EP2344688B1 - Apparatus for producing a spunbonded fabric - Google Patents
Apparatus for producing a spunbonded fabric Download PDFInfo
- Publication number
- EP2344688B1 EP2344688B1 EP09748102A EP09748102A EP2344688B1 EP 2344688 B1 EP2344688 B1 EP 2344688B1 EP 09748102 A EP09748102 A EP 09748102A EP 09748102 A EP09748102 A EP 09748102A EP 2344688 B1 EP2344688 B1 EP 2344688B1
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- EP
- European Patent Office
- Prior art keywords
- producing
- spinning beam
- melt
- blowing
- filaments
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000004744 fabric Substances 0.000 title claims description 19
- 238000009987 spinning Methods 0.000 claims description 29
- 238000007664 blowing Methods 0.000 claims description 28
- 239000000155 melt Substances 0.000 claims description 17
- 230000000694 effects Effects 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 12
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
- D01D5/0985—Melt spinning methods with simultaneous stretching by means of a flowing gas (e.g. melt-blowing)
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/098—Melt spinning methods with simultaneous stretching
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/70—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres characterised by the method of forming fleeces or layers, e.g. reorientation of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H3/00—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length
- D04H3/02—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments
- D04H3/03—Non-woven fabrics formed wholly or mainly of yarns or like filamentary material of substantial length characterised by the method of forming fleeces or layers, e.g. reorientation of yarns or filaments at random
Definitions
- the invention relates to a device for producing a spunbonded nonwoven according to the preamble of claim 1.
- nonwovens In the production of nonwovens according to the invention, a plurality of filaments are extruded from a polymer melt, formed into a sheet on an air-permeable screen belt and at the same time transported away from the screen belt.
- a generic device is in the patent DE 199 13 162 C1 described.
- molten polymer supplied from an extruder is first spun into a plurality of strands in a spinning beam through one or more rows of nozzle bores and fiberized into fine filaments of finite length immediately after emerging from the nozzle bores by a stream of air supplied through a nozzle.
- the filaments exit the air nozzle at high speed and impinge on a screen belt provided at a certain distance, where the filaments form into a sheet. In the area between the air nozzle and the screen belt, a cooling of the filaments takes place.
- the conveying direction of the filaments is vertical between the spinning beam, air nozzle and sieve belt.
- the wire which is designed as a conveyor belt
- the forming fleece is removed, the orientation and conveying direction of the wire is horizontal.
- Below the screen belt suction is provided, which supports the formation of the web and in particular for the removal of the filaments accompanying air flow provides.
- the vertical impact of the filaments on the wire belt at high speed usually produces a high-density web. Many process parameters are predetermined by the structure of the device and therefore allow a variation of the product within narrow limits.
- a device for producing a spunbonded fabric wherein a spinning beam for extruding melt strands and a blowing device about a horizontal and substantially perpendicular to a conveying direction of a Siebbandvorraum aligned pivot axis is adjustable.
- the US-B 1-6,315,806 discloses an apparatus for producing a spunbonded fabric, wherein a plurality of spinning beams are arranged in a frame.
- the Spinning beams are adjustable about a horizontal and substantially perpendicular to a conveying direction of a Siebbandvorraum aligned pivot axis.
- a flexible elastic pipe is understood as meaning, for example, a flexible pipe or hose connection, but also a fixed pipe joint with rotary unions. This allows for easy adjustment during operation, so that the effect of changing the process parameters can be easily checked on the product.
- the type and design of the flexible supply lines can be determined by a person skilled in the art.
- the horizontal axis is aligned perpendicular to the conveying direction of the wire, so that by pivoting about the axis of the impact point of the filaments on the wire in the conveying direction is changed.
- the essential effect which causes a higher airiness of the nonwoven, comes from the angle at which the filaments strike the screen belt or the already partially formed web.
- the angle has an influence on the three-dimensional structure of the filaments in the web.
- the spinning beam is arranged together with the blowing device in a pivoting unit which is pivotable about a pivot axis.
- the pivoting range between + 45 ° and - 45 ° relative to the vertical, since in this area the great effect on the airiness of the web is expected.
