EP2285720B1 - Embossing machine comprising a film web guide device - Google Patents

Embossing machine comprising a film web guide device Download PDF

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Publication number
EP2285720B1
EP2285720B1 EP09753403.6A EP09753403A EP2285720B1 EP 2285720 B1 EP2285720 B1 EP 2285720B1 EP 09753403 A EP09753403 A EP 09753403A EP 2285720 B1 EP2285720 B1 EP 2285720B1
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EP
European Patent Office
Prior art keywords
foil
flat bed
embossing machine
machine according
web
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Application number
EP09753403.6A
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German (de)
French (fr)
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EP2285720A1 (en
Inventor
Marc Günther BRENDLE
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Gietz AG
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Gietz AG
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/06Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
    • B65H23/10Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle acting on running web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1882Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web
    • B65H23/1884Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web with step-by-step advancement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2301/00Handling processes for sheets or webs
    • B65H2301/50Auxiliary process performed during handling process
    • B65H2301/51Modifying a characteristic of handled material
    • B65H2301/512Changing form of handled material
    • B65H2301/5126Embossing, crimping or similar processes

Definitions

  • the invention relates to a flat embossing machine with a film web guiding device for a plurality of film webs, which are guided by unwinding rollers on a stamping plate of a flatbed press according to the preamble of claim 1.
  • flat embossing printing machines such as in the EP 0 858 888
  • Particularly high embossing performances can be carried out in the best quality and also for demanding embossing tasks.
  • these flat embossing machines also place particularly high demands on the guidance and precise preference of the thin and very sensitive embossed foil webs, with layer thicknesses of, for example, only 12-20 ⁇ m (0.02 mm).
  • film webs of different types must at the same time be smoothly guided and conveyed smoothly.
  • the film guide must be perfectly flat and properly positioned without distortion, hull formation, wrinkles and dislocations. And the rapid, intermittent preference in a short time must be performed optimally gentle, in order to achieve high performance and quality.
  • Such a flat embossing machine and film web guide is for example from the EP 1 593 503 known.
  • This film web guide has for gentle, better adjustment of the tension in the film webs on a wide, flat suctioned brake and guide wall in front of the embossing table, with an adjustable negative pressure in the braking and guide wall, the tension of the film webs running over it can be regulated.
  • a flat embossing machine having a film web guiding device with a plurality of individual, controllable guide paths for the individual image film webs as film clamping devices in front of the embossing plate according to claim 1.
  • Fig. 1 and 2 show a flat embossing printing machine 1 according to the invention with a film web guide device 2 with several film webs 6.1- 6.4, which are guided by unwinding 7.1- 7.4 on a stamping plate 3 with Cliches 28 and a counter-pressure plate as embossing 8 on a flat bed press 4.
  • embossing 8 film images are impressed on a flat material 5, 5.1, 5.2.
  • the film web guide has for each film web after the embossing plate Folienvorzugs adopteden 9.1- 9.4 and before the embossing plate 3 individual, adjustable in the transverse direction Y to the preferred direction X, long, centrally symmetric trained guideways 11.1 - 11.4 as film clamping devices.
  • the individual guideways contain suction channels 16, 17 and have a smooth, low-friction surface 12 with suction openings 14, which are connected to controllable negative pressure sources 13.1 - 13.4 for independent adjustment of negative pressure pi and braking force zfi at each individual guideway 11i.
  • each image film web 6i each image mark sensor 15i on or between the film advancing device 9i and the guide rail 11i and adjustable, two-sided side guide elements 30 are assigned to low-friction deflecting 31, 32 directly in front of the guideways 11i and after the embossing plate 3, with which side guide elements 30, the image film webs 6i centered on the guideways 11i are feasible. In this way, each individual image film web can be optimally adjusted to the image marks in the X and Y directions while the machine is running, and image position errors can thereby be minimized.
  • each image film web 6i in the transverse direction Y is effected by adjusting the side guide elements 30 on low-friction deflecting elements 31, 32 directly in front of the guide tracks 11i and after the embossing point 8.
  • This centered guidance of the image film webs 6i on the correctly positioned, symmetrical long guide tracks 11 i until close to the embossing 8 prevents lateral deviations.
  • By means of the image mark sensors 15i in the error-free desired position is achieved by control and adjustment of the negative pressure pi in the guideways 11i. Error-free positioning in the X and Y directions can only be achieved by independently adjusting each individual film web 6i while the machine is running.
  • the image mark sensors 15i can preferably be arranged on the film advance devices 9i, in the center of the embossing plate 3 (on the cliché) or at the end of the guide paths 11i.
  • This elongation is effected over an embossing table length of e.g. 100 cm an extension of the film webs by 6 mm.
  • the cliches 28 are positioned on the embossing plate with optimum elongation ee or tensile stress z. If the tensile stresses zi (and thus the strains eei) in the individual image film webs 6i deviate from the nominal value, correspondingly large image position errors occur.
  • the film webs are fed from unwinding rolls 7 via a film store 20 (FIG. Fig. 1 ) guided to the guideways 11.
  • a film storage preferably vacuum loop memory 20, in particular horizontal vacuum double-loop memory used with negative pressure control, which eg from the EP 0 858 888 are known.
  • a first tensile stress za is exerted on the film webs for optimal guidance to the guideways 11.
  • These tensile stresses za vary in time and are very different for different film webs 6i (zai), depending on the type and width of film, loop length in the memory and Type of intermittent preference.
  • a well metered control of the braking force zfi on the film webs 11i and thus the optimum voltage zi at the embossing point 8 is achieved by a smooth, low-friction, abrasion-resistant surface 12 with constant coefficients of friction of the long guideways.
  • the surfaces 12 preferably have a minimum electrical conductivity, so that no electrostatic charging of the guideways 11 and the film webs 6 can arise.
  • Suitable surfaces 12 may consist, for example, of a layer of fluoropolymer plastic or of hard anodized aluminum with intercalated fluoropolymer (eg PTFE), for example in a layer thickness of, for example, 20-50 ⁇ m. These have relatively low and constant friction coefficients of, for example, 0.1-0.2.
  • PTFE intercalated fluoropolymer
  • these surfaces 12 exhibit as small differences as possible between static friction and sliding friction coefficients of the film webs of e.g. not more than 10 - 20% on the generation of uniform tensile stresses zfi.
  • Fig. 2 shows in more detail another example of a guide device 2 with four image film webs 6.1- 6.4 and with associated vacuum sources 13.1-13.4, which are designed here as controllable vacuum regulator 22.1- 22.4 and connected to a central suction fan 23.
  • film web tension sensors 40i can be arranged after the guideways 11i for determining the foil tensions, whereby the control of the vacuum sources 13i can be carried out as regulation to an adjustable desired value of the foil tension zi or the foil stretching ee.
  • the film web guide according to the invention can be used both in sheet-embossing machines and in roll machines.
  • the flat material 5 to be embossed consists of sheets 5.1, which are conveyed by a feeder 71 to a boom 72 or endless webs 5.2 in reel machines, which are conveyed from a unwinding roll to a take-up reel (as in eg EP 0 858 888 describe).
  • Fig. 3 shows a front view of individual guideways 11.1 -11.5, which have a width b and a length L (with L> b).
  • the five image film webs 6.1-6.5 here have different film widths b1: the film web 6.3 a relative small film web width b1.2 and the remaining film webs a relatively large film web width b.1.1.
  • the adjustable and replaceable symmetrical guide tracks 11i reach close to the embossing point 8 and are preferably as long as possible with a length L of e.g. 50-100 cm and with a ratio of length to width L / b in a range between 5 and 15.
  • the width b of the guideways is for example 5 to 10 cm.
  • Fig. 4 and 5 show in cross section examples of guideways with suction channels, which are particularly suitable for different film web widths b1.
  • Fig. 4 shows a guideway with suction channels, which form a central zone with a suction channel 16 and two symmetrical edge zones with the suction channels 17.1 and 17.2.
  • the film web width b1 only the zones covered by the film web can be connected to the vacuum source 13i and evacuated. So a very even pressure distribution (pi) can be achieved.
  • FIG. 5 shows an example of a guideway with a central suction channel 16 and with two subsequent, mutually connected lateral suction channels 17, which are connected via a faulty air switching valve 18 with the vacuum source 13i. Uncovered zones will not be evacuated here.
  • a narrower film web 6.2 with width b.1.2 covers the suction channel 16 and a wider film web 6.1 with b1.1 also covers the suction channels 17th
  • Fig. 6 shows a plan view of the guideway of Fig. 5 with a few, relatively small suction openings 14 with a diameter of eg 1-2 mm, which are arranged at large intervals symmetrically to the central axis.
  • the very small areal proportion of the suction openings is preferably in a range of, for example 0.5 - 3%. This makes it possible to generate easily adjustable, defined braking forces and tensile stresses zfi.
  • the surface 12 with suction openings 14 may also consist of an air-permeable microporous layer, for example, analogous to the air cushion support surface 37 of Fig. 10a , which is sucked instead of ventilated.
  • Fig. 7 shows a further example with a symmetrical arrangement of suction openings 14, which are divisible into different zones, analogous to Fig. 4 ,
  • Fig. 8 shows an example with eight narrow guideways 11.1-11.8 with suppression p1-p8 for eight image film webs 6.1- 6.8 for correspondingly high Rick josgeon.
  • Fig. 9 shows an example of a film web guide in the image film webs 61, 6.2 are combined with color film webs 6.11, 6.12.
  • a short and wide braking and guiding wall 10 can additionally be arranged as a film tensioning device for the simultaneous embossing of color film webs 6.11, 6.12 and a plurality of image film webs 6.1, 6.2. This allows a very wide range of application of the embossing machine from pure color foil stamping to pure image foil stamping.
  • Such a brake and guide wall is in Fig. 2 shown and also from the EP 1 593 503 known.
  • this is not suitable for several image film webs, since their tensile stresses zi can not be individually regulated and adjusted while the machine is running.
  • the 10 and 11 show examples of transversely adjustable Y side two side guide elements 30 on low-friction deflecting elements 31, 32, with which the image film webs 6i in the Y direction exactly to the optimum Picture mark positions can be set.
  • the film webs on the deflecting elements in the Y direction must be very easy, as frictionless as possible, can be moved.
  • the deflection elements 31, 32 may be formed as air cushion bearing surfaces 37 and, for example, consist of an air-permeable microporous layer which is ventilated.
  • the Fig. 10a, b show in side and front view an example of a virtually frictionless deflection element 31, which is formed as a curved air cushion support surface 37.
  • the guide track 11i is correctly positioned when the machine is stationary, and the distance of the two-sided side guide elements 30, which are here mounted displaceably on the deflecting element (db1), is set to the film width b1.
  • both side guide elements 30 can be adjusted together with the deflection element (with the machine running) in the Y direction to the optimum image mark position ( ⁇ Y).
  • Fig. 11 shows another example where the two side guide members 30 are adjustable to the film width b1 (db1) attached to a connecting element 34. They are so displaced together in the transverse direction Y and adjustable.
  • This setting ( ⁇ Y) can for example be transmitted via a flexible shaft 36 to a control panel and with a setting thread 35 manually or by servo motor (actuator) can be performed.
  • Fig. 12 schematically the time course v (t) of the film web speed when advancing to the next embossing position:
  • a1 of eg 10 - 30 m / s 2
  • v2 of, for example, 5 cm / s
  • the image film webs 6i are decelerated with much lower delay a2 (eg 2 m / s 2 ) and shortly before standstill (at time t4) the negative pressure pi in the guideways 11i is rapidly increased and thus the film webs 6i become stronger pressed the guideways, so that slipping at standstill is prevented.
  • a2 eg 2 m / s 2
  • Fig. 13 shows an example for generating this rapid increase of the negative pressure pi by means of additional fast-switching vacuum valves 24.1 - 24.4, which are connected to the vacuum sources 13.1-13.4, with the central suction fan 23 and with the guideways 11.1-11.4.
  • the vacuum valves 24i are opened rapidly (in msec) and the higher negative pressure p0 of the central suction fan 23 is passed directly to the guide tracks 11i. After the embossing process is switched back to the lower regulated negative pressure pi of the individual negative pressure sources 13.1-13.4.

