EP2310306B1 - Method for winding a moving material web and winding machine for carrying out said method - Google Patents
Method for winding a moving material web and winding machine for carrying out said method Download PDFInfo
- Publication number
- EP2310306B1 EP2310306B1 EP09780430.6A EP09780430A EP2310306B1 EP 2310306 B1 EP2310306 B1 EP 2310306B1 EP 09780430 A EP09780430 A EP 09780430A EP 2310306 B1 EP2310306 B1 EP 2310306B1
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- European Patent Office
- Prior art keywords
- winding
- roll
- produced
- brush element
- take
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- 238000004804 winding Methods 0.000 title claims description 162
- 238000000034 method Methods 0.000 title claims description 24
- 239000000463 material Substances 0.000 title claims description 22
- 230000002093 peripheral effect Effects 0.000 claims description 12
- 238000003825 pressing Methods 0.000 claims description 11
- 230000001105 regulatory effect Effects 0.000 claims description 7
- 238000009434 installation Methods 0.000 claims description 6
- 230000008030 elimination Effects 0.000 claims 3
- 238000003379 elimination reaction Methods 0.000 claims 3
- 238000000926 separation method Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 241001417494 Sciaenidae Species 0.000 description 2
- 238000013016 damping Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000004090 dissolution Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012549 training Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/2238—The web roll being driven by a winding mechanism of the nip or tangential drive type
- B65H19/2253—The web roll being driven by a winding mechanism of the nip or tangential drive type and the roll being displaced during the winding operation
- B65H19/2261—Pope-roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2408/00—Specific machines
- B65H2408/20—Specific machines for handling web(s)
- B65H2408/23—Winding machines
- B65H2408/2362—Winding machines with two secondary winding spools, e.g. on separate carriages
- B65H2408/2364—Winding machines with two secondary winding spools, e.g. on separate carriages with additional element for facilitating web roll change
Definitions
- the invention relates to a method for winding a moving material web, in particular a fibrous web, in which the material web is successively wound onto a plurality of winding cores to wound rolls, wherein the material web preferably guided over a peripheral region of a preferably displaceable and with a wound roll to be wound forming a winding drum and then wound onto a winding core to a wound roll to be produced, wherein a new winding core is preferably brought to the samebie in training of a new winding nip in the wrapped by the web peripheral region of the carrier drum, wherein the web after formation of the new winding nip between the new hub and the carrier drum is severed by means of at least one separator and transferred to the new hub and wound up on it and wherein the produced winding roll is ejected at resolution of the winding nip in an end position.
- the invention relates to a winding machine according to the preamble of independent claim 7.
- This winding machine is particularly suitable for carrying out the method according to the invention.
- Such winding and winding machines are used, for example, in paper or board making, the finished and running paper or board web without interrupting the manufacturing process, that is, without switching off the paper or carton machine, successively to several hubs, which are also referred to as empty reels to wind up bobbins. Also, they can serve to wrap an already wound wound roll.
- This object is achieved according to the invention in a method of the type mentioned in that at least during its ejection into its end position in at least one edge region, preferably at the wound roll produced
- the inventive application of at least one brush element in at least one edge region of the produced wound roll at least during its ejection into its end position produces an active surface on the produced wound roll. Because of this effective surface, the outer layers of the wound roll produced are noticeably better tensioned, thus losing less winding hardness, that ultimately minimizes loosely and / or axially staggered paper layers between the individual outer layers, preferably completely avoided.
- the brush element prevents the occurrence of any damage, for example longitudinal grooves or other markings, and negative changes in properties, for example shiny spots, on the contacted end position of the produced wound roll.
- significantly less thrust forces are introduced between the individual outer layers of the winding roll even with a deceleration of the produced winding roll to its standstill.
- the quality parameters of the winding roll produced during the production of the winding roll can be kept up to the last outer layers and handed over a high-quality product to the subsequentmannverarbeitüngs- or finishing processes.
- the brush element is applied to the produced wound roll in an edge region of 0.5 to 2.0 m, preferably from 0.75 to 1.75 m, in particular from 1.0 to 1.5 m.
- the brush element is preferably at least as long applied to the produced winding roll in the edge region until it has been brought to a standstill. After this Achieving the standstill, the brush element can then be displaced immediately or at a different time, in particular after a selectable residence time, in a parking position.
- the brush element is applied to the produced wound roll in the edge region even before the dissolution of the winding nip, in particular before the severing of the material web.
- the brush element preferably with a preferably controlled / regulated contact pressure in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element, to the produced Winding roll pressed.
- This pressing force ensures to a sufficient extent that the active surface is formed on the wound roll produced in a process-reliable scope, so the emergence of loose and / or axially offset paper layers in the outer layers of the wound roll produced is thus effectively suppressed.
- the contact force is kept constant or at least approximately constant at least during the installation of the brush element to the wound roll produced in order to constantly create the same or approximately the same operating conditions.
- the object of the invention is achieved according to the invention in a winding machine of the type mentioned in that at least one brush element is provided which can be applied to the produced winding roller at least during its ejection into its end position in at least one edge region.
- This winding machine according to the invention is outstandingly suitable for carrying out the method according to the invention, so that ultimately the already mentioned inventive advantages.
- At least two brush elements are provided, which can be applied to the produced winding roller at least during its ejection into its end position in both edge regions.
- the brush member preferably has a brush width in a range of 0.5 to 2.0 m, preferably 0.75 to 1.75 m, more preferably 1.0 to 1.5 m. These specified length ranges are completely sufficient to achieve the advantages according to the invention, that is to say in particular the avoidance of loose and / or axially offset paper layers between the individual outer layers of the produced wound roll.
- the brush element comprises a bristle carrier and a plurality of bristles arranged on the top side on the bristle carrier, preferably plastic bristles or natural hair bristles.
- the bristle carrier and the bristles in this case form a wear unit, which is usually easy to assemble and disassemble.
- the bristles, preferably plastic bristles or natural hair bristles must be sufficiently heat-resistant due to the possible development of heat during the contact pressure of the brush element on the wound roll produced.
- this bristle carrier provides the advantage of a highly self-damping system, which can largely eliminate induced vibrations induced by the wound reel.
- the bristles preferably have a bristle length in the range from 10 to 100 mm, preferably from 20 to 80 mm, in particular from 30 to 60 mm.
- these bristle areas still have sufficient rigidity, in particular flexural rigidity, so that an effective and effective contact pressure of the brush element to the wound roll produced is still possible. A possible emergence of loose and / or axially offset outer layers in the produced winding roll can thus still be avoided.
- the bristles are preferably oriented at an angle of 5 to 45 °, preferably 10 to 30 °, to the produced winding roll, the angle between the perpendicular of the produced wound roll and the longitudinal axis of the individual bristles being formed.
- the bristles thus point in the direction of movement of the wound roll produced, which on the one hand damage, such as longitudinal grooves or other markings, and negative property changes, such as shiny spots, completely avoided on the touched end position of the produced winding roll, on the other hand, but also the life of the bristles due to lower abrasion is noticeably extended.
- the brush element is further preferably mounted on a movement device preferably easily replaceable and it is movable by means of the movement device between a parking position and a working position in which the brush element can be applied to the produced winding roll.
- the movement device can be embodied as a self-damping system which largely eliminates vibrations induced by the produced wound reel.
- the brush element can be applied along the contour of a circle segment or substantially linearly, preferably horizontally and / or vertically, to the produced winding roll. Of importance here is only that the brush element continuously forms a process-technically necessary effective surface of the wound roll produced and this preferably during their entire movement, ie from the resolution of the winding gap to reach the end position.
- the brush element can preferably be applied in a lower region to the produced winding roll.
- this embodiment assists in avoiding collisions with adjacent subassemblies of the winding machine; on the other hand, it does not support spatially and, as a result, does not interfere for the operator of the winding machine.
- the brush element together with the movement device can rather be accommodated inside and in the lower area of the two side walls of the secondary area of the winding machine.
- the brush element can be applied in front of or behind the wound roll produced and can be advanced or retraced the movement of the wound roll produced.
- the brush element can also be applied in an upper region of the produced winding roll, but this should be associated with corresponding disadvantages.
- At least one pressing device for preferably controlled / regulated pressing of the brush element with a contact pressure in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element be provided to the produced winding roll.
