EP2285718B1 - Reel changer having a holder for supporting a material reel with a winding sleeve - Google Patents
Reel changer having a holder for supporting a material reel with a winding sleeve Download PDFInfo
- Publication number
- EP2285718B1 EP2285718B1 EP09745591.9A EP09745591A EP2285718B1 EP 2285718 B1 EP2285718 B1 EP 2285718B1 EP 09745591 A EP09745591 A EP 09745591A EP 2285718 B1 EP2285718 B1 EP 2285718B1
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- EP
- European Patent Office
- Prior art keywords
- carrier elements
- reel changer
- holder
- changer according
- sleeve
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2405/00—Parts for holding the handled material
- B65H2405/40—Holders, supports for rolls
- B65H2405/45—Shafts for winding/unwinding
- B65H2405/454—Means for penetrating into the core material, e.g. for transmitting torque
Definitions
- the invention relates to a roll changer with a receptacle for supporting a roll of material with a winding tube according to the preamble of claim 1.
- Spannkonen for receiving bobbins are known in particular in the printing industry in large numbers.
- the clamping cones are motorized inserted into the sleeves of the rolls of material.
- clamping jaws or driver elements are pressed into the sleeve material, whereby a positive and non-positive connection between the clamping cone and the winding tube is formed, which allows optimum torque transmission from the drive to the roll of material.
- a reel changer of a web-fed rotary printing press is known, which has a drive with at least one electric motor.
- the electric motor drives a roll of material held in a roll changer on a recording roll on which a material web is wound.
- the rotor of the electric motor designed as a synchronous motor has poles of permanent magnets.
- a drive shaft of the synchronous motor can be brought directly into the material roll for torque-transmitting engagement. For this purpose, in particular driving elements on the drive shaft, which form a torque and frictionally transmitted to the roll of material.
- the sleeve material also has different hardnesses. When using harder types of sleeves, it may happen that it is not possible with the available Meachskraft to fully press the cone and the end drivers in the winding tube. As a result, a complete Aufachsvorgang and a required torque transmission can not be guaranteed.
- the DE 102 24 839 A1 discloses a mandrel of a roll changer, wherein a receiving element engage in the inner circumference of a sleeve and driving elements frontally into the sleeve of the roll of material. These drivers pass through a movable switching ring.
- the invention has for its object to allow the Aufachsung of rolls of material with differently hard cores in a reel changer, without the need for a costly retrofitting of the reel changer is necessary.
- a receptacle preferably a clamping cone of a reel changer, comprises a support journal, which tapers preferably towards its free end, and preferably a sleeve abutment surface, against which the end face of a winding tube comes into abutment in the up-axis.
- On the sleeve contact surface driving elements are provided, which penetrate at the end face of the winding tube in the sleeve material and contribute to the transmission of torque.
- the support pin may additionally have radially projecting driver elements or clamping jaws, which are radially adjustable and engage the inner circumference of the winding tube.
- At least one of the drive elements provided on the sleeve contact surface can be retracted at least partially into the sleeve contact surface.
- the number of entrainment elements to be used can thus be varied.
- the one or more retractable driver elements are completely retractable in the sleeve contact surface.
- driver elements are preferably circular in the region of the front side of the Winding tube to aufachsenden roll of material arranged on the sleeve bearing surface.
- a total of six driver elements are provided.
- the driver elements are in their acting on the winding tube area preferably designed as a flat sharp cutting, which can easily enter the winding tube.
- the driver elements can also be executed conical, cylindrical or pyramidal.
- the individual driver elements can also be designed differently, in particular the retractable driver elements can be adapted to the harder cores.
- half of the total driver elements provided is retractable, preferably every other.
- the one or more retractable driver elements are axially displaceable and resiliently mounted in a base body of the clamping cone in a preferred embodiment.
- the driver elements could also be mounted in a bearing side arranged on the clamping cone sleeve.
- the retractable driver elements are flattened at its located in the body of the clamping cone end, wherein the flattened end is guided by at least one leading edge, so that the retractable driver elements are secured against rotation within the body.
- the leading edge may be formed in the main body or on another component. This embodiment is particularly advantageous for retractable driver elements, which are designed in their acting on the winding tube area as a flat cutting.
- the state of the one or more retractable driver elements is switchable between "ACTIVE” and "PASSIVE".
- the axial displaceability of the one or more retractable driver elements is locked. As a result, it projects out of the sleeve contact surface and is pressed into the end face of the winding sleeve when the shaft is upright.
- the soft or soften the driver elements in the axial direction of the deferred winding tube by being sunk against a spring force in the sleeve abutment surface.
- the driver element is moved by the spring back to its normal position.
- the directed to the driver elements surface of the switching ring forms a barrier wall which blocks the axial mobility of the retractable driver element.
- the switching ring also has an opening which is positioned for the passive state such that the retractable driver element can pass in the axial direction.
- the clamping cone can be driven directly or indirectly in the reel changer.
- the clamping cone can be formed integrally with the rotor of the drive motor.
- the clamping cone can be driven for example via a toothed belt.
- a reel changer according to the invention is provided in particular for a web-fed rotary printing press and initially comprises a drive unit for the rotational drive of a roll of material wound up in the reel changer and wound on a winding tube.
- a drive unit for the rotational drive of a roll of material wound up in the reel changer and wound on a winding tube For Aufachsen the roll of material is a clamping cone, which is driven by the drive unit.
