EP2331807B1 - Fuel injector and surface treatment method - Google Patents
Fuel injector and surface treatment method Download PDFInfo
- Publication number
- EP2331807B1 EP2331807B1 EP09781758.9A EP09781758A EP2331807B1 EP 2331807 B1 EP2331807 B1 EP 2331807B1 EP 09781758 A EP09781758 A EP 09781758A EP 2331807 B1 EP2331807 B1 EP 2331807B1
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- EP
- European Patent Office
- Prior art keywords
- armature
- fuel injector
- control valve
- injector according
- fuel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000446 fuel Substances 0.000 title claims description 36
- 238000000034 method Methods 0.000 title claims description 17
- 238000004381 surface treatment Methods 0.000 title claims description 6
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 238000004519 manufacturing process Methods 0.000 claims description 2
- 238000002347 injection Methods 0.000 description 10
- 239000007924 injection Substances 0.000 description 10
- 230000001070 adhesive effect Effects 0.000 description 5
- 238000011161 development Methods 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 239000012530 fluid Substances 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M51/00—Fuel-injection apparatus characterised by being operated electrically
- F02M51/06—Injectors peculiar thereto with means directly operating the valve needle
- F02M51/061—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means
- F02M51/0625—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures
- F02M51/0635—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding
- F02M51/0639—Injectors peculiar thereto with means directly operating the valve needle using electromagnetic operating means characterised by arrangement of mobile armatures having a plate-shaped or undulated armature not entering the winding the armature acting as a valve
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M47/00—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure
- F02M47/02—Fuel-injection apparatus operated cyclically with fuel-injection valves actuated by fluid pressure of accumulator-injector type, i.e. having fuel pressure of accumulator tending to open, and fuel pressure in other chamber tending to close, injection valves and having means for periodically releasing that closing pressure
- F02M47/027—Electrically actuated valves draining the chamber to release the closing pressure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0014—Valves characterised by the valve actuating means
- F02M63/0015—Valves characterised by the valve actuating means electrical, e.g. using solenoid
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/004—Sliding valves, e.g. spool valves, i.e. whereby the closing member has a sliding movement along a seat for opening and closing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02M—SUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
- F02M63/00—Other fuel-injection apparatus having pertinent characteristics not provided for in groups F02M39/00 - F02M57/00 or F02M67/00; Details, component parts, or accessories of fuel-injection apparatus, not provided for in, or of interest apart from, the apparatus of groups F02M39/00 - F02M61/00 or F02M67/00; Combination of fuel pump with other devices, e.g. lubricating oil pump
- F02M63/0012—Valves
- F02M63/0031—Valves characterized by the type of valves, e.g. special valve member details, valve seat details, valve housing details
- F02M63/0043—Two-way valves
Definitions
- the invention relates to a fuel injector, in particular a common rail injector, for injecting fuel into a combustion chamber of an internal combustion engine according to the preamble of claim 1 and to a method for surface treatment of an armature of a fuel injector according to the preamble of claim 8.
- a trained as a common rail injector fuel injector known.
- This includes a servo valve (control valve) for switching the actual injection valve element, which is adjustable between a closed position and the fuel flow through a nozzle hole arrangement releasing into the combustion chamber opening position.
- an electromagnetic actuator is provided, which cooperates with an armature plate, which in turn is operatively connected to a control valve element.
- the control valve connects a limited by the injection valve element control chamber with a low pressure region of the fuel injector, with the result that the injection valve element results in an opening direction acting hydraulic force.
- the armature plate is provided with an armature surface facing the electromagnetic actuator, which is usually ground rotationally symmetrical. When rotationally symmetrical grinding occurs due to production to the formation of in the radial direction juxtaposed rotational grooves, which lead to a hydraulic bonding of the armature at the beginning of the closing process.
- a fuel injector with an electromagnetic actuator and an armature surface facing the actuator is known, in which the armature surface has rotational grooves arranged in the circumferential direction. To complete the fluid from the recesses of the rotary grooves when tightening the armature drain holes are introduced in the wells.
