EP2338602A2 - Disque perforé ou plaque de pré-découpage pour ensembles de coupe en plusieurs parties - Google Patents

Disque perforé ou plaque de pré-découpage pour ensembles de coupe en plusieurs parties Download PDF

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Publication number
EP2338602A2
EP2338602A2 EP10004657A EP10004657A EP2338602A2 EP 2338602 A2 EP2338602 A2 EP 2338602A2 EP 10004657 A EP10004657 A EP 10004657A EP 10004657 A EP10004657 A EP 10004657A EP 2338602 A2 EP2338602 A2 EP 2338602A2
Authority
EP
European Patent Office
Prior art keywords
perforated disc
roughing
knife
cutting
edges
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP10004657A
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German (de)
English (en)
Other versions
EP2338602B1 (fr
EP2338602A3 (fr
Inventor
Eberhard Haack
Oliver Haack
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Power Tools GmbH
Original Assignee
Power Tools GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Power Tools GmbH filed Critical Power Tools GmbH
Publication of EP2338602A2 publication Critical patent/EP2338602A2/fr
Publication of EP2338602A3 publication Critical patent/EP2338602A3/fr
Application granted granted Critical
Publication of EP2338602B1 publication Critical patent/EP2338602B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/30—Mincing machines with perforated discs and feeding worms
    • B02C18/36—Knives or perforated discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/30—Mincing machines with perforated discs and feeding worms
    • B02C18/36—Knives or perforated discs
    • B02C18/365—Perforated discs

Definitions

  • the invention relates to a Vorschneider- or perforated disc for multi-part cutting sets of crushing machines, especially for meat grinders and the like.
  • each to be shredded material is conveyed by at least one screw conveyor under appropriate pressure in the multi-part blade set and gradually crushed when passing through the cutting set.
  • the size of the flow openings in the successive in the conveying direction perforated discs decreases in the process, it being necessary depending on the particular processing task to match the sizes of the flow openings and the speed of the blades and the number of knife edges to each other.
  • Such cutting sets are preferably used for comminuting animal raw materials, in particular for mincing meat, with such machines, which operate on the wolf principle, being subject to constantly increasing demands with regard to performance and quality of the end product.
  • the material to be shredded is conveyed by a transport screw into a multi-part cutting set, in which depending on the desired degree of shredding precutting, cross or ring knives and perforated discs are arranged in various combinations.
  • a step destructuring of the material to be processed takes place over a plurality of cutting planes, wherein precutting and perforated disks with the outlet edges of their throughflow openings serve as counter cutting edges to the rotating knives.
  • the raw material meat is a very inhomogeneous multilayer material consisting of muscle fibers, adipose tissue and high-strength collagens for sheathing the muscle groups and tendons.
  • the material is up to a hundred times more resilient than pure muscle meat, so that in the mentioned combination of material elements in the lumpy state maximum external forces can be absorbed by internal tension.
  • this inner material holding system ie the spatial strength and tension system gradually destroyed by cutting operations, through the interaction of the knife with the exit edges of the flow openings of Vorschneider- or perforated disc as a counter-blade.
  • the object of the invention is therefore to significantly increase the performance of the cutting system without the need for using additional cutting elements, to positively influence the efficiency of the cutting operations and at the same time to improve the quality of the final product.
  • An essential idea of the invention therefore consists in destroying the internal stress system in the grown raw material by means of knife edges integrated in the flow openings of pre-cutting or perforated disc and thus reducing or canceling out the stability of the shape resistance of the raw material, so that as a consequence thereof a soft material deformability is obtained, which is a prerequisite for a faster penetration of the raw material into the openings of the perforated discs.
  • the efficiency of the cutting system can be increased so much by the measures according to the invention, as otherwise usually only with at least two additional cutting elements can be achieved.
  • the knife edges provided according to the invention are preferably formed by integrated, acute-angled and sharp-edged projections on the inner walls of the flow openings, and these knife edges are preferably provided with a hard and low-wear surface coating, which significantly increases the service life of the knife edges.
  • the height of adjacent knife edges may be at least partially chosen differently, and it is advantageous if at least a portion of the knife edges extends to near the central region of the respective flow opening, so that an all-round deep and possibly also cross-cutting into the volume of the respective meat part is obtained.
  • a particularly advantageous embodiment of the invention consists in that the throughflow openings have a draw-in or compression zone with a cross-sectional area decreasing in raw material conveying direction and subsequently a knife zone with knife edges which are straight in the conveying direction or produce a product twist.
  • the axial extent of the knife zone is greater, preferably at least by a factor of 3 greater than the axial extent of the feed zone.
  • this is preferably achieved in that the through-flow openings of the roughing or perforated disc in the region of the feed zone are conical or after a preceding section of constant cross-section then designed conically deeper, so that in the region of the knife zone, the compression of the material to be cut is done.
  • the knife edges - viewed in the conveying direction - preferably have a starting from the inner wall
  • the flow opening rising region and then have a range of at least substantially constant height.
  • the invention is realized in both individual precutting and perforated discs, but it also generally comprises multi-part cutting sets for comminution machines when the cutting set used comprises at least one precut or perforated disc provided with the above-described blade cutters within their flow openings.
  • Fig. 1 shows a schematic plan view of a pre-cutter, which takes the form of an annular disc with inner ring 9, outer ring 10 and in between provided radial spokes 11, so that between the inner ring, outer ring and radial spokes in each case a flow opening 1 is present, which is provided according to the invention with a plurality of integrated knife edges 3.
  • These knife edges 3 can - deviating from the in Fig. 1 embodiment shown - also have greater heights and can extend into the vicinity of the central region of the respective flow opening 1, so that deep cuts are generated in the fabric material when flowing through the material to be shredded.
  • Each flow opening 1 has a pull-in or compression zone 2, i. a zone whose cross-sectional area decreases in raw material conveying direction, so that in particular a conical compression zone is formed.
  • a knife zone 4 with knife edges 3 which initially increase in the conveying direction and then preferably have a constant height.
  • the knife edges 3 are formed by overlapping, corresponding to the circumferential contour of the flow openings 1 in the perforated disc material introduced from one side holes 6, wherein on the introduction side of the holes opposite side the perforated disc material a recess 7 is provided, which tapers conically to form the already mentioned indentation or compression region, wherein the holes 6 open in the oblique wall 8 of the tapered recess 7.
  • the depression forming the compression zone is continuously conically tapered, whereas in the embodiment according to FIGS Fig. 3 this conical taper is recessed with the inclined surface 8, that is, in this case, the compression or intake zone 2 in the conveying direction initially has a constant cross section and only then tapered cross section.
  • a material compression of about 10 to 30% is achieved.
  • the plurality of knife edges 3, which are located in the knife zone 4, depending on the raw material to be processed in each case preferably has a run-up slope of about 8 to 20 °, which leads to optimal Einschneidevor réellen.
  • the depth of cut is evidently determined by the dimensions of the integrated knife edges 3, and the length of the cut results from the total length of the flow opening, taking into account the respective feed zone 2.
  • the effective knife length is preferred in relation to the length of the feed zone in a ratio of about 70:30 chosen to 80:20. These are preferred values for destroying, at least in large part, the inner strength network of the stock matrix, with certain lengths of cut being required to ensure maximum depth of cut in view of the elastic properties of the raw material.