- a further preferred embodiment variant is the suction, which is provided below the screen belt, in the pivoting direction and thus adjustable in the conveying direction.
- this makes it possible to adapt the center of gravity of the vacuum profile forming below the sieve belt to the impact point of the filaments.
- by consciously shifting this vacuum profile a further influence on the process parameters can be taken.
- the pivot axis is identical or at least close to the center of gravity axis of the pivot unit or the spinning beam and the blowing device. As a result, low adjustment forces are required.
- means are provided for changing the distance between the spinning beam and the wire belt.
- this makes sense in order to compensate for the higher throwing distance of the filaments in the case of a pivoted pivoting unit; on the other hand, a further changeable process parameter is thus available.
- the inventive combination of spinning beam and blowing device can be provided in one embodiment of the invention so that the filaments are prepared by the meltblown process in.
- the blowing device is designed so that it serves as a take-off nozzle for filaments extruded from the spinning beam.
- FIG. 1 the side view of the device according to the invention for producing a spunbonded fabric is shown.
- a spinning beam (not shown here) and a blowing device are integrated in such a way that a filament curtain 8 is conveyed out on the underside of the pivoting unit 1.
- the filaments 8 hit a screen belt 4, which is driven by a drive 10. Due to the high speed with which the filaments 8 impinge on the screen belt 4, a sheet is produced, which is transported away as a spun web 9 of wire 4 and a further processing, not shown here, is supplied.
- a suction box 5 is provided below the point at which the filaments 8 impinge on the screen belt 4, which is displaceable in the transport direction of the wire 4.
- the Absaugbox is applied to a support 14 which is connected to an exhaust 15.
- the pivoting unit 1 is pivotably mounted about a pivot axis 6.
- the pivot axis 6 is provided in or near the center axis of the pivot unit 1. Additional adjustments of the process parameters are possible in that the pivoting unit 1 is connected via a holder 12 with a carriage 7 which is movable in the vertical direction on a rail 13.
- FIG. 2 shows the front view of the device FIG. 1 ,
- the pivoting unit 1 extends across the width of the spunbonded web 9 to be produced.
- the filaments 8 produced within the pivoting unit leave the pivoting unit 1 in the form of a curtain.
- the pivoting unit 1 is pivotally mounted in bearings 16. The adjustment in the vertical direction is not shown for reasons of simplification.
- the melt required for the production of the filaments 8 is fed from a melt feed line 17 via a rotary feedthrough 18.1. This allows the pivoting unit to pivot during operation. It is not the continuous pivoting movement of the pivoting unit 1 during production in the foreground, but rather the adaptation to a required product when starting production.
- the rotary feedthrough 18.1 shown here allows pivoting of the pivoting unit about the pivot axis.
- the melt supply line 17 has a further rotary feedthrough 18.2.
- the blowing air for the blowing device is supplied via the Blas Kunststoffzu entry 21, an elastic connection 20 and the Blas Kunststofftechnisch 19.
- an elastic connection 20 here allows the degree of freedom of the pivoting unit 1.
- the blown air on the opposite side of the melt supply can also be supplied via rotary feedthroughs.
- the pivoting unit 1 contains the spinning beam 2 and the blowing device 3. Within the spinning beam 2, the melt is distributed over the melt channel 22 and fed via a melt guide 23 of a nozzle 24. Below and to the side of the nozzle 24, the blowing air 3, which is supplied via the blown air chamber 25 under pressure, is passed from the blower 3 via the blower 26 at high speed on the exiting melt strands, so that the melt fiber to fine filaments. This process is known as the meltblown process. Through the exit 27, the filaments leave the pivoting unit 1 at high speed, as in FIGS FIGS. 1 and 2 shown.
- FIG. 4 an alternative embodiment of the pivoting unit 1 shown, in which the filaments are formed directly from the spinning beam 2.
- the melt is distributed through a melt channel 28 in the spinning beam and extruded from melt feeds 29 to filaments here.
- the blowing device 3 is arranged at a distance below the spinning beam 2. This is done by air-permeable compounds 31.
