EP2310546A1 - Acier martensitique durci à teneur faible en cobalt, procédé de fabrication d'une pièce à partir de cet acier, et pièce ainsi obtenue - Google Patents
Acier martensitique durci à teneur faible en cobalt, procédé de fabrication d'une pièce à partir de cet acier, et pièce ainsi obtenueInfo
- Publication number
- EP2310546A1 EP2310546A1 EP09784484A EP09784484A EP2310546A1 EP 2310546 A1 EP2310546 A1 EP 2310546A1 EP 09784484 A EP09784484 A EP 09784484A EP 09784484 A EP09784484 A EP 09784484A EP 2310546 A1 EP2310546 A1 EP 2310546A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- traces
- steel
- ppm
- manufacturing
- steel according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 113
- 239000010959 steel Substances 0.000 title claims abstract description 113
- 229910000734 martensite Inorganic materials 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 6
- 229910017052 cobalt Inorganic materials 0.000 title abstract description 10
- 239000010941 cobalt Substances 0.000 title abstract description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 title abstract description 10
- 239000000203 mixture Substances 0.000 claims abstract description 23
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 9
- 239000012535 impurity Substances 0.000 claims abstract description 6
- 229910052742 iron Inorganic materials 0.000 claims abstract description 3
- 238000001816 cooling Methods 0.000 claims description 21
- 238000011282 treatment Methods 0.000 claims description 21
- 230000032683 aging Effects 0.000 claims description 19
- 229910001566 austenite Inorganic materials 0.000 claims description 16
- 150000001247 metal acetylides Chemical class 0.000 claims description 12
- 238000001556 precipitation Methods 0.000 claims description 11
- 238000005121 nitriding Methods 0.000 claims description 10
- 230000009466 transformation Effects 0.000 claims description 10
- 238000010791 quenching Methods 0.000 claims description 9
- 238000005256 carbonitriding Methods 0.000 claims description 8
- 238000005255 carburizing Methods 0.000 claims description 7
- 238000004090 dissolution Methods 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 239000011159 matrix material Substances 0.000 claims description 5
- 238000002360 preparation method Methods 0.000 claims description 4
- 230000002045 lasting effect Effects 0.000 claims description 3
- 229910052761 rare earth metal Inorganic materials 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000000725 suspension Substances 0.000 claims description 2
- 238000003723 Smelting Methods 0.000 abstract 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 40
- 239000010936 titanium Substances 0.000 description 25
- 229910052759 nickel Inorganic materials 0.000 description 14
- 238000007792 addition Methods 0.000 description 13
- 239000012071 phase Substances 0.000 description 12
- 229910052719 titanium Inorganic materials 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 238000010438 heat treatment Methods 0.000 description 7
- 150000004767 nitrides Chemical class 0.000 description 7
- 230000000171 quenching effect Effects 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 6
- 238000005242 forging Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 229910052726 zirconium Inorganic materials 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 230000009931 harmful effect Effects 0.000 description 5
- 229910052750 molybdenum Inorganic materials 0.000 description 5
- 230000007704 transition Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 239000011575 calcium Substances 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 229910000765 intermetallic Inorganic materials 0.000 description 4
- 229910001338 liquidmetal Inorganic materials 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 229910052717 sulfur Inorganic materials 0.000 description 4
- 229910052720 vanadium Inorganic materials 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910052796 boron Inorganic materials 0.000 description 3
- 229910052804 chromium Inorganic materials 0.000 description 3
- 239000011572 manganese Substances 0.000 description 3
- 230000007246 mechanism Effects 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 229910052721 tungsten Inorganic materials 0.000 description 3
- -1 TiN nitride Chemical class 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 238000005275 alloying Methods 0.000 description 2
- 230000000593 degrading effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000002244 precipitate Substances 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 150000002910 rare earth metals Chemical class 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 239000011265 semifinished product Substances 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 230000000930 thermomechanical effect Effects 0.000 description 2
- 229910000859 α-Fe Inorganic materials 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910000943 NiAl Inorganic materials 0.000 description 1
- NPXOKRUENSOPAO-UHFFFAOYSA-N Raney nickel Chemical compound [Al].[Ni] NPXOKRUENSOPAO-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 1
