EP2285720B1 - Embossing machine comprising a film web guide device - Google Patents
Embossing machine comprising a film web guide device Download PDFInfo
- Publication number
- EP2285720B1 EP2285720B1 EP09753403.6A EP09753403A EP2285720B1 EP 2285720 B1 EP2285720 B1 EP 2285720B1 EP 09753403 A EP09753403 A EP 09753403A EP 2285720 B1 EP2285720 B1 EP 2285720B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- foil
- flat bed
- embossing machine
- machine according
- web
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/06—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle
- B65H23/10—Registering, tensioning, smoothing or guiding webs longitudinally by retarding devices, e.g. acting on web-roll spindle acting on running web
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/18—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
- B65H23/188—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
- B65H23/1882—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web
- B65H23/1884—Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling longitudinal register of web with step-by-step advancement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2301/00—Handling processes for sheets or webs
- B65H2301/50—Auxiliary process performed during handling process
- B65H2301/51—Modifying a characteristic of handled material
- B65H2301/512—Changing form of handled material
- B65H2301/5126—Embossing, crimping or similar processes
Definitions
- the invention relates to a flat embossing machine with a film web guiding device for a plurality of film webs, which are guided by unwinding rollers on a stamping plate of a flatbed press according to the preamble of claim 1.
- flat embossing printing machines such as in the EP 0 858 888
- Particularly high embossing performances can be carried out in the best quality and also for demanding embossing tasks.
- these flat embossing machines also place particularly high demands on the guidance and precise preference of the thin and very sensitive embossed foil webs, with layer thicknesses of, for example, only 12-20 ⁇ m (0.02 mm).
- film webs of different types must at the same time be smoothly guided and conveyed smoothly.
- the film guide must be perfectly flat and properly positioned without distortion, hull formation, wrinkles and dislocations. And the rapid, intermittent preference in a short time must be performed optimally gentle, in order to achieve high performance and quality.
- Such a flat embossing machine and film web guide is for example from the EP 1 593 503 known.
- This film web guide has for gentle, better adjustment of the tension in the film webs on a wide, flat suctioned brake and guide wall in front of the embossing table, with an adjustable negative pressure in the braking and guide wall, the tension of the film webs running over it can be regulated.
- a flat embossing machine having a film web guiding device with a plurality of individual, controllable guide paths for the individual image film webs as film clamping devices in front of the embossing plate according to claim 1.
- Fig. 1 and 2 show a flat embossing printing machine 1 according to the invention with a film web guide device 2 with several film webs 6.1- 6.4, which are guided by unwinding 7.1- 7.4 on a stamping plate 3 with Cliches 28 and a counter-pressure plate as embossing 8 on a flat bed press 4.
- embossing 8 film images are impressed on a flat material 5, 5.1, 5.2.
- the film web guide has for each film web after the embossing plate Folienvorzugs adopteden 9.1- 9.4 and before the embossing plate 3 individual, adjustable in the transverse direction Y to the preferred direction X, long, centrally symmetric trained guideways 11.1 - 11.4 as film clamping devices.
- the individual guideways contain suction channels 16, 17 and have a smooth, low-friction surface 12 with suction openings 14, which are connected to controllable negative pressure sources 13.1 - 13.4 for independent adjustment of negative pressure pi and braking force zfi at each individual guideway 11i.
- each image film web 6i each image mark sensor 15i on or between the film advancing device 9i and the guide rail 11i and adjustable, two-sided side guide elements 30 are assigned to low-friction deflecting 31, 32 directly in front of the guideways 11i and after the embossing plate 3, with which side guide elements 30, the image film webs 6i centered on the guideways 11i are feasible. In this way, each individual image film web can be optimally adjusted to the image marks in the X and Y directions while the machine is running, and image position errors can thereby be minimized.
- each image film web 6i in the transverse direction Y is effected by adjusting the side guide elements 30 on low-friction deflecting elements 31, 32 directly in front of the guide tracks 11i and after the embossing point 8.
- This centered guidance of the image film webs 6i on the correctly positioned, symmetrical long guide tracks 11 i until close to the embossing 8 prevents lateral deviations.
- By means of the image mark sensors 15i in the error-free desired position is achieved by control and adjustment of the negative pressure pi in the guideways 11i. Error-free positioning in the X and Y directions can only be achieved by independently adjusting each individual film web 6i while the machine is running.
- the image mark sensors 15i can preferably be arranged on the film advance devices 9i, in the center of the embossing plate 3 (on the cliché) or at the end of the guide paths 11i.
- This elongation is effected over an embossing table length of e.g. 100 cm an extension of the film webs by 6 mm.
- the cliches 28 are positioned on the embossing plate with optimum elongation ee or tensile stress z. If the tensile stresses zi (and thus the strains eei) in the individual image film webs 6i deviate from the nominal value, correspondingly large image position errors occur.
- the film webs are fed from unwinding rolls 7 via a film store 20 (FIG. Fig. 1 ) guided to the guideways 11.