- the blowing device 3 is constructed so that between two halves, a channel 35 is formed, in which via air nozzles 34 in a blast air chamber 33 under pressure provided compressed air flows at high speed in the conveying direction. As a result, a tensile force is exerted on the filaments, which convey them out of the pivoting unit 1.
Description
Die Erfindung betrifft eine Vorrichtung zum Herstellen eines Spinnvlieses gemäß dem Oberbegriff des Anspruchs 1.The invention relates to a device for producing a spunbonded nonwoven according to the preamble of
Bei der Herstellung erfindungsgemäßer Vliese werden aus einer Polymerschmelze eine Mehrzahl von Filamenten extrudiert, auf einem luftdurchlässigen Siebband zu einem Flächengebilde geformt und zugleich von dem Siebband abtransportiert. Eine gattungsgemäße Vorrichtung ist in der Patentschrift
Dabei wird von einem Extruder zugeführtes schmelzflüssiges Polymer in einem Spinnbalken durch ein- oder mehrreihig linienförmig angeordnete Düsenbohrungen zunächst zu einer Vielzahl von Strängen gesponnen und unmittelbar nach Austritt aus den Düsenbohrungen von einem durch einen Düse zugeführten Luftstrom zu feinen Filamenten endlicher Länge zerfasert.In this case, molten polymer supplied from an extruder is first spun into a plurality of strands in a spinning beam through one or more rows of nozzle bores and fiberized into fine filaments of finite length immediately after emerging from the nozzle bores by a stream of air supplied through a nozzle.
Die Filamente treten mit hoher Geschwindigkeit aus der Luftdüse aus und treffen auf ein in einer bestimmten Distanz vorgesehenes Siebband auf, wo sich die Filamente zu einem Flächengebilde formieren. In dem Bereich zwischen Luftdüse und Siebband findet eine Abkühlung der Filamente statt. Die Förderrichtung der Filamente ist zwischen Spinnbalken, Luftdüse und Siebband ist vertikal. Durch eine kontinuierliche Bewegung des Siebbandes, welches als Förderband ausgeführt ist, wird das sich bildenden Vlies abtransportiert, wobei die Ausrichtung und Förderrichtung des Siebbandes horizontal ist. Unterhalb des Siebbandes ist eine Absaugung vorgesehen, die die Formierung des Vlieses unterstützt und insbesondere für den Abtransport der die Filamente begleitenden Luftströmung sorgt. Durch das senkrechte Auftreffen der Filamente mit hoher Geschwindigkeit auf das Siebband wird zumeist ein Vlies hoher Dichte erzeugt. Viele Verfahrensparameter sind durch den Aufbau der Vorrichtung vorgegeben und lassen daher eine Variation des Produktes in nur engen Grenzen zu.The filaments exit the air nozzle at high speed and impinge on a screen belt provided at a certain distance, where the filaments form into a sheet. In the area between the air nozzle and the screen belt, a cooling of the filaments takes place. The conveying direction of the filaments is vertical between the spinning beam, air nozzle and sieve belt. By a continuous movement of the wire, which is designed as a conveyor belt, the forming fleece is removed, the orientation and conveying direction of the wire is horizontal. Below the screen belt suction is provided, which supports the formation of the web and in particular for the removal of the filaments accompanying air flow provides. The vertical impact of the filaments on the wire belt at high speed usually produces a high-density web. Many process parameters are predetermined by the structure of the device and therefore allow a variation of the product within narrow limits.
Vielfach werden jedoch auch Vliese mit hoher Luftigkeit gefordert. Um dieser Forderung zu genügen und zugleich eine hohe Flexibilität bezüglich der Vlieseigenschaften zu erreichen, sieht die
Weiteren Lösungen zur Erhöhung der Flexibilität sind bekannt aus der
Aus der
Die
Es ist daher Aufgabe der Erfindung, eine Vorrichtung bereitzustellen, mit der die Prozessparameter beim Erstellen von Spinnvlies in einem weiten Bereich variiert werden können und mit dem darüber hinaus Spinnvlies mit besonders hoher Luftigkeit hergestellt werden kann.It is therefore an object of the invention to provide a device with which the process parameters when creating spunbonded fabric can be varied within a wide range and with which, moreover, spunbonded fabric with particularly high airiness can be produced.
