EP2273224A1 - Heat exchange unit and corresponding heat exchanger, method of manufacturing a heat exchange unit - Google Patents
Heat exchange unit and corresponding heat exchanger, method of manufacturing a heat exchange unit Download PDFInfo
- Publication number
- EP2273224A1 EP2273224A1 EP10164297A EP10164297A EP2273224A1 EP 2273224 A1 EP2273224 A1 EP 2273224A1 EP 10164297 A EP10164297 A EP 10164297A EP 10164297 A EP10164297 A EP 10164297A EP 2273224 A1 EP2273224 A1 EP 2273224A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- heat exchange
- fluid
- exchange unit
- outer casing
- inner duct
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000012530 fluid Substances 0.000 claims abstract description 64
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000001125 extrusion Methods 0.000 claims description 14
- 230000006835 compression Effects 0.000 claims description 12
- 238000007906 compression Methods 0.000 claims description 12
- 229910052751 metal Inorganic materials 0.000 claims description 3
- 239000002184 metal Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 claims 3
- 238000007373 indentation Methods 0.000 claims 1
- 239000003507 refrigerant Substances 0.000 description 11
- 238000004378 air conditioning Methods 0.000 description 7
- 229910052782 aluminium Inorganic materials 0.000 description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 7
- 229910000838 Al alloy Inorganic materials 0.000 description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 238000005219 brazing Methods 0.000 description 4
- 238000003825 pressing Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 125000006850 spacer group Chemical group 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 2
- 239000001569 carbon dioxide Substances 0.000 description 2
- 230000000295 complement effect Effects 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000004026 adhesive bonding Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000012809 cooling fluid Substances 0.000 description 1
- 239000002274 desiccant Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000013529 heat transfer fluid Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 229910000679 solder Inorganic materials 0.000 description 1
- 238000005476 soldering Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B40/00—Subcoolers, desuperheaters or superheaters
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/0008—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium
- F28D7/0025—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits for one medium being in heat conductive contact with the conduits for the other medium the conduits for one medium or the conduits for both media being flat tubes or arrays of tubes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/10—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically
- F28D7/106—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged one within the other, e.g. concentrically consisting of two coaxial conduits or modules of two coaxial conduits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/022—Tubular elements of cross-section which is non-circular with multiple channels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F1/00—Tubular elements; Assemblies of tubular elements
- F28F1/02—Tubular elements of cross-section which is non-circular
- F28F1/04—Tubular elements of cross-section which is non-circular polygonal, e.g. rectangular
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F3/00—Plate-like or laminated elements; Assemblies of plate-like or laminated elements
- F28F3/02—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
- F28F3/04—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element
- F28F3/048—Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being integral with the element in the form of ribs integral with the element or local variations in thickness of the element, e.g. grooves, microchannels
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F9/00—Casings; Header boxes; Auxiliary supports for elements; Auxiliary members within casings
- F28F9/02—Header boxes; End plates
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/08—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes pressed; stamped; deep-drawn
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F2255/00—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes
- F28F2255/16—Heat exchanger elements made of materials having special features or resulting from particular manufacturing processes extruded
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/4935—Heat exchanger or boiler making
Definitions
- the invention relates to a heat exchange unit and a corresponding heat exchanger comprising such a heat exchange unit.
- a method of producing a heat exchange unit is also targeted.
- the invention finds a particularly advantageous application in the field of heat exchangers in motor vehicles, including internal exchangers in air conditioning cycles where the high-pressure refrigerant fluid and high temperature exchange with the same refrigerant fluid at low pressure and low temperature.
- the tubes used are brazed on heat exchange elements consisting of spacers placed between the tubes.
- these spacers are made in the form of corrugated surfaces, the tubes being soldered on the spacers at the vertices of the corrugations.
- the invention therefore aims to provide a simplified assembly of a heat exchange unit for heat exchanger at lower cost.
- said inner duct is in the form of a plate and said outer casing has a generally hollow parallelepipedal shape, the outer casing having two side walls that extend between the ribbed walls.
- the inner conduit is an extruded conduit.
- the outer envelope delimits for its part a duct also made by extrusion. This ensures a high pressure resistance necessary for the use of such a unit with a supercritical refrigerant fluid of the carbon dioxide type where the burst pressures can reach 200 to 300 bar.
- the outer casing is made from a strip, for example for air conditioning loops with lower pressure constraints.
- At least one of the ribbed walls has at least one rib in contact with the inner conduit via a flat end of the rib. This ensures a good adhesion through a sufficient contact surface between the flat end and the outer wall of the inner conduit.
- the sidewalls have local deformation, i.e. a curved recess inwardly of the outer shell. This feature facilitates a compression step of the outer shell.
- the depression then has a V-shaped section before the compression step of the outer envelope, then a "U" shape whose branches touch each other after said compression step.
- the invention also relates to a heat exchanger comprising at least one heat exchange unit as defined above.
- said collecting box has in cross section a generally "eight" -shaped general shape, the first and second loops of which respectively delimit the first and second collectors, and the part common to both loops has an opening for the passage of an associated end.
- the heat exchanger comprises at least one introducible collecting box and at least one fluid evacuation collecting box, said manifolds comprising respectively a single collector connected to an associated end of said inner duct for the introduction and the evacuation of the first fluid.
- the associated ends of said inner duct protrude from either side of said outer casing.
- said ribbed walls are formed on the inner surface of said outer shell by means of ribs.
- said ribbed walls are formed on the outer surface of said inner duct by means of ribs.
- the inner duct is made beforehand by an extrusion step.
- the outer shell and the ribbed walls are made beforehand by a common extrusion step.
- said ribbed or rib walls are formed by folding a metal strip.
- the manufacturing method comprises a step in which the internal surface of said outer casing is fixed by bonding or soldering to the external surface of said inner duct, in order to optimize the adhesion.
- a curved recess is made inwardly of said outer casing, substantially in the middle of lateral walls of the outer casing, to facilitate the compression step B) of the outer casing.
- Such a method makes it possible to obtain a single heat exchange unit with several circulation channels instead of several tubes to be assembled together, which makes it possible to reduce the number of components to be assembled in a thermal exchange and reduces the risks of leaks. .
- the arrangement of the circulation channels makes it possible to improve the heat exchange between the two fluids.
- the invention relates to a heat exchange unit between a first and a second fluid intended to be used in particular in an internal heat exchanger for example in an air conditioning circuit of a motor vehicle.