- SKYGTJFKXUWZMD-UHFFFAOYSA-N ac1l2n4h Chemical compound [Co].[Co] SKYGTJFKXUWZMD-UHFFFAOYSA-N 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000003776 cleavage reaction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
- 238000006477 desulfuration reaction Methods 0.000 description 1
- 230000023556 desulfurization Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007571 dilatometry Methods 0.000 description 1
- 230000003292 diminished effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 229910001068 laves phase Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000013074 reference sample Substances 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 230000007017 scission Effects 0.000 description 1
- 238000005204 segregation Methods 0.000 description 1
- 229910021332 silicide Inorganic materials 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 239000011593 sulfur Substances 0.000 description 1
- 239000002344 surface layer Substances 0.000 description 1
- 238000012549 training Methods 0.000 description 1
- 238000000844 transformation Methods 0.000 description 1
- 230000002747 voluntary effect Effects 0.000 description 1
- 238000010792 warming Methods 0.000 description 1
- 230000003313 weakening effect Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/06—Ferrous alloys, e.g. steel alloys containing aluminium
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/32—Soft annealing, e.g. spheroidising
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/004—Heat treatment of ferrous alloys containing Cr and Ni
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/007—Heat treatment of ferrous alloys containing Co
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C21D6/04—Hardening by cooling below 0 degrees Celsius
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/28—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for plain shafts
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/001—Ferrous alloys, e.g. steel alloys containing N
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/005—Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/02—Ferrous alloys, e.g. steel alloys containing silicon
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/42—Ferrous alloys, e.g. steel alloys containing chromium with nickel with copper
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/44—Ferrous alloys, e.g. steel alloys containing chromium with nickel with molybdenum or tungsten
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/46—Ferrous alloys, e.g. steel alloys containing chromium with nickel with vanadium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/48—Ferrous alloys, e.g. steel alloys containing chromium with nickel with niobium or tantalum
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/52—Ferrous alloys, e.g. steel alloys containing chromium with nickel with cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C38/00—Ferrous alloys, e.g. steel alloys
- C22C38/18—Ferrous alloys, e.g. steel alloys containing chromium
- C22C38/40—Ferrous alloys, e.g. steel alloys containing chromium with nickel
- C22C38/54—Ferrous alloys, e.g. steel alloys containing chromium with nickel with boron
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D2211/00—Microstructure comprising significant phases
- C21D2211/008—Martensite
Definitions
- the invention relates to a martensitic steel hardened by a duplex system, that is to say by a precipitation of intermetallic compounds and carbides obtained by means of a suitable steel composition and heat aging treatment.
- maraging steels whose elastic limit is significantly closer to their maximum tensile strength, which have satisfactory strength up to 350-400 0 C, and which still offer good toughness for very high levels of mechanical strength.
- these maraging steels contain quite consistently high levels of nickel, cobalt and molybdenum, all of which are expensive and subject to significant changes in their rating in the commodity market. They also contain titanium, used for its strong contribution to secondary hardening, but which is mainly involved in lowering the fatigue strength of maraging steels due to TiN nitride, which it is almost impossible to avoid training during the making of steels even contains only a few tenths of a percent.
- This steel is said to be "duplex-hardening” because its hardening is achieved by simultaneous hardening precipitation of intermetallic compounds and M 2 C carbides. However, this steel still contains relatively large amounts of cobalt. As this element is in any case expensive and its price is likely to undergo significant fluctuations on the raw materials market, it would be important to find ways to reduce its presence even more significantly, particularly in materials intended for more common mechanical applications. than aeronautical applications.
- the object of the invention is to provide a usable steel, in particular, for manufacturing mechanical parts such as transmission shafts, or structural elements, having a higher resilience while having a high mechanical strength.
