EP2269772B1 - Ratchet wrench with reinforced torque - Google Patents
Ratchet wrench with reinforced torque Download PDFInfo
- Publication number
- EP2269772B1 EP2269772B1 EP10165940.7A EP10165940A EP2269772B1 EP 2269772 B1 EP2269772 B1 EP 2269772B1 EP 10165940 A EP10165940 A EP 10165940A EP 2269772 B1 EP2269772 B1 EP 2269772B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ratchet
- ratchet wrench
- housing
- torque
- lever
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B13/00—Spanners; Wrenches
- B25B13/46—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle
- B25B13/461—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member
- B25B13/462—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis
- B25B13/463—Spanners; Wrenches of the ratchet type, for providing a free return stroke of the handle with concentric driving and driven member the ratchet parts engaging in a direction radial to the tool operating axis a pawl engaging an externally toothed wheel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B17/00—Hand-driven gear-operated wrenches or screwdrivers
- B25B17/02—Hand-driven gear-operated wrenches or screwdrivers providing for torque amplification
Definitions
- the invention is in the field of manually operable tools and relates to a ratchet wrench or ratchet wrench with a torque gain according to the preamble of the first claim.
- Such a ratchet wrench is for example from the US 2006/0090606 known.
- a ratchet wrench for high torque with two parallel side plates and a ratchet wheel and an associated pawl is described.
- the tool is actuated by tangentially introduced tensile and compressive forces, which act directly on a rotatably mounted in parallel side plates latch.
- the tool has neither a torque ratio nor a reverse rotation.
- the pawl has several teeth to divide the high tangential forces. Due to the elastic deformation of the teeth and the entire pawl, however, the load is distributed very differently to the individual teeth. With more than three teeth, these deformations can even lead to individual teeth no longer wear.
- the ratchet wrench according to the invention should be suitable for very high torques without overloading and deformations occurring. Its construction should be simple and its manufacture inexpensive. The operating direction of the drive lever and the direction of rotation of the output gear should be identical, the ratchet wrench should have a reverse rotation.
- the inventive torque wrench ratchet wrench includes a housing, externally accessible torque receiving means on the housing for receiving drive torque, externally accessible torque output means on the housing for output torque greater than the drive torque, and connection means housed in the housing for establishing operative engagement therebetween Torque receiving means and the torque output means and for amplifying the drive torque in the output torque.
- the connecting means include an output lever, an output gear operatively connected to the torque output means, and a ratchet mechanism acting between the output lever and the output gear.
- the torque receiving means, the torque output means and the connecting means are substantially surface symmetric with respect to a common plane of symmetry.
- the housing is closed by two parallel to the plane of symmetry, preferably also symmetrical with respect to the plane of symmetry housing plates which are spaced apart by at least one housing spacer and connected to this form-fitting.
- the output lever includes two parallel to the plane of symmetry also preferably symmetrical with respect to the plane of symmetry lever plates, which are spaced apart from each other by at least one lever spacer and positively connected thereto.
- the housing plates, the at least one housing spacer, the lever plates and the at least one lever spacer are substantially flat plates, the form-fitting. preferably by means of cylindrical pins, are interconnected and preferably made of metal.
- the ratchet mechanism includes at least two ratchet elements, each of which is independently pivotable about its own ratchet axis and adapted to engage in a corresponding toothing of the driven gear.
- the ratchet wrench includes a reverse rotation locking mechanism acting between the housing and the driven wheel.
- the anti-rotation mechanism ensures that the movement of the output gear is rectified, d. H. always in one direction, albeit gradually.
- the anti-rotation locking mechanism preferably includes at least two pawl members, each of which is independently pivotable about its own pawl axis and adapted to engage in a corresponding toothing of the driven gear.
- the ratchet and pawl elements can be made of flat plates and are preferably identical. They can be made by water jet cutting, precision casting, precision forging or sintering, e.g. B. high-strength tempered steel or tool steel.
- At least two ratchet elements and / or at least two pawl elements can for mutual transmission of forces and / or torques through be set up direct mutual mechanical contact. At least one of the ratchet elements and / or at least one of the pawl elements can be pressed by a spring element against the driven gear.
- a group consisting of at least two ratchet elements and / or at least two pawl elements is pressed against the output gear by a common spring element.
- the common spring element presses on a first of the ratchet elements, and each of the other ratchet elements of the group is actuated, as it were by a domino effect, from the respective preceding one.
- a leaf spring for this purpose.
- other spring elements such as spiral compression springs or elastomeric fittings could be used.
- the leaf spring is preferably made in one piece and two layers.
- a housing spacer can serve as a bearing for the at least two pawl elements.
- a lever spacer can serve as a bearing for the at least two ratchet elements.
- the spacers are preferably in one piece, but may also be constructed of two or more thinner, stacked plates.
- the torque receiving means and / or the torque output means each have a form element for receiving a shaft.
- the connecting means are designed such that the driving torque and the output torque are rectified, i. H. By means of pivotal movements during the drive a rectified output rotary motion is generated. The operator would like to intuitively pull the drive in the same direction in which the fastener is to be rotated.
- the ratchet wrench Due to the perfect symmetry of the ratchet wrench is evenly loaded. so that unwanted bending or torsional loads omitted. In addition, the ratchet wrench can be easily turned to reverse the direction of rotation.
- the ratchet wrench is characterized by a particularly simple structure and a cost-effective production.
- the plate-shaped elements can be produced easily and very accurately, for example by laser or water jet cutting. All power transmission between the ratchets and the lever spacer or between the pawls and the housing takes place positively via the cylindrical pins. Additionally or alternatively, the plates and the spacers could preferably be connected to one another in a material-locking manner, for example by soldering, only on one side.