- An internal exchanger is a device allowing the refrigerant fluid to exchange heat with the same fluid, but in a different temperature and pressure state.
- the refrigerant fluid is typically a chlorinated and fluorinated fluid operating in a subcritical regime, such as the R-134a fluid.
- the coolant can also be a super-critical fluid such as carbon dioxide known as R744.
- An air conditioning circuit 1 as illustrated on the figure 1 typically comprises, in the direction of circulation of the cooling fluid, a compressor 3, a condenser or gas cooler 5, an internal exchanger 7, an expansion member, calibrated orifice or expander 9, an evaporator 11 and a drying accumulator or bottle 13, these different elements being connected to each other by connecting pieces, such as tubes, tubings, pipes or the like, so as to ensure a circulation of refrigerant.
- the refrigerant, sent by the compressor 3, passes through the condenser 5, from which it comes out in a state of high pressure and high temperature.
- the refrigerant then passes through the internal heat exchanger 7, then is expanded in the expander 9.
- the fluid thus expanded is then conveyed to the evaporator 11, before joining the internal exchanger 7 in a state of low pressure and low temperature that he goes through.
- the desiccant bottle 13 can be inserted between the condenser 5 and the internal exchanger 7.
- the internal heat exchanger 7 is arranged so that it is traversed in one direction by the high-pressure refrigerant and high temperature (first fluid) and in the other direction by low-pressure refrigerant and low temperature (second fluid ). It is a single fluid since the air conditioning circuit 1 is a closed loop. Thus, the hot fluid at high pressure from the condenser 5 exchanges heat with the same cold and low pressure fluid from the evaporator 11. In other words, the internal exchanger 7 ensures a thermal exchange of the refrigerant fluid at two points different from the air conditioning circuit.
- Such exchanger 7 may comprise one or more exchange units as shown in FIG. figure 2a .
- an exchange unit 15 may be provided with a plurality of inner ducts inserted into a common outer shell 19.
- An alternative embodiment with two inner ducts 17 'and 17 "in the same casing 19 is illustrated on FIG. figure 2b .
- the inner conduit 17 is in the form of a plate whose outer surface is substantially smooth.
- the inner duct 17 ( figure 3 ) comprises a plurality of first longitudinal channels 21 for the circulation of the first fluid, for example in a substantially cylindrical shape. These channels 21 are parallel to one another and are separated by longitudinal partitions 23 of the inner duct 17.
- This inner duct 17 has thin walls, which makes it possible to limit the weight of the heat exchange unit 15 and to improve heat exchange.
- the inner conduit 17 is thus made by an extrusion process of aluminum or an aluminum alloy.
- the outer envelope 19, better visible on the figure 4 has for example a hollow parallelepipedal overall shape, and comprises an orifice 25 for the insertion of the inner conduit 17.
- the outer casing 19 comprises in practice four internal walls said ribbed at the base of which the ribs 27 extend towards the interior duct 17.
- the longitudinal internal surfaces of the outer shell 19 are the ribbed walls 19a, the plurality of ribs 27 of which terminate in a flat end 50 which adhere to the outer surface or wall of the inner pipe 17, so as to delimit a plurality of second longitudinal channels 29 for the circulation of the second fluid.
- These second channels 29 extend substantially parallel to the first channels 21 between the inner duct 17 and the outer casing 19.
- the second fluid passing through the second circulation channels 29 is in direct contact with the inner conduit 17, which optimizes the heat exchange with the first fluid.
- the outer casing 19 also has thin walls, for example of the order of 0.2 mm to 0.5 mm, to limit the weight of the heat exchange unit and improve heat exchange.
- the outer casing 19 also has a local deformation of the lateral internal walls of the outer casing 19 substantially in the middle of said side walls.
- the local deformation of the outer casing 19 is formed by a recess 41 curved inwardly of the outer casing 19.
- This depression 41 curved inwardly of the outer casing 19 is present on lateral walls 51 of the outer casing 19 which extend between the ribbed walls 19a.
- the depressions 41 then form a fold over the entire length of the outer envelope 19.
- the outer casing 19 is made of aluminum and in the mass for example by means of an extrusion process.
- the outer casing 19 is made by stamping from an aluminum strip.
- one of the two depressions 41 is cut along the length so as to separate the two ribbed walls 19a.
- the other sink 41 then serves as a hinge to fold the first ribbed wall 19a on the second opposite ribbed wall and thus sandwich the inner conduit 17.
- This alternative is particularly dedicated to the manufacture of an envelope outer 19 from an aluminum strip (or aluminum alloy) as mentioned above.
- Such a heat exchange unit can thus be easily assembled in a heat exchanger which then has a reduced number of components.
- FIGS. 5a to 6b schematically represent a heat exchange unit as described above connected to a manifold for example of the internal heat exchanger 7.
- the portion illustrated on the left has a symmetrical portion not shown to the right.
- This exchanger 7 may comprise at least two manifolds 31, one for the introduction of the fluid and one for the evacuation of the fluid.
- manifolds 31 may be made from a metallic material such as aluminum or an aluminum alloy, or plastic.
- a first embodiment showing a closed circuit for fluids is illustrated on the Figures 5a to 5c .
- collectors 33 and 35 are sealed and respectively delimit chambers communicating with the associated ends 37 of the inner duct 17 and 39 of the outer casing 19.
- the internal volume of these collectors 33 and 35 are respectively in communication with the first channels 21 and the second channels 29.
- the two collectors 33 and 35 may be arranged side by side, for example with the first collector 33 upstream of the second collector 35.
- the manifold 31 has a generally parallelepipedal shape and two collectors 33, 35 of substantially cylindrical general section formed for example by extrusion.
- the two collectors 33 and 35 are formed by two contiguous cylinders and on the figure 5c by two spaced cylinders.
- Each manifold 33, 35 has an opening of complementary shape to the shape of the ends 37 or 39, here of generally rectangular general section, for receiving the associated ends 37 of the inner duct 17 and 39 of the outer casing 19.
- a manifold 31 has in cross section a generally "eight" shape, the first 31a delimits the first manifold 33 and the second 31b loop delimits the second manifold 35.
- the common portion 31c at the two loops 31a, 31b of the "eight" has an opening for the passage of an associated end 37,39. In the example illustrated, it is the end 37 of the inner duct 17 which passes through the second collector 35 to be connected to the first collector 33.
