EP2256423B1 - Multi-type air conditioner and a method for checking operation of indoor electronic expansion valves of indoor units - Google Patents
Multi-type air conditioner and a method for checking operation of indoor electronic expansion valves of indoor units Download PDFInfo
- Publication number
- EP2256423B1 EP2256423B1 EP09725760.4A EP09725760A EP2256423B1 EP 2256423 B1 EP2256423 B1 EP 2256423B1 EP 09725760 A EP09725760 A EP 09725760A EP 2256423 B1 EP2256423 B1 EP 2256423B1
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- European Patent Office
- Prior art keywords
- indoor
- electronic expansion
- expansion valves
- refrigerant
- side electronic
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B49/00—Arrangement or mounting of control or safety devices
- F25B49/005—Arrangement or mounting of control or safety devices of safety devices
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B13/00—Compression machines, plants or systems, with reversible cycle
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2313/00—Compression machines, plants or systems with reversible cycle not otherwise provided for
- F25B2313/023—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units
- F25B2313/0233—Compression machines, plants or systems with reversible cycle not otherwise provided for using multiple indoor units in parallel arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/21—Refrigerant outlet evaporator temperature
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B2600/00—Control issues
- F25B2600/25—Control of valves
- F25B2600/2513—Expansion valves
Definitions
- the present invention relates to multi-type air conditioners and methods for checking the operation of indoor-side electronic expansion valves of indoor units.
- Multi-type air conditioners in which a plurality of indoor units are connected to a single outdoor unit with a gas pipe and a liquid pipe are available as air conditioners for buildings.
- a temperature sensor is used to detect a change in the temperature of refrigerant and a heat exchanger in the indoor unit at this time (see, for example, Patent Citation 1). For example, if a control section generates a command signal for increasing or decreasing the degree of opening of the electronic expansion valve, the temperature of the refrigerant and the heat exchanger falls or rises so as to follow it.
- the degree of opening of the electronic expansion valve does not, for example, change or become fully closed or open for some reason such as intrusion of foreign matter despite the command signal for changing the degree of opening of the electronic expansion valve from the control section, the temperature of the heat exchanger does not change and fails to respond to the command for changing the degree of opening. In this way, the command signal for changing the degree of opening of the electronic expansion valve and the change in the temperature of the heat exchanger are monitored to check the operation of the electronic expansion valve.
- JP2004286267 discloses a multi-type air conditioner according to the preamble of claim 1 and a method according to the preamble of claim 2 for checking the operation of indoor-side electronic expansion valves of indoor units for a multi-type air conditioner.
- JPS636351 discloses a trouble detector for electric expansion valve of air conditioner.
- JPH02282673 discloses a trouble diagnosing device for electronic expansion valve.
- CN1453531 discloses an electronic expansion valve controller.
- the refrigerant pressure is varied by the flow of the refrigerant during the opening/closing operation.
- the refrigerant pressure is also varied by the effect of the operation of other indoor units.
- the refrigerant temperature at the heat exchanger section varies with variations in refrigerant pressure because, as is well known, the evaporation temperature (saturation temperature) of a refrigerant differs depending on the refrigerant pressure. Even if the refrigerant temperature is detected at a site other than the heat exchanger, the refrigerant temperature is affected by the variations. As the degree of opening of the electronic expansion valve is reduced to finally become fully closed, the heat exchanger temperature is supposed to rise when it reaches a fully closed state; however, the heat exchanger temperature rises due to the variations in refrigerant pressure even though the electronic expansion valve is not fully closed.
- An object of the present invention which has been made in light of such circumstances, is to provide a multi-type air conditioner, a method for checking the operation of indoor-side electronic expansion valves of indoor units, etc. that allow the operation of electronic expansion valves of indoor units to be reliably checked.
- a multi-type air conditioner of the present invention employs the following solutions. That is, a multi-type air conditioner according to a first aspect of the present invention includes an outdoor unit and a plurality of indoor units, as defined in claim 1.
- the outdoor unit includes a compressor, a four-way switching valve, an outdoor heat exchanger, outdoor refrigerant pipes connected therebetween, a refrigerant gas pipe extending from the four-way switching valve to an indoor side, and a refrigerant liquid pipe extending from the outdoor heat exchanger to the indoor side.
- the indoor units include indoor heat exchangers and indoor-side electronic expansion valves and are connected in parallel between the refrigerant gas pipe and the refrigerant liquid pipe extending from the outdoor unit via indoor refrigerant pipes.
- the multi-type air conditioner according to the first aspect of the present invention includes a pressure sensor for detecting refrigerant pressure on a low-pressure side in the outdoor unit, temperature sensors for detecting the temperatures of the indoor heat exchangers of the indoor units, and a control section for checking the operation of the indoor-side electronic expansion valves based on changes in the refrigerant pressure on the low-pressure side and the temperatures of the indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed.
- This multi-type air conditioner checks the operation of the indoor-side electronic expansion valves based on changes in the refrigerant pressure on the low-pressure side and the temperatures of the indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed. This allows the effect of variations in refrigerant pressure to be canceled when the operation of the indoor-side electronic expansion valves are checked.
- control section calculates the saturation temperature of the refrigerant corresponding to the refrigerant pressure detected by the pressure sensor and check the operation of the indoor-side electronic expansion valves based on changes in the differences between the calculated saturation temperature and the temperatures of the indoor heat exchangers.