- FIG. 1 shows a view of the ratchet wrench with torque gain
- the FIGS. 2 and 3 the corresponding side and top views.
- Two identical housing plates 7 close a ratchet wrench housing up and down. They have bearing bores 8 and 9, in which a driven wheel or ratchet wheel 1 with two bearing pins 3 (see FIG. 6 ) and a drive lever 30 is mounted with two bearing journals 31.
- the two housing plates 7 are by means of screws 51, which in corresponding threaded holes 16 of a spacer plate 12 and in a spacer 17 (see FIG. 4 ), fastened.
- the screws 51 are preferably countersunk screws, which are embedded in corresponding countersinks 11.
- a cover tape 50 which is preferably made of spring steel strip covers the lateral openings between the two housing plates 7 completely, so that the mechanism is protected from contamination and damage by foreign particles.
- the FIG. 4 shows the ratchet wrench according to FIG. 1 without front housing plate 7.
- the drive lever 30 has a shaped element 32, preferably a standardized inner square, in which a commercial tool can be applied.
- the drive lever 30 acts on its small drive lever length 56 by means of a connecting rod 36 on two symmetrically arranged, acting as output lever ratchet plates 20 (see also FIG. 6 ) with a large output lever length 57.
- the lever ratio that is, the ratio of the drive lever length 56 to the output lever length 57, should be less than one in any case, so that a corresponding torque transmission takes place. It is z. B. between 1: 1.5 and 1:20, preferably between 1: 2 and 1:10 and in the present embodiment is about 1: 5.
- the cylinder pins 48, 49 are preferably made of hardened steel and frictionally in holes 15 and 28 of the spacers 12, 17 and 25 connected.
- the cylindrical pins 48, 49 protrude from both sides of the spacers 12, 17 and 25 and engage in corresponding holes 10, 23 of the housing plates 7 and the ratchet plates 20 a.
- the drive lever 30 is symmetrical and has, in addition to the two bearing pin 31, two side cheeks 35, in which a first connecting rod pin 38 is pressed force fit.
- a second, preferably identical connecting rod bearing pin 38 is fastened non-positively in a bore 22 of the ratchet plates 20.
- the connecting rod bearing bushes 37 are preferably commercially available bearing bushes, which are produced, for example, from wear-resistant plastic (eg PTFE, PI) and / or from sintered metal.
- the FIG. 5 shows the ratchet mechanism in the initial position of the drive lever 30.
- a stop surface 34 which is formed by side cheeks 35 of the drive lever 30, with a stop 18 of the spacer plate 12 in contact.
- the FIG. 5 also shows two pawls 40 with their teeth 41 in engagement with a toothing 4 of the driven wheel 1, while two ratchets 44 are still outside the teeth 4 of the driven wheel 1.
- Both the two pawls 40 and the two ratchets 44 are each pressed by a leaf spring 43 and 47 against the driven wheel 1.
- the leaf springs 43 and 47 are positively anchored in club-shaped slots 14 and 27 of the spacers 12 and 25 and are made of one or more sheet metal layers.
- the actuation force on the not acted upon by the leaf spring 43 and 47 pawl 40 or ratchet 44 is effected by direct, immediate contact between the pawls 40 and ratchets 44th
- a single pawl 40 or ratchet 44 should cover an angle of at most 25 ° of the teeth 4 of the driven wheel 1; the angle is z. B. between 3 ° and 25 ° and preferably between 10 ° and 20 °.
- the two pawls 40 are rotatably mounted with their bearing pins 42 in holes 13 of the spacer plate 12, the two ratchets 44 with their bearing pins 46 rotatably mounted in bores 26 of the spacer 25.
- the bearing bores 13 and 26 are designed as cylindrical recesses with a lateral opening, wherein the overlap angle with the pawl or ratchet bearing pin 42, 46 is more than 190 °. This has the advantage that the pawls 40 or ratchets 44 are connected in a simple manner in a form-fitting but rotatable manner with the associated spacers 12 and 25, respectively.
- the ratchet wrench is substantially surface-symmetrical with respect to a common plane of symmetry S, which lies parallel to the housing plates 7 and the ratchet plates 20.
- the drive lever 30 is shown in its end position. This position is defined by a stop surface 19 of the spacer 17 and a support nose 39 on the connecting rod 36.
- the two ratchets 44 with their teeth 45 in engagement with the teeth 4 of the driven wheel 1, while the two pawls 40 are still outside the teeth 4.
- FIG. 8 shows a section along the line BB of FIG. 7 , Again, the surface symmetry of the inventive ratchet wrench with respect to the plane of symmetry S is clearly visible.
- FIG. 9 shows a view of a second embodiment of the inventive ratchet wrench without front housing plate.
- an extension arm 55 is positively or materially connected to the drive lever 30; otherwise it is analogous to the first embodiment of FIG. 1 ,
- the second embodiment then has advantages if the space conditions do not allow the attachment of a commercial Stech Whyls the inner square 32.
- FIGS. 10 to 13 show further embodiments of pawls 40, 140 and their operation by means of a spring element 143.
- the ratchet 44 (see FIGS. 5, 7 ) can be configured in an analogous manner.
- the spring element 143 may be made of a metal, but alternatively also of another material, for example of a plastic or an elastomer solid or hollow profile (not shown).
- FIG. 10 is used instead of a leaf spring 43 (see FIGS. 5, 7 ) uses a conical coil spring 143, which is embedded in a recess 114 of the spacer 12.
