EP2248226B1 - Coaxial line comprising support disks - Google Patents
Coaxial line comprising support disks Download PDFInfo
- Publication number
- EP2248226B1 EP2248226B1 EP09711000.1A EP09711000A EP2248226B1 EP 2248226 B1 EP2248226 B1 EP 2248226B1 EP 09711000 A EP09711000 A EP 09711000A EP 2248226 B1 EP2248226 B1 EP 2248226B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- support disk
- coaxial line
- line according
- inner conductor
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000004020 conductor Substances 0.000 claims description 53
- 239000000853 adhesive Substances 0.000 claims description 19
- 230000001070 adhesive effect Effects 0.000 claims description 19
- 238000007789 sealing Methods 0.000 claims description 4
- 238000001746 injection moulding Methods 0.000 claims description 2
- 239000011810 insulating material Substances 0.000 claims description 2
- 238000013022 venting Methods 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000000520 microinjection Methods 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000001419 dependent effect Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01P—WAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
- H01P3/00—Waveguides; Transmission lines of the waveguide type
- H01P3/02—Waveguides; Transmission lines of the waveguide type with two longitudinal conductors
- H01P3/06—Coaxial lines
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/1834—Construction of the insulation between the conductors
- H01B11/1856—Discontinuous insulation
- H01B11/186—Discontinuous insulation having the shape of a disc
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B11/00—Communication cables or conductors
- H01B11/18—Coaxial cables; Analogous cables having more than one inner conductor within a common outer conductor
- H01B11/1873—Measures for the conductors, in order to fix the spacers
Definitions
- the invention relates to a coaxial line according to the preamble of the main claim.
- the usual coaxial cables of this type as used in high-frequency engineering as rigid cable connections, for example for connecting a coaxial connector or a coaxial socket with a high-frequency module mounted within a housing, have hitherto been assembled from several individual parts.
- the inner conductor usually consists of several pressed together or screwed turned parts between which machined supports made of insulating material are mounted.
- the assembly of this so prefabricated inner conductor supporting disk assembly in the rigid outer conductor again takes place by several nested tube parts, so that the edges of the support disks between annular abutment surfaces of this inserted into the outer conductor pipe parts are clamped.
- This known production technology for rigid coaxial cables is very expensive. The smaller the dimensions of such coaxial cables, the more difficult is a precise manufacturing in this manufacturing technique.
- the inner conductor support disk assembly can be manufactured in high precision and stability.
- the support disk is applied in this production without tolerance air on the inner conductor, it eliminates additional assembly and adjustment. Tolerance summations are generally omitted in one-piece implementation.
- the construction according to the invention is particularly suitable for high frequencies, in which the dimensions of such coaxial lines are becoming smaller and smaller.
- the plug gap S can be set exactly.
- this particular bonding technique is not only applicable to the assembly of an inner conductor support disk assembly with backing disks sprayed directly onto the inner conductor, but could also be applied to such inner conductor support disk assemblies in which the support disks are separately made as turned parts and crimped together Inner conductor pieces are trapped.
- Fig. 1 shows an inventively produced inner conductor support disk assembly with a one-piece continuous inner conductor 1, which is made as a high-precision one-piece rotary member. The unit is shown in greatly enlarged scale.
- the inner conductor 1 for example, has a diameter of 0.804 millimeters with an outer conductor diameter of 1.85 millimeters.
- two support disks 2 are mounted on the inner conductor spaced from each other, depending on the length of the desired coaxial line often only a single support plate 2 is provided or longer lines more than two support disks.
- flat recesses are formed on the inner conductor circumference, which have a quadrangular cross-section in the sense of Fig. 2 have and thus form a corresponding torsion protection for the later sprayed support disk 2.
- a V-shaped adhesive groove 3 is formed, which is bounded on both sides by annular sealing surfaces 4. These adhesive groove 3 with the sealing surfaces 4 is formed directly by appropriate form of the injection molding tool in micro-injection technology.
- This adhesive groove 3 is used according to FIG. 3
- This outer conductor 5 is formed as a rigid component with a continuous cylindrical inner wall whose inner diameter D corresponds to the outer diameter D of the support disks 2, so that with inserted inner conductor support disk assembly, the sealing surfaces 4 as possible tight against the inner circumference 6 of the outer conductor.
- an adhesive groove 9 can also be provided on the inner circumference 6 of the outer conductor in the mounting region of the support disks 2.
- funnel holes 7 and diametrically opposite vent holes 8 are formed in the outer conductor.
- a suitable liquid adhesive is filled into the adhesive groove 3 of the support disk via the funnel bores 7. Through the vents 8 this filling is facilitated.