Die Aufgabe wird erfindungsgemäß durch eine Vorrichtung mit den Merkmalen nach Anspruch 1 gelöst. Weiterbildungen der Erfindung sind durch die Merkmale und Merkmalskombinationen der Unteransprüche definiert.The object is achieved by a device with the features of
Die einfache Anpassbarkeit an verschiedene Verfahrensparameter und damit an verschiedene Produkte wird dadurch erreicht, dass der Spinnbalken und die Blasvorrichtung mit flexiblen Versorgungsleitungen mit der Schmelzezuleitung und der Blasluftzuführung verbunden sind und der Spinnbalken zusammen mit der Blasvorrichtung im laufenden Betrieb um eine horizontale Achse schwenkbar ist. Hierbei wird unter flexibler Versorgungsleitung beispielsweise eine biegeelastische Rohr- beziehungsweise Schlauchverbindung, aber auch eine feste Rohrverbindung mit Drehdurchführungen verstanden. Dies ermöglicht eine leichte Verstellung im laufenden Betrieb, so dass die Auswirkung einer Veränderung der Verfahrensparameter leicht am Produkt überprüft werden kann. Die Art und Ausführung der flexiblen Versorgungsleitungen kann von einem Fachmann bestimmt werden. Die horizontale Achse ist senkrecht zur Förderrichtung des Siebbandes ausgerichtet, so dass durch das Schwenken um die Achse der Auftreffpunkt der Filamente auf das Siebband in Förderrichtung veränderbar ist. Wie sich gezeigt hat, rührt der wesentliche Effekt, der eine höhere Luftigkeit des Vlieses bewirkt, aus dem Winkel, unter dem die Filamente auf das Siebband beziehungsweise auf das sich bereits teilweise gebildete Vlies auftreffen. Insbesondere ist es möglich, durch das schräge Auftreffen den sich bildenden Staudruck zu reduzieren, der auf die Filamente wirkt. Durch das Einstellen des Winkels lässt sich so die Luftigkeit feinfühlig anpassen. Weiterhin hat der Winkel einen Einfluss auf die sich dreidimensional ausbildende Wirrlage der Filamente im Vlies.The simple adaptability to different process parameters and thus to different products is achieved in that the spinning beam and the blowing device are connected to flexible supply lines to the melt supply and the Blasluftzuführung and the spinning beam is pivotable together with the blowing device during operation about a horizontal axis. In this case, a flexible elastic pipe is understood as meaning, for example, a flexible pipe or hose connection, but also a fixed pipe joint with rotary unions. This allows for easy adjustment during operation, so that the effect of changing the process parameters can be easily checked on the product. The type and design of the flexible supply lines can be determined by a person skilled in the art. The horizontal axis is aligned perpendicular to the conveying direction of the wire, so that by pivoting about the axis of the impact point of the filaments on the wire in the conveying direction is changed. As has been shown, the essential effect, which causes a higher airiness of the nonwoven, comes from the angle at which the filaments strike the screen belt or the already partially formed web. In particular, it is possible to reduce by the oblique impact the forming dynamic pressure, which acts on the filaments. By adjusting the angle, the airiness can be sensitively adjusted. Furthermore, the angle has an influence on the three-dimensional structure of the filaments in the web.
In einer bevorzugten Ausführungsform ist der Spinnbalken zusammen mit der Blasvorrichtung in einer Schwenkeinheit angeordnet, die um eine Schwenkachse schwenkbar ist.In a preferred embodiment, the spinning beam is arranged together with the blowing device in a pivoting unit which is pivotable about a pivot axis.
Bevorzugt ist der Schwenkbereich zwischen + 45 ° und - 45 ° gegenüber der Vertikalen, da in diesem Bereich der große Effekt auf die Luftigkeit des Vlieses zu rechnen ist.Preferably, the pivoting range between + 45 ° and - 45 ° relative to the vertical, since in this area the great effect on the airiness of the web is expected.
