EP2297380A2 - Revêtements mésostructurés comprenant un agent texturant particulier, pour application en aéronautique et aérospatiale - Google Patents

Revêtements mésostructurés comprenant un agent texturant particulier, pour application en aéronautique et aérospatiale

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Publication number
EP2297380A2
EP2297380A2 EP09742242A EP09742242A EP2297380A2 EP 2297380 A2 EP2297380 A2 EP 2297380A2 EP 09742242 A EP09742242 A EP 09742242A EP 09742242 A EP09742242 A EP 09742242A EP 2297380 A2 EP2297380 A2 EP 2297380A2
Authority
EP
European Patent Office
Prior art keywords
groups
metal
structure according
group
alkylene
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09742242A
Other languages
German (de)
English (en)
French (fr)
Inventor
Sophie Monredon -Senani
Elisa Campazzi
Clément Sanchez
Lionel Nicole
François RIBOT
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Centre National de la Recherche Scientifique CNRS
Universite Pierre et Marie Curie
Airbus SAS
Original Assignee
Centre National de la Recherche Scientifique CNRS
Universite Pierre et Marie Curie
European Aeronautic Defence and Space Company EADS France
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Filing date
Publication date
Application filed by Centre National de la Recherche Scientifique CNRS, Universite Pierre et Marie Curie, European Aeronautic Defence and Space Company EADS France filed Critical Centre National de la Recherche Scientifique CNRS
Publication of EP2297380A2 publication Critical patent/EP2297380A2/fr
Withdrawn legal-status Critical Current

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Classifications

    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/12—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition characterised by the deposition of inorganic material other than metallic material
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/02—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by thermal decomposition
    • C23C18/06—Coating on selected surface areas, e.g. using masks
    • C—CHEMISTRY; METALLURGY
    • C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31—Coating with metals
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31652—Of asbestos
    • Y10T428/31663—As siloxane, silicone or silane

Definitions

  • Mesostructured coatings comprising a particular texturizing agent for aeronautical and aerospace application
  • the present invention relates to a structure comprising a mesostructured coating which comprises a particular texturing agent for use in aeronautical and aerospace applications.
  • chromium VI surface treatments for example, by means of a chromic anodic oxidation process, or a conversion layer.
  • chromium VI is toxic, carcinogenic and dangerous for the environment. In the long run its use should be prohibited.
  • US 2003/024432 discloses a coating having anti-corrosion properties, prepared sol-gel from an organometallic compound such as an alkoxyzirconium, an organosilane, and one or more compounds carrying a borate, zinc or phosphate function, in the presence of an organic catalyst such as acetic acid.
  • an organometallic compound such as an alkoxyzirconium, an organosilane, and one or more compounds carrying a borate, zinc or phosphate function
  • an organic catalyst such as acetic acid.
  • US Pat. Nos. 6,261,638 and 1,097,259 disclose methods for preventing the corrosion of metals, comprising the application of a treatment solution based on polyfunctional silanes and on difunctional silanes comprising in their chain several atoms. sulfur, respectively.
  • these materials have the disadvantage of not being micro- or nanostructured, that is to say that the distribution of organic and inorganic domains in the material can not be controlled at the micrometer or nanometer scale. This random distribution can lead to non-reproducible properties from one material to another.
  • An advantage of the sol-gel process consists in constructing a three-dimensional network from starting precursors under so-called mild conditions, that is to say at a temperature below 200 ° C., and in a water or water / solvent medium. less harmful to the environment than those used for conventional surface treatments.
  • the starting precursors generally used in said sol-gel process are metal alkoxides comprising one or more hydrolyzable groups.
  • Other types of so - called mesostructured coatings with anti - corrosion properties have been recently described in the article "TiOx self - assembled networks prepared by templating approach as nanostructured tanks for self - healing anticorrosion pre - treatments", by SV Lamaka et al. , Electrochemistry Communications 5, 2006, 421-428.
  • these coatings are prepared from a titanium alkoxide, leading to a photocatalyst material that degrades rapidly when exposed to the sun.
