EP2274519B1 - Controllable coolant pump and method for the control thereof - Google Patents

Controllable coolant pump and method for the control thereof Download PDF

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Publication number
EP2274519B1
EP2274519B1 EP09745442.5A EP09745442A EP2274519B1 EP 2274519 B1 EP2274519 B1 EP 2274519B1 EP 09745442 A EP09745442 A EP 09745442A EP 2274519 B1 EP2274519 B1 EP 2274519B1
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EP
European Patent Office
Prior art keywords
housing
piston
pump
working
sleeve
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Not-in-force
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EP09745442.5A
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German (de)
French (fr)
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EP2274519A1 (en
Inventor
Eugen Schmidt
Franz Pawellek
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Nidec GPM GmbH
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Nidec GPM GmbH
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Publication of EP2274519A1 publication Critical patent/EP2274519A1/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D15/00Control, e.g. regulation, of pumps, pumping installations or systems
    • F04D15/0027Varying behaviour or the very pump
    • F04D15/0038Varying behaviour or the very pump by varying the effective cross-sectional area of flow through the rotor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B23/00Pumping installations or systems
    • F04B23/04Combinations of two or more pumps
    • F04B23/08Combinations of two or more pumps the pumps being of different types
    • F04B23/10Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type
    • F04B23/106Combinations of two or more pumps the pumps being of different types at least one pump being of the reciprocating positive-displacement type being an axial piston pump
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D13/00Pumping installations or systems
    • F04D13/12Combinations of two or more pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P7/00Controlling of coolant flow
    • F01P7/14Controlling of coolant flow the coolant being liquid
    • F01P7/16Controlling of coolant flow the coolant being liquid by thermostatic control
    • F01P7/162Controlling of coolant flow the coolant being liquid by thermostatic control by cutting in and out of pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F05INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
    • F05DINDEXING SCHEME FOR ASPECTS RELATING TO NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES, GAS-TURBINES OR JET-PROPULSION PLANTS
    • F05D2270/00Control
    • F05D2270/60Control system actuates means
    • F05D2270/64Hydraulic actuators

Definitions

  • the invention relates to a controllable coolant pump and a method for controlling this controlled via a pulley coolant pump for internal combustion engines.
  • the cylinder head in order to bring the exhaust gas temperature as fast as possible to the desired level, during the cold start phase, the cylinder head should not be flowed through by coolant.
  • controllable coolant pumps driven by the crankshaft of the internal combustion engine via pulleys are also described in which the impeller is shiftably driven (for example via a friction pairing) by the pump shaft.
  • the impeller is shiftably driven (for example via a friction pairing) by the pump shaft.
  • the drive of the coolant pump is disengaged during cold start of the engine by means of these designs.
  • the invention is therefore based on the object to develop a controllable coolant pump and a method for controlling this controlled via a pulley coolant pump (with valve spool) for internal combustion engines, which eliminates the aforementioned disadvantages of the prior art, on the one hand by "zero leakage" a ensures optimal warming of the engine and also on the other hand after engine warming the engine temperature in continuous operation is able to influence so accurately that in the entire working range of the engine both the Pollutant emission as well as the friction losses and fuel consumption can be significantly reduced, and also allows even with very limited installation space for the coolant pump in the engine compartment and very low drive power reliable actuation of the valve spool, and even in case of failure of the control further functioning of the coolant pump (Fail-safe) ensures, in addition, by a manufacturing and assembly technology very simple, cost-effective, "standardizable" for different pump sizes optimally occupy the space available in the engine compartment space exploiting design, doing no factory air-free filling requires, also always high reliability and Reli
  • this object is achieved by an apparatus and a method for controlling a driven via a pulley coolant pump for internal combustion engines according to the features of the independent claims of the invention.
  • FIG. 1 is the inventive variable coolant pump in the side view in section, with the position of the valve spool in its rear end position (ie in the working position "OPEN").
  • impeller 5 In this design is on a pump housing 1, in a pump bearing 2 driven by a pulley 3 pump shaft 4 with a on a free, flow-side end of this pump shaft 4 rotatably arranged impeller 5 is arranged.
  • a pressure-actuated, spring-loaded by a return spring 6 valve spool with a rear wall 7 and the outflow of the impeller 5 variably overlapping outer cylinder 9 is arranged in the pump interior.
  • a shaft seal 11 is disposed between the impeller 5 and the pump bearing 2 in a seal receptacle 10.
  • a working housing 12 is arranged on the pump housing 1 and the housing of an electromagnetic actuator 13 is arranged thereon, wherein a working sleeve 14 is arranged in the working housing 12.
  • This is pump shaft side in the working housing 12 adjacent to a pressure chamber 15 which opens via a pressure channel 16 in an annular channel 17, which in one of the seal holder 10 on the impeller side opposite in the pump housing 1 arranged sleeve receptacle 18, rotationally symmetrical to the axis of rotation of the pump shaft 4 is incorporated.
  • the housing of the actuator 13 and the working sleeve 14 are made of one piece.
  • annular piston working sleeve 19 is arranged with a sealing web 20 and a bottom 21 in which the pump shaft 4 rotates freely.
  • flow openings 23 are arranged to the annular channel 18 near the bottom.
  • the inner wall 24 of the annular piston working sleeve 19 is fastened in a force-locking manner to a position securing sleeve 25 with a rigidly arranged wall plate 26.
  • a profile sealing ring 27th is arranged. This is on the wing wheel side positively connected to a provided with a web system 28 annular piston 29.
  • the rear wall 7 of the valve slide is arranged in a form-fitting manner in the end region of the wing wheel.
  • the restoring spring 6 is arranged between the wall plate 26 and the rear wall 7 of the valve slide resting against the annular piston 29.
  • a bypass seal 30 is arranged with an elastomer sealing lip, which prevents a pressure build-up between the wall plate 26 and the rear wall 7 of the valve spool with the resulting bypass leakage at "closed" valve spool.
  • the primary seal is ensured between the end face of the outer cylinder 9 and the associated counter surface in the spiral housing.
  • the function of "zero leakage" (zero promotion) can be optimally realized with minimal power consumption to functionally reliable and reliable to set the coolant flow during the warm-up phase of the engine completely shut down if necessary.
  • a working chamber 31 adjacent to the pressure chamber 15 is arranged in the working sleeve 14, wherein an outlet valve membrane 32 provided with a perforated diaphragm is arranged between the working chamber 31 and the pressure chamber 15.
  • a working piston 34 arranged on a piston rod 33 is arranged linearly displaceably in the working chamber 31.
  • an annular groove 35 with through-holes 36 is arranged on the working space side.
  • the annular groove 35 is adjacent to the working piston 34 also a working piston arranged on the working piston 34, provided with a pinhole intake valve membrane 37 is attached.
  • a compression spring system 38 is arranged on the working sleeve 14.
  • a rod seal 39 enclosing the piston rod 33 is arranged between the working chamber 31 and the compression spring system 38.
  • an inflow space 40 is arranged in the wall of which inflow openings 41 are arranged, which lead into a arranged between the working housing 12 and the working sleeve 14 annulus 43, with the pump interior. 8 connected via one or more inlet bores 42.
  • a filter element 44 is arranged between the annular space 43 and the inflow openings 41.
  • a magnet armature 45 is disposed on the end of the piston rod 33 opposite the working piston 34 and is guided linearly displaceably in the actuator 13 in the magnetic field of a magnet coil 46 arranged in a housing of the actuator 13 in a coil receptacle. It is also characteristic that a compression spring 49 is arranged between the pressure spring system 38 arranged on the working sleeve 14 and a spring receptacle 47 arranged on the magnet armature 45, in a spring chamber 48.
  • an armature stop 50 is preferably arranged with damping element / s in the actuator.
  • an inlet opening 51 leading into the area of the spring chamber 48 and in the armature 45, in the anchor stop 50 and in the housing of the actuator 13 each adjacent / merging outflow openings 52 are arranged.
  • the rod seal 39 separates the area of the actuator leading to the coolant from an area filled with air (“dry"), the inflow opening 51 and outflow openings 52 allow free gas exchange with the environment, thereby providing a low-friction translational movement of the armature 45 in the area the solenoid 46 is ensured.
  • the inventive method for influencing the flow rate of the described in the, in the FIG. 1 illustrated controllable coolant pump is characterized by the fact that by varying the current intensity and / or the duration of the current applied to the solenoid current pulses in the magnetic field 46 acting on the magnet armature 45 force is varied, so that in conjunction with the action of the compression spring 49 on the Magnetic armature 45, the frequency and / or the stroke (the amplitude) of the oscillations of the working piston defined is / are varied so that the working piston 34 by means of the arranged at the opposite end of the piston rod 33 in the magnetic field of the magnetic coil 46 magnet armature 45 repeatedly (periodically), and is placed in defined translational oscillations.
  • This magnetic actuation causes in conjunction with the arrangement according to the invention in many small "part strokes” stocky “pump promotion", which then due to the special arrangement according to the invention has a displacement of the valve spool with its outer cylinder 9 and arranged on these assemblies.
  • the functional principle according to the invention thus ensures, for the first time with minimal installation space, very low weight, an optimal air gap and an optimized force-stroke ratio by means of the special arrangement according to the invention achieving arbitrarily large actuation forces and working strokes on the valve slide with its profile seal 27, its annular piston 29, its rear wall 7 , its outer cylinder 9 and all arranged on these components according to the invention assemblies.
  • the regulation of the flow rate of the coolant pump according to the invention is effected in that on the one hand working space on the working piston 34, an annular groove 35 is disposed with through holes 36, and that also the working space side, as in FIG. 1 represented, on the working piston 34 is provided with a perforated aperture inlet valve membrane 37 is arranged.
  • an outlet valve membrane 32 is provided which is provided with a pinhole. If now the working piston 34 (as described above) vibrated, so is sucked from the via the inlet bore 42 to the pump interior 8 annular space 43 coolant through the filter element 44 through the inflow openings 41 into the inflow 40 in, and at the same time through the Through holes 36 of the working piston 34 in the working piston arranged on the annular groove 35 and from there Pressed over the provided with a pinhole inlet valve diaphragm 37 into the working space 31, and then introduced from there via the provided with a pinhole exhaust valve membrane 32 into the pressure chamber 15.
  • the solution of the present invention which can be easily standardized and manufactured cost-effectively, ensures high pump and motor efficiency with a minimum use of energy (which is less than 5 W).
  • the "neutral" construction according to the invention makes it possible for the actuator 13 according to the invention to be used as a standardized component in various water pumps.
  • the actuating unit according to the invention which due to the superposition of a "pumped flow” with a “leakage flow” a space-optimized, compact, manufacturing and assembly technically simple as well as very cost-effective and very robust solution, thus allowing a reliable operation of the valve spool even with very strong limited installation space (for the actuator of the coolant pump).
  • Another advantage of the solution according to the invention consists in the fact that the filter element 44 does not have to be exchanged during the entire service life, since only very small volume flows (and these always only “down” and then back again) are exchanged via the filter element 44 become.

