EP2316661A1 - Dispositif de mise sous enveloppe et méthode - Google Patents

Dispositif de mise sous enveloppe et méthode Download PDF

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Publication number
EP2316661A1
EP2316661A1 EP09425436A EP09425436A EP2316661A1 EP 2316661 A1 EP2316661 A1 EP 2316661A1 EP 09425436 A EP09425436 A EP 09425436A EP 09425436 A EP09425436 A EP 09425436A EP 2316661 A1 EP2316661 A1 EP 2316661A1
Authority
EP
European Patent Office
Prior art keywords
envelope
paper material
station
feeding
sheets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
EP09425436A
Other languages
German (de)
English (en)
Inventor
Alessandro Prataiola
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kern Sistemi Srl
Original Assignee
Kern Sistemi Srl
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kern Sistemi Srl filed Critical Kern Sistemi Srl
Priority to EP09425436A priority Critical patent/EP2316661A1/fr
Priority to PCT/EP2010/066540 priority patent/WO2011051479A1/fr
Publication of EP2316661A1 publication Critical patent/EP2316661A1/fr
Withdrawn legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H39/00Associating, collating, or gathering articles or webs
    • B65H39/02Associating,collating or gathering articles from several sources
    • B65H39/06Associating,collating or gathering articles from several sources from delivery streams
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43MBUREAU ACCESSORIES NOT OTHERWISE PROVIDED FOR
    • B43M3/00Devices for inserting documents into envelopes
    • B43M3/04Devices for inserting documents into envelopes automatic
    • B43M3/045Devices for inserting documents into envelopes automatic for envelopes with only one flap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B43WRITING OR DRAWING IMPLEMENTS; BUREAU ACCESSORIES
    • B43MBUREAU ACCESSORIES NOT OTHERWISE PROVIDED FOR
    • B43M5/00Devices for closing envelopes
    • B43M5/04Devices for closing envelopes automatic
    • B43M5/042Devices for closing envelopes automatic for envelopes with only one flap
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H45/00Folding thin material
    • B65H45/12Folding articles or webs with application of pressure to define or form crease lines
    • B65H45/30Folding in combination with creasing, smoothing or application of adhesive
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2150/00Flexible containers made from sheets or blanks, e.g. from flattened tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2150/00Flexible containers made from sheets or blanks, e.g. from flattened tubes
    • B31B2150/10Flexible containers made from sheets or blanks, e.g. from flattened tubes the longitudinal axes of the containers being parallel to the direction in which the sheets or blanks are fed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2160/00Shape of flexible containers
    • B31B2160/10Shape of flexible containers rectangular and flat, i.e. without structural provision for thickness of contents
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B31MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31BMAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
    • B31B2170/00Construction of flexible containers
    • B31B2170/20Construction of flexible containers having multi-layered walls, e.g. laminated or lined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/40Type of handling process
    • B65H2301/43Gathering; Associating; Assembling
    • B65H2301/431Features with regard to the collection, nature, sequence and/or the making thereof
    • B65H2301/4311Making personalised books or mail packets according to personal, geographic or demographic data
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web
    • B65H2701/1916Envelopes and articles of mail