- WO 2002/084103 A1 known fuel injector is arranged between the armature surface and the magnetic core, an annular damping element which has transverse grooves on the armature surface facing the magnetic core.
- the invention has for its object to propose a fuel injector, in which hydraulic adhesive effects at the beginning of the closing operation in the region of the armature, at least largely avoided. Furthermore, the surface of the armature should be reproducible. Furthermore, the object is to propose an alternative surface treatment method for the treatment of the surface of an anchor, with the hydraulic adhesive effects are avoided at the beginning of the closing process.
- the invention is based on the idea, the rotating groove structure, resulting from a, preferably rotationally symmetric, grinding of the electromagnetic actuator in the mounted state resulting anchor surface, thereby interrupting or possibly even completely destroy that at least one angularly extending to the rotation grooves connecting groove is provided, which connects at least a portion of, preferably in the radial direction juxtaposed, circumferentially extending rotary grooves together to allow in this way a facilitated inflow of hydraulic fluid in an area axially between the armature surface and the actuator, with the aim of avoid hydraulic adhesive effects.
- the at least one connecting groove preferably introduced by grinding into the armature, enables an accelerated inflow of fuel between the armature surface and a stop surface, preferably provided by the electromagnetic actuator, as a result of which hydraulic adhesive effects, at least largely, are prevented.
- the at least one connecting groove particularly preferably has, at least approximately, the same dimensions as the rotational grooves formed by, in particular, rotationally symmetrical grinding.
- a turning groove in the sense of the invention is understood as meaning a circumferentially extending groove which either completely revolves around a central point or which, in sections, in the case of the realization of several, preferably evenly distributed in the circumferential direction, the armature vanes may be interrupted by the gaps formed between the circumferentially juxtaposed armature vanes.
- the at least one connecting groove is formed as a radial groove extending in the radial direction.
- the at least one connecting groove, at least approximately, all turning grooves is formed interconnecting, that extends from a radially inner region to a radially outer region of the anchor surface.
- connecting grooves are provided, but in which a plurality of, preferably evenly distributed in the circumferential direction, connecting grooves are realized, which very particularly preferably each extend in the radial direction.
- a similar surface structure as in sand blasting can be realized, with the important difference that the surface structure is realized reproducible.
- the anchor surface is provided with a Wienschliffober phenomenon, ie with a plurality of circumferentially extending, in the radial direction next to each other arranged rotational grooves, which are crossed by a plurality of radially extending connecting grooves.
- the cross-cut surface is realized by honing, which is a machining fine machining method.
- the armature is not directly operatively connected to an injection valve member which releases a nozzle hole arrangement in its open position (wherein such an embodiment is feasible), but acts directly adjusting to a control valve member of a control valve (servo valve), the armature being either integral with the control valve member or is firmly attached to it.
- a control valve serving valve
- control valve element is designed as a sleeve part, that has a central through hole, which is preferably closed axially by a pressure pin.
- the pressure pin essentially only has the task to seal a formed within the control valve element, hydraulically connected to a control chamber valve chamber in the axial direction and support the hydraulic pressure forces axially upward.
- the invention also leads to a method for the surface treatment of an armature of a fuel injector.
- This is preferably the armature of a control valve (Servo Valve).
- the method carried out according to the concept of the invention is characterized in that a plurality of rotational grooves arising in the circumferential direction are hydraulically connected to one another by means of at least one connecting groove extending at an angle to the rotational grooves, thus ensuring a faster inflow of fuel into the region between the Anchor surface and a stop surface to allow, so that hydraulic adhesive effects are avoided at the beginning of the closing process.
- connection groove not only a single connection groove is provided, but a plurality of connecting grooves, wherein this is preferably achieved in that the anchor surface is provided with a cross-section, so with a plurality of circumferentially extending rotational grooves which are crossed at an angle to these extending connecting grooves, preferably at right angles.
- Fig. 1 shows in a plan view of an anchor 1 (here anchor plate) for a later to be explained control valve of a fuel injector.
- the armature 1 is integrally connected to a substantially hollow cylindrical, extending in the plane of the drawing control valve element 2.