Description

Die Erfindung betrifft eine regelbare Kühlmittelpumpe und ein Verfahren zur Regelung dieser über eine Riemenscheibe angetrieben regelbaren Kühlmittelpumpe für Verbrennungsmotore.The invention relates to a controllable coolant pump and a method for controlling this controlled via a pulley coolant pump for internal combustion engines.

Im Zuge der stetigen Optimierung von Verbrennungsmotoren im Hinblick auf Emission und Kraftstoffverbrauch ist es wichtig den Motor nach dem Kaltstart möglichst schnell auf die Betriebstemperatur zu bringen.In the course of the continuous optimization of internal combustion engines in terms of emission and fuel consumption, it is important to bring the engine after the cold start as quickly as possible to the operating temperature.

Dadurch werden sowohl die Reibungsverluste minimiert (mit zunehmender Öltemperatur sinkt Viskosität des Motoröls und damit die Reibung an allen ölgeschmierten Bauteilen), zugleich die Emissionswerte reduziert (da erst nach der sogenannten "Anspringtemperatur" die Katalysatoren wirksam werden, beeinflusst der Zeitraum bis zum Erreichen dieser Temperatur wesentlich die Abgasemission) und auch der Kraftstoffverbrauch deutlich verringert. Versuchsreihen in der Motorentwicklung haben gezeigt, dass eine sehr wirksame Maßnahme zur Motorerwärmung das "stehende Wasser" oder die "Null-Leckage" während der Kaltstartphase ist.This minimizes both the friction losses (as the oil temperature decreases, the viscosity of the engine oil and thus the friction on all oil-lubricated components) reduces the emission values (since the catalysts only become effective after the so-called "light-off temperature", does the period until reaching this temperature be affected significantly the exhaust emissions) and also significantly reduces fuel consumption. Tests in engine development have shown that a very effective means of engine warming is "standing water" or "zero leakage" during the cold start phase.

Dabei sollte, um die Abgastemperatur so schnell wie möglich auf das gewünschte Niveau zu bringen, während der Kaltstartphase der Zylinderkopf keinesfalls von Kühlmittel durchströmt werden.In this case, in order to bring the exhaust gas temperature as fast as possible to the desired level, during the cold start phase, the cylinder head should not be flowed through by coolant.

Von Fahrzeugherstellern werden in diesem Zusammenhang Leckageströme von weniger als 0,5 l/h ("Null-Leckage") gewünscht.In this context, vehicle manufacturers would like leakage flows of less than 0.5 l / h ("zero leakage").

Die Untersuchungen zum Kraftstoffverbrauch von Verbrennungsmotoren in Kraftfahrzeugen haben zudem gezeigt, dass durch ein konsequentes Thermomanagement (also jene Maßnahmen welche zu einem energetisch und thermomechanisch optimalen Betrieb eines Verbrennungsmotors führen) etwa 3% bis 5% Kraftstoff eingespart werden können.The studies on the fuel consumption of internal combustion engines in motor vehicles have also shown that a consistent thermal management (ie those measures which lead to an energetically and thermomechanically optimal operation of an internal combustion engine) can save about 3% to 5% fuel.

Im Stand der Technik werden daher auch von der Kurbelwelle des Verbrennungsmotors über Riemenscheiben angetrieben regelbare Kühlmittelpumpen vorbeschrieben bei denen das Flügelrad schaltbar (beispielsweise über eine Reibpaarung) von Pumpenwelle angetrieben wird. Mit derartigen Kühlmittelpumpen kann eine einfache Zweipunktregelung realisiert werden mittels der die Kühlleistung der Kühlmittelpumpen variiert werden kann.In the prior art, therefore, controllable coolant pumps driven by the crankshaft of the internal combustion engine via pulleys are also described in which the impeller is shiftably driven (for example via a friction pairing) by the pump shaft. With such coolant pumps, a simple two-point control can be realized by means of which the cooling capacity of the coolant pumps can be varied.

Um zunächst eine kurzfristigere Motorerwärmung zu ermöglichen, wird mittels dieser Bauformen der Antrieb der Kühlmittelpumpe beim Kaltstart des Motors ausgekuppelt.In order to initially enable a shorter-term engine warming, the drive of the coolant pump is disengaged during cold start of the engine by means of these designs.

Hat dann der Motor seine Betriebstemperatur erreicht, wird die jeweilige Reibkupplung (mit den dieser Kupplungsbauform eigenen funktionsbedingten Verschleißproblemen) aktiviert, d.h. der Antrieb der Kühlmittelpumpe eingeschaltet.Then, when the engine has reached its operating temperature, the respective friction clutch is activated (with the wear-related functional problems inherent in this type of clutch), i. E. the drive of the coolant pump is turned on.

Dadurch werden sofort große Mengen des noch kalten Kühlmittels in den auf die Betriebstemperatur erwärmten Motor gepumpt, so dass sich dieser zwangsläufig wieder sofort stark abgekühlt.As a result, large quantities of the still cold coolant are immediately pumped into the engine heated to the operating temperature, so that it inevitably cools down again immediately.

Dadurch werden die erwünschten Vorzüge einer schnellen Erwärmung des Motors jedoch schon teilweise wieder kompensiert.However, the desired benefits of rapid heating of the engine are already partially compensated.

Zudem sind infolge der erforderlichen Massenbeschleunigung beim Wiedereinschalten, insbesondere bei größeren Kühlmittelpumpen sehr hohe Drehmomente zu überwinden, welche zwangsläufig eine hohe Bauteilbelastung zur Folge haben.In addition, as a result of the required mass acceleration when switching on again, in particular with larger coolant pumps, very high torques must be overcome, which inevitably result in a high component load.

Von der Anmelderin wurden daher sowohl in der DE 10 2005 004 315 B4 wie auch in der DE 10 2005 062 200 B3 zwei zwischenzeitlich bewährte Lösungen vorgestellt, welche eine aktive Steuerung der Kühlmittelfördermenge ermöglichen, um einerseits durch "Null-Leckage" eine optimale Erwärmung des Motors zu gewährleisten und um andererseits nach der Erwärmung des Motors (d.h. im "Dauerbetrieb") die Motortemperatur so zu beeinflussen, dass im gesamten Arbeitsbereich des Motors sowohl die Schadstoffemission wie auch die Reibungsverluste und zudem gleichzeitig auch der Kraftstoffverbrauch deutlich reduziert werden können.The Applicant was therefore both in the DE 10 2005 004 315 B4 as well as in the DE 10 2005 062 200 B3 presented two interim proven solutions, which allow an active control of the coolant flow rate to ensure on the one hand by "zero leakage" optimum heating of the engine and on the other hand after the heating of the engine (ie in "continuous operation") to influence the engine temperature so that both the pollutant emission and the friction losses and at the same time the fuel consumption can be significantly reduced in the entire working range of the engine.