Landscapes

  • Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
  • Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Shaping Of Tube Ends By Bending Or Straightening (AREA)
  • Advancing Webs (AREA)

Description

Die Erfindung betrifft eine Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung für mehrere Folienbahnen, welche von Abwickelrollen über eine Prägeplatte einer Flachbettpresse geführt werden gemäss Oberbegriff von Anspruch 1. Mit derartigen Flachprägedruckmaschinen, wie z.B. in der EP 0 858 888 beschrieben ist, können besonders hohe Prägeleistungen in bester Qualität und auch für anspruchsvolle Prägeaufgaben ausgeführt werden. Diese Flachprägedruckmaschinen stellen anderseits aber auch besonders hohe Ansprüche an die Führung und den präzisen Vorzug der dünnen und sehr empfindlichen Prägefolienbahnen, mit Schichtdicken von z.B. nur 12 - 20 um (0.02mm). Dabei müssen mehrere Folienbahnen verschiedener Art (mit verschiedenen Bahnbreiten, Vorzugslängen und mit unterschiedlichen Ablösekräften nach dem Prägen) gleichzeitig einwandfrei glatt geführt und gefördert werden. Die Folienführung muss ohne Verzug, Rumpfbildung, Falten und Versetzungen einwandfrei flächig glatt und richtig positioniert erfolgen. Und der rasche, intermittierende Vorzug in kurzer Zeit muss optimal schonend ausgeführt werden, um hohe Leistungen und Qualität erreichen zu können. Eine derartige Flachprägedruckmaschine und Folienbahnführung ist z.B. aus der EP 1 593 503 bekannt. Diese Folienbahnführung weist zur schonenden, besseren Einstellung der Zugspannung in den Folienbahnen eine breite, flache abgesaugte Brems- und Führungswand vor dem Prägetisch auf, wobei mit einem einstellbaren Unterdruck in der Brems- und Führungswand die Zugspannung der darüber laufenden Folienbahnen reguliert werden kann. Dies ermöglicht eine Folienbahnführung, welche keinen Kontakt mit Führungselementen auf der empfindlichen Prägeschichtseite (Bildseite) der Folienbahnen erfordert und es ermöglicht sehr gute Prägequalitäten mit Farbfolienbahnen.The invention relates to a flat embossing machine with a film web guiding device for a plurality of film webs, which are guided by unwinding rollers on a stamping plate of a flatbed press according to the preamble of claim 1. With such flat embossing printing machines, such as in the EP 0 858 888 Particularly high embossing performances can be carried out in the best quality and also for demanding embossing tasks. On the other hand, these flat embossing machines also place particularly high demands on the guidance and precise preference of the thin and very sensitive embossed foil webs, with layer thicknesses of, for example, only 12-20 μm (0.02 mm). Several film webs of different types (with different web widths, preferred lengths and with different detachment forces after embossing) must at the same time be smoothly guided and conveyed smoothly. The film guide must be perfectly flat and properly positioned without distortion, hull formation, wrinkles and dislocations. And the rapid, intermittent preference in a short time must be performed optimally gentle, in order to achieve high performance and quality. Such a flat embossing machine and film web guide is for example from the EP 1 593 503 known. This film web guide has for gentle, better adjustment of the tension in the film webs on a wide, flat suctioned brake and guide wall in front of the embossing table, with an adjustable negative pressure in the braking and guide wall, the tension of the film webs running over it can be regulated. This allows a Film web guide, which does not require contact with guide elements on the sensitive preshaped side (image side) of the film webs and it allows very good stamping qualities with color film webs.