Ein einer weiteren bevorzugten Ausführungsvariante ist die Absaugung, die unterhalb des Siebbandes vorgesehen ist, in Schwenkrichtung und damit in Förderrichtung verstellbar. Einerseits kann damit der Schwerpunkt des sich unterhalb des Siebbandes bildenden Unterdruckprofils an den Auftreffpunkt der Filamente angepasst werden. Andererseits kann durch bewusstes Verschieben dieses Unterdruckprofils ein weiterer Einfluss auf die Verfahrensparameter genommen werden.A further preferred embodiment variant is the suction, which is provided below the screen belt, in the pivoting direction and thus adjustable in the conveying direction. On the one hand, this makes it possible to adapt the center of gravity of the vacuum profile forming below the sieve belt to the impact point of the filaments. On the other hand, by consciously shifting this vacuum profile, a further influence on the process parameters can be taken.
In einer vorteilhaften Weise ist die Schwenkachse identisch oder zumindest nahe der Schwerpunktachse der Schwenkeinheit beziehungsweise des Spinnbalkens und der Blasvorrichtung. Dadurch sind geringe Verstellkräfte erforderlich.In an advantageous manner, the pivot axis is identical or at least close to the center of gravity axis of the pivot unit or the spinning beam and the blowing device. As a result, low adjustment forces are required.
In einer weiteren, besonders bevorzugten Ausführungsvariante sind Mittel zum Verändern des Abstandes zwischen Spinnbalken und Siebband vorgesehen. Dies ist einerseits sinnvoll, um bei einer geschwenkten Schwenkeinheit die höhere Wurfweite der Filamente zu kompensieren, andererseits steht damit ein weiterer änderbarer Verfahrensparameter zur Verfügung.In a further, particularly preferred embodiment, means are provided for changing the distance between the spinning beam and the wire belt. On the one hand, this makes sense in order to compensate for the higher throwing distance of the filaments in the case of a pivoted pivoting unit; on the other hand, a further changeable process parameter is thus available.
Die erfindungsgemäße Kombination von Spinnbalken und Blasvorrichtung kann in einer Ausführungsvariante der Erfindung so vorgesehen werden, dass die Filamente nach dem Meltblown-Verfahren in hergestellt werden.The inventive combination of spinning beam and blowing device can be provided in one embodiment of the invention so that the filaments are prepared by the meltblown process in.
In einer anderen Ausführungsvariante ist die Blasvorrichtung so ausgebildet, dass sie als Abzugsdüse für vom Spinnbalken extrudierte Filamente dient.In another embodiment, the blowing device is designed so that it serves as a take-off nozzle for filaments extruded from the spinning beam.
Ein Ausführungsbeispiel wird im Folgenden unter Hinweis auf die beigefügten Zeichnungen näher beschrieben.An embodiment will be described in more detail below with reference to the accompanying drawings.
Es stellen dar:
-
Figur 1 : Die Seitenansicht der erfindungsgemäßen Vorrichtung, -
Figur 2 : die Vorderansicht der erfindungsgemäßen Vorrichtung, -
Figur 3 : im Schnitt eine Ausführungsvariante von Spinnbalken und Blasvorrichtung, -
Figur 4 : im Schnitt eine weitere Ausführungsvariante von Spinnbalken und Blasvorrichtung.
-
FIG. 1 : The side view of the device according to the invention, -
FIG. 2 : the front view of the device according to the invention, -
FIG. 3 in section a variant of spinning beam and blowing device, -
FIG. 4 In section, another embodiment of the spinning beam and blowing device.