- FIG. 11 shows a pair of pawls 40, 140, in which a first pawl 40 two teeth 41 and a second pawl 140 three teeth 141 have.
- FIG. 12 has three identical pawls 40, which are actuated by means of a two-layered leaf spring 143. With this embodiment, much higher forces can be transmitted. It is particularly advantageous if the two-layered leaf spring 143 is made in one piece as shown. As a result, the positive anchoring in a club-shaped recess 144 can be made particularly advantageous. Of course, the leaf spring 143 could also be made of three or more sheet metal layers (one or more parts) to achieve the desired spring properties.
- FIG. 13 shows an embodiment with five ratchets 144, which each have only one ratchet tooth 145.
- This embodiment requires relatively long ratchets 144 or pawls, so that the desired positive anchoring can be realized in the bearing bores 126.
- FIG. 14-16 A much more compact design variant for one-tooth pawl and / or ratchet packs is in the Figures 14-16 illustrated by the example of the ratchet package 244.
- FIG. 15 is a long, continuous pin 53 in a bore 52 frictionally connected, preferably by means of a press-fit connection with the ratchet 244.
- two short pins 153 are used, one half of which are pressed into the holes 52 'of the ratchet plates 20 and the other halves slidingly project into the retaining hole 52 of the ratchet 244 and thus allow rotation of the ratchet 244 with simultaneous positive engagement.
- FIGS. 17 and 18 show the inventive ratchet wrench in a first embodiment according to the FIG. 1 when tightening a screw 61, 161, 162, 62, 162, 262 in a flange 163, 164 and 63, 64 with a plurality of fasteners.
- a commercially available torque wrench 60 is used with which the required drive torque is applied.
- the ratchet wrench is supported with its support region 54 on the adjacent nut 162 (to the right of the nut 62 to be tightened), by means of which the reaction force occurring is absorbed.
- an additional (not shown) extension arm can be attached, by means of which the ratchet wrench can be supported on a farther fixed base.
- the ratchet wrench When changing the direction of rotation (not shown), for example for loosening the screw 62, the ratchet wrench is rotated by 180 degrees placed on the fastener 62 so that its housing plate 7, which was on top when tightening, now lies down.
- FIG. 19 shows the ratchet wrench with the integrated extension arm 55 according FIG. 9 already on the occasion of the FIGS. 17, 18 described screwing.
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Description
Die Erfindung liegt auf dem Gebiet der manuell betätigbaren Werkzeuge und betrifft einen Ratschenschlüssel oder Ratschenschrauber mit einer Drehmomentverstärkung gemäss dem Oberbegriff des ersten Patentanspruchs.The invention is in the field of manually operable tools and relates to a ratchet wrench or ratchet wrench with a torque gain according to the preamble of the first claim.
Ein solcher Ratschenschlüssel ist beispielsweise aus der
In der
Die
- Die Linearführung der Klinke neigt zum Verkanten bzw. Verklemmen
- Mehr als zwei Zähne pro Klinke haben eine zu unterschiedliche Lastverteilung zur Folge.
- Hohe Biegebeanspruchung des Antriebshebels infolge des Langlochs
- Die Gleitstiftverbindung mit metallischem Kontakt führt zu grosser Reibung und hohem Verschleiss.
- Aufwändige und teure Herstellung der beiden Halbschalen.
- Keine Rückdrehsicherung vorhanden.
- Die Antriebsdrehrichtung ist entgegengesetzt zur Abtriebs-Drehrichtung. Dies ist sehr unangenehm, weil man intuitiv den Antrieb in dieselbe Drehrichtung betätigen möchte wie das anzuziehende oder zu lösende Befestigungsmittel.
- The linear guide of the pawl tends to jamming or jamming
- More than two teeth per pawl result in too different load distribution.
- High bending stress of the drive lever due to the slot
- The Gleitstiftverbindung with metallic contact leads to great friction and high wear.
- Elaborate and expensive production of the two half-shells.
- No reversing safety device available.
- The drive direction of rotation is opposite to the output direction of rotation. This is very uncomfortable because you want to intuitively operate the drive in the same direction as the tightening or to be solved fastener.
In der
- Sehr aufwändige und teure Lösung mit Zahnradpaar und Nockenwelle.
- Hohe Bauweise infolge der Zahnrad- und Exzenternocken-Übersetzung.
- Hohe Flächenpressungen beim Nocken-Rollenkontakt.
- Aufwändige und teure Herstellung der beiden Halbschalen.
- Very complex and expensive solution with gear pair and camshaft.
- High construction due to the gear and eccentric cam translation.
- High surface pressures at the cam roller contact.
- Elaborate and expensive production of the two half-shells.
Die
- Asymmetrische Belastungen durch "fliegende" Lagerungen.
- Keine Rückdrehsicherung vorhanden.
- Freiläufe sind für eine hohe und drehsteife Drehmomentübertragung ungeeignet.
- Asymmetric loads due to "flying" bearings.
- No reversing safety device available.
- Freewheels are unsuitable for high and torsionally stiff torque transmission.
Es ist eine Aufgabe der vorliegenden Erfindung, zumindest einige der beim Stand der Technik festgestellten Nachteile zu vermeiden. Insbesondere soll der erfindungsgemässe Ratschenschlüssel für sehr hohe Drehmomente geeignet sein, ohne dass Überbelastungen und Deformationen auftreten. Sein Aufbau soll einfach und seine Herstellung kostengünstig sein. Die Betätigungsrichtung des Antriebshebels und die Drehrichtung des Abtriebsrades sollen identisch sein, Der Ratschenschlüssel soll eine Rückdrehsicherung aufweisen.It is an object of the present invention to avoid at least some of the disadvantages found in the prior art. In particular, the ratchet wrench according to the invention should be suitable for very high torques without overloading and deformations occurring. Its construction should be simple and its manufacture inexpensive. The operating direction of the drive lever and the direction of rotation of the output gear should be identical, the ratchet wrench should have a reverse rotation.