Landscapes

  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Crushing And Pulverization Processes (AREA)
EP10004657.2A 2009-12-23 2010-05-03 Disque perforé ou plaque de pré-découpage pour ensembles de coupe en plusieurs parties Active EP2338602B1 (fr)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE200920017439 DE202009017439U1 (de) 2009-12-23 2009-12-23 Vorschneider- und Lochscheibensystem für Zerkleinerungsmaschinen, insbesondere Fleischwölfe o.dgl.

Publications (3)

Publication Number Publication Date
EP2338602A2 true EP2338602A2 (fr) 2011-06-29
EP2338602A3 EP2338602A3 (fr) 2017-03-15
EP2338602B1 EP2338602B1 (fr) 2018-03-14

Family

ID=42035466

Family Applications (1)

Application Number Title Priority Date Filing Date
EP10004657.2A Active EP2338602B1 (fr) 2009-12-23 2010-05-03 Disque perforé ou plaque de pré-découpage pour ensembles de coupe en plusieurs parties

Country Status (4)

Country Link
EP (1) EP2338602B1 (fr)
DE (1) DE202009017439U1 (fr)
DK (1) DK2338602T3 (fr)
ES (1) ES2666461T3 (fr)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3064275A1 (fr) 2015-03-03 2016-09-07 Hochschule Anhalt (FH); Hochschule Für Angewandte Wissenschaften Dispositif de broyage fin de matieres premieres biologiques elasto-plastique, plastiques et semi-solides
RU186537U1 (ru) * 2018-05-07 2019-01-23 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) Решетка механизма измельчения пищевых продуктов

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
IT1403529B1 (it) * 2011-01-26 2013-10-31 Quadrana Perfezionamenti per un gruppo di taglio di unita' macinante.

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR972882A (fr) * 1941-05-30 1951-02-05 Mantelet & Boucher Procédé de fabrication des grilles pour hachoirs, presse-purée et articles similaires
DE2451389A1 (de) * 1974-10-29 1976-05-06 Muntana Eudaldo Molist Fleischwolf
FR2772643B1 (fr) * 1997-12-23 2000-02-25 Sarl Serge Couret Dev Broyeur multi-couteaux pour l'industrie alimentaire

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
None

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP3064275A1 (fr) 2015-03-03 2016-09-07 Hochschule Anhalt (FH); Hochschule Für Angewandte Wissenschaften Dispositif de broyage fin de matieres premieres biologiques elasto-plastique, plastiques et semi-solides
DE102015203790A1 (de) 2015-03-03 2016-09-08 Hochschule Anhalt (FH) Hochschule für angewandte Wissenschaften Halbfeste, plastische und plastoelastische biologische Rohstoffe fein zerkleinernde und/oder emulgierende Einrichtung
DE102015203790B4 (de) 2015-03-03 2022-07-14 Hochschule Anhalt (FH) Hochschule für angewandte Wissenschaften Halbfeste, plastische und plastoelastische biologische Rohstoffe fein zerkleinernde und/oder emulgierende Einrichtung
RU186537U1 (ru) * 2018-05-07 2019-01-23 Федеральное государственное бюджетное образовательное учреждение высшего образования "Кабардино-Балкарский государственный университет им. Х.М. Бербекова" (КБГУ) Решетка механизма измельчения пищевых продуктов

Also Published As

Publication number Publication date
ES2666461T3 (es) 2018-05-04
DK2338602T3 (en) 2018-05-22
EP2338602B1 (fr) 2018-03-14
EP2338602A3 (fr) 2017-03-15
DE202009017439U1 (de) 2010-03-18

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