EP2234509B1 - Filter including randomly-oriented fibers for reduction of particle breakthrough - Google Patents
Filter including randomly-oriented fibers for reduction of particle breakthrough Download PDFInfo
- Publication number
- EP2234509B1 EP2234509B1 EP08864391A EP08864391A EP2234509B1 EP 2234509 B1 EP2234509 B1 EP 2234509B1 EP 08864391 A EP08864391 A EP 08864391A EP 08864391 A EP08864391 A EP 08864391A EP 2234509 B1 EP2234509 B1 EP 2234509B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- plug
- filter
- adsorbent
- fibers
- randomly
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
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- 239000000835 fiber Substances 0.000 title claims abstract description 90
- 239000002245 particle Substances 0.000 title claims abstract description 56
- 239000003463 adsorbent Substances 0.000 claims abstract description 58
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 45
- 241000208125 Nicotiana Species 0.000 claims abstract description 42
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims abstract description 42
- 239000000779 smoke Substances 0.000 claims abstract description 36
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 8
- 238000004519 manufacturing process Methods 0.000 claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 79
- 229910052799 carbon Inorganic materials 0.000 claims description 25
- 230000000391 smoking effect Effects 0.000 claims description 21
- 229920002301 cellulose acetate Polymers 0.000 claims description 20
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 239000011324 bead Substances 0.000 claims description 4
- -1 polypropylene Polymers 0.000 claims description 4
- 238000005520 cutting process Methods 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 2
- 239000002808 molecular sieve Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 claims description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims 1
- 239000000463 material Substances 0.000 description 18
- 239000000796 flavoring agent Substances 0.000 description 7
- 235000019634 flavors Nutrition 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000011148 porous material Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- 238000001914 filtration Methods 0.000 description 6
- 239000004014 plasticizer Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 229920002678 cellulose Polymers 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000001913 cellulose Substances 0.000 description 3
- 239000000470 constituent Substances 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- HGINCPLSRVDWNT-UHFFFAOYSA-N Acrolein Chemical compound C=CC=O HGINCPLSRVDWNT-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 description 2
- NBBJYMSMWIIQGU-UHFFFAOYSA-N Propionic aldehyde Chemical compound CCC=O NBBJYMSMWIIQGU-UHFFFAOYSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 230000004913 activation Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000011230 binding agent Substances 0.000 description 2
- 238000003763 carbonization Methods 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- LELOWRISYMNNSU-UHFFFAOYSA-N hydrogen cyanide Chemical compound N#C LELOWRISYMNNSU-UHFFFAOYSA-N 0.000 description 2
- 238000002356 laser light scattering Methods 0.000 description 2
- URAYPUMNDPQOKB-UHFFFAOYSA-N triacetin Chemical compound CC(=O)OCC(OC(C)=O)COC(C)=O URAYPUMNDPQOKB-UHFFFAOYSA-N 0.000 description 2
- SNICXCGAKADSCV-JTQLQIEISA-N (-)-Nicotine Chemical compound CN1CCC[C@H]1C1=CC=CN=C1 SNICXCGAKADSCV-JTQLQIEISA-N 0.000 description 1
- ADHFMENDOUEJRK-UHFFFAOYSA-N 9-[(4-fluorophenyl)methyl]-n-hydroxypyrido[3,4-b]indole-3-carboxamide Chemical compound C1=NC(C(=O)NO)=CC(C2=CC=CC=C22)=C1N2CC1=CC=C(F)C=C1 ADHFMENDOUEJRK-UHFFFAOYSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 244000060011 Cocos nucifera Species 0.000 description 1
- 235000013162 Cocos nucifera Nutrition 0.000 description 1
- 240000007817 Olea europaea Species 0.000 description 1
- 241001482237 Pica Species 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- ZTQSAGDEMFDKMZ-UHFFFAOYSA-N butyric aldehyde Natural products CCCC=O ZTQSAGDEMFDKMZ-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 235000019506 cigar Nutrition 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 235000013773 glyceryl triacetate Nutrition 0.000 description 1
- 239000001087 glyceryl triacetate Substances 0.000 description 1
- 239000011361 granulated particle Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000003077 lignite Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229960002715 nicotine Drugs 0.000 description 1