- a second aspect of the present invention is a method for checking the operation of indoor-side electronic expansion valves of indoor units for a multi-type air conditioner including an outdoor unit and a plurality of indoor units according to claim 2.
- the operation of the indoor-side electronic expansion valves may be checked while the multi-type air conditioner is in a cooling mode.
- the operation of the indoor-side electronic expansion valves is checked based on changes in the temperatures of the indoor heat exchangers corrected based on the refrigerant pressure on the low-pressure side of the outdoor unit. This allows the effect of variations in refrigerant pressure to be canceled so that the operation of the electronic expansion valves can be reliably checked.
- Fig. 1 shows a refrigerant circuit diagram of a multi-type heat-pump air conditioner 1 according to this embodiment.
- the multi-type heat-pump air conditioner 1 is configured such that a plurality of indoor units 3 are connected in parallel to a single outdoor unit 2, or a plurality thereof.
- the number of indoor units 3 connected is not particularly limited; at least two, or in some cases several tens of, indoor units 3 are connected.
- the outdoor unit 2 includes an inverter-driven compressor 5, a four-way switching valve 7 having a first port 7A to which a discharge pipe 4A connected to the compressor 5 is connected, an outdoor heat exchanger 8 connected to a second port 7B of the four-way switching valve 7 via a refrigerant pipe 4B, a refrigerant liquid pipe 4C extending from the outdoor heat exchanger 8 to the indoor unit 3 side, a refrigerant gas pipe 4D extending from a third port 7C of the four-way switching valve 7 to the indoor unit 3 side, and an accumulator 10 connected to a fourth port 7D of the four-way switching valve 7 via an intake pipe 4E and connected to the compressor 5 via an intake pipe 4F, which are connected with the discharge pipes 4A to 4F, as described above, thereby constituting a circuit of outdoor-side refrigerant piping.
- the outdoor heat exchanger 8 has an outdoor-side electronic expansion valve 9, and the degree of opening of the outdoor-side electronic expansion valve 9 is adjusted to adjust the amount of refrigerant circulated through the circuit.
- the refrigerant liquid pipe 4C has a receiver 12 for storing liquid refrigerant and a double-pipe heat exchanger 13.
- the double-pipe heat exchanger 13 is configured to include a shunt pipe 14 for shunting some of the liquid refrigerant from the refrigerant liquid pipe 4C at the exit of the receiver 12 and guiding it into an inner pipe 13A of the double-pipe heat exchanger 13, and an electronic expansion valve (EEVSC) 15 provided in the shunt pipe 14.
- EEVSC electronic expansion valve
- the double-pipe heat exchanger 13 reduces the pressure of the refrigerant shunted into the shunt pipe 14 through the electronic expansion valve 15 and evaporates the refrigerant in the inner pipe 13A of the double-pipe heat exchanger 13 to cool the main flow of refrigerant through the outer-pipe side (refrigerant liquid pipe 4C) of the double-pipe heat exchanger 13, thus supercooling the refrigerant.
- the refrigerant evaporated in the inner pipe 13A of the double-pipe heat exchanger 13 is sent to the accumulator 10 via a pipe 16.
- the indoor units 3 each include an indoor heat exchanger 20, an indoor-side electronic expansion valve 21 for adjusting the amount of refrigerant flowing through the indoor heat exchanger 20, and an indoor-side refrigerant pipe 22 connected therebetween.
- the individual indoor units 3 are connected in parallel between the refrigerant liquid pipe 4C and the refrigerant gas pipe 4D extending from the outdoor unit 2 via gas-side splitters 23A and 23B and liquid-side splitters 23C and 23D.
- the operation/working of the multi-type heat-pump air conditioner 1 shown below is automatically executed by a control section (not shown) controlling various parts of the multi-type heat-pump air conditioner 1 in response to the selection of an operation mode, such as a cooling mode or a heating mode, by the user.
- the above control section includes a CPU, a main storage device such as a RAM, and a computer-readable recording medium on which a program for implementing all or some of the above processes is recorded.
- the CPU reads the program recorded on the storage medium and executes information processing/operations to implement various processes described later.
- a computer-readable recording medium refers to a magnetic disk, a magneto-optical disk, a CD-ROM, a DVD-ROM, a semiconductor memory, etc.
- the computer program may also be transmitted to a computer via communication lines, and the computer, upon receiving the program, executes it.
- the cooling mode will be described.
- the four-way switching valve 7 is switched to a state in which the first port 7A communicates with the second port 7B and the third port 7C communicates with the fourth port 7D.
- high-temperature, high-pressure refrigerant gas compressed by the compressor 5 flows through the discharge pipe 4A, the four-way switching valve 7, and the refrigerant pipe 4B into the outdoor heat exchanger 8.
- This refrigerant gas is subjected to heat exchange with the outside air in the outdoor heat exchanger 8 to release heat to the outside air, thus condensing and liquefying.
- the liquefied refrigerant flows in one direction through the refrigerant liquid pipe 4C into the receiver 12 and is temporarily stored in the receiver 12.
- the refrigerant flowing out from the receiver 12 is cooled while passing through the double-pipe heat exchanger 13 so that the refrigerant is further supercooled. As is known to those skilled in the art, such supercooling of refrigerant improves the refrigeration capacity.
- the refrigerant evaporated in the inner pipe 13A of the double-pipe heat exchanger 13 is sent from the exit thereof to the accumulator 10 via the pipe 16.