- Fig. 1 shows a receptacle 01, preferably a clamping cone 01, which is intended for use on a reel changer, preferably a web-fed rotary printing press.
- the clamping cone 01 is attached to a rotatably mounted shaft 02, which can either be driven or is freely rotatably mounted in the roll stand.
- the main body of the clamping cone 01 is integrally formed with the shaft 02 in this embodiment.
- the clamping cone 01 comprises a support pin 03, preferably with a conical shape tapering towards its free end. On the support pin 03 is preferably followed by a sleeve abutment surface 04 of a sliding ring 10, which spans transversely to the longitudinal axis of the cone 05. In the basic position (no roll of material administratachst) are the cutting of the driving elements 06; 07 behind the sleeve abutment surface 04 of the sliding ring 10 back (because of accident prevention). If the sliding ring 10 in Aufachsen a roll of material in the axial direction, d. H.
- driver elements 06; 07 on the sleeve abutment surface 04 of the sliding ring 10 and are brought into engagement with the sleeve end face of the roll of material. From the sleeve contact surface 04 project driver elements 06; 07 out; these are on the one hand fixed entrainment elements 06 and on the other hand movable, in particular retractable entrainment elements 07.
- the driver elements 06; 07 penetrate the Aufachsvorgang in an end face of a winding tube and serve to improve the torque transmission.
- the support pin 03 also includes radial cone-shaped driving elements 08, which are pressed in the up-axis in the inner wall of the winding tube.
- Radial driver elements 08 can also be designed as radially adjustable clamping jaws.
- the retractable carrier element 07 is in an axially extending through bore 16 (FIG. Fig. 3 ) of the main body 14 of the clamping cone 01 and guided therein axially displaceable.
- a switching element for.
- As a switching ring 09 is rotatably mounted on the shaft 02 and has an opening 11 per retractable driver element 07, which release or switching the retractable carrier element 07 from the illustrated active state ( Fig. 1 ) in a passive state. In the active state, the axial mobility of the retractable driver element 07 is blocked by the switching ring 09, which covers the bearing-side opening 11 of the through hole 16.
- Fig. 2 is the passive state of the clamping cone 01 shown.
- the retractable driver element 07 does not project beyond the edge of the sleeve contact surface 04 in this state.
- the countersinking of the driver element 07 takes place by an axial displacement of the driver element 07, when the opening 11 of the switching ring 09 is arranged opposite the bearing-side opening of the through bore 16.
- the retractable driver element 07 can now escape when pushing a winding tube on the clamping cone 01 in the axial direction.
- the switching ring 09 is fixed by a locking pin (not shown) in the required position.
- a stop pin 12 is provided to limit the switching ring 09 in its rotational movement. In this case, the stopper pin 12 cooperates with a recess 13 of the switching ring 09.
- Fig. 3 is a longitudinal section through the clamping cone 01 shown.
- the mounting of the retractable driver element 07 is shown above the longitudinal axis 05, whereas below the longitudinal axis 05 of one of the fixed driver elements 06 is shown.
- the longitudinal axis 05 is simultaneously the axis of rotation of the shaft 02nd
- a main body 14 of the clamping cone 01 is in the illustrated preferred embodiment made in one piece with the shaft 02, but may also be designed as a separate part or sleeve.
- an axially continuous bore 16 is provided, in which the retractable driver element 07 is axially displaceably mounted and guided.
- At the shaft end of the bore 16 of the switching ring 09 is arranged, which can lock or allow depending on the position, the axial mobility of the retractable driver element 07.
- Fig. 3 is the passive state of the clamping cone 01 shown.
- the opening 11 of the switching ring 09 is arranged opposite the shaft-side opening of the bore 16, so that the retractable driver element 07 is displaceable in this direction.
- an element 17, z. B. a spring 17 the retractable driver element 07 is held in the illustrated basic position.
- three retractable entrainment elements 07 can be arranged alternately with fixed entrainment elements 06 circularly and evenly distributed on the sleeve abutment surface 04.
- Fig. 4 shows an embodiment of a clamping cone 01, in which the clamping cone 01 directly on the rotor 18 of a drive motor 19, z. B. synchronous motor 19 is arranged.
- the shaft 02 of the synchronous motor 19 is on the side of réelleschenden roll of material on the housing of the synchronous motor 19 via. This protruding side of the shaft 02 serves as a support pin 03, on which the roll of material can be rotatably mounted.
- the support pin 03 with the radial driver elements 08 is worked out by correspondingly suitable machining process from the shaft 02. A separate cone between the winding tube and drive shaft can be eliminated.
- the synchronous motor 19 is designed in the manner of a field-weakening synchronous motor 19, wherein it can be operated with a field weakening up to a ratio of 1:10.
- the synchronous motor 19 has in a known manner poles 21 and an electrical excitation 23.
- the rotor 18 of the synchronous motor 19 has poles 21 of permanent magnets
- the stator 22 of the synchronous motor 19 has an electrical excitation 23.
- the permanent magnets are preferably made of rare earth materials.
- the retractable driver elements 07 are not shown in this figure, but can also be provided directly here in the rotor 18 of the synchronous motor 19, as in Fig. 3 is shown.
- the switching ring 09 can be arranged directly behind the sleeve support surface 04.
- the receptacle is driven indirectly by means of a preferably position-controlled electric motor. This is preferably done by means of a toothed belt.
- a first winding tube having (a) first material property (s), in particular a first hardness, and a first number of driver elements (06, 07) engaging in the end face of the first winding tube is arranged on the receptacle (01) ( Fig. 5 ).