- SNICXCGAKADSCV-UHFFFAOYSA-N nicotine Natural products CN1CCCC1C1=CC=CN=C1 SNICXCGAKADSCV-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 239000003415 peat Substances 0.000 description 1
- 239000011295 pitch Substances 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002594 sorbent Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 229960002622 triacetin Drugs 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
- 239000012855 volatile organic compound Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
Images
Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/062—Use of materials for tobacco smoke filters characterised by structural features
- A24D3/063—Use of materials for tobacco smoke filters characterised by structural features of the fibers
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0204—Preliminary operations before the filter rod forming process, e.g. crimping, blooming
- A24D3/0212—Applying additives to filter materials
- A24D3/0225—Applying additives to filter materials with solid additives, e.g. incorporation of a granular product
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/02—Manufacture of tobacco smoke filters
- A24D3/0275—Manufacture of tobacco smoke filters for filters with special features
- A24D3/0287—Manufacture of tobacco smoke filters for filters with special features for composite filters
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/04—Tobacco smoke filters characterised by their shape or structure
- A24D3/048—Tobacco smoke filters characterised by their shape or structure containing additives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/08—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent
- A24D3/10—Use of materials for tobacco smoke filters of organic materials as carrier or major constituent of cellulose or cellulose derivatives
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24D—CIGARS; CIGARETTES; TOBACCO SMOKE FILTERS; MOUTHPIECES FOR CIGARS OR CIGARETTES; MANUFACTURE OF TOBACCO SMOKE FILTERS OR MOUTHPIECES
- A24D3/00—Tobacco smoke filters, e.g. filter-tips, filtering inserts; Filters specially adapted for simulated smoking devices; Mouthpieces for cigars or cigarettes
- A24D3/06—Use of materials for tobacco smoke filters
- A24D3/16—Use of materials for tobacco smoke filters of inorganic materials
- A24D3/163—Carbon
Definitions
- Cigarettes typically comprise filter elements that may have adsorbent materials, such as carbon, incorporated therein.
- Filter elements adapted to be incorporated in a filter cigarette may comprise, for example, particles or granules of carbon, such as activated carbon or activated charcoal, other adsorbent materials or combinations thereof, incorporated within the cellulose acetate tow or in cavities between cellulose acetate material.
- the filter assembly for a smoking article having reduced adsorbent particle breakthrough.
- the filter assembly comprises an adsorbent including smoke entrainable adsorbent particles contained within the filter and a plug including randomly-oriented fibers.
- the plug including randomly-oriented fibers provides reduced adsorbent particle breakthrough.
- the filter assembly is a plug-space-plug filter.
- the plug of randomly-oriented fibers is located downstream of the adsorbent.
- the plug of randomly-oriented fibers is located immediately downstream of the adsorbent.
- a plug of axially oriented fibers is located upstream of the adsorbent. In yet another embodiment, a plug of axially oriented fibers is located downstream of the adsorbent.
- the filter assembly contains a plug of randomly-oriented fibers having a length of about 3 mm to about 10 mm.
- One or more plugs of axially-oriented fibers can be added to adjust the length of the filter.
- no axially-oriented fibers are included in the filter.
- the filter assembly mechanically reduces adsorbent particle breakthrough.
- a smoking article including a filter assembly that reduces or eliminates adsorbent particle breakthrough in mainstream smoke.
- the smoking article includes a tobacco rod and a filter assembly.
- the filter assembly is a plug-space-plug filter, wherein the space is filled with an adsorbent.
- a plug of randomly-oriented fibers is located downstream of the space (cavity) filled with the adsorbent.
- the tobacco rod includes tobacco material and a wrapper.
- the filter assembly is attached to one end of the tobacco rod with tipping paper.
- the method includes filling a cavity of a plug-space-plug filter assembly with an adsorbent, wherein the cavity is bordered by a plug of randomly-oriented fibers and a plug of cellulose acetate.