  • This control is achieved by means of structures comprising at least one particular mesostructured layer and a metal substrate.
  • the hybrid and inorganic mesostructured layers are in particular known and described in the article "mesostructured hybrid organic-inorganic thin films", by L. Nicole et al., J. Mater. Chem. , 2005, 15, 3598-3627.
  • These mesostructured layers have a controlled porosity, that is to say a pore size of between 2 and 50 nm, measured, for example, by adsorption-desorption of gas, and are structured at the nanoscale.
  • These mesostructured layers may comprise various functionalities that make it possible to confer on a metal substrate (or surface), in particular an alloy of aluminum, titanium or magnesium, or a steel, for example, a protection against corrosion, a resistance to scratches and rubbing, good mechanical strength and / or color and / or constitute a probe for quality control while having good adhesion to the metal substrate.
  • these layers can allow the coexistence of several different functionalities and can be deposited by any conventional technique such as, for example, by dip-coating, deposit on spinning substrate (or spin-coating) , spraying, spraying, laminar coating and brush.
  • the individual components may be designed to have a life time compatible with industrial cycles, for example, greater than or equal to 12 months, and to be mixed just prior to their application. Their formulation has the additional advantage of using components that are compatible with environmental regulations, and in particular to be mainly in an aqueous medium.
  • the subject of the present invention is therefore a structure comprising: a metal substrate, at least one mesostructured layer as defined below, and optionally at least one dense layer.
  • Said mesostructured layer (s) is (are) prepared by sol-gel from at least one metal molecular precursor comprising one or more hydrolysable groups of formula (1), (2), (3) or (4) defined below, in the presence of at least one particular texturing agent as defined below.
  • the texturizing agent is preserved in the final material and gives it at least one macroscopic property, and possibly a latex.
  • This preparation by sol-gel route is generally carried out in the presence of water and optionally at least one volatile solvent such as an alcohol such as ethanol and propanol, tetrahydrofuran, acetone, dioxane, a di- ether, chloroform or acetonitrile.
  • a volatile solvent such as an alcohol such as ethanol and propanol, tetrahydrofuran, acetone, dioxane, a di- ether, chloroform or acetonitrile.
  • hydrolyzable group is meant a group capable of reacting with water to give a group -OH, which will undergo itself a polycondensation.
  • Said metal precursor (s) containing one or more hydrolyzable groups are of alkoxide or metal halide type, preferably metal alkoxide, or alkynylmetal type of formula:
  • M represents Al (III), Ce (III), Ce (IV), Si (IV), Zr (IV), Sn (IV), Hf (IV), Nb (V), V (V) or Ta (V) ), preferably Al (III), Ce (III), Ce (IV), Si (IV),
  • each Z represents, independently of one another, a halogen atom or a group -OR, and preferably a group -OR; in the case where M or M 'denotes Sn, each Z represents, independently of one another, a halogen atom or a group -OR, and preferably a group -OR, or alternatively an alkynyl group -C ⁇ C-R '"whereinR'" represents a hydrogen atom, an alkyl group, preferably C - I 0, such as methyl or butyl group, an aryl group having 6 I 0, such that a phenyl group, a C 7 -C 18 alkylaryl or arylalkyl group such as a benzyl group; R represents an alkyl group preferably comprising 1 to 4 carbon atoms, such as
  • L represents a monodentate or polydentate complexing ligand, preferably polydentate, for example a carboxylic acid, preferably a C 1 - I 8 carboxylic acid, such as acetic acid, a C 5-20 ⁇ -diketone, for example acetylacetone; a ⁇ -ketoester preferably C 5-20 , such as methyl acetoacetate, a ⁇ -ketoamide preferably C 5-20 , such as N-methylacetoacetamide, a ⁇ -or ⁇ -hydroxyacid preferably C 3 -20 , such as lactic acid or salicylic acid, an amino acid such as alanine, a polyamine such as diethylenetriamine (or DETA), or phosphonic acid or a phosphonate; m represents the hydroxylation number of ligand L; and R "represents a non-hydrolysable functional group chosen from alkylene groups, preferably C - 12, for example, methylene, ethylene, propylene,
  • M is different from Si for formula (2).