- This pressing force ensures to a sufficient extent that the active surface is formed on the wound roll produced in a process-reliable scope, so the emergence of loose and / or axially offset paper layers in the outer layers of the wound roll produced is thus effectively suppressed.
- FIG. 1 shown in a schematic side view winding machine 1 comprises a referred to as Anpresstrommel or support roller carrier drum 2, which is either rigidly mounted or along an imaginary dashed horizontal straight line G by means of a pressing device, not shown displaced (double arrow 3) and is driven by a drive.
- Anpresstrommel or support roller carrier drum 2 which is either rigidly mounted or along an imaginary dashed horizontal straight line G by means of a pressing device, not shown displaced (double arrow 3) and is driven by a drive.
- the various types of storage and movement for the carrier drum 2 are in particular in the German patent application DE 198 07 897 A1 disclosed; Their content is hereby made the subject of this description.
- the material web 4 in a preferred embodiment in the form of a paper, board or tissue web is led out either from a calender, not shown here, a dryer section of a paper or board machine or a coating machine. It then wraps around first a paper or spreader roll, not shown, then runs in the direction of arrow on the lateral surface 5 of the carrier drum 2 and wraps around this lateral surface 5 by a certain angle ("peripheral region") to detachment by the resulting winding roll 6.
- the detachment of Material web 4 of the carrier drum 2 and the transfer to the resulting winding roller 6 is done in the so-called winding nip 7, which forms during the main winding phase between the carrier drum 2 and the winding roller 6.
- the winding roller 6 is guided by means of a lifting device, not shown, a movable transport device in the direction indicated by the arrow 8 direction of movement.
- the lifting device can be, for example, at least one spindle drive, which comprises a threaded spindle driven by a motor unit.
- the transport device serves to hold and guide the winding core 10 of the winding roller 6 resting on the rails 9 ("guide track").
- a device for regulating the line force L arising in the nip 7 during the main winding phase is, for example, in the German Offenlegungsschrift already mentioned DE 198 07 897 A1 disclosed; Their content is hereby made the subject of this description.
- a new winding core 11 is held by a holding device, not shown, at a distance from the carrier drum 2 ("standby position").
- the material web 7 is successively wound in this winding process shown on several hubs 10, 11 to winding rollers 6.
- FIG. 2 now shows a schematic side view of the winding machine 1 during a first sequence of a new main winding phase.
- a new winding core 11 was preferably brought immediately before reaching a predetermined roll diameter D of the winding roller 6 in the looped by the web 4 peripheral portion of the carrier drum 2 to samebige in forming a new winding nip 7.1 including emerging line force L.
- the axis of rotation of the new hub 11 was above a rotation axis of the carrier drum 2 containing horizontal plane H.
- the web 4 was severed by means of at least one skilled in the art and thus not shown separator 12 and transferred to the new hub 11 and immediately on him wound.
- the transection and the transfer of the running web 4 on the new and with the carrier drum 2 a new winding nip 7.1 forming winding core 11 may for example with a in the European patents EP 1 456 105 B1 and EP 1 612 173 B1 disclosed methods can be realized.
- the produced winding roll 6 is at resolution of the previous winding nip 7 (see. FIG. 1 ) is ejected by means of a movement B (arrow) in an end position E, from which they are then taken after a successful standstill in a known manner and a subsequent further processing or refining process can be supplied.
- the deceleration of the produced winding roller 6 can be done in a manner known to those skilled in the art.
- Time offset to the resolution of the previous winding nip 7 was the new and already wound winding core 11 while maintaining the formed new winding nip 7.1 including emerging line force L of the holding device, not shown, placed on the rails 9. He can now be wound in the main winding phase to a winding roll.
- FIG. 2 shows, moreover, that at least one brush element 13 is provided, which can be applied to the manufactured winding roller 6 at least during its ejection into its end position E in at least one edge region R.
- the brush element 13 is in this case with a preferably controlled / regulated contact force F (arrow) in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element , pressed against the produced winding roll 6.
- the brush element 13 is in this case at least as long applied to the produced winding roller 6 in the edge region R until it has been brought to a standstill.
- the brush element 13 is preferably already before the resolution of the previous winding nip 7 (see. FIG. 1 ), in particular before the severing of the material web 4, applied to the produced winding roller 6 in the edge region R.
- FIG. 3 shows a schematic detail view of the in the FIG. 2 shown winding machine 1 during an initial winding phase according to the cutout X.
- the new winding core 11 was preferably brought directly before reaching a predetermined roll diameter D of the winding roller 6 in the looped by the web 4 peripheral portion of the carrier drum 2 to samebige in forming a new winding nip 7.1 including emerging line force L.
- the axis of rotation of the new hub 11 is located above a rotation axis of the carrier drum 2 containing horizontal plane H. Thereafter the web 4 by means of at least one known in the art and thus not shown severing device 12 severed and transferred to the new hub 11 and immediately wound up on him.
- the brush element 13 comprises a bristle carrier 14 and a multiplicity of bristles 15, preferably plastic bristles or natural hair bristles, arranged on the bristle carrier 14, and the bristle carrier 14 is in turn preferably arranged so as to be easily interchangeable on a carrier means 17 of a merely indicated movement device 16.
- the support means 17 may for example be a support tube with a rectangular or square tube cross-section.
- the brush element 13 can be applied by means of the merely indicated movement device 16 in a lower region to the produced winding roller 6. It should be noted, however, that the brush element 13 can basically be applied to the manufactured winding roller 6 at any position.
- the brush element 13 is in this case by means of the movement device 16 between a dashed line indicated parking position P and the illustrated working position A, in which the brush element 13 can be applied to the manufactured winding roller 6, movable.
- the movement device 16 comprises in the illustrated embodiment, a lifting rod 18 which is mounted on one side stationary and mutually supports the brush member 13.
- the lifting rod 18 is in a known manner by a lifting element 19, such as a hydraulic or pneumatic and double acting cylinder, applied.
- This lifting element 19 is immediately part of a pressing device 20 for preferably controlled / regulated pressing of the brush element 13 with a contact pressure F (arrow) in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element, to the produced winding roller 6.
- the pressing force F (arrow) should, as already stated, be kept constant or at least approximately constant, so that the brush element 13 is displaced together with the produced winding roller 6 ,
- FIG. 4 shows a schematic detail view of the in the FIG. 3 shown winding machine 1 according to the cutout Y.
- the brush element 13 comprises a bristle carrier 14 and a multiplicity of bristles 15, preferably plastic bristles or natural hair bristles, arranged on the bristle carrier 14, and the bristle carrier 14 is again preferably easily exchangeable, for example by means of a screwing known to the person skilled in the art or a form-fitting attachment together with a safety device the only indicated support means 17 of the moving means 16 is arranged.
- the bristles 15 of the brush element 13 have a bristle length I in the range of 10 to 100 mm, preferably from 20 to 80 mm, in particular from 30 to 60 mm, and they are flat, for example in rows, arranged on the bristle carrier 14. Furthermore, the bristles 15 are aligned during their investment in the produced winding roll 6 at an angle ⁇ of 5 to 45 °, preferably from 10 to 30 °, to the produced winding roll 6, wherein the angle ⁇ between the vertical S of the produced winding roll 6 and the longitudinal axis C of the individual bristles 15 is formed.
- FIG. 5 shows a detail of the in the FIG. 3 shown winding machine 1 according to the view Z.
- the brush element 13 arranged on the support means 17 of the movement device 16 has a brush width b in a range from 0.5 to 2.0 m, preferably from 0.75 to 1.75 m, in particular from 1.0 to 1.5 m, and it is applied in a corresponding edge region R to the wound roll 6 produced on the winding core 10.
- the application of the brush element 13 can in this case take place at least a little offset inwardly to the end face 21 of the wound roll 6 produced.
- the brush element 13 is applied in the movement B (arrow) of the produced winding roller 6 behind her and thus the movement B (arrow) of the produced winding roll is tracked.
- the brush element 13 can also be applied in an upper region to the wound roll 6 produced, but this should be associated with corresponding disadvantages.
- Winding machine 1 shown is particularly suitable for carrying out the method according to the invention for winding a moving material web 4, in particular a fibrous web, in which the web 4 is successively wound on a plurality of winding cores 10, 11 to bobbins 6.