- the cellulose acetate plug is a plug of axially oriented fibers.
- a method of making a filter comprising: placing plugs of 2-up axially-oriented fibers in spaced apart relationship; placing plugs including randomly-oriented fibers between the 2-up plugs such that cavities are formed at upstream and downstream ends of every other 2-up plug; placing an adsorbent including smoke entrainable adsorbent particles in the cavities; and cutting every other of said plugs of 2-up axially-oriented fibers centrally to form 2-up filter assemblies.
- the method may further include attaching a tobacco rod to each end of said 2-up filter assemblies and cutting said 2-up filter assemblies centrally to form complete cigarettes.
- a filter adapted to be incorporated into a smoking article such as a filter cigarette.
- the filter comprises filter material that includes randomly-oriented fibers.
- the randomly-oriented fibers mechanically trap adsorbent particles entrained in mainstream smoke.
- the terminology “smoke entrainable particles” describes beads, granules, dust, fines, powders and the like having a size of about 0.1 micron to about 10 microns, which may become entrained in mainstream smoke.
- randomly-oriented fibers As used herein, the terms "randomly-oriented fibers,” “plug of randomly-oriented fibers” and “randomly-oriented” describe woven and non-woven fibers including tangled continuous filaments oriented in various directions that are not substantially parallel to the flow of mainstream smoke as it passes through a smoking article. In contrast, axially oriented fibers in a filter plug are substantially parallel to the flow of mainstream smoke, and are formed in a continuous tow band running on the axial direction with minimum entanglement. "Randomly-oriented fibers”, “plug of randomly-oriented fibers” and “randomly-oriented” also describe non-woven materials that can be made using dry laid or wet laid processes including point bound, spun bound, needle felt, needle punch, suspension in water, etc. Details of manufacturing techniques for making filter rods having randomly oriented fibers can be found in U.S. Patent Nos. 3,111,702 , 4,540,625 and 5,817,159 .
- the filter is adapted to be incorporated in a filter cigarette.
- Cigarette filters are made in a variety of designs.
- cigarette filters comprise four main components: a filter tow such as a bundle of cellulose acetate fibers or paper that comprise the bulk of the filter; a plasticizer (i.e ., a softening agent added to bind the filter fibers together into a continuous filter rod); a plug wrap ( i.e ., a paper wrapper that is used to contain the filter material); and an adhesive used to secure the plug wrap to the continuous filter rod.
- Filter rods for making cigarette filters which can be attached to tobacco rods ( e.g ., attached with tipping paper) to produce filter cigarettes, can be made by forming a bundle or tow of filter material into a rod using a rod forming apparatus.
- a filter rod comprises up to thirty thousand filaments of filter material.
- a preferred filter material used to form a filter rod is cellulose acetate, which is a cellulose ester.
- a plasticizer or binder such as triacetin is added to the tow before it is passed into the rod forming apparatus. Furthermore, the tow can be spread and fluffed up, or "bloomed,” usually by placing the tow under tension and passing it over air jets. The bloomed tow can be passed through a funnel or other constricting device and then through a shaped aperture to form the filter rod.
- the plasticizer which can be added to the tow during or after blooming, can enhance the bonding of the filaments to each other at their cross-over points when the tow is gathered.
- addition of a plasticizer can increase the firmness of the filter rod formed from the tow.
- the plasticizer may also have filtration properties.
- the attributes of the finished filter rod e.g ., filtration efficiency, firmness, dimensional stability, etc.
- curing e.g ., heating
- Exemplary filter structures include, but are not limited to, a mono filter, a dual filter, a triple filter, a cavity filter, a recessed filter, a free-flow filter or combinations thereof.
- Mono filters typically contain cellulose acetate tow or cellulose paper materials.
- Mono cellulose filters or paper filters can be effective filters for tar and/or nicotine.
- Dual filters typically comprise a cellulose acetate mouth end and a pure cellulose or cellulose acetate segment. The length and pressure drop of the segments in a dual filter can be adjusted to provide the desired filtration (i.e ., adsorption and/or absorption) and resistance to draw (RTD).