  • exemplary compounds of formula (1) there may be mentioned tetra (alkoxy C i -4) silanes and the zirconium n-propoxide Zr (OCH 2 CH 2 CH 3) 4.
  • organoalkoxysilane of formula (3) there may be mentioned 3-aminopropyltrialkoxysilane (RO) 3 Si- (CH 2 ) 3 -
  • bis-alkoxysilane of formula (4) As examples of bis-alkoxysilane of formula (4), a bis- [trialkoxysilyl] methane (RO) 3 Si-CH 2 -Si (OR) 3 , a bis- [trialkoxysilyl] ethane (RO) 3 Si is preferably used. - (CH 2 ) 2 -Si (OR) 3 , a bis-
  • compound of formula (4) there may also be mentioned bis (trichloro-tin) phenyl Cl 3 Sn-C 6 H 4 -SnCl 3 or bis (tripropynyltin) butane (CH 3 -C 5) 3 -Sn- ( CH 2 ) 4 -Sn- (C ⁇ C-CH 3 ) 3 .
  • Said at least one texturizing agent (s) used in the present invention is or are chosen from:
  • Ionic amphiphilic surfactants such as anionic and cationic, in which the counterion is chosen from Nd 3+ , Pr 3+ , Co 3+ , Ce 3+ and Ce 4+ when the surfactant is anionic, and from the anions vanadates, molybdates and permanganates when the surfactant is cationic, and
  • Amphiphilic surfactants additionally bearing: one or more active organic anti-corrosion functions, and / or one or more metal ion complexing groups.
  • the elemental nanoblocks that can be used as structuring agents are well-known materials and described in particular in the article "Designed hybrid organic-inorganic nanocomposites from functional nanobuilding blocks" by C. Sanchez et al., Chem. Mater.,
  • the elementary nanoblocks used in the present invention are in the form of clusters or nanoparticles, preferably nanoparticles of size ranging from 2 to 100 nm, better still from 2 to 50 nm, more preferably from 2 to 20 nm, more preferably from 2 to 10 nm and even more preferably 2 to 5 nm, the diameter of these nanoparticles being measurable by transmission microscopy (or TEM), X-ray diffraction and X-ray scattering at small angles or light scattering.
  • the nanoparticles have a size having a low dispersion.
  • These elementary nanoblocks are essentially based on at least one metal oxide, the metal oxide being chosen for example from aluminum oxides, cerium III and IV, silicon, zirconium, titanium and tin, more preferably among the oxides of zirconium and cerium IV.
  • metal oxide being chosen for example from aluminum oxides, cerium III and IV, silicon, zirconium, titanium and tin, more preferably among the oxides of zirconium and cerium IV.
  • a first method consists of synthesizing them from metal salts by precipitation.
  • Complexing agents may be introduced into the reaction medium to control the size of the elementary nanoblocks formed and ensure their dispersion in the solvent by functionalization of the surface of the nanoblocks with monodentate or polydentate complexing agents, such as, for example, carboxylic acid, ⁇ - diketone, ⁇ -ketoester, ⁇ - or ⁇ -hydroxyacid, phosphonate, polyamine and amino acid.
  • monodentate or polydentate complexing agents such as, for example, carboxylic acid, ⁇ - diketone, ⁇ -ketoester, ⁇ - or ⁇ -hydroxyacid, phosphonate, polyamine and amino acid.
  • the weight ratio between the mineral and organic components is in particular between 20 and 95%.
  • Elemental nanoblocks can also be obtained from at least one metal alkoxide or metal halide, preferably metal alkoxide, via hydrolytic or non-hydrolytic processes.