- Fig. 1 is the, in the assembled state an electromagnetic actuator facing, anchor surface 3 shown. It can be seen that the armature surface 3 is formed by three uniformly circumferentially spaced wing surfaces 4 and a central annular surface portion 5, which surrounds a central bore 6 radially outward.
- the wing surfaces 4 are upper sides of vanes 7, which are distributed uniformly in the circumferential direction, with two vanes 7 arranged circumferentially next to one another being separated from one another by a radially widening radial gap 8 in the radial direction.
- the radial gaps 8 allow fuel passage in the axial direction and thus prevent unwanted vibrations of the armature 1 during operation.
- the armature surface 3 is designed as a cross-cut surface 9. This includes a plurality of circumferentially extending and in radial Direction of juxtaposed twist grooves 10, which are crossed at right angles, by a plurality of circumferentially spaced apart and extending in the radial direction of the connecting grooves 11.
- the twisting groove structure is destroyed by the connecting grooves 11, so that one with elevations and valleys (grooves) gives a textured surface that facilitates penetration of fuel into a region between the anchor surface 3 and corresponding abutment surfaces, thereby avoiding hydraulic sticking effects at the beginning of the closing process.
- Fig. 2 shows one with an in Fig. 1 12. More specifically, the armature 1 is part of a control valve 13 (servo valve) of the fuel injector 12, by means of which a control chamber 14 is hydraulically connectable to a low pressure region 15 of the fuel injector 12, which in turn is connected via a return connection, not shown, with a reservoir.
- the control chamber 14 is bounded in the axial direction in the plane of the drawing down by an injection valve element 16, which moves in the axial direction in the plane of the drawing with the control valve 13 open and thus releases a nozzle hole arrangement, not shown, by the standing substantially under rail pressure fuel in can flow the combustion chamber of an internal combustion engine.
- the control chamber 14 is hydraulically connected via an outlet throttle channel 17 with a valve chamber 18 formed inside the sleeve-shaped control valve element 2. From this, in the illustrated opening position of the control valve 13 fuel can flow into the low-pressure region 15 and via the return port, not shown. Out Fig. 2 It can also be seen that in the central bore 6 of the control valve element 2 a in the axial direction in the drawing plane upwardly supporting pressure pin 25 is received, which seals the valve chamber 18 in the axial direction upwards. At the same time the pressure pin 25 serves as a guide of the control valve element 2 in its axial opening and closing movement.
- an electromagnetic actuator 22 is provided, which cooperates with the armature 1, such that upon energization of a magnetic coil 23 due to the magnetic forces an opening movement of the armature 1 and thus the control valve element 2 results.
- the armature 1 is more accurate in the Fig. 1
- Anchor surface 3 shown provided with a cross-grinding surface, which allows a fast fuel inlet from the radial direction in a region between the armature surface 3 and the contact surface 24 for the armature 1.
Description
Die Erfindung betrifft einen Kraftstoff-Injektor, insbesondere einen Common-Rail-Injektor, zum Einspritzen von Kraftstoff in einen Brennraum einer Brennkraftmaschine gemäß dem Oberbegriff des Anspruchs 1 sowie ein Verfahren zur Oberflächenbehandlung eines Ankers eines Kraftstoff-Injektors gemäß dem Oberbegriff des Anspruchs 8.The invention relates to a fuel injector, in particular a common rail injector, for injecting fuel into a combustion chamber of an internal combustion engine according to the preamble of claim 1 and to a method for surface treatment of an armature of a fuel injector according to the preamble of
Aus der
Aus
Bei einem aus
Um den Effekt des hydraulischen Verklebens zu minimieren, ist es zum Beispiel weiterhin bekannt geworden, die Ankerfläche sandzustrahlen, wobei sich hierbei als nachteilig herausgestellt hat, dass beim Sandstrahlen unkontrolliert Material abgetragen wird, was die Reproduzierbarkeit der Oberfläche schwierig macht.In order to minimize the effect of hydraulic bonding, for example, it has also been known to sandblast the anchor surface, which has proved to be disadvantageous in that sandblasting uncontrolled material is removed, which makes the reproducibility of the surface difficult.