- the refrigerant supercooled in the double-pipe heat exchanger 13 flows into the indoor units 3 via the refrigerant liquid pipe 4C.
- the refrigerant flowing into the indoor units 3 flows into the indoor heat exchangers 20 of the indoor units 3 and is subjected to heat exchange with indoor air circulated into the indoor heat exchangers 20 by a fan (not shown) to cool the indoor air.
- the cooled indoor air is used for cooling.
- the refrigerant evaporated while cooling the indoor air in the indoor heat exchangers 20 returns to the outdoor unit 2 again via the refrigerant gas pipe 4D and is taken into the compressor 5 through the four-way switching valve 7, the intake pipe 4E, the accumulator 10, and the intake pipe 4F.
- This refrigerant circulation cycle is repeated to implement the cooling mode.
- the heating mode will then be described.
- the four-way switching valve 7 is switched to a state in which the first port 7A communicates with the third port 7C and the second port 7B communicates with the fourth port 7D.
- high-temperature, high-pressure refrigerant gas compressed by the compressor 5 flows through the discharge pipe 4A, the four-way switching valve 7, and the refrigerant gas pipe 4D into the individual indoor units 3.
- the refrigerant gas flowing into the indoor units 3 is subjected to heat exchange with indoor air circulated by the fan (not shown) in the indoor heat exchangers 20 to heat the indoor air.
- the heated indoor air is used for heating.
- the refrigerant condensed and liquefied while releasing heat to the indoor air in the indoor heat exchangers 20 returns to the outdoor unit 2 again via the refrigerant liquid pipe 4C.
- the refrigerant returning to the outdoor unit 2 flows in one direction through the refrigerant liquid pipe 4C into the receiver 12 and is temporarily stored in the receiver 12.
- the refrigerant flowing out from the receiver 12 flows into the outdoor heat exchanger 8 and evaporates by absorbing heat from the outside air. Subsequently, the refrigerant is taken into the compressor 5 through the refrigerant pipe 4B, the four-way switching valve 7, the intake pipe 4E, the accumulator 10, and the intake pipe 4F. This refrigerant circulation cycle is repeated to implement the heating mode.
- the multi-type heat-pump air conditioner 1 as described above is subjected to test operation to check the operation of various parts.
- the test operation is carried out by a control section (computer system or fault diagnosis system), which is not shown, executing a predetermined process based on a predetermined computer program.
- the multi-type heat-pump air conditioner 1 of this embodiment includes temperature sensors 30 for detecting the temperatures of the indoor heat exchangers 20 and a pressure sensor 31 disposed in the intake pipe 4E of the accumulator 10 of the outdoor unit 2 to detect the refrigerant pressure on the low-pressure side.
- Fig. 2 shows the flow of the process of checking the opening/closing operation of the indoor-side electronic expansion valves 21 executed in the course of the test operation.
- the multi-type heat-pump air conditioner 1 enters the cooling mode.
- the control section outputs a command signal for changing the degree of opening of the indoor-side electronic expansion valves 21 to the indoor-side electronic expansion valves 21 (Step S101).
- the degree of opening of the indoor-side electronic expansion valves 21 is changed, for example, from a fully open state to a fully closed state.
- Step S102 After the command signal is output in Step S101, each time a predetermined short duration t elapses (Step S102), the temperatures TE of the indoor heat exchangers 20 detected by the temperature sensors 30 and the refrigerant pressure PL on the low-pressure side of the outdoor unit 2 detected by the pressure sensor 31 are acquired (Step S103).
- the saturation temperature TS at the detected refrigerant pressure PL on the low-pressure side is then calculated (Step S104).
- the saturation temperature TS can be easily calculated based on a psychrometric chart.
- Steps S103 to S105 described above are repeated each time the predetermined short duration t elapses, so that information on the change in temperature difference TD after the output of the command signal for changing the degree of opening of the indoor-side electronic expansion valves 21 is accumulated in the memory of the control section.
- the control section determines whether or not the indoor-side electronic expansion valves 21 are operating abnormally based on the stored information on the change in temperature difference TD (Steps S106 and S107). If the degree of opening of the indoor-side electronic expansion valves 21 is changed from a fully open state to a fully closed state, the determination can be made depending on whether or not the temperature differences TD have risen at the time when the indoor-side electronic expansion valves 21 become fully closed. The determination that the temperature differences TD have risen is preferably made at the time when the temperature differences TD increase from those at the start of calculation to a predetermined threshold or higher, allowing for a certain degree of error.
- This determination process may be executed after the completion of the degree-of-opening changing operation of the indoor-side electronic expansion valves 21, as shown in Step S106 and S107 in Fig. 2 , or may be sequentially executed in real time during the opening/closing operation of the indoor-side electronic expansion valves 21. In the latter case, the indoor-side electronic expansion valves 21 are determined to be operating abnormally if the values of the temperature differences TD rise before the indoor-side electronic expansion valves 21 become fully closed.
- the temperature differences TD between the saturation temperature TS corresponding to the refrigerant pressure PL and the temperatures TE of the indoor heat exchangers 20 are used to check the operation of the indoor-side electronic expansion valves 21.