In
In einer Schwenkeinheit 1 ist ein hier nicht dargestellter Spinnbalken und eine Blasvorrichtung in der Weise integriert, dass an der Unterseite der Schwenkeinheit 1 ein Filamentvorhang 8 heraus gefördert wird. Die Filamente 8 treffen auf ein Siebband 4, das von einem Antrieb 10 angetrieben wird. Durch die hohe Geschwindigkeit, mit der die Filamente 8 auf das Siebband 4 auftreffen, wird ein Flächengebilde erzeugt, das als Spinnvlies 9 von Siebband 4 abtransportiert und einer weiteren hier nicht dargestellten Bearbeitung zugeführt wird. Unterhalb des Punktes, an dem die Filamente 8 auf das Siebband 4 auftreffen, ist eine Absaugbox 5 vorgesehen, die in Transportrichtung des Siebbandes 4 verschiebbar ist. Dazu ist die Absaugbox auf einem Träger 14 aufgebracht, der mit einer Absaugung 15 verbunden ist. Damit kann einerseits der Unterdruckbereich, der durch die Absaugbox 5 dem Siebband 4 aufgeprägt wird, an den Auftreffpunkt der Filamente 8 auf das Siebband 4 angepasst werden. Zusätzlich kann durch das Verschieben vor oder hinter den Auftreffpunkt Einfluss auf die Bildung des Spinnvlieses 9 genommen werden.
Um die erfindungsgemäße Vorrichtung leicht an unterschiedliche Prozessparameter anzupassen, ist die Schwenkeinheit 1 um eine Schwenkachse 6 schwenkbar gelagert. Bevorzugt ist die Schwenkachse 6 in oder in der Nähe der Schwerpunktachse der Schwenkeinheit 1 vorgesehen. Zusätzliche Anpassungen der Prozessparameter sind dadurch möglich, dass die Schwenkeinheit 1 über einen Halter 12 mit einem Schlitten 7 verbunden ist, der in vertikaler Richtung auf einer Schiene 13 bewegbar ist.In a
In order to easily adapt the device according to the invention to different process parameters, the
Alternativ zu der Variante in
- 11
- Schwenkeinheitswivel unit
- 22
- Spinnbalkenspinning beam
- 33
- Blasvorrichtungblower
- 44
- Siebbandscreen belt
- 55
- AbsaugboxDust Extractor
- 66
- Schwenkachseswivel axis
- 77
- Schlittencarriage
- 88th
- Filamentvorhangfilament curtain
- 99
- Spinnvliesspunbond
- 1010
- Antriebdrive
- 1111
- Schwenkbereichswivel range
- 1212
- Halterholder
- 1313
- Schienerail
- 1414
- Trägercarrier
- 1515
- Absaugungsuction
- 1616
- Lagerungstorage
- 1717
- Schmelzezuleitungmelt feeding
- 18.1, 18.218.1, 18.2
- DrehdurchführungRotary union
- 1919
- Blasluftleitungblast air
- 2020
- Elastische VerbindungElastic connection
- 2121
- Blasluftzuführungblown air
- 2222
- Schmelzekanalmelt channel
- 2323
- Schmelzezuführungmelt feed
- 2424
- Düsejet
- 2525
- Blasluftkammerblast air
- 2626
- Blasluftdüseblowing air nozzle
- 2727
- Austrittexit
- 2828
- Schmelzekanalmelt channel
- 2929
- Schmelzezuführungmelt feed
- 3030
- Düsenjet
- 3131
- Verbindungconnection
- 3232
- Abzugsdüsenavel
- 3333
- Blasluftkammerblast air
- 3434
- Luftdüseair nozzle
- 3535
- Kanalchannel
Claims (8)
- Apparatus for producing a spunbonded fabric comprising a spinning beam (2) for extruding melt strands having a blowing apparatus (3) disposed behind their exit, and a fabric belt apparatus disposed vertically below the spinning beam having a fabric belt (4)that is movable in the conveying direction, characterized in that the spinning beam (2) and the blowing apparatus (3) are connected by flexible supply lines with the melt feed (17) and the blowing air feed (21) and in that the spinning beam (2) and the blowing apparatus (3) are adjustable during running operation around a horizontal swivel axis (6) having an essentially perpendicular alignment relative to the conveying direction.
- Apparatus for producing a spunbonded fabric as claimed in Claim 1, characterized in that the spinning beam (2) and the blowing apparatus (3) are disposed in a pivoting unit (1) that is pivotable around a swivel axis (6).
- Apparatus for producing a spunbonded fabric as claimed in Claim 1 or Claim 2, characterized in that the pivoting range (11) is between +45° and -45° relative to the vertical line.