- the material web 4 is preferably guided over a peripheral region of a preferably displaceable and to be produced with a winding roll 6 a winding nip 7 forming carrier drum 2 and then wound onto a winding core 10 to be produced winding roll 6.
- a new winding core 11 is preferably brought immediately before reaching a predetermined roll diameter D in the looped by the web 4 peripheral portion of the carrier drum 2 to samebige training in a new winding nip 7.1 and the web 4 is after formation of the new winding nip 7.1 between the new hub 11 and the carrier drum 2 severed by means of at least one separator 12 and transferred to the new hub 11 and wound up on it.
- the produced winding roller 6 is then ejected upon dissolution of the winding nip 7 in an end position E.
- the manufactured winding roller 6 at least during its ejection in their end position E in at least one edge region R, preferably at least one brush element 13 is applied in each case in both edge regions R.
- the invention improves a method and a winding machine of the aforementioned types such that the known disadvantages of the prior art are largely, preferably completely eliminated.
- the outer layer scrap coming into play in loose and / or axially staggered paper layers, which is produced during the ejection of the produced wound roll into its end position with simultaneous or staggered deceleration, is minimized with simple and spatially limited means.
Landscapes
- Replacement Of Web Rolls (AREA)
- Winding Of Webs (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Description
Die Erfindung betrifft ein Verfahren zum Aufwickeln einer laufenden Materialbahn, insbesondere einer Faserstoffbahn, bei dem die Materialbahn nacheinander auf mehrere Wickelkerne zu Wickelrollen aufgewickelt wird, wobei die Materialbahn vorzugsweise über einen Umfangsbereich einer vorzugsweise verlagerbaren und mit einer herzustellenden Wickelrolle einen Wickelspalt bildenden Tragtrommel geführt und anschließend auf einen Wickelkern zu einer herzustellenden Wickelrolle aufgewickelt wird, wobei ein neuer Wickelkern vorzugsweise unmittelbar vor Erreichen eines vorbestimmten Wickelrollendurchmessers in dem von der Materialbahn umschlungenen Umfangsbereich der Tragtrommel an dieselbige bei Ausbildung eines neuen Wickelspalts gebracht wird, wobei die Materialbahn nach Ausbildung des neuen Wickelspalts zwischen dem neuen Wickelkern und der Tragtrommel mittels mindestens einer Trenneinrichtung durchtrennt und auf den neuen Wickelkern überführt und auf ihm aufgewickelt wird und wobei die hergestellte Wickelrolle bei Auflösung des Wickelspalts in eine Endlage ausgeworfen wird.The invention relates to a method for winding a moving material web, in particular a fibrous web, in which the material web is successively wound onto a plurality of winding cores to wound rolls, wherein the material web preferably guided over a peripheral region of a preferably displaceable and with a wound roll to be wound forming a winding drum and then wound onto a winding core to a wound roll to be produced, wherein a new winding core is preferably brought to the samebie in training of a new winding nip in the wrapped by the web peripheral region of the carrier drum, wherein the web after formation of the new winding nip between the new hub and the carrier drum is severed by means of at least one separator and transferred to the new hub and wound up on it and wherein the produced winding roll is ejected at resolution of the winding nip in an end position.
Weiterhin betrifft die Erfindung eine Wickelmaschine gemäß dem Oberbegriff des unabhängigen Anspruchs 7. Diese Wickelmaschine eignet sich insbesondere zur Durchführung des erfindungsgemäßen Verfahrens.Furthermore, the invention relates to a winding machine according to the preamble of
Derartige Aufwickelverfahren und Wickelmaschinen werden beispielsweise in der Papier- oder Kartonherstellung eingesetzt, um die fertige und laufende Papier- oder Kartonbahn ohne Unterbrechung des Herstellungsprozesses, das heißt ohne Abschalten der Papier- oder Kartorimaschine, nacheinander auf mehrere Wickelkerne, die auch als Leertamboure bezeichnet werden, zu Wickelrollen aufzuwickeln. Auch können sie dazu dienen, eine bereits fertig gewickelte Wickelrolle umzuwickeln.Such winding and winding machines are used, for example, in paper or board making, the finished and running paper or board web without interrupting the manufacturing process, that is, without switching off the paper or carton machine, successively to several hubs, which are also referred to as empty reels to wind up bobbins. Also, they can serve to wrap an already wound wound roll.
Die Durchtrennung und die Überführung der laufenden Materialbahn auf den neuen und mit der Tragtrommel einen neuen Wickelspalt bildenden Wickelkern kann beispielsweise mit einem in den europäischen Patentschriften
Im Zuge der technischen Fortentwicklung der Wickelmaschinen und der Steigerung sowohl der Betriebsparameter, wie beispielsweise der Maschinengeschwindigkeiten, als auch der Produktparameter, wie beispielsweise der Wickelrollendurchmesser, wurde nun festgestellt, dass die hergestellten und in ihre Endlage ausgeworfenen Wickelrollen in ihren Außenlagen aufgrund einer nicht mehr wirksamen Bahnspannung an Wickelhärte verlieren. Dieser Verlust an Wickelhärte drückt sich zum Beispiel in losen und/oder axial versetzten Papierlagen aus, die letztlich einen nicht verkäuflichen Ausschuss darstellen. Die losen und/oder axial versetzten Papierlagen können gut und gerne die Menge von 50 und mehr Papierlagen annehmen. Überdies werden die dabei entstehenden Probleme umso größer, je schneller die Wickelmaschinen betrieben werden und je größer die Durchmesser der hergestellten Wickelrollen sind.In the course of the technical development of the winding machines and the increase in both operating parameters, such as machine speeds, as well as the product parameters, such as the winding roll diameter, it has now been found that the produced and ejected in their final position bobbins in their outer layers due to a no longer effective Lose web tension to winding hardness. This loss of winding hardness is expressed, for example, in loose and / or axially offset paper layers, which ultimately represent a non-salable scrap. The loose and / or axially staggered paper layers may well accept the amount of 50 and more paper layers. Moreover, the problems that arise are all the greater, the faster the winding machines are operated and the larger the diameters of the wound rolls produced.
Aus der
Dieses Verfahren wird als nächstliegender Stand der Technik angesehen.This method is considered to be the closest prior art.
Es ist also Aufgabe der Erfindung, ein Verfahren und eine Wickelmaschine der eingangs genannten Arten derart weiterzubilden, dass die bekannten Nachteile des Stands der Technik weitestgehend, vorzugsweise vollständig beseitigt werden. Insbesondere soll der in losen und/oder axial versetzten Papierlagen zum Tragen kommende Außenlagenausschuss, der während des Auswerfens der hergestellten Wickelrolle in ihre Endlage bei gleichzeitiger oder zeitlich versetzter Abbremsung entsteht, mit einfachen und räumlich begrenzten Mitteln minimiert werden.It is therefore an object of the invention to develop a method and a winding machine of the aforementioned types such that the known disadvantages of the prior art as far as possible, preferably completely eliminated. In particular, the outer layer scrap coming into play in loose and / or axially staggered paper layers, which is produced during ejection of the produced wound roll into its end position with simultaneous or staggered deceleration, should be minimized with simple and spatially limited means.
Diese Aufgabe wird bei einem Verfahren der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass an die hergestellte Wickelrolle zumindest während ihres Auswerfens in ihre Endlage in wenigstens einem Randbereich, vorzugsweiseThis object is achieved according to the invention in a method of the type mentioned in that at least during its ejection into its end position in at least one edge region, preferably at the wound roll produced
in beiden Randbereichen jeweils mindestens ein Bürstenelement angelegt wird.in each case at least one brush element is applied in both edge regions.
Die erfindungsgemäße Aufgabe wird auf diese Weise vollkommen gelöst.The object of the invention is completely solved in this way.