- This steel should also have a lower production cost than the best performing steels currently known for these uses, thanks, in particular, to a significantly lower cobalt content.
- It preferably contains Al 1 - 1, 6%, better 1, 4 - 1, 6%.
- It preferably contains Mo + W / 2 1 - 2%.
- Nb traces - 0.05%
- It preferably contains Si traces - 0.25%, better traces - 0.10%.
- It preferably contains O traces - 10 ppm.
- It preferably contains P traces - 100 ppm.
- Its measured martensitic transformation temperature Ms is preferably greater than or equal to 100 ° C.
- Its martensitic transformation temperature Ms measured may be greater than or equal to 140 ° C.
- the invention also relates to a method for manufacturing a steel part, characterized in that it comprises the following steps preceding the completion of the part giving it its final shape:
- It also preferably comprises a cryogenic treatment at -50 ° C. or lower, preferably between -80 ° C. and 100 ° C. or below, but not below -110 ° C., to convert all the austenite to martensite the temperature being less than 150 ° C or more at measured Ms, at least one of said treatments lasting between 4h and 50h and preferably between 4h and 10h.
- a cryogenic treatment at -50 ° C. or lower, preferably between -80 ° C. and 100 ° C. or below, but not below -110 ° C.
- It also preferably comprises a softening treatment of the rough quenching martensite carried out at 150-250 ° C for 4-16h, followed by cooling with still air.
- the part also preferably undergoes carburizing, or nitriding, or carbonitriding.
- Nitriding, or carburizing, or carbonitriding can be performed during an aging cycle.
- Nitriding can be carried out between 475 and 600 ° C.
- Said nitriding or carburising or carbonitriding can be carried out during a thermal cycle prior to or simultaneously with said dissolution.
- the invention also relates to a mechanical part or component for structural element, characterized in that it is manufactured according to the preceding method. It may be in particular a motor transmission shaft, or a motor suspension device or a landing gear element or a gearbox element or a bearing axis.
- the invention is based first of all on a steel composition which differs from the prior art represented by WO-A-2006/114499 in particular by a lower content of Co which remains significant, including between 1, 5 and 4%.
- the contents of the other most commonly present significant alloying elements are only slightly modified, but certain levels of impurities must be carefully controlled.
- Co is an expensive element whose content has been significantly reduced compared with the prior art, without, however, eliminating it or bringing it to a very low level.
- the steel according to the invention generally contains relatively few expensive addition elements, apart from nickel, the content of which, however, is not increased with respect to the prior art.
- the steel of the invention can be machined in the quenched state, with tools adapted to a hardness of 45HRC. It is intermediate between the maragings (rough machining quench since they have a mild low carbon martensite) and carbon steels that must be machined essentially in the annealed state.
- FIG. 1 shows, for samples of various compositions, their tensile strength Rm and their tenacity Kv.
- a "duplex" curing is carried out, that is to say obtained jointly by intermetallics of ⁇ -NiAI type and by carbides of M 2 C type, in the presence of of reversion austenite formed / stabilized by diffusion-enriched nickel enrichment during curing aging, which gives ductility to the structure by forming a sandwich structure (a few% of stable and ductile austenite between the slats of hardened martensite).
- nitrides Ti, Zr and AI in particular, which are weakening: they deteriorate the tenacity and fatigue resistance. Since these nitrides can precipitate from 1 to a few ppm of N in the presence of Ti, Zr and / or Al, and the conventional elaboration means make it difficult to achieve less than 5 ppm of N, the steel of the invention respects the following rules. In principle, any addition of Ti (maximum allowed: 100 ppm) is limited, and N is limited as much as possible. According to the invention, the N content should not exceed 20 ppm and more preferably 10 ppm, and the Ti content should not exceed 10 times the N content.
- Ti and Zr are to be considered as impurities to be avoided, and the sum Ti + Zr / 2 must be ⁇ 150 ppm.