- a second winding tube with (a) second material property (s), in particular a second hardness, is arranged on the receptacle 01, which differ from the first material property (s) of the first winding tube. Furthermore, on the recording of the second winding tube, a second number of engaging in the end face of the second winding core driver elements 06; 07 arranged, which differs from the first number of engaging in the end face of the first winding tube driver elements 06; 07 makes a difference Fig. 6 ).
Description
Die Erfindung betrifft Rollenwechsler mit einer Aufnahme zur Lagerung einer Materialrolle mit einer Wickelhülse gemäß dem Oberbegriff des Anspruchs 1. Spannkonen zur Aufnahme von Wickelkörpern sind insbesondere in der Druckindustrie in großer Zahl bekannt. Bei der achslosen Rollenaufnahme werden die Spannkonen motorisch in die Hülsen der Materialrollen eingeführt. Dabei werden Spannbacken oder Mitnehmerelemente in das Hülsenmaterial eingepresst, wodurch eine form- und kraftschlüssige Verbindung zwischen dem Spannkonus und der Wickelhülse entsteht, welche eine optimale Drehmomentübertragung vom Antrieb auf die Materialrolle gestattet. Aus der
Es sind ebenso axial wirkende Mitnehmerelemente bekannt, welche stirnseitig an der Wickelhülse angreifen.There are also axially acting driver elements known which engage the end face of the winding tube.
Beispielsweise werden in der
Für verschiedene Typen und Breiten von Materialrollen werden unterschiedliche Wickelhülsen mit unterschiedlichen Materialeigenschaften verwendet. Dabei hat das Hülsenmaterial auch unterschiedliche Härten. Bei der Verwendung härterer Hülsentypen kann es vorkommen, dass es mit der zur Verfügung stehenden Aufachskraft nicht möglich ist, den Konus und die stirnseitigen Mitnehmer vollständig in die Wickelhülse einzupressen. Dadurch können ein vollständiger Aufachsvorgang und eine erforderliche Drehmomentübertragung nicht mehr sichergestellt werden.For different types and widths of material rolls different winding tubes are used with different material properties. The sleeve material also has different hardnesses. When using harder types of sleeves, it may happen that it is not possible with the available Aufachskraft to fully press the cone and the end drivers in the winding tube. As a result, a complete Aufachsvorgang and a required torque transmission can not be guaranteed.
Um eine hohe Auslastung der Maschinen zu erreichen, ist es mitunter erforderlich, Materialrollen unterschiedlicher Ausführung in einer oder in verschiedenen aufeinander folgenden Produktionen zu verarbeiten. Dies kommt besonders in kleineren bahnverarbeitenden Anlagen oder Druckereien vor. Bislang müssen verschiedene Rollenwechsler in einer Anlage vorgesehen werden, um verschiedene Typen von Wickelhülsen verarbeiten zu können, oder es ist eine aufwendige Umrüstung am Rollenwechsler erforderlich, was hohe Stillstandszeiten verursacht und damit die Produktionskosten erhöht. Beispielsweise sind Wickelhülsen zu verarbeiten, die eine unterschiedliche Härte besitzen.In order to achieve a high utilization of the machines, it is sometimes necessary to process material rolls of different types in one or in different successive productions. This is especially true in smaller web processing plants or printing companies. So far, different reel splicer must be provided in a system to process different types of cores, or it is a costly conversion to reel changer required, causing high downtime and thus increases the cost of production. For example, winding cores are to be processed, which have a different hardness.
Die
Der in
Der Erfindung liegt die Aufgabe zugrunde, die Aufachsung von Materialrollen mit unterschiedlich harten Wickelhülsen in einem Rollenwechsler zu ermöglichen, ohne dass hierfür eine aufwendige Umrüstung des Rollenwechslers nötig ist.The invention has for its object to allow the Aufachsung of rolls of material with differently hard cores in a reel changer, without the need for a costly retrofitting of the reel changer is necessary.
Die Aufgabe wird erfindungsgemäß durch die Merkmale des Anspruchs 1 gelöst.The object is achieved by the features of claim 1.
Die mit der Erfindung erzielbaren Vorteile bestehen insbesondere darin, dass es auf einfache Weise, ohne erhöhten Zeitaufwand und ohne aufwendiges Umrüsten möglich ist, verschiedene Typen von Materialrollen mit unterschiedlich harten Hülsenmaterialien mit einem Rollenwechsler aufzuachsen. Die Lösung ist sowohl in der Fertigung, als auch in der Handhabung einfach.The advantages achieved by the invention are in particular that it is possible in a simple manner, without increased expenditure of time and without costly retooling, aufachsen various types of material rolls with different hardness sleeve materials with a paster. The solution is simple in production as well as in handling.
Eine Aufnahme, vorzugsweise ein Spannkonus eines Rollenwechslers umfasst einen Tragzapfen, welcher sich vorzugsweise zu seinem freien Ende hin verjüngt und vorzugsweise eine Hülsenanlagefläche, an welcher beim Aufachsen die Stirnseite einer Wickelhülse zur Anlage kommt. Auf der Hülsenanlagefläche sind Mitnehmerelemente vorgesehen, welche an der Stirnseite der Wickelhülse in das Hülsenmaterial eindringen und zur Drehmomentübertragung beitragen.A receptacle, preferably a clamping cone of a reel changer, comprises a support journal, which tapers preferably towards its free end, and preferably a sleeve abutment surface, against which the end face of a winding tube comes into abutment in the up-axis. On the sleeve contact surface driving elements are provided, which penetrate at the end face of the winding tube in the sleeve material and contribute to the transmission of torque.