Mit diesen bekannten Folienbahnführungen ist es jedoch nicht möglich, für anspruchsvolle Bildprägeaufgaben, insbesondere für Hologrammprägen mit Bildsicherheitsmerkmalen, z.B. für Wertscheine, Ausweise oder Banknoten, mit mehreren Bildfolienbahnen über den ganzen Prägetisch für alle Prägefolienbahnen eine optimale, fehlerfreie Positionierung der Bildmarken und damit auch der Prägebilder zu erreichen. Dazu müsste bei laufender Maschine jede einzelne Bildfolienbahn in Vorzugsrichtung X und in Querrichtung Y separat optimal eingestellt werden können. Dies ist mit der bekannten Folienbahnführung nach EP 1 593 503 , die als nächstliegender Stand der Technik angesehen wird, jedoch nicht möglich.With these known film web guides, however, it is not possible for demanding image stamping tasks, in particular for hologram embossing with image security features, eg for banknotes, ID cards or banknotes, with multiple image film webs over the entire embossing table for all embossing film webs optimal, error-free positioning of the image marks and thus also the embossed images to reach. For this, each individual image film web in the preferred direction X and in the transverse direction Y would have to be able to be optimally adjusted separately while the machine is running. This is with the known film web guide after EP 1 593 503 , which is considered the closest prior art, but not possible.

Es ist daher Aufgabe der vorliegenden Erfindung, eine bessere Folienbahnführung für Flachprägedruckmaschinen zu schaffen mit einer optimalen Bildpositionierung in X- und Y-Richtung für alle Bildfolienbahnen über der ganzen Prägestelle, welche auch die optimale Einstellung der Folienspannungen in jeder einzelnen Bildfolienbahn bei laufender Maschine ermöglicht, insbesondere für Hologrammprägen.It is therefore an object of the present invention to provide a better film web guide for flat embossing machines with an optimal image positioning in the X and Y direction for all image film webs over the entire embossing, which also allows the optimal setting of the film tension in each individual image film web while the machine is running, especially for hologram embossing.

Diese Aufgabe wird erfindungsgemäss gelöst durch eine Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung mit mehreren, einzelnen, steuerbaren Führungsbahnen für die einzelnen Bildfolienbahnen als Folienspanneinrichtungen vor der Prägeplatte gemäss Anspruch 1.This object is achieved according to the invention by a flat embossing machine having a film web guiding device with a plurality of individual, controllable guide paths for the individual image film webs as film clamping devices in front of the embossing plate according to claim 1.

Die abhängigen Ansprüche betreffen vorteilhafte Weiterbildungen der Erfindung mit weiteren Verbesserungen der Folienbahnführung und -positionierung der einzelnen Bildfolienbahnen und damit auch der Maschinenleistungen und der Bildqualität.The dependent claims relate to advantageous developments of the invention with further improvements in the film web guidance and positioning of the individual image film webs and thus also the machine performance and image quality.

Im folgenden wird die Erfindung anhand von Beispielen und Figuren weiter erläutert. Es zeigen:

Fig. 1
eine Seitenansicht einer erfindungsgemässen Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung mit mehreren einzelnen Führungsbahnen je mit steuerbaren Unterdruckquellen als Folienspanneinrichtungen für die einzelnen Bildfolienbahnen,
Fig. 2
ein Beispiel einer Folienbahnführungseinrichtung mit Führungsbahnen und zugeordneten Funktionselementen,
Fig. 3
eine Frontansicht auf die einzelnen symmetrischen Führungsbahnen,
Fig. 4
einen Querschnitt durch eine Führungsbahn mit Saugkanälen mit verschiedenen Zonen für Folienbahnen unterschiedlicher Breite,
Fig. 5
im Querschnitt ein Beispiel einer Führungsbahn mit Saugkanälen mit zwei Zonen,
Fig. 6
eine Aufsicht auf die Führungsbahn von Fig. 5 mit Absaugöffnungen,
Fig. 7
ein weiteres Beispiel einer Führungsbahn mit Absaugöffnungen,
Fig. 8
ein Beispiel mit mehreren einzelnen Führungsbahnen und Bildfolienbahnen,
Fig. 9
ein Beispiel mit einzelnen Führungsbahnen für Bildfolienbahnen und einer zusätzlichen kurzen Brems- und Führungswand für Farbfolienbahnen,
Fig. 10a, b
den einzelnen Führungsbahnen zugeordnete einstellbare Seitenführungselemente,
Fig. 11
ein Beispiel von zusammen einstellbaren Seitenführungselementen,
Fig. 12
eine Steuerung des zeitlichen Geschwindigkeitsverlaufs des Folienvorzugs mit erhöhter Haftung beim Prägeprozess,
Fig. 13
ein Beispiel mit steuerbaren Unterdruckquellen und Vakuumschaltventilen.
In the following the invention with reference to examples and figures will be further explained. Show it:
Fig. 1
3 a side view of a flat embossing printing machine according to the invention with a film web guiding device with a plurality of individual guide webs each with controllable negative pressure sources as film clamping devices for the individual image film webs,
Fig. 2
an example of a film web guide device with guideways and associated functional elements,
Fig. 3
a front view of the individual symmetrical guideways,
Fig. 4
a cross section through a guide track with suction channels with different zones for film webs of different widths,
Fig. 5
in cross-section an example of a guideway with suction channels with two zones,
Fig. 6
a view of the guideway of Fig. 5 with suction openings,
Fig. 7
another example of a guideway with suction openings,
Fig. 8
an example with several individual guideways and image foil webs,
Fig. 9
an example with individual guideways for image film webs and an additional short braking and guiding wall for color foil webs,
Fig. 10a, b
adjustable side guide elements associated with the individual guideways,
Fig. 11
an example of jointly adjustable side guide elements,
Fig. 12
a control of the temporal speed profile of the film preferred with increased adhesion during the embossing process,
Fig. 13
an example with controllable vacuum sources and vacuum switching valves.

Fig. 1 und 2 zeigen eine erfindungsgemässe Flachprägedruckmaschine 1 mit einer Folienbahnführungseinrichtung 2 mit mehreren Folienbahnen 6.1- 6.4, welche von Abwickelrollen 7.1- 7.4 über eine Prägeplatte 3 mit Cliches 28 und eine Gegendruckplatte als Prägestelle 8 an einer Flachbettpresse 4 geführt werden. An der Prägestelle 8 werden Folienbilder auf ein Flachmaterial 5, 5.1, 5.2 aufgeprägt. Die Folienbahnführung weist für jede Folienbahn nach der Prägeplatte Folienvorzugseinrichtungen 9.1- 9.4 und vor der Prägeplatte 3 einzelne, in Querrichtung Y zur Vorzugsrichtung X einstellbare, lange, zentralsymmetrisch ausgebildete Führungsbahnen 11.1 - 11.4 als Folienspanneinrichtungen auf. Die einzelnen Führungsbahnen enthalten Saugkanäle 16, 17 und weisen eine glatte, reibungsarme Oberfläche 12 mit Absaugöffnungen 14 auf, welche mit steuerbaren Unterdruckquellen 13.1 - 13.4 zur unabhängigen Einstellung von Unterdruck pi und Bremskraft zfi an jeder einzelnen Führungsbahn 11i verbunden sind. Dabei sind jeder Bildfolienbahn 6i je ein Bildmarkensensor 15i an der oder zwischen der Folienvorzugseinrichtung 9i und der Führungsbahn 11i sowie einstellbare, beidseitige Seitenführungselemente 30 an reibungsarmen Umlenkelementen 31, 32 direkt vor den Führungsbahnen 11i und nach der Prägeplatte 3 zugeordnet, mit welchen Seitenführungselementen 30 die Bildfolienbahnen 6i zentriert auf den Führungsbahnen 11i führbar sind. Damit kann jede einzelne Bildfolienbahn bei laufender Maschine in X- und in Y-Richtung optimal auf die Bildmarken eingestellt und Bild-Positionsfehler können dadurch minimiert werden. Fig. 1 and 2 show a flat embossing printing machine 1 according to the invention with a film web guide device 2 with several film webs 6.1- 6.4, which are guided by unwinding 7.1- 7.4 on a stamping plate 3 with Cliches 28 and a counter-pressure plate as embossing 8 on a flat bed press 4. At the embossing 8 film images are impressed on a flat material 5, 5.1, 5.2. The film web guide has for each film web after the embossing plate Folienvorzugseinrichtungen 9.1- 9.4 and before the embossing plate 3 individual, adjustable in the transverse direction Y to the preferred direction X, long, centrally symmetric trained guideways 11.1 - 11.4 as film clamping devices. The individual guideways contain suction channels 16, 17 and have a smooth, low-friction surface 12 with suction openings 14, which are connected to controllable negative pressure sources 13.1 - 13.4 for independent adjustment of negative pressure pi and braking force zfi at each individual guideway 11i. In this case, each image film web 6i each image mark sensor 15i on or between the film advancing device 9i and the guide rail 11i and adjustable, two-sided side guide elements 30 are assigned to low-friction deflecting 31, 32 directly in front of the guideways 11i and after the embossing plate 3, with which side guide elements 30, the image film webs 6i centered on the guideways 11i are feasible. In this way, each individual image film web can be optimally adjusted to the image marks in the X and Y directions while the machine is running, and image position errors can thereby be minimized.

Die optimale Einstellung und Positionierung jeder Bildfolienbahn 6i in Querrichtung Y erfolgt durch Einstellung der Seitenführungselemente 30 an reibungsarmen Umlenkelementen 31, 32 direkt vor den Führungsbahnen 11i und nach der Prägestelle 8. Diese zentrierte Führung der Bildfolienbahnen 6i auf den richtig positionierten, symmetrischen langen Führungsbahnen 11 i bis nahe an die Prägestelle 8 verhindert seitliche Abweichungen. Die Positionierung der Bildfolienbahnen in X-Richtung, d.h. das genaue Ausrichten der Bildmarken 27 mittels der Bildmarkensensoren 15i in die fehlerfreie Soll-Position wird durch Steuerung und Einstellung des Unterdrucks pi in den Führungsbahnen 11i erreicht. Eine fehlerfreie Positionierung in X- und in Y-Richtung kann nur durch unabhängiges Einstellen jeder einzelnen Folienbahn 6i bei laufender Maschine erreicht werden.The optimum adjustment and positioning of each image film web 6i in the transverse direction Y is effected by adjusting the side guide elements 30 on low-friction deflecting elements 31, 32 directly in front of the guide tracks 11i and after the embossing point 8. This centered guidance of the image film webs 6i on the correctly positioned, symmetrical long guide tracks 11 i until close to the embossing 8 prevents lateral deviations. The positioning of the image film webs in the X direction, ie the exact alignment of the image marks 27 By means of the image mark sensors 15i in the error-free desired position is achieved by control and adjustment of the negative pressure pi in the guideways 11i. Error-free positioning in the X and Y directions can only be achieved by independently adjusting each individual film web 6i while the machine is running.

Die Bildmarkensensoren 15i können vorzugsweise an den Folienvorzugseinrichtungen 9i, in der Mitte der Prägeplatte 3 (an den Cliches) oder am Ende der Führungsbahnen 11i angeordnet sein.The image mark sensors 15i can preferably be arranged on the film advance devices 9i, in the center of the embossing plate 3 (on the cliché) or at the end of the guide paths 11i.

Zum Prägen müssen alle Bildfolienbahnen an der Prägestelle 8 eine bestimmte optimale Zugspannung z aufweisen, welche einer entsprechenden Dehnung ee von z.B. ee = 0.6 % entspricht. Diese Dehnung bewirkt über eine Prägetischlänge von z.B. 100 cm eine Verlängerung der Folienbahnen um 6 mm. Die Cliches 28 werden unter Berücksichtigung dieser Verlängerung bei optimaler Dehnung ee bzw. Zugspannung z auf der Prägeplatte positioniert. Wenn die Zugspannungen zi (und damit die Dehnungen eei) in den einzelnen Bildfolienbahnen 6i vom Sollwert abweichen, entstehen somit entsprechend grosse Bildpositionsfehler. Für eine fehlerfreie Bildpositionierung müssen daher alle Bildfolienbahnen 6i die optimale Zugspannung zi aufweisen. Die Zugspannung zi für eine Folienbahn 6i setzt sich zusammen aus Zugspannung zai vor der Führungsbahn plus Bremskraft bzw. Zugspannung zfi, welche durch die Führungsbahn 11i ausgeübt wird: zi = zai + zfi. Da die Zugspannungen zai vor den Führungsbahnen 11 i sehr unterschiedlich sind, kann nur durch entsprechende Steuerung der Zugspannungen zfi an jeder einzelnen Führungsbahn 11i der optimale Wert zi für alle Bildfolienbahnen 6i erreicht werden.For embossing, all image film webs at the embossment point 8 must have a certain optimum tensile stress z, which corresponds to a corresponding elongation ee of e.g. ee = 0.6% corresponds. This elongation is effected over an embossing table length of e.g. 100 cm an extension of the film webs by 6 mm. Taking into account this extension, the cliches 28 are positioned on the embossing plate with optimum elongation ee or tensile stress z. If the tensile stresses zi (and thus the strains eei) in the individual image film webs 6i deviate from the nominal value, correspondingly large image position errors occur. For an error-free image positioning, therefore, all image film webs 6i must have the optimum tensile stress zi. The tensile stress zi for a film web 6i is composed of tensile stress zai in front of the guide track plus braking force or tensile stress zfi exerted by the guide track 11i: zi = zai + zfi. Since the tensile stresses zai in front of the guideways 11i are very different, only by appropriate control of the tensile stresses zfi at each individual guideway 11i can the optimum value zi be achieved for all image foil webs 6i.

Die Folienbahnen werden von Abwickelrollen 7 über einen Folienspeicher 20 (Fig. 1) zu den Führungsbahnen 11 geführt. Als Folienspeicher werden vorzugsweise Vakuum-Schlaufenspeicher 20, im speziellen horizontale Vakuum-Doppelschlaufenspeicher mit Unterdrucksteuerung eingesetzt, welche z.B. aus der EP 0 858 888 bekannt sind. Im Folienspeicher 20 wird eine erste Zugspannung za auf die Folienbahnen ausgeübt zur optimalen Führung bis an die Führungsbahnen 11. Diese Zugspannungen za variieren zeitlich und sind für verschiedene Folienbahnen 6i sehr unterschiedlich (zai), abhängig von Folienart und -breite, von Schlaufenlänge im Speicher und Art des intermittierenden Vorzugs.The film webs are fed from unwinding rolls 7 via a film store 20 (FIG. Fig. 1 ) guided to the guideways 11. As a film storage preferably vacuum loop memory 20, in particular horizontal vacuum double-loop memory used with negative pressure control, which eg from the EP 0 858 888 are known. In the film store 20, a first tensile stress za is exerted on the film webs for optimal guidance to the guideways 11. These tensile stresses za vary in time and are very different for different film webs 6i (zai), depending on the type and width of film, loop length in the memory and Type of intermittent preference.

Mit der erfindungsgemässen Folienbahnführung nach Fig. 1 wird erreicht, dass über die ganze Länge der Folienbahnführung von den Abwickelrollen 7 über den Vakuumschlaufenspeicher 20 und die Führungsbahnen 11 bis zur Prägestelle 8 keine Führungselemente auf der Prägeschichtseite 6a der Folienbahnen vorhanden sind, d.h. dass die empfindliche Prägeschichtseite 6a nirgends kontaktiert und abgenützt wird.With the inventive film web guide after Fig. 1 It is achieved that over the entire length of the film web guide from the unwinding rollers 7 via the vacuum loop storage 20 and the guide tracks 11 to the embossment 8 no guide elements on the embossing page 6a of the film webs are present, ie that the sensitive embossing page 6a nowhere contacted and worn.

Eine gut dosierbare Steuerung der Bremskraft zfi an den Folienbahnen 11i und damit der optimalen Spannung zi an der Prägestelle 8 wird erreicht durch eine glatte, reibungsarme, abriebfeste Oberfläche 12 mit konstanten Reibungskoeffizienten der langen Führungsbahnen. Dazu müssen die Oberflächen 12 vorzugsweise eine minimale elektrische Leitfähigkeit aufweisen, so dass keine elektrostatische Aufladung der Führungsbahnen 11 und der Folienbahnen 6 entstehen kann.A well metered control of the braking force zfi on the film webs 11i and thus the optimum voltage zi at the embossing point 8 is achieved by a smooth, low-friction, abrasion-resistant surface 12 with constant coefficients of friction of the long guideways. For this purpose, the surfaces 12 preferably have a minimum electrical conductivity, so that no electrostatic charging of the guideways 11 and the film webs 6 can arise.

Geeignete Oberflächen 12 können beispielsweise aus einer Schicht aus Fluorpolymerkunststoff oder aus hartanodisiertem Aluminium mit eingelagertem Fluorpolymer (z.B. PTFE) bestehen, z.B. in einer Schichtdicke von z.B. 20 - 50 um. Diese weisen relativ niedrige und konstante Reibungskoeffizienten von z.B. 0.1 - 0.2 auf.Suitable surfaces 12 may consist, for example, of a layer of fluoropolymer plastic or of hard anodized aluminum with intercalated fluoropolymer (eg PTFE), for example in a layer thickness of, for example, 20-50 μm. These have relatively low and constant friction coefficients of, for example, 0.1-0.2.

Vorzugsweise weisen diese Oberflächen 12 möglichst geringe Unterschiede zwischen Haftreibungs- und Gleitreibungskoeffizienten der Folienbahnen von z.B. höchstens 10 - 20% auf zur Erzeugung gleichmässiger Zugspannungen zfi.Preferably, these surfaces 12 exhibit as small differences as possible between static friction and sliding friction coefficients of the film webs of e.g. not more than 10 - 20% on the generation of uniform tensile stresses zfi.

Fig. 2 zeigt detaillierter ein weiteres Beispiel einer Führungseinrichtung 2 mit vier Bildfolienbahnen 6.1- 6.4 und mit zugeordneter Unterdruckquellen 13.1-13.4, welche hier als steuerbare Vakuumregler 22.1- 22.4 ausgebildet und mit einem zentralen Sauggebläse 23 verbunden sind. Das Sauggebläse liefert einen konstanten Unterdruck (von z.B. 20 kPa), welcher durch die Vakuumregler auf die benötigten Unterdrücke pi an jeder Führungsbahn 11i reduziert werden (auf z.B. 5-10 kPa) zur Erzeugung der optimalen Zugspannungen zfi mit zi = zai + zfi in jeder Bildfolienbahn. Fig. 2 shows in more detail another example of a guide device 2 with four image film webs 6.1- 6.4 and with associated vacuum sources 13.1-13.4, which are designed here as controllable vacuum regulator 22.1- 22.4 and connected to a central suction fan 23. The suction fan provides a constant negative pressure (of eg 20 kPa), which is reduced by the vacuum regulators to the required negative pressures pi at each guide track 11i (eg 5-10 kPa) to produce the optimum tensile stresses zfi with zi = zai + zfi in each image sheet.

Als weitere vorteilhafte Ausführung können nach den Führungsbahnen 11i Folienbahn-Spannungssensoren 40i angeordnet sein zur Bestimmung der Folienspannungen, womit die Steuerung der Unterdruckquellen 13i als Regelung auf einen einstellbaren Sollwert der Folienspannung zi bzw. der Foliendehnung ee ausführbar ist.As a further advantageous embodiment, film web tension sensors 40i can be arranged after the guideways 11i for determining the foil tensions, whereby the control of the vacuum sources 13i can be carried out as regulation to an adjustable desired value of the foil tension zi or the foil stretching ee.

Wie Fig. 2 illustriert, kann die erfindungsgemässe Folienbahnführung sowohl in Bogen-Prägedruckmaschinen als auch in Rollen-Maschinen eingesetzt werden. Das zu beprägende Flachmaterial 5 besteht dabei aus Bogen 5.1, welche von einem Anleger 71 zu einem Ausleger 72 gefördert werden oder aus Endlosbahnen 5.2 in Rollen-Maschinen, welche von einer Abwickelrolle zu einer Aufwickelrolle gefördert werden (wie z.B. in der EP 0 858 888 beschreiben ist).As Fig. 2 illustrated, the film web guide according to the invention can be used both in sheet-embossing machines and in roll machines. The flat material 5 to be embossed consists of sheets 5.1, which are conveyed by a feeder 71 to a boom 72 or endless webs 5.2 in reel machines, which are conveyed from a unwinding roll to a take-up reel (as in eg EP 0 858 888 describe).

Fig. 3 zeigt eine Frontansicht auf einzelne Führungsbahnen 11.1 -11.5, welche eine Breite b und eine Länge L aufweisen (mit L > b). Die fünf Bildfolienbahnen 6.1-6.5 weisen hier unterschiedliche Folienbreiten b1 auf: die Folienbahn 6.3 eine relativ kleine Folienbahnbreite b1.2 und die übrigen Folienbahnen eine relativ grosse Folienbahnbreite b.1.1. Fig. 3 shows a front view of individual guideways 11.1 -11.5, which have a width b and a length L (with L> b). The five image film webs 6.1-6.5 here have different film widths b1: the film web 6.3 a relative small film web width b1.2 and the remaining film webs a relatively large film web width b.1.1.

Zur optimalen Folienführung und Einstellung der Zugspannungen zfi bzw. zi reichen die einstellbaren und auswechselbaren symmetrischen Führungsbahnen 11 i bis nahe an die Prägestelle 8 heran und sind vorzugsweise möglichst lang ausgebildet mit einer Länge L von z.B. 50 -100 cm und mit einem Verhältnis von Länge zu Breite L/b in einem Bereich zwischen 5 und 15. Die Breite b der Führungsbahnen beträgt beispielsweise 5 bis 10 cm.For optimum film guidance and adjustment of the tensile stresses zfi or zi, the adjustable and replaceable symmetrical guide tracks 11i reach close to the embossing point 8 and are preferably as long as possible with a length L of e.g. 50-100 cm and with a ratio of length to width L / b in a range between 5 and 15. The width b of the guideways is for example 5 to 10 cm.

Die Fig. 4 und 5 zeigen im Querschnitt Beispiele von Führungsbahnen mit Saugkanälen, welche für unterschiedliche Folienbahnbreiten b1 besonders geeignet sind. Fig. 4 zeigt eine Führungsbahn mit Saugkanälen, welche eine zentrale Zone mit einem Saugkanal 16 und zwei symmetrische Randzonen mit den Saugkanälen 17.1 und 17.2 bilden. Entsprechend der Folienbahnbreite b1 können hier nur die von der Folienbahn überdeckten Zonen mit der Unterdruckquelle 13i verbunden und evakuiert werden. So kann eine sehr gleichmässige Druckverteilung (pi) erreicht werden.The Fig. 4 and 5 show in cross section examples of guideways with suction channels, which are particularly suitable for different film web widths b1. Fig. 4 shows a guideway with suction channels, which form a central zone with a suction channel 16 and two symmetrical edge zones with the suction channels 17.1 and 17.2. In accordance with the film web width b1, only the zones covered by the film web can be connected to the vacuum source 13i and evacuated. So a very even pressure distribution (pi) can be achieved.

Fig. 5 zeigt ein Beispiel einer Führungsbahn mit einem zentralen Saugkanal 16 und mit zwei anschliessenden, miteinander verbundenen seitlichen Saugkanälen 17, welche über ein Fehlluft-Schaltventil 18 mit der Unterdruckquelle 13i verbunden sind. Nicht überdeckte Zonen werden hier somit nicht evakuiert. Eine schmalere Folienbahn 6.2 mit Breite b.1.2 überdeckt den Saugkanal 16 und eine breitere Folienbahn 6.1 mit b1.1 überdeckt auch die Saugkanäle 17. Fig. 5 shows an example of a guideway with a central suction channel 16 and with two subsequent, mutually connected lateral suction channels 17, which are connected via a faulty air switching valve 18 with the vacuum source 13i. Uncovered zones will not be evacuated here. A narrower film web 6.2 with width b.1.2 covers the suction channel 16 and a wider film web 6.1 with b1.1 also covers the suction channels 17th

Fig. 6 zeigt eine Aufsicht auf die Führungsbahn von Fig. 5 mit wenigen, relativ kleinen Absaugöffnungen 14 mit einem Durchmesser von z.B. 1-2 mm, welche in grossen Abständen symmetrisch zur Mittelachse angeordnet sind. Vorzugsweise liegt der sehr kleine Flächenanteil der Absaugöffnungen z.B. in einem Bereich von 0.5 - 3%. Dies ermöglicht es, gut einstellbare, definierte Bremskräfte und Zugspannungen zfi zu erzeugen. Die Oberfläche 12 mit Absaugöffnungen 14 kann auch aus einer luftdurchlässigen mikroporösen Schicht bestehen, beispielsweise analog der Luftpolster-Auflagefläche 37 von Fig. 10a, welche jedoch abgesaugt anstatt belüftet wird. Fig. 6 shows a plan view of the guideway of Fig. 5 with a few, relatively small suction openings 14 with a diameter of eg 1-2 mm, which are arranged at large intervals symmetrically to the central axis. The very small areal proportion of the suction openings is preferably in a range of, for example 0.5 - 3%. This makes it possible to generate easily adjustable, defined braking forces and tensile stresses zfi. The surface 12 with suction openings 14 may also consist of an air-permeable microporous layer, for example, analogous to the air cushion support surface 37 of Fig. 10a , which is sucked instead of ventilated.

Fig. 7 zeigt ein weiteres Beispiel mit einer symmetrischen Anordnung von Absaugöffnungen 14, welche in verschiedene Zonen einteilbar sind, analog zu Fig. 4. Fig. 7 shows a further example with a symmetrical arrangement of suction openings 14, which are divisible into different zones, analogous to Fig. 4 ,

Fig. 8 zeigt ein Beispiel mit acht schmalen Führungsbahnen 11.1-11.8 mit Unterdrücken p1- p8 für acht Bildfolienbahnen 6.1- 6.8 für entsprechend hohe Bildprägeleistungen. Fig. 8 shows an example with eight narrow guideways 11.1-11.8 with suppression p1-p8 for eight image film webs 6.1- 6.8 for correspondingly high Bildprägeleistungen.

Fig. 9 zeigt ein Beispiel einer Folienbahnführung bei der Bildfolienbahnen 61, 6.2 mit Farbfolienbahnen 6.11, 6.12 kombiniert werden. Dazu kann unter den auswechselbaren Führungsbahnen 11 i zusätzlich eine kurze und breite Brems- und Führungswand 10 als Folienspanneinrichtung angeordnet sein für das gleichzeitige Prägen von Farbfolienbahnen 6.11, 6.12 und mehreren Bildfolienbahnen 6.1, 6.2. Dies ermöglicht einen sehr breiten Einsatzbereich der Prägedruckmaschine von reinem Farbfolienprägen bis hin zu reinem Bildfolienprägen. Fig. 9 shows an example of a film web guide in the image film webs 61, 6.2 are combined with color film webs 6.11, 6.12. For this purpose, a short and wide braking and guiding wall 10 can additionally be arranged as a film tensioning device for the simultaneous embossing of color film webs 6.11, 6.12 and a plurality of image film webs 6.1, 6.2. This allows a very wide range of application of the embossing machine from pure color foil stamping to pure image foil stamping.

Eine solche Brems- und Führungswand ist in Fig. 2 gezeigt und auch aus der EP 1 593 503 bekannt. Diese eignet sich jedoch nicht für mehrere Bildfolienbahnen, da deren Zugspannungen zi bei laufender Maschine nicht einzeln reguliert und eingestellt werden können.Such a brake and guide wall is in Fig. 2 shown and also from the EP 1 593 503 known. However, this is not suitable for several image film webs, since their tensile stresses zi can not be individually regulated and adjusted while the machine is running.

Die Fig. 10 und 11 zeigen Beispiele von in Querrichtung Y einstellbaren beidseitigen Seitenführungselementen 30 an reibungsarmen Umlenkelementen 31, 32, mit welchen die Bildfolienbahnen 6i in Y-Richtung genau auf die optimalen Bildmarkenpositionen eingestellt werden können. Bei feststehenden Umlenkelementen müssen die Folienbahnen auf den Umlenkelementen in Y-Richtung sehr leicht, möglichst reibungsfrei, verschoben werden können. Dazu können die Umlenkelemente 31, 32 als Luftpolster-Auflageflächen 37 ausgebildet sein und z.B. aus einer luftdurchlässigen mikroporösen Schicht bestehen, welche belüftet wird.The 10 and 11 show examples of transversely adjustable Y side two side guide elements 30 on low-friction deflecting elements 31, 32, with which the image film webs 6i in the Y direction exactly to the optimum Picture mark positions can be set. For fixed deflection elements, the film webs on the deflecting elements in the Y direction must be very easy, as frictionless as possible, can be moved. For this purpose, the deflection elements 31, 32 may be formed as air cushion bearing surfaces 37 and, for example, consist of an air-permeable microporous layer which is ventilated.

Die Fig. 10a, b zeigen in Seiten- und Frontansicht ein Beispiel eines praktisch reibungsfreien Umlenkelements 31, welches als gebogene Luftpolster-Auflagefläche 37 ausgebildet ist. Zuerst wird die Führungsbahn 11i bei stehender Maschine richtig positioniert und der Abstand der beidseitigen Seitenführungselemente 30, welche hier auf dem Umlenkelement verschiebbar befestigt sind (db1), wird auf die Folienbreite b1 eingestellt. Dann können beide Seitenführungselemente 30 zusammen mit dem Umlenkelement (bei laufender Maschine) in Y-Richtung auf die optimale Bildmarkenposition eingestellt werden (±Y).The Fig. 10a, b show in side and front view an example of a virtually frictionless deflection element 31, which is formed as a curved air cushion support surface 37. First, the guide track 11i is correctly positioned when the machine is stationary, and the distance of the two-sided side guide elements 30, which are here mounted displaceably on the deflecting element (db1), is set to the film width b1. Then both side guide elements 30 can be adjusted together with the deflection element (with the machine running) in the Y direction to the optimum image mark position (± Y).

Fig. 11 zeigt ein weiteres Beispiel, wo die beiden Seitenführungselemente 30 auf die Folienbreite b1 einstellbar (db1) an einem Verbindungselement 34 befestigt sind. Sie sind so zusammen in Querrichtung Y verschiebbar und einstellbar. Diese Einstellung (±Y) kann z.B. über eine flexible Welle 36 an ein Bedienungspaneel übertragen werden und mit einem Einstellgewinde 35 manuell oder mittels Servomotor (Stellantrieb) ausgeführt werden. Fig. 11 shows another example where the two side guide members 30 are adjustable to the film width b1 (db1) attached to a connecting element 34. They are so displaced together in the transverse direction Y and adjustable. This setting (± Y) can for example be transmitted via a flexible shaft 36 to a control panel and with a setting thread 35 manually or by servo motor (actuator) can be performed.