- the end 37 of the inner duct 17 projects from the end 39 of the outer casing 19. This allows the ends 37 of the inner duct 17 and 39 to be connected independently and in a simple manner. outer casing 19, respectively to the first 17 and second 19 collectors.
- the two collectors 33 and 35 are nested inside one another.
- solder plating may be provided on ends 37 and 39 for brazing attachment to collectors 33 and 35.
- the second embodiment illustrated on the Figures 6a and 6b represents a closed circuit for the first fluid and open for the second fluid.
- the manifolds 31 respectively comprise a single manifold 33 to which is attached the associated end 37 of the inner duct 17 for the introduction and evacuation of the first fluid.
- the collectors respectively comprise at their ends introduction pipes and fluid discharge.
- the inner conduit 17 is produced. It is possible, for example, to extrude to form the first circulation channels 21 of the first fluid (see FIG. figure 3 ).
- the base material used to make an outer casing 19, for example aluminum or aluminum alloy, is chosen, then the outer casing 19 is produced in the form of a duct made by extrusion. Then, for example, by extrusion, an internal orifice 25 is made in the envelope 19.
- the outer envelope 19 is made from a strip which is folded substantially at its center, the location of one of the 41
- the inner conduit 17 can be introduced laterally, that is to say according to a perpendicular displacement of the inner conduit 17 relative to the depression 41 remained open. .
- the orifice 25 is intended to receive the inner duct 17 and has for this purpose a shape complementary to the shape of the inner duct 17.
- a plurality of ribs 27 are formed on the walls longitudinal inner 19a of the outer casing 19, (see figure 4 ).
- these ribs 27 are made at the same time as the outer casing 19 during the extrusion step.
- a first step A the inner conduit 17 is inserted into the orifice 25 ( figure 8 ).
- the inner duct 17 is inserted into the outer casing 19 along an axis of insertion parallel to the first 21 and second 29 channels, so that the longitudinal walls of the inner duct 17 and the outer casing 19 extend parallel.
- a first clearance G1 is present between the outer longitudinal walls 17a of the inner pipe 17 and the ends 50 of the ribs 27 on the inner longitudinal walls 19a of the outer shell 19.
- a second clearance G2 is present between the walls external sides 17b of the inner duct 17 and the inner surface of the recesses 41 of the outer casing 19.
- These first G1 and second G2 games are between 0.05mm and 0.3mm.
- the arrangement of the channels 21 and ribs 27 parallel to the longitudinal directions allows a parallel flow of the first and second fluids, co-current or against the current.
- the outer envelope 19 is compressed, for example by pressing or rolling, so that the volume of the outer envelope 19 is reduced.
- the depressions 41 have a "V" -shaped section before the pressing or rolling step while they have a "U” -shaped section where the branches touch each other after pressing or rolling.
- the heat exchange unit thus has a reduced size which makes it possible to reduce the size of the heat exchanger.
- the side walls of the outer casing 19 having this recess 41 deform inwardly so as to come into contact with the inner duct 17 (see FIG. figure 8 ), which allows adhesion between the inner surface of the outer casing 19 and the outer surface of the inner duct 17 via the flat ends 50 of the ribs 27 and / or via the end of the depressions 41.
- step B Moreover and after the compression step B, and this to optimize the adhesion and the seal between the inner conduit 17 and the outer casing 19, there is provided a step in which it is secured, for example by brazing or gluing, the inner walls 19a, 19b of the outer casing 19 to the outer walls 17a, 17b of the inner duct 17.
- the side walls 51 may also be welded or brazed to the inner duct 17.
- the heat exchange unit 15 thus produced makes it possible to optimize the heat exchange between the two fluids.
- One or more heat exchange units 15 can then be assembled to the collector boxes to assemble a heat exchanger.
- the entire heat exchange can then pass into a suitable brazing furnace, to braze in one operation the different parts to be fixed, such as the ends 37 and 39 of the inner pipe 17 and the outer shell 19 with the boxes. 33,35 or the outer surface of the inner conduit 17 with the inner surface of the outer casing 19.
- heat exchange unit 15 can be made simply and easily connected to the manifolds 33,35 which allows to optimize the time and cost of assembly of a heat exchanger.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Geometry (AREA)
- Heat-Exchange Devices With Radiators And Conduit Assemblies (AREA)
- Air Filters, Heat-Exchange Apparatuses, And Housings Of Air-Conditioning Units (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
Abstract
Description
L'invention concerne une unité d'échange thermique et un échangeur thermique correspondant comprenant une telle unité d'échange thermique. Un procédé de réalisation d'une unité d'échange thermique est aussi visé.The invention relates to a heat exchange unit and a corresponding heat exchanger comprising such a heat exchange unit. A method of producing a heat exchange unit is also targeted.
L'invention trouve une application particulièrement avantageuse dans le domaine des échangeurs thermique dans les véhicules automobiles, notamment les échangeurs internes dans les cycles de climatisation où le fluide réfrigérant à haute pression et haute température échange avec le même fluide réfrigérant à basse pression et à basse température.The invention finds a particularly advantageous application in the field of heat exchangers in motor vehicles, including internal exchangers in air conditioning cycles where the high-pressure refrigerant fluid and high temperature exchange with the same refrigerant fluid at low pressure and low temperature.
On connaît aujourd'hui des échangeurs thermique pour véhicules automobiles constitués par un faisceau de tubes disposés parallèlement sur une ou plusieurs rangées, ces tubes étant destinés à la circulation à travers l'échangeur d'un fluide caloporteur.There are now known heat exchangers for motor vehicles consisting of a bundle of tubes arranged in parallel on one or more rows, these tubes being intended for the circulation through the exchanger of a heat transfer fluid.
D'une manière connue, les tubes utilisés sont brasés sur des éléments d'échange thermique constitués par des intercalaires placés entre les tubes. En général, ces intercalaires sont réalisés sous forme de surfaces ondulées, les tubes étant brasés sur les intercalaires au niveau des sommets des ondulations.In known manner, the tubes used are brazed on heat exchange elements consisting of spacers placed between the tubes. In general, these spacers are made in the form of corrugated surfaces, the tubes being soldered on the spacers at the vertices of the corrugations.