Das erfindungsgemäße Anlegen mindestens eines Bürstenelements in wenigstens einem Randbereich der hergestellten Wickelrolle zumindest während ihres Auswerfens in ihre Endlage erzeugt eine Wirkfläche an der hergestellten Wickelrolle. Aufgrund dieser Wirkfläche werden die Außenlagen der hergestellten Wickelrolle merklich besser gespannt, verlieren also weniger Wickelhärte, dass letztlich lose und/oder axial versetzte Papierlagen zwischen den einzelnen äußeren Lagen minimiert, vorzugsweise gänzlich vermieden werden. Das Bürstenelement unterbindet schließlich das Entstehen etwaiger Schädigungen, beispielsweise Längsrillen oder sonstige Markierungen, und negativer Eigenschaftsveränderungen, beispielsweise Glanzstellen, auf der berührten Endlage der hergestellten Wickelrolle. Zudem werden auch bei einer Abbremsung der hergestellten Wickelrolle bis zu ihrem Stillstand deutlich weniger Schubkräfte zwischen die einzelnen äußeren Lagen der Wickelrolle eingebracht. Somit können die während der Herstellung der Wickelrolle erzeugten Qualitätsparameter der Wickelrolle bis in die letzten Außenlagen gehalten und ein qualitativ hochwertiges Produkt an die nachfolgenden Weiterverarbeitüngs- oder Veredelungsprozesse übergeben werden.The inventive application of at least one brush element in at least one edge region of the produced wound roll at least during its ejection into its end position produces an active surface on the produced wound roll. Because of this effective surface, the outer layers of the wound roll produced are noticeably better tensioned, thus losing less winding hardness, that ultimately minimizes loosely and / or axially staggered paper layers between the individual outer layers, preferably completely avoided. Finally, the brush element prevents the occurrence of any damage, for example longitudinal grooves or other markings, and negative changes in properties, for example shiny spots, on the contacted end position of the produced wound roll. In addition, significantly less thrust forces are introduced between the individual outer layers of the winding roll even with a deceleration of the produced winding roll to its standstill. Thus, the quality parameters of the winding roll produced during the production of the winding roll can be kept up to the last outer layers and handed over a high-quality product to the subsequent Weiterverarbeitüngs- or finishing processes.
In einer bevorzugten Ausführungsform wird das Bürstenelement an die hergestellte Wickelrolle in einem randseitigen Bereich von 0,5 bis 2,0 m, vorzugsweise von 0,75 bis 1,75 m, insbesondere von 1,0 bis 1,5 m, angelegt. Diese angegebenen Längenbereiche reichen vollkommen aus, um die erfindungsgemäßen Vorteile, also insbesondere die Vermeidung von losen und/oder axial versetzten Papierlagen zwischen den einzelnen äußeren Lagen der hergestellten Wickelrolle, zu erreichen.In a preferred embodiment, the brush element is applied to the produced wound roll in an edge region of 0.5 to 2.0 m, preferably from 0.75 to 1.75 m, in particular from 1.0 to 1.5 m. These specified length ranges are completely sufficient to achieve the advantages according to the invention, that is to say in particular the avoidance of loose and / or axially offset paper layers between the individual outer layers of the produced wound roll.
Damit das Entstehen von losen und/oder axial versetzten Papierlagen in den Außenlagen der hergestellten Wickelrolle gänzlich vermieden wird, wird das Bürstenelement bevorzugt zumindest so lange an die hergestellte Wickelrolle in dem Randbereich angelegt, bis sie zum Stillstand gebracht worden ist. Nach dem Erreichen des Stillstands kann das Bürstenelement dann umgehend oder zeitlich versetzt, insbesondere nach Ablauf einer wählbaren Verweilzeit, in eine Parkposition verlagert werden.Thus, the emergence of loose and / or axially offset paper layers is completely avoided in the outer layers of the produced winding roll, the brush element is preferably at least as long applied to the produced winding roll in the edge region until it has been brought to a standstill. After this Achieving the standstill, the brush element can then be displaced immediately or at a different time, in particular after a selectable residence time, in a parking position.
Im Hinblick auf einen wunschgemäß hohen Wirkungsgrad des Verfahrens ist es von Vorteil, wenn das Bürstenelement bereits vor der Auflösung des Wickelspalts, insbesondere vor der Durchtrennung der Materialbahn, an die hergestellte Wickelrolle in dem Randbereich angelegt wird. Somit wird gleich von Anbeginn an, also bereits vor der Ausbildung einer frei rotierenden Wickelrolle, ein mögliches Entstehen von losen und/oder axial versetzten Außenlagen in der hergestellten Wickelrolle vermieden.With regard to a desired high efficiency of the method, it is advantageous if the brush element is applied to the produced wound roll in the edge region even before the dissolution of the winding nip, in particular before the severing of the material web. Thus, right from the beginning, ie even before the formation of a freely rotating winding roll, a possible emergence of loose and / or axially offset outer layers in the produced winding roll is avoided.
Weiterhin wird das Bürstenelement bevorzugt mit einer vorzugsweise gesteuerten/geregelten Anpresskraft in einem Bereich von 250 bis 2000 N/m an Bürstenelement, vorzugsweise von 500 bis 1500 N/m an Bürstenelements, insbesondere von 750 bis 1250 N/m an Bürstenelement, an die hergestellte Wickelrolle angedrückt. Diese Anpresskraft stellt in ausreichendem Maße sicher, dass die Wirkfläche an der hergestellten Wickelrolle auch in einem prozesssicheren Umfang ausgebildet ist, das Entstehen von losen und/oder axial versetzten Papierlagen in den Außenlagen der hergestellten Wickelrolle also wirksam unterdrückt wird. Dabei ist es zudem von Vorteil, wenn die Anpresskraft zumindest während der Anlage des Bürstenelements an die hergestellte Wickelrolle konstant oder wenigstens annähernd konstant gehalten wird, um fortwährend gleiche oder annähernd gleiche Betriebsbedingungen zu schaffen.Furthermore, the brush element preferably with a preferably controlled / regulated contact pressure in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element, to the produced Winding roll pressed. This pressing force ensures to a sufficient extent that the active surface is formed on the wound roll produced in a process-reliable scope, so the emergence of loose and / or axially offset paper layers in the outer layers of the wound roll produced is thus effectively suppressed. It is also advantageous if the contact force is kept constant or at least approximately constant at least during the installation of the brush element to the wound roll produced in order to constantly create the same or approximately the same operating conditions.
Die erfindungsgemäße Aufgabe wird bei einer Wickelmaschine der eingangs genannten Art erfindungsgemäß dadurch gelöst, dass mindestens ein Bürstenelement vorgesehen ist, welches an die hergestellte Wickelrolle zumindest während ihres Auswerfens in ihre Endlage in wenigstens einem Randbereich anlegbar ist.The object of the invention is achieved according to the invention in a winding machine of the type mentioned in that at least one brush element is provided which can be applied to the produced winding roller at least during its ejection into its end position in at least one edge region.
Diese erfindungsgemäße Wickelmaschine eignet sich in hervorragender Weise zur Durchführung des erfindungsgemäßen Verfahrens, so dass sich letztlich die bereits genannten erfindungsgemäßen Vorteile ergeben.This winding machine according to the invention is outstandingly suitable for carrying out the method according to the invention, so that ultimately the already mentioned inventive advantages.
In einer bevorzugten Ausführungsform sind mindestens zwei Bürstenelemente vorgesehen, welche an die hergestellte Wickelrolle zumindest während ihres Auswerfens in ihre Endlage in beiden Randbereichen anlegbar sind. Durch die Beaufschlagung der hergestellten Wickelrolle in beiden Randbereichen wird eine symmetrische Beaufschlagung der hergestellten Wickelrolle erzeugt, was sich letztlich in mehreren Aspekten positiv für die Wickelmaschine und das durchführbare Verfahren auswirkt.In a preferred embodiment, at least two brush elements are provided, which can be applied to the produced winding roller at least during its ejection into its end position in both edge regions. By applying the wound roll produced in both edge regions a symmetrical loading of the produced wound roll is generated, which ultimately has a positive effect on the winding machine and the feasible process in several aspects.
Überdies weist das Bürstenelement bevorzugt eine Bürstenbreite in einem Bereich von 0,5 bis 2,0 m, vorzugsweise von 0,75 bis 1,75 m, insbesondere von 1,0 bis 1,5 m, auf. Diese angegebenen Längenbereiche reichen vollkommen aus, um die erfindungsgemäßen Vorteile, also insbesondere die Vermeidung von losen und/oder axial versetzten Papierlagen zwischen den einzelnen äußeren Lagen der hergestellten Wickelrolle, zu erreichen.Moreover, the brush member preferably has a brush width in a range of 0.5 to 2.0 m, preferably 0.75 to 1.75 m, more preferably 1.0 to 1.5 m. These specified length ranges are completely sufficient to achieve the advantages according to the invention, that is to say in particular the avoidance of loose and / or axially offset paper layers between the individual outer layers of the produced wound roll.