- a film storage preferably vacuum loop memory 20, in particular horizontal vacuum double-loop memory used with negative pressure control, which eg from the EP 0 858 888 are known.
- a first tensile stress za is exerted on the film webs for optimal guidance to the guideways 11.
- These tensile stresses za vary in time and are very different for different film webs 6i (zai), depending on the type and width of film, loop length in the memory and Type of intermittent preference.
- a well metered control of the braking force zfi on the film webs 11i and thus the optimum voltage zi at the embossing point 8 is achieved by a smooth, low-friction, abrasion-resistant surface 12 with constant coefficients of friction of the long guideways.
- the surfaces 12 preferably have a minimum electrical conductivity, so that no electrostatic charging of the guideways 11 and the film webs 6 can arise.
- Suitable surfaces 12 may consist, for example, of a layer of fluoropolymer plastic or of hard anodized aluminum with intercalated fluoropolymer (eg PTFE), for example in a layer thickness of, for example, 20-50 ⁇ m. These have relatively low and constant friction coefficients of, for example, 0.1-0.2.
- PTFE intercalated fluoropolymer
- these surfaces 12 exhibit as small differences as possible between static friction and sliding friction coefficients of the film webs of e.g. not more than 10 - 20% on the generation of uniform tensile stresses zfi.
- Fig. 2 shows in more detail another example of a guide device 2 with four image film webs 6.1- 6.4 and with associated vacuum sources 13.1-13.4, which are designed here as controllable vacuum regulator 22.1- 22.4 and connected to a central suction fan 23.
- film web tension sensors 40i can be arranged after the guideways 11i for determining the foil tensions, whereby the control of the vacuum sources 13i can be carried out as regulation to an adjustable desired value of the foil tension zi or the foil stretching ee.
- the film web guide according to the invention can be used both in sheet-embossing machines and in roll machines.
- the flat material 5 to be embossed consists of sheets 5.1, which are conveyed by a feeder 71 to a boom 72 or endless webs 5.2 in reel machines, which are conveyed from a unwinding roll to a take-up reel (as in eg EP 0 858 888 describe).
- Fig. 3 shows a front view of individual guideways 11.1 -11.5, which have a width b and a length L (with L> b).
- the five image film webs 6.1-6.5 here have different film widths b1: the film web 6.3 a relative small film web width b1.2 and the remaining film webs a relatively large film web width b.1.1.
- the adjustable and replaceable symmetrical guide tracks 11i reach close to the embossing point 8 and are preferably as long as possible with a length L of e.g. 50-100 cm and with a ratio of length to width L / b in a range between 5 and 15.
- the width b of the guideways is for example 5 to 10 cm.
- Fig. 4 and 5 show in cross section examples of guideways with suction channels, which are particularly suitable for different film web widths b1.
- Fig. 4 shows a guideway with suction channels, which form a central zone with a suction channel 16 and two symmetrical edge zones with the suction channels 17.1 and 17.2.
- the film web width b1 only the zones covered by the film web can be connected to the vacuum source 13i and evacuated. So a very even pressure distribution (pi) can be achieved.
- FIG. 5 shows an example of a guideway with a central suction channel 16 and with two subsequent, mutually connected lateral suction channels 17, which are connected via a faulty air switching valve 18 with the vacuum source 13i. Uncovered zones will not be evacuated here.
- a narrower film web 6.2 with width b.1.2 covers the suction channel 16 and a wider film web 6.1 with b1.1 also covers the suction channels 17th
- Fig. 6 shows a plan view of the guideway of Fig. 5 with a few, relatively small suction openings 14 with a diameter of eg 1-2 mm, which are arranged at large intervals symmetrically to the central axis.
- the very small areal proportion of the suction openings is preferably in a range of, for example 0.5 - 3%. This makes it possible to generate easily adjustable, defined braking forces and tensile stresses zfi.
- the surface 12 with suction openings 14 may also consist of an air-permeable microporous layer, for example, analogous to the air cushion support surface 37 of Fig. 10a , which is sucked instead of ventilated.
- Fig. 7 shows a further example with a symmetrical arrangement of suction openings 14, which are divisible into different zones, analogous to Fig. 4 ,
- Fig. 8 shows an example with eight narrow guideways 11.1-11.8 with suppression p1-p8 for eight image film webs 6.1- 6.8 for correspondingly high Rick josgeon.
- Fig. 9 shows an example of a film web guide in the image film webs 61, 6.2 are combined with color film webs 6.11, 6.12.
- a short and wide braking and guiding wall 10 can additionally be arranged as a film tensioning device for the simultaneous embossing of color film webs 6.11, 6.12 and a plurality of image film webs 6.1, 6.2. This allows a very wide range of application of the embossing machine from pure color foil stamping to pure image foil stamping.
- Such a brake and guide wall is in Fig. 2 shown and also from the EP 1 593 503 known.