- the temperature differences TD which are the temperatures TE of the indoor heat exchangers 20 corrected by the refrigerant pressure PL, that is, the values obtained by canceling the effect of the variation in refrigerant pressure PL, rise only after the indoor-side electronic expansion valves 21 become fully closed. In Step S106 described above, therefore, the change in temperature difference TD can be detected to reliably detect the opening/closing operation of the indoor-side electronic expansion valves 21.
- the multi-type heat-pump air conditioner 1 calculates the saturation temperature TS from the refrigerant pressure PL detected on the low-pressure side of the outdoor unit 2 by the pressure sensor 31 and checks the operation of the indoor-side electronic expansion valves 21 using the temperature differences TD between the calculated saturation temperature TS and the temperatures TE of the indoor heat exchangers 20 detected by the temperature sensors 30. This allows the effect of variations in refrigerant pressure PL to be canceled so that the operation of the indoor-side electronic expansion valves 21 can be reliably checked.
- the present invention is not limited thereto; for example, the outdoor unit 2 and the indoor units 3 may have any configurations within the scope of the claims.
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Description
- The present invention relates to multi-type air conditioners and methods for checking the operation of indoor-side electronic expansion valves of indoor units.
- Multi-type air conditioners in which a plurality of indoor units are connected to a single outdoor unit with a gas pipe and a liquid pipe are available as air conditioners for buildings.
- Upon installation, such multi-type air conditioners are subjected to test operation to check the operation of various parts.
- To check the operation of an electronic expansion valve included in an indoor unit, the degree of opening of the electronic expansion valve is changed during an air-conditioning mode, a temperature sensor is used to detect a change in the temperature of refrigerant and a heat exchanger in the indoor unit at this time (see, for example, Patent Citation 1). For example, if a control section generates a command signal for increasing or decreasing the degree of opening of the electronic expansion valve, the temperature of the refrigerant and the heat exchanger falls or rises so as to follow it. On the other hand, if the degree of opening of the electronic expansion valve does not, for example, change or become fully closed or open for some reason such as intrusion of foreign matter despite the command signal for changing the degree of opening of the electronic expansion valve from the control section, the temperature of the heat exchanger does not change and fails to respond to the command for changing the degree of opening. In this way, the command signal for changing the degree of opening of the electronic expansion valve and the change in the temperature of the heat exchanger are monitored to check the operation of the electronic expansion valve.
- Japanese Unexamined Patent Application, Publication No.
SHO-63-6351 -
JP2004286267 claim 1 and a method according to the preamble ofclaim 2 for checking the operation of indoor-side electronic expansion valves of indoor units for a multi-type air conditioner. -
JPS636351 -
JPH02282673 -
CN1453531 discloses an electronic expansion valve controller. - However, when the electronic expansion valve is actually opened or closed, the refrigerant pressure is varied by the flow of the refrigerant during the opening/closing operation. For a multi-type air conditioner including a plurality of indoor units, the refrigerant pressure is also varied by the effect of the operation of other indoor units.
- The refrigerant temperature at the heat exchanger section varies with variations in refrigerant pressure because, as is well known, the evaporation temperature (saturation temperature) of a refrigerant differs depending on the refrigerant pressure. Even if the refrigerant temperature is detected at a site other than the heat exchanger, the refrigerant temperature is affected by the variations. As the degree of opening of the electronic expansion valve is reduced to finally become fully closed, the heat exchanger temperature is supposed to rise when it reaches a fully closed state; however, the heat exchanger temperature rises due to the variations in refrigerant pressure even though the electronic expansion valve is not fully closed.
- This makes it difficult to accurately check whether or not the electronic expansion valve is operating reliably despite monitoring of the command signal for changing the degree of opening of the electronic expansion valve and the change in the temperature of the heat exchanger.
- An object of the present invention, which has been made in light of such circumstances, is to provide a multi-type air conditioner, a method for checking the operation of indoor-side electronic expansion valves of indoor units, etc. that allow the operation of electronic expansion valves of indoor units to be reliably checked.
- To solve the above problem, a multi-type air conditioner of the present invention employs the following solutions. That is, a multi-type air conditioner according to a first aspect of the present invention includes an outdoor unit and a plurality of indoor units, as defined in
claim 1. The outdoor unit includes a compressor, a four-way switching valve, an outdoor heat exchanger, outdoor refrigerant pipes connected therebetween, a refrigerant gas pipe extending from the four-way switching valve to an indoor side, and a refrigerant liquid pipe extending from the outdoor heat exchanger to the indoor side. The indoor units include indoor heat exchangers and indoor-side electronic expansion valves and are connected in parallel between the refrigerant gas pipe and the refrigerant liquid pipe extending from the outdoor unit via indoor refrigerant pipes. In addition, the multi-type air conditioner according to the first aspect of the present invention includes a pressure sensor for detecting refrigerant pressure on a low-pressure side in the outdoor unit, temperature sensors for detecting the temperatures of the indoor heat exchangers of the indoor units, and a control section for checking the operation of the indoor-side electronic expansion valves based on changes in the refrigerant pressure on the low-pressure side and the temperatures of the indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed. - This multi-type air conditioner checks the operation of the indoor-side electronic expansion valves based on changes in the refrigerant pressure on the low-pressure side and the temperatures of the indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed. This allows the effect of variations in refrigerant pressure to be canceled when the operation of the indoor-side electronic expansion valves are checked.
- In the above first aspect, the control section calculates the saturation temperature of the refrigerant corresponding to the refrigerant pressure detected by the pressure sensor and check the operation of the indoor-side electronic expansion valves based on changes in the differences between the calculated saturation temperature and the temperatures of the indoor heat exchangers.