Definitions

  • the present invention refers to an enveloping apparatus and method, of the type operating with two distinct flows of paper material, in particular a first paper material flow from which envelope shaped wrappers are realized and a second paper material flow apt to realize an overall contents to be enveloped.
  • the apparatuses of this category suffer from a remarkable structural complexity since they operate on a plurality of paper material flows which should be successively assembled in order to provide sealed mails.
  • Such complexity also derives from that the first paper material flow is provided by a reel or by a sheet feeder the size thereof should be adjusted in order to make it consistent with the intended contents.
  • one yet unmet necessity relates to the use of big transversal sized reels, which should be reduced providing two or more sided envelope sheets in front of the reel, which should be successively trimmed and folded in separated sheets.
  • the technical problem underlying the present invention is to provide an enveloping apparatus, and a respective method, allowing to overcome the above-mentioned drawbacks with reference to the known art.
  • the present invention also refers to an enveloping method as mentioned above, characterized in that it comprises the following steps:
  • the main advantage of the apparatus and of the method according to the present invention consist in individually providing envelope sheets and contents, but allowing to synchronize the respective enveloping.
  • the envelope sheets, before crossing the second paper material flow are 90° rotated about a median rotation axis corresponding to said second feeding direction, preferably passing from a horizontal arrangement ad to a vertical arrangement.
  • the second contents flow can proceed on a horizontal plane until it crosses the vertically provided envelope sheets, with the respective internal face, i.e. directed to form the internal part of the final envelope, being facing the contents.
  • the first paper material flow is initially formed by a sheet unreeled from a reel or from separated sheets continuously fed, which are gradually longitudinally separated in two or more single envelope sheets by means of a cut parallel to said first feeding direction, and successively trimmed for providing the envelope closure flap and in case a window, which should be in case matched with con a respective translucent label.
  • the creasings forming the envelope from the single sheet are fed parallel to the second feeding direction, while the deviation between the first and second feeding direction is functional to the separation, i.e. to physically space out one sheet from the others.
  • FIG. 1 a diagram showing a enveloping method is overall shown by means of the representation of the various operations taking place on two distinct flows of paper material. By means of said operations it is also described an apparatus in which they are performed.
  • a first homogeneous paper material flow is shown with the reference number 10. It can be generated, e.g., by a reel unreeling, wherein the unreeled sheet has a predetermined length.
  • the width of the sheet is such that it can be used to provide two sided envelope papers, longitudinally separated by a cutting line substantially corresponding to the first feeding direction of said first paper material flow 10.
  • the reel which is not shown in figure 1 , is housed in a feeding station for paper material.
  • the reel can be provided with already printed sheets before being trimmed and cut.
  • face of the unreeled sheet directed upside is the non-printed face, and anyhow directed to represent the internal part of the envelope.
  • the reel is requested to be correctly placed before it is unreeled in order to the faces to be correctly oriented.
  • optical reading devices 18, 19 can be provided, verifying if the printing is correct, i.e. the printed content of the face of the unreeled sheet directed to be the external part of the envelop.
  • the verified information e.g. a bar code, the name and/or address of the addressee, the indication on the content to be wrapped in the envelope and so on, serving to a synchronize the envelope sheets with the contents operated by the apparatus.
  • envelope sheet it is meant a sheet which, by means of suitable trimming, creasing, folding and gluing operations, will form an envelope directed to wrap an entity formed by a further material, in particular paper material, which will be indicated as contents in the following.
  • the apparatus comprises a cutting and trimming station 11 having a central blade 12 and a pair of lateral blades 14, 16 adjusting the width of the sheet so as to obtain two identical separated parts of the desired width.
  • the flow 10 reaches a second cutting station 15, having a transversal blade 20 performing a cut substantially perpendicular to said feeding direction.
  • a second cutting station 15 having a transversal blade 20 performing a cut substantially perpendicular to said feeding direction.
  • the unreeled sheet exit, dividing the two individual and sided sheets 40, 42, in a feeding mode normally known as two up or dual sheet.