- rare earths at the end of the elaboration, can also contribute to fix a fraction of N, besides the S and O. In this case, it must be ensured that the residual content of rare earths in free form remains less than or equal to 100 ppm, and preferably less than or equal to 50 ppm, because these elements weaken the steel when they are present beyond these values. It is believed that rare earth (eg La) oxynitrides are less harmful than Ti or Al nitrides because of their globular form which would make them less likely to constitute fatigue fracture primers.
- Calcium treatment may be practiced to complete the deoxidation / desulfurization of the liquid metal. This treatment is preferably conducted with the possible additions of Ti, Zr or rare earths.
- the M 2 C carbide of Cr, Mo, W and V containing very little Fe is preferred for its hardening and non-embrittling properties.
- the M 2 C carbide is metastable under equilibrium carbide M 7 C 3 and / or M 6 C and / or M 23 C 6. It is stabilized by Mo and W.
- the sum of the Mo content and the half of the content in W must be at least 1%.
- Mo + W / 2 4% in order not to deteriorate the forgeability (or the heat deformability in general) and not to form intermetallics of the ⁇ phase of type Fe 7 Mo 6 , which is the one of the essential hardening phases of conventional maraging steels but is not desired in the steel of the invention.
- Mo + W / 2 is between 1 and 2%. It is also to prevent the formation of non-hardening Ti carbides which may weaken the grain boundaries that a 100 ppm imperative limitation of the Ti content of the steels according to the invention is required.
- Cr and V are elements that activate the formation of "metastable" carbides.
- V also forms carbides of MC type, stable up to the dissolution temperatures, which "block" the grain boundaries and limit the magnification of grains during heat treatments at high temperatures.
- V 0.3% must not be exceeded in order not to fix too much C in carbides of V, during the dissolution cycle, to the detriment of the M 2 C carbide of Cr, Mo, W, V which is sought precipitation during the subsequent aging cycle.
- the V content is between 0.2 and 0.3%.
- the presence of C favors the appearance of M 2 C with respect to the ⁇ phase. But an excessive content causes segregations, a lowering of Ms and causes difficulties in manufacturing on an industrial scale: sensitivity to the taps (superficial cracking during rapid cooling), difficult machinability of martensite too hard to l quenching state. Its content must be between 0.20 and 0.30%, preferably 0.20-0.25%.
- the surface layer of the parts may be enriched in C by carburizing or carbonitriding if a very high surface hardness is required in the envisaged applications.
- Cobalt slightly raises the ductile / brittle transition temperature, which is not favorable, particularly in compositions with low nickel contents, whereas, contrary to what can be observed in other steels, cobalt does not obviously raise the transformation point Ms compositions of the invention and therefore has no obvious interest either in this respect.
- the invention is based first of all on a steel composition which differs from the prior art represented by WO-A-2006/114499 in particular by a lower Co content, of between 1, 5 and 4%, better between 2 and 3%.
- the contents of the other most commonly present significant alloying elements are only slightly modified, but certain impurity contents must be carefully controlled, especially the contents of Ti, Zr and N which affect the toughness.
- Co degrades the transition of resilience of pure Fe (page 52-54, Matehals Sciences and Technology January 1994 Vol.10). Indeed, as has been said the presence of Co increases the ductile / brittle transition temperature. Furthermore, a Co content greater than 1.5% Co is useful for improving the structural hardening by precipitation of M 2 C carbide and thus significantly increasing Rm.
- a Co content of between about 1.5 and 4%, more preferably between 2 and 3% significantly improves the mechanical strength virtually without degrading the resilience, compared to a very low Co ( ⁇ 1%) grade whose composition would, moreover, be identical.
- Ni and Al are linked in the invention, where Ni must be> 7 + 3.5 Al. These are the two essential elements which participate in a good part of aging hardening, thanks to the precipitation of the nanometric-type intermetallic phase. B2 (NiAI for example). It is this phase which confers a large part of the mechanical resistance to hot, up to about 400 0 C.