Le document
Cependant une telle technique manque de flexibilité puisque les deux rangées sont fabriquées simultanément. Par ailleurs, un tel tube n'optimise pas les échanges thermiques entre rangées de passages. Enfin, l'assemblage de boîte collectrice à l'extrémité du tube est rendu compliqué par la constitution simultanée des deux rangées de passages. Il en résulte que l'assemblage de l'ensemble des tubes s'avère long et coûteux, et impacte l'assemblage et le coût de l'échangeur thermique.However, such a technique lacks flexibility since the two rows are manufactured simultaneously. Moreover, such a tube does not optimize heat exchange between rows of passages. Finally, the collector box assembly at the end of the tube is made complicated by the simultaneous constitution of the two rows of passages. As a result, the assembly of all the tubes is long and expensive, and impacts the assembly and the cost of the heat exchanger.
L'invention a donc pour objectif de proposer un assemblage simplifié d'une unité d'échange thermique pour échangeur thermique à moindre coût.The invention therefore aims to provide a simplified assembly of a heat exchange unit for heat exchanger at lower cost.
À cet effet, l'invention a pour objet une unité d'échange thermique entre un premier et un second fluide caractérisé en ce qu'elle comporte :
- au moins un conduit intérieur présentant une pluralité de premiers canaux longitudinaux internes pour la circulation du premier fluide,
- une enveloppe extérieure creuse dans laquelle est logé ledit conduit intérieur, et
- au moins deux parois nervurées disposées de part et d'autre dudit conduit intérieur, en contact à la fois avec ledit conduit intérieur et ladite enveloppe extérieure, de manière à délimiter une pluralité de seconds canaux longitudinaux pour la circulation du second fluide, lesdits seconds canaux s'étendant sensiblement parallèlement auxdits premiers canaux.
- at least one inner duct having a plurality of first internal longitudinal channels for the circulation of the first fluid,
- a hollow outer casing in which said inner duct is housed, and
- at least two ribbed walls disposed on either side of said inner duct, in contact with both said inner duct and said outer casing, so as to delimit a plurality of second longitudinal ducts for the circulation of the second fluid, said second ducts extending substantially parallel to said first channels.
Une telle unité peut être de fabriquer et assembler aisément tout en offrant des qualités de transfert thermique optimum, à la fois par les points de contact entre le tube interne et le tube externe mais aussi par le fait que le premier fluide est pris en sandwich entre deux couches du premier fluide. On augmente ainsi facilement la surface d'échange. Avantageusement, ledit conduit intérieur est réalisé sous la forme d'une plaque et ladite enveloppe extérieure présente une forme générale parallélépipédique creuse, l'enveloppe extérieure présentant deux parois latérales qui s'étendent entre les parois nervurées.Such a unit can be to manufacture and assemble easily while offering optimum heat transfer qualities, both by the points of contact between the inner tube and the outer tube but also by the fact that the first fluid is sandwiched between two layers of the first fluid. This increases the exchange surface easily. Advantageously, said inner duct is in the form of a plate and said outer casing has a generally hollow parallelepipedal shape, the outer casing having two side walls that extend between the ribbed walls.
Avantageusement encore, le conduit intérieur est un conduit extrudé. L'enveloppe extérieure délimite quant à elle un conduit réalisé aussi par extrusion. Ceci assure une haute résistance à la pression nécessaire à l'utilisation d'une telle unité avec un fluide réfrigérant super-critique du type dioxyde de carbone où les pressions d'éclatement peuvent atteindre 200 à 300 bars.Advantageously, the inner conduit is an extruded conduit. The outer envelope delimits for its part a duct also made by extrusion. This ensures a high pressure resistance necessary for the use of such a unit with a supercritical refrigerant fluid of the carbon dioxide type where the burst pressures can reach 200 to 300 bar.
En alternative, l'enveloppe extérieure est fabriquée à partir d'un feuillard, par exemple pour les boucles de climatisation avec des contraintes de pressions moins élevées.Alternatively, the outer casing is made from a strip, for example for air conditioning loops with lower pressure constraints.
Selon une première variante, au moins une des parois nervurées présente au moins une nervure en contact avec le conduit intérieur par l'intermédiaire d'une extrémité plate de la nervure. On assure ainsi une bonne adhérence grâce à une surface de contact suffisante entre l'extrémité plate et la paroi externe du conduit intérieur.According to a first variant, at least one of the ribbed walls has at least one rib in contact with the inner conduit via a flat end of the rib. This ensures a good adhesion through a sufficient contact surface between the flat end and the outer wall of the inner conduit.
Les parois latérales présentant une déformation locale, c'est-à-dire un enfoncement incurvé vers l'intérieur de l'enveloppe extérieure. Cette caractéristique facilite une étape de compression de l'enveloppe extérieure. L'enfoncement présente alors une section en forme de « V » avant létape de compression de l'enveloppe extérieur, puis une forme de « U » dont les branches se touchent après ladite étape de compression.The sidewalls have local deformation, i.e. a curved recess inwardly of the outer shell. This feature facilitates a compression step of the outer shell. The depression then has a V-shaped section before the compression step of the outer envelope, then a "U" shape whose branches touch each other after said compression step.
L'invention vise également un échangeur thermique comprenant au moins une unité d'échange thermique telle que définie ci-dessus.The invention also relates to a heat exchanger comprising at least one heat exchange unit as defined above.
Ledit échangeur comporte au moins une boîte collectrice d'introduction et au moins une boîte collectrice d'évacuation de fluide, lesdites boîtes collectrices comportant respectivement :
- un premier collecteur associé au premier fluide et connecté à une extrémité associée dudit conduit intérieur, et
- un second collecteur associé au second fluide et connecté à une extrémité associée de ladite enveloppe extérieure, lesdits collecteurs étant séparés de façon étanche.
- a first collector associated with the first fluid and connected to an associated end of said inner conduit, and
- a second collector associated with the second fluid and connected to an associated end of said outer casing, said collectors being sealed.
