- Federwindungenspring coils
- 1818
- zweites Endesecond end
- 2121
- Rollerole
- 2222
- Rillegroove
- 2323
- Einführstreckeinsertion distance
- 2424
- Öffnungopening
- 3030
- Umformrolleforming roller
- 3131
- UmformrilleUmformrille
- 3232
- erstes Ablenkelementfirst deflecting element
- 3333
- zweites Ablenkelementsecond deflecting element
- 3535
- Ablenkflächedeflecting
- 3636
- Ablenkflächedeflecting
- 3737
- unteres Leitelementlower guide element
- 3838
- oberes LeitelementUpper guide element
- 4040
- Schneidwerkzeugcutting tool
- 4141
- Schneidklingecutting blade
- 5050
- vorderer Führungsdornfront guide pin
- 370370
- konische Spitzeconical tip
- 371371
- Mantelflächelateral surface
- 372372
- Mittelachsecentral axis
- 380380
- Leitflächebaffle
- 381381
- Bewegungsrichtungmovement direction
- AA
- Mittelachse FederdrahtCentral axis spring wire
- BB
- Richtungdirection
- CC
- Richtungdirection
- HH
- Hauptebenemain level
- RR
- Rotationsrichtungdirection of rotation
- MM
- MittelpunktFocus
- WW
- Verschwenkbewegung UmformrolleSwiveling movement forming roller
Claims (15)
- A method for producing a spring (1) from a spring wire (6) wherein coils of a first spring part (10) are produced, wherein these produced coils move in a first direction (B), and wherein coils of a second spring part (12) are produced thereafter, wherein these produced coils move in a second, in particular opposite direction (C) different from the first direction, characterised in that the spring wire (6) is fed to a forming roller (30) and to a first deflection element (32), so that the coils of the first spring part (10) are produced such that these move along a first center axis (11) in the first direction (B), wherein the first deflection element (32) is being exchanged by a second deflection element (33) thereafter, so that the coils of the second spring part (12) are produced such that these move along a second center axis (13) in the second direction (C).
- The method of the preceding claim, characterised in that during a changeover from the first deflection element (32) to the second deflection element (33) the forming roller(30) is pivoted, forming a transition portion (16) from the end coils of the first spring part (10) and the second spring part (12), by which the first spring part (10) is connected to the second spring part (12).
- The method of any one of the preceding claims, characterised in that altering the pitch of the first spring part (10) comprises displacing the first deflection element (32) relative to the forming roller (30), and/or altering the pitch of the second spring part (12) comprises displacing the second deflection element (33) relative to the forming roller (30).
- The method of any one of the preceding claims, characterised in that altering the diameter of the first spring part (10) and/or the second spring part (12) comprises moving the forming roller (30).
- The method of any one of the preceding claims, characterised in that the spring wire (6) is diverted by a guide element (38) before it impinges on the forming roller (30) in the direction of the forming roller (30), wherein the guide element (38) diverts the spring wire (6) only until such time as a first complete coil is formed.
- The method of any one of the preceding claims, characterised in that the spring wire (6) is diverted by a further guide element (37) in the first or second direction (B, C) after leaving the forming roller and/or the first and second deflection elements (32, 33), wherein the further guide element (37) diverts the spring wire until such time as at least a first complete coil is formed.
- The method of any one of the preceding claims, characterised in that the spring (1) is formed as a multiple compression spring, wherein the first spring part (10) is an inner compression spring part (10) and the second spring part (12) is an outer compression spring part (12), wherein the inner compression spring part (10) is disposed within the outer compression spring part (12).
- The method of any one of the preceding claims, characterised in that in addition to the first spring part (10) and the second spring part (12) a third, four, fifth or sixth spring part is produced.