- Nickel is also the element which reduces the fragility by cleavage because it lowers the ductile / brittle transition temperature of martensites . If Al is too high with respect to Ni, the martensitic matrix is too strongly depleted of nickel as a result of the precipitation of the NiAI hardening precipitate during aging. This is detrimental to the tenacity and ductility criteria, since the lowering of the nickel content in the martensitic phase leads to the raising of its ductile / brittle transition temperature, and thus to its embrittlement at temperatures close to ambient. In addition, nickel promotes the formation of reversion austenite and / or stabilizes the residual austenite fraction (possibly present) during the aging cycle.
- Ms temperature of the martensitic transformation begins, which, according to the invention should preferably remain equal to or higher than 140 0 C if not practical cryogenic cycle, and should preferably be between 100 and 140 ° C if we practice a cryogenic cycle. Ms is usually calculated according to the classical formula of literature:
- Ms 550 - 350 x C% - 40 x Mn% - 17 x Cr% - 10 x Mo% - 17 x Ni% - 8 x W% - 35 x V% - 10 x Cu% - 10 x Co% + 3O x Al% 0 C.
- this formula is only very approximate, in particular because the effects of Co and Al are highly variable from one type of steel to another. To know whether a steel is or not according to the invention, it is therefore necessary to rely on measurements of the actual temperature Ms, made for example by dilatometry as is conventional. Ni content is one of the possible adjustment variables of Ms. The end-of-cooling temperature after quenching must be less than
- Ms actual -150 0 C preferably less than Ms actual -200 0 C, to ensure a full martensitic transformation of the steel.
- the end-of-cooling temperature must therefore be lower than the measured temperature Mf of martensitic transformation end of the steel.
- a cryogenic treatment may be applied immediately following cooling to room temperature from the solution temperature. The overall rate of cooling should be as high as possible to avoid the mechanisms of stabilization of the carbon-rich residual austenite. However, it is not useful to look for cryogenic temperatures below -110 ° C because the thermal agitation of the structure becomes insufficient to produce the martensitic transformation.
- the Ms value of the steel is between 100 and 140 ° C. if a cryogenic cycle is applied, and greater than or equal to 140 ° C. in the absence of this cryogenic cycle.
- Ni 11-16%, with Ni> 7 + 3.5 Al. Ideally 1.5% AI and 12-14% Ni. These conditions favor the presence of NiAl which increases the tensile strength Rm, which we also note that it is not too deteriorated by the low Co content if the other conditions of the invention are met.
- the elastic limit R p0 , 2 is influenced in the same way as Rm.
- the steels of the class of the invention prefer the presence of B2 hardening phases, especially NiAI, to obtain a high mechanical strength when hot. Compliance with the conditions on Ni and Al that have been given ensures a sufficient potential content of reversion austenite to maintain ductility and toughness suitable for the intended applications. It is possible to add B, but not more than 30ppm not to degrade the properties of the steel.
- Nb to control grain size during forging or other hot processing at a content not exceeding 0.1%.
- the steel according to the invention therefore accepts raw materials that can contain significant residual contents in Nb.
- a characteristic of the steels of the class of the invention is also the possibility of replacing at least a portion of Mo by W.
- W segregates less at solidification than Mo and provides an increase in mechanical strength when hot. It has the disadvantage of being expensive and we can optimize this cost by associating it with Mo.
- Mo + W / 2 must be between 1 and 4%, preferably between 1 and 2% . It is preferred to maintain a minimum content of 1% Mo to limit the cost of steel, especially as the high temperature withstand is not a priority objective of the steel of the invention.
- Cu can be up to 1%. It is likely to participate in the hardening with the help of its epsilon phase, and the presence of Ni makes it possible to limit its harmful effects, in particular the appearance of superficial cracks during the forging of the pieces, which one observes during additions of copper in steels not containing nickel. But its presence is not essential and it may be present only in the state of residual traces, resulting from the pollution of raw materials. Manganese is not a priori useful for obtaining the properties of steel, but it has no recognized adverse effect. In addition, its low vapor pressure at the temperatures of the liquid steel makes its concentration difficult to control in vacuum production and vacuum remelting: its content may vary depending on the radial and axial location in a remelted ingot.