- Apparatus for producing a spunbonded fabric as claimed in one of the Claims 1 to 3 characterized in that a suction means (5) is disposed below the fabric belt (4), and wherein the suction means is displaceable in the pivoting direction.
- Apparatus for producing a spunbonded fabric as claimed in one of the previous Claims characterized in that the swivel axis (6) corresponds essentially to the neutral axis of the pivoting unit (1) that is to be pivoted.
- Apparatus for producing a spunbonded fabric as claimed in one of the previous Claims characterized in that means (7) are envisioned for changing the distance between the spinning beam (2) and the fabric belt (4).
- Apparatus for producing a spunbonded fabric as claimed in one of the Claims 1 to 6 characterized in that the blowing apparatus (3) is disposed immediately behind the exit of the melt from the spinning beam (2) specifically such that the blowing air is directed onto the melt strands at a high speed thereby shredding the melt.
- Apparatus for producing a spunbonded fabric as claimed in one of the Claims 1 to 6 characterized in that the blowing apparatus (3) is disposed after the exit of the melt from the spinning beam (2) at such a distance that the blowing air is directed onto the filaments in such a way that said filaments are already partially cooled, and whereby the blowing air effects a pull that acts upon the filaments.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008057172 | 2008-11-13 | ||
PCT/EP2009/064414 WO2010054943A1 (en) | 2008-11-13 | 2009-11-02 | Apparatus for producing a spunbonded fabric |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2344688A1 EP2344688A1 (en) | 2011-07-20 |
EP2344688B1 true EP2344688B1 (en) | 2013-01-09 |
Family
ID=41490399
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09748102A Active EP2344688B1 (en) | 2008-11-13 | 2009-11-02 | Apparatus for producing a spunbonded fabric |
Country Status (6)
Country | Link |
---|---|
US (1) | US8496459B2 (en) |
EP (1) | EP2344688B1 (en) |
JP (1) | JP5586620B2 (en) |
KR (1) | KR20110086562A (en) |
CN (1) | CN102216501B (en) |
WO (1) | WO2010054943A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2718492B1 (en) | 2011-06-09 | 2019-01-16 | Oerlikon Textile GmbH & Co. KG | Device for making a fiberous product by laying melt spun fibres. |
JP5874003B2 (en) * | 2012-04-24 | 2016-03-01 | パナソニックIpマネジメント株式会社 | Nanofiber manufacturing apparatus and manufacturing method |
CN104246045B (en) * | 2012-04-27 | 2016-11-02 | 欧瑞康纺织有限及两合公司 | For limited fibre meltblown, shaping and lay are become the method and apparatus of fiber matting |
KR20150016545A (en) * | 2012-06-01 | 2015-02-12 | 닛폰노즐 가부시키가이샤 | Nonwoven fabric manufacturing device and monwoven fabric manufacturing method |
DE102015003184A1 (en) | 2014-04-24 | 2015-10-29 | Oerlikon Textile Gmbh & Co. Kg | Method and device for producing a fibrous web |
US9486960B2 (en) * | 2014-12-19 | 2016-11-08 | Palo Alto Research Center Incorporated | System for digital fabrication of graded, hierarchical material structures |
JP5946569B1 (en) * | 2015-04-17 | 2016-07-06 | 紘邦 張本 | Melt blow cap and ultrafine fiber manufacturing equipment |
CN111321522A (en) * | 2019-08-09 | 2020-06-23 | 武汉永强化纤有限公司 | Production process of high-strength polypropylene spun-bonded non-woven fabric with uniform aspect ratio |
CN111607830A (en) * | 2020-07-02 | 2020-09-01 | 深圳市爱普克流体技术有限公司 | Melt shower nozzle and melt blown equipment |
CN112962221B (en) * | 2021-04-27 | 2022-07-15 | 嘉兴南湖学院 | Preparation system of gradient distribution structure composite fiber non-woven fabric |