In einer weiteren praktischen und bevorzugten Ausführungsform umfasst das Bürstenelement einen Borstenträger und eine Vielzahl von auf dem Borstenträger oberseitig angeordneten Borsten, vorzugsweise Kunststoffborsten oder Naturhaarborsten. Der Borstenträger und die Borsten bilden hierbei eine Verschleißeinheit, die im Regelfall leicht zu montieren und zu demontieren ist. Generellmüssen die Borsten, vorzugsweise Kunststoffborsten oder Naturhaarborsten, aufgrund der möglichen Wärmeentwicklung während der Anpressung des Bürstenelements an die hergestellte Wickelrolle in ausreichendem Maße hitzebeständig sein. Zudem erbringt der Einsatz dieses Borstenträgers den Vorteil eines in hohem Maße selbstdämpfenden Systems, welches von der hergestellten Wickelrolle induzierte Schwingungen weitestgehend eliminieren kann.In a further practical and preferred embodiment, the brush element comprises a bristle carrier and a plurality of bristles arranged on the top side on the bristle carrier, preferably plastic bristles or natural hair bristles. The bristle carrier and the bristles in this case form a wear unit, which is usually easy to assemble and disassemble. In general, the bristles, preferably plastic bristles or natural hair bristles, must be sufficiently heat-resistant due to the possible development of heat during the contact pressure of the brush element on the wound roll produced. In addition, the use of this bristle carrier provides the advantage of a highly self-damping system, which can largely eliminate induced vibrations induced by the wound reel.
Weiterhin weisen die Borsten bevorzugt eine Borstenlänge im Bereich von 10 bis 100 mm, vorzugsweise von 20 bis 80 mm, insbesondere von 30 bis 60 mm, auf. Diese Borstenbereiche weisen in Abhängigkeit vom eingesetzten Borstenmaterial noch eine ausreichende Steifigkeit, insbesondere Biegesteifigkeit auf, so dass eine effektive und wirksame Anpressung des Bürstenelements an die hergestellte Wickelrolle noch möglich ist. Ein mögliches Entstehen von losen und/oder axial versetzten Außenlagen in der hergestellten Wickelrolle kann also noch vermieden werden.Furthermore, the bristles preferably have a bristle length in the range from 10 to 100 mm, preferably from 20 to 80 mm, in particular from 30 to 60 mm. Depending on the bristle material used, these bristle areas still have sufficient rigidity, in particular flexural rigidity, so that an effective and effective contact pressure of the brush element to the wound roll produced is still possible. A possible emergence of loose and / or axially offset outer layers in the produced winding roll can thus still be avoided.
Auch sind die Borsten bevorzugt unter einem Winkel von 5 bis 45°, vorzugsweise von 10 bis 30°, zu der hergestellten Wickelrolle ausgerichtet, wobei der Winkel zwischen der Senkrechten der hergestellten Wickelrolle und der Längsachse der einzelnen Borsten gebildet wird. Die Borsten zeigen also in die Bewegungsrichtung der hergestellten Wickelrolle, wodurch einerseits Schädigungen, beispielsweise Längsrillen oder sonstige Markierungen, und negative Eigenschaftsveränderungen, beispielsweise Glanzstellen, auf der berührten Endlage der hergestellten Wickelrolle gänzlich vermieden werden, andererseits aber auch die Lebensdauer der Borsten aufgrund einer geringeren Abrasion merklich verlängert wird.Also, the bristles are preferably oriented at an angle of 5 to 45 °, preferably 10 to 30 °, to the produced winding roll, the angle between the perpendicular of the produced wound roll and the longitudinal axis of the individual bristles being formed. The bristles thus point in the direction of movement of the wound roll produced, which on the one hand damage, such as longitudinal grooves or other markings, and negative property changes, such as shiny spots, completely avoided on the touched end position of the produced winding roll, on the other hand, but also the life of the bristles due to lower abrasion is noticeably extended.
Das Bürstenelements ist weiterhin bevorzugt auf einer Bewegungseinrichtung vorzugsweise leicht austauschbar angebracht und es ist mittels der Bewegungseinrichtung zwischen einer Parkposition und einer Arbeitsposition, in welcher das Bürstenelement an die hergestellte Wickelrolle anlegbar ist, bewegbar. Dabei kann die Bewegungseinrichtung als ein selbstdämpfendes System, welches von der hergestellten Wickelrolle induzierte Schwingungen weitestgehend eliminiert, ausgeführt sein. Das Bürstenelement kann dabei entlang einer Kontur eines Kreissegments oder im Wesentlichen linear, vorzugsweise horizontal und/oder vertikal, an die hergestellte Wickelrolle anlegbar sein. Von Wichtigkeit ist hierbei nur, dass das Bürstenelement fortwährend eine prozesstechnisch notwendige Wirkfläche an der hergestellten Wickelrolle ausbildet und dies vorzugsweise während ihrer gesamten Bewegung, also von der Auflösung des Wickelspalts bis zum Erreichen der Endlage.The brush element is further preferably mounted on a movement device preferably easily replaceable and it is movable by means of the movement device between a parking position and a working position in which the brush element can be applied to the produced winding roll. In this case, the movement device can be embodied as a self-damping system which largely eliminates vibrations induced by the produced wound reel. The brush element can be applied along the contour of a circle segment or substantially linearly, preferably horizontally and / or vertically, to the produced winding roll. Of importance here is only that the brush element continuously forms a process-technically necessary effective surface of the wound roll produced and this preferably during their entire movement, ie from the resolution of the winding gap to reach the end position.
Ferner ist das Bürstenelement bevorzugt in einem unteren Bereich an die hergestellte Wickelrolle anlegbar. Diese Ausführungsform unterstützt einerseits die Vermeidung von Kollisionen mit benachbarten Baugruppen der Wickelmaschine, andererseits trägt sie räumlich nicht auf und wirkt infolgedessen nicht behindernd für das Bedienungspersonal der Wickelmaschine. Das Bürstenelement samt Bewegungseinrichtung kann vielmehr innerhalb und im unteren Bereich der beiden Seitenwände des Sekundärbereichs der Wickelmaschine untergebracht werden. Das Bürstenelement kann hierbei vor oder hinter der hergestellten Wickelrolle anlegbar und der Bewegung der hergestellten Wickelrolle vor- bzw. nachführbar sein. Selbstverständlich kann das Bürstenelement auch in einem oberen Bereich an die hergestellte Wickelrolle anlegbar sein, was jedoch mit entsprechenden Nachteilen verbunden sein sollte.Furthermore, the brush element can preferably be applied in a lower region to the produced winding roll. On the one hand, this embodiment assists in avoiding collisions with adjacent subassemblies of the winding machine; on the other hand, it does not support spatially and, as a result, does not interfere for the operator of the winding machine. The brush element together with the movement device can rather be accommodated inside and in the lower area of the two side walls of the secondary area of the winding machine. In this case, the brush element can be applied in front of or behind the wound roll produced and can be advanced or retraced the movement of the wound roll produced. Of course, the brush element can also be applied in an upper region of the produced winding roll, but this should be associated with corresponding disadvantages.
Weiterhin kann mindestens eine Anpresseinrichtung zur vorzugsweise gesteuerten/geregelten Anpressung des Bürstenelements mit einer Anpresskraft in einem Bereich von 250 bis 2000 N/m an Bürstenelement, vorzugsweise von 500 bis 1500 N/m an Bürstenelement, insbesondere von 750 bis 1250 N/m an Bürstenelement, an die hergestellte Wickelrolle vorgesehen sein. Diese Anpresskraft stellt in ausreichendem Maße sicher, dass die Wirkfläche an der hergestellten Wickelrolle auch in einem prozesssicheren Umfang ausgebildet ist, das Entstehen von losen und/oder axial versetzten Papierlagen in den Außenlagen der hergestellten Wickelrolle also wirksam unterdrückt wird.Furthermore, at least one pressing device for preferably controlled / regulated pressing of the brush element with a contact pressure in a range of 250 to 2000 N / m brush element, preferably from 500 to 1500 N / m brush element, in particular from 750 to 1250 N / m brush element be provided to the produced winding roll. This pressing force ensures to a sufficient extent that the active surface is formed on the wound roll produced in a process-reliable scope, so the emergence of loose and / or axially offset paper layers in the outer layers of the wound roll produced is thus effectively suppressed.
