EP2262880A2 - Procédé pour la désacidification d'huiles végétales à forte acidité et d'huiles de friture utilisées en tant que charge d'alimentation de biodiesel - Google Patents
Procédé pour la désacidification d'huiles végétales à forte acidité et d'huiles de friture utilisées en tant que charge d'alimentation de biodieselInfo
- Publication number
- EP2262880A2 EP2262880A2 EP09717468A EP09717468A EP2262880A2 EP 2262880 A2 EP2262880 A2 EP 2262880A2 EP 09717468 A EP09717468 A EP 09717468A EP 09717468 A EP09717468 A EP 09717468A EP 2262880 A2 EP2262880 A2 EP 2262880A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- methanol
- extraction
- phase
- lime
- oils
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C3/00—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom
- C11C3/003—Fats, oils, or fatty acids by chemical modification of fats, oils, or fatty acids obtained therefrom by esterification of fatty acids with alcohols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11B—PRODUCING, e.g. BY PRESSING RAW MATERIALS OR BY EXTRACTION FROM WASTE MATERIALS, REFINING OR PRESERVING FATS, FATTY SUBSTANCES, e.g. LANOLIN, FATTY OILS OR WAXES; ESSENTIAL OILS; PERFUMES
- C11B3/00—Refining fats or fatty oils
- C11B3/006—Refining fats or fatty oils by extraction
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11C—FATTY ACIDS FROM FATS, OILS OR WAXES; CANDLES; FATS, OILS OR FATTY ACIDS BY CHEMICAL MODIFICATION OF FATS, OILS, OR FATTY ACIDS OBTAINED THEREFROM
- C11C1/00—Preparation of fatty acids from fats, fatty oils, or waxes; Refining the fatty acids
- C11C1/007—Preparation of fatty acids from fats, fatty oils, or waxes; Refining the fatty acids using organic solvents
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Definitions
- Present invention relates to the removal of the free fatty acids from high acidity oils or used frying oils which is going to be used for the production of biodiesel.
- Biodiesel which contains fatty acid methyl ester in a minimum amount of 96.5 % by weight, is produced mainly from homogeneous alkali catalyzed transesterification reaction of animal and vegetable fats and oils with methanol.
- the feedstocks should meet some requirements for the high reaction efficiency. The most important requirement is that the free fatty acid (FFA) content of fats and oils should be less than 0.5 %. Otherwise, the free fatty acids react with the alkali catalyst to produce soap, which causes either loss of catalyst or difficulties for the separation of the ester and glycerine phases after the reaction. Water formation through the soap reaction causes serious problems such as loss of the catalyst activity or hydrolysis of both triglycerides and methyl esters. For this reason a pretreatment step is required for deacidification of feedstock before transesterification reaction (Mittelbach and Remschmidt, 2004).
- the process of neutralization of free fatty acids with aqueous sodium hydroxide solution is widely used for the deacidification of crude oils and fats for edible and technical purposes. This process can be applied to oils and fats containing FFA up to 8-10 %. For oils and fats containing more FFA, deacidification process can be performed only with the high neutral oil losses due the formation of high amount of soap or it could not be possible to separate the soap phase from the oil.
- numerous of processes can be used such as distilation (physical refining), miscella refining, re-esterification with glycerol or liquid-liquid extraction (solvent extraction) processes (Bhosle and Subramanian, 2005).
- Deacidification by liquid-liquid extraction for the removal of free fatty acids from oils and fats is based on the different solubility of triglycerides and fatty acids in organic solvents, such as methanol, ethanol or aceton.
- Operation conditions of a deacidification process such as the kind and the amount of solvent, temperature and the number of stages of the countercurrent or crosscurrent extraction systems for the removal of the desired amount of free fatty acids can be calculated using phase diagrams of three components systems, namely neutral oil (triglycerid)-fatty acid-solvent (Rius and Martinez-Moreno, 1948; Rigamonti et a/., 1951; Batista et a/., 1999; Gongalves et a/., 2004; Rodrigues et al.,2007).
- Methanol in the extract phase consisting the essential part of the solvent fed in the column is also evaporated and is recycled to the extraction column together with the methanol recovered from the raffinate phase.
- the flow diagram of this conventional deacidification process using methanol extraction is shown in Figure !
- One object of the present invention is to apply a liquid-liquid extraction process to the high acidity vegetable oils and used frying oils with methanol to obtain a deacidified oil which can be used as biodiesel feedstock.
- Another object of the present invention is to react the extract phase with lime (calcium oxide), slaked lime (calcium hydroxide), or dolomitic lime to precipitate the free fatty acids as calcium soaps,
- Yet another object of the present invention is to feed back the regenerated methanol phase to the extraction process after the filtration of solid soaps.
- the process of the invention consists of the following steps:
- Figure 1 the flow diagram of the conventional deacidification process of oils and fats with methanol extraction is shown.
- the recovery of methanol from the extract phases obtained after crosscurrent or countercurrent extraction is performed by the precipitation of free fatty acids dissolved in this phase with lime as calcium soap and by separating them through filtration.
- Extraction In this operation, feedstock is extracted with methanol, preferably 100% methanol, at ambient temperature in batch or continuous, crosscurrent or countercurrent extraction apparatus wherein the number of stage and the amount of solvent is used according to the desired degree of deacidification. If the feedstock contains solid impurities, a pre-filtration is performed. 2. Feeding of the raffinate phase to biodiesel production: After the extraction, the raffinate phase which contains 8-10% methanol is sent to the transesterification reaction after completing the amount of methanol required for transesterification and adding the required kind and amount of catalyst.