- the filter element can be attached to a tobacco rod to form a filter cigarette.
- a cut filler composition can be combined with other cigarette additives and provided to a cigarette-making machine to produce a tobacco column, which is then wrapped in cigarette paper to form a tobacco rod that is cut into sections, and optionally tipped with a filter.
- the resulting cigarettes can be manufactured to desired specifications using standard or modified cigarette making techniques and equipment.
- Cigarettes may range from about 50 mm to about 120 mm in length. The circumference is typically from about 15 mm to about 30 mm, preferably around 25 mm.
- the tobacco packing density is typically between the range of about 100 mg/cm 3 to about 300 mg/cm 3 , and preferably about 150 mg/cm 3 to about 275 mg/cm 3 .
- Tobacco cut filler is normally in the form of shreds or strands cut into widths ranging from about 1/10 inch to about 1/20 inch or even about 1/40 inch (about 2.5 mm to about 1.3 mm or even about 0.6 mm).
- the lengths of the strands range from about 0.25 inches to about 3 inches (between about 6.4 mm to about 76 mm).
- the cigarettes may further comprise one or more flavorants or other additives (e.g. , bum additives, combustion modifying agents, coloring agents, binders, etc .).
- Any suitable tobacco mixture may be used for the cut filler.
- suitable types of tobacco materials include flue-cured, Burley, Bright, Maryland or Oriental tobaccos, the rare or specialty tobaccos, and blends thereof.
- the tobacco material can be provided in the form of tobacco lamina, processed tobacco materials such as volume expanded or puffed tobacco, processed tobacco stems such as cut-rolled or cut-puffed stems, reconstituted tobacco materials, or blends thereof.
- the tobacco can also include tobacco substitutes.
- mainstream smoke refers to the mixture of gases passing down the tobacco rod and issuing through the filter end, i.e ., the amount of smoke issuing or drawn from the mouth end of a cigarette during smoking of the cigarette.
- the mainstream smoke contains smoke that is drawn in through both the lighted region, as well as through the cigarette paper wrapper.
- side stream smoke refers to smoke produced during static burning.
- Prior art plug-space-plug carbon filters 105 include a bed 115 of an adsorbent 112, such as activated carbon, between plugs 130 of axially oriented fibers.
- the axially oriented fibers are cellulose acetate fibers.
- the plug-space-plug filter 105 is attached to a tobacco rod 160 that is wrapped with wrapping paper 170 to form a smoking article 100.
- Tipping paper 165 surrounds the filter 105 and a portion of the tobacco rod 160.
- a filter assembly for a smoking article produces potentially reduced and/or eliminated adsorbent particle breakthrough by improving the mechanical capture of smoke entrainable particles.
- the filter assembly 10 is a plug-space-plug oriented filter assembly. As seen in Figure 2 , preferably, the filter assembly 10 is a plug-space-plug filter. Preferably, a portion of an adsorbent 12, including smoke entrainable particles, is located in the inner cavity 15 of the filter 10, and a plug 16 of randomly-oriented fibers 14 is located downstream to reduce adsorbent particle breakthrough as mainstream smoke passes through the filter assembly 10. In theory, because the fibers 14 are not axially aligned, the adsorbent particles do not travel through the channels between the fibers or along the fibers, thereby reducing or eliminating adsorbent particle breakthrough in mainstream smoke.
- the adsorbent and/or smoke entrainable particles include any suitable adsorbent media.
- exemplary adsorbents include molecular sieves such as zeolites, silicas, silicates, aluminas, carbons ( e.g . activated carbon) or combinations thereof.
- a preferred adsorbent media is activated carbon.
- the filter assembly includes about 30 mg to about 200 mg of the adsorbent.
- activated carbon any porous, high surface area form of carbon.
- Activated carbon can be derived via thermal treatment of any suitable carbon source. The activation treatment typically increases the porosity, and activated carbon can be provided with a wide range of pore sizes or the pore sizes can be controlled to provide a desired pore size distribution.