Bei diesen Lösungen ist im Pumpengehäuse ein jeweils in Richtung der Wellenachse der Pumpenwelle verschiebbar gelagerter, ringförmig ausgebildeter Ventilschieber mit einem den Ausströmbereich des Flügelrades variabel überdeckenden Außenzylinder angeordnet, welcher entgegen der Federkraft von Rückholfedern entweder wie in der Lösung nach der DE 10 2005 004 315 B4 vorgeschlagen, elektromagnetisch, d.h. mit Hilfe einer im Pumpengehäuse angeordneten Magnetspule, welche auf einen mit dem Ventilschieber starr verbundenen Magnetanker einwirkt, oder wie in der DE 10 2005 062 200 B3 vorgeschlagen, mittels eines pneumatisch oder hydraulisch betätigten Aktuators (welcher hydraulisch auf am Ventilschieber starr angeordnete, im Pumpengehäuse geführte Kolbenstangen einwirkt) linear verschoben werden kann.In these solutions, in the pump housing a displaceably mounted in the direction of the shaft axis of the pump shaft, annular valve slide with a Ausströmbereich the impeller variable overlapping outer cylinder arranged, which counter to the spring force of return springs either as in the solution according to DE 10 2005 004 315 B4 proposed, electromagnetically, that is, by means of a solenoid arranged in the pump housing, which acts on a rigidly connected to the valve slide armature, or as in the DE 10 2005 062 200 B3 proposed, by means of a pneumatically or hydraulically actuated actuator (which acts hydraulically on the valve slide rigidly arranged, guided in the pump housing piston rods) can be linearly displaced.

Diese Anordnung eines geführten, linear verschiebbaren, den Ausströmbereich des Flügelrades variabel überdeckenden Ventilschiebers ist eine sehr kompakte, einfache und robuste Lösung, welche eine hohe Betriebssicherheit und eine hohe Zuverlässigkeit gewährleistet.This arrangement of a guided, linearly displaceable, the outflow of the impeller variable covering valve spool is a very compact, simple and robust solution, which ensures high reliability and high reliability.

Der Nachteil dieser Lösungen resultiert jedoch (in Verbindung mit dem oftmals stark begrenzten Einbauraum für die Kühlmittelpumpen im Motorraum der Kraftfahrzeuge) aus dem zwingend erforderlichen, relativ großen "Bauraum" entweder für die Magnetspule bzw. die hydraulischen bzw. pneumatischen Aktuatoren und deren Anschlussleitungen.The disadvantage of these solutions, however, (in conjunction with the often very limited installation space for the coolant pump in the engine compartment of motor vehicles) from the mandatory, relatively large "space" either for the solenoid or the hydraulic or pneumatic actuators and their leads.

In der DE 10 2006 034 960 B4 wurde zudem eine Kühlmittelpumpe mit einem (analog zur DE 10 2005 004 315 B4 ) elektromagnetisch, oder auch einem über Getriebeglieder mittels Stellmotor verstellbaren Ventilschieber vorgestellt. Ein wesentlicher Nachteil dieser Bauform besteht darin, dass mit dieser in der DE10 2006 034 960 B4 vorgestellten Lösung eine der "Null-Leckage" bzw. "Null-Förderung" nicht realisiert werden kann, da die einerseits vorgeschlagenen kleinen Spaltdichtungen dennoch Leckagen ermöglichen und die andererseits in Verbindung mit Figur 4 beschriebene Abdichtung über "mitlaufende" O-Ringe nicht zuverlässig ist, da die hohe Relativgeschwindigkeit zwischen rotierendem O-Ring und stehendem Gehäuse unweigerlich zur Zerstörung des O-Ringes im Betriebseinsatz führt.In the DE 10 2006 034 960 B4 was also a coolant pump with a (analogous to the DE 10 2005 004 315 B4 ) Electromagnetically, or also presented via a gear members by means of a servo motor adjustable valve spool. A major disadvantage of this design is that with this in the DE10 2006 034 960 B4 solution presented one of the "zero leakage" or "zero promotion" can not be realized because the one hand proposed small gap seals still allow leaks and the other hand, described in connection with Figure 4 sealing on "follower" O-rings is not reliable because the high relative speed between the rotating O-ring and the stationary housing inevitably leads to the destruction of the O-ring during operation.

Auch erfordern beide vg. Bauformen der DE 10 2006 034 960 B4 , wie bereits erläutert, wiederum einerseits in der elektromagnetischen Variante für die Magnetspule, aber auch andererseits in der "getriebetechnischen" Variante für den Stellmotor einen relativ großen "Bauraum".Both require vg. Designs of DE 10 2006 034 960 B4 , as already explained, in turn, on the one hand in the electromagnetic variant for the solenoid, but also on the other hand in the "gearbox" variant for the servomotor a relatively large "space".

Da die elektromagnetische Variante das Pumpengehäuse mit in den Magnetkreis einbezieht, muss die Konstruktion zwangsläufig für jede Bauform und Baugröße, d.h. für jede Motorapplikation neu überarbeitet und konstruktiv angepasst werden.Since the electromagnetic variant involves the pump housing in the magnetic circuit, the construction must inevitably for each design and size, i. for each motor application newly revised and adapted structurally.

Ein weiterer Nachteil des in der DE 10 2006 034 960 B4 vorgeschlagenen elektromagnetischen Direktantriebes für der Ventilschieber besteht darin, dass dieser aufgrund Bauraumrestriktionen in Verbindung mit dem / bzw. in Folge des großen Anfangsluftspaltes nur bedingt, d.h mit eingeschränkter Zuverlässigkeit genügend Kraft / Hub für eine sichere Betätigung des Ventilschiebers aufbringen kann.Another disadvantage of in the DE 10 2006 034 960 B4 proposed direct electromagnetic drive for the valve spool is that this due to space restrictions in conjunction with the / or due to the large initial air gap only conditionally, ie with limited reliability enough force / stroke can muster for safe operation of the valve spool.

Darüber hinaus sind die Fertigung und die Montage der in der DE 10 2005 004 315 B4 , der DE 10 2005 062 200 B3 wie auch der in der DE 10 2006 034 960 B4 vorgestellten Bauformen sehr kostenintensiv und nicht standardisierbar, da wie bereits erläutert, die meisten Funktionsbaugruppen der vg. Lösungen für jede Pumpenbaugröße nach unterschiedlichen Konstruktionszeichnungen separat angefertigt werden müssen.In addition, the manufacturing and assembly of the in the DE 10 2005 004 315 B4 , of the DE 10 2005 062 200 B3 as well as in the DE 10 2006 034 960 B4 presented designs very costly and not standardizable, since, as already explained, most of the functional assemblies of the vg. Solutions for Each pump size must be made separately according to different design drawings.

Dabei erfordert die in der DE 10 2005 062 200 B3 vorgestellte Lösung zudem eine werkseitige luftfreie Befüllung.It requires in the DE 10 2005 062 200 B3 presented solution also a factory air-free filling.

Eine weitere Bauform einer mechanisch angetriebenen Kühlmittelpumpe wurde in der DE 197 09 484 A1 vorgestellt. Bei dieser Lösung wird ein Bypass durch Vergrößerung des Spaltes zwischen offenem Flügelrad und Gehäuse erzeugt. Dieser Spalt kann mittels eines Elektromagneten bei der Lösung in der DE 197 09 484 A1 vorgeschlagenen Lösung variiert werden, wobei zugehörige die Ansteuerung des Elektromagneten mittels einer impulsbreitenmodulierten Spannung erfolgt.Another design of a mechanically driven coolant pump was in the DE 197 09 484 A1 presented. In this solution, a bypass is created by increasing the gap between the open impeller and the housing. This gap can be achieved by means of an electromagnet in the solution in the DE 197 09 484 A1 proposed solution can be varied, with associated driving the electromagnet by means of a pulse width modulated voltage.

Auch diese Lösung weist wiederum wesentliche Nachteile auf, welche unter anderem darin bestehen, dass mit der in der DE 197 09 484 A1 vorgeschlagenen Lösung keinesfalls eine "Null-Leckage" d.h. eine Null - Fördermenge realisiert werden kann und dass zudem selbst bei geöffneten Bypass die Leistungsaufnahme der Pumpe nicht nennenswert zurückgeht (bei offenem Bypass sinkt zwar der Gegendruck der Pumpe - doch der Volumenstrom nimmt zu), d.h. dass mit dieser Lösung nur ein schlechter Wirkungsgrad realisiert werden kann.This solution, in turn, has significant disadvantages, which include, inter alia, that with in the DE 197 09 484 A1 proposed solution under no circumstances a "zero leakage" ie a zero flow rate can be realized and that even with open bypass, the power consumption of the pump does not decrease significantly (with open bypass decreases the back pressure of the pump - but the flow increases) that with this solution only a poor efficiency can be realized.