Der Tragzapfen kann zusätzlich radial vorstehende Mitnehmerelemente aufweisen oder Spannbacken, welche radial verstellbar sind und am Innenumfang der Wickelhülse angreifen.The support pin may additionally have radially projecting driver elements or clamping jaws, which are radially adjustable and engage the inner circumference of the winding tube.
Dabei ist mindestens eines der an der Hülsenanlagefläche vorgesehenen Mitnehmerelemente zumindest teilweise in der Hülsenanlagefläche versenkbar. Je nach verwendetem Hülsenmaterial und dessen Härte kann somit die Anzahl der zu benutzenden Mitnehmerelemente variiert werden. Bevorzugt ist das eine oder die mehreren versenkbaren Mitnehmerelemente vollständig in der Hülsenanlagefläche versenkbar sind.At least one of the drive elements provided on the sleeve contact surface can be retracted at least partially into the sleeve contact surface. Depending on the sleeve material used and its hardness, the number of entrainment elements to be used can thus be varied. Preferably, the one or more retractable driver elements are completely retractable in the sleeve contact surface.
Wird eine Wickelhülse aus einem weichen Material verwendet, so sind mehr Mitnehmerelemente als bei einer Wickelhülse aus einem harten Material zu verwenden. Die Mitnehmerelemente sind bevorzugt kreisförmig im Bereich der Stirnseite der Wickelhülse der aufzuachsenden Materialrolle auf der Hülsenanlagefläche angeordnet. Vorzugsweise sind insgesamt sechs Mitnehmerelemente vorgesehen. Die Mitnehmerelemente sind in ihrem auf die Wickelhülse einwirkenden Bereich bevorzugt als flache scharfe Schneiden auszuführen, welche leicht in die Wickelhülse eintreten können. Alternativ können die Mitnehmerelemente auch konus-, zylinder- oder pyramidenförmig ausgeführt werden. Die einzelnen Mitnehmerelemente können auch unterschiedlich ausgeführt werden, insbesondere können die versenkbaren Mitnehmerelemente an die härteren Wickelhülsen angepasst sein.If a winding tube made of a soft material is used, more driver elements than in a winding tube made of a hard material to use. The driver elements are preferably circular in the region of the front side of the Winding tube to aufachsenden roll of material arranged on the sleeve bearing surface. Preferably, a total of six driver elements are provided. The driver elements are in their acting on the winding tube area preferably designed as a flat sharp cutting, which can easily enter the winding tube. Alternatively, the driver elements can also be executed conical, cylindrical or pyramidal. The individual driver elements can also be designed differently, in particular the retractable driver elements can be adapted to the harder cores.
In einer bevorzugten Ausführungsform der Erfindung ist die Hälfte der insgesamt vorgesehenen Mitnehmerelemente versenkbar, vorzugsweise jedes zweite.In a preferred embodiment of the invention, half of the total driver elements provided is retractable, preferably every other.
Es ist aber ebenso möglich, die Mitnehmerelemente gruppenweise oder einzeln zu versenken, so dass mehrere Abstufungen für Hülsenmaterialien möglich sind.But it is also possible to sink the driver elements in groups or individually, so that several gradations for sleeve materials are possible.
Das eine bzw. die mehreren versenkbaren Mitnehmerelemente sind in einer bevorzugten Ausführungsform axial verschiebbar und federnd in einem Grundkörper des Spannkonus gelagert. Anstelle der direkten Lagerung im Spannkonus könnten die Mitnehmerelemente aber auch in einer lagerseitig am Spannkonus angeordneten Hülse montiert werden. Bevorzugt sind die versenkbaren Mitnehmerelemente an ihrem im Grundkörper des Spannkonus befindlichen Ende abgeflacht, wobei das abgeflachte Ende von mindestens einer Führungskante geführt wird, sodass die versenkbaren Mitnehmerelemente gegen ein Verdrehen innerhalb des Grundkörpers gesichert sind. Die Führungskante kann im Grundkörper oder an einem weiteren Bauteil ausgebildet sein. Diese Ausführungsform ist insbesondere für versenkbare Mitnehmerelemente vorteilhaft, die in ihrem auf die Wickelhülse einwirkenden Bereich als flache Schneiden ausgeführt sind.The one or more retractable driver elements are axially displaceable and resiliently mounted in a base body of the clamping cone in a preferred embodiment. Instead of direct storage in the clamping cone but the driver elements could also be mounted in a bearing side arranged on the clamping cone sleeve. Preferably, the retractable driver elements are flattened at its located in the body of the clamping cone end, wherein the flattened end is guided by at least one leading edge, so that the retractable driver elements are secured against rotation within the body. The leading edge may be formed in the main body or on another component. This embodiment is particularly advantageous for retractable driver elements, which are designed in their acting on the winding tube area as a flat cutting.
Der Zustand des einen oder der mehreren versenkbaren Mitnehmerelemente ist zwischen "AKTIV" und "PASSIV" schaltbar.The state of the one or more retractable driver elements is switchable between "ACTIVE" and "PASSIVE".
Im aktiven Zustand ist die axiale Verschiebbarkeit des einen oder der mehreren versenkbaren Mitnehmerelemente gesperrt. Dadurch ragt es aus der Hülsenanlagefläche heraus und wird beim Aufachsen in die Stirnseite der Wickelhülse eingepresst.In the active state, the axial displaceability of the one or more retractable driver elements is locked. As a result, it projects out of the sleeve contact surface and is pressed into the end face of the winding sleeve when the shaft is upright.