- An apparatus for producing a spring (1) from a spring wire (6), comprising a forming unit (3) adapted to produce:- the coils of the first spring part (10), wherein these produced coils are movable in a first direction (B), and thereafter:- the coils of the second spring part (12), wherein these produced coils are movable in a second, in particular opposite, direction (C) different from the first direction, characterised in that:- the forming unit (3) comprises at least one forming roller (30), a first deflection element (32), a second deflection element (33) and an exchange unit for exchanging the deflection elements (32, 33),- the apparatus comprises a feeder unit, by which the spring wire (6) can be fed to the forming roller (30) and the first deflection element (32),- the exchange unit is adapted to exchange the first deflection element (32) and the second deflection element (33), so that when using the first deflection element (32) the coils of the first spring part (10) are produceable such that these move along a first center axis (11) in the first direction (B), and wherein if the first deflection element (32) is exchanged by the second deflection element (33) thereafter, the coils of the second spring part (12) are produceable such that these move along a second center axis (13) in the second direction (C).
- The apparatus of claim 9, characterised in that the first deflection element (32) is arranged to define a pitch of the first spring part (10), and the second deflection element (33) is arranged to define a pitch of the second spring part (12).
- The apparatus of any one of claims 9 to 10, characterised by means for moving the first deflection element (32) and the second deflection element (33) from a rest position into an active position, in which the deflection elements (32, 33) respectively deflect the spring wire (6) such that the coils of the first spring part (10) are movable in a first direction (B), and that the coils of the second spring part (12) are movable in a second direction (C).
- The apparatus of any one of claims 9 to 11, characterised by means for displacing the first deflection element (32) and the second deflection element (33) with respect to the forming roller (30), whereby the pitch of the respective spring part (10, 12) is adjustable.
- The apparatus of any one of claims 9 to 12, characterised by means for pivoting the forming roller (30), so that the diameter of the respective spring part (10, 12) is variable.
- The apparatus of any one of claims 9 to 13, characterised by a guide element (38) which is arranged between the feed unit (2) and the forming roller (30) and which is movable from a rest position into an active position in which the spring wire (6) can be led in the direction of the forming roller (30).
- The apparatus of claim 14, characterised by a further guide element (37) which, viewed in a direction of the spring wire (6), is disposed after a forming roller (30) and which is movable from a rest position into an active position, in which the spring wire (6) can be led in a direction of the respective center axis (11, 13) of the spring.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01834/08A CH699955A1 (en) | 2008-11-25 | 2008-11-25 | Method and apparatus for the production of springs. |
PCT/CH2009/000365 WO2010060223A1 (en) | 2008-11-25 | 2009-11-18 | Apparatus and method for producing springs |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2349605A1 EP2349605A1 (en) | 2011-08-03 |
EP2349605B1 true EP2349605B1 (en) | 2017-11-01 |
Family
ID=40351763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09775082.2A Not-in-force EP2349605B1 (en) | 2008-11-25 | 2009-11-18 | Apparatus and method for producing springs |
Country Status (5)
Country | Link |
---|---|
US (1) | US9038432B2 (en) |
EP (1) | EP2349605B1 (en) |
CN (1) | CN102223963B (en) |
CH (1) | CH699955A1 (en) |
WO (1) | WO2010060223A1 (en) |