CN116397383B (en) * | 2023-06-09 | 2023-08-22 | 称道新材料科技(上海)有限公司 | Meltblown cloth with three-dimensional structure and application thereof |
Family Cites Families (18)
Publication number | Priority date | Publication date | Assignee | Title |
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US2925117A (en) * | 1960-02-16 | Apparatus for making bonded fibrous glass mats | ||
DE1469501A1 (en) * | 1964-12-24 | 1969-01-23 | Glanzstoff Ag | Process for the production of felt-like surface structures |
US3978185A (en) * | 1968-12-23 | 1976-08-31 | Exxon Research And Engineering Company | Melt blowing process |
CA944913A (en) * | 1970-04-01 | 1974-04-09 | Toray Industries, Inc. | Apparatus and method for manufacturing continuous filaments from synthetic polymers |
US3806289A (en) * | 1972-04-05 | 1974-04-23 | Kimberly Clark Co | Apparatus for producing strong and highly opaque random fibrous webs |
JPS6025541B2 (en) * | 1976-09-22 | 1985-06-19 | 日本バイリ−ン株式会社 | High-strength nonwoven fabric made of fine fibers and method for producing the same |
JPS59199856A (en) * | 1983-04-25 | 1984-11-13 | 東レ株式会社 | Nonwoven sheet and production thereof |
JPH08224412A (en) * | 1995-02-20 | 1996-09-03 | Toray Ind Inc | Nonwoven fabric, filter medium made from the same and these production |
JPH1096156A (en) * | 1996-09-17 | 1998-04-14 | Oji Paper Co Ltd | Base fabric for disposable clothes |
US6315806B1 (en) * | 1997-09-23 | 2001-11-13 | Leonard Torobin | Method and apparatus for producing high efficiency fibrous media incorporating discontinuous sub-micron diameter fibers, and web media formed thereby |
US6183670B1 (en) * | 1997-09-23 | 2001-02-06 | Leonard Torobin | Method and apparatus for producing high efficiency fibrous media incorporating discontinuous sub-micron diameter fibers, and web media formed thereby |
DE19940333B4 (en) * | 1999-08-25 | 2004-03-25 | Reifenhäuser GmbH & Co Maschinenfabrik | Plant for the production of a spunbonded nonwoven web from plastic filaments |
JP2001081660A (en) * | 1999-09-07 | 2001-03-27 | Tonen Tapyrus Co Ltd | High strength melt-blown nonwoven and its production |
DE10109304C5 (en) * | 2001-02-26 | 2009-07-16 | Sandler Ag | Textured, voluminous metblown fleece |
JP2002302862A (en) * | 2001-04-06 | 2002-10-18 | Mitsui Chemicals Inc | Method of producing nonwoven fabric and apparatus therefor |
JP3930355B2 (en) * | 2002-03-26 | 2007-06-13 | 新日本石油化学株式会社 | Web manufacturing method and web manufacturing apparatus in which filaments are arranged in one direction |
JP3962655B2 (en) * | 2002-08-23 | 2007-08-22 | 新日本石油株式会社 | Web manufacturing method and web manufacturing apparatus in which filaments are arranged in one direction |
EP1797230B1 (en) * | 2004-09-24 | 2009-03-04 | Oerlikon Textile GmbH & Co. KG | Device for stacking synthetic fibres to form a nonwoven |
-
2009
- 2009-11-02 WO PCT/EP2009/064414 patent/WO2010054943A1/en active Application Filing
- 2009-11-02 CN CN200980145322.2A patent/CN102216501B/en active Active
- 2009-11-02 JP JP2011535958A patent/JP5586620B2/en active Active
- 2009-11-02 KR KR1020117010934A patent/KR20110086562A/en not_active Application Discontinuation
- 2009-11-02 EP EP09748102A patent/EP2344688B1/en active Active
-
2011
- 2011-05-11 US US13/105,197 patent/US8496459B2/en active Active
Also Published As
Publication number | Publication date |
---|---|
CN102216501A (en) | 2011-10-12 |
WO2010054943A1 (en) | 2010-05-20 |
CN102216501B (en) | 2014-05-21 |
JP5586620B2 (en) | 2014-09-10 |
JP2012508832A (en) | 2012-04-12 |
US20110244066A1 (en) | 2011-10-06 |
US8496459B2 (en) | 2013-07-30 |
KR20110086562A (en) | 2011-07-28 |
EP2344688A1 (en) | 2011-07-20 |
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