Im passiven Zustand weicht das bzw. weichen die Mitnehmerelemente in axialer Richtung der aufgeschobenen Wickelhülse aus, indem es gegen eine Federkraft in die Hülsenanlagefläche versenkt wird. Nach dem Abstreifen der leeren Wickelhülse wird das Mitnehmerelement durch die Feder wieder in seine Grundstellung verschoben.In the passive state, the soft or soften the driver elements in the axial direction of the deferred winding tube by being sunk against a spring force in the sleeve abutment surface. After stripping the empty winding tube, the driver element is moved by the spring back to its normal position.
Die Umschaltung zwischen "AKTIV" und "PASSIV" erfolgt durch ein Schaltelement, welches in der bevorzugten Ausführungsform als Schaltring ausgeführt ist und in der Beschreibung näher erläutert wird.The switching between "ACTIVE" and "PASSIVE" is carried out by a switching element, which is designed in the preferred embodiment as a switching ring and is explained in more detail in the description.
Die zu den Mitnehmerelementen gerichtete Fläche des Schaltringes bildet eine Sperrwand, welche die axiale Beweglichkeit des versenkbaren Mitnehmerelementes sperrt. Der Schaltring weist außerdem eine Öffnung auf, welche für den passiven Zustand derart positioniert wird, dass das versenkbare Mitnehmerelement in axialer Richtung passieren kann.The directed to the driver elements surface of the switching ring forms a barrier wall which blocks the axial mobility of the retractable driver element. The switching ring also has an opening which is positioned for the passive state such that the retractable driver element can pass in the axial direction.
Der Spannkonus kann in dem Rollenwechsler direkt oder indirekt angetrieben werden. Beim direkten Antrieb kann der Spannkonus einstückig mit dem Läufer des Antriebsmotors ausgebildet sein. Beim indirekten Antrieb kann der Spannkonus beispielsweise über einen Zahnriemen angetrieben werden.The clamping cone can be driven directly or indirectly in the reel changer. In direct drive, the clamping cone can be formed integrally with the rotor of the drive motor. In indirect drive, the clamping cone can be driven for example via a toothed belt.
Ein Rollenwechsler gemäß der Erfindung ist insbesondere für eine Rollenrotationsdruckmaschine vorgesehen und umfasst zunächst eine Antriebseinheit zum rotatorischen Antrieb einer im Rollenwechsler aufachsbaren auf einer Wickelhülse aufgewickelten Materialrolle. Zum Aufachsen der Materialrolle dient ein Spannkonus, der durch die Antriebseinheit antreibbar ist.A reel changer according to the invention is provided in particular for a web-fed rotary printing press and initially comprises a drive unit for the rotational drive of a roll of material wound up in the reel changer and wound on a winding tube. For Aufachsen the roll of material is a clamping cone, which is driven by the drive unit.
Ein Ausführungsbeispiel der Erfindung ist in den Zeichnungen dargestellt und wird im Folgenden näher beschrieben.An embodiment of the invention is illustrated in the drawings and will be described in more detail below.
Es zeigen:
- Fig. 1
- eine bevorzugte Ausführungsform eines Spannkonus in einer räumlichen Darstellung in einem aktiven Zustand mit zurückgeschobenen Schiebering;
- Fig. 2
- den Spannkonus gemäß
Fig. 1 in einem passiven Zustand mit zurückgeschobenen Schiebering; - Fig. 3
- eine Längsschnittdarstellung des Spannkonus gemäß
Fig. 2 ; - Fig. 4
- einen Elektromotor zum Antrieb eines Rollenwechslers in einer Schnittdarstellung;
- Fig. 5
- eine Längsschnittdarstellung des Spannkonus in einem ersten Betriebszustand;
- Fig. 6
- eine Längsschnittdarstellung des Spannkonus in einem zweiten Betriebszustand.
- Fig. 1
- a preferred embodiment of a clamping cone in a spatial representation in an active state with pushed back sliding ring;
- Fig. 2
- according to the clamping cone
Fig. 1 in a passive state with the sliding ring pushed back; - Fig. 3
- a longitudinal sectional view of the clamping cone according to
Fig. 2 ; - Fig. 4
- an electric motor for driving a roll changer in a sectional view;
- Fig. 5
- a longitudinal sectional view of the clamping cone in a first operating state;
- Fig. 6
- a longitudinal sectional view of the clamping cone in a second operating state.