- this is not suitable for several image film webs, since their tensile stresses zi can not be individually regulated and adjusted while the machine is running.
- the 10 and 11 show examples of transversely adjustable Y side two side guide elements 30 on low-friction deflecting elements 31, 32, with which the image film webs 6i in the Y direction exactly to the optimum Picture mark positions can be set.
- the film webs on the deflecting elements in the Y direction must be very easy, as frictionless as possible, can be moved.
- the deflection elements 31, 32 may be formed as air cushion bearing surfaces 37 and, for example, consist of an air-permeable microporous layer which is ventilated.
- the Fig. 10a, b show in side and front view an example of a virtually frictionless deflection element 31, which is formed as a curved air cushion support surface 37.
- the guide track 11i is correctly positioned when the machine is stationary, and the distance of the two-sided side guide elements 30, which are here mounted displaceably on the deflecting element (db1), is set to the film width b1.
- both side guide elements 30 can be adjusted together with the deflection element (with the machine running) in the Y direction to the optimum image mark position ( ⁇ Y).
- Fig. 11 shows another example where the two side guide members 30 are adjustable to the film width b1 (db1) attached to a connecting element 34. They are so displaced together in the transverse direction Y and adjustable.
- This setting ( ⁇ Y) can for example be transmitted via a flexible shaft 36 to a control panel and with a setting thread 35 manually or by servo motor (actuator) can be performed.
- Fig. 12 schematically the time course v (t) of the film web speed when advancing to the next embossing position:
- a1 of eg 10 - 30 m / s 2
- v2 of, for example, 5 cm / s
- the image film webs 6i are decelerated with much lower delay a2 (eg 2 m / s 2 ) and shortly before standstill (at time t4) the negative pressure pi in the guideways 11i is rapidly increased and thus the film webs 6i become stronger pressed the guideways, so that slipping at standstill is prevented.
- a2 eg 2 m / s 2
- Fig. 13 shows an example for generating this rapid increase of the negative pressure pi by means of additional fast-switching vacuum valves 24.1 - 24.4, which are connected to the vacuum sources 13.1-13.4, with the central suction fan 23 and with the guideways 11.1-11.4.
- the vacuum valves 24i are opened rapidly (in msec) and the higher negative pressure p0 of the central suction fan 23 is passed directly to the guide tracks 11i. After the embossing process is switched back to the lower regulated negative pressure pi of the individual negative pressure sources 13.1-13.4.
Landscapes
- Registering, Tensioning, Guiding Webs, And Rollers Therefor (AREA)
- Machines For Manufacturing Corrugated Board In Mechanical Paper-Making Processes (AREA)
- Treatment Of Fiber Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
- Advancing Webs (AREA)
Description
Die Erfindung betrifft eine Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung für mehrere Folienbahnen, welche von Abwickelrollen über eine Prägeplatte einer Flachbettpresse geführt werden gemäss Oberbegriff von Anspruch 1. Mit derartigen Flachprägedruckmaschinen, wie z.B. in der
Mit diesen bekannten Folienbahnführungen ist es jedoch nicht möglich, für anspruchsvolle Bildprägeaufgaben, insbesondere für Hologrammprägen mit Bildsicherheitsmerkmalen, z.B. für Wertscheine, Ausweise oder Banknoten, mit mehreren Bildfolienbahnen über den ganzen Prägetisch für alle Prägefolienbahnen eine optimale, fehlerfreie Positionierung der Bildmarken und damit auch der Prägebilder zu erreichen. Dazu müsste bei laufender Maschine jede einzelne Bildfolienbahn in Vorzugsrichtung X und in Querrichtung Y separat optimal eingestellt werden können. Dies ist mit der bekannten Folienbahnführung nach
Es ist daher Aufgabe der vorliegenden Erfindung, eine bessere Folienbahnführung für Flachprägedruckmaschinen zu schaffen mit einer optimalen Bildpositionierung in X- und Y-Richtung für alle Bildfolienbahnen über der ganzen Prägestelle, welche auch die optimale Einstellung der Folienspannungen in jeder einzelnen Bildfolienbahn bei laufender Maschine ermöglicht, insbesondere für Hologrammprägen.It is therefore an object of the present invention to provide a better film web guide for flat embossing machines with an optimal image positioning in the X and Y direction for all image film webs over the entire embossing, which also allows the optimal setting of the film tension in each individual image film web while the machine is running, especially for hologram embossing.
Diese Aufgabe wird erfindungsgemäss gelöst durch eine Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung mit mehreren, einzelnen, steuerbaren Führungsbahnen für die einzelnen Bildfolienbahnen als Folienspanneinrichtungen vor der Prägeplatte gemäss Anspruch 1.This object is achieved according to the invention by a flat embossing machine having a film web guiding device with a plurality of individual, controllable guide paths for the individual image film webs as film clamping devices in front of the embossing plate according to
Die abhängigen Ansprüche betreffen vorteilhafte Weiterbildungen der Erfindung mit weiteren Verbesserungen der Folienbahnführung und -positionierung der einzelnen Bildfolienbahnen und damit auch der Maschinenleistungen und der Bildqualität.The dependent claims relate to advantageous developments of the invention with further improvements in the film web guidance and positioning of the individual image film webs and thus also the machine performance and image quality.