- A second aspect of the present invention is a method for checking the operation of indoor-side electronic expansion valves of indoor units for a multi-type air conditioner including an outdoor unit and a plurality of indoor units according to
claim 2. - In the above method of the second aspect for checking the operation of indoor-side electronic expansion valves of indoor units, the operation of the indoor-side electronic expansion valves may be checked while the multi-type air conditioner is in a cooling mode.
- It is possible to check whether the electronic expansion valves are operating reliably because the temperatures of the indoor heat exchangers rise when the indoor-side electronic expansion valves become fully closed.
- According to the present invention, the operation of the indoor-side electronic expansion valves is checked based on changes in the temperatures of the indoor heat exchangers corrected based on the refrigerant pressure on the low-pressure side of the outdoor unit. This allows the effect of variations in refrigerant pressure to be canceled so that the operation of the electronic expansion valves can be reliably checked.
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Fig. 1 is a diagram showing the configuration of an outdoor unit of a multi-type heat-pump air conditioner according to an embodiment of the present invention. -
Fig. 2 is a diagram showing the flow of a process for checking the operation of indoor-side electronic expansion valves. -
Fig. 3 is a diagram showing changes in the temperatures of indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed, illustrating the case where the refrigerant pressure on the low-pressure side of the outdoor unit does not vary. -
Fig. 4 is a diagram showing changes in the temperatures of the indoor heat exchangers occurring as the degree of opening of the indoor-side electronic expansion valves is changed, illustrating the case where the refrigerant pressure on the low-pressure side of the outdoor unit varies. -
- 1: multi-type heat-pump air conditioner
- 2: outdoor unit
- 3: indoor unit
- 4A: discharge pipe (outdoor refrigerant pipe)
- 4B: refrigerant pipe (outdoor refrigerant pipe)
- 4C: refrigerant liquid pipe (outdoor refrigerant pipe)
- 4D: refrigerant gas pipe (outdoor refrigerant pipe)
- 4E: intake pipe (outdoor refrigerant pipe)
- 4F: intake pipe (outdoor refrigerant pipe)
- 5: compressor
- 7: four-way switching valve
- 8: outdoor heat exchanger
- 20: indoor heat exchanger
- 21: expansion valve
- 22: indoor-side refrigerant pipe
- 30: temperature sensor
- 31: pressure sensor
- An embodiment of the present invention will be described below with reference to the drawings.
-
Fig. 1 shows a refrigerant circuit diagram of a multi-type heat-pump air conditioner 1 according to this embodiment. - The multi-type heat-
pump air conditioner 1 is configured such that a plurality of indoor units 3 are connected in parallel to a singleoutdoor unit 2, or a plurality thereof. In this embodiment, the number of indoor units 3 connected is not particularly limited; at least two, or in some cases several tens of, indoor units 3 are connected. - The
outdoor unit 2 includes an inverter-drivencompressor 5, a four-way switching valve 7 having afirst port 7A to which adischarge pipe 4A connected to thecompressor 5 is connected, anoutdoor heat exchanger 8 connected to asecond port 7B of the four-way switching valve 7 via arefrigerant pipe 4B, a refrigerantliquid pipe 4C extending from theoutdoor heat exchanger 8 to the indoor unit 3 side, arefrigerant gas pipe 4D extending from athird port 7C of the four-way switching valve 7 to the indoor unit 3 side, and anaccumulator 10 connected to afourth port 7D of the four-way switching valve 7 via anintake pipe 4E and connected to thecompressor 5 via anintake pipe 4F, which are connected with thedischarge pipes 4A to 4F, as described above, thereby constituting a circuit of outdoor-side refrigerant piping. - The
outdoor heat exchanger 8 has an outdoor-side electronic expansion valve 9, and the degree of opening of the outdoor-side electronic expansion valve 9 is adjusted to adjust the amount of refrigerant circulated through the circuit. - The refrigerant
liquid pipe 4C has areceiver 12 for storing liquid refrigerant and a double-pipe heat exchanger 13. The double-pipe heat exchanger 13 is configured to include ashunt pipe 14 for shunting some of the liquid refrigerant from the refrigerantliquid pipe 4C at the exit of thereceiver 12 and guiding it into aninner pipe 13A of the double-pipe heat exchanger 13, and an electronic expansion valve (EEVSC) 15 provided in theshunt pipe 14. - The double-
pipe heat exchanger 13 reduces the pressure of the refrigerant shunted into theshunt pipe 14 through theelectronic expansion valve 15 and evaporates the refrigerant in theinner pipe 13A of the double-pipe heat exchanger 13 to cool the main flow of refrigerant through the outer-pipe side (refrigerantliquid pipe 4C) of the double-pipe heat exchanger 13, thus supercooling the refrigerant. The refrigerant evaporated in theinner pipe 13A of the double-pipe heat exchanger 13 is sent to theaccumulator 10 via apipe 16. - The indoor units 3 each include an
indoor heat exchanger 20, an indoor-sideelectronic expansion valve 21 for adjusting the amount of refrigerant flowing through theindoor heat exchanger 20, and an indoor-side refrigerant pipe 22 connected therebetween. In addition, the individual indoor units 3 are connected in parallel between the refrigerantliquid pipe 4C and therefrigerant gas pipe 4D extending from theoutdoor unit 2 via gas-side splitters side splitters - Next, the operation of the multi-type heat-
pump air conditioner 1 according to this embodiment will be described. The operation/working of the multi-type heat-pump air conditioner 1 shown below is automatically executed by a control section (not shown) controlling various parts of the multi-type heat-pump air conditioner 1 in response to the selection of an operation mode, such as a cooling mode or a heating mode, by the user. - The above control section includes a CPU, a main storage device such as a RAM, and a computer-readable recording medium on which a program for implementing all or some of the above processes is recorded. The CPU reads the program recorded on the storage medium and executes information processing/operations to implement various processes described later.