- the carbon is in the form of granules and the like.
- the carbon of the preferred embodiment is a high surface area, activated carbon, for example a coconut shell based carbon of typical ASTM mesh size used in the cigarette industry or finer.
- a particularly preferred activated carbon is commercially available from PICA USA, Inc., Truth or Consequences, New Mexico.
- the activated carbon could also be manufactured via the carbonization of coal, wood, pitch, peat, cellulose fibers, lignite and olive pits. Carbonization is usually carried out at elevated temperatures, e.g ., 400°C-1000°C in an inert atmosphere, followed by activation ( i.e ., calcining) under reducing or oxidizing conditions.
- the activated carbon can be in the form of beads. In other embodiments, the activated carbon can be in the form of granules, fibers or combinations thereof.
- the activated carbon is adapted to adsorb constituents of mainstream smoke, particularly, those of the gas phase including aldehydes, ketones and other volatile organic compounds, and in particular 1,3-butadiene, acrolein, isoprene, propionaldehyde, acrylonitrile, benzene, toluene, styrene, acetaldehyde and hydrogen cyanide.
- the carbon can be in the form of carbon on tow, carbon paper or combinations thereof.
- the activated carbon can comprise granulated particles ranging in size from about 100 microns to about 5 mm.
- the particles of activated carbon have an average size of from about 0.2 mm to about 2 mm ( e.g ., about 200, 500, 1000 or 2000 microns).
- Activated carbon beads contained in the filter assembly preferably range in size from 0.20 mm to about 0.70 mm, as described in U.S. Patent Application Publication No. 2003/0154993 .
- activated carbon can have any desired pore size distribution that comprises pores such as micropores, mesopores and macropores.
- microporous generally refers to such materials having pore sizes of about 20 Angstroms or less while the term “mesoporous” generally refers to such materials with pore sizes of about 20-500 Angstroms.
- the activated carbon can be selected to have an appropriate surface area to preferentially adsorb or absorb or both targeted constituents from smoke.
- the preferred activated carbon typically has a surface area greater than about 50 m 2 /g ( e.g ., at least about 100, 200, 500, 1000 or 2000 m 2 /g).
- the absorptive capacity of the activated carbon increases with increasing surface area.
- surface area typically increases with decreasing particle size.
- carbon particles having a small particle size may pack together too densely to permit smoke to flow through the filter with desired resistance to draw (RTD) during smoking.
- RTD resistance to draw
- the particle size is too large there may be insufficient surface area to accomplish the desired degree of filtration. Therefore, such factors can be taken into account in selecting carbon particles suitable for filtration of one or both of mainstream and sidestream smoke.
- the adsorbent is flavor-bearing or otherwise impregnated with a flavor so that the adsorbent is adapted not only to remove one or more gas phase smoke constituents from smoke, but also to release flavor into the mainstream smoke stream.
- flavor can be added to activated carbon by spraying flavorant upon a batch of activated carbon in a mixing (tumbling) drum or alternatively in a fluidized bed with nitrogen as the fluidizing agent, wherein flavorant may then be sprayed onto the carbon in the bed.
- the randomly-oriented fibers are cellulose acetate fibers.
- the randomly-oriented fibers are polyester fibers, polypropylene fibers, and the like.
- the randomly-oriented fibers can be woven and/or non-woven where the fibers are randomly joined together.
- the fibers have a Y-shaped cross-section.
- the fibers can have a semi-open shape or cross-section with an open void such as the fibers disclosed in U.S. Patent No. 6,919,105 , U.S. Patent No. 6,913,784 , and/or U.S. Patent No.6,907,885 .
- the buccal end 20 of the filter assembly 10 is preferably in the form of a plug 16 of randomly-oriented fibers 14.
- the plug 16 is positioned downstream of the adsorbent 12, held in cavity 15, to prevent adsorbent particles, having a size of about 0.1 micron to about 10 microns, from traveling through the channels between the fibers or migrating along the fibers or both as in prior filter assemblies using axially oriented fibers.