Im folgenden wird die Erfindung anhand von Beispielen und Figuren weiter erläutert. Es zeigen:
- Fig. 1
- eine Seitenansicht einer erfindungsgemässen Flachprägedruckmaschine mit einer Folienbahnführungseinrichtung mit mehreren einzelnen Führungsbahnen je mit steuerbaren Unterdruckquellen als Folienspanneinrichtungen für die einzelnen Bildfolienbahnen,
- Fig. 2
- ein Beispiel einer Folienbahnführungseinrichtung mit Führungsbahnen und zugeordneten Funktionselementen,
- Fig. 3
- eine Frontansicht auf die einzelnen symmetrischen Führungsbahnen,
- Fig. 4
- einen Querschnitt durch eine Führungsbahn mit Saugkanälen mit verschiedenen Zonen für Folienbahnen unterschiedlicher Breite,
- Fig. 5
- im Querschnitt ein Beispiel einer Führungsbahn mit Saugkanälen mit zwei Zonen,
- Fig. 6
- eine Aufsicht auf die Führungsbahn von
Fig. 5 mit Absaugöffnungen, - Fig. 7
- ein weiteres Beispiel einer Führungsbahn mit Absaugöffnungen,
- Fig. 8
- ein Beispiel mit mehreren einzelnen Führungsbahnen und Bildfolienbahnen,
- Fig. 9
- ein Beispiel mit einzelnen Führungsbahnen für Bildfolienbahnen und einer zusätzlichen kurzen Brems- und Führungswand für Farbfolienbahnen,
- Fig. 10a, b
- den einzelnen Führungsbahnen zugeordnete einstellbare Seitenführungselemente,
- Fig. 11
- ein Beispiel von zusammen einstellbaren Seitenführungselementen,
- Fig. 12
- eine Steuerung des zeitlichen Geschwindigkeitsverlaufs des Folienvorzugs mit erhöhter Haftung beim Prägeprozess,
- Fig. 13
- ein Beispiel mit steuerbaren Unterdruckquellen und Vakuumschaltventilen.
- Fig. 1
- 3 a side view of a flat embossing printing machine according to the invention with a film web guiding device with a plurality of individual guide webs each with controllable negative pressure sources as film clamping devices for the individual image film webs,
- Fig. 2
- an example of a film web guide device with guideways and associated functional elements,
- Fig. 3
- a front view of the individual symmetrical guideways,
- Fig. 4
- a cross section through a guide track with suction channels with different zones for film webs of different widths,
- Fig. 5
- in cross-section an example of a guideway with suction channels with two zones,
- Fig. 6
- a view of the guideway of
Fig. 5 with suction openings, - Fig. 7
- another example of a guideway with suction openings,
- Fig. 8
- an example with several individual guideways and image foil webs,
- Fig. 9
- an example with individual guideways for image film webs and an additional short braking and guiding wall for color foil webs,
- Fig. 10a, b
- adjustable side guide elements associated with the individual guideways,
- Fig. 11
- an example of jointly adjustable side guide elements,
- Fig. 12
- a control of the temporal speed profile of the film preferred with increased adhesion during the embossing process,
- Fig. 13
- an example with controllable vacuum sources and vacuum switching valves.