Avantageusement, ladite boîte collectrice présente en section transversale une forme générale sensiblement en « huit », dont la première et la seconde boucles délimitent respectivement le premier et le second collecteur, et dont la partie commune aux deux boucles présente une ouverture pour le passage d'une extrémité associée. Alternativement, l'échangeur thermique comporte au moins une boîte collectrice d'introduction et au moins une boîte collectrice d'évacuation de fluide, lesdites boîtes collectrices comportant respectivement un unique collecteur connecté à une extrémité associée dudit conduit intérieur pour l'introduction et l'évacuation du premier fluide. Les extrémités associées dudit conduit intérieur font saillie de part et d'autre de ladite enveloppe extérieure.Advantageously, said collecting box has in cross section a generally "eight" -shaped general shape, the first and second loops of which respectively delimit the first and second collectors, and the part common to both loops has an opening for the passage of an associated end. Alternatively, the heat exchanger comprises at least one introducible collecting box and at least one fluid evacuation collecting box, said manifolds comprising respectively a single collector connected to an associated end of said inner duct for the introduction and the evacuation of the first fluid. The associated ends of said inner duct protrude from either side of said outer casing.
Enfin, l'invention couvre un procédé de réalisation d'une unité d'échange thermique entre un premier et un second fluide, caractérisé en ce qu'il comporte les étapes suivantes :
- A) on dispose dans une enveloppe extérieure creuse au moins un conduit intérieur présentant une pluralité de premiers canaux longitudinaux parallèles internes pour la circulation du premier fluide, avec au moins deux parois nervurées de part et d'autre des surfaces externes longitudinales dudit conduit intérieur, et
- B) on comprime ladite enveloppe extérieure pour réduire le volume de ladite enveloppe jusqu'à ce que lesdites parois nervurées soient en contact à la fois avec ledit conduit intérieur et ladite enveloppe extérieure, de manière à délimiter une pluralité de seconds canaux longitudinaux pour la circulation du second fluide, lesdits seconds canaux s'étendant sensiblement parallèlement auxdits premiers canaux.
- A) is disposed in a hollow outer casing at least one inner duct having a plurality of first internal parallel longitudinal channels for the circulation of the first fluid, with at least two rib walls on either side of the longitudinal outer surfaces of said inner duct, and
- B) compressing said outer casing to reduce the volume of said casing until said rib walls are in contact with both said inner duct and said outer casing so as to define a plurality of second longitudinal channels for circulation; second fluid, said second channels extending substantially parallel to said first channels.
Dans ce procédé, lesdites parois nervurées sont formées sur la surface interne de ladite enveloppe extérieure au moyen de nervures. Alternativement, lesdites parois nervurées sont formées sur la surface externe dudit conduit intérieur au moyen de nervures. Avantageusement, le conduit intérieur est réalisé préalablement par une étape d'extrusion.In this method, said ribbed walls are formed on the inner surface of said outer shell by means of ribs. Alternatively, said ribbed walls are formed on the outer surface of said inner duct by means of ribs. Advantageously, the inner duct is made beforehand by an extrusion step.
L'enveloppe extérieure et les parois nervurées sont réalisées préalablement par une étape commune d'extrusion.The outer shell and the ribbed walls are made beforehand by a common extrusion step.
Alternativement, lesdites parois nervurées ou nervures sont formées par pliage d'une bande métallique.Alternatively, said ribbed or rib walls are formed by folding a metal strip.
Le procédé de réalisation comprend une étape dans laquelle on fixe par collage ou brasage la surface interne de ladite enveloppe extérieure à la surface externe dudit conduit intérieur, pour optimiser l'adhérence.The manufacturing method comprises a step in which the internal surface of said outer casing is fixed by bonding or soldering to the external surface of said inner duct, in order to optimize the adhesion.
Selon une variante, on réalise un enfoncement incurvé vers l'intérieur de ladite enveloppe extérieure, sensiblement au milieu de parois latérales de l'enveloppe extérieure, pour faciliter l'étape B) de compression de l'enveloppe extérieure.According to a variant, a curved recess is made inwardly of said outer casing, substantially in the middle of lateral walls of the outer casing, to facilitate the compression step B) of the outer casing.
Un tel procédé permet d'obtenir une seule unité d'échange thermique avec plusieurs canaux de circulation au lieu de plusieurs tubes à assembler entre eux, ce qui permet de réduire le nombre de composants à assembler dans un échanger thermique et réduit les risques de fuites.Such a method makes it possible to obtain a single heat exchange unit with several circulation channels instead of several tubes to be assembled together, which makes it possible to reduce the number of components to be assembled in a thermal exchange and reduces the risks of leaks. .
En outre, la disposition des canaux de circulation permet d'améliorer l'échange thermique entre les deux fluides.In addition, the arrangement of the circulation channels makes it possible to improve the heat exchange between the two fluids.
D'autres caractéristiques et avantages de l'invention ressortiront de la description suivante, donnée à titre d'exemple, sans caractère limitatif, en regard des dessins annexés sur lesquels :
- la
figure 1 est un schéma représentant un circuit de climatisation classique, - la
figure 2a représente une vue en coupe transversale d'une unité d'échange thermique selon un premier mode de réalisation, - la
figure 2b représente une vue en section transversale d'une unité d'échange thermique selon un second mode de réalisation, - la
figure 3 illustre un conduit intérieur de l'unité d'échange thermique de lafigure 2a , - la
figure 4 illustre une enveloppe extérieure de l'unité d'échange thermique de lafigure 2a , - les
figures 5a à 5c représente partiellement l'unité d'échange thermique de lafigure 2a reliée à une boîte collectrice selon un premier mode de réalisation, - les
figures 6a et 6b représente partiellement l'unité d'échange thermique de lafigure 2a reliée à une boîte collectrice selon un second mode de réalisation, - la
figure 7 illustre les étapes successives d'un procédé de réalisation de l'unité de lafigure 2a , et - la
figure 8 représente l'unité d'échange thermique de lafigure 2a durant une étape du procédé de lafigure 7 .
- the
figure 1 is a diagram showing a conventional air conditioning circuit, - the
figure 2a represents a cross-sectional view of a heat exchange unit according to a first embodiment, - the
figure 2b represents a cross-sectional view of a heat exchange unit according to a second embodiment, - the
figure 3 illustrates an inner duct of the heat exchange unit of thefigure 2a , - the
figure 4 illustrates an outer shell of the heat exchange unit of thefigure 2a , - the
Figures 5a to 5c partially represents the heat exchange unit of thefigure 2a connected to a collecting box according to a first embodiment, - the
Figures 6a and 6b partially represents the heat exchange unit of thefigure 2a connected to a collector box according to a second embodiment, - the
figure 7 illustrates the successive steps of a method of realizing the unity of thefigure 2a , and - the
figure 8 represents the heat exchange unit of thefigure 2a during a stage of the process of thefigure 7 .