- the adhesive it is preferable to use one having a low dielectric constant.
Description
Die Erfindung betrifft eine Koaxialleitung laut Oberbegriff des Hauptanspruches.The invention relates to a coaxial line according to the preamble of the main claim.
Zum technologischen Hintergrund sei z.B. auf die
Die bisher üblichen Koaxialleitungen dieser Art, wie sie in der Hochfrequenztechnik als starre Leitungsverbindungen beispielsweise zur Verbindung eines Koaxialsteckers oder einer Koaxialbuchse mit einer innerhalb eines Gehäuses angebrachten Hochfrequenz-Baugruppe benutzt werden, werden bisher aus mehreren Einzelteilen zusammengesteckt. Der Innenleiter besteht meist aus mehreren miteinander verpressten bzw. verschraubten Drehteilen, zwischen denen spanabhebend gefertigte Stützen aus Isoliermaterial montiert werden. Die Montage dieser so vorgefertigten Innenleiter-Stützscheiben-Baueinheit im starren Außenleiter erfolgt wiederum durch mehrere ineinander gesteckte Rohrteile, sodass die Ränder der Stützscheiben zwischen ringförmigen Anschlagflächen dieser in den Außenleiter eingesteckten Rohrteile eingeklemmt werden. Diese bekannte Fertigungstechnik für starre Koaxialleitungen ist sehr aufwendig. Je kleiner die Abmessungen solcher Koaxialleitungen sind, umso schwieriger wird eine präzise Fertigung in dieser Herstellungstechnik.The usual coaxial cables of this type, as used in high-frequency engineering as rigid cable connections, for example for connecting a coaxial connector or a coaxial socket with a high-frequency module mounted within a housing, have hitherto been assembled from several individual parts. The inner conductor usually consists of several pressed together or screwed turned parts between which machined supports made of insulating material are mounted. The assembly of this so prefabricated inner conductor supporting disk assembly in the rigid outer conductor again takes place by several nested tube parts, so that the edges of the support disks between annular abutment surfaces of this inserted into the outer conductor pipe parts are clamped. This known production technology for rigid coaxial cables is very expensive. The smaller the dimensions of such coaxial cables, the more difficult is a precise manufacturing in this manufacturing technique.
Es ist daher Aufgabe der Erfindung, eine Koaxialleitung der Eingangs erwähnten Art zu schaffen, die auch mit kleinen Abmessungen in hoher Präzision und trotzdem einfach und preiswert herstellbar ist.It is therefore an object of the invention to provide a coaxial line of the type mentioned, which is also simple and inexpensive to produce with small dimensions in high precision and yet.
Diese Aufgabe wird ausgehend von einer Koaxialleitung laut Oberbegriff des Hauptanspruches 1 durch dessen kennzeichnende Merkmale gelöst. Vorteilhafte Weiterbildungen auch bezüglich einer besonders einfachen Möglichkeit für das Einsetzen der Innenleiter-Stützscheiben-Baueinheit im Außenleiter ergeben sich aus den Unteransprüchen.This object is achieved on the basis of a coaxial line according to the preamble of the
Durch das unmittelbare Aufspritzen der Stützscheiben auf den einteiligen Innenleiter in bekannter Mikrospritztechnik, kann die Innenleiter-Stützscheiben-Baueinheit in hoher Präzision und Stabilität hergestellt werden. Die Stützscheibe wird bei dieser Herstellungsart ohne Toleranzluft auf den Innenleiter aufgebracht, es entfallen zusätzliche Montage- und Justierarbeiten. Toleranzsummierungen entfallen generell bei einteiliger Realisierung. Die erfindungsgemäße Bauweise eignet sich besonders für hohe Frequenzen, bei denen die Abmessungen solcher Koaxialleitungen immer kleiner werden.Due to the direct spraying of the support disks on the one-piece inner conductor in a known micro-injection technique, the inner conductor support disk assembly can be manufactured in high precision and stability. The support disk is applied in this production without tolerance air on the inner conductor, it eliminates additional assembly and adjustment. Tolerance summations are generally omitted in one-piece implementation. The construction according to the invention is particularly suitable for high frequencies, in which the dimensions of such coaxial lines are becoming smaller and smaller.