- the steel of the invention comprises only relatively little cobalt, and it can do without silicon, especially since, in addition, silicon generally promotes the precipitation of intermetallic phases harmful in complex steels (Laves phase, silicides ). Its content will be limited to 1%, preferably less than 0.25% and still more preferably less than 0.1%.
- S traces - 20ppm, preferably traces - 10ppm, better traces - 5ppm
- P traces - 200ppm, preferably traces - 100ppm, better traces - 50ppm.
- Ca can be used as a deoxidizer and as a sulfur sensor, finding it in the end ( ⁇ 20ppm).
- rare earth residues may ultimately remain ( ⁇ 100ppm) following a refining treatment of the liquid metal where they would have been used to capture O, S and / or N.
- the use of Ca and rare earths for these effects not being mandatory, these elements may be present only in the form of traces in the steels of the invention.
- the acceptable oxygen content is 50 ppm maximum, preferably 10 ppm maximum.
- the reference steel A corresponds to a steel according to US-A-5 393 488, thus having a high Co content.
- the reference steel B corresponds to a steel according to WO-A-2006/114 499, it is distinguished from A by a lower Co content and a higher Al content.
- Steels C to J are in accordance with the invention in all respects, in particular by their Co content, which is significantly lower than that of steel. B, but which nevertheless remains substantially higher than a simple residual content and is obtained by a deliberate addition during the preparation.
- Steel C is distinguished from Reference Steel B primarily by a lower Co content.
- Steel D differs from C by a slightly lower Co content for a lower Ni content, and by the absence of V, which is present only in trace amounts.
- Steel E differs from D by a Co content even lower than that of D and by a V content at a level comparable to steel C.
- Steel F differs from C, D, E essentially by a slightly higher content of Ni, its Co content being comparable to that of steel E.
- Steel G differs from steels C to F by an even lower Co content and has no V.
- Steel H is distinguished from Steel G by a further steepening of the Co content and a significantly higher boron content.
- Steel I is distinguished from Steel H by further lowering of Co content, and lower C content with higher Ni content.
- Steel J is the one whose composition has the lowest Co content, while corresponding to a voluntary addition and which remains in accordance with the invention. It also has the lowest Ni content and contains V.
- the reference steel K has a low Co content and below the minimum required by the invention. It is comparable on the other points to the steels according to the invention without V and B and very low N.
- These samples were forged from ingots of 200kg in flat elements of 75 x 35mm under the following conditions. A homogenizing treatment at least 16 hours at 1250 0 C is followed by a first forging operation to split the coarse structures of the ingots; semi-finished products of square section of 75 x 75 mm were then forged after a warming up to 1180 0 C; finally, each half-product was placed in an oven at 950 ° C and was forged at this temperature in the form of 75 x 35 mm flat elements whose granular structure is refined by these successive operations.
- the samples have undergone a softening income at a temperature of at least 600 ° C.
- this softening income has been carried out at 650 ° C. for 8 hours and followed by cooling at room temperature. 'air. Thanks to this, the raw products of thermomechanical transformations can undergo without particular problems the finishing operations (straightening, peeling, machining ...) giving the piece its final form. It will be noted that the softening income does not have any advantage in obtaining the final mechanical characteristics.
- a cryogenic treatment at -80 ° C. for 8 h for the samples A, B, C, E, G, I, J and K; samples D and H were cryogenically treated at -90 ° C for 7h and sample F treated at -100 ° C for 6h;
- the desired resilience / resilience tradeoff could be further refined through a modification of the aging conditions, but the adjustment of the Co content remains the key parameter that must be used to achieve this compromise.
- the hardening provided by the increase in Al, with the high Ni, to form the hardening phase NiAI, is not proportional to the concentration of Al, and exceed a value of 2% in Al does not bring gain significant on the tensile strength.
- Nb and B of the samples D and H respectively are not necessary to obtain the high mechanical strengths targeted primarily in the steels of the class of the invention.