Sur ces figures, les éléments sensiblement identiques portent les mêmes références.In these figures, substantially identical elements have the same references.
L'invention concerne une unité d'échange thermique entre un premier et un second fluide destinée à être utilisée notamment dans un échangeur thermique interne par exemple dans un circuit de climatisation d'un véhicule automobile.The invention relates to a heat exchange unit between a first and a second fluid intended to be used in particular in an internal heat exchanger for example in an air conditioning circuit of a motor vehicle.
Un échangeur interne est un dispositif permettant au fluide réfrigérant d'échanger de la chaleur avec ce même fluide, mais dans un état de température et de pression différent.An internal exchanger is a device allowing the refrigerant fluid to exchange heat with the same fluid, but in a different temperature and pressure state.
Le fluide réfrigérant est typiquement un fluide chloré et fluoré fonctionnant dans un régime sous-critique, tel que le fluide R-134a. Néanmoins, le fluide réfrigérant peut aussi être une fluide super-critique comme par exemple le dioxyde de carbone connu sous la référence R744.The refrigerant fluid is typically a chlorinated and fluorinated fluid operating in a subcritical regime, such as the R-134a fluid. However, the coolant can also be a super-critical fluid such as carbon dioxide known as R744.
Un circuit de climatisation 1 tel qu'illustré sur la
Sur la
Le fluide réfrigérant, envoyé par le compresseur 3, traverse le condenseur 5, duquel il ressort dans un état de haute pression et de haute température. Le fluide réfrigérant traverse ensuite l'échangeur interne 7, puis est détendu dans le détendeur 9. Le fluide ainsi détendu est ensuite acheminé vers l'évaporateur 11, avant de rejoindre l'échangeur interne 7 dans un état de basse pression et de basse température, qu'il traverse. La bouteille dessiccante 13 peut être intercalée entre le condenseur 5 et l'échangeur interne 7.The refrigerant, sent by the
L'échangeur thermique interne 7 est disposé de telle sorte qu'il est parcouru dans un sens par le réfrigérant à haute pression et haute température (premier fluide) et dans l'autre sens par du réfrigérant à basse pression et basse température (second fluide). Il s'agit d'un seul et même fluide puisque le circuit de climatisation 1 est une boucle fermée. Ainsi, le fluide chaud à haute pression provenant du condenseur 5 échange de la chaleur avec ce même fluide froid et à basse pression provenant de l'évaporateur 11. Autrement dit, l'échangeur interne 7 assure un échange thermique du fluide réfrigérant en deux points différents du circuit de climatisation.The
À la sortie de l'échangeur 7, le fluide gagne à nouveau le compresseur 3, et ainsi de suite.At the outlet of the
Un tel échangeur 7 peut comprendre une ou plusieurs unités d'échange thermique 15 telle que représentée sur la
L'unité d'échange thermique 15 comporte :
- un conduit intérieur 17,
- une enveloppe extérieure 19 creuse formant logement pour le conduit intérieur 17, et
- au moins deux parois nervurées 19a de part et d'autre du conduit intérieur 17. La
paroi 19a est considérée comme nervurée dès lors qu'elle comporte au moins une excroissance ou nervure 27 qui établi une relation mécanique entre l'enveloppe extérieure 19 et le conduit intérieur 17.
- an
inner duct 17, - a hollow
outer casing 19 forming a housing for theinner duct 17, and - at least two
ribbed walls 19a on either side of theinner duct 17. Thewall 19a is considered as ribbed since it comprises at least one protrusion orrib 27 which establishes a mechanical relationship between theouter casing 19 and theinterior duct 17.
En alternative, on peut prévoir une unité d'échange 15 avec plusieurs conduits intérieurs insérés dans une enveloppe extérieure 19 commune. Une variante de réalisation avec deux conduits intérieurs 17' et 17" dans une même enveloppe 19 est illustrée sur la
Dans l'exemple illustré sur la
Le conduit intérieur 17 (
Ce conduit intérieur 17 présente des parois minces, ce qui permet de limiter le poids de l'unité d'échange thermique 15 et d'améliorer les échanges thermiques.This
En outre, la réalisation d'un unique conduit 17 avec plusieurs canaux 21 de circulation de fluide permet de réduire le nombre de composants par rapport à plusieurs tubes ou plaques délimitant respectivement un seul canal de circulation de fluide, ce qui facilite l'assemblage. Le conduit intérieur 17 est ainsi réalisé par un procédé d'extrusion en aluminium ou un alliage d'aluminium.In addition, the production of a
L'enveloppe extérieure 19, mieux visible sur la
Comme on le constate sur les
Le second fluide traversant les seconds canaux 29 de circulation se trouve en contact direct avec le conduit intérieur 17, ce qui optimise l'échange thermique avec le premier fluide.The second fluid passing through the
L'enveloppe extérieure 19 présente également des parois minces, à titre d'exemple de l'ordre de 0.2 mm à 0.5mm, pour limiter le poids de l'unité d'échange thermique et améliorer les échanges thermiques.The
L'enveloppe extérieure 19 présente par ailleurs une déformation locale des parois internes latérales de l'enveloppe extérieure 19 sensiblement au milieu desdites parois latérales.The
Dans l'exemple illustré, la déformation locale de l'enveloppe extérieure 19 est formée par un enfoncement 41 incurvé vers l'intérieur de l'enveloppe extérieure 19. Cet enfoncement 41 incurvé vers l'intérieur de l'enveloppe extérieure 19 est présent sur des parois latérales 51 de l'enveloppe extérieur 19 qui s'étendent entre les parois nervurées 19a. Les enfoncements 41 forment alors un pli sur toute la longueur de l'enveloppe extérieure 19. Ces enfoncements ont pour fonction de faciliter l'étape de compression (détaillée ci-après) en vue de réduire le volume interne de l'enveloppe extérieure 19 de sorte à la mettre en contact avec les parois externes ou périphériques du conduit intérieure 17.In the example shown, the local deformation of the
L'enveloppe extérieure 19 est réalisée en aluminium et dans la masse par exemple au moyen d'un procédé par extrusion.The
Alternativement, l'enveloppe extérieure 19 est réalisée par emboutissage à partir d'un feuillard d'aluminium. Dans ce cas, l'un des deux enfoncements 41 est coupé sur la longueur de sorte à séparer les deux parois nervurées 19a. L'autre enfoncement 41 sert alors de charnière pour replier la premier paroi nervurée 19a sur la deuxième paroi nervurée opposée et ainsi prendre en sandwich le conduit intérieur 17.Alternatively, the
Selon une alternative, on peut prévoir une surface interne de l'enveloppe extérieure 19 lisse et des parois nervurées formées sur la surface externe du conduit intérieur 17, pour délimiter les seconds canaux 29. Cette alternative est particulièrement dédiée à la fabrication d'une enveloppe extérieure 19 à partir d'un feuillard d'aluminium (ou alliage d'aluminium) comme évoqué ci-dessus.According to an alternative, it is possible to provide an inner surface of the smooth
Selon une autre alternative, on peut prévoir de former ces parois nervurées par des pièces distinctes avant brasage, par exemple par pliage d'une bande métallique. Cette alternative permet de simplifier la réalisation de l'enveloppe extérieure et du conduit intérieur.According to another alternative, it is possible to form these ribbed walls by separate parts before brazing, for example by folding a metal strip. This alternative simplifies the realization of the outer casing and the inner duct.