Eine besonders einfache und trotzdem präzise Bauweise ergibt sich in Kombination einer solchen in Spritztechnik hergestellten Innenleiter-Stützscheiben-Baueinheit gemäß dem Unteranspruch 2. Durch dieses unmittelbare Einkleben der Stützscheiben auf der zylindrischen Innenwand des Außenleiters wird auch eine einteilige Herstellung des Außenleiters möglich und die bisher für die Stützenbefestigung im Außenleiter vorgesehene Klemmtechnik unter Verwendung mehrerer ineinander gesteckter Bauteile entfällt.A particularly simple and yet precise construction results in combination of such an injection-molded indoor center support disk assembly according to the
Zudem ist eine exakte Justierung der Innenleiter-Stützscheiben-Baueinheit zur Außenleiter möglich, d.h. der Steckerspalt S kann exakt eingestellt werden.In addition, an exact adjustment of the inner conductor support disk assembly to the outer conductor is possible, i. the plug gap S can be set exactly.
Diese spezielle Klebetechnik ist jedoch nicht nur für die Montage einer Innenleiter-Stützscheiben-Baueinheit mit unmittelbar auf dem Innenleiter aufgespritzten Stützscheiben anwendbar, sondern könnte auch für solche Innenleiter-Stützscheiben-Baueinheiten angewendet werden, bei denen die Stützscheiben getrennt als Drehteile hergestellt und zwischen miteinander verpressten Innenleiterstücken eingeklemmt werden. Bei Herstellung der Innenleiter-Stützscheiben-Baueinheit nach dieser üblichen Herstellungsart ist es lediglich erforderlich, am Umfang der gesondert als Drehteil hergestellten Stützscheiben entsprechende Kleberillen vorzusehen.However, this particular bonding technique is not only applicable to the assembly of an inner conductor support disk assembly with backing disks sprayed directly onto the inner conductor, but could also be applied to such inner conductor support disk assemblies in which the support disks are separately made as turned parts and crimped together Inner conductor pieces are trapped. at Production of the inner conductor support disk assembly according to this conventional production, it is only necessary to provide corresponding adhesive grooves on the circumference of the support discs separately manufactured as a rotating part.
Die Erfindung wird im Folgenden anhand schematischer Zeichnungen an Ausführungsbeispielen näher erläutert. Es zeigen:
- Fig. 1
- in perspektivischer Ansicht und in stark vergrößertem Maßstab eine Innenleiter-Stützscheiben-Baueinheit gemäß der Erfindung hergestellt mit unmittelbar auf dem Innenleiter aufgespritzten Stützscheiben;
- Fig. 2
- in stark vergrößerter Darstellung eine derartige in Mikrospritztechnik unmittelbar auf dem Innenleiter hergestellte Stützscheibe;
- Fig. 3
- den Einbau einer Innenleiter-Stützscheiben-Baueinheit gemäß
in einem im Schnitt dargestellten Außenleiter.Figur 1
- Fig. 1
- in perspective view and on a greatly enlarged scale, an inner conductor support disk assembly according to the invention made with sprayed directly on the inner conductor supporting disks;
- Fig. 2
- in a greatly enlarged representation of such produced in micro-injection technology directly on the inner conductor supporting disc;
- Fig. 3
- the installation of an inner conductor support disk assembly according to
FIG. 1 in an outer conductor shown in section.
Durch Aufsetzen einer Spritzform auf den Innenleiter an der gewünschten Stelle der Stützscheibe 2 wird diese in bekannter Mikrospritztechnik unmittelbar in der in
Am Außenumfang der Stützscheibe 2 ist eine V-förmige Kleberille 3 ausgebildet, die beidseitig von ringförmigen Dichtflächen 4 begrenzt wird. Auch diese Kleberille 3 mit den Dichtflächen 4 wird unmittelbar durch entsprechende Form des Spritzwerkzeuges in Mikrospritztechnik ausgeformt. Diese Kleberille 3 dient gemäß
Im Montagebereich der Stützscheiben 2 sind im Außenleiter 5 Trichterbohrungen 7 und diametral gegenüberliegend Entlüftungsbohrungen 8 ausgebildet. Nach Einsetzen der Innenleiter-Stützscheiben-Baueinheit im Außenleiter wird über die Trichterbohrungen 7 ein geeigneter flüssiger Klebstoff in die Kleberille 3 der Stützscheibe eingefüllt. Durch die Entlüftungsöffnungen 8 wird dieses Einfüllen erleichtert. Als Klebstoff wird vorzugsweise ein solcher mit niedriger Dielektrizitätskonstante verwendet. Bei vollständig ausgefüllter Kleberille 3 mit Klebstoff wird so eine feste formstabile Befestigung der Stützscheiben 2 im Außenleiter erreicht.In the mounting region of the
Claims (9)
- Coaxial line the inner conductor (1) of which is held in the outer conductor (5) by means of at least one support disk (2) made of insulating material,