Die optimale Einstellung und Positionierung jeder Bildfolienbahn 6i in Querrichtung Y erfolgt durch Einstellung der Seitenführungselemente 30 an reibungsarmen Umlenkelementen 31, 32 direkt vor den Führungsbahnen 11i und nach der Prägestelle 8. Diese zentrierte Führung der Bildfolienbahnen 6i auf den richtig positionierten, symmetrischen langen Führungsbahnen 11 i bis nahe an die Prägestelle 8 verhindert seitliche Abweichungen. Die Positionierung der Bildfolienbahnen in X-Richtung, d.h. das genaue Ausrichten der Bildmarken 27 mittels der Bildmarkensensoren 15i in die fehlerfreie Soll-Position wird durch Steuerung und Einstellung des Unterdrucks pi in den Führungsbahnen 11i erreicht. Eine fehlerfreie Positionierung in X- und in Y-Richtung kann nur durch unabhängiges Einstellen jeder einzelnen Folienbahn 6i bei laufender Maschine erreicht werden.The optimum adjustment and positioning of each
Die Bildmarkensensoren 15i können vorzugsweise an den Folienvorzugseinrichtungen 9i, in der Mitte der Prägeplatte 3 (an den Cliches) oder am Ende der Führungsbahnen 11i angeordnet sein.The
Zum Prägen müssen alle Bildfolienbahnen an der Prägestelle 8 eine bestimmte optimale Zugspannung z aufweisen, welche einer entsprechenden Dehnung ee von z.B. ee = 0.6 % entspricht. Diese Dehnung bewirkt über eine Prägetischlänge von z.B. 100 cm eine Verlängerung der Folienbahnen um 6 mm. Die Cliches 28 werden unter Berücksichtigung dieser Verlängerung bei optimaler Dehnung ee bzw. Zugspannung z auf der Prägeplatte positioniert. Wenn die Zugspannungen zi (und damit die Dehnungen eei) in den einzelnen Bildfolienbahnen 6i vom Sollwert abweichen, entstehen somit entsprechend grosse Bildpositionsfehler. Für eine fehlerfreie Bildpositionierung müssen daher alle Bildfolienbahnen 6i die optimale Zugspannung zi aufweisen. Die Zugspannung zi für eine Folienbahn 6i setzt sich zusammen aus Zugspannung zai vor der Führungsbahn plus Bremskraft bzw. Zugspannung zfi, welche durch die Führungsbahn 11i ausgeübt wird: zi = zai + zfi. Da die Zugspannungen zai vor den Führungsbahnen 11 i sehr unterschiedlich sind, kann nur durch entsprechende Steuerung der Zugspannungen zfi an jeder einzelnen Führungsbahn 11i der optimale Wert zi für alle Bildfolienbahnen 6i erreicht werden.For embossing, all image film webs at the
Die Folienbahnen werden von Abwickelrollen 7 über einen Folienspeicher 20 (
Mit der erfindungsgemässen Folienbahnführung nach
Eine gut dosierbare Steuerung der Bremskraft zfi an den Folienbahnen 11i und damit der optimalen Spannung zi an der Prägestelle 8 wird erreicht durch eine glatte, reibungsarme, abriebfeste Oberfläche 12 mit konstanten Reibungskoeffizienten der langen Führungsbahnen. Dazu müssen die Oberflächen 12 vorzugsweise eine minimale elektrische Leitfähigkeit aufweisen, so dass keine elektrostatische Aufladung der Führungsbahnen 11 und der Folienbahnen 6 entstehen kann.A well metered control of the braking force zfi on the
Geeignete Oberflächen 12 können beispielsweise aus einer Schicht aus Fluorpolymerkunststoff oder aus hartanodisiertem Aluminium mit eingelagertem Fluorpolymer (z.B. PTFE) bestehen, z.B. in einer Schichtdicke von z.B. 20 - 50 um. Diese weisen relativ niedrige und konstante Reibungskoeffizienten von z.B. 0.1 - 0.2 auf.
Vorzugsweise weisen diese Oberflächen 12 möglichst geringe Unterschiede zwischen Haftreibungs- und Gleitreibungskoeffizienten der Folienbahnen von z.B. höchstens 10 - 20% auf zur Erzeugung gleichmässiger Zugspannungen zfi.Preferably, these
Als weitere vorteilhafte Ausführung können nach den Führungsbahnen 11i Folienbahn-Spannungssensoren 40i angeordnet sein zur Bestimmung der Folienspannungen, womit die Steuerung der Unterdruckquellen 13i als Regelung auf einen einstellbaren Sollwert der Folienspannung zi bzw. der Foliendehnung ee ausführbar ist.As a further advantageous embodiment, film
Wie
Zur optimalen Folienführung und Einstellung der Zugspannungen zfi bzw. zi reichen die einstellbaren und auswechselbaren symmetrischen Führungsbahnen 11 i bis nahe an die Prägestelle 8 heran und sind vorzugsweise möglichst lang ausgebildet mit einer Länge L von z.B. 50 -100 cm und mit einem Verhältnis von Länge zu Breite L/b in einem Bereich zwischen 5 und 15. Die Breite b der Führungsbahnen beträgt beispielsweise 5 bis 10 cm.For optimum film guidance and adjustment of the tensile stresses zfi or zi, the adjustable and replaceable
Die
Eine solche Brems- und Führungswand ist in
Die
Die
Nach dem Vorziehen der Folienbahnen 6i in die nächste Prägeposition und dem Stillstand der Folienbahnen für den Prägeschritt kann ein leichtes Nachrutschen entstehen. Um dies zu verhindern, können die Folienbahnen kurz vor dem Stillstand durch erhöhten Unterdruck pi an den Führungsbahnen 11 i stärker an diese angedrückt werden und ein Nachrutschen der Folienbahnen im Stillstand kann damit verhindert werden.After advancing the