Der Erfindung liegt die Aufgabe zugrunde, einen Kraftstoff-Injektor vorzuschlagen, bei dem hydraulische Klebeeffekte zu Beginn des Schließvorgangs im Bereich des Ankers, zumindest weitgehend, vermieden werden. Ferner soll die Oberfläche des Ankers reproduzierbar herstellbar sein. Weiterhin besteht die Aufgabe darin, ein alternatives Oberflächenbehandlungsverfahren zur Behandlung der Oberfläche eines Ankers vorzuschlagen, mit dem hydraulische Klebeeffekte zu Beginn des Schließprozesses vermieden werden.The invention has for its object to propose a fuel injector, in which hydraulic adhesive effects at the beginning of the closing operation in the region of the armature, at least largely avoided. Furthermore, the surface of the armature should be reproducible. Furthermore, the object is to propose an alternative surface treatment method for the treatment of the surface of an anchor, with the hydraulic adhesive effects are avoided at the beginning of the closing process.
Diese Aufgabe wird hinsichtlich des Kraftstoff-Injektors mit den Merkmalen des Anspruchs 1 und hinsichtlich des Oberflächenbehandlungsverfahrens mit den Merkmalen des Anspruchs 8 gelöst. Vorteilhafte Weiterbildungen der Erfindung sind in den Unteransprüchen angegeben. In den Rahmen der Erfindung fallen sämtliche Kombinationen aus zumindest zwei von in der Beschreibung, den Ansprüchen und/oder den Figuren offenbarten Merkmalen. Zur Vermeidung von Wiederho lungen sollen vorrichtungsgemäß offenbarte Merkmale als verfahrensgemäß offenbart gelten und beanspruchbar sein. Ebenso sollen verfahrensgemäß offenbarte Merkmale als vorrichtungsgemäß offenbart gelten und beanspruchbar sein.This object is achieved with regard to the fuel injector having the features of claim 1 and with regard to the surface treatment method having the features of
Der Erfindung liegt der Gedanke zugrunde, die Drehrillenstruktur, die aus einem, vorzugsweise rotationssymmetrischen, Schleifen der im montierten Zustand dem elektromagnetischen Aktuator zugewandten Ankerfläche resultiert, dadurch zu unterbrechen oder ggf. sogar vollständig zu zerstören, dass mindestens eine sich winklig zu den Drehrillen erstreckende Verbindungsrille vorgesehen wird, die zumindest einen Teil der, vorzugsweise in radialer Richtung nebeneinander angeordneten, sich in Umfangsrichtung erstreckenden Drehrillen miteinander verbindet, um auf diese Weise ein erleichtertes Einströmen von Hydraulikflüssigkeit in einen Bereich axial zwischen der Ankerfläche und dem Aktuator zu ermöglichen, mit dem Ziel, hydraulische Klebeeffekte zu vermeiden. Anders ausgedrückt ermöglicht die mindestens eine, vorzugsweise durch Schleifen in den Anker eingebrachte, Verbindungsrille ein beschleunigtes Zuströmen von Kraftstoff zwischen die Ankerfläche und eine, vorzugsweise von dem elektromagnetischen Aktuator bereitgestellte, Anschlagfläche, wodurch hydraulische Klebeeffekte, zumindest weitgehend, unterbunden werden. Besonders bevorzugt weist die mindestens eine Verbindungsrille im Hinblick auf die Rillentiefe und/oder die Rillenbreite, zumindest näherungsweise, die gleichen Dimensionen auf, wie die durch insbesondere rotationssymmetrisches Schleifen gebildeten Drehrillen. Unter einer Drehrille im Sinne der Erfindung wird eine sich in Umfangsrichtung erstreckende Rille verstanden, die entweder vollständig um einen Mittelpunkt umläuft, oder die abschnittsweise im Falle der Realisierung mehrerer, vorzugsweise gleichmäßig in Umfangsrichtung verteilt angeordneter, Ankerflügel von den zwischen den in Umfangsrichtung nebeneinander angeordneten Ankerflügeln gebildeten Spalten unterbrochen sein kann.The invention is based on the idea, the rotating groove structure, resulting from a, preferably rotationally symmetric, grinding of the electromagnetic actuator in the mounted state resulting anchor surface, thereby interrupting or possibly even completely destroy that at least one angularly extending to the rotation grooves connecting groove is provided, which connects at least a portion of, preferably in the radial direction juxtaposed, circumferentially extending rotary grooves together to allow in this way a facilitated inflow of hydraulic fluid in an area axially between the armature surface and the actuator, with the aim of avoid hydraulic adhesive effects. In other words, the at least one connecting groove, preferably introduced by grinding into the armature, enables an accelerated inflow of fuel between the armature surface and a stop surface, preferably provided by the electromagnetic actuator, as a result of which hydraulic adhesive effects, at least largely, are prevented. With particular regard to the groove depth and / or the groove width, the at least one connecting groove particularly preferably has, at least approximately, the same dimensions as the rotational grooves formed by, in particular, rotationally symmetrical grinding. A turning groove in the sense of the invention is understood as meaning a circumferentially extending groove which either completely revolves around a central point or which, in sections, in the case of the realization of several, preferably evenly distributed in the circumferential direction, the armature vanes may be interrupted by the gaps formed between the circumferentially juxtaposed armature vanes.