  • a hydrolytic process the controlled hydrolysis of at least one metal alkoxide precursor or metal halide of the general formula: M 1 (ZO n , (5),
  • M 1 represents Al (III), Ce (III), Ce (IV), Si (IV), Zr (IV), Ti (IV) or Sn (IV), preferably Zr (IV) or Ce (IV), the number in parenthesis being the valence of the metal atom, M 1 'is Si (IV) or Sn (IV), nj is the valence of the atom Mi, Xi is an integer from 1 to nj - 1, X 1 'is an integer ranging from 1 to 3,
  • Z 1 represents a halogen atom or -OR 1, preferably -OR 1;
  • R 1 represents an alkyl group. preferably comprising 1 to 4 carbon atoms, such as a methyl, ethyl, n-propyl, i-propyl or butyl group, preferably methyl or ethyl;
  • R 1 ' represents a non-hydrolyzable group selected from alkyl groups including C 1 -4 , for example, methyl, ethyl, propyl or butyl; alkenyl groups, especially C 2-4 alkenyl, such as vinyl, 1-propenyl, 2-propenyl and butenyl; alkynyl groups, especially C 2-4 , such as acetylenyl and propargyl; aryl groups, in particular C 6-10 , such as phenyl and naphthyl; methacryl or methacryloxy (C 1 -C 10 ) alkyl groups such as methacryloxypropyl; and epoxyalkyl or epoxyalkoxyalkyl in which the alkyl groups is linear, branched or cyclic Ci - I 0, and the alkoxy group contains from 1 to 10 carbon atoms, such as glycidyl and glycidyloxy (C i - I 0 ); Li is a monoden
  • Controlled hydrolysis is understood to mean a limitation of the growth of the species formed by controlling the amount of water introduced into the medium and possibly by introducing a complexing agent of the metallic central atom, in order to reduce the reactivity of the precursors .
  • the elementary nanoblocks used in the present invention are preferably in the form of amorphous nanoparticles or crystallized, and may be surface functionalized with a functionalizing agent for NBB.
  • the post-functionalization can be carried out chemically, by choosing a difunctional molecule as functionalizing agent for NBB, one of whose functions has a high affinity for the surface of the elementary nanoblock and the other function will be able to interact with the matrix but will not exhibit no or very little affinity for the surface of the elementary nanoblock.
  • the chemical functionalization thus makes it possible to modify the surface of the nanoblocks, in particular by simply mixing a solution containing the elementary nanoblocks with a solution containing the functionalization agent for NBB.
  • Examples of functional groups having an affinity for the surface of the nanoblock include, for example, a carboxylic acid function, a diketone function or a phosphate or phosphonate function.
  • functions that can interact with the matrix include primary, secondary or tertiary amine groups such as C 1 -C 8 alkylamino, and polymerizable functions such as vinyl, acrylate or methacrylate.
  • di-functional molecules used as functionalizing agent for NBB there may be mentioned 6-aminocaproic acid and 2-aminoethylphosphonic acid.
  • the degree of functionalization is greater than or equal to 20%.
  • the elementary nanoblocks can be further functionalized by complexing agents comprising one or more metal complexing groups as defined below, linked to a C 1 -C 20 alkyl group. These complexing molecules becoming preferentially around these nanoblocks according to a monolayer.
  • a second layer will consist of preferably ionic amphiphilic surfactants.
  • the counter ion of the ionic surfactants will preferably be Nd 3+ , Pr 3+ , Co 3+ , Ce 3+ , Ce 4+ cations for anionic surfactant or vanadate, molybdate, permanganate anions for a cationic surfactant.
  • amphiphilic surfactant which may be used in the invention as texturizing agents, are ionic amphiphilic surfactants such as anionic or cationic, amphoteric or zwitterionic, or nonionic, and which can be further photo- or thermo-polymerizable.
  • This surfactant can be an amphiphilic molecule or a macromolecule (or polymer) having an amphiphilic structure.
  • a Examples of cationic amphiphilic surfactants that may be mentioned include quaternary ammonium salts such as those of formula (I) below, or imidazolium or pyridinium or phosphonium salts.
  • radicals R 8 to R n which may be the same or different, represent a linear or branched alkyl group having 1 to 30 carbon atoms, and X represents a halogen atom such as a chlorine or bromine atom, or a sulfate.