- methanol preferably 100% methanol
- the extract phase which has a composition depending on the feedstock and the amount of solvent, and usually contains 90-95% methanol, is reacted with preferably powder calcium hydroxide in a reactor, preferably mixing under reflux at the temperature approximetly 55-60 0 C, according the following equation.
- the reactor comprises a reflux condenser and a stirrer.
- composition of the extract phase (E3) has been determined. Additionally, the qualitative analysis of compositions of three extract phases and also of the used frying oil has been performed by using thin layer chromatography as shown in Figure 3, where MG: monoglyceride, DG: diglyceride, FFA: free fatty acid, TG: triglyceride.
- anhydrous methanol as solvent in liquid-liquid extraction.
- aqueous methanol with water content up to 10% can be used in the extraction.
- the water content of the raffinate phase after extraction is higher than the water content required in transesterification reaction (500 ppm), it can be used in biodiesel production after removing its solvent hence the water.
- water is formed in the regenerated extract phase after the reaction with calcium hydroxide. Based on the reaction stoichiometry, the amount of water can be calculated as follows:
Landscapes
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Wood Science & Technology (AREA)
- Organic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Fats And Perfumes (AREA)
Abstract
Cette invention concerne un procédé devant être utilisé pour la désacidification d'huiles végétales à haute teneur en acide gras libre ou d'huiles de friture utilisées, pour les utiliser en tant que charge d'alimentation dans la production de biodiesel.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TR2008/01480A TR200801480A2 (tr) | 2008-03-07 | 2008-03-07 | Biyodizel üretiminde kullanılmak üzere yüksek asitli bitkisel yağlardan ve kızartma yağlarından asit gidermek için bir proses. |
PCT/TR2009/000026 WO2009110854A2 (fr) | 2008-03-07 | 2009-02-17 | Procédé pour la désacidification d'huiles végétales à forte acidité et d'huiles de friture utilisées en tant que charge d'alimentation de biodiesel |
Publications (1)
Publication Number | Publication Date |
---|---|
EP2262880A2 true EP2262880A2 (fr) | 2010-12-22 |
Family
ID=40933109
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09717468A Withdrawn EP2262880A2 (fr) | 2008-03-07 | 2009-02-17 | Procédé pour la désacidification d'huiles végétales à forte acidité et d'huiles de friture utilisées en tant que charge d'alimentation de biodiesel |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2262880A2 (fr) |
TR (1) | TR200801480A2 (fr) |
WO (1) | WO2009110854A2 (fr) |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
ES2395964B1 (es) * | 2011-07-27 | 2013-12-27 | Consejo Superior De Investigaciones Cientificas (Csic) | METODO DE ELIMINACION DE JABONES CALCICOS Y PROCEDIMIENTO DE SINTESIS DE BIODIESEL LIBRE DE JABONES UTILIZANDO CaO COMO CATALIZADOR |
US10059905B2 (en) | 2012-11-13 | 2018-08-28 | Rrip, Llc | Method to recover free fatty acids from fats and oils |
CN103981026A (zh) * | 2014-06-12 | 2014-08-13 | 深圳市新宝环保能源科技有限公司 | 一种降低生物柴油酸值的方法 |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050204612A1 (en) * | 2002-09-20 | 2005-09-22 | Joosten Connemann | Method and device for producing biodiesel |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US1862037A (en) * | 1929-12-04 | 1932-06-07 | Schlenker Ernst | Process for the separation of liquid and solid fatty acids |
GB578751A (en) * | 1942-10-17 | 1946-07-10 | Colgate Palmolive Peet Co | Process for the production of alkyl esters from fats and fatty oils |
US3558679A (en) * | 1967-09-22 | 1971-01-26 | Laroche Navarron Lab | Process for the extraction of the unsaponifiable fraction of vegetable oils |
AUPN475095A0 (en) * | 1995-08-11 | 1995-09-07 | Hyam Myers Consulting Pty. Limited | Removal of free fatty acids from oil and fats |
DE10164274B4 (de) * | 2001-12-27 | 2005-12-29 | Energietechnik Leipzig Gmbh | Verfahren und Vorrichtung zur kontinuierlichen Extraktion von freien Fettsäuren, Tocopherolen und/oder Sterolen aus nativen Ölen und zur Umesterung nativer Öle |
ITMI20060279A1 (it) * | 2006-02-15 | 2007-08-16 | Aser S R L | Procedimento per deacidificare oli e-o grassi |
-
2008
- 2008-03-07 TR TR2008/01480A patent/TR200801480A2/xx unknown
-
2009
- 2009-02-17 EP EP09717468A patent/EP2262880A2/fr not_active Withdrawn
- 2009-02-17 WO PCT/TR2009/000026 patent/WO2009110854A2/fr active Application Filing
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20050204612A1 (en) * | 2002-09-20 | 2005-09-22 | Joosten Connemann | Method and device for producing biodiesel |
Also Published As
Publication number | Publication date |
---|---|
WO2009110854A2 (fr) | 2009-09-11 |
TR200801480A2 (tr) | 2009-09-23 |
WO2009110854A3 (fr) | 2009-12-30 |
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