Diese und andere Aufgaben werden durch den in Anspruch 1 definierten Ratschenschlüssel oder Ratschenschrauber gelöst. Vorteilhafte Ausführungsformen sind in den abhängigen Ansprüchen angegeben.These and other objects are achieved by the ratchet wrench or ratchet wrench defined in
Dementsprechend beinhaltet der erfindungsgemässe Ratschenschlüssel mit DrehMomentverstärkung ein Gehäuse, am Gehäuse von aussen zugängliche Drehmomentaufnahmemittel zur Aufnahme eines Antriebsdrehmomentes, am Gehäuse von aussen zugängliche Drehmomentabgabemittel zur Abgabe eines Abtriebsdrehmomentes, das grösser ist als das Antriebsdrehmoment, und im Gehäuse untergebrachte Verbindungsmittel zum Herstellen einer Wirkverbindung zwischen den Drehmomentaufnahmemitteln und den Drehmomentabgabemitteln sowie zur Verstärkung des Antriebsdrehmomentes in das Abtriebsdrehmoment. Die Verbindungsmittel beinhalten einen Abtriebshebel, ein mit den Drehmomentabgabemitteln wirkverbundenes Abtriebsrad sowie einen zwischen dem Abtriebshebel und dem Abtriebsrad wirkenden Ratschenmechanismus.Accordingly, the inventive torque wrench ratchet wrench includes a housing, externally accessible torque receiving means on the housing for receiving drive torque, externally accessible torque output means on the housing for output torque greater than the drive torque, and connection means housed in the housing for establishing operative engagement therebetween Torque receiving means and the torque output means and for amplifying the drive torque in the output torque. The connecting means include an output lever, an output gear operatively connected to the torque output means, and a ratchet mechanism acting between the output lever and the output gear.
Die Drehmomentaufnahmemittel, die Drehmomentabgabemittel und die Verbindungsmittel sind im Wesentlichen flächensymmetrisch bezüglich einer gemeinsamen Symmetrieebene. Das Gehäuse ist von zwei zur Symmetrieebene parallelen, vorzugsweise ebenfalls bezüglich der Symmetrieebene symmetrischen Gehäuseplatten abgeschlossen, welche durch mindestens ein Gehäusedistanzstück voneinander beabstandet und mit diesem formschlüssig verbunden sind. Der Abtriebshebel beinhaltet zwei zur Symmetrieebene parallele vorzugsweise ebenfalls bezüglich der Symmetrieebene symmetrische Hebelplatten, welche durch mindestens ein Hebeldistanzstück voneinander beabstandet und mit diesem formschlüssig verbunden sind. Die Gehäuseplatten das mindestens eine Gehäusedistanzstück, die Hebelplatten sowie das mindestens eine Hebeldistanzstück sind im Wesentlichen ebene Platten, die formschlüssig. vorzugsweise mittels zylindrischer Stifte, miteinander verbunden sind und vorzugsweise aus Metall bestehen.The torque receiving means, the torque output means and the connecting means are substantially surface symmetric with respect to a common plane of symmetry. The housing is closed by two parallel to the plane of symmetry, preferably also symmetrical with respect to the plane of symmetry housing plates which are spaced apart by at least one housing spacer and connected to this form-fitting. The output lever includes two parallel to the plane of symmetry also preferably symmetrical with respect to the plane of symmetry lever plates, which are spaced apart from each other by at least one lever spacer and positively connected thereto. The housing plates, the at least one housing spacer, the lever plates and the at least one lever spacer are substantially flat plates, the form-fitting. preferably by means of cylindrical pins, are interconnected and preferably made of metal.
Gemäss einem weiteren Aspekt der Erfindung beinhaltet der Ratschenmechanismus mindestens zwei Ratschenelemente, die jeweils unabhängig voneinander um eine eigene Ratschenachse schwenkbar und zum Einrasten in eine entsprechende Zahnung des Abtriebsrades eingerichtet sind.According to a further aspect of the invention, the ratchet mechanism includes at least two ratchet elements, each of which is independently pivotable about its own ratchet axis and adapted to engage in a corresponding toothing of the driven gear.
In einer weiteren bevorzugten Ausführungsform beinhaltet der Ratschenschlüssel einen zwischen dem Gehäuse und dem Abtriebsrad wirkenden Rückdrehsicherungsmechanismus. Der Rückdrehsicherungsmechanismus stellt sicher, dass die Bewegung des Abtriebsrades gleichgerichtet ist, d. h. immer nur in eine Richtung, wenn auch schrittweise, erfolgen kann. Der Rückdrehsicherungsmechanismus beinhaltet vorzugsweise mindestens zwei Klinkenelemente, die jeweils unabhängig voneinander um eine eigene Klinkenachse schwenkbar und zum Einrasten in eine entsprechende Zahnung des Abtriebsrades eingerichtet sind. Die Ratschen- und Klinkenelemente können aus ebenen Platten gefertigt werden und sind vorzugsweise identisch. Sie können durch Wasserstrahlschneiden, Präzisionsgiessen, Präzisionsschmieden oder Sintern hergestellt werden, z. B. aus hochfestem Vergütungsstahl oder aus Werkzeugstahl.In a further preferred embodiment, the ratchet wrench includes a reverse rotation locking mechanism acting between the housing and the driven wheel. The anti-rotation mechanism ensures that the movement of the output gear is rectified, d. H. always in one direction, albeit gradually. The anti-rotation locking mechanism preferably includes at least two pawl members, each of which is independently pivotable about its own pawl axis and adapted to engage in a corresponding toothing of the driven gear. The ratchet and pawl elements can be made of flat plates and are preferably identical. They can be made by water jet cutting, precision casting, precision forging or sintering, e.g. B. high-strength tempered steel or tool steel.