Der Spannkonus 01 ist an einer rotierbar gelagerten Welle 02 befestigt, welche entweder angetrieben werden kann oder frei drehend im Rollenständer gelagert ist. Der Grundkörper des Spannkonus 01 ist in dieser Ausführungsform einstückig mit der Welle 02 ausgebildet.The clamping
Der Spannkonus 01 umfasst einen Tragzapfen 03, vorzugsweise mit einer sich zu seinem freien Ende hin verjüngenden konischen Form. An den Tragzapfen 03 schließt sich vorzugsweise eine Hülsenanlagefläche 04 eines Schieberings 10 an, welche sich quer zur Konuslängsachse 05 aufspannt. In der Grundstellung (keine Materialrolle aufgeachst) stehen die Schneiden der Mitnehmerelemente 06; 07 hinter der Hülsenanlagefläche 04 des Schieberinges 10 zurück (wegen Unfallvermeindung). Wird der Schiebering 10 beim Aufachsen einer Materialrolle in axialer Richtung, d. h. parallel zu einer Richtung einer Rotationsachse der Aufnahme 01, verschoben, so ragen die Schneiden der Mitnehmerelemente 06; 07 über die Hülsenanlagefläche 04 des Schieberinges 10 heraus und werden mit der Hülsenstirnfläche der Materialrolle in Eingriff gebracht. Aus der Hülsenanlagefläche 04 ragen Mitnehmerelemente 06; 07 heraus; das sind zum einen feste Mitnehmerelemente 06 und zum anderen bewegbare, insbesondere versenkbare Mitnehmerelemente 07.The clamping
Die Mitnehmerelemente 06; 07 dringen beim Aufachsvorgang in eine Stirnseite einer Wickelhülse ein und dienen der Verbesserung der Drehmomentübertragung.The
Der Tragzapfen 03 umfasst außerdem radiale konusartig ausgebildete Mitnehmerelemente 08, welche beim Aufachsen in die Innenwand der Wickelhülse eingepresst werden. Radiale Mitnehmerelemente 08 können ebenfalls als radial verstellbare Spannbacken ausgeführt sein.The
Das versenkbare Mitnehmerelement 07 ist in einer axial verlaufenden durchgehenden Bohrung 16 (
Ein Schaltelement, z. B. ein Schaltring 09 ist verdrehbar an der Welle 02 angeordnet und besitzt eine Öffnung 11 pro versenkbaren Mitnehmerelement 07, welche die Freigabe bzw. das Umschalten des versenkbaren Mitnehmerelementes 07 von dem dargestellten aktiven Zustand (
In
Das versenkbare Mitnehmerelement 07 ragt in diesem Zustand nicht über den Rand der Hülsenanlagefläche 04 hinaus.The
Das Versenken des Mitnehmerelementes 07 erfolgt durch eine axiale Verschiebung des Mitnehmerelementes 07, wenn die Öffnung 11 des Schaltringes 09 gegenüber der lagerseitigen Öffnung der durchgehenden Bohrung 16 angeordnet ist. Das versenkbare Mitnehmerelement 07 kann nun beim Aufschieben einer Wickelhülse auf den Spannkonus 01 in axialer Richtung ausweichen.The countersinking of the
Der Schaltring 09 wird durch einen Raststift (nicht dargestellt) in der jeweils benötigten Position fixiert. Ein Anschlagstift 12 ist vorgesehen, um den Schaltring 09 in seiner Drehbewegung zu begrenzen. Dabei wirkt der Anschlagstift 12 mit einer Vertiefung 13 des Schaltringes 09 zusammen.The switching
In
Dabei ist oberhalb der Längsachse 05 die Lagerung des versenkbaren Mitnehmerelementes 07 dargestellt, wohingegen unterhalb der Längsachse 05 eines der festen Mitnehmerelemente 06 dargestellt ist.In this case, the mounting of the
Die Längsachse 05 ist gleichzeitig die Drehachse der Welle 02.The
Ein Grundkörper 14 des Spannkonus 01 ist in der dargestellten bevorzugten Ausführungsform einstückig mit der Welle 02 ausgeführt, kann aber auch als separates Teil oder Hülse ausgeführt sein. Im Grundkörper 14 ist eine axial durchgehend verlaufende Bohrung 16 vorgesehen, in welcher das versenkbare Mitnehmerelement 07 axial verschiebbar gelagert und geführt ist.A
Am wellenseitigen Ende der Bohrung 16 ist der Schaltring 09 angeordnet, welcher je nach Stellung die axiale Beweglichkeit des versenkbaren Mitnehmerelementes 07 sperren oder gestatten kann.At the shaft end of the
In
Sobald jedoch eine aufzuachsende Wickelhülse konusseitig an dem versenkbaren Mitnehmerelement 07 angreift, weicht dieses in axialer Richtung durch die Öffnung 11 des Schaltringes 09 aus und wird dadurch in der Hülsenanlagefläche 04 versenkt.However, as soon as a aufachsende winding sleeve cone-side engages the
Im Spannkonus 01 können vorzugsweise drei versenkbare Mitnehmerelemente 07 abwechselnd mit festen Mitnehmerelementen 06 kreisförmig und gleichverteilt auf der Hülsenanlagefläche 04 angeordnet sein.In the clamping
Der Tragzapfen 03 mit den radialen Mitnehmerelementen 08 ist durch entsprechend geeignete Bearbeitungsverfahren aus der Welle 02 herausgearbeitet. Ein separater Konus zwischen Wickelhülse und Antriebswelle kann damit entfallen.The
Der Synchronmotor 19 ist in der Art eines feldschwächenbaren Synchronmotors 19 ausgebildet, wobei er mit einer Feldschwächung bis zu einem Verhältnis 1:10 betrieben werden kann. Der Synchronmotor 19 weist in bekannter Weise Pole 21 und eine elektrische Erregung 23 auf. Insbesondere der Läufer 18 des Synchronmotors 19 weist Pole 21 aus Permanentmagneten auf, und der Stator 22 des Synchronmotors 19 weist eine elektrische Erregung 23 auf. Die Permanentmagnete sind vorzugsweise aus Seltenerdwerkstoffen ausgeführt.The
Die versenkbaren Mitnehmerelemente 07 sind in dieser Figur nicht dargestellt, aber können auch hier direkt im Läufer 18 des Synchronmotors 19 vorgesehen werden, wie es in
In einer anderen Ausführung ist die Aufnahme indirekt mittels eines vorzugsweise lagegeregelten Elektromotors angetrieben. Dies erfolgt vorzugsweise mittels eines Zahnriemens.In another embodiment, the receptacle is driven indirectly by means of a preferably position-controlled electric motor. This is preferably done by means of a toothed belt.