- A computer-readable recording medium refers to a magnetic disk, a magneto-optical disk, a CD-ROM, a DVD-ROM, a semiconductor memory, etc. The computer program may also be transmitted to a computer via communication lines, and the computer, upon receiving the program, executes it.
- First, the cooling mode will be described. In cooling, the four-way switching valve 7 is switched to a state in which the
first port 7A communicates with thesecond port 7B and thethird port 7C communicates with thefourth port 7D. Accordingly, high-temperature, high-pressure refrigerant gas compressed by thecompressor 5 flows through thedischarge pipe 4A, the four-way switching valve 7, and therefrigerant pipe 4B into theoutdoor heat exchanger 8. This refrigerant gas is subjected to heat exchange with the outside air in theoutdoor heat exchanger 8 to release heat to the outside air, thus condensing and liquefying. The liquefied refrigerant flows in one direction through the refrigerantliquid pipe 4C into thereceiver 12 and is temporarily stored in thereceiver 12. - The refrigerant flowing out from the
receiver 12 is cooled while passing through the double-pipe heat exchanger 13 so that the refrigerant is further supercooled. As is known to those skilled in the art, such supercooling of refrigerant improves the refrigeration capacity. - The refrigerant evaporated in the
inner pipe 13A of the double-pipe heat exchanger 13 is sent from the exit thereof to theaccumulator 10 via thepipe 16. - On the other hand, the refrigerant supercooled in the double-
pipe heat exchanger 13 flows into the indoor units 3 via the refrigerantliquid pipe 4C. The refrigerant flowing into the indoor units 3 flows into theindoor heat exchangers 20 of the indoor units 3 and is subjected to heat exchange with indoor air circulated into theindoor heat exchangers 20 by a fan (not shown) to cool the indoor air. The cooled indoor air is used for cooling. - The refrigerant evaporated while cooling the indoor air in the
indoor heat exchangers 20 returns to theoutdoor unit 2 again via therefrigerant gas pipe 4D and is taken into thecompressor 5 through the four-way switching valve 7, theintake pipe 4E, theaccumulator 10, and theintake pipe 4F. This refrigerant circulation cycle is repeated to implement the cooling mode. - The heating mode will then be described. In heating, the four-way switching valve 7 is switched to a state in which the
first port 7A communicates with thethird port 7C and thesecond port 7B communicates with thefourth port 7D. Accordingly, high-temperature, high-pressure refrigerant gas compressed by thecompressor 5 flows through thedischarge pipe 4A, the four-way switching valve 7, and therefrigerant gas pipe 4D into the individual indoor units 3. The refrigerant gas flowing into the indoor units 3 is subjected to heat exchange with indoor air circulated by the fan (not shown) in theindoor heat exchangers 20 to heat the indoor air. The heated indoor air is used for heating. - The refrigerant condensed and liquefied while releasing heat to the indoor air in the
indoor heat exchangers 20 returns to theoutdoor unit 2 again via the refrigerantliquid pipe 4C. The refrigerant returning to theoutdoor unit 2 flows in one direction through the refrigerantliquid pipe 4C into thereceiver 12 and is temporarily stored in thereceiver 12. - The refrigerant flowing out from the
receiver 12 flows into theoutdoor heat exchanger 8 and evaporates by absorbing heat from the outside air. Subsequently, the refrigerant is taken into thecompressor 5 through therefrigerant pipe 4B, the four-way switching valve 7, theintake pipe 4E, theaccumulator 10, and theintake pipe 4F. This refrigerant circulation cycle is repeated to implement the heating mode. - Upon installation, the multi-type heat-
pump air conditioner 1 as described above is subjected to test operation to check the operation of various parts. The test operation is carried out by a control section (computer system or fault diagnosis system), which is not shown, executing a predetermined process based on a predetermined computer program. - In this embodiment, in the course of the test operation, a process of checking the opening/closing operation of the indoor-side
electronic expansion valves 21 of the indoor units 3 is executed. The details will be described below. - To execute the process of checking the opening/closing operation of the indoor-side
electronic expansion valves 21, the multi-type heat-pump air conditioner 1 of this embodiment includestemperature sensors 30 for detecting the temperatures of theindoor heat exchangers 20 and apressure sensor 31 disposed in theintake pipe 4E of theaccumulator 10 of theoutdoor unit 2 to detect the refrigerant pressure on the low-pressure side. -
Fig. 2 shows the flow of the process of checking the opening/closing operation of the indoor-sideelectronic expansion valves 21 executed in the course of the test operation. - First, the multi-type heat-
pump air conditioner 1 enters the cooling mode. - During the cooling mode, the control section outputs a command signal for changing the degree of opening of the indoor-side
electronic expansion valves 21 to the indoor-side electronic expansion valves 21 (Step S101). The degree of opening of the indoor-sideelectronic expansion valves 21 is changed, for example, from a fully open state to a fully closed state. - After the command signal is output in Step S101, each time a predetermined short duration t elapses (Step S102), the temperatures TE of the
indoor heat exchangers 20 detected by thetemperature sensors 30 and the refrigerant pressure PL on the low-pressure side of theoutdoor unit 2 detected by thepressure sensor 31 are acquired (Step S103). - The saturation temperature TS at the detected refrigerant pressure PL on the low-pressure side is then calculated (Step S104). The saturation temperature TS can be easily calculated based on a psychrometric chart.