Une telle unité d'échange thermique peut donc être facilement assemblée dans un échangeur thermique qui présente alors un nombre réduit de composants.Such a heat exchange unit can thus be easily assembled in a heat exchanger which then has a reduced number of components.
Les
Cet échangeur 7 peut comprendre au moins deux boîtes collectrices 31, une pour l'introduction du fluide et une pour l'évacuation du fluide. Ces boîtes collectrices 31 peuvent être réalisées à partir d'un matériau métallique tel que de l'aluminium ou un alliage d'aluminium, ou encore en plastique.This
Un premier mode de réalisation représentant un circuit fermé pour les fluides est illustré sur les
Selon ce premier mode de réalisation, une boîte collectrice 31 comporte :
- un premier collecteur 33 pour l'introduction ou l'évacuation du premier fluide, et
- un
second collecteur 35 pour l'introduction ou l'évacuation du second fluide.
- a
first manifold 33 for introducing or evacuating the first fluid, and - a
second collector 35 for introducing or evacuating the second fluid.
Ces collecteurs 33 et 35 sont séparés de façon étanche et délimitent respectivement des chambres communiquant avec les extrémités associées 37 du conduit intérieur 17 et 39 de l'enveloppe extérieure 19. Le volume interne de ces collecteurs 33 et 35 sont respectivement en communication avec les premiers canaux 21 et les seconds canaux 29.These
Les deux collecteurs 33 et 35 peuvent être disposés côte à côte, par exemple avec le premier collecteur 33 en amont du second collecteur 35.The two
On peut prévoir différentes formes de réalisation des deux collecteurs, comme l'illustrent les
Par exemple sur la
Sur la
Chaque collecteur 33,35 comporte une ouverture de forme complémentaire à la forme des extrémités 37 ou 39, ici de section générale sensiblement rectangulaire, pour la réception des extrémités associées 37 du conduit intérieur 17 et 39 de l'enveloppe extérieure 19.Each manifold 33, 35 has an opening of complementary shape to the shape of the
Ainsi, une boîte collectrice 31 présente en section transversale une forme générale sensiblement en « huit », dont la première 31a délimite le premier collecteur 33 et la seconde 31b boucle délimite le second collecteur 35.Thus, a manifold 31 has in cross section a generally "eight" shape, the first 31a delimits the
En outre, comme on le constate sur les
À cet effet, l'extrémité 37 du conduit intérieur 17 fait saillie par rapport à l'extrémité 39 de l'enveloppe extérieure 19. Ceci permet de relier indépendamment et de façon simple, les différentes extrémités 37 du conduit intérieur 17 et 39 de l'enveloppe extérieure 19, respectivement au premier 17 et second 19 collecteurs.For this purpose, the
La partie manquante étant symétrique, on comprend que les deux extrémités associées 35 du conduit intérieur 17 font saillie de part et d'autre de l'enveloppe extérieure 19.The missing part being symmetrical, it is understood that the two associated ends 35 of the
Selon une alternative non représentée, on peut prévoir que les deux collecteurs 33 et 35 soient imbriqués l'un dans l'autre.According to an alternative not shown, it is possible for the two
Par ailleurs, on peut prévoir un placage de brasure sur les extrémités 37 et 39 pour une fixation par brasage aux collecteurs 33 et 35.On the other hand, solder plating may be provided on
En variante, le second mode de réalisation illustré sur les
Selon ce second mode de réalisation, les boîtes collectrices 31 comportent respectivement un unique collecteur 33 auquel est fixée l'extrémité associée 37 du conduit intérieur 17 pour l'introduction et l'évacuation du premier fluide.According to this second embodiment, the
En outre, de façon connue, les collecteurs comportent respectivement à leurs extrémités des tubulures d'introduction et d'évacuation de fluide.In addition, in known manner, the collectors respectively comprise at their ends introduction pipes and fluid discharge.
En se référant à la
Préalablement, on choisit le matériau servant de base à la réalisation d'un conduit intérieur 17, par exemple de l'aluminium ou un alliage d'aluminium.Beforehand, the material used as a base for producing an
On réalise lors d'une étape préliminaire, le conduit intérieur 17. On peut pratiquer par exemple une extrusion pour former les premiers canaux 21 de circulation du premier fluide (voir
De même, on choisit le matériau servant de base pour réaliser une enveloppe extérieure 19, par exemple en aluminium ou en alliage d'aluminium, puis on réalise l'enveloppe extérieure 19 sous la forme d'un conduit réalisé par extrusion. On réalise ensuite par exemple par extrusion un orifice 25 interne dans l'enveloppe 19. Alternativement, on réalise l'enveloppe extérieure 19 à partir d'un feuillard que l'on replis sensiblement en son centre, l'endroit de l'un des enfoncements 41. On recrée ainsi l'orifice 25. Dans cette alternative avec feuillard, le conduit intérieur 17 peut être introduit latéralement, c'est-à-dire selon un déplacement perpendiculaire du conduit interne 17 par rapport à l'enfoncement 41 resté ouvert.Similarly, the base material used to make an
Dans l'alternative où l'enveloppe extérieure 19 est réalisée par extrusion, l'orifice 25 est destiné à recevoir le conduit intérieur 17 et présente à cet effet une forme complémentaire de la forme du conduit intérieur 17.In the alternative where the
Puis, on forme par exemple une pluralité de nervures 27 sur les parois longitudinales internes 19a de l'enveloppe extérieure 19, (voir
Lors d'une première étape A, on insère le conduit intérieur 17 dans l'orifice 25 (
Comme on le constate sur la
En outre, la disposition des canaux 21 et des nervures 27 parallèle aux directions longitudinales permet une circulation parallèle des premier et second fluides, à co-courant ou à contre courant.In addition, the arrangement of the
Enfin, lors d'une seconde étape B, on comprime l'enveloppe extérieure 19, par exemple par pressage ou roulage, de sorte que le volume de l'enveloppe extérieure 19 soit réduit.Finally, during a second step B, the
En effet, on constate qu'avant compression l'enveloppe extérieure 19 présente une première hauteur H1, et après compression (voir
Les enfoncements 41 présentent une section en forme de « V » avant l'étape de pressage ou roulage alors qu'ils présentent une section en forme de « U » où les branches se touchent après pressage ou roulage.The
L'unité d'échange thermique présente ainsi une taille réduite qui permet de diminuer l'encombrement de l'échangeur thermique.The heat exchange unit thus has a reduced size which makes it possible to reduce the size of the heat exchanger.