Der Erfindung liegt daher die Aufgabe zugrunde eine regelbare Kühlmittelpumpe und ein Verfahren zur Regelung dieser über eine Riemenscheibe angetrieben regelbaren Kühlmittelpumpe (mit Ventilschieber) für Verbrennungsmotore zu entwickeln, welche die vorgenannten Nachteile des Standes der Technik beseitigt, dabei einerseits durch "Null-Leckage" eine optimale Erwärmung des Motors gewährleistet und zudem andererseits nach der Erwärmung des Motors die Motortemperatur im Dauerbetrieb so exakt zu beeinflussen vermag, dass im gesamten Arbeitsbereich des Motors sowohl die Schadstoffemission wie auch die Reibungsverluste und der Kraftstoffverbrauch deutlich reduziert werden können, und die zudem selbst bei sehr stark begrenzten Einbauraum für die Kühlmittelpumpe im Motorraum und bei sehr geringer Antriebsleistung dennoch eine zuverlässige Betätigung des Ventilschiebers ermöglicht, sowie selbst bei Ausfall der Regelung ein Weiterfunktionieren der Kühlmittelpumpe (Fail-safe) gewährleistet, sich darüber hinaus durch eine fertigungs- und montagetechnisch sehr einfache, kostengünstige, für unterschiedliche Pumpenbaugrößen "standardisierbare" optimal den im Motorraum vorhandenen Bauraum ausnutzende Bauform auszeichnet, dabei keine werkseitige luftfreie Befüllung erfordert, zudem stets eine hohe Betriebssicherheit und Zuverlässigkeit bei hohem Wirkungsgrad gewährleistet und darüber hinaus eine einfache und kostengünstige Einbindung ins Motormanagement ermöglicht.The invention is therefore based on the object to develop a controllable coolant pump and a method for controlling this controlled via a pulley coolant pump (with valve spool) for internal combustion engines, which eliminates the aforementioned disadvantages of the prior art, on the one hand by "zero leakage" a ensures optimal warming of the engine and also on the other hand after engine warming the engine temperature in continuous operation is able to influence so accurately that in the entire working range of the engine both the Pollutant emission as well as the friction losses and fuel consumption can be significantly reduced, and also allows even with very limited installation space for the coolant pump in the engine compartment and very low drive power reliable actuation of the valve spool, and even in case of failure of the control further functioning of the coolant pump (Fail-safe) ensures, in addition, by a manufacturing and assembly technology very simple, cost-effective, "standardizable" for different pump sizes optimally occupy the space available in the engine compartment space exploiting design, doing no factory air-free filling requires, also always high reliability and Reliability ensures high efficiency and also allows a simple and cost-effective integration into the engine management.

Erfindungsgemäß wird diese Aufgabe durch eine Vorrichtung und ein Verfahren zur Regelung einer über eine Riemenscheibe angetrieben Kühlmittelpumpe für Verbrennungsmotore nach den Merkmalen der unabhängigen Ansprüche der Erfindung gelöst.According to the invention this object is achieved by an apparatus and a method for controlling a driven via a pulley coolant pump for internal combustion engines according to the features of the independent claims of the invention.

Vorteilhafte Ausführungen Einzelheiten und Merkmale der Erfindung ergeben sich aus den Unteransprüchen sowie der nachfolgenden Beschreibung der erfindungsgemäßen Lösung in Verbindung mit einer Zeichnung zur erfindungsgemäßen Lösung.DETAILED DESCRIPTION Details and features of the invention emerge from the subclaims and the following description of the solution according to the invention in conjunction with a drawing for the solution according to the invention.

In der Figur 1 ist die erfindungsgemäßen, regelbaren Kühlmittelpumpe in der Seitenansicht im Schnitt, mit der Stellung des Ventilschiebers in seiner hinteren Endlage (d.h. in der Arbeitsstellung "OFFEN") dargestellt.In the FIG. 1 is the inventive variable coolant pump in the side view in section, with the position of the valve spool in its rear end position (ie in the working position "OPEN").

Bei dieser Bauform ist an einem Pumpengehäuse 1, in einem Pumpenlager 2 eine von einer Riemenscheibe 3 angetriebene Pumpenwelle 4 mit einem auf einem freien, strömungsseitigen Ende dieser Pumpenwelle 4 drehfest angeordneten Flügelrad 5 angeordnet.In this design is on a pump housing 1, in a pump bearing 2 driven by a pulley 3 pump shaft 4 with a on a free, flow-side end of this pump shaft 4 rotatably arranged impeller 5 is arranged.

Zudem ist im Pumpeninnenraum 8 ein druckbetätigter, durch eine Rückstellfeder 6 federbelasteter Ventilschieber mit einer Rückwand 7 und einem den Ausströmbereich des Flügelrades 5 variabel überdeckenden Außenzylinder 9 angeordnet.In addition, a pressure-actuated, spring-loaded by a return spring 6 valve spool with a rear wall 7 and the outflow of the impeller 5 variably overlapping outer cylinder 9 is arranged in the pump interior.

Im Pumpengehäuse 1 ist zwischen dem Flügelrad 5 und dem Pumpenlager 2 in einer Dichtungsaufnahme 10 ein Wellendichtring 11 angeordnet.In the pump housing 1, a shaft seal 11 is disposed between the impeller 5 and the pump bearing 2 in a seal receptacle 10.

Erfindungsgemäß ist am Pumpengehäuse 1 ein Arbeitsgehäuse 12 und an diesem das Gehäuse eines elektromagnetischen Aktuators 13 angeordnet, wobei im Arbeitsgehäuse 12 eine Arbeitshülse 14 angeordnet ist. Dieser ist pumpenwellenseitig im Arbeitsgehäuse 12 eine Druckkammer 15 benachbart die über einem Druckkanal 16 in einen Ringkanal 17 mündet, welcher in einer der Dichtungsaufnahme 10 flügelradseitig gegenüberliegend im Pumpengehäuse 1 angeordneten Hülsenaufnahme 18, rotationssymmetrisch zur Drehachse der Pumpenwelle 4, eingearbeitet ist.According to the invention, a working housing 12 is arranged on the pump housing 1 and the housing of an electromagnetic actuator 13 is arranged thereon, wherein a working sleeve 14 is arranged in the working housing 12. This is pump shaft side in the working housing 12 adjacent to a pressure chamber 15 which opens via a pressure channel 16 in an annular channel 17, which in one of the seal holder 10 on the impeller side opposite in the pump housing 1 arranged sleeve receptacle 18, rotationally symmetrical to the axis of rotation of the pump shaft 4 is incorporated.

Vorteilhaft in diesem Zusammenhang ist, wenn das Gehäuse des Aktuators 13 und die Arbeitshülse 14 aus einem Stück gefertigt sind.It is advantageous in this context if the housing of the actuator 13 and the working sleeve 14 are made of one piece.

Erfindungswesentlich ist auch, dass in der Hülsenaufnahme 18 eine Ringkolbenarbeitshülse 19 mit einem Dichtsteg 20 und einem Boden 21 angeordnet ist in welcher die Pumpenwelle 4 frei dreht.It is also essential to the invention that in the sleeve receptacle 18, an annular piston working sleeve 19 is arranged with a sealing web 20 and a bottom 21 in which the pump shaft 4 rotates freely.

In der Außenwandung 22 der Ringkolbenarbeitshülse 19 sind nahe dem Boden 21 Durchströmöffnungen 23 zum Ringkanal 18 angeordnet.In the outer wall 22 of the annular piston working sleeve 19 21 flow openings 23 are arranged to the annular channel 18 near the bottom.

Am flügelradseitigem Ende der Ringkolbenarbeitshülse 19 ist auf der die Außenwandung 22 der Ringkolbenarbeitshülse 19 deutlich überragenden Innenwandung 24 der Ringkolbenarbeitshülse 19 eine Lagesicherungshülse 25 mit einer starr an dieser angeordneten Wandscheibe 26 kraftschlüssig befestigt.At the end of the rotary piston working sleeve 19 on the outer side wall 22 of the annular piston working sleeve 19, the inner wall 24 of the annular piston working sleeve 19 is fastened in a force-locking manner to a position securing sleeve 25 with a rigidly arranged wall plate 26.