-
- Steps S103 to S105 described above are repeated each time the predetermined short duration t elapses, so that information on the change in temperature difference TD after the output of the command signal for changing the degree of opening of the indoor-side
electronic expansion valves 21 is accumulated in the memory of the control section. - The control section determines whether or not the indoor-side
electronic expansion valves 21 are operating abnormally based on the stored information on the change in temperature difference TD (Steps S106 and S107). If the degree of opening of the indoor-sideelectronic expansion valves 21 is changed from a fully open state to a fully closed state, the determination can be made depending on whether or not the temperature differences TD have risen at the time when the indoor-sideelectronic expansion valves 21 become fully closed. The determination that the temperature differences TD have risen is preferably made at the time when the temperature differences TD increase from those at the start of calculation to a predetermined threshold or higher, allowing for a certain degree of error. - This determination process may be executed after the completion of the degree-of-opening changing operation of the indoor-side
electronic expansion valves 21, as shown in Step S106 and S107 inFig. 2 , or may be sequentially executed in real time during the opening/closing operation of the indoor-sideelectronic expansion valves 21. In the latter case, the indoor-sideelectronic expansion valves 21 are determined to be operating abnormally if the values of the temperature differences TD rise before the indoor-sideelectronic expansion valves 21 become fully closed. - As shown in
Fig. 3 , without the effect of variations in refrigerant pressure PL (the refrigerant pressure PL is constant), if the indoor-sideelectronic expansion valves 21 are operating normally, as the degree of opening of the indoor-sideelectronic expansion valves 21 is changed from a fully open state to a fully closed state, the temperature differences TD (= the temperatures TE of the indoor heat exchangers 20) should rise only after the indoor-sideelectronic expansion valves 21 become fully closed. - As shown in
Fig. 4 , on the other hand, if the refrigerant pressure PL varies as the degree of opening of the indoor-sideelectronic expansion valves 21 is changed from a fully open state to a fully closed state, the temperatures TE of theindoor heat exchangers 20 change (rise) with the variation in refrigerant pressure PL even though the indoor-sideelectronic expansion valves 21 are operating normally. Hence, the technique discussed inPatent Citation 1 could determine the change in the temperatures TE of theindoor heat exchangers 20 with the variation in refrigerant pressure PL as a result of the operation of the indoor-sideelectronic expansion valves 21. - In contrast, according to the configuration of this embodiment, even if the refrigerant pressure PL varies, the temperature differences TD between the saturation temperature TS corresponding to the refrigerant pressure PL and the temperatures TE of the
indoor heat exchangers 20 are used to check the operation of the indoor-sideelectronic expansion valves 21. The temperature differences TD, which are the temperatures TE of theindoor heat exchangers 20 corrected by the refrigerant pressure PL, that is, the values obtained by canceling the effect of the variation in refrigerant pressure PL, rise only after the indoor-sideelectronic expansion valves 21 become fully closed. In Step S106 described above, therefore, the change in temperature difference TD can be detected to reliably detect the opening/closing operation of the indoor-sideelectronic expansion valves 21. - As above, the multi-type heat-
pump air conditioner 1 according to this embodiment calculates the saturation temperature TS from the refrigerant pressure PL detected on the low-pressure side of theoutdoor unit 2 by thepressure sensor 31 and checks the operation of the indoor-sideelectronic expansion valves 21 using the temperature differences TD between the calculated saturation temperature TS and the temperatures TE of theindoor heat exchangers 20 detected by thetemperature sensors 30. This allows the effect of variations in refrigerant pressure PL to be canceled so that the operation of the indoor-sideelectronic expansion valves 21 can be reliably checked. - While various parts of the multi-type heat-
pump air conditioner 1 have been described in the embodiment described above, the present invention is not limited thereto; for example, theoutdoor unit 2 and the indoor units 3 may have any configurations within the scope of the claims.
Claims (3)
- A multi-type air conditioner comprising:an outdoor unit (2) including a compressor (5), a four-way switching valve (7), an outdoor heat exchanger (8), outdoor refrigerant pipes connected therebetween, a refrigerant gas pipe (4D) extending from the four-way switching valve (7) to an indoor side, and a refrigerant liquid pipe (4C) extending from the outdoor heat exchanger to the indoor side;a plurality of indoor units (3) including indoor heat exchangers (20) and indoor-side electronic expansion valves (21) and connected in parallel between the refrigerant gas pipe (4D) and the refrigerant liquid pipe (4C) extending from the outdoor unit (2) via indoor refrigerant pipes (22);a pressure sensor (31) configured to detect refrigerant pressure on a low-pressure side in the outdoor unit (2);temperature sensors (30) configured to detect the temperatures of the indoor heat exchangers (20) of the indoor units (3); andcharacterized in that the multi-type air conditioner further comprises a control section configured to check the operation of the indoor-side electronic expansion valves (21) based on changes in the refrigerant pressure on the low-pressure side and the temperatures of the indoor heat exchangers (20) occurring as the degree of opening of the indoor-side electronic expansion valves (21) is changed,wherein the control section is configured to calculate the saturation temperature of the refrigerant corresponding to the refrigerant pressure detected by the pressure sensor (31) and to calculate the differences between the calculated saturation temperature and the temperatures of the indoor heat exchangers (20), andwhen the degree of opening of the indoor-side electronic expansion valves is changed to a fully closed state, the control section determines abnormality of the indoor-side electronic expansion valves when the differences have risen before the indoor-side electronic expansion valves are fully closed.
- A method for checking the operation of indoor-side electronic expansion valves of indoor units for a multi-type air conditioner (1) including an outdoor unit (2) and a plurality of indoor units (3), the method comprising:a step of changing the degree of opening of the indoor-side electronic expansion valves (21);a step of detecting the temperatures of indoor heat exchangers (20) of the indoor units (3);a step of detecting refrigerant pressure on a low-pressure side of the outdoor unit (2), characterised in that the method further comprises:a step of calculating1) the saturation temperature of the refrigerant corresponding to the refrigerant pressure and correcting the temperatures of the indoor heat exchangers (20) and2) the differences between the calculated saturation temperature and the temperatures of the indoor heat exchangers (20); anda step of checking the operation of the indoor-side electronic expansion valves (21) based on changes in the corrected temperatures of the indoor heat exchangers (20) occurring as the degree of opening of the indoor-side electronic expansion valves (21) is changed, whereinwhen the degree of opening of the indoor-side electronic expansion valves is changed to a fully closed state, an abnormality of the indoor-side electronic expansion valves is determined when the differences have risen before the indoor-side electronic expansion valves are fully closed.
- The method according to Claim 2 for checking the operation of indoor-side electronic expansion valves of indoor units, wherein the operation of the indoor-side electronic expansion valves (21) is checked while the multi-type air conditioner (1) is in a cooling mode.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2008088597A JP5199713B2 (en) | 2008-03-28 | 2008-03-28 | Multi-type air conditioner, indoor unit indoor electronic expansion valve operation confirmation method, computer program, and fault diagnosis apparatus |
PCT/JP2009/050182 WO2009119130A1 (en) | 2008-03-28 | 2009-01-09 | Multi-air-conditioner, method for checking operation of indoor electronic expansion valve of indoor unit, computer program, and failure diagnosis device |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2256423A1 EP2256423A1 (en) | 2010-12-01 |
EP2256423A4 EP2256423A4 (en) | 2017-09-06 |
EP2256423B1 true EP2256423B1 (en) | 2019-05-22 |
Family
ID=41113340
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09725760.4A Active EP2256423B1 (en) | 2008-03-28 | 2009-01-09 | Multi-type air conditioner and a method for checking operation of indoor electronic expansion valves of indoor units |
Country Status (4)
Country | Link |
---|---|
EP (1) | EP2256423B1 (en) |
JP (1) | JP5199713B2 (en) |
ES (1) | ES2731592T3 (en) |
WO (1) | WO2009119130A1 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP6604051B2 (en) * | 2015-06-26 | 2019-11-13 | ダイキン工業株式会社 | Air conditioning system |
CN113154726B (en) * | 2020-01-21 | 2022-12-27 | 青岛海尔空调电子有限公司 | Detection method of electronic expansion valve of air conditioner indoor unit and renovation method of indoor unit |
Family Cites Families (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS636351A (en) * | 1986-06-26 | 1988-01-12 | ダイキン工業株式会社 | Trouble detector for electric expansion valve of air conditioner |
JPH0749330Y2 (en) * | 1988-11-18 | 1995-11-13 | 三菱重工業株式会社 | Refrigerator control device |
JPH02282673A (en) * | 1989-04-24 | 1990-11-20 | Daikin Ind Ltd | Trouble diagnosing device for electronic expansion valve |
JPH11325662A (en) * | 1998-05-15 | 1999-11-26 | Mitsubishi Electric Corp | Malfunction adjusting device of electronic expansion valve |
JP3882120B2 (en) * | 2003-03-20 | 2007-02-14 | 株式会社日立製作所 | Refrigeration cycle apparatus and failure diagnosis method thereof |
CN1216259C (en) * | 2003-05-27 | 2005-08-24 | 东南大学 | Electronic expansion valve controller |
-
2008
- 2008-03-28 JP JP2008088597A patent/JP5199713B2/en not_active Expired - Fee Related
-
2009
- 2009-01-09 ES ES09725760T patent/ES2731592T3/en active Active
- 2009-01-09 EP EP09725760.4A patent/EP2256423B1/en active Active
- 2009-01-09 WO PCT/JP2009/050182 patent/WO2009119130A1/en active Application Filing
Non-Patent Citations (1)
Title |
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None * |
Also Published As
Publication number | Publication date |
---|---|
JP2009243720A (en) | 2009-10-22 |
EP2256423A4 (en) | 2017-09-06 |
WO2009119130A1 (en) | 2009-10-01 |
EP2256423A1 (en) | 2010-12-01 |
JP5199713B2 (en) | 2013-05-15 |
ES2731592T3 (en) | 2019-11-18 |
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