  • the blade 20 can be placed by means of an actuator for continuously varying the position thereof and so as to accordingly continuously vary the length of the envelope sheet which is realized.
  • a second trimming station 17 is provided, anyhow optional, having the function of rounding the angle up of the two individual sheets 40, 42, performing two separated lateral cuts 22, 26 at the external angles of the first flow 10, and a single cut 24 at the centre of the first flow 10 ( figure 2 ).
  • the first paper material flow 10 is deviated substantially by 90° in order to obtain a second feeding line perpendicular to the preceding one.
  • a pair of rollers 13 is identified in the enveloping apparatus, governing said first paper flow 10 advancing and operated by a first motor M1, not shown.
  • the transversal blade 20 is shown operated by a distinct motor M2 proving an ups and downs motion thereof.
  • the apparatus Downstream the transversal blade 20, in correspondence of said trimming station 17, the apparatus has two pair of rollers A1 and A2, each operating on one of the two sided envelope papers, as previously cut and trimmed, and operated by a motor M3.
  • the two pairs of rollers selectively operates on said sheets in order to start them according to direction deviated by 90° and, at the same time, to separate them.
  • the first envelope sheet to be started is shown with the reference number 42 in figure 1 , by means of the pair of rollers A2, i.e. the one next to the second feeding direction perpendicular to the preceding one. Then, after a predetermined time, the pair of rollers A1 is operated, starting the next envelope sheet, shown with the reference 40 in figure 1 .
  • the rollers A1 and A2 form a separation station of said single envelope sheets 44, and start said envelope sheets on a belt defining said second feeding direction perpendicular to the preceding one, along which other are present that will be described in the following.
  • the belt shown with the reference number 21 in figures 8 and 9 , is operated by a further independent motor M4, not shown.
  • the belt 21 defines a first feeding plane, identified by the position of the single envelope sheets.
  • the separation station will not non serve only in the two up mode but also in the a single sheet mode, as in any case said sheets should be separated by a known distance.
  • a substantially conventional waste extraction station 46 is provided.
  • the operation of this station which is capable of eliminating single sheets rather than pairs, is a consequence of the reading performed by sensors 18, 19 at the apparatus inlet.
  • a creasing station 51 is provided, proving creasings parallel to the second feeding direction on each sheet. They comprises a pair of blades 50, 52.
  • the first blade 50 produces a central creasing 54, allowing the folding of the single sheet on itself.
  • the second blade 52 operates adjacent to an external edge del single sheet and the respective creasing 56 allows to provide a closure flap.
  • the single sheet now shown with the reference number 58, is ready to be folded.
  • feeding derives from a reel, i.e. from an unreeling station 9 ( figures 8 and 9 ), also longitudinal and transversal cutting operations along said first feeding direction are provided, for advantageously perform correctly the separation operation. Furthermore, also a trimming operation is performed, for adjusting the edges of the single envelope sheet.
  • the apparatus comprises a second paper material flow 100, composed by contents distinct among them and placed on a second feeding plane and fed along a respective feeding line determined by a feeding plane, e.g. of the sliding type provided with pushing members, for maintaining correctly separated the contents between them.
  • the pushing members are operated by a distinct motor M6 ( figure 3 ).
  • Each content is provided with at least one element, e.g. a first sheet or a cover sheet, provided with an indication 110 in particular relating to the envelope sheet with which it should be matched.
  • indication e.g. provided as a alphanumeric or a bar code, can be related to the type of content, the name and/or the address of the addressee and so on.
  • Such indication is detected by an optical reading device 114, for the successive matching.
  • said matching takes place intersecting said single envelope sheets and said contents according to feeding planes substantially perpendicular between them.
  • the envelope sheets to be intersected shown with the reference number 60 in figure 1 , before intersecting the second paper material flow, are rotated by 90° about a median rotation axis coinciding with said second feeding direction.
  • the 90° rotation can be also relative to the contents.
  • a first glueing station is provided with a pair of devices for placing a glueing line 150, 152 placing respective glueing lines 154, 156 in correspondence of the external edges of the envelope sheets 60 relative to its descending path ( figure 4 ).
  • the rotation of the envelope sheet is guided by suitable sliding guides (not shown) operated by a further independent motor M5 ( figure 3 ).