Nach dem Vorziehen der Folienbahnen 6i in die nächste Prägeposition und dem Stillstand der Folienbahnen für den Prägeschritt kann ein leichtes Nachrutschen entstehen. Um dies zu verhindern, können die Folienbahnen kurz vor dem Stillstand durch erhöhten Unterdruck pi an den Führungsbahnen 11 i stärker an diese angedrückt werden und ein Nachrutschen der Folienbahnen im Stillstand kann damit verhindert werden.After advancing the film webs 6i in the next embossing position and the standstill of the film webs for the embossing step, a slight slipping may occur. To prevent this, the film webs can be pressed against the guideways 11 i stronger on this just before the standstill by increased negative pressure pi and slipping of the film webs at a standstill can thus be prevented.

Zur Illustration dazu zeigt Fig. 12 schematisch den zeitlichen Verlauf v(t) der Folienbahngeschwindigkeit beim Vorziehen an die nächste Prägeposition: Zuerst erfolgt ein rascher Vorzug mit hoher konstanter Beschleunigung und anschliessender Verzögerung a1 (von z.B. 10 - 30 m/s2) bis kurz vor die Bildmarke (Zeitpunkt t1). Dann erfolgt bei reduzierter Geschwindigkeit v2 (von z.B. 5 cm/s) die Detektion der Bildmarke (27) durch die Bildmarkensensoren 15i zum Zeitpunkt t2. Ab dem Zeitpunkt t3 werden die Bildfolienbahnen 6i mit viel niedrigerer Verzögerung a2 (z.B. 2 m/s2) abgebremst und kurz vor dem Stillstand (zum Zeitpunkt t4) wird der Unterdruck pi in den Führungsbahnen 11i rasch erhöht und damit werden die Folienbahnen 6i stärker an die Führungsbahnen angedrückt, so dass ein Nachrutschen im Stillstand verhindert wird.For illustration to this shows Fig. 12 schematically the time course v (t) of the film web speed when advancing to the next embossing position: First, there is a quick preference with high constant acceleration and subsequent deceleration a1 (of eg 10 - 30 m / s 2 ) until shortly before the image mark (time t1) , Then, at reduced speed v2 (of, for example, 5 cm / s), the detection of the image mark (27) by the image mark sensors 15i takes place at time t2. From time t3, the image film webs 6i are decelerated with much lower delay a2 (eg 2 m / s 2 ) and shortly before standstill (at time t4) the negative pressure pi in the guideways 11i is rapidly increased and thus the film webs 6i become stronger pressed the guideways, so that slipping at standstill is prevented.

Fig. 13 zeigt ein Beispiel zur Erzeugung dieser raschen Erhöhung des Unterdrucks pi mittels zusätzlicher schnell schaltender Vakuumventile 24.1 - 24.4, welche mit den Unterdruckquellen 13.1-13.4, mit dem zentralen Sauggebläse 23 und mit den Führungsbahnen 11.1 -11.4 verbunden sind. Zum Zeitpunkt t4 (Fig. 12), kurz vor dem Stillstand der Folienbahnen 6i, werden die Vakuumventile 24i rasch geöffnet (in msec) und der höhere Unterdruck p0 des zentralen Sauggebläses 23 wird direkt an die Führungsbahnen 11i geleitet. Nach erfolgtem Prägeprozess wird wieder auf den tieferen geregelten Unterdruck pi der einzelnen Unterdruckquellen 13.1-13.4 umgeschaltet. Fig. 13 shows an example for generating this rapid increase of the negative pressure pi by means of additional fast-switching vacuum valves 24.1 - 24.4, which are connected to the vacuum sources 13.1-13.4, with the central suction fan 23 and with the guideways 11.1-11.4. At time t4 ( Fig. 12 ), shortly before the film webs 6i stop, the vacuum valves 24i are opened rapidly (in msec) and the higher negative pressure p0 of the central suction fan 23 is passed directly to the guide tracks 11i. After the embossing process is switched back to the lower regulated negative pressure pi of the individual negative pressure sources 13.1-13.4.

Im Rahmen dieser Beschreibung werden folgende Bezeichnungen verwendet:

1
Flachprägedruckmaschine, Flachbett-Prägedruckmaschine
2
Folienbahnführungseinrichtung
3
Prägeplatte, Clicheplatte
4
Flachbettpresse
5
Flachmaterial
5.1
Bogen
5.2
Endlosbahn
6.1, 6.2
Bildfolienbahnen
6.11, 6.12
Farbfolienbahnen
6, 6i
Folienbahnen, Prägefolienbahnen
6a
Prägeschichtseite von 6
7, 7i
Abwickelrollen
8
Gegendruckplatte, Prägestelle
9i
Folienvorzugseinrichtungen
10
Brems- und Führungswand
11, 11i
Führungsbahnen für 6
12
Oberflächen von 11
13, 13i
Unterdruckquellen für 11
14
Absaugöffnungen in 12
15, 15i
Bildmarkensensoren
16
zentraler Saugkanal in 11
17
seitliche Saugkanäle
18
Fehlluft-Schaltventil
20
Vakuumschlaufenspeicher, Folienspeicher
22i
Vakuumregler
23
zentrales Sauggebläse
24i
Vakuumschaltventile
27
Bildmarken auf 6
28
Cliches
29
Folienabzugsvorrichtung
30
Seitenführungselemente
31, 32
reibungsarme Umlenkelemente, Auflageflächen
34
einstellbare Verbindung von 30
35
Einstellvorrichtung für 30
36
flexible Welle
37
Luftpolster-Auflagefläche, Luftpolster-Achsen
40i
Folienbahn-Spannungssensoren
71
Anleger
72
Ausleger
L
Länge von 11
b
Breite von 11
b1
Folienbahnbreite
db 1
Einstellen von b1
ee
Foliendehnungen an 8
za, zai
Zugspannungen vor 11
zf, zfi
Bremskräfte, Zugspannungen von 11
z, zi
Folienspannungen, Zugspannungen an Prägestelle 8, z = za + zf
p, pi
Unterdruck in 11
p0
Unterdruck in 23
v
Folienbahngeschwindigkeit
a
Beschleunigung
t
Zeit
X
Vorzugsrichtung von 6
Y
Querrichtung
The following terms are used in this description:
1
Flat embossing machine, flatbed embossing machine
2
Sheet guide device
3
Embossing plate, cliche plate
4
Flatbed Press
5
flat material
5.1
bow
5.2
continuous web
6.1, 6.2
Picture film webs
6.11, 6.12
Color film webs
6, 6i
Foil webs, embossed foil webs
6a
Preprint page of 6
7, 7i
unwinding
8th
Counterpressure plate, embossing point
9i
Foil advance facilities
10
Brake and guide wall
11, 11i
Guideways for 6
12
Surfaces of 11
13, 13i
Vacuum sources for 11
14
Suction openings in 12
15, 15i
Figurative mark sensors
16
central suction channel in 11
17
lateral suction channels
18
Faulty air switching valve
20
Vacuum loop storage, film storage
22i
vacuum regulator
23
central suction fan
24i
Vacuum switching valves
27
Picture marks on 6
28
Cliches
29
Film takeaway
30
Side guides
31, 32
low-friction deflecting elements, bearing surfaces
34
adjustable connection of 30
35
Adjustment device for 30
36
flexible shaft
37
Air cushion support surface, air cushion axles
40i
Sheet-voltage sensors
71
investor
72
boom
L
Length of 11
b
Width of 11
b1
Sheet width
db 1
Set b1
ee
Film extensions to 8
za, zai
Tensile stresses before 11
zf, zfi
Braking forces, tensile stresses of 11
z, zi
Film tensions, tensile stresses on embossing 8, z = za + zf
p, pi
Negative pressure in 11
p0
Negative pressure in 23
v
Film web speed
a
acceleration
t
Time
X
Preferred direction of 6
Y
transversely

Claims (19)