Im Hinblick auf die Gestaltung des zwischen der mindestens einen Verbindungsrille und den sich in Umfangsrichtung erstreckenden Drehrillen gebildeten Winkels gibt es unterschiedliche Möglichkeiten. Besonders bevorzugt ist eine Ausführungsform, bei der die mindestens eine Verbindungsrille als sich in radialer Richtung erstreckende Radialrille ausgebildet ist.With regard to the design of the angle formed between the at least one connecting groove and the circumferentially extending rotating grooves, there are different possibilities. Particularly preferred is an embodiment in which the at least one connecting groove is formed as a radial groove extending in the radial direction.
Besonders bevorzugt ist eine Ausführungsform, bei der die mindestens eine Verbindungsrille, zumindest näherungsweise, sämtliche Drehrillen miteinander verbindend ausgebildet ist, also sich von einem radial inneren Bereich bis zu einem radial äußeren Bereich der Ankerfläche erstreckt.Particularly preferred is an embodiment in which the at least one connecting groove, at least approximately, all turning grooves is formed interconnecting, that extends from a radially inner region to a radially outer region of the anchor surface.
Ganz besonders bevorzugt ist eine Ausführungsform, bei der nicht nur eine oder einige wenige Verbindungsrillen vorgesehen sind, sondern bei der eine Vielzahl von, vorzugsweise gleichmäßig in Umfangsrichtung verteilt angeordneten, Verbindungsrillen realisiert sind, die ganz besonders bevorzugt jeweils in radialer Richtung verlaufen. Hierdurch kann eine ähnliche Oberflächenstruktur wie beim Sandstrahlen realisiert werden, mit dem wichtigen Unterschied, dass die Oberflächenstruktur reproduzierbar realisiert wird.Especially preferred is an embodiment in which not only one or a few connecting grooves are provided, but in which a plurality of, preferably evenly distributed in the circumferential direction, connecting grooves are realized, which very particularly preferably each extend in the radial direction. In this way, a similar surface structure as in sand blasting can be realized, with the important difference that the surface structure is realized reproducible.
In Weiterbildung der Erfindung ist mit Vorteil vorgesehen, dass die Ankerfläche mit einer Kreuzschliffoberfläche versehen wird, also mit einer Vielzahl von sich in Umfangsrichtung erstreckenden, in radialer Richtung nebeneinander angeordneten Drehrillen, die von einer Vielzahl von in radialer Richtung verlaufenden Verbindungsrillen gekreuzt werden. Bevorzugt wird die Kreuzschliffoberfläche durch Honen realisiert, bei welchem es sich um ein zerspanendes Feinbearbeitungsverfahren handelt.In a further development of the invention is advantageously provided that the anchor surface is provided with a Kreuzschliffoberfläche, ie with a plurality of circumferentially extending, in the radial direction next to each other arranged rotational grooves, which are crossed by a plurality of radially extending connecting grooves. Preferably, the cross-cut surface is realized by honing, which is a machining fine machining method.