Weitere Merkmale und Vorteile der Erfindung ergeben sich aus der nachfolgenden Beschreibung bevorzugter Ausführungsbeispiele unter Bezugnahme auf die Zeichnung.Further features and advantages of the invention will become apparent from the following description of preferred embodiments with reference to the drawings.
Es zeigen
- Figur 1
- eine schematisierte Seitenansicht einer Wickelmaschine gemäß dem Stand der Technik während einer letzten Sequenz einer Hauptwickelphase;
Figur 2- eine schematisierte Seitenansicht einer erfindungsgemäßen Wickelmaschine gemäß dem Stand der Technik während einer ersten Sequenz einer neuen Hauptwickelphase;
Figur 3- eine schematische Detailansicht der in der
dargestellten Wickelmaschine während einer Anfangswickelphase;Figur 2 Figur 4- eine schematische Detailansicht der in
der Figur 3 dargestellten Wickelmaschine; und Figur 5- eine schematische Detailansicht der in
der Figur 3 dargestellten Wickelmaschine.
- FIG. 1
- a schematic side view of a winding machine according to the prior art during a last sequence of a main winding phase;
- FIG. 2
- a schematic side view of a winding machine according to the invention according to the prior art during a first sequence of a new main winding phase;
- FIG. 3
- a schematic detail of the in the
FIG. 2 illustrated winding machine during an initial winding phase; - FIG. 4
- a schematic detail of the in the
FIG. 3 shown Winder; and - FIG. 5
- a schematic detail of the in the
FIG. 3 illustrated winding machine.
Die in der
Die Materialbahn 4 in bevorzugter Ausführung in Form einer Papier-, Karton- oder Tissuebahn wird entweder aus einem hier nicht dargestellten Glättwerk, einer Trockenpartie einer Papier- oder Kartonmaschine oder einer Streichmaschine herausgeführt. Sie umschlingt dann zunächst eine nicht dargestellte Papier- oder Breitstreckwalze, läuft sodann in Pfeilrichtung auf der Mantelfläche 5 der Tragtrommel 2 auf und umschlingt diese Mantelfläche 5 um einen gewissen Winkel ("Umfangsbereich") bis zum Ablösen durch die entstehende Wickelrolle 6. Das Ablösen der Materialbahn 4 von der Tragtrommel 2 und das Überführen auf die entstehende Wickelrolle 6 geschieht im so genannten Wickelspalt 7, der sich während der Hauptwickelphase zwischen der Tragtrommel 2 und der Wickelrolle 6 ausbildet. Die Wickelrolle 6 wird mittels einer nicht dargestellten Hubeinrichtung einer verfahrbaren Transporteinrichtung in die mit dem Pfeil 8 gekennzeichnete Bewegungsrichtung geführt. Die Hubeinrichtung kann beispielsweise zumindest ein Spindelantrieb sein, der eine von einer Motoreinheit angetriebene Gewindespindel umfasst. Die Transporteinrichtung dient zum Halten und Führen des auf den Schienen 9 ("Führungsbahn") aufliegenden Wickelkerns 10 der Wickelrolle 6.The
Eine Vorrichtung zum Regeln der im Nip 7 entstehenden Linienkraft L während der Hauptwickelphase ist beispielsweise in der bereits genannten deutschen Offenlegungsschrift
In der in
Die Materialbahn 7 wird bei diesem dargestellten Wickelverfahren nacheinander auf mehrere Wickelkerne 10, 11 zu Wickelrollen 6 aufgewickelt.The
Die
Vor dieser neuen Hauptwickelphase hat die so genannte Anfangswickelphase stattgefunden. Während dieser wurde ein neuer Wickelkern 11 vorzugsweise unmittelbar vor Erreichen eines vorbestimmten Wickelrollendurchmessers D der Wickelrolle 6 in dem von der Materialbahn 4 umschlungenen Umfangsbereich der Tragtrommel 2 an dieselbige bei Ausbildung eines neuen Wickelspalts 7.1 samt entstehender Linienkraft L gebracht. Die Drehachse des neuen Wickelkerns 11 lag dabei oberhalb einer die Drehachse der Tragtrommel 2 enthaltenden horizontalen Ebene H. Danach wurde die Materialbahn 4 mittels mindestens einer dem Fachmann bekannten und somit nicht näher dargestellten Trenneinrichtung 12 durchtrennt und auf den neuen Wickelkern 11 überführt und sogleich auf ihn aufgewickelt.Before this new main winding phase, the so-called initial winding phase has taken place. During this, a new winding
Die Durchtrennung und die Überführung der laufenden Materialbahn 4 auf den neuen und mit der Tragtrommel 2 einen neuen Wickelspalt 7.1 bildenden Wickelkern 11 kann beispielsweise mit einem in den
Die hergestellte Wickelrolle 6 wird bei Auflösung des bisherigen Wickelspalts 7 (vgl.
Die
Das Bürstenelement 13 wird dabei mit einer vorzugsweise gesteuerten/geregelten Anpresskraft F (Pfeil) in einem Bereich von 250 bis 2000 N/m an Bürstenelement, vorzugsweise von 500 bis 1500 N/m an Bürstenelement, insbesondere von 750 bis 1250 N/m an Bürstenelement, an die hergestellte Wickelrolle 6 angedrückt. Das Bürstenelement 13 wird hierbei zumindest so lange an die hergestellte Wickelrolle 6 in dem Randbereich R angelegt, bis sie zum Stillstand gebracht worden ist. Auch wird das Bürstenelement 13 vorzugsweise bereits vor der Auflösung des bisherigen Wickelspalts 7 (vgl.