En outre, suite à cette compression de l'enveloppe extérieure 19, les parois internes 19a de l'enveloppe extérieure 19 adhèrent aux parois externes du conduit intérieur 17 pour optimiser l'échange thermique. Les extrémités plates 50 des nervures 27 sont ainsi parfaitement plaquées contre la paroi externe du conduit intérieur délimitant ainsi chaque second canal 29.In addition, following this compression of the
Ainsi, lors de la seconde étape de compression B, les parois latérales de l'enveloppe extérieure 19 présentant cet enfoncement 41, se déforment vers l'intérieur de manière à venir en contact avec le conduit intérieur 17 (voir
Aucune déformation n'est alors visible sur l'enveloppe extérieure 19 une fois l'ensemble comprimé. Les parois latérales 51 de l'enveloppe 19 présentent donc des surfaces lisses à l'exception du bord de jonction des deux branches du « U » de l'enfoncement 41 (
Par ailleurs et après l'étape de compression B, et ce pour optimiser l'adhérence et l'étanchéité entre le conduit intérieur 17 et l'enveloppe extérieure 19, on prévoit une étape dans laquelle on solidarise, par exemple par brasage ou collage, les parois internes 19a, 19b de l'enveloppe extérieure 19 aux parois externes 17a, 17b du conduit intérieur 17. Les parois latérales 51 peuvent aussi être soudées ou brasées sur le conduit intérieur 17.Moreover and after the compression step B, and this to optimize the adhesion and the seal between the
L'unité d'échange thermique 15 ainsi réalisée permet d'optimiser l'échange thermique entre les deux fluides.The
On peut alors assembler une ou plusieurs unités d'échange thermique 15 aux boîtes collectrices, pour assembler un échangeur thermique.One or more
L'ensemble de l'échange thermique peut ensuite passer dans un four de brasage approprié, pour braser en une opération les différentes parties à fixer, telles que les extrémités 37 et 39 du conduit intérieur 17 et de l'enveloppe extérieure 19 avec les boîtes collectrices 33,35 ou encore la surface externe du conduit intérieur 17 avec la surface interne de l'enveloppe extérieure 19.The entire heat exchange can then pass into a suitable brazing furnace, to braze in one operation the different parts to be fixed, such as the
On comprend donc qu'une telle unité d'échange thermique 15 peut être réalisée simplement et reliée facilement aux boîtes collectrices 33,35 ce qui permet d'optimiser le temps et le coût d'assemblage d'un échangeur thermique.It is therefore understood that such a
Claims (22)
extrémité associée (39) de ladite enveloppe extérieure (19),
lesdits collecteurs (33,35) étant séparés de façon étanche.
associated end (39) of said outer shell (19),
said collectors (33, 35) being sealed apart.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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FR0902628A FR2946132B1 (en) | 2009-06-02 | 2009-06-02 | THERMAL EXCHANGE UNIT AND CORRESPONDING HEAT EXCHANGER, METHOD OF MAKING A THERMAL EXCHANGE UNIT. |
Publications (2)
Publication Number | Publication Date |
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EP2273224A1 true EP2273224A1 (en) | 2011-01-12 |
EP2273224B1 EP2273224B1 (en) | 2012-05-09 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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EP10164297A Active EP2273224B1 (en) | 2009-06-02 | 2010-05-28 | Heat exchange unit and corresponding heat exchanger, method of manufacturing a heat exchange unit |
Country Status (7)
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US (1) | US9103604B2 (en) |
EP (1) | EP2273224B1 (en) |
JP (1) | JP5727157B2 (en) |
CN (2) | CN101922884A (en) |
AT (1) | ATE557250T1 (en) |
ES (1) | ES2387355T3 (en) |
FR (1) | FR2946132B1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2013114474A1 (en) * | 2012-01-30 | 2013-08-08 | 三菱電機株式会社 | Stacked heat exchanger, heat pump system equipped therewith, and method for manufacturing stacked heat exchanger |
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- 2010-05-28 EP EP10164297A patent/EP2273224B1/en active Active
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WO2013114474A1 (en) * | 2012-01-30 | 2013-08-08 | 三菱電機株式会社 | Stacked heat exchanger, heat pump system equipped therewith, and method for manufacturing stacked heat exchanger |
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JPWO2013132544A1 (en) * | 2012-03-07 | 2015-07-30 | 三菱電機株式会社 | Heat exchanger and heat pump system equipped with the heat exchanger |
Also Published As
Publication number | Publication date |
---|---|
EP2273224B1 (en) | 2012-05-09 |
FR2946132B1 (en) | 2014-04-04 |
US20100300665A1 (en) | 2010-12-02 |
US9103604B2 (en) | 2015-08-11 |
CN106225335A (en) | 2016-12-14 |
ES2387355T3 (en) | 2012-09-20 |
FR2946132A1 (en) | 2010-12-03 |
JP5727157B2 (en) | 2015-06-03 |
CN101922884A (en) | 2010-12-22 |
ATE557250T1 (en) | 2012-05-15 |
JP2011007486A (en) | 2011-01-13 |
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