Mindestens zwei Ratschenelemente und/oder mindestens zwei Klinkenelemente können zur gegenseitigen Übertragung von Kräften und/oder Drehmomenten durch direkten gegenseitigen mechanischen Kontakt eingerichtet sein. Mindestens eines der Ratschenelemente und/oder mindestens eines der Klinkenelemente können von einem Federelement gegen das Abtriebsrad gedrückt werden. Vorzugsweise wird eine aus mindestens zwei Ratschenelementen und/oder mindestens zwei Klinkenelementen bestehende Gruppe von einem gemeinsamen Federelement gegen das Abtriebsrad gedrückt. Das gemeinsame Federelement drückt auf ein erstes der Ratschenelemente, und jedes der übrigen Ratschenelemente der Gruppe wird, gleichsam durch einen Domino-Effekt, vom jeweils vorangehenden betätigt. Es ist vorteilhaft, zu diesem Zweck eine Blattfeder einzusetzen. Selbstverständlich könnten auch andere Federelemente wie beispielsweise Spiral-Druckfedern oder Elastomer-Formstücke verwendet werden. Die Blattfeder ist vorzugsweise einteilig und zweilagig ausgeführt.At least two ratchet elements and / or at least two pawl elements can for mutual transmission of forces and / or torques through be set up direct mutual mechanical contact. At least one of the ratchet elements and / or at least one of the pawl elements can be pressed by a spring element against the driven gear. Preferably, a group consisting of at least two ratchet elements and / or at least two pawl elements is pressed against the output gear by a common spring element. The common spring element presses on a first of the ratchet elements, and each of the other ratchet elements of the group is actuated, as it were by a domino effect, from the respective preceding one. It is advantageous to use a leaf spring for this purpose. Of course, other spring elements such as spiral compression springs or elastomeric fittings could be used. The leaf spring is preferably made in one piece and two layers.
Ein Gehäusedistanzstück kann als Lager für die mindestens zwei Klinkenelemente dienen. Ein Hebeldistanzstück kann als Lager für die mindestens zwei Ratschenelemente dienen. Die Distanzstücke sind vorzugsweise einteilig, können aber auch aus zwei oder mehreren dünneren, aufeinander gestapelten Platten aufgebaut sein.A housing spacer can serve as a bearing for the at least two pawl elements. A lever spacer can serve as a bearing for the at least two ratchet elements. The spacers are preferably in one piece, but may also be constructed of two or more thinner, stacked plates.
In einer weiteren bevorzugten Ausführungsform weisen die Drehmomentaufnahmemittel und/oder die Drehmomentabgabemittel jeweils ein Formelement zur Aufnahme einer Welle auf. Die Verbindungsmittel sind derart gestaltet, dass das Antriebsdrehmoment und das Abtriebsdrehmoment gleich gerichtet, d. h. mittels Schwenkbewegungen beim Antrieb wird eine gleichgerichtete Abtriebs-Drehbewegung erzeugt. Die Bedienungsperson möchte intuitiv beim Antrieb in dieselbe Richtung ziehen, in welche das Befestigungselement gedreht werden soll.In a further preferred embodiment, the torque receiving means and / or the torque output means each have a form element for receiving a shaft. The connecting means are designed such that the driving torque and the output torque are rectified, i. H. By means of pivotal movements during the drive a rectified output rotary motion is generated. The operator would like to intuitively pull the drive in the same direction in which the fastener is to be rotated.
Durch die vollkommene Symmetrie wird der Ratschenschlüssel gleichmässig belastet. so dass unerwünschte Biege- bzw. Torsionsbelastungen entfallen. Zudem kann für eine Drehrichtungsumkehr der Ratschenschlüssel einfach gewendet werden. Der Ratschenschlüssel zeichnet sich durch einen besonders einfachen Aufbau und eine kostengünstige Herstellung aus. Die plattenförmigen Elemente lassen sich einfach und sehr genau beispielsweise durch Laser- oder Wasserstrahlschneiden herstellen. Die ganze Kraftübertragung zwischen den Ratschen und dem Hebeldistanzstück bzw. zwischen den Klinken und dem Gehäuse erfolgt formschlüssig über die zylindrischen Stifte. Zusätzlich oder alternativ könnten die Platten und die Distanzstücke vorzugsweise nur auf einer Seite stoffschlüssig, beispielsweise durch Löten miteinander verbunden sein.Due to the perfect symmetry of the ratchet wrench is evenly loaded. so that unwanted bending or torsional loads omitted. In addition, the ratchet wrench can be easily turned to reverse the direction of rotation. The ratchet wrench is characterized by a particularly simple structure and a cost-effective production. The plate-shaped elements can be produced easily and very accurately, for example by laser or water jet cutting. All power transmission between the ratchets and the lever spacer or between the pawls and the housing takes place positively via the cylindrical pins. Additionally or alternatively, the plates and the spacers could preferably be connected to one another in a material-locking manner, for example by soldering, only on one side.