characterised in that
a circumferential adhesive groove (3) is formed on the outer circumference of the support disk (2),
in that a funnel bore (7) debouching into the adhesive groove (3) when the support disk (2) is inserted is provided at a mounting location of the support disk in the outer conductor (5) for introduction of an adhesive and
in that the support disk (2) is fixed to the inner circumference (6) of the outer conductor (5) by adhesive introduced into the adhesive groove (3). - Coaxial line according to claim 1,
characterised in that
the support disk (2) is moulded directly on the inner conductor (1) by plastic injection moulding. - Coaxial line according to claim 1 or 2,
characterised in that
the inner conductor (1) is manufactured as a continuous turned part with a shallow turned groove at the support disk mounting location. - Coaxial line according to one of claims 1 to 3,
characterised in that
the inner conductor (1) exhibits a cross-section which is not rotationally symmetrical and acts to protect against torsion at the support disk mounting location. - Coaxial line according to one of claims 1 to 4,
characterised in that
a plurality of support disks (2) are moulded on the continuous inner conductor (1) at a distance from one another. - Coaxial line according to one of claims 1 to 5,
characterised in that
the edges of the adhesive groove (3) of the support disk (2) are embodied in the form of sealing faces (4) bearing on the cylindrical inner circumference of the outer conductor (5). - Coaxial line according to one of claims 1 to 6,
characterised in that
a venting opening (8) is provided at the mounting location of the support disk (2) in the outer conductor (5) diametrically opposite the funnel bore (7). - Coaxial line according to claim 5,
characterised in that
funnel bores (7) and venting bores (8) are provided for the supply of adhesive at the respective mounting locations of the support disks (2) attached to the inner conductor (1) at a distance from one another. - Coaxial line according to one of claims 1 to 8,
characterised in that
the inner circumference (6) of the outer conductor (5) exhibits a further adhesive groove (9) which corresponds with the adhesive groove (3) of the support disk (2).
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008009309 | 2008-02-15 | ||
DE102008012591A DE102008012591B4 (en) | 2008-02-15 | 2008-03-05 | Coaxial cable with support disks |
PCT/EP2009/000987 WO2009100906A1 (en) | 2008-02-15 | 2009-02-12 | Coaxial line comprising support disks |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2248226A1 EP2248226A1 (en) | 2010-11-10 |
EP2248226B1 true EP2248226B1 (en) | 2016-12-14 |
Family
ID=40896793
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP09711000.1A Active EP2248226B1 (en) | 2008-02-15 | 2009-02-12 | Coaxial line comprising support disks |
Country Status (4)
Country | Link |
---|---|
US (1) | US8519268B2 (en) |
EP (1) | EP2248226B1 (en) |
DE (1) | DE102008012591B4 (en) |
WO (1) | WO2009100906A1 (en) |
Families Citing this family (6)
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DE102014214023A1 (en) | 2014-05-16 | 2015-11-19 | Rohde & Schwarz Gmbh & Co. Kg | Conduit system with closed-cell rigid foam |
USD815047S1 (en) | 2014-09-25 | 2018-04-10 | Conway Electric, LLC | Overbraided electrical cord with X pattern |
WO2017177319A1 (en) | 2016-04-13 | 2017-10-19 | Acceleware Ltd. | Apparatus and methods for electromagnetic heating of hydrocarbon formations |
CA3083827A1 (en) | 2017-12-21 | 2019-06-27 | Acceleware Ltd. | Apparatus and methods for enhancing a coaxial line |
WO2020010439A1 (en) | 2018-07-09 | 2020-01-16 | Acceleware Ltd. | Apparatus and methods for connecting sections of a coaxial line |
CN113539559B (en) * | 2021-08-02 | 2023-08-18 | 广东金联宇电缆集团有限公司 | Low-temperature-resistant anti-cracking cable |
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-
2008
- 2008-03-05 DE DE102008012591A patent/DE102008012591B4/en not_active Expired - Fee Related
-
2009
- 2009-02-12 EP EP09711000.1A patent/EP2248226B1/en active Active
- 2009-02-12 WO PCT/EP2009/000987 patent/WO2009100906A1/en active Application Filing
- 2009-02-12 US US12/867,751 patent/US8519268B2/en active Active
Non-Patent Citations (1)
Title |
---|
None * |
Also Published As
Publication number | Publication date |
---|---|
US20100314167A1 (en) | 2010-12-16 |
DE102008012591A1 (en) | 2009-08-27 |
WO2009100906A1 (en) | 2009-08-20 |
US8519268B2 (en) | 2013-08-27 |
EP2248226A1 (en) | 2010-11-10 |
DE102008012591B4 (en) | 2013-08-29 |
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