  • the vertical envelope sheet 81 and the contents 80 are perpendicular the one to the other and synchronized, in order to the front edge of the contents 80 be substantially incident on the centre line of the vertical envelope sheet 81, preferably in correspondence of said central creasing 54 ( figure 5a ) so as to the cause a reciprocal flexure of the two margins 84 and 85 ( figure 5b ).
  • rollers 82, 83 are serially provided, apt to a pick the central creasing 54 and the contents 80 up together and making the two margins 84, 85 of the envelope sheet 81 ( figure 5c ) closer.
  • Such rollers 82, 83 are operated by an independent motor M7 ( figure 3 ).
  • said rollers 82, 83 allow to a push said margins 84, 85 the one against the other, activating the glueing lines 154, 156 previously deposited and forming an envelope 90 full of contents 80 con the flap open and rear facing ( figure 1 ); while possible wastes 92 are drawn from the bottom ( figure 5d ).
  • the flap is then directed rear and downwards. Then, the envelope 90is 90° rotated according to a vertical axis, such that the flap development is substantially parallel to the transport direction of the envelopes, the latter coinciding with the feeding direction of the contents 100.
  • the envelopes translates along a further transport line operated by an independent motor M8 ( figure 3 ).
  • the face 200 of the envelope 90 direct upside is the one without flap, where the address and the stamping are normally placed.
  • a printing station 220 is provided for placing, the one, the other or both, after which the printed envelope passes above a further reading device 230 performing the last control, proving possible wastes 232.
  • the controlled and closed envelope 234 is sent to a buffer section 236 before the final packaging and mailing.
  • the last reading device 230 can also be used for allowing the routing of the envelopes according to post codes.
  • the buffer section defines a feeding line rotated by 90°, i.e. perpendicular to the flap, such that the envelopes con overlap.
  • the motion is operated by a last motor M9 ( figure 3 ).
  • first paper material flow is initially formed by an unreeled sheet from a reel or by single sheets continuously fed, which are gradually longitudinally separated in two or more single envelope sheets by means of cut parallel to said first feeding direction, as in the preceding example.
  • the sheets are cut also forming widows 27 and 28 ( figure 7 ) on the sided sheets which are successively separated.
  • a station 71 for applying a respective translucent label 73 for covering the window is provided.
  • the address and the name of the addressee can be directly printed on the contents 100 and then made visible through said widow.
  • an envelope sheets feeding station e.g. according said two up mode.
  • Such station can be realized by the unreeling station 9 previously mentioned, from which said first homogeneous paper material flow 10 is obtained, that is transported along the first feeding line 100.
  • the apparatus Before the 90° diversion, the apparatus comprises a first portion 109 comprising said optical reading devices 18, 19, the first cutting and trimming station 11 and the second cutting station 15 with the transversal blade 20.
  • said 90° diversion is placed, from which a second portion 209 of the apparatus extends, in which the feeding direction of envelope sheets is perpendicular to the preceding one.
  • the second portion 209 comprises a separation station of the envelope sheets, identified by the pairs of rollers A1 and A2 selectively operating on said sheets in order to direct them according to a 90° diverted direction and, at the same time, to space them out.
  • said portion 209 comprising the belt 21 forming a first feeding plane, comprises the waste extraction station 46, the creasing station 51.
  • the second portion 209 ends with the matching station 309 between envelope sheets and contents.
  • said second portion 209 intersects the second paper material flow 100 generated by a linear sequence of devices such as a printer 509 fed by a respective feeding station 409, e.g. a reel or a single sheets, and possibly a cutting and trimming station.
  • a printer 509 fed by a respective feeding station 409, e.g. a reel or a single sheets, and possibly a cutting and trimming station.
  • said sequence can comprise a plurality of sheet feeding devices 609, selectively operated for adding further elements to the contents.
  • the envelope sheets are 90° rotated about a median rotation axis corresponding to said second feeding direction, and then perpendicularly intersects with the contents as previously described.
  • a 90° rotation station of each envelope is provided, followed by a glueing and closing station for closing the flap of each envelope, shown with the reference number 809.
  • a glueing and closing station for closing the flap of each envelope, shown with the reference number 809.
  • Such portion end with a control station and in case scrapping incomplete or erroneous envelopes.
  • the apparatus is formed by detachable modules, each corresponding to the above mentioned stations, it is possible to separate the stations for forming the envelopes from the station for inserting the contents in the envelopes, being possible to feed them with preformed envelopes.