Nachfolgend wird die Erfindung anhand von Zeichnungen detailiert erläutert. Hierbei zeigen:
Figur 1- eine Ansicht auf eine erste Ausführungsform des erfindungsgemässen Ratschenschlüssels,
Figur 2- eine Seitenansicht des Ratschenschlüssels gemäss
Figur 1 ohne Abdeckband, Figur 3- eine Draufsicht des Ratschenschlüssels gemäss
Figur 1 mit Abdeckband, - Figur 4
- eine Ansicht auf den
Ratschenschlüssel gemäss Figur 1 ohne vordere Gehäuse-platte, Figur 5- eine Ansicht auf den Ratschenschlüssel gemäss
Figur 4 ohne vorderes Ratschenblech, Figur 6- einen Schnitt entlang dem Linienzug A-A in
,Figur 5 Figur 7- eine Ansicht auf den
Ratschenschlüssel gemäss Figur 5 in der Endposition des Antriebs, Figur 8- einen Schnitt entlang dem Linienzug B-B in
,Figur 7 - Figur 9
- eine Ansicht auf eine zweite Ausführungsform des erfindungsgemässen Ratschenschlüssels ohne vordere Gehäuseplatte,
Figur 10- einen Ausschnitt im Bereich der Klinken einer dritten Ausführungsform des erfindungsgemässen Ratschenschlüssels,
- Figur 11
- eine Ausschnitt im Bereich der Klinken einer vierten Ausführungsform des erfindungsgemässen Ratschenschlüssels,
Figur 12- eine Ausschnitt im Bereich der Klinken einer fünften Ausführungsform des erfindungsgemässen Ratschenschlüssels,
Figur 13- eine Ausschnitt im Bereich der Klinken einer sechsten Ausführungsform des erfindungsgemässen Ratschenschlüssels,
Figur 14- eine Ausschnitt im Bereich der Klinken einer siebten Ausführungsform des erfindungsgemässen Ratschenschlüssels,
Figur 15- einen Schnitt entlang dem Linienzug C-C in
,Figur 14 Figur 16- einen Schnitt entlang dem Linienzug C-C in
in einer zweiten Ausführungsvariante im Bereich der Klinke bzw. Ratschenlagerung,Figur 14 Figur 17- eine Ansicht auf die erste Ausführungsform des erfindungsgemässen Ratschenschlüssel entsprechend
Figur 1 beim Einsatz in einer Flanschverschraubung, - Figur 18
- eine Draufsicht auf den
Ratschenschlüssel gemäss Figur 17 beim Einsatz in einer Flanschverschraubung und Figur 19- eine Ansicht auf die zweite Ausführungsform des erfindungsgemässen Ratschenschlüssels entsprechend
Figur 9 beim Einsatz in einer Flanschverschraubung.
- FIG. 1
- a view of a first embodiment of the inventive ratchet wrench,
- FIG. 2
- a side view of the ratchet wrench according
FIG. 1 without masking tape, - FIG. 3
- a plan view of the ratchet wrench according
FIG. 1 with masking tape, - FIG. 4
- a view of the ratchet wrench according
FIG. 1 without front housing plate, - FIG. 5
- a view of the ratchet wrench according
FIG. 4 without front ratchet plate, - FIG. 6
- a section along the line AA in
FIG. 5 . - FIG. 7
- a view of the ratchet wrench according
FIG. 5 in the final position of the drive, - FIG. 8
- a section along the line BB in
FIG. 7 . - FIG. 9
- a view of a second embodiment of the inventive ratchet wrench without front housing plate,
- FIG. 10
- a detail in the region of the pawls of a third embodiment of the ratchet wrench according to the invention,
- FIG. 11
- a detail in the region of the pawls of a fourth embodiment of the inventive ratchet wrench,
- FIG. 12
- a detail in the region of the pawls of a fifth embodiment of the ratchet wrench according to the invention,
- FIG. 13
- a detail in the region of the pawls of a sixth embodiment of the ratchet wrench according to the invention,
- FIG. 14
- a detail in the region of the pawls of a seventh embodiment of the inventive ratchet wrench,
- FIG. 15
- a section along the line CC in
FIG. 14 . - FIG. 16
- a section along the line CC in
FIG. 14 in a second embodiment in the region of the pawl or ratchet bearing, - FIG. 17
- a view of the first embodiment of the inventive ratchet wrench accordingly
FIG. 1 when used in a flange connection, - FIG. 18
- a plan view of the ratchet wrench according to
FIG. 17 when used in a flange connection and - FIG. 19
- a view of the second embodiment of the inventive ratchet wrench accordingly
FIG. 9 when used in a flange screw connection.