  • tetraalkylammonium halides such as, for example, dialkyldimethylammonium or alkyltrimethylammonium halides in which the alkyl radical comprises approximately
  • amphoteric or zwitterionic amphiphilic surfactants examples include amino acids such as propionic amino acids of formula (R 1 ) 3 N + -CH 2 -CH 2 -COO " in which each R 12 , which is identical or different, , represents a hydrogen atom or a C 1 -C 20 alkyl group such as dodecyl, and more particularly dodecylamino propionic acid.
  • Nonionic amphiphilic surfactants used in the present invention are preferably ethoxylated linear alcohols Cj 2-22, comprising from 2 to 30 ethylene oxide units, or esters of fatty acids having 12 to 22 carbon carbon, and sorbitan. It may especially be mentioned as examples those sold under the trademarks Brij ®, Span ® and Tween ® by Aldrich, for example, Brij ® 56 and 78, Tween 20 and Span ® ® 80.
  • the amphiphilic surfactants not polymeric ionic are any amphiphilic polymer having both a hydrophilic character and a hydrophobic character. As examples of such copolymers, mention may in particular be made of:
  • fluorinated copolymers CH 3 - [CH 2 -CH 2 -CH 2 -CH 2 -O] n -CO-Ri with R 1 C 4 F 9 or C 8 F 17 , biological copolymers such as polyamino acids, for example , polylysine and alginates, dendrimers such as those described in GJAA Soler-Illia, L. Rozes, MK Boggiano, C. Sanchez, CO. Turrin, AM Caminade, JP Majorai, Angew. Chem. Int. Ed.
  • an amphiphilic block copolymer of the following type is preferably used: copolymer based on poly (meth) acrylic acid, polydiene-based copolymer, hydrogenated diene-based copolymer, poly-based copolymer (propylene oxide), copolymers based on poly (ethylene oxide), polyisobutylene copolymer, polystyrene copolymer, polysiloxane copolymer, poly (2-vinyl-naphthalene) copolymer, copolymer based on poly (vinyl pyridine and N-methyl vinyl pyridinium iodide), copolymer based on poly (vinyl pyrrolidone).
  • a block copolymer consisting of poly (alkylene oxide) chains is preferably used, each block consisting of a poly (alkylene oxide) chain, the alkylene having a different number of carbon atoms depending on each chain. .
  • one of the two blocks consists of a poly (alkylene oxide) chain of hydrophilic nature and the other block consists of a poly (oxide) chain. alkylene) of hydrophobic nature.
  • two of the blocks are hydrophilic in nature while the other block, located between the two hydrophilic blocks, is hydrophobic in nature.
  • the hydrophilic poly (alkylene oxide) chains are poly (ethylene oxide) chains noted (POE) 1 , and (POE) W and the poly chains (alkylene oxide) of a hydrophobic nature are chains of poly (propylene oxide), (POP) or chains V "poly (butylene oxide) or mixed chains in which each chain is a Mixing of several alkylene oxide monomers
  • a compound of the formula (POE) u - (POP) v - (POE) W with 5 ⁇ u ⁇ 106 can be used, 33 ⁇ v ⁇ 70 and 5 ⁇ w ⁇ 106.
  • the counterion may be chosen from Nd + , Pr 3+ , Co 3+ , Ce 3+ and Ce 4+ when the surfactant is anionic, and among the vanadate anions , molybdates and permanganates when the surfactant is cationic.
  • the texturizing agent that may be used in the invention may also be an amphiphilic surfactant that also carries: one or more active organic anti-corrosion functions, and / or one or more metal ion complexing groups.
  • active organic anti-corrosion functions examples include benzotriazole, 2-mercaptobenzothiazole, mercaptobenzimidazole, sodium benzoate, nitrochlorobenzene, chloranyl, 8-hydroxyquinoline, N-methylpyridine, piperidine, piperazine, 1,2-aminoethylpiperidine, N-2-aminoethylpiperazine, N-methylphenotiazine, imidazole or pyridine. These functions are linked directly or indirectly via a group comprising from 2 to 30 ethylene oxide units to a C 1 -C 20 alkyl group.