Zur Illustration dazu zeigt
Im Rahmen dieser Beschreibung werden folgende Bezeichnungen verwendet:
- 1
- Flachprägedruckmaschine, Flachbett-Prägedruckmaschine
- 2
- Folienbahnführungseinrichtung
- 3
- Prägeplatte, Clicheplatte
- 4
- Flachbettpresse
- 5
- Flachmaterial
- 5.1
- Bogen
- 5.2
- Endlosbahn
- 6.1, 6.2
- Bildfolienbahnen
- 6.11, 6.12
- Farbfolienbahnen
- 6, 6i
- Folienbahnen, Prägefolienbahnen
- 6a
Prägeschichtseite von 6- 7, 7i
- Abwickelrollen
- 8
- Gegendruckplatte, Prägestelle
- 9i
- Folienvorzugseinrichtungen
- 10
- Brems- und Führungswand
- 11, 11i
Führungsbahnen für 6- 12
Oberflächen von 11- 13, 13i
Unterdruckquellen für 11- 14
- Absaugöffnungen in 12
- 15, 15i
- Bildmarkensensoren
- 16
- zentraler Saugkanal in 11
- 17
- seitliche Saugkanäle
- 18
- Fehlluft-Schaltventil
- 20
- Vakuumschlaufenspeicher, Folienspeicher
- 22i
- Vakuumregler
- 23
- zentrales Sauggebläse
- 24i
- Vakuumschaltventile
- 27
Bildmarken auf 6- 28
- Cliches
- 29
- Folienabzugsvorrichtung
- 30
- Seitenführungselemente
- 31, 32
- reibungsarme Umlenkelemente, Auflageflächen
- 34
einstellbare Verbindung von 30- 35
Einstellvorrichtung für 30- 36
- flexible Welle
- 37
- Luftpolster-Auflagefläche, Luftpolster-Achsen
- 40i
- Folienbahn-Spannungssensoren
- 71
- Anleger
- 72
- Ausleger
- L
Länge von 11- b
Breite von 11- b1
- Folienbahnbreite
db 1- Einstellen von b1
- ee
- Foliendehnungen an 8
- za, zai
Zugspannungen vor 11- zf, zfi
- Bremskräfte,
Zugspannungen von 11 - z, zi
- Folienspannungen, Zugspannungen an
Prägestelle 8, z = za + zf - p, pi
- Unterdruck in 11
- p0
- Unterdruck in 23
- v
- Folienbahngeschwindigkeit
- a
- Beschleunigung
- t
- Zeit
- X
Vorzugsrichtung von 6- Y
- Querrichtung
- 1
- Flat embossing machine, flatbed embossing machine
- 2
- Sheet guide device
- 3
- Embossing plate, cliche plate
- 4
- Flatbed Press
- 5
- flat material
- 5.1
- bow
- 5.2
- continuous web
- 6.1, 6.2
- Picture film webs
- 6.11, 6.12
- Color film webs
- 6, 6i
- Foil webs, embossed foil webs
- 6a
- Preprint page of 6
- 7, 7i
- unwinding
- 8th
- Counterpressure plate, embossing point
- 9i
- Foil advance facilities
- 10
- Brake and guide wall
- 11, 11i
- Guideways for 6
- 12
- Surfaces of 11
- 13, 13i
- Vacuum sources for 11
- 14
- Suction openings in 12
- 15, 15i
- Figurative mark sensors
- 16
- central suction channel in 11
- 17
- lateral suction channels
- 18
- Faulty air switching valve
- 20
- Vacuum loop storage, film storage
- 22i
- vacuum regulator
- 23
- central suction fan
- 24i
- Vacuum switching valves
- 27
- Picture marks on 6
- 28
- Cliches
- 29
- Film takeaway
- 30
- Side guides
- 31, 32
- low-friction deflecting elements, bearing surfaces
- 34
- adjustable connection of 30
- 35
- Adjustment device for 30
- 36
- flexible shaft
- 37
- Air cushion support surface, air cushion axles
- 40i
- Sheet-voltage sensors
- 71
- investor
- 72
- boom
- L
- Length of 11
- b
- Width of 11
- b1
- Sheet width
-
db 1 - Set b1
- ee
- Film extensions to 8
- za, zai
- Tensile stresses before 11
- zf, zfi
- Braking forces, tensile stresses of 11
- z, zi
- Film tensions, tensile stresses on
embossing 8, z = za + zf - p, pi
- Negative pressure in 11
- p0
- Negative pressure in 23
- v
- Film web speed
- a
- acceleration
- t
- Time
- X
- Preferred direction of 6
- Y
- transversely
Claims (19)
- Flat bed embossing machine with a foil web guiding device (2) for several foil webs (6), which from unwinding rolls (7) are conducted over a tool plate (3) on a flat bed press (4), with a foil tensioning device ahead of the tool plate and with foil drawing devices (9) for every foil web after the tool plate, characterised in that- directly ahead of the tool plate (3) several individually adjustable in transverse direction (Y) to the drawing direction (X), long, central symmetrically configured web guides (11.1, 11.2, 11.3) are provided as foil tensioning devices,- with a smooth, low-friction surface (12)- and with suction openings (14) in the surfaces, which are connected with controllable negative pressure sources (13.1, 13.2, 13.3) for the independent setting of negative pressure (pi) and braking force (zi) on every individual web guide (11.1, 11.2, 11.3),- wherein to every picture foil web (6i) a print mark sensor (15i) is assigned between the foil drawing device (9i) and the web guide (11i)- and lateral guiding elements (30) settable on both sides on low-friction deflecting elements (31, 32) directly ahead of the web guides and behind the tool plate (3) are assigned,wherein said lateral guiding elements (30) can guide the foil webs (6i) centered on the web guides.