  1. Flat bed embossing machine with a foil web guiding device (2) for several foil webs (6), which from unwinding rolls (7) are conducted over a tool plate (3) on a flat bed press (4), with a foil tensioning device ahead of the tool plate and with foil drawing devices (9) for every foil web after the tool plate, characterised in that
    - directly ahead of the tool plate (3) several individually adjustable in transverse direction (Y) to the drawing direction (X), long, central symmetrically configured web guides (11.1, 11.2, 11.3) are provided as foil tensioning devices,
    - with a smooth, low-friction surface (12)
    - and with suction openings (14) in the surfaces, which are connected with controllable negative pressure sources (13.1, 13.2, 13.3) for the independent setting of negative pressure (pi) and braking force (zi) on every individual web guide (11.1, 11.2, 11.3),
    - wherein to every picture foil web (6i) a print mark sensor (15i) is assigned between the foil drawing device (9i) and the web guide (11i)
    - and lateral guiding elements (30) settable on both sides on low-friction deflecting elements (31, 32) directly ahead of the web guides and behind the tool plate (3) are assigned,
    wherein said lateral guiding elements (30) can guide the foil webs (6i) centered on the web guides.
  2. Flat bed embossing machine according to claim 1, characterised in that the surface (12) of the web guides comprise fluoride polymer plastic material or consists of hard anodised aluminium with embedded fluoride polymer (e.g., PTFE).
  3. Flat bed embossing machine according to claim 1, characterised in that the surfaces (12) of the web guides comprise a minimum electrical conductivity, so that no electro-static charging of the foil webs can take place.
  4. Flat bed embossing machine according to claim 1, characterised in that the difference between the static friction - and the sliding friction coefficient of the foil webs on the surface (12) of the web guides amounts to a maximum of 10 - 20%.
  5. Flat bed embossing machine according to claim 1, characterised in that the length L of the web guides (11) amounts to between 50 and 100 cm.
  6. Flat bed embossing machine according to claim 1, characterised in that the ratio of length to width L/b of the web guides is situated within a range of between 5 and 15.
  7. Flat bed embossing machine according to claim 1, characterised in that the suction openings (14) comprise a diameter of 1 - 3 mm and/or a surface proportion of the suction openings of 0.5 - 3%.
  8. Flat bed embossing machine according to claim 1, characterised in that the print mark sensors (15i) are arranged on the foil drawing devices (9i), in the centre of the tool plate (3) or at the end of the web guides (11i).
  9. Flat bed embossing machine according to claim 1, characterised in that the deflecting elements (31, 32) ahead of the web guides and after the tool plate are designed as air cushion supporting surfaces (37).
  10. Flat bed embossing machine according to claim 1, characterised in that the suction channels (16, 17) in the web guides (11) form a central zone and symmetrical edge zones.
  11. Flat bed embossing machine according to claim 10, characterised in that the web guides comprise a central suction channel (16) and two adjoining lateral suction channels (17) connected together, which through a leakage air control valve (18) are connected with the negative pressure sources (13i).
  12. Flat bed embossing machine according to claim 1, characterised in that over the whole length of the foil web guiding from the unwinding rolls (7) up to the tool plate (3) there are no guiding elements on the image layer side (6a) of the foil webs.
  13. Flat bed embossing machine according to claim 1, characterised by a vacuum loop store (20) ahead of the web guides (11).
  14. Flat bed embossing machine according to claim 1, characterised in that the lateral guiding elements (30) are connected together, that their spacing is adjustable to the width of the foil web foil (b1) and that they are adjustable together in transverse direction (Y).
  15. Flat bed embossing machine according to claim 1, characterised in that the controllable negative pressure sources (13i) are designed as controllable vacuum controllers (22i), which are connected with a central suction fan (23).
  16. Flat bed embossing machine according to claim 15, characterised in that every controllable negative pressure source (13i) is connected with a rapid switching vacuum valve (24i), which also comprises a connection to the central suction fan (23).
  17. Flat bed embossing machine according to claim 1, characterised by a controlling of the foil drawing, with which the picture foil webs (6i) after the detection of the print marks (27) by the print mark sensors (15i) are slowly braked and wherein shortly before the standstill of the picture foil webs the negative pressure (pi) in the web guides (11i) is rapidly increased.
  18. Flat bed embossing machine according to claim 1, characterised in that after the web guides (11i) foil web tension sensors (40i) are arranged for determining the foil tensions and wherein the control of the negative pressure sources (13i) can be executed as a controlling to a settable desired value of the foil tension (zi) or of the foil strain (ee).
  19. Flat bed embossing machine according to claim 1, characterised in that under the web guides (11i) additionally a short and wide braking - and guiding wall (10) is arranged as foil tensioning device for the simultaneous embossing with several picture foil webs (6.1, 6.2) and with dye foil webs (6.11, 6.12).
EP09753403.6A 2008-05-27 2009-05-25 Embossing machine comprising a film web guide device Active EP2285720B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CH7972008 2008-05-27
PCT/CH2009/000175 WO2009143644A1 (en) 2008-05-27 2009-05-25 Embossing machine comprising a film web guide device

Publications (2)

Publication Number Publication Date
EP2285720A1 EP2285720A1 (en) 2011-02-23
EP2285720B1 true EP2285720B1 (en) 2015-09-02

Family

ID=39865451

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09753403.6A Active EP2285720B1 (en) 2008-05-27 2009-05-25 Embossing machine comprising a film web guide device

Country Status (4)

Country Link
US (1) US8459323B2 (en)
EP (1) EP2285720B1 (en)
CN (1) CN101868414B (en)
WO (1) WO2009143644A1 (en)

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EP2613943B1 (en) * 2010-09-08 2016-07-27 Bobst Mex Sa Method for feeding strips to be embossed in a system for moving same, and device for implementing such a method
CN102896890A (en) * 2011-07-27 2013-01-30 上海亚华印刷机械有限公司 Thermoprinting machine with alumium foil storage devices
CN102529330B (en) * 2011-12-26 2014-03-12 江苏劲嘉新型包装材料有限公司 Irregular gilding copper plate of packing material
CN102583086B (en) * 2012-03-05 2015-01-07 武汉理工大学 Tension control method for coating thin film
JP6077881B2 (en) * 2013-02-20 2017-02-08 ローランドディー.ジー.株式会社 Fabric printing method and fabric printing apparatus
CN103612477A (en) * 2013-07-22 2014-03-05 陈尔余 Machine-assembled automatic multicolor flat-pressing and flat-lettering production device
CN103568525A (en) * 2013-10-18 2014-02-12 安徽华印机电股份有限公司 Thermo-printing machine capable of performing thermo-printing on hard packaging body
CN103640354B (en) * 2013-11-28 2015-04-15 大亚科技股份有限公司 Method for simultaneously applying horizontal shaft and longitudinal shaft of gold stamping machine
US10525763B2 (en) 2014-12-04 2020-01-07 Gietz Ag Flat foil printing press having foil web and sheet guidance
CH711441A1 (en) 2015-08-21 2017-02-28 Gietz Ag Flat printing press.
EP3165365A1 (en) 2015-11-05 2017-05-10 KBA-NotaSys SA Sheet-fed stamping press comprising a foil laminating unit
EP3165366A1 (en) 2015-11-05 2017-05-10 KBA-NotaSys SA Sheet-fed stamping press having a foil laminating unit
PT3173232T (en) 2015-11-30 2018-12-20 Kba Notasys Sa Hot-stamping press and hot stamping method
CN106113917A (en) * 2016-06-30 2016-11-16 苏州华尔美特装饰材料股份有限公司 A kind of gilding press applicator wheel micromatic setting
CN110202922B (en) * 2019-04-24 2020-11-24 涿州皓原箔业有限公司 Fragrant smell aluminium foil printing and toast rolling equipment
BE1029831B1 (en) * 2021-10-11 2023-05-08 Phoenix Contact Gmbh & Co Technology for dynamic length compensation
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Also Published As

Publication number Publication date
WO2009143644A1 (en) 2009-12-03
EP2285720A1 (en) 2011-02-23
US20110265671A1 (en) 2011-11-03
US8459323B2 (en) 2013-06-11
CN101868414B (en) 2013-09-11
CN101868414A (en) 2010-10-20

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