- the addition of Nb makes it possible to refine the grain size, described by the conventional ASTM index (the highest ASTM values corresponding to the finest grains).
- an optimized heat treatment mode of the steel according to the invention for finally obtaining a part having the desired properties is, after forming the blank of the part and before the completion. giving the piece its final form is as follows:
- a cryogenic treatment at -50 ° C. or lower, preferably between -80 ° C. and -100 ° C. or below, but not below -110 ° C., to convert all the austenite to martensite, the temperature being less than 150 ° C. or more to Ms, preferably less than approximately 200 ° C. to Ms, at least one of said cryogenic treatments lasting at least 4 hours and at most 50 hours, and preferably between 4 hours and 10 hours; for compositions having, in particular, a relatively low Ni content which leads to a relatively high Ms temperature, this cryogenic treatment is less useful; the duration of the cryogenic treatment depending in particular on the massiveness of the workpiece;
- a softening treatment of the rough quenching martensite carried out at 150-250 ° C. for 4-16 hrs, followed by cooling in calm air;
- thermomechanical treatments for hot and / or cold forming can be carried out in addition to or in place of this forging, depending on the type of end product that is desired (stamped parts, bars). , semi-finished products ).
- the preferred applications of the steel according to the invention are the endurance parts for mechanics and structural elements, for which a tensile strength greater than 2150 MPa must be cold, combined with higher values of resilience than better high-strength steels, and hot (400 0 C) a tensile strength of the order of 1800 MPa, as well as optimal fatigue properties.
- the steel according to the invention also has the advantage of being cementable, nitrurable and carbonitrurable.
- the parts that use it can therefore be given high abrasion resistance without affecting its core properties. This is particularly advantageous in the intended applications that have been cited.
- the carburizing, or the nitriding, or the carbonitriding can, possibly, be carried out during the heat treatments of aging or dissolution in solution, instead of being carried out during a separate step.
- nitriding can be carried out between 475 and 500 ° C. during an aging cycle.
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Abstract
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PL09784484T PL2310546T3 (pl) | 2008-07-15 | 2009-07-08 | Utwardzona stal martenzytyczna o małej zawartości kobaltu, sposób wytwarzania części z tej stali oraz część tak otrzymana |
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FR0854810A FR2933990B1 (fr) | 2008-07-15 | 2008-07-15 | Acier martensitique durci a teneur faible en cobalt, procede de fabrication d'une piece a partir de cet acier, et piece ainsi obtenue |
PCT/FR2009/051351 WO2010007297A1 (fr) | 2008-07-15 | 2009-07-08 | Acier martensitique durci à teneur faible en cobalt, procédé de fabrication d'une pièce à partir de cet acier, et pièce ainsi obtenue |
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US (1) | US9175370B2 (fr) |
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JP (1) | JP5710478B2 (fr) |
CN (1) | CN102131947B (fr) |
CA (1) | CA2730520C (fr) |