Bevorzugt ist der Anker nicht unmittelbar mit einem Einspritzventilelement wirkverbunden, welches in seiner Öffnungsstellung eine Düsenlochanordnung freigibt (wobei auch eine derartige Ausführungsform realisierbar ist), sondern wirkt unmittelbar verstellend auf ein Steuerventilelement eines Steuerventils (Servoventil), wobei der Anker entweder einstückig mit dem Steuerventilelement verbunden oder fest mit diesem verbunden ist. Durch das Vorsehen eines Steuerventils (Servoventil) können wesentlich höhere Drücke als bei einer direkten Ansteuerung des Einspritzventilelementes geschaltet werden.Preferably, the armature is not directly operatively connected to an injection valve member which releases a nozzle hole arrangement in its open position (wherein such an embodiment is feasible), but acts directly adjusting to a control valve member of a control valve (servo valve), the armature being either integral with the control valve member or is firmly attached to it. By providing a control valve (servo valve) much higher pressures than in a direct control of the injection valve element can be switched.
In Weiterbildung der Erfindung ist mit Vorteil vorgesehen, dass das Steuerventilelement als Hülsenteil ausgebildet ist, also eine zentrische Durchgangsbohrung aufweist, die vorzugsweise axial von einem Druckstift verschlossen wird. Auf diese Weise lassen sich im geschlossenen Zustand in axialer Richtung druckausgeglichene Steuerventile realisieren, wobei dem Druckstift im Wesentlichen nur die Aufgabe zukommt, eine innerhalb des Steuerventilelementes ausgebildete, hydraulisch mit einer Steuerkammer verbundene Ventilkammer in axialer Richtung abzudichten und die hydraulischen Druckkräfte nach axial oben abzustützen.In a further development of the invention is advantageously provided that the control valve element is designed as a sleeve part, that has a central through hole, which is preferably closed axially by a pressure pin. In this way, in the closed state in the axial direction pressure balanced control valves realize, the pressure pin essentially only has the task to seal a formed within the control valve element, hydraulically connected to a control chamber valve chamber in the axial direction and support the hydraulic pressure forces axially upward.
Die Erfindung führt auch auf ein Verfahren zur Oberflächenbehandlung eines Ankers eines Kraftstoff-Injektors. Bevorzugt handelt es sich dabei um den Anker eines Steuerventils (Servoventil). Das nach dem Konzept der Erfindung ausgeführte Verfahren zeichnet sich dadurch aus, dass mehrere, sich in Umfangsrichtung, durch Schleifen entstehende Drehrillen mittels mindestens einer winklig zu den Drehrillen verlaufenden Verbindungsrille miteinander hydraulisch verbunden werden, um somit ein schnelleres Einströmen von Kraftstoff in den Bereich zwischen der Ankerfläche und einer Anschlagfläche zu ermöglichen, wodurch hydraulische Klebeeffekte zu Beginn des Schließvorgangs vermieden werden.The invention also leads to a method for the surface treatment of an armature of a fuel injector. This is preferably the armature of a control valve (Servo Valve). The method carried out according to the concept of the invention is characterized in that a plurality of rotational grooves arising in the circumferential direction are hydraulically connected to one another by means of at least one connecting groove extending at an angle to the rotational grooves, thus ensuring a faster inflow of fuel into the region between the Anchor surface and a stop surface to allow, so that hydraulic adhesive effects are avoided at the beginning of the closing process.
Besonders bevorzugt ist eine Ausführungsform des Verfahrens, bei der nicht nur eine einzige Verbindungsrille vorgesehen wird, sondern eine Vielzahl von Verbindungsrillen, wobei dies vorzugsweise dadurch erreicht wird, dass die Ankerfläche mit einem Kreuzschliff versehen wird, also mit einer Vielzahl von sich in Umfangsrichtung erstreckenden Drehrillen, die von winklig zu diesen verlaufenden Verbindungsrillen, vorzugsweise rechtwinklig, gekreuzt werden.Particularly preferred is an embodiment of the method, in which not only a single connection groove is provided, but a plurality of connecting grooves, wherein this is preferably achieved in that the anchor surface is provided with a cross-section, so with a plurality of circumferentially extending rotational grooves which are crossed at an angle to these extending connecting grooves, preferably at right angles.