  • the counter-ion of the surfactant will preferably be at least one of the Nd 3+ , Pr 3+ , Co 3+ , Ce 3+ , Ce 4+ cations for an anionic surfactant or at least one of the vanadate anions. , molybdates, permanganates for a cationic surfactant.
  • the against-ion of the surfactant is preferably at least one Nd 3+ , Pr 3+ , Co 3+ , Ce 3+ , Ce 4+ cations for anionic surfactant or at least one vanadate, molybdate, permanganate anion for a cationic surfactant.
  • surfactants that may be used in the present invention, there may be mentioned in particular benzotriazole-5-carboxylic acid esterified with polyoxyethylene cetyl ether which has the formula CH 3 - (CH 2 ) I 5 -O (CH 2 - CH 2 O) 20 -C (O) -C 6 H 3 N 3 H, vanadate of -hexadécyl-3-methylimidazolium or molybdate of 3-methyl-l - octylpyridinium.
  • the texturizing agent (s) are preferably used in an amount ranging from 0.001 to 2 mol% relative to the total number of moles of the molecular metal precursor (s).
  • the total number of moles of the molecular metal precursor (s) comprises the total number of moles of the molecular metallic precursor (s) of formulas (1) to (4).
  • ingredients such as a latex may be further added during the preparation of the mesostructured layer.
  • the mesostructured layer may further have at least one other functionality different from the corrosion resistance, that is, it may further comprise moieties imparting macroscopic properties to the substrate, such as scratch and friction, mechanical strength and hydrophobicity modularly desired, and / or groups constituting a probe for quality control.
  • probe is meant by way of example an optical probe, a pH-sensitive probe, a dye or a selective fluorescent probe with specific cations or anions.
  • This functionalization results either from the presence in at least one starting molecular metal precursor of formula (2), (3) or (4), a group R ', L and / or R "representing a group which confers a functional group (or group which confers a function on the mesostructured layer), or the addition of at least one functionalizing agent during the preparation of the mesostructured layer or the treatment of the mesostructured layer after it has been obtained, with at least one agent functionalising agent, or a combination of these three possibilities.
  • Functionalising agent is understood in the sense of the present invention to mean an agent conferring a function on the mesostructured layer, such as a scratch and friction resistance or an mechanical, or constituting a fluorescent probe for capturing halogenated compounds, a pH sensitive probe, or conferring a color.
  • a titanium or aluminum alkoxide, or silica or alumina nanoparticles can be used as a scorch- and friction-resistant agent.
  • agent conferring a mechanical strength mention may be made especially of zirconia oxide.
  • the agent constituting a fluorescent probe for capturing halogenated compounds may consist of an anthracene molecule carrying imidazolium groups.
  • a pH-sensitive probe, methyl orange or phenolphthalein may be used as the constituting agent.
  • a dye-giving agent there may be mentioned rhodamine, fluorescein, quinizarin, methylene blue and ethylvinol.
  • the starting components are added in the following order, during the preparation of the mesostructured layer:
  • a volatile solvent preferably an alcohol such as ethanol
  • the structure can comprise several mesostructured layers, for example from 2 to 10 layers, presenting, if necessary, different mesostructures.
  • mesostructured layers for example, from 2 to 10 layers, presenting, if necessary, different mesostructures.
  • P l, P2, P3 and P4 respectively, the latter are between 2 and 50 nm,
  • the structure comprises in a single mesostructured layer, a porosity gradient.
  • the metal substrate which can be used in the present invention is preferably titanium, aluminum or one of their respective alloys, such as, for example, TA6V titanium, aluminum of the 2000 family, more particularly the plated or unplated Ai 2024 , the aluminum of the 7000 family, more particularly the Ai
  • the mesostructured layer is deposited by means of simple techniques to be carried out on the metal substrates, for example by soaking-shrinking, deposition on spinning substrate (or spin-coating), spraying, spraying, laminar coating or brush coating, and preferably by spraying. In addition, these techniques use products that are compatible with the environment.
  • the structures thus obtained exhibit, in particular, corrosion resistance, scratch and friction resistance, coloration and / or hydrophobicity which can be modulated as desired, good adhesion being observed between the mesostructured layer (s) and the metal substrate.