Die
Die
In der
Die Zylinderstifte 48, 49 sind vorzugsweise aus gehärtetem Stahl gefertigt und kraftschlüssig in Bohrungen 15 bzw. 28 der Distanzstücke 12, 17 und 25 verbunden. Die Zylinderstifte 48, 49 ragen beidseitig aus den Distanzstücken 12, 17 und 25 hervor und greifen in korrespondierende Bohrungen 10, 23 der Gehäuseplatten 7 bzw. der Ratschenbleche 20 ein.The cylinder pins 48, 49 are preferably made of hardened steel and frictionally in
Wie
Die
Sowohl die beiden Klinken 40 als auch die beiden Ratschen 44 werden je durch eine Blattfeder 43 bzw. 47 gegen das Abtriebsrad 1 gedrückt. Die Blattfedern 43 bzw. 47 sind in keulenförmigen Schlitzen 14 bzw. 27 der Distanzstücke 12 bzw. 25 formschlüssig verankert und sind aus einer oder mehreren Blechlagen gefertigt.Both the two
Die Betätigungskraft auf die nicht mit der Blattfeder 43 bzw. 47 beaufschlagte Klinke 40 bzw. Ratsche 44 erfolgt durch direkten, unmittelbaren Kontakt zwischen den bei den Klinken 40 bzw. Ratschen 44. Durch diese Paketbildung der Klinken 40 bzw. Ratschen 44 ohne zusätzliche Zwischenelemente und die Betätigung mit nur einem Federelement 43 bzw. 47 lässt sich eine besonders Platz sparende und zuverlässige Lösung realisieren.The actuation force on the not acted upon by the
Aufgrund der extrem hohen Kräfte ist es notwendig, die Reaktionskraft der Zahnung 4 des Abtriebsrades 1 auf mehrere Zähne 41 bzw. 45 des Abtriebsrades 1 zu verteilen. Es ist besonders vorteilhaft, mehrere Klinken 40 bzw. Ratschen 44 einzusetzen, weil dann die Last gleichmässig auf die Zahnung 4, genauer gesagt auf die Zähne 41 bzw. 45 verteilt wird. Eine einzelne Klinke 40 bzw. Ratsche 44 sollte dabei einen Winkel von maximal 25° der Zahnung 4 des Abtriebsrades 1 überdecken; der Winkel liegt z. B. zwischen 3° und 25° und vorzugsweise zwischen 10° und 20°. Dadurch wird einerseits der Einschwenkvorgang in die Zahnung 4 erleichtert und andererseits ein Abrutschen der Klinken 40 bzw. Ratschen 44 verhindert.Due to the extremely high forces, it is necessary to distribute the reaction force of the toothing 4 of the driven
Die beiden Klinken 40 sind mit ihren Lagerzapfen 42 drehbar in Bohrungen 13 des Distanzbleches 12, die beiden Ratschen 44 mit ihren Lagerzapfen 46 drehbar in Bohrungen 26 des Distanzstück 25 gelagert. Die Lagerbohrungen 13 und 26 sind als zylinderförmige Aussparungen mit einer seitlichen Öffnung gestaltet, wobei der Überdeckungswinkel mit dem Klinken- bzw. Ratschen-Lagerzapfen 42, 46 mehr als 190° beträgt. Dies hat den Vorteil, dass die Klinken 40 bzw. Ratschen 44 auf einfache Weise formschlüssig aber drehbar mit den zugehörigen Distanzstücken 12 bzw. 25 verbunden sind.The two
Ein Schnitt entlang dem Linienzug A-A von
In der
Durch die alternierende Schwenkbewegung 58 (siehe
Die
Die
Die
In der
Die
Die Ausführungsform von
Die
Eine wesentlich kompaktere Ausführungsvariante für einzahnige Klinken- und/oder Ratschenpakete ist in den
Die
Der Ratschenschlüssel stützt sich dabei mit seinem Abstützbereich 54 an der benachbarten Mutter 162 (rechts von der anzuziehenden Mutter 62) ab, durch welche die auftretende Reaktionskraft aufgenommen wird. Im Bereich der Abstützung 54 kann auch ein zusätzlicher (nicht dargestellter) Verlängerungsarm angebracht werden, mittels welchen der Ratschenschlüssel an einem weiter entfernt liegenden festen Stützpunkt abgestützt werden kann.The ratchet wrench is supported with its
Beim (nicht dargestellten) Wechseln der Drehrichtung, beispielsweise zum Lösen der Verschraubung 62, wird der Ratschenschlüssel um 180 Grad verdreht auf das Befestigungselement 62 aufgesetzt, so dass seine Gehäuseplatte 7, die beim Anziehen oben war, jetzt unten liegt. Die Betätigung des Antriebshebels 30 mit dem Drehmomentschlüssel 60, welcher nun ebenfalls auf der gegenüberliegenden Seite in den Innenvierkant 32 (siehe
Die
Claims (15)
- A ratchet wrench having torque boost, containing a housing (7, 12, 50), externally accessible torque receiving means (32) on the housing (7, 12, 50) for receiving a drive torque, externally accessible torque delivery means (2) on the housing (7, 12, 50) for delivering an output torque, which is greater than the drive torque, and connecting means (30, 36, 20, 44, 4, 1), which are housed in the housing (7, 12, 50), for establishing an operational connection between the torque receiving means (32) and the torque delivery means (2) and for boosting the drive torque into the output torque, these connecting means (30, 36, 20, 44, 4, 1) containing an output lever (20, 25), an output wheel (1), which is operationally connected to the torque delivery means (2), and a ratchet mechanism (44, 4) acting between the output lever (20, 25) and the output wheel (1), wherein the torque receiving means (32), the torque delivery means (2), and the connecting means (30, 36, 20, 44, 4, 1) are essentially surface-symmetrical with respect to a shared plane of symmetry (S), characterized in that the housing (7, 12, 50) is terminated by two symmetrical housing plates (7), which are parallel to the plane of symmetry (S), and are preferably also symmetrical with respect to the plane of symmetry (S), and which are spaced apart from one another by means of at least one housing spacer part (12, 17) and are connected thereto in a formfitting manner, the output lever (20, 25) contains two lever plates (20), which are parallel to the plane of symmetry (S) and are preferably also symmetrical with respect to the plane of symmetry (S), and which are spaced apart from one another by at least one lever spacer part (25) and are connected thereto in a formfitting manner, and the housing plates (7), the at least one housing spacer part (12, 17), the lever plates (20), and the at least one lever spacer part (25) are essentially flat plates, which are connected to one another in a formfitting manner.