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EP09425436A 2009-10-30 2009-10-30 Dispositif de mise sous enveloppe et méthode Withdrawn EP2316661A1 (fr)

Priority Applications (2)

Application Number Priority Date Filing Date Title
EP09425436A EP2316661A1 (fr) 2009-10-30 2009-10-30 Dispositif de mise sous enveloppe et méthode
PCT/EP2010/066540 WO2011051479A1 (fr) 2009-10-30 2010-10-29 Appareil et procédé d'enveloppement

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
EP09425436A EP2316661A1 (fr) 2009-10-30 2009-10-30 Dispositif de mise sous enveloppe et méthode

Publications (1)

Publication Number Publication Date
EP2316661A1 true EP2316661A1 (fr) 2011-05-04

Family

ID=42359485

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09425436A Withdrawn EP2316661A1 (fr) 2009-10-30 2009-10-30 Dispositif de mise sous enveloppe et méthode

Country Status (2)

Country Link
EP (1) EP2316661A1 (fr)
WO (1) WO2011051479A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2479437C2 (ru) * 2008-09-05 2013-04-20 Керн Интернэшнл, Инк. Устройство для вкладывания отдельных предметов в конверты и относящиеся к нему способы
EP2573623B1 (fr) * 2011-09-22 2016-11-23 Tommy Segelberg Appareil et procédé pour envelopper des feuilles imprimées
CH711243A1 (de) * 2015-06-24 2016-12-30 Ferag Ag Verfahren zum Herstellen von Kollektionen von Druckprodukten sowie eine Vorrichtung zur Durchführung dieses Verfahrens.
US10717556B2 (en) 2015-06-24 2020-07-21 Ferag Ag Method for producing collections of printed products, and device for carrying out said method

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1436853A1 (de) * 1964-08-20 1969-04-03 Kurt Duennebier Verfahren zum maschinellen Herstellen von Flachbeuteln aus einem von einer Rolle ablaufenden Bande aus Papier od.dgl.
US5155973A (en) 1991-05-14 1992-10-20 Webcraft Technologies, Inc. Composite wrap and method for wrapping multi-page items
EP1693187A2 (fr) * 2005-02-18 2006-08-23 Pitney Bowes Inc. Méthode pour créer une bande continue unique dont on fabrique des lettres
US20090107086A1 (en) * 2007-10-30 2009-04-30 Keane Joseph J System for integrated production of envelopes and contents thereof

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4338085A (en) * 1980-04-03 1982-07-06 Champion International Corporation Apparatus for manufacturing envelopes
DE19817878A1 (de) * 1998-04-22 1999-11-04 Juerg Paul Haller Verfahren zur Herstellung von Drucksendungen, Einrichtung zur Herstellung von Drucksendungen, Umhüllung für eine nach dem Verfahren hergestellte Drucksendung sowie ein zur Verwendung bei einem solchen Verfahren hergestelltes Kuvert

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE1436853A1 (de) * 1964-08-20 1969-04-03 Kurt Duennebier Verfahren zum maschinellen Herstellen von Flachbeuteln aus einem von einer Rolle ablaufenden Bande aus Papier od.dgl.
US5155973A (en) 1991-05-14 1992-10-20 Webcraft Technologies, Inc. Composite wrap and method for wrapping multi-page items
EP1693187A2 (fr) * 2005-02-18 2006-08-23 Pitney Bowes Inc. Méthode pour créer une bande continue unique dont on fabrique des lettres
US20090107086A1 (en) * 2007-10-30 2009-04-30 Keane Joseph J System for integrated production of envelopes and contents thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
RU2479437C2 (ru) * 2008-09-05 2013-04-20 Керн Интернэшнл, Инк. Устройство для вкладывания отдельных предметов в конверты и относящиеся к нему способы
EP2573623B1 (fr) * 2011-09-22 2016-11-23 Tommy Segelberg Appareil et procédé pour envelopper des feuilles imprimées
CH711243A1 (de) * 2015-06-24 2016-12-30 Ferag Ag Verfahren zum Herstellen von Kollektionen von Druckprodukten sowie eine Vorrichtung zur Durchführung dieses Verfahrens.
US10717556B2 (en) 2015-06-24 2020-07-21 Ferag Ag Method for producing collections of printed products, and device for carrying out said method

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