In einem ersten Betriebszustand ist auf der Aufnahme (01) eine erste Wickelhülse mit (einer) ersten Materialeigenschaft(en), insbesondere einer ersten Härte, und einer ersten Anzahl von in die Stirnseite der ersten Wickelhülse eingreifenden Mitnehmerelemente (06; 07) angeordnet (
In einem zweiten Betriebszustand ist auf der Aufnahme 01 eine zweite Wickelhülse mit (einer) zweiten Materialeigenschaft(en), insbesondere einer zweiten Härte, angeordnet, welche sich von den (der) ersten Materialeigenschaft(en) der ersten Wickelhülse unterscheiden. Weiterhin sind auf der Aufnahme der zweiten Wickelhülse eine zweite Anzahl von in die Stirnseite der zweiten Wickelhülse eingreifende Mitnehmerelemente 06; 07 angeordnet, die sich von der ersten Anzahl von in die Stirnseite der ersten Wickelhülse eingreifenden Mitnehmerelemente 06; 07 unterscheidet (
- 0101
- Aufnahme; SpannkonusAdmission; Spannkonus
- 0202
- Wellewave
- 0303
- Tragzapfensupporting journal
- 0404
- Hülsenanlagefläche (10)Sleeve contact surface (10)
- 0505
- Längsachselongitudinal axis
- 0606
- Mitnehmerelement, festDriving element, fixed
- 0707
- Mitnehmerelement, bewegbar bzw. versenkbarCarrier element, movable or retractable
- 0808
- Mitnehmerelement, radialCarrier element, radial
- 0909
- Schaltelement, SchaltringSwitching element, switching ring
- 1010
- Schieberingsliding ring
- 1111
- Öffnungopening
- 1212
- Anschlagstiftstop pin
- 1313
- Vertiefungdeepening
- 1414
- Grundkörper (01)Basic body (01)
- 1515
- --
- 1616
- Bohrungdrilling
- 1717
- Element, FederElement, spring
- 1818
- Läuferrunner
- 1919
- Antriebsmotor, SynchronmotorDrive motor, synchronous motor
- 2020
- --
- 2121
- Pol (18)Pole (18)
- 2222
- Statorstator
- 2323
- Erregung, elektrischArousal, electric
- 2424
- Materialrollematerial roll
- 2525
- --
- 2626
- Wickelhülsemandrel
- 2727
- Stirnseite (26)Front side (26)
Claims (13)
- Reel changer having a holder (01) for supporting a material reel (24) with a winding sleeve (26), the holder (01) having a supporting journal (03) and a number of carrier elements (06; 07), the carrier elements (06; 07) being arranged engaging in a front side (27) of the winding sleeve (26), characterized in that the number of the carrier elements (06; 07) engaging in the front side (27) of the winding sleeve (26) is alterable.
- Reel changer according to Claim 1, characterized in that at least a part of the carrier elements (06; 07) is alterable in position relative to the supporting journals (03).
- Reel changer according to Claim 1, characterized in that in a first operating state a first winding sleeve (26) having a first material property is arranged on the holder (01) and a first number of carrier elements (06; 07) is arranged engaging in the front side (27) of the first winding sleeve (26) and in a second operating state a second winding sleeve (26), having a second material property differing from the first material property is arranged on the holder (01) and a second number of carrier elements (06; 07) differing from the first number of carrier elements (06; 07) is arranged engaging in the front side (27) of the second winding sleeve (26).
- Reel changer according to Claim 1, characterized in that the holder (01) comprises a sliding ring (10) having a sleeve bearing surface (04).
- Reel changer according to claim 4, characterized in that the carrier elements (06; 07) are arranged protruding into the holder (01) from the sleeve bearing surface (04) at least with the sliding ring (10) pushed back.
- Reel changer according to Claim 1, characterized in that the carrier elements (06; 07) engage frontally in a positively locking and force-fit manner in the winding sleeve (26) on mounting a material roll (24) in an axial direction to the torque transmission.
- Reel changer according to claim 4, characterized in that at least one of the carrier elements (07) is retractable at least partially into the sleeve bearing surface (04).
- Reel changer according to Claim 1, characterized in that at least a part of the carrier elements (07) is mounted in an axially movable manner in a main body (14), and in that the axial adjustability of a part of the carrier elements (07) is disabled in an active state of the holder (01).
- Reel changer according to Claim 1, characterized in that in a passive state of the holder (01) at least a part of the carrier elements (07) is arranged avoidably during the mounting of the material roll (24) compared to the winding sleeve (26).
- Reel changer according to Claim 1, characterized in that the holder (01) furthermore comprises a switching element (09), which allows a switching of the at least one part of the carrier elements (07) between an active and a passive state.
- Reel changer according to Claim 10, characterized in that the switching element (09) is a switching ring (09), which is arranged on the main body (14), the at least one part of the carrier elements (07) being switchable between the active and the passive state by a twisting of the switching ring (09), while a barrier wall restricts the axial movement of the at least one part of the carrier elements (07) in the active state and an opening (11) releases the axial movement of the at least one part of the carrier elements (07) in the passive state.