Weitere Vorteile, Merkmale und Einzelheiten der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele sowie anhand der Zeichnungen. Diese zeigen in:
- Fig. 1
- eine Ankerfläche eines Ankers für einen Kraftstoff-Injektor in einer Draufsicht, und
- Fig. 2
- eine schematische, geschnittene Teilansicht eines als Common-Rail-Injektor ausgebildeten Kraftstoff-Injektors mit einem in
Fig. 1 gezeigten Anker.
- Fig. 1
- an anchor surface of an armature for a fuel injector in a plan view, and
- Fig. 2
- a schematic, partial sectional view of a designed as a common rail injector fuel injector with an in
Fig. 1 shown anchor.
In den Figuren sind gleiche Elemente und Elemente mit der gleichen Funktion mit den gleichen Bezugszeichen gekennzeichnet.In the figures, like elements and elements having the same function are denoted by the same reference numerals.
Zu erkennen ist, dass die Ankerfläche 3 als Kreuzschliffoberfläche 9 ausgebildet ist. Diese umfasst eine Vielzahl von sich in Umfangsrichtung erstreckenden und in radialer Richtung nebeneinander angeordneten Drehrillen 10, die rechtwinklig gekreuzt sind, von einer Vielzahl von in Umfangsrichtung voneinander beabstandeten und sich in radialer Richtung erstreckenden Verbindungsrillen 11. Anders ausgedrückt wird die Drehrillenstruktur von den Verbindungsrillen 11 zerstört, so dass sich eine mit Erhebungen und Tälern (Rillen) strukturierte Oberfläche ergibt, die ein Eindringen von Kraftstoff in einen Bereich zwischen der Ankerfläche 3 und entsprechenden Anlageflächen erleichtert, wodurch hydraulische Klebeeffekte zu Beginn des Schließprozesses vermieden werden.It can be seen that the armature surface 3 is designed as a cross-cut surface 9. This includes a plurality of circumferentially extending and in radial Direction of juxtaposed
Über einen Zulaufdrosselkanal 19 strömt ständig unter Hochdruck stehender Kraftstoff aus einem Druckraum 20 in die Steuerkammer 14 nach, wobei die Durchflussquerschnitte des Zulaufdrosselkanals 19 und des Ablaufdrosselkanals 17 derart aufeinander abgestimmt sind, dass bei geöffnetem Steuerventil 13 ein Nettoabfluss von Kraftstoff resultiert, mit der Folge, dass das Einspritzventilelement 16 von seinem Einspritzventilelementsitz (nicht gezeigt) abhebt. Zum Beenden des Einspritzvorgangs wird das Steuerventilelement 2 mittels einer Schließfeder 21 in axialer Richtung nach unten bewegt und verschließt somit den Ablaufdrosselkanal 17. Der durch den Zulaufdrosselkanal 19 weiter in die Steuerkammer 14 zuströmende Kraftstoff sorgt für einen rapiden Druckanstieg in der Steuerkammer 14 und in der Folge für eine Schließbewegung des Einspritzventilelementes 16.Via an
Zum Öffnen des Steuerventilelementes 2 ist ein elektromagnetischer Aktuator 22 vorgesehen, der mit dem Anker 1 zusammenwirkt, derart, dass bei Bestromung einer Magnetspule 23 aufgrund der magnetischen Kräfte eine Öffnungsbewegung des Ankers 1 und damit des Steuerventilelementes 2 resultiert.To open the
Um ein hydraulisches Kleben des Ankers 1 in seiner Öffnungsstellung zu vermeiden, ist der Anker 1, genauer ist die in
Claims (9)
- Fuel injector, in particular common rail injector, for injecting fuel into a combustion chamber of an internal combustion engine, having at least one electromagnetic actuator (22) for adjusting an armature (1), wherein the armature (1) has an armature surface (3) which faces towards the actuator (22), extends in a circumferential direction and is provided with rotational channels (10) arranged in a radial direction, characterized in that at least one connecting channel (11) which interconnects at least some of the rotational channels (10) is formed into the armature surface (3).