  • One embodiment of the invention consists in that the structure further comprises at least one dense layer prepared by sol-gel, such as a layer described in French Patent Application No. 2,899,906.
  • dense layer is meant a layer having no porosity at the micrometer and mesoscopic scale visible electron microscopic, and more particularly having a porosity of less than 1 nm, measured by gas adsorption-desorption.
  • the dense layer is in particular prepared by sol-gel from at least one alkoxide or metal halide, preferably at least one metal alkoxide, as defined above using formulas (5). at (7).
  • Said additional dense layer preferably comprises elementary nanoblocks (or nanobuilding blocks (NBB)) as defined above, and an organic or inorganic polymer or hybrid matrix.
  • elementary nanoblocks or nanobuilding blocks (NBB)
  • NNB nanobuilding blocks
  • the elementary nanoblocks are introduced into an inorganic / organic polymer or hybrid matrix, preferably a hybrid of the sol / gel type, better still based on silica, and even more preferably consisting of silica or silica / zirconium oxide.
  • This matrix will serve as connector through which the elementary nanoblocks will form a three-dimensional network.
  • the inorganic / organic hybrid matrices are especially obtained by polycondensation of one or more metal alkoxides or metal halides, preferably one or more metal alkoxides, in the presence of a solvent, and optionally a catalyst.
  • the metal alkoxides or metal halides employed are chosen especially from those having the general formulas: M 2 (Z 2 ) n 2 (8)
  • n 2 represents the valence of the metal atom M 2, preferably 3, 4 or 5;
  • X 2 is an integer ranging from 1 to n 2 - 1;
  • M 2 represents a metal atom of valence III such as Al; a metal atom of valence IV such as Si, Ce, Zr and Ti; or a metal atom of valence V such as Nb.
  • M 2 ' represents a silicon atom
  • Z 2 represents a hydrolyzable group selected from halogen atoms; alkoxy groups preferably of C 1 -4 , such as methoxy, ethoxy, n-propoxy, i-propoxy and butoxy; aryloxy groups, in particular C 6 I 0, such as phenoxy; alkylcarbonyl and Ci - I 0 as acetyl.
  • Z 2 represents a C 1-4 alkoxy group, and more particularly a methoxy, ethoxy, i-propoxy, n-butoxy, s-butoxy, i-butoxy or t-butoxy group;
  • R 2 represents a monovalent non-hydrolyzable group selected from alkyl groups preferably C 1-4 , for example, methyl, ethyl, propyl and butyl; alkenyl groups, especially C 2-4 alkenyl groups, such as vinyl, 1-propenyl, 2-propenyl and butenyl; the alkynyl groups, especially C 2-4 such as acetylenyl and propargyl; aryl groups, in particular C 6- io, such as phenyl and naphthyl; methacryl and methacryloxy (C 1 -C 10 ) alkyl groups such as methacryloxypropyl; and epoxyalkyl groups or epoxyalkoxyalkyl wherein the alkyl group is linear, branched or cyclic C1-I 0, and the alkoxy group contains from 1 to 10 carbon atoms, such as glycidyl and glycidyloxy (C] - I 0 ).
  • R 2 is
  • L 2 represents a complexing ligand such as that described for Li above, and m 2 represents the hydroxylation index of ligand L 2 .
  • the solvent used in the preparation of the matrix consists mainly of water. Preferably, it comprises 80 to 100% by weight of water relative to the total weight of the solvent, and optionally a C 1-4 alcohol, preferably ethanol or isopropanol.
  • the catalyst is preferably an acid, more preferably acetic acid, or CO 2 .
  • At least one additive may optionally be added, either during the preparation of the elementary nanoblocks, or during the mixing of the functionalized elementary nanoblocks and the matrix, or during these two steps.
  • an additive is added during the preparation of the elementary nanoblocks, it is possible to form an end material of core / shell type, the core being constituted by the additive and the envelope being constituted by an elementary nanoblock.
  • the additives that can be used in the invention include surfactants for improving the wettability of the soil on the functional mesoporous layer (s) already present, or the metal substrate, such as polymers.