- The ratchet wrench according to Claim 1, wherein the ratchet mechanism (44, 4) contains at least two ratchet elements (44), which are each pivotable independently of one another about a separate ratchet axis (46) and are configured to engage in corresponding gear teeth (4) of the output wheel (1).
- The ratchet wrench according to one of the preceding claims, wherein the ratchet wrench contains a reverse motion lock mechanism (40, 4) acting between the housing (7, 12, 50) and the output wheel (1).
- The ratchet wrench according to Claim 3, wherein the reverse motion lock mechanism (40, 4) contains at least two pawl elements (40), which are each pivotable independently of one another about a separate pawl axis (42) and are configured to engage in corresponding gear teeth (4) of the output wheel (1).
- The ratchet wrench according to any one of preceding Claims 2 to 4, wherein at least two ratchet elements (44) and/or at least two pawl elements (40) are configured for the mutual transmission of forces and/or torques by direct mutual mechanical contact.
- The ratchet wrench according to any one of Claims 2 to 5, wherein at least one of the ratchet elements (44) and/or at least one of the pawl elements (40) is pressed by a spring element (47, 43) against the output wheel (1).
- The ratchet wrench according to Claim 5 or 6, wherein a group consisting of at least two ratchet elements (44) and/or at least two pawl elements (40) is pressed by a shared spring element (47, 43) against the output wheel (1).
- The ratchet wrench according to Claim 6 or 7, wherein the spring element (47, 43, 143, 147, 247) is implemented as a single-layer or multilayered leaf spring (47, 43, 143, 147, 247) or as a coiled spring (143) and preferably consists of metal.
- The ratchet wrench according to Claim 8, wherein a housing spacer part (12) is used as a bearing for the at least two pawl elements (40).
- The ratchet wrench according to Claim 9 and any one of Claims 6 to 8, wherein the one housing spacer part (12) is simultaneously used as a mount and/or support for the spring element (43).
- The ratchet wrench according to Claim 2, wherein the lever spacer part (25) is used as a bearing for the at least two ratchet elements (44).
- The ratchet wrench according to any one of the preceding claims, wherein the housing plates (7), the at least one housing spacer part (12, 17), the lever plates (20), and the at least one lever spacer part (25) are connected to one another by means of cylindrical pins (48, 49) and consist of metal.
- The ratchet wrench according to Claim 9 and/or Claim 11, wherein the ends of the at least two ratchet elements (44) and/or the at least two pawl elements (40) facing away from the output wheel are provided with bearing pins (46, 42), which are mounted so they are pivotable in cylindrical bearing boreholes (26, 13) in the respective spacer part (25, 12), and wherein the overlap angle of the respective bearing bore hole (26, 13) with the respective bearing pin (46, 42) is greater than 190°.
- The ratchet wrench according to any one of Claims 2 to 13, wherein each of the ratchet elements (44) and/or the pawl elements (40) covers a gear teeth region of the output wheel (1) which is 3° to 25° and preferably 10° to 20°.
- The ratchet wrench according to one of the preceding claims, wherein the connecting means (30, 36, 20, 44, 4, 1) are designed such that the drive torque and the output torque are oriented in the same direction.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CH01030/09A CH701403A1 (en) | 2009-07-03 | 2009-07-03 | Ratchet wrench with torque boost. |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2269772A2 EP2269772A2 (en) | 2011-01-05 |
EP2269772A3 EP2269772A3 (en) | 2014-03-05 |
EP2269772B1 true EP2269772B1 (en) | 2015-07-29 |
Family
ID=43036974
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP10165940.7A Not-in-force EP2269772B1 (en) | 2009-07-03 | 2010-06-15 | Ratchet wrench with reinforced torque |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2269772B1 (en) |
CH (1) | CH701403A1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR3080663B1 (en) * | 2018-04-26 | 2020-05-22 | Schneider Electric Industries Sas | STRESS TRANSMISSION MODULE |
Family Cites Families (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3564953A (en) | 1969-02-26 | 1971-02-23 | B K Sweeny Mfg Co | Lateral extension devices for socket wrenches |
GB1554272A (en) | 1975-10-02 | 1979-10-17 | Nsw Corp | Rachet tools |
US4027561A (en) * | 1975-11-19 | 1977-06-07 | Junkers John K | Hydraulic wrench |
DE2941045C2 (en) | 1979-10-10 | 1981-11-19 | Wagner, Paul-Heinz, 5203 Much | Wrench |
US4423649A (en) * | 1981-01-15 | 1984-01-03 | Unex Corporation | Ratchet drive with an equal load double pawl arrangement |
DE3534431A1 (en) * | 1985-01-16 | 1986-05-22 | Hans-Joachim 5253 Lindlar Müller | Ratchet spanner (ratchet screwdriver) with integrated torque amplifier |
WO1994014574A1 (en) * | 1992-12-21 | 1994-07-07 | Matricbrook Pty. Ltd. | Power driven ratchet wrench |
US5953966A (en) | 1997-11-06 | 1999-09-21 | Spirer; Steven E | Hand wrench with torque augmenting means |
US7062992B2 (en) * | 2004-10-29 | 2006-06-20 | Norwolf Tool Works | Constant rotation rotary torque multiplier |
-
2009
- 2009-07-03 CH CH01030/09A patent/CH701403A1/en not_active Application Discontinuation
-
2010
- 2010-06-15 EP EP10165940.7A patent/EP2269772B1/en not_active Not-in-force
Also Published As
Publication number | Publication date |
---|---|
EP2269772A2 (en) | 2011-01-05 |
CH701403A1 (en) | 2011-01-14 |
EP2269772A3 (en) | 2014-03-05 |
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