ES (1) | ES2624912T3 (fr) |
FR (1) | FR2933990B1 (fr) |
PL (1) | PL2310546T3 (fr) |
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DE102009031576A1 (de) * | 2008-07-23 | 2010-03-25 | V&M Deutschland Gmbh | Stahllegierung für einen ferritischen Stahl mit ausgezeichneter Zeitstandfestigkeit und Oxidationsbeständigkeit bei erhöhten Einsatztemperaturen |
FR2947565B1 (fr) * | 2009-07-03 | 2011-12-23 | Snecma | Traitement cryogenique d'un acier martensitique a durcissement mixte |
FR2947566B1 (fr) * | 2009-07-03 | 2011-12-16 | Snecma | Procede d'elaboration d'un acier martensitique a durcissement mixte |
CN102337494B (zh) * | 2011-09-26 | 2013-08-28 | 台州学院 | Fe-Mn系不锈钢表面耐磨耐腐蚀渗氮层的加工方法 |
CN103889573B (zh) | 2011-10-24 | 2016-08-24 | 道达尔炼油法国 | 用于制备加氢转化催化剂的方法、由此获得的催化剂及其在加氢转化方法中的用途 |
FR2987372B1 (fr) * | 2012-02-24 | 2014-11-14 | Messier Bugatti Dowty | Procede de fabrication d'une piece en acier inoxydable. |
US9410222B2 (en) | 2012-06-19 | 2016-08-09 | Buffalo Armory Llc | Method and apparatus for treating a steel article |
US9410220B2 (en) * | 2012-06-19 | 2016-08-09 | Buffalo Armory Llc | Method and apparatus for treating a steel article |
FR2994195A1 (fr) * | 2012-07-31 | 2014-02-07 | Peugeot Citroen Automobiles Sa | Procede d'enrichissement thermochimique comprenant un affinage structural de l'acier |
FR2999607B1 (fr) * | 2012-12-13 | 2015-04-17 | Peugeot Citroen Automobiles Sa | Procede de traitement d'acier comprenant un pretraitement d'affinage du grain |
CN103981455B (zh) * | 2014-05-09 | 2016-04-06 | 南安市国高建材科技有限公司 | 一种具有良好耐蚀性和韧性的超高强度模具钢 |
RU2600467C1 (ru) * | 2015-06-25 | 2016-10-20 | Федеральное государственное унитарное предприятие "Всероссийский научно-исследовательский институт авиационных материалов" (ФГУП "ВИАМ") | Высокопрочная бериллийсодержащая сталь |
CN105420611A (zh) * | 2015-12-07 | 2016-03-23 | 苏州市神龙门窗有限公司 | 一种门窗用耐腐蚀钢及其热处理方法 |
CN106216969A (zh) * | 2016-07-26 | 2016-12-14 | 路望培 | 一种机械传动轴及其制备方法 |
KR20190034222A (ko) * | 2016-08-03 | 2019-04-01 | 아뻬랑 | 지지부 상에 용탕을 첨가하는 것을 포함하는 강 부품의 제조 방법 및 그에 따라 얻어진 부품 |
RU2627529C1 (ru) * | 2016-12-06 | 2017-08-08 | Юлия Алексеевна Щепочкина | Сталь |
CN107177798A (zh) * | 2017-07-15 | 2017-09-19 | 滁州凯旋模具制造有限公司 | 一种汽车零部件自动焊接模具 |
RU2696302C1 (ru) * | 2018-07-31 | 2019-08-01 | Федеральное государственное автономное образовательное учреждение высшего образования "Белгородский государственный национальный исследовательский университет" (НИУ "БелГУ") | Способ обработки жаропрочной мартенситной стали |
FR3095659B1 (fr) * | 2019-05-02 | 2022-04-15 | Safran Helicopter Engines | Piece en acier cementee pour l’aeronautique |
RU2748448C1 (ru) * | 2020-06-03 | 2021-05-25 | Акционерное общество "Объединенная двигателестроительная корпорация" (АО "ОДК") | Цементуемая теплостойкая сталь |
CN111593260B (zh) * | 2020-06-17 | 2021-09-24 | 大连理工大学 | 一种b2纳米粒子共格析出强化的超高强度马氏体时效不锈钢及制备方法 |
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CN102131947B (zh) | 2013-03-27 |
ES2624912T3 (es) | 2017-07-18 |
WO2010007297A1 (fr) | 2010-01-21 |
RU2497974C2 (ru) | 2013-11-10 |
EP2310546B1 (fr) | 2017-03-22 |
FR2933990A1 (fr) | 2010-01-22 |
US9175370B2 (en) | 2015-11-03 |
FR2933990B1 (fr) | 2010-08-13 |
CA2730520A1 (fr) | 2010-01-21 |
JP5710478B2 (ja) | 2015-04-30 |
US20110226386A1 (en) | 2011-09-22 |
CA2730520C (fr) | 2016-11-22 |
RU2011105417A (ru) | 2012-08-20 |
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