Die
Der neue Wickelkern 11 wurde vorzugsweise unmittelbar vor Erreichen eines vorbestimmten Wickelrollendurchmessers D der Wickelrolle 6 in dem von der Materialbahn 4 umschlungenen Umfangsbereich der Tragtrommel 2 an dieselbige bei Ausbildung eines neuen Wickelspalts 7.1 samt entstehender Linienkraft L gebracht. Die Drehachse des neuen Wickelkerns 11 liegt dabei oberhalb einer die Drehachse der Tragtrommel 2 enthaltenden horizontalen Ebene H. Danach wurde die Materialbahn 4 mittels mindestens einer dem Fachmann bekannten und somit nicht näher dargestellten Trenneinrichtung 12 durchtrennt und auf den neuen Wickelkern 11 überführt und sogleich auf ihn aufgewickelt.The new winding
Weiterhin wurde bereits mit dem Auswerfen der hergestellten Wickelrolle 6 begonnen (Pfeildarstellung), wobei an dieselbige in wenigstens einem Randbereich R, vorzugsweise in beiden Randbereichen R jeweils ein Bürstenelement 13 mit einer Anpresskraft F (Pfeil) angelegt wurde. Da die Anpresskraft F (Pfeil) konstant oder wenigstens annähernd konstant gehalten werden soll, wird das Bürstenelement 13 zusammen mit der hergestellten Wickelrolle 6 verlagert. Diese Verlagerung ist mit einem Pfeil V angedeutet und sie wird erst dann beendet, wenn die hergestellte Wickelrolle 6 zum Stillstand gebracht wurde und vorzugsweise auch noch ihre Endposition E erreicht hat.Furthermore, already started with the ejection of the produced winding roll 6 (arrow illustration), wherein in each case a
Das Bürstenelement 13 umfasst einen Borstenträger 14 und eine Vielzahl von auf dem Borstenträger 14 oberseitig angeordneten Borsten 15, vorzugsweise Kunststoffborsten oder Naturhaarborsten, und der Borstenträger 14 ist wiederum vorzugsweise leicht austauschbar auf einem Trägermittel 17 einer lediglich angedeuteten Bewegungseinrichtung 16 angeordnet. Das Trägermittel 17 kann beispielsweise ein Trägerrohr mit einem rechteckigen oder quadratischen Rohrquerschnitt sein.The
Weiterhin ist das Bürstenelement 13 mittels der lediglich angedeuteten Bewegungseinrichtung 16 in einem unteren Bereich an die hergestellte Wickelrolle 6 anlegbar. Es ist jedoch anzumerken, dass das Bürstenelement 13 im Grunde an jeder beliebigen Position an die hergestellte Wickelrolle 6 angelegt werden kann. Das Bürstenelement 13 ist hierbei mittels der Bewegungseinrichtung 16 zwischen einer gestrichelt angedeuteten Parkposition P und der dargestellten Arbeitsposition A, in welcher das Bürstenelement 13 an die hergestellte Wickelrolle 6 anlegbar ist, bewegbar. Die Bewegungseinrichtung 16 umfasst in der dargestellten Ausführungsform eine Hubstange 18, die einseitig ortsfest gelagert ist und gegenseitig das Bürstenelement 13 trägt. Die Hubstange 18 ist dabei in bekannter Weise von einem Hubelement 19, wie beispielsweise einem hydraulischen oder pneumatischen und doppelt beaufschlagbaren Zylinder, beaufschlagt. Dieses Hubelement 19 ist sogleich ein Teil einer Anpresseinrichtung 20 zur vorzugsweise gesteuerten/geregelten Anpressung des Bürstenelements 13 mit einer Anpresskraft F (Pfeil) in einem Bereich von 250 bis 2000 N/m an Bürstenelement, vorzugsweise von 500 bis 1500 N/m an Bürstenelement, insbesondere von 750 bis 1250 N/m an Bürstenelement, an die hergestellte Wickelrolle 6. Die Anpresskraft F (Pfeil) soll, wie bereits ausgeführt, konstant oder wenigstens annähernd konstant gehalten werden, so dass das Bürstenelement 13 zusammen mit der hergestellten Wickelrolle 6 verlagert wird.Furthermore, the
Die
Das Bürstenelement 13 umfasst einen Borstenträger 14 und eine Vielzahl von auf dem Borstenträger 14 oberseitig angeordneten Borsten 15, vorzugsweise Kunststoffborsten oder Naturhaarborsten, und der Borstenträger 14 ist wiederum vorzugsweise leicht austauschbar, beispielsweise mittels einer dem Fachmann bekannten Verschraubung oder einer formschlüssigen Anbringung samt Sicherung, auf dem lediglich angedeuteten Trägermittel 17 der Bewegungseinrichtung 16 angeordnet.The
Die Borsten 15 des Bürstenelements 13 weisen eine Borstenlänge I im Bereich von 10 bis 100 mm, vorzugsweise von 20 bis 80 mm, insbesondere von 30 bis 60 mm, auf und sie sind flächig, beispielsweise in Reihen, auf dem Borstenträger 14 angeordnet. Weiterhin sind die Borsten 15 während ihrer Anlage an der hergestellten Wickelrolle 6 unter einem Winkel α von 5 bis 45°, vorzugsweise von 10 bis 30°, zu der hergestellten Wickelrolle 6 ausgerichtet, wobei der Winkel α zwischen der Senkrechten S der hergestellten Wickelrolle 6 und der Längsachse C der einzelnen Borsten 15 gebildet wird.The
Die
Das an dem Trägermittel 17 der Bewegungseinrichtung 16 angeordnete Bürstenelement 13 weist eine Bürstenbreite b in einem Bereich von 0,5 bis 2,0 m, vorzugsweise von 0,75 bis 1,75 m, insbesondere von 1,0 bis 1,5 m, auf und es wird in einem entsprechenden Randbereich R an die auf dem Wickelkern 10 hergestellte Wickelrolle 6 angelegt. Die Anlegung des Bürstenelements 13 kann hierbei zumindest ein wenig innenversetzt zu der Stirnseite 21 der hergestellten Wickelrolle 6 erfolgen.The
Das Bürstenelement 13 wird in der Bewegung B (Pfeil) der hergestellten Wickelrolle 6 hinter ihr angelegt und es wird somit der Bewegung B (Pfeil) der hergestellten Wickelrolle nachgeführt. Selbstverständlich kann das Bürstenelement 13 auch in einem oberen Bereich an die hergestellte Wickelrolle 6 anlegbar sein, was jedoch mit entsprechenden Nachteilen verbunden sein sollte.The
Die in den
Dabei wird an die hergestellte Wickelrolle 6 zumindest während ihres Auswerfens in ihre Endlage E in wenigstens einem Randbereich R, vorzugsweise in beiden Randbereichen R jeweils mindestens ein Bürstenelement 13 angelegt.In this case, the manufactured winding
Zusammenfassend ist festzuhalten, dass durch die Erfindung ein Verfahren und eine Wickelmaschine der eingangs genannten Arten derart verbessert werden, dass die bekannten Nachteile des Stands der Technik weitestgehend, vorzugsweise vollständig beseitigt werden. Insbesondere wird der in losen und/oder axial versetzten Papierlagen zum Tragen kommende Außenlagenausschuss, der während des Auswerfens der hergestellten Wickelrolle in ihre Endlage bei gleichzeitiger oder zeitlich versetzter Abbremsung entsteht, mit einfachen und räumlich begrenzten Mitteln minimiert.In summary, it should be noted that the invention improves a method and a winding machine of the aforementioned types such that the known disadvantages of the prior art are largely, preferably completely eliminated. In particular, the outer layer scrap coming into play in loose and / or axially staggered paper layers, which is produced during the ejection of the produced wound roll into its end position with simultaneous or staggered deceleration, is minimized with simple and spatially limited means.
- 11
- Wickelmaschinewinder
- 22
- Tragtrommelcarrying drum
- 33
- Doppelpfeildouble arrow
- 44
- Materialbahnweb
- 55
- Mantelflächelateral surface
- 66
- Wickelrollereel
- 77
- Wickelspalt ("Nip")Winding nip
- 7.17.1
- Neuer Wickelspalt ("Neuer Nip")New winding nip ("New Nip")
- 88th
- Pfeil (Bewegungsrichtung)Arrow (direction of movement)
- 99
- Schienerail
- 1010
- Wickelkern ("Tambour")Winding core ("Tambour")
- 1111
- Neuer Wickelkern ("Leertambour")New hub ("empty tambour")
- 1212
- Trenneinrichtungseparator
- 1313
- Bürstenelementbrush element
- 1414
- Borstenträgerbristle carrier
- 1515
- Borstenbristles
- 1616
- Bewegungseinrichtungmover
- 1717
- Trägermittelcarrier
- 1818
- Hubstangelifting rod
- 1919
- Hubelementlifting
- 2020
- Anpresseinrichtungpressing device
- 2121
- Stirnseitefront
- AA
- Arbeitspositionworking position
- BB
- Bewegung (Pfeil)Movement (arrow)
- bb
- Bürstenbreitebrush width
- CC
- Längsachselongitudinal axis
- DD
- WickelrollendurchmesserReel diameter
- Ee
- Endlageend position
- FF
- Anpresskraft (Pfeil)Contact pressure (arrow)
- GG
- GeradeJust
- HH
- Horizontale EbeneHorizontal plane
- LL
- Linienkraftline force
- II
- Borstenlängebristle length
- PP
- Parkpositionparking position
- RR
- Randbereich; Randseitiger BereichThe edge region; Edge area
- SS
- Senkrechtevertical
- VV
- Verlagerung (Pfeil)Displacement (arrow)
- XX
- Detailansicht (Ausschnitt)Detail view (detail)
- YY
- Detailansicht (Ausschnitt)Detail view (detail)
- ZZ
- Detailansicht (Ansicht)Detail view (view)
- αα
- Winkelangle
Claims (14)
- Method for winding of a running material web (4), in particular a fibrous web, in which the material web (4) is successively wound onto a plurality of winding cores (10, 11) to form take-up rolls (6), wherein the material web (4) preferably is guided across a circumferential region of a preferably displaceable support drum (2) which together with a take-up roll (6) to be produced forms a winding gap (7) and is subsequently wound onto a winding core (10) to form a take-up roll (6) to be produced, wherein a new winding core (11), while configuring a new winding gap (7.1), is preferably presented immediately prior to reaching a predetermined take-up roll diameter (D) to the support drum (2) in the circumferential region of the latter which is wrapped by the material web (4), wherein the material web (4), after having configured the new winding gap (7.1), is severed between the new winding core (11) and the support drum (2) by means of at least one separation installation (12) and is transferred to the new winding core (11) and is wound thereonto, and wherein the produced take-up roll (6) is ejected into a final position (E) upon elimination of the winding gap (7),