- Fuel injector according to Claim 1,
characterized
in that the connecting channel (11) is formed as a radial channel extending in a radial direction. - Fuel injector according to either of Claims 1 and 2,
characterized
in that the connecting channel (11) is at least approximately formed and arranged so as to interconnect all rotational channels (10) arranged radially adjacent to one another. - Fuel injector according to one of the preceding claims,
characterized
in that multiple connecting channels (11) are provided which are preferably arranged so as to be distributed uniformly in a circumferential direction. - Fuel injector according to one of the preceding claims,
characterized
in that the armature surface (3) has a cross-ground surface (9). - Fuel injector according to Claim 5,
characterized
in that the armature (1) is formed in one piece with or fixedly connected to a control valve element (2) of a control valve (13). - Fuel injector according to Claim 6,
characterized
in that the control valve element (2) has a central through bore in which a pressure pin (25) is preferably accommodated. - Method for the surface treatment of an armature (1) of a fuel injector (12), wherein an armature surface (3), which in an assembled state faces towards an electromagnetic actuator (22), is ground in such a way that a plurality of manufacture-induced rotational channels (10) extending in a circumferential direction are formed, characterized in that at least one connecting channel (11) which interconnects at least some of the rotational channels (10) is formed into the armature surface (3).
- Method according to Claim 8,
characterized
in that the armature surface (3) is cross-ground.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810042593 DE102008042593A1 (en) | 2008-10-02 | 2008-10-02 | Fuel injector and surface treatment methods |
PCT/EP2009/060445 WO2010037590A1 (en) | 2008-10-02 | 2009-08-12 | Fuel injector, and surface treatment method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2331807A1 EP2331807A1 (en) | 2011-06-15 |
EP2331807B1 true EP2331807B1 (en) | 2013-06-19 |
Family
ID=41351553
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09781758.9A Active EP2331807B1 (en) | 2008-10-02 | 2009-08-12 | Fuel injector and surface treatment method |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2331807B1 (en) |
CN (1) | CN102171438B (en) |
DE (1) | DE102008042593A1 (en) |
WO (1) | WO2010037590A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102012205365A1 (en) | 2012-04-02 | 2013-10-02 | Robert Bosch Gmbh | Arrangement for forming magnetic valve for operating fuel injector, has anchor whose upper surface facing toward anchor abutment surface includes groove with defined groove width and depth in over-covering area with anchor abutment surface |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US4978074A (en) * | 1989-06-21 | 1990-12-18 | General Motors Corporation | Solenoid actuated valve assembly |
DE19523915A1 (en) * | 1995-06-30 | 1997-01-02 | Bosch Gmbh Robert | Microvalve and method for manufacturing a microvalve |
DE19960605A1 (en) * | 1999-12-16 | 2001-07-19 | Bosch Gmbh Robert | Fuel injector |
DE10118161B9 (en) * | 2001-04-11 | 2004-09-09 | Robert Bosch Gmbh | Fuel injector |
DE10256662A1 (en) * | 2002-12-04 | 2004-06-17 | Robert Bosch Gmbh | Fuel injector |
DE102006020724A1 (en) | 2006-05-04 | 2007-11-08 | Robert Bosch Gmbh | Solenoid valve with self-centering anchor bolt |
-
2008
- 2008-10-02 DE DE200810042593 patent/DE102008042593A1/en not_active Withdrawn
-
2009
- 2009-08-12 EP EP09781758.9A patent/EP2331807B1/en active Active
- 2009-08-12 CN CN200980139261.9A patent/CN102171438B/en active Active
- 2009-08-12 WO PCT/EP2009/060445 patent/WO2010037590A1/en active Application Filing
Also Published As
Publication number | Publication date |
---|---|
EP2331807A1 (en) | 2011-06-15 |
CN102171438B (en) | 2014-05-07 |
DE102008042593A1 (en) | 2010-04-08 |
CN102171438A (en) | 2011-08-31 |
WO2010037590A1 (en) | 2010-04-08 |
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