- Flat bed embossing machine according to claim 1, characterised in that the surface (12) of the web guides comprise fluoride polymer plastic material or consists of hard anodised aluminium with embedded fluoride polymer (e.g., PTFE).
- Flat bed embossing machine according to claim 1, characterised in that the surfaces (12) of the web guides comprise a minimum electrical conductivity, so that no electro-static charging of the foil webs can take place.
- Flat bed embossing machine according to claim 1, characterised in that the difference between the static friction - and the sliding friction coefficient of the foil webs on the surface (12) of the web guides amounts to a maximum of 10 - 20%.
- Flat bed embossing machine according to claim 1, characterised in that the length L of the web guides (11) amounts to between 50 and 100 cm.
- Flat bed embossing machine according to claim 1, characterised in that the ratio of length to width L/b of the web guides is situated within a range of between 5 and 15.
- Flat bed embossing machine according to claim 1, characterised in that the suction openings (14) comprise a diameter of 1 - 3 mm and/or a surface proportion of the suction openings of 0.5 - 3%.
- Flat bed embossing machine according to claim 1, characterised in that the print mark sensors (15i) are arranged on the foil drawing devices (9i), in the centre of the tool plate (3) or at the end of the web guides (11i).
- Flat bed embossing machine according to claim 1, characterised in that the deflecting elements (31, 32) ahead of the web guides and after the tool plate are designed as air cushion supporting surfaces (37).
- Flat bed embossing machine according to claim 1, characterised in that the suction channels (16, 17) in the web guides (11) form a central zone and symmetrical edge zones.
- Flat bed embossing machine according to claim 10, characterised in that the web guides comprise a central suction channel (16) and two adjoining lateral suction channels (17) connected together, which through a leakage air control valve (18) are connected with the negative pressure sources (13i).
- Flat bed embossing machine according to claim 1, characterised in that over the whole length of the foil web guiding from the unwinding rolls (7) up to the tool plate (3) there are no guiding elements on the image layer side (6a) of the foil webs.
- Flat bed embossing machine according to claim 1, characterised by a vacuum loop store (20) ahead of the web guides (11).
- Flat bed embossing machine according to claim 1, characterised in that the lateral guiding elements (30) are connected together, that their spacing is adjustable to the width of the foil web foil (b1) and that they are adjustable together in transverse direction (Y).
- Flat bed embossing machine according to claim 1, characterised in that the controllable negative pressure sources (13i) are designed as controllable vacuum controllers (22i), which are connected with a central suction fan (23).
- Flat bed embossing machine according to claim 15, characterised in that every controllable negative pressure source (13i) is connected with a rapid switching vacuum valve (24i), which also comprises a connection to the central suction fan (23).
- Flat bed embossing machine according to claim 1, characterised by a controlling of the foil drawing, with which the picture foil webs (6i) after the detection of the print marks (27) by the print mark sensors (15i) are slowly braked and wherein shortly before the standstill of the picture foil webs the negative pressure (pi) in the web guides (11i) is rapidly increased.
- Flat bed embossing machine according to claim 1, characterised in that after the web guides (11i) foil web tension sensors (40i) are arranged for determining the foil tensions and wherein the control of the negative pressure sources (13i) can be executed as a controlling to a settable desired value of the foil tension (zi) or of the foil strain (ee).