characterized in
that at least one brush element (13) is in each case placed in both peripheral ranges (R) against
the produced take-up roll (6), at least while said take-up roll (6) is being ejected into its final position (E). - Method according to Claim 1,
characterized in
that the brush element (13) is placed against the produced take-up roll (6) in a peripheral range (R) of 0.5 to 2.0 m, preferably of 0.75 to 1.75 m, in particular of 1.0 to 1.5 m. - Method according to Claim 1 or 2,
characterized in
that the brush element (13) is placed against the produced take-up roll (6) in the peripheral range (R) at least until the former has been brought to a standstill. - Method according to one of the preceding claims,
characterized in
that the brush element (13) is placed against the produced take-up roll (6) in the peripheral range (R) already prior to elimination of the winding gap (7), in particular prior to severing of the material web (4). - Method according to one of the preceding claims,
characterized in
that the brush element (13) is pressed against the produced take-up roll (6) having a preferably controlled/regulated contact pressure (F) in a range of 250 to 2000 N/m on brush element (13), preferably of 500 to 1500 N/m on brush element (13), in particular of 750 to 1250 N/m on brush element (13). - Method according to Claim 5,
characterized in
that the contact pressure (F) is kept constant or at least approximately constant at least while the brush element (13) bears on the produced take-up roll (6). - Winding machine (1) for winding of a running material web (4), in particular a fibrous web, onto a plurality of winding cores (10, 11) to form take-up rolls (6), wherein the material web (4) preferably is guided across a circumferential region of a preferably displaceable support drum (2) which together with a take-up roll (6) to be produced forms a winding gap (7) and is subsequently windable onto a winding core (10) to form the take-up roll (6) to be produced, wherein a new winding core (11), while configuring a new winding gap (7.1), is presentable preferably immediately prior to reaching a predetermined take-up roll diameter (D) to the support drum (2) in the circumferential region of the latter which is wrapped by the material web (4), wherein the material web (4), after having configured the new winding gap (7.1), is severable between the new winding core (11) and the support drum (2) by means of at least one separation installation (12) and is transferable to the new winding core (11) and is windable thereonto, and wherein the produced take-up roll (6) is ejectable into a final position (E) upon elimination of the winding gap (7), in particular for carrying out a method according to at least one of Claims 1 to 6, characterized in
that at least two brush elements (13) which are placeable in both peripheral ranges (R) against the produced take-up roll (6), at least while said take-up roll (6) is being ejected into its final position (E), are provided. - Winding machine (1) according to Claim 7,
characterized in
that the brush element (13) has a brush width (b) in a range of 0.5 to 2.0 m, preferably of 0.75 to 1.75 m, in particular of 1.0 to 1.5 m. - Winding machine (1) according to one of Claims 7 to 8,
characterized in
that the brush element (13) comprises a bristle carrier (14) and a multiplicity of bristles (15), preferably plastic bristles or natural bristles, which are disposed on the upper side of the bristle carrier (14). - Winding machine (1) according to Claim 9,
characterized in
that the bristles (15) have a bristle length (1) in the range of 10 to 100 mm, preferably of 20 to 80 mm, in particular of 30 to 60 mm. - Winding machine (1) according to Claim 9 or 10,
characterized in
that the bristles (15) are oriented at an angle (α) of 5 to 45°, preferably of 10 to 30°, in relation to the produced take-up roll (6), wherein the angle (α) is formed between the vertical (S) of the produced take-up roll (6) and the longitudinal axis (C) of the individual bristles (15). - Winding machine (1) according to one of Claims 7 to 11,
characterized in
that the brush element (13) is attached preferably in a readily replaceable manner to a motion installation (16), and in that the brush element (13) by means of the motion installation (16) is movable between a parking position (P) and an operating position (A) in which the brush element (13) is placeable against the produced take-up roll (6). - Winding machine (1) according to one of Claims 7 to 12,
characterized in
that the brush element (13) is placeable against the produced take-up roll (6) in a lower region. - Winding machine (1) according to one of Claims 7 to 13,
characterized in
that at least one contact pressure installation (20) for preferably pressing the brush element (13) in a controlled/regulated manner against the produced take-up roll (6), with a contact pressure (F) in a range of 250 to 2000 N/m on brush element (13), preferably of 500 to 1500 N/m on brush element (13), in particular of 750 to 1250 N/m on brush element (13), is provided.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810040350 DE102008040350A1 (en) | 2008-07-11 | 2008-07-11 | Method for winding a moving material web and winding machine for carrying out the method |
PCT/EP2009/058822 WO2010004029A1 (en) | 2008-07-11 | 2009-07-10 | Method for winding a moving material web and winding machine for carrying out said method |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2310306A1 EP2310306A1 (en) | 2011-04-20 |
EP2310306B1 true EP2310306B1 (en) | 2015-09-09 |
Family
ID=41111012
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09780430.6A Active EP2310306B1 (en) | 2008-07-11 | 2009-07-10 | Method for winding a moving material web and winding machine for carrying out said method |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2310306B1 (en) |
CN (1) | CN102089230A (en) |
DE (1) | DE102008040350A1 (en) |
WO (1) | WO2010004029A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP3988484B1 (en) * | 2020-10-21 | 2024-04-24 | Fameccanica.Data S.p.A. | A method and apparatus for preparing edges of reels of web material |
CN118145371B (en) * | 2024-05-10 | 2024-07-02 | 江苏德励达新材料股份有限公司 | Coiling mechanism is used in processing of building heat preservation coiled material |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FI95683C (en) * | 1994-06-10 | 1996-03-11 | Valmet Corp | A method and apparatus for finishing the surface layers of a machine roll formed during web winding |
EP1238933B1 (en) * | 1997-05-16 | 2006-03-22 | Voith Paper Patent GmbH | Method and device for continuosly winding a material web |
BR9804919A (en) * | 1997-05-16 | 1999-08-31 | Voith Sulzer Papiertech Patent | Process and winder for continuous winding of a sheet of material. |
DE19807897A1 (en) | 1998-02-25 | 1999-08-26 | Voith Sulzer Papiertech Patent | Web of paper or carton taken through a slot between drum and spool |
DE19908496A1 (en) * | 1999-02-26 | 2000-08-31 | Voith Sulzer Papiertech Patent | Machine for continuous reeling of materials, in particular, paper and cardboard comprises air excluder unit in form of compound element consisting of main body and low-friction lining on its working surface |
FI106447B (en) * | 1999-06-24 | 2001-02-15 | Valmet Corp | Wheelchair procedure and device |
FI20011456A0 (en) * | 2001-07-04 | 2001-07-04 | Metso Paper Inc | Method and apparatus for pressing paper web against a roll |
DE50209560D1 (en) | 2001-12-12 | 2007-04-05 | Voith Patent Gmbh | Method for transferring a running material web onto a winding core and winding machine for carrying out the method |
ITFI20020227A1 (en) * | 2002-11-20 | 2004-05-21 | Perini Fabio Spa | REWINDER MACHINE WITH A GLUING DEVICE FOR GLUING THE FINAL FLAP OF THE ROLL FORMED AND RELATED WINDING METHOD |
DE102004020322A1 (en) * | 2004-04-26 | 2005-11-10 | Voith Paper Patent Gmbh | Winding machine for the continuous winding of a material web |
-
2008
- 2008-07-11 DE DE200810040350 patent/DE102008040350A1/en not_active Withdrawn
-
2009
- 2009-07-10 EP EP09780430.6A patent/EP2310306B1/en active Active
- 2009-07-10 WO PCT/EP2009/058822 patent/WO2010004029A1/en active Application Filing
- 2009-07-10 CN CN200980127107XA patent/CN102089230A/en active Pending
Also Published As
Publication number | Publication date |
---|---|
WO2010004029A1 (en) | 2010-01-14 |
EP2310306A1 (en) | 2011-04-20 |
DE102008040350A1 (en) | 2010-01-14 |
CN102089230A (en) | 2011-06-08 |
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