- Reel changer according to Claim 8, characterized in that the movable carrier elements (07) are jointly switchable.
- Reel changer according to Claim 1, characterized in that the support journal (03) has further carrier elements (08), and in that the further carrier elements (08) of the support journal (03) are of conical design.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008001796A DE102008001796B3 (en) | 2008-05-15 | 2008-05-15 | Clamping cone for a reel changer |
PCT/EP2009/051793 WO2009138258A1 (en) | 2008-05-15 | 2009-02-16 | Reel changer having a holder for supporting a material reel with a winding sleeve |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2285718A1 EP2285718A1 (en) | 2011-02-23 |
EP2285718B1 true EP2285718B1 (en) | 2015-03-18 |
Family
ID=40589619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09745591.9A Active EP2285718B1 (en) | 2008-05-15 | 2009-02-16 | Reel changer having a holder for supporting a material reel with a winding sleeve |
Country Status (5)
Country | Link |
---|---|
US (1) | US8002215B2 (en) |
EP (1) | EP2285718B1 (en) |
CN (1) | CN102026898B (en) |
DE (1) | DE102008001796B3 (en) |
WO (1) | WO2009138258A1 (en) |
Families Citing this family (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102730453A (en) * | 2011-04-08 | 2012-10-17 | 上海东冠纸业有限公司 | Movable paper winding roll of papermaking rewinder |
CN102951474A (en) * | 2011-08-18 | 2013-03-06 | 赖正荣 | Coiling pipe chuck |
US20130072366A1 (en) * | 2011-09-18 | 2013-03-21 | Steven Lai | Coil-tube chunk for a roll feeder |
US8783600B1 (en) * | 2012-07-31 | 2014-07-22 | Richard Myron | Center spreader adapter tool for toilet paper rolls and paper towel rolls that do not have inner cardboard tubes |
CN102989831A (en) * | 2012-10-23 | 2013-03-27 | 中色科技股份有限公司 | Double-cone uncoiler, buffer cone head of coiler and cone head buffering method |
CN103394548A (en) * | 2013-07-26 | 2013-11-20 | 江苏亨特宏业重工有限公司 | Quick sleeve dismounting device of uncoiling and coiling conical head of aluminum foil mill |
CN106395462A (en) * | 2016-11-09 | 2017-02-15 | 国家电投集团西安太阳能电力有限公司 | Fixing device and fixing method for rolled material |
US10450230B2 (en) * | 2017-09-26 | 2019-10-22 | Nano And Advanced Materials Institute Limited | Fire resistant eco concrete blocks containing waste glass |
DE102021101530A1 (en) * | 2021-01-25 | 2022-07-28 | Achenbach Buschhütten GmbH & Co. KG | Coil for winding or unwinding strip-shaped material and method |
CN114180401A (en) * | 2021-12-14 | 2022-03-15 | 合肥神马科技集团有限公司 | Bobbin holder chuck locking device |
US11414286B1 (en) * | 2022-03-27 | 2022-08-16 | Moshe Epstein | Device for mounting, holding, and unspooling a packaging film roll, used in a horizontal, form, fill, and seal packaging machine |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3224702A (en) * | 1962-12-19 | 1965-12-21 | Fmc Corp | Web winding apparatus |
DE2612375C2 (en) * | 1976-03-24 | 1983-04-14 | A. Ahlström Development GmbH, 7315 Weilheim | Clamping head for the core tubes of rolls made of paper, plastic films or the like |
US4893763A (en) | 1987-12-22 | 1990-01-16 | Roll Systems, Inc. | Roll support and feed apparatus |
JPH0624651A (en) * | 1992-07-08 | 1994-02-01 | Aiki Seisakusho:Kk | Flange of filament winding device |
CN2145782Y (en) * | 1992-11-17 | 1993-11-10 | 中国矿业大学 | Small winch |
WO2000010809A1 (en) | 1998-08-21 | 2000-03-02 | Rotec-Hülsensysteme GmbH & Co. KG | Holding device for flexographic printing sleeves |
DE10046164B4 (en) * | 2000-09-19 | 2004-07-22 | Koenig & Bauer Ag | mandrel |
DE10261968B4 (en) * | 2002-06-05 | 2007-03-22 | Koenig & Bauer Ag | Method for producing a driver element for a mandrel |
DE10224839B4 (en) * | 2002-06-05 | 2005-08-04 | Koenig & Bauer Ag | mandrel |
RU2006131051A (en) | 2004-01-30 | 2008-03-10 | Кениг унд Бауер Акциенгезельшафт (DE) | DRIVE FOR A ROLL CHANGE DEVICE |
-
2008
- 2008-05-15 DE DE102008001796A patent/DE102008001796B3/en not_active Expired - Fee Related
-
2009
- 2009-02-16 EP EP09745591.9A patent/EP2285718B1/en active Active
- 2009-02-16 WO PCT/EP2009/051793 patent/WO2009138258A1/en active Application Filing
- 2009-02-16 US US12/736,672 patent/US8002215B2/en not_active Expired - Fee Related
- 2009-02-16 CN CN2009801170100A patent/CN102026898B/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
EP2285718A1 (en) | 2011-02-23 |
DE102008001796B3 (en) | 2009-06-10 |
CN102026898B (en) | 2013-11-13 |
CN102026898A (en) | 2011-04-20 |
US8002215B2 (en) | 2011-08-23 |
US20110042505A1 (en) | 2011-02-24 |
WO2009138258A1 (en) | 2009-11-19 |
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