Kennzeichnend ist auch, dass vom Boden 21 der Ringkolbenarbeitshülse 19 etwa um den Durchmesser der Durchströmöffnungen 23 beabstandet, verschiebbar in der Ringkolbenarbeitshülse 19, ein Profildichtring 27 angeordnet ist. Dieser ist flügelradseitig formschlüssig mit einem mit einer Steganlage 28 versehenen Ringkolben 29 verbunden. Am Ringkolben 29 ist in dessen flügelradseitigem Endbereich formschlüssig die Rückwand 7 des Ventilschiebers angeordnet.It is also characteristic that spaced from the bottom 21 of the annular piston working sleeve 19 about the diameter of the flow openings 23, slidably in the annular piston working sleeve 19, a profile sealing ring 27th is arranged. This is on the wing wheel side positively connected to a provided with a web system 28 annular piston 29. On the annular piston 29, the rear wall 7 of the valve slide is arranged in a form-fitting manner in the end region of the wing wheel.

Vorteilhaft ist in diesem Zusammenhang, wenn der Profildichtring 27 in eine zugeordnete und am Ringkolben 29 angeordnete Mitnahmenut eingeknüpft ist. Vorteilhaft ist aber auch, wenn zwischen dem Dichtsteg 20 und dem Pumpengehäuse 1 ein Dichtring angeordnet ist.It is advantageous in this context, when the profile sealing ring 27 is knotted into an associated and arranged on the annular piston 29 driving groove. However, it is also advantageous if a sealing ring is arranged between the sealing web 20 and the pump housing 1.

Erfindungsgemäß ist die Rückstellfeder 6 zwischen der Wandscheibe 26 und der am Ringkolben 29 anliegenden Rückwand 7 des Ventilschiebers angeordnet.According to the invention, the restoring spring 6 is arranged between the wall plate 26 and the rear wall 7 of the valve slide resting against the annular piston 29.

Kennzeichnend ist weiterhin, dass am Außenrand der Wandscheibe 26 eine Bypassdichtung 30 mit einer Elastomerdichtlippe angeordnet ist, welche bei "geschlossenem" Ventilschieber einen Druckaufbau zwischen der Wandscheibe 26 und der Rückwand 7 des Ventilschiebers mit den daraus resultierende Bypassleckagen verhindert.It is also characteristic that on the outer edge of the wall plate 26, a bypass seal 30 is arranged with an elastomer sealing lip, which prevents a pressure build-up between the wall plate 26 and the rear wall 7 of the valve spool with the resulting bypass leakage at "closed" valve spool.

Die erfindungsgemäße Anordnung der Bypassdichtung 30 mit der Elastomerdichtlippe bewirkt gleichzeitig einen Toleranzausgleich.The inventive arrangement of the bypass seal 30 with the elastomer sealing lip simultaneously causes a tolerance compensation.

Die Primärabdichtung wird zwischen der Stirnfläche des Außenzylinders 9 und der zugeordneten Gegenfläche im Spiralgehäuse gewährleistet.The primary seal is ensured between the end face of the outer cylinder 9 and the associated counter surface in the spiral housing.

Im Zusammenwirken der beiden vg. Dichtstellen mit dem Ventilschieber kann eine wesentliche Anforderung an die erfindungsgemäße Lösung, die Funktion der "Null-Leckage" (Nullförderung) bei minimaler Leistungsaufnahme optimal realisiert werden, um im Bedarfsfall funktionssicher und zuverlässig den Kühlmittelvolumenstrom während der Warmlaufphase des Motors vollständig still zu setzen.In cooperation of the two vg. Sealing points with the valve spool, an essential requirement for the solution according to the invention, the function of "zero leakage" (zero promotion) can be optimally realized with minimal power consumption to functionally reliable and reliable to set the coolant flow during the warm-up phase of the engine completely shut down if necessary.

Diese erfindungsgemäße Anordnung eines zylinderförmigen, in einer Ringkolbenarbeitshülse 19 geführten, federbeaufschlagten Ringkolbens 29 ermöglicht nun über eine definierte Druckbeaufschlagung der Profildichtung 27 eine zuverlässige, weggenaue Verschiebung des Ventilschiebers 9 und stellt gleichzeitig eine bauraumoptimierte, kompakte, fertigungs- und montagetechnisch einfache, wie auch kostengünstige und zudem sehr robuste Lösung dar, die stets eine hohe Betriebssicherheit und Zuverlässigkeit gewährleistet.This inventive arrangement of a cylindrical, guided in an annular piston working sleeve 19, spring-loaded annular piston 29 now allows a defined pressure application of the profile seal 27 a reliable, accurate displacement of the valve spool 9 and simultaneously provides a space-optimized, compact, manufacturing and assembly-technically simple, as well as cost-effective and also very robust solution, which always ensures high reliability and reliability.

Erfindungswesentlich ist auch, dass in der Arbeitshülse 14 ein der Druckkammer 15 benachbarter Arbeitsraum 31 angeordnet ist, wobei zwischen dem Arbeitsraum 31 und der Druckkammer 15 eine mit einer Lochblende versehene Auslassventilmembran 32 angeordnet ist.It is also essential to the invention that a working chamber 31 adjacent to the pressure chamber 15 is arranged in the working sleeve 14, wherein an outlet valve membrane 32 provided with a perforated diaphragm is arranged between the working chamber 31 and the pressure chamber 15.

Erfindungsgemäß ist im Arbeitsraum 31 ein an einer Kolbenstange 33 angeordneter Arbeitskolben 34 linear verschiebbar angeordnet. An diesem Arbeitskolben 34 ist arbeitsraumseitig eine Ringnut 35 mit Durchgangsbohrungen 36 angeordnet. Der Ringnut 35 benachbart ist am Arbeitskolben 34 zudem arbeitsraumseitig eine am Arbeitskolben 34 angeordnete, mit einer Lochblende versehene Einlassventilmembran 37 befestigt.According to the invention, a working piston 34 arranged on a piston rod 33 is arranged linearly displaceably in the working chamber 31. On this working piston 34, an annular groove 35 with through-holes 36 is arranged on the working space side. The annular groove 35 is adjacent to the working piston 34 also a working piston arranged on the working piston 34, provided with a pinhole intake valve membrane 37 is attached.

Kennzeichnend ist auch, dass an der Arbeitshülse 14, dem Arbeitsraum 31 gegenüberliegend, eine Druckfederanlage 38 angeordnet ist. Erfindungsgemäß ist zwischen dem Arbeitsraum 31 und der Druckfederanlage 38 eine die Kolbenstange 33 umschließende Stangendichtung 39 angeordnet. Erfindungswesentlich ist, dass zwischen dem Arbeitraum 31 und der Stangendichtung 39 in der Arbeitshülse 14 ein Einströmraum 40 angeordnet ist in dessen Wandung Zuströmöffnungen 41 angeordnet sind, die in einen zwischen dem Arbeitsgehäuse 12 und der Arbeitshülse 14 angeordneten Ringraum 43 führen, der mit dem Pumpeninnenraum 8 über eine oder mehrere Einlassbohrung 42 verbundenen ist.It is also characteristic that on the working sleeve 14, the working space 31 opposite, a compression spring system 38 is arranged. According to the invention, a rod seal 39 enclosing the piston rod 33 is arranged between the working chamber 31 and the compression spring system 38. It is essential to the invention that between the working space 31 and the rod seal 39 in the working sleeve 14, an inflow space 40 is arranged in the wall of which inflow openings 41 are arranged, which lead into a arranged between the working housing 12 and the working sleeve 14 annulus 43, with the pump interior. 8 connected via one or more inlet bores 42.

Kennzeichnend ist auch, dass zwischen dem Ringraum 43 und den Zuströmöffnungen 41 ein Filterelement 44 angeordnet ist.It is also characteristic that a filter element 44 is arranged between the annular space 43 and the inflow openings 41.

Erfindungsgemäß ist an dem dem Arbeitskolben 34 gegenüberliegenden Ende der Kolbenstange 33 ein Magnetanker 45 angeordnet welcher im Magnetfeld einer in einer Spulenaufnahme im Gehäuse des Aktuators 13 angeordneten Magnetspule 46 linear verschiebbar im Aktuator 13 geführt wird. Kennzeichnend ist auch, dass zwischen der an der Arbeitshülse 14 angeordneten Druckfederanlage 38 und einer am Magnetanker 45 angeordneten Federaufnahme 47, in einer Federkammer 48, eine Druckfeder 49 angeordnet ist.According to the invention, a magnet armature 45 is disposed on the end of the piston rod 33 opposite the working piston 34 and is guided linearly displaceably in the actuator 13 in the magnetic field of a magnet coil 46 arranged in a housing of the actuator 13 in a coil receptacle. It is also characteristic that a compression spring 49 is arranged between the pressure spring system 38 arranged on the working sleeve 14 and a spring receptacle 47 arranged on the magnet armature 45, in a spring chamber 48.

Vorteilhaft ist, wenn im Aktuator 13 dem Magnetanker 45 benachbart ein Ankeranschlag 50 vorzugsweise mit Dämpfungselement/en angeordnet ist.It is advantageous if the armature 45 adjacent to the armature 45, an armature stop 50 is preferably arranged with damping element / s in the actuator.

Erfindungsgemäß ist im Gehäuse des Aktuators 13 eine in den Bereich der Federkammer 48 führende Zuströmöffnung 51 und im Magnetanker 45, im Ankeranschlag 50 und im Gehäuse des Aktuators 13 sind jeweils einander benachbarte / ineinander übergehende Ausströmöffnungen 52 angeordnet.According to the invention, in the housing of the actuator 13, an inlet opening 51 leading into the area of the spring chamber 48 and in the armature 45, in the anchor stop 50 and in the housing of the actuator 13 each adjacent / merging outflow openings 52 are arranged.

Da die Stangendichtung 39 den Kühlmittel führenden Bereich der Betätigungseinrichtung von einem ("trockenen") mit Luft befüllten Bereich trennt, ermöglichen die Zuströmöffnung 51 und Ausströmöffnungen 52 einen freien Gasaustausch mit der Umgebung, so dass dadurch eine reibungsarme der translatorischen Bewegung des Magnetankers 45 im Bereich der Magnetspule 46 gewährleistet ist.Since the rod seal 39 separates the area of the actuator leading to the coolant from an area filled with air ("dry"), the inflow opening 51 and outflow openings 52 allow free gas exchange with the environment, thereby providing a low-friction translational movement of the armature 45 in the area the solenoid 46 is ensured.

Dabei reduziert ein relativ geringer Durchmesser der Kolbenstange nochmals die Reibungsverluste an der Kolbenstange im Bereich der Stangendichtung 39.In this case, a relatively small diameter of the piston rod again reduces the friction losses on the piston rod in the region of the rod seal 39.

Das erfindungsgemäße Verfahren zur Beeinflussung der Fördermenge der in der beschriebenen, in der Figur 1 dargestellten regelbare Kühlmittelpumpe zeichnet sich nun dadurch aus, daß durch Variation der Stromstärke und/oder der Zeitdauer der an der Magnetspule anliegenden Stromimpulse die im Magnetfeld 46 auf den Magnetanker 45 einwirkenden Kraft variiert wird, so dass in Verbindung mit der Einwirkung der Druckfeder 49 auf den Magnetanker 45 die Frequenz und/oder der Hub (die Amplitude) der Schwingungen des Arbeitskolbens definiert variiert wird/werden, so dass der Arbeitskolben 34 mittels des am gegenüberliegenden Ende der Kolbenstange 33 im Magnetfeld der Magnetspule 46 angeordneten Magnetankers 45 wiederholt (periodisch) verschoben, und in definierte translatorische Schwingungen versetzt wird. Diese Magnetbetätigung bewirkt in Verbindung mit der erfindungsgemäßen Anordnung eine in viele kleine "Teilhübe" untersetzte "Pumpenförderung", welche dann infolge der speziellen erfindungsgemäßen Anordnung eine Verschiebung des Ventilschiebers mit seinem Außenzylinder 9 und den an diesen angeordneten Baugruppen zur Folge hat.The inventive method for influencing the flow rate of the described in the, in the FIG. 1 illustrated controllable coolant pump is characterized by the fact that by varying the current intensity and / or the duration of the current applied to the solenoid current pulses in the magnetic field 46 acting on the magnet armature 45 force is varied, so that in conjunction with the action of the compression spring 49 on the Magnetic armature 45, the frequency and / or the stroke (the amplitude) of the oscillations of the working piston defined is / are varied so that the working piston 34 by means of the arranged at the opposite end of the piston rod 33 in the magnetic field of the magnetic coil 46 magnet armature 45 repeatedly (periodically), and is placed in defined translational oscillations. This magnetic actuation causes in conjunction with the arrangement according to the invention in many small "part strokes" stocky "pump promotion", which then due to the special arrangement according to the invention has a displacement of the valve spool with its outer cylinder 9 and arranged on these assemblies.

Das erfindungsgemäße Funktionsprinzip gewährleistet somit erstmals bei minimalem Bauraum, sehr geringem Gewicht, einem optimalem Luftspalt und einem optimiertem Kraft - Hub Verhältnis mittels der speziellen erfindungsgemäßen Anordnung das Erzielen beliebig großer Betätigungskräfte und Arbeitshübe am Ventilschieber mit seiner Profildichtung 27, seinem Ringkolben 29, seiner Rückwand 7, seinem Außenzylinder 9 und all den an diesen Bauteilen angeordneten erfindungsgemäßen Baugruppen.The functional principle according to the invention thus ensures, for the first time with minimal installation space, very low weight, an optimal air gap and an optimized force-stroke ratio by means of the special arrangement according to the invention achieving arbitrarily large actuation forces and working strokes on the valve slide with its profile seal 27, its annular piston 29, its rear wall 7 , its outer cylinder 9 and all arranged on these components according to the invention assemblies.

Im vorliegenden Ausführungsbeispiel schwingt nun der Arbeitskolben 34 beispielsweise mit einer Frequenz von 20 Hz, wobei die jeweilige Schwingungsamplitude (und damit der Hub des Arbeitskolbens 34) mit der in der Figur 1 dargestellten Anordnung mittels einer an der Magnetspule 46 impulsartig anliegenden Stroms definiert variiert werden kann.In the present embodiment, now oscillates the working piston 34, for example, with a frequency of 20 Hz, wherein the respective oscillation amplitude (and thus the stroke of the working piston 34) with the in the FIG. 1 arrangement shown can be varied defined by means of a current applied to the solenoid coil 46 pulse current.

Die Regelung der Fördermenge der erfindungsgemäßen Kühlmittelpumpe wird erfindungsgemäß dadurch bewirkt, dass einerseits arbeitsraumseitig am Arbeitskolben 34 eine Ringnut 35 mit Durchgangsbohrungen 36 angeordnet ist, und dass zudem arbeitsraumseitig, wie in Figur 1 dargestellt, am Arbeitskolben 34 eine mit einer Lochblende versehene Einlassventilmembran 37 angeordnet ist.The regulation of the flow rate of the coolant pump according to the invention is effected in that on the one hand working space on the working piston 34, an annular groove 35 is disposed with through holes 36, and that also the working space side, as in FIG. 1 represented, on the working piston 34 is provided with a perforated aperture inlet valve membrane 37 is arranged.

Zugleich ist andererseits zwischen dem Arbeitsraum 31 und der Druckkammer 15 eine mit einer Lochblende versehene Auslassventilmembran 32 angeordnet. Wird nun der Arbeitskolben 34 (wie oben beschrieben) in Schwingungen versetzt, so wird aus dem über die Einlassbohrung 42 mit dem Pumpeninnenraum 8 verbundenen Ringraum 43 Kühlmittel durch das Filterelement 44 hindurch über die Zuströmöffnungen 41 in den Einströmraum 40 hinein angesaugt, und zugleich durch die Durchgangsbohrungen 36 des Arbeitskolben 34 in die am Arbeitskolben angeordnete Ringnut 35 und von dort über die mit einer Lochblende versehene Einlassventilmembran 37 in den Arbeitsraum 31 gepresst, und dann von dort über die mit einer Lochblende versehene Auslassventilmembran 32 in die Druckkammer 15 eingeleitet. Dieses in die Druckkammer 15 eingeleitet Kühlmittel wird über den Druckkanal 16 in den Ringkanal 17 und von dort über die Durchströmöffnungen (23) in die Ringkolbenarbeitshülse 19 geleitet und bewirkt dort eine definierte Druckbeaufschlagung der Profildichtung 27 und damit eine Druckbeaufschlagung des federbelasteten Ringkolbens 29, welcher dadurch translatorisch verfahren wird und auf Grund der erfindungsgemäßen Anordnung eine Verschiebung des Ventilschiebers 9 bewirkt.At the same time, on the other hand, between the working space 31 and the pressure chamber 15, an outlet valve membrane 32 is provided which is provided with a pinhole. If now the working piston 34 (as described above) vibrated, so is sucked from the via the inlet bore 42 to the pump interior 8 annular space 43 coolant through the filter element 44 through the inflow openings 41 into the inflow 40 in, and at the same time through the Through holes 36 of the working piston 34 in the working piston arranged on the annular groove 35 and from there Pressed over the provided with a pinhole inlet valve diaphragm 37 into the working space 31, and then introduced from there via the provided with a pinhole exhaust valve membrane 32 into the pressure chamber 15. This introduced into the pressure chamber 15 coolant is passed via the pressure channel 16 in the annular channel 17 and from there via the flow openings (23) in the ring piston working sleeve 19 and there causes a defined pressurization of the profile seal 27 and thus a pressurization of the spring-loaded annular piston 29, which thereby is moved translationally and causes a displacement of the valve spool 9 due to the inventive arrangement.

Infolge der erfindungsgemäßen Anordnung von Lochblenden sowohl in der Einlassventilmembran 37 des Arbeitskolbens 34 wie auch in der Auslassventilmembran 32 (d.h. zwischen dem Arbeitsraum 31) und der Druckkammer 15 stellt sich neben dem soeben beschriebenen, vom Arbeitskolben 34 erfindungsgemäß "gepumpten Volumenstrom" zeitgleich ein zwar geringerer, jedoch stets in entgegengesetzter Richtung fließender erfindungsgemäßer "Leckagevolumenstrom" zwischen der Ringkolbenarbeitshülse 19 über den Arbeitsraum 31 in den Pumpeninnenraum ein.As a result of the arrangement according to the invention of pinhole diaphragms both in the inlet valve membrane 37 of the working piston 34 and in the outlet valve membrane 32 (ie between the working space 31) and the pressure chamber 15, in addition to the just described "volumetric flow" pumped in accordance with the invention, at the same time a smaller one , but always flowing in the opposite direction according to the invention "leakage volume flow" between the annular piston working sleeve 19 via the working space 31 in the pump interior a.

Das überlagerte "Wechselspiel" dieser beiden erfindungsgemäßen Volumenströme, welches über die Amplitude oder über die Amplitude und/oder die Frequenz der Schwingungen des Arbeitskolben 34 mittels der erfindungsgemäßen Lösung variiert werden kann, bewirkt infolge des jeweils in der Druckkammer 15 aufgebauten Arbeitsdruckes eine zuverlässige, weggenaue Verschiebung des erfindungsgemäß in der Ringkolbenarbeitshülse 19 angeordneten, federbelasteten Ringkolbens 29 und damit eine zuverlässige, weggenaue Verschiebung des am Ringkolben 29 angeordneten Ventilschiebers 9 der dann wiederum eine exakte Variation der Fördermenge der erfindungsgemäßen regelbare Kühlmittelpumpe bewirkt.The superimposed "interplay" of these two volumetric flows according to the invention, which can be varied via the amplitude or the amplitude and / or the frequency of the oscillations of the working piston 34 by means of the solution according to the invention, causes a reliable, path-accurate as a result of the respective built in the pressure chamber 15 working pressure Displacement of the inventively arranged in the annular piston working sleeve 19, spring-loaded annular piston 29 and thus a reliable, precise displacement of the annular piston 29 arranged valve spool 9 which in turn causes an exact variation of the flow rate of the controllable coolant pump according to the invention.

Infolge der erfindungsgemäßen Anordnung können dabei beliebig große Betätigungskräfte- und Hübe am Ringkolben 29 des Ventilschiebers erzeugt werden.As a result of the arrangement according to the invention thereby arbitrarily large Betätigungskräfte- and strokes can be generated on the annular piston 29 of the valve spool.

Auf Grund der erfindungsgemäßen Betätigungseinheit ist es zudem möglich, selbst bei sehr stark begrenzten Einbauraum mit minimalem Energieeinsatz eine für die Betätigung des Ventilschiebers ausreichende Kolbenkraft bereitzustellen.Due to the actuating unit according to the invention, it is also possible to provide sufficient for the actuation of the valve spool piston force even with very limited installation space with minimal energy use.

Dies hängt auch damit zusammen, dass es im Kühlkreislauf einige Sekunden dauern darf bis der Ventilschieber die einzunehmende Stellung angefahren hat.This is also due to the fact that it may take a few seconds in the cooling circuit until the valve spool has approached the position to be taken.

Auf Grund dessen gewährleistet die erfindungsgemäße, gut standardisierbare, kostengünstig herstellbare Lösung bei minimalem Energieeinsatz (welcher unter 5 W liegt) einen hohen Pumpen- und Motorwirkungsgrad.Due to this, the solution of the present invention, which can be easily standardized and manufactured cost-effectively, ensures high pump and motor efficiency with a minimum use of energy (which is less than 5 W).

Die erfindungsgemäße, "neutrale" Bauweise ermöglicht, dass der erfindungsgemäße Aktuator 13 als standardisiertes Bauteil in verschiedenen Wasserpumpen eingesetzt werden.The "neutral" construction according to the invention makes it possible for the actuator 13 according to the invention to be used as a standardized component in various water pumps.

Damit setzt ein Stückzahleffekt ein der die Wirtschaftlichkeit und Variabilität in der Anwendung für unterschiedliche Kraftfahrzeuge (Motorbaureihen) auf verschiedenste Einbauräume entscheidend verbessert.Thus, a piece-rate effect sets in which the cost-effectiveness and variability in the application for different motor vehicles (engine series) significantly improved on a variety of installation space.

Die erfindungsgemäße Betätigungseinheit, welche aufgrund der Überlagerung einer "gepumpten Strömung" mit einer "Leckageströmung" eine bauraumoptimierte, kompakte, fertigungs- und montagetechnisch einfache wie auch insgesamt sehr kostengünstige und sehr robuste Lösung darstellt, ermöglicht so eine zuverlässige Betätigung des Ventilschiebers selbst bei sehr stark begrenzten Einbauraum (für die Betätigungseinrichtung der Kühlmittelpumpe).The actuating unit according to the invention, which due to the superposition of a "pumped flow" with a "leakage flow" a space-optimized, compact, manufacturing and assembly technically simple as well as very cost-effective and very robust solution, thus allowing a reliable operation of the valve spool even with very strong limited installation space (for the actuator of the coolant pump).

Bei Ausfall der Regelung wird auch mittels der erfindungsgemäßen Lösung ein Weiterfunktionieren der Kühlmittelpumpe ("Fail-safe") gewährleistet.In case of failure of the regulation, a further functioning of the coolant pump ("fail-safe") is ensured by means of the inventive solution.

In diesem Fall verschiebt die Druckfeder 6 in Verbindung mit der "Leckageströmung" den Ventilschieber in die Arbeitsstellung "OFFEN".In this case, the compression spring 6 moves in conjunction with the "leakage flow" the valve spool in the working position "OPEN".

Beim federbelasteten "Zurückfahren" des Ringkolbens 29 in die "Fail-safe-Stellung" wird das Kühlmittel aus der Ringkolbenarbeitshülse 19 über die Lochblenden der Auslassventilmembran 32 (d.h. zwischen dem Arbeitsraum 31 und der Druckkammer 15) und die Lochblenden der Einlassventilmembran 37 des Arbeitskolbens zurück in den Pumpeninnenraum gepresst, wobei der Ventilschieber in die Arbeitsstellung "OFFEN", die "Fail-safe-Stellung" verfährt.When spring-loaded "retraction" of the annular piston 29 in the "fail-safe position", the coolant from the annular piston working sleeve 19 via the apertures of the Auslaßventilmembran 32 (ie between the working chamber 31 and the pressure chamber 15) and the orifices of the intake valve diaphragm 37 of the working piston back pressed into the pump interior, wherein the valve spool moves to the working position "OPEN", the "fail-safe position".

Darüber hinaus kann bei der erfindungsgemäßen Lösung zudem eine werkseitige luftfreie Befüllung der Betätigungseinrichtung des Ventilschiebers entfallen, da dass zum Verfahren des Ventilschiebers benötigte Arbeitsmedium, die Kühlflüssigkeit direkt aus dem Pumpeninnenraum angesaugt werden kann.In addition, in the solution according to the invention also a factory air-free filling of the actuator of the valve spool can be omitted, since that required for moving the valve spool working fluid, the cooling liquid can be sucked directly from the pump interior.

Ein weiterer Vorteil der erfindungsgemäßen Lösung besteht zudem darin, dass das Filterelement 44 während der gesamten Lebensdauer nicht getauscht werden muss, da stets nur sehr geringe Volumenströme (und diese zudem stets nur "hin" und dann wieder "zurück") über das Filterelement 44 ausgetauscht werden.Another advantage of the solution according to the invention consists in the fact that the filter element 44 does not have to be exchanged during the entire service life, since only very small volume flows (and these always only "down" and then back again) are exchanged via the filter element 44 become.

BezugszeichenzusammenstellungREFERENCE SYMBOL

11
Pumpengehäusepump housing
22
Pumpenlagerpump bearings
33
Riemenscheibepulley
44
Pumpewellepump shaft
55
Flügelradimpeller
66
RückstellfederReturn spring
77
Rückwandrear wall
88th
PumpeninnenraumPump interior
99
Außenzylinderouter cylinder
1010
Dichtungsaufnahmeseal Housing
1111
WellendichtringShaft seal
1212
Arbeitsgehäuselabor housing
1313
Aktuatoractuator
1414
Arbeitshülseworking sleeve
1515
Druckkammerpressure chamber
1616
Druckkanalpressure channel
1717
Ringkanalannular channel
1818
Hülsenaufnahmesleeve receiving
1919
RingkolbenarbeitshülseRing piston working sleeve
2020
Dichtstegsealing land
2121
Bodenground
2222
Außenwandungouter wall
2323
Durchströmöffnungflow-through
2424
Innenwandunginner wall
2525
LagesicherungshülseLocation securing sleeve
2626
Wandscheibeshear wall
2727
Profildichtungprofile seal
2828
SteganlageSteganlage
2929
Ringkolbenannular piston
3030
Bypassdichtungbypass seal
3131
Arbeitsraumworking space
3232
AuslassventilmembranAuslassventilmembran
3333
Kolbenstangepiston rod
3434
Arbeitskolbenworking piston
3535
Ringnutring groove
3636
DurchgangsbohrungThrough Hole
3737
EinlassventilmembranInlet valve membrane
3838
DruckfederanlageSpring plant
3939
Stangendichtungrod seal
4040
Einströmrauminflow
4141
Zuströmöffnungeninflow openings
4242
Einlassbohrunginlet bore
4343
Ringraumannulus
4444
Filterelementfilter element
4545
Magnetankerarmature
4646
Magnetspulesolenoid
4747
Federaufnahmespring mount
4848
Federkammerspring chamber
4949
Druckfedercompression spring
5050
Ankeranschlagarmature stop
5151
Zuströmöffnunginflow
5252
Ausströmöffnungoutflow

Claims (7)

  1. Controllable coolant pump with a pump housing (1), a pump shaft (4) placed in/on the pump housing (1), on a pump bearing (2) and driven by a belt driven pulley (3), a torque-resistant impeller (5) placed at a free end of this pump shaft (4) in the direction of the current, a pressure controlled shuttle valve, located inside the pump interior (8), controlled by a return spring (6), with a back wall (7) and an exterior cylinder (9) covering the ejection area of the impeller (5) in a variable manner, as well as an annular shaft seal (11) placed into a sealing gland (10) and placed in the pump housing (1) between the impeller (5) and the pump bearing (2), characterized by the fact
    - that a protective housing (12) is located on the housing of an electromagnetic actuator (13) at the pump housing (1), where a protective sleeve (14) is located in the protective housing (12) with an adjacent pressure chamber (15) in the protective housing (12) on the pump shaft side which discharges into an annular duct (17) via a pressure duct (16) which is integrated into a sleeve holder (18), located in one of the sealing glands (10) on the opposite impeller side in the pump housing (1) symmetric to the axis of rotation of the pump shaft (4).
    - that a protective annular piston sleeve (19) with a transverse seal (20) and a base (21), is located in the sleeve holder (18) where a pump shaft (4) freely rotates and where flow holes (23) are located in its outside wall (22) near the base (21) for the annular duct (17) where a position retaining socket (25) is located at the clearly protruding inside wall (24) of the protective annular piston sleeve (19) of the impeller end of the outside wall (22) with a wall plate (26) fixed here so that it forms a positive and interlocking connection.
    - that a profile seal (27) which can move in the protective annular piston sleeve (19) is fitted at a distance approximately corresponding to the diameter of the flow holes (23) from the base (21), which can be slid into the protective annular piston sleeve (19) firmly connected on the impeller side with an annular piston (29) provided with a bridge system (28) whose end area is assigned in a firm or interlocking manner to the back wall (7) of the shuttle valve,
    - that the return spring (6) is positioned between the wall plate (26) and the ring piston (29), or is positioned between the wall plate (26) and the back wall (7) adjacent to the ring piston (29) of the shuttle valve,
    - that a by-pass joint (30) is positioned on the outside wall of the wall plate (26),
    - that a working space (31) is provided in the protective sleeve (14) near the pressure chamber (15), an outlet valve membrane (32) provided with a perforated diaphragm is positioned between the working space (31) and the pressure chamber (15),
    - that a working piston (34) located in the working space (31) and mounted on a piston rod (33) which can slide freely in a linear manner, a radial groove (35) provided with clearance holes (36) is positioned on this working piston (34) at the side of the working area, and also an intake valve membrane (37) and fixed on the working piston (34) at the side of the working area,
    - that a pressure spring unit (38) is located on the protective sleeve (14) on the opposite side of the working space (31),
    - that a rod seal (39) covering the piston rod (33) is positioned between the working space (31) and the pressure spring unit (38),
    - that an admission area (40) is positioned between the working space (31) and the rod seal (39) in the protective sleeve (14), an admission area (40) with intake holes (41) located in its walls which open out into an annular space (43) between the protective housing (12) and the protective sleeve (14) being connected to the pump interior (8) via one or several admission hole(s) (42) where a filter element (44) is located between the annular area (43) and the intake holes (41),
    - that a magnetic armature (45) is positioned on the piston rod (33) opposite the working piston (34) with this being brought into the magnetic field of a moving magnetic coil (46) in the actuator (13) and placed in a coil housing in the actuator (13),
    - that a pressure spring (49) is located between the pressure spring unit (38) located on the protective sleeve (14) and a spring support (47) positioned in a pressure spring (49) on the magnetic armature (45) in the spring compartment (48),
    - that an armature stop (50) is placed in the actuator (13) near the magnetic armature (45),
    - that one/several intake holes (51) leading to the region of the spring compartment (48) is/are placed in the housing of the actuator (13) and also in the magnetic armature (45), in the armature stop (50) and in the housing of the actuator (13) of the outlet holes (52) adjacent to each other.
  2. Method for controlling a controllable coolant pump according to claim 1, characterized by the fact that the quantity of liquid carried by coolant pump is controlled in a manner defined by moving the shuttle valve by varying the amplitude and/or the frequency of oscillations in the working piston (34).
  3. Controllable coolant pump according to claim 1, characterized by the fact that the housing of the actuator (13) and the protective sleeve (14) are made in one piece.
  4. Controllable coolant pump according to claim 1, characterized by the fact that the profile seal (27) is integrated into a driving slot positioned and assigned to the annular piston (29).
  5. Controllable coolant pump according to claim 1, characterized by the fact that a sealing ring is positioned between the transverse seal (20) and the pump housing (1).
  6. Controllable coolant pump according to claim 1, characterized by the fact that there is/are one/several intake holes (51) in the housing of the actuator (13) supplying the area of the spring compartment (48) and also in the area of the magnetic armature (45), the armature stop (50) and the housing of the actuator (13) are assigned to the outlet holes (52) adjacent to each other.
  7. Method for controlling a controllable coolant pump according to claim 2, characterized by the fact that alteration of the strength of current and/or in the duration of the electrical pulse applied to the magnetic coil (46) with the force acting on the magnetic coil (46) on the magnetic armature (45), associated with the action of the pressure spring (49) on the magnetic armature (45) is varied in such a way that the frequency or the rise (amplitude) of the oscillations of the working piston (34) is shifted (in a repetative/periodic) manner so that the working piston (34) is set into oscillating movement by using the magnetic armature (45) located in the magnetic field of the magnetic coil (46) placed at the opposite end of the piston rod (33) and is set into translatory oscillation.
EP09745442.5A 2008-05-10 2009-05-07 Controllable coolant pump and method for the control thereof Not-in-force EP2274519B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102008022354A DE102008022354B4 (en) 2008-05-10 2008-05-10 Controllable coolant pump and method for its regulation
PCT/DE2009/000640 WO2009138058A1 (en) 2008-05-10 2009-05-07 Controllable coolant pump and method for the control thereof

Publications (2)

Publication Number Publication Date
EP2274519A1 EP2274519A1 (en) 2011-01-19
EP2274519B1 true EP2274519B1 (en) 2015-11-11

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ID=41010458

Family Applications (1)

Application Number Title Priority Date Filing Date
EP09745442.5A Not-in-force EP2274519B1 (en) 2008-05-10 2009-05-07 Controllable coolant pump and method for the control thereof

Country Status (7)

Country Link
US (1) US8628295B2 (en)
EP (1) EP2274519B1 (en)
JP (1) JP5582653B2 (en)
CN (1) CN102027239B (en)
BR (1) BRPI0911953A2 (en)
DE (1) DE102008022354B4 (en)
WO (1) WO2009138058A1 (en)

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Also Published As

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JP2011520061A (en) 2011-07-14
JP5582653B2 (en) 2014-09-03
WO2009138058A1 (en) 2009-11-19
DE102008022354B4 (en) 2012-01-19
EP2274519A1 (en) 2011-01-19
BRPI0911953A2 (en) 2015-10-13
DE102008022354A1 (en) 2009-11-12
CN102027239A (en) 2011-04-20
US20110188987A1 (en) 2011-08-04
US8628295B2 (en) 2014-01-14
CN102027239B (en) 2014-06-04

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