- Flat bed embossing machine according to claim 1, characterised in that under the web guides (11i) additionally a short and wide braking - and guiding wall (10) is arranged as foil tensioning device for the simultaneous embossing with several picture foil webs (6.1, 6.2) and with dye foil webs (6.11, 6.12).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH7972008 | 2008-05-27 | ||
PCT/CH2009/000175 WO2009143644A1 (en) | 2008-05-27 | 2009-05-25 | Embossing machine comprising a film web guide device |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2285720A1 EP2285720A1 (en) | 2011-02-23 |
EP2285720B1 true EP2285720B1 (en) | 2015-09-02 |
Family
ID=39865451
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09753403.6A Active EP2285720B1 (en) | 2008-05-27 | 2009-05-25 | Embossing machine comprising a film web guide device |
Country Status (4)
Country | Link |
---|---|
US (1) | US8459323B2 (en) |
EP (1) | EP2285720B1 (en) |
CN (1) | CN101868414B (en) |
WO (1) | WO2009143644A1 (en) |
Families Citing this family (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
EP2613943B1 (en) * | 2010-09-08 | 2016-07-27 | Bobst Mex Sa | Method for feeding strips to be embossed in a system for moving same, and device for implementing such a method |
CN102896890A (en) * | 2011-07-27 | 2013-01-30 | 上海亚华印刷机械有限公司 | Thermoprinting machine with alumium foil storage devices |
CN102529330B (en) * | 2011-12-26 | 2014-03-12 | 江苏劲嘉新型包装材料有限公司 | Irregular gilding copper plate of packing material |
CN102583086B (en) * | 2012-03-05 | 2015-01-07 | 武汉理工大学 | Tension control method for coating thin film |
JP6077881B2 (en) * | 2013-02-20 | 2017-02-08 | ローランドディー.ジー.株式会社 | Fabric printing method and fabric printing apparatus |
CN103612477A (en) * | 2013-07-22 | 2014-03-05 | 陈尔余 | Machine-assembled automatic multicolor flat-pressing and flat-lettering production device |
CN103568525A (en) * | 2013-10-18 | 2014-02-12 | 安徽华印机电股份有限公司 | Thermo-printing machine capable of performing thermo-printing on hard packaging body |
CN103640354B (en) * | 2013-11-28 | 2015-04-15 | 大亚科技股份有限公司 | Method for simultaneously applying horizontal shaft and longitudinal shaft of gold stamping machine |
US10525763B2 (en) | 2014-12-04 | 2020-01-07 | Gietz Ag | Flat foil printing press having foil web and sheet guidance |
CH711441A1 (en) | 2015-08-21 | 2017-02-28 | Gietz Ag | Flat printing press. |
EP3165365A1 (en) | 2015-11-05 | 2017-05-10 | KBA-NotaSys SA | Sheet-fed stamping press comprising a foil laminating unit |
EP3165366A1 (en) | 2015-11-05 | 2017-05-10 | KBA-NotaSys SA | Sheet-fed stamping press having a foil laminating unit |
PT3173232T (en) | 2015-11-30 | 2018-12-20 | Kba Notasys Sa | Hot-stamping press and hot stamping method |
CN106113917A (en) * | 2016-06-30 | 2016-11-16 | 苏州华尔美特装饰材料股份有限公司 | A kind of gilding press applicator wheel micromatic setting |
CN110202922B (en) * | 2019-04-24 | 2020-11-24 | 涿州皓原箔业有限公司 | Fragrant smell aluminium foil printing and toast rolling equipment |
BE1029831B1 (en) * | 2021-10-11 | 2023-05-08 | Phoenix Contact Gmbh & Co | Technology for dynamic length compensation |
CH719395A1 (en) | 2022-02-02 | 2023-08-15 | Gietz Ag | Flat embossing machine with a foil web guide and transport device. |
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DE1593503A1 (en) | 1966-04-09 | 1969-12-18 | Scholven Chemie Ag | Process for the production of carboxylic acid esters |
IT1119879B (en) | 1979-10-08 | 1986-03-10 | Gd Spa | TAPE GUIDE DEVICE PARTICULARLY FOR CIGARETTE PACKAGING MACHINES |
DE2949902A1 (en) * | 1979-12-12 | 1981-06-19 | Fa. Josef Fröhling, 5960 Olpe | DEVICE FOR BRAKING RUNNING TAPE MATERIAL |
CH683407A5 (en) * | 1991-02-06 | 1994-03-15 | Maegerle Karl Lizenz | Tubing mfr. having celanese stamping - by forming foil strip, moulding and connecting overlapping foil edges |
DE9420707U1 (en) * | 1994-12-24 | 1995-02-16 | Steuer Armin | Embossing rotary machine |
EP0858888B2 (en) * | 1997-02-13 | 2007-03-07 | Maschinenfabrik Gietz Ag | Flat-bed blocking press |
IT1299965B1 (en) * | 1998-04-08 | 2000-04-04 | Gd Spa | METHOD AND UNIT FOR THE FEEDING OF A RIBBON OF SHEET MATERIAL. |
DE19843533A1 (en) | 1998-09-23 | 2000-03-30 | Armin Steuer | Method and device for disposal of web material |
EP1593503B1 (en) * | 2004-05-04 | 2013-06-26 | Maschinenfabrik Gietz Ag | Foil guiding device for a flat foil printing machine |
-
2009
- 2009-05-25 US US12/991,682 patent/US8459323B2/en active Active
- 2009-05-25 WO PCT/CH2009/000175 patent/WO2009143644A1/en active Application Filing
- 2009-05-25 CN CN200980100472.1A patent/CN101868414B/en active Active
- 2009-05-25 EP EP09753403.6A patent/EP2285720B1/en active Active
Also Published As
Publication number | Publication date |
---|---|
WO2009143644A1 (en) | 2009-12-03 |
EP2285720A1 (en) | 2011-02-23 |
US20110265671A1 (en) | 2011-11-03 |
US8459323B2 (en) | 2013-06-11 |
CN101868414B (en) | 2013-09-11 |
CN101868414A (en) | 2010-10-20 |
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