Families Citing this family (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2008092502A1 (en) * | 2007-01-29 | 2008-08-07 | Baumann Federn Ag | Two-layer or multiple-layer compression spring |
DE102009007050B4 (en) | 2009-01-29 | 2022-03-31 | Keiper Seating Mechanisms Co., Ltd. | Spring, in particular for a locking device for a vehicle seat |
US8912472B1 (en) * | 2010-07-19 | 2014-12-16 | Barnes Group Inc. | Induction heating of springs |
JP5839714B2 (en) * | 2012-12-14 | 2016-01-06 | サンコール株式会社 | Method for manufacturing a spring |
US20160129188A1 (en) * | 2013-06-14 | 2016-05-12 | Novo Nordisk A/S | Drug Delivery Device with Dual Layer Spring |
KR101419698B1 (en) * | 2014-03-25 | 2014-07-21 | 대원강업 주식회사 | hot formed coiling machine |
US9744584B2 (en) * | 2014-03-25 | 2017-08-29 | Dae Won Kang Up Co., Ltd. | Hot formed coiling machine |
CN104196939A (en) * | 2014-09-26 | 2014-12-10 | 无锡市天力五金弹簧厂 | Spring adopting double-layered structure |
JP6794457B2 (en) * | 2016-01-21 | 2020-12-02 | シーリー テクノロジー リミテッド ライアビリティ カンパニー | A coil-in-coil spring that exhibits a non-linear load response, and a mattress with that spring |
CN107439421B (en) * | 2017-09-22 | 2023-06-20 | 吴晓彬 | Continuous winding method of winding mechanism |
CN110026454B (en) * | 2019-04-03 | 2020-10-09 | 苏州乐赢科技咨询有限公司 | Coil pipe shaping system |
CN112427584B (en) * | 2021-01-05 | 2021-10-22 | 苏州许本科技有限公司 | Small-size spring equipment of buckling |
CN113894224A (en) * | 2021-09-09 | 2022-01-07 | 昆山孚思格机电科技有限公司 | Spring steel wire clamping mechanism of spring hot-rolling machine |
CN114669690B (en) * | 2022-03-03 | 2022-11-22 | 三谷科技(东莞)有限公司 | Calculating device for winding wire diameter of brushless motor |
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DE150588C (en) * | 1902-08-22 | |||
GB403920A (en) * | 1932-10-24 | 1934-01-04 | Friedrich Fuchs | Apparatus for winding stepped torsion springs |
US2349828A (en) * | 1939-08-05 | 1944-05-30 | Virgil W Moray | Method of and apparatus for bending and forming tubing, rods, wires, and the like |
US2631840A (en) | 1949-01-27 | 1953-03-17 | George H Bugenhagen | Coil spring construction |
US3402584A (en) * | 1965-07-29 | 1968-09-24 | Torrington Mfg Co | Spring coiling machine |
JPS5677691A (en) * | 1979-10-11 | 1981-06-26 | Spiral Tubing Corp | Multistage coil heat exchanger |
US4836514A (en) * | 1985-12-30 | 1989-06-06 | Windwinder Corporation | Preloaded spring, method and apparatus for forming same |
US5103543A (en) * | 1989-03-02 | 1992-04-14 | The Microspring Company, Inc. | Method of making a torque transmitter |
JP2675433B2 (en) * | 1990-08-27 | 1997-11-12 | 川崎製鉄株式会社 | Spiral steel wire forming equipment |
DE19506422A1 (en) * | 1995-02-24 | 1996-08-29 | Schwenk Oskar Gmbh & Co Kg | Coaxial coil spring arrangement |
US5878998A (en) * | 1997-08-27 | 1999-03-09 | Hsieh; Frank | Conical spring |
US6584823B2 (en) * | 2000-09-18 | 2003-07-01 | L&P Property Management Company | Two wire spring making machine and method |
GR1006845B (en) * | 2003-10-02 | 2010-07-05 | Αναγνωστοπουλος, Αντωνιος Παναγιωτη | Spring-manufacturing method using wire of round or differetntly-shaped calibre |
EP2147227A1 (en) * | 2007-05-23 | 2010-01-27 | Sipahioglu Celik Yay Ve Yan Urunleri Sanayi Ve Ticaret Limited Sirketi | Uninterrupted, nested spring and its manufacture |
-
2008
- 2008-11-25 CH CH01834/08A patent/CH699955A1/en not_active Application Discontinuation
-
2009
- 2009-11-18 CN CN200980146829.XA patent/CN102223963B/en active Active
- 2009-11-18 WO PCT/CH2009/000365 patent/WO2010060223A1/en active Application Filing
- 2009-11-18 US US13/130,660 patent/US9038432B2/en active Active
- 2009-11-18 EP EP09775082.2A patent/EP2349605B1/en not_active Not-in-force
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
CH699955A1 (en) | 2010-05-31 |
WO2010060223A1 (en) | 2010-06-03 |
EP2349605A1 (en) | 2011-08-03 |
CN102223963B (en) | 2014-03-12 |
US9038432B2 (en) | 2015-05-26 |
US20110226380A1 (en) | 2011-09-22 |
CN102223963A (en) | 2011-10-19 |
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