  • fluorinated nonionic surfactants sold under the trademarks FC 4432 and FC4430 by the company 3M; colorants, for example rhodamine, fluorescein, methylene blue and ethyl-violet; crosslinking agents such as diethylenetriamine (or DETA); coupling agents such as aminopropyltriethoxysilane (APTS); nanopigments, or mixtures thereof
  • Said dense layer preferably comprising elementary nanoblocks and an organic / inorganic hybrid matrix, is obtained in particular, on the one hand: by preparing the elementary nanoblocks, in particular by a hydrolytic process or . not as described above, and optionally functionalizing them, on the other hand by preparing the matrix, then - by mixing the elementary nanoblocks possibly functionalized and the matrix.
  • the mesostructured layer is preferably in direct contact with the substrate and thus acts as nanoresist of active compounds.
  • a layer such as a dense layer or a native layer or of another type, may be between the substrate and a first mesostructured layer as defined in the invention.
  • the structure comprises a multilayer coating comprising at least one mesostructured layer as described above, more particularly at least two layers which comprise at least one mesostructured layer and optionally at least one dense layer as described above, preferably from 2 to 10, more preferably from 2 to 5 layers.
  • the total thickness of this multilayer coating preferably varies from 1 to 10 ⁇ m.
  • Another object of the present invention is a method for preparing a structure as defined above, comprising the steps of:
  • step (b) depositing the material obtained in step (a) on a metal substrate, coated or uncoated, for example by soaking-shrink, deposition on spinning substrate (or spin-coating), spraying, spraying, laminar coating or deposit with a brush,
  • the volatile solvent may be an alcohol such as ethanol or propanol, tetrahydrofuran, acetone, dioxane, di-ether, chloroform or acetonitrile.
  • the preparation of the sol-gel material in step (a) is accomplished by adding the starting components in the following order:
  • a volatile solvent preferably an alcohol such as ethanol
  • the solution thus obtained can be kept cool for several weeks, preferably 4 weeks.
  • the texturizing agent (s) are preferably used in an amount ranging from 0.001 to 2 mol% relative to the total number of moles of the molecular metal precursor (s).
  • the method may further comprise steps of depositing a dense layer as defined above from a composition comprising the mixture of elementally functionalized nanoblocks and a matrix, according to a well known technique such as dipping. shrinkage, deposition on rotating substrate (or spin-coating), spraying, spraying, laminar coating or brush coating.
  • the subject of the invention is also the use of the mesostructured layer as defined in the invention to improve the resistance to corrosion, scratching and friction, the mechanical strength, the probe, the coloration and / or the character hydrophobic metal substrate in the aeronautical or aerospace field.
  • an uncladged Al 2024 T3 alloy substrate having a size of 80 * 40 * 1, 6 mm was prepared according to a methodology known to those skilled in the art, such as alkaline degreasing followed by acidic etching, formulation compatible with environmental regulations.
  • an uncladged Al 2024 T3 alloy substrate having a size of 80 * 40 * 1, 6 mm was prepared according to a methodology known to those skilled in the art, such as alkaline degreasing followed by acidic etching, formulation compatible with environmental regulations.

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EP09742242A 2008-04-04 2009-04-03 Revêtements mésostructurés comprenant un agent texturant particulier, pour application en aéronautique et aérospatiale Withdrawn EP2297380A2 (fr)

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FR0852269A FR2929622B1 (fr) 2008-04-04 2008-04-04 Revetements mesostructures comprenant un agent texturant particulier, pour application en aeronautique et aerospatiale
PCT/FR2009/050576 WO2009136044A2 (fr) 2008-04-04 2009-04-03 Revêtements mésostructurés comprenant un agent texturant particulier, pour application en aéronautique et aérospatiale

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FR2929622B1 (fr) 2011-03-04
FR2929622A1 (fr) 2009-10-09
WO2009136044A2 (fr) 2009-11-12
US20110135945A1 (en) 2011-06-09
JP2011516727A (ja) 2011-05-26
WO2009136044A3 (fr) 2010-05-27

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