- a plug 25 of axially oriented fibers 30 is upstream of the adsorbent 12.
- smoke is drawn first through the plug 25 of axially oriented fibers 30, through the adsorbent 12, and downstream through the plug 16 of randomly-oriented fibers 14. Because of the random orientation of the downstream plug 16 of fibers, the adsorbent particles are not able to travel through the channels between the fibers or migrate along the fibers or both, resulting in the mechanical capture of the adsorbent particles entrained in mainstream smoke.
- the filter assembly 10 includes a portion of an adsorbent 12 in a cavity 15. On each side of the portion of adsorbent 12 lies a plug 16 of randomly-oriented fibers 14.
- the filter assembly 10 includes a cavity 15 filled with an adsorbent 12.
- a plug 16 of randomly-oriented fibers 14 is located immediately downstream of the cavity 15 filled with the adsorbent 12.
- a plug 25 of axially oriented fibers 30 is located immediately upstream of the cavity 15.
- a plug 25 of axially oriented fibers 30 is located immediately downstream of the plug 16 containing randomly-oriented fibers 14.
- the filter assembly 10 is adapted to be incorporated in a smoking article 50.
- smoking article includes cigarettes, cigars, pipes, and cigarillos.
- Non-traditional cigarettes such as cigarettes for electrical smoking systems, as described in commonly-assigned U.S. Patents 6,026,820 ; 5,988,176 ; 5,915,387 ; and 5,499,636 , are also included in the definition of smoking articles or cigarettes generally.
- the smoking article is a cigarette.
- the cigarette may contain tobacco material and a filter.
- the cigarette may also contain at least one sorbent.
- a traditional cigarette typically contains two sections, a tobacco-containing portion sometimes referred to as the tobacco rod, and a filter portion which may be referred to as the filtration zone.
- Tipping paper typically surrounds the filter, which forms the buccal end of the cigarette. The tipping paper overlaps with the tobacco rod in order to hold the filter and tobacco rod together.
- the tobacco rod or tobacco containing element of the cigarette includes the paper wrapper in which the tobacco is wrapped and the adhesive holding the seams of the paper wrapper together.
- the tobacco rod has a first end which is integrally attached to the filter and a second end which is lit or heated for smoking the tobacco. When the tobacco rod is lit or heated for smoking, the smoke travels from the lit end downstream to the filter end of the tobacco rod and further downstream through the filter.
- a 6 mm cellulose acetate plug consisting of randomly oriented cellulose acetate fibers is placed downstream of a cavity filled with 110 mg of activated carbon to form a filter.
- a laser light scattering particle counter was placed next to a cigarette holder aligned with the air flow through the cigarette.
- the filter was inserted into a cigarette filter holder to a depth of approximately 9 ⁇ 1 mm and machine puffed under non-lit (dry-puff) condition using a 55 ml/puff; 2 second puff duration; 12 puffs/cig profile.
- Table 1 illustrates the results of the tests and compares filters constructed according to Example 1 (Test #1 and #2) with traditional plug-space-plug filters having a cavity filled with activated carbon and a plug of axially-oriented cellulose acetate fibers located both upstream and downstream of the activated carbon (Control).
- Test#1 filters constructed according to Example 1, containing randomly-oriented cellulose acetate fibers showed an average carbon particle breakthrough of about 251 particles per cigarette.
- the particle breakthrough ranged from about 22 particles to about 351 particles per cigarette, which is a significant reduction from the control cigarette filters.
- control filter not including randomly-oriented cellulose acetate fibers, showed an average carbon particle breakthrough of about 1097 particles per cigarette.
- control filter not including randomly-oriented cellulose acetate fibers
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Inorganic Chemistry (AREA)
- Cigarettes, Filters, And Manufacturing Of Filters (AREA)
Priority Applications (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
PL08864391T PL2234509T3 (pl) | 2007-12-20 | 2008-12-22 | Filtr zawierający losowo ułożone włókna w celu ograniczenia przebicia cząstkami stałymi |
SI200830691T SI2234509T1 (sl) | 2007-12-20 | 2008-12-22 | Filter, ki vključuje naključno usmerjena vlakna za zmanjšanje prodiranja delcev |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US830507P | 2007-12-20 | 2007-12-20 | |
PCT/EP2008/011108 WO2009080368A1 (en) | 2007-12-20 | 2008-12-22 | Filter including randomly-oriented fibers for reduction of particle breakthrough |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2234509A1 EP2234509A1 (en) | 2010-10-06 |
EP2234509B1 true EP2234509B1 (en) | 2012-07-04 |
Family
ID=40548619
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08864391A Active EP2234509B1 (en) | 2007-12-20 | 2008-12-22 | Filter including randomly-oriented fibers for reduction of particle breakthrough |
Country Status (18)
Country | Link |
---|---|
US (1) | US20100006112A1 (pt) |
EP (1) | EP2234509B1 (pt) |
JP (1) | JP2011505851A (pt) |
KR (1) | KR20100094476A (pt) |
CN (1) | CN101873810A (pt) |
AU (1) | AU2008340634B2 (pt) |
BR (1) | BRPI0821407B1 (pt) |
CO (1) | CO6220886A2 (pt) |
DK (1) | DK2234509T3 (pt) |
EA (1) | EA017412B1 (pt) |
ES (1) | ES2390740T3 (pt) |
MY (1) | MY148735A (pt) |
NZ (1) | NZ584674A (pt) |
PL (1) | PL2234509T3 (pt) |
PT (1) | PT2234509E (pt) |
SI (1) | SI2234509T1 (pt) |
UA (1) | UA99496C2 (pt) |
WO (1) | WO2009080368A1 (pt) |
Families Citing this family (27)
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US20080314400A1 (en) * | 2007-05-31 | 2008-12-25 | Philip Morris Usa Inc. | Filter including electrostatically charged fiber material |
US8534294B2 (en) | 2009-10-09 | 2013-09-17 | Philip Morris Usa Inc. | Method for manufacture of smoking article filter assembly including electrostatically charged fiber |
CN101711604B (zh) * | 2009-12-24 | 2012-02-15 | 湖南中烟工业有限责任公司 | 一种卷烟滤嘴用降焦减害纤维素球及其制备 |
CN101828769B (zh) * | 2010-04-16 | 2011-08-31 | 云南正邦生物技术有限公司 | 卷烟香气补偿颗粒的制备方法 |
EP2401929A1 (en) * | 2010-06-30 | 2012-01-04 | Philip Morris Products S.A. | Filter for a smoking article |
EP2462822A1 (en) | 2010-12-13 | 2012-06-13 | Philip Morris Products S.A. | Smoking article including flavour granules |
GB201104232D0 (en) * | 2011-03-14 | 2011-04-27 | British American Tobacco Co | Smoking article and method of manufacturing a smoking article |
GB201110863D0 (en) * | 2011-06-27 | 2011-08-10 | British American Tobacco Co | Smoking article filter and insertable filter unit thereof |
UA112328C2 (uk) * | 2011-11-07 | 2016-08-25 | Філіп Морріс Продактс С.А. | Ментолвмісний курильний виріб |
GB2503644A (en) * | 2012-05-03 | 2014-01-08 | British American Tobacco Co | Filter |
GB201316210D0 (en) * | 2013-09-11 | 2013-10-30 | Filtrona Filter Prod Dev Co | Tobacco smoke filter |
ITBO20130521A1 (it) * | 2013-09-25 | 2015-03-26 | Gd Spa | Metodo per la realizzazione di articoli da fumo. |
CN103750560A (zh) * | 2013-12-20 | 2014-04-30 | 苏州鑫帛泰纺织科研有限公司 | 复合排列过滤纤维香烟滤嘴 |
EP2901871A1 (en) * | 2014-01-31 | 2015-08-05 | Philip Morris Products S.A. | Multi-segment filter tube |
KR20170119693A (ko) * | 2015-02-18 | 2017-10-27 | 제이티 인터내셔널 소시에떼 아노님 | 고용량의 첨가제를 갖는 담배 제품 용 필터 |
TW201703657A (zh) * | 2015-07-17 | 2017-02-01 | 菲利浦莫里斯製品股份有限公司 | 用於吸菸製品的活性碳珠 |
EP3506770A1 (en) | 2016-12-19 | 2019-07-10 | JT International S.A. | Filters for smoking articles for less additive(s) loss |
CN107836749A (zh) * | 2017-10-23 | 2018-03-27 | 上海聚华科技股份有限公司 | 含有硅胶香珠的卷烟嘴棒以及烟用硅胶香珠制备方法 |
CN107568790A (zh) * | 2017-10-23 | 2018-01-12 | 上海聚华科技股份有限公司 | 含有沸石香珠的卷烟嘴棒以及烟用沸石香珠制备方法 |
KR20200113204A (ko) | 2018-02-01 | 2020-10-06 | 제이티 인터내셔널 소시에떼 아노님 | 개선된 맛을 갖는 생분해성 필터 |
JP7414721B2 (ja) * | 2018-03-08 | 2024-01-16 | フィリップ・モーリス・プロダクツ・ソシエテ・アノニム | エアロゾル発生物品 |
KR20200125614A (ko) * | 2018-03-08 | 2020-11-04 | 필립모리스 프로덕츠 에스.에이. | 에어로졸 발생 물품 |
US20210251280A1 (en) * | 2018-10-29 | 2021-08-19 | Nerudia Limited | Smoking substitute consumable |
KR20200061132A (ko) * | 2018-11-23 | 2020-06-02 | 주식회사 케이티앤지 | 에어로졸 생성 물품 및 에어로졸 생성 시스템 |
CN109864336A (zh) * | 2019-03-20 | 2019-06-11 | 福建绿色黄金生物科技有限公司 | 过滤嘴及烟制品 |
CN111296889A (zh) * | 2020-03-13 | 2020-06-19 | 福建中烟工业有限责任公司 | 一种烟草制品滤棒及烟草制品 |
CN113679096B (zh) * | 2021-08-31 | 2024-09-17 | 安徽中烟工业有限责任公司 | 一种颗粒型加热卷烟烟支及其制备方法 |
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US2805671A (en) * | 1953-10-07 | 1957-09-10 | Liggett & Myers Tobacco Co | Aerosol filters |
DE1243072B (de) * | 1963-07-22 | 1967-06-22 | Hauni Werke Koerber & Co Kg | Verfahren und Vorrichtung zum Herstellen von Filterstaeben oder anderen aus mindestens zwei Teilen bestehenden stabfoermigen Gegenstaenden |
US3656484A (en) * | 1968-11-13 | 1972-04-18 | Celanese Corp | Filter |
GB1381800A (en) * | 1972-04-26 | 1975-01-29 | Rothmans Of Pall Mall | Filter for tobacco smoke |
US4197863A (en) * | 1974-05-02 | 1980-04-15 | Benjamin Clayton | Tobacco smoke filter |
CH647935A5 (fr) * | 1980-08-04 | 1985-02-28 | Molins Ltd | Procede pour la production d'un materiau de remplissage, machine pour sa mise en oeuvre, application du procede et installation pour la production d'un boudin de filtres de cigarettes. |
JPS5831981A (ja) * | 1981-08-20 | 1983-02-24 | ダイセル化学工業株式会社 | たばこ煙のフイルタ− |
DE3439907A1 (de) * | 1984-10-31 | 1986-04-30 | Alexei 8000 München Filippenko | Filter fuer das rauchen nikotin- und schadstofffreier zigaretten |
JP3426694B2 (ja) * | 1994-03-31 | 2003-07-14 | 日本たばこ産業株式会社 | フィルタ装着機のフィルタプラグ供給装置 |
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JPH11178559A (ja) * | 1997-12-22 | 1999-07-06 | Tomotoshi Wakatsuki | 煙草フィルタ並びにそれを用いた煙草及び喫煙パイプ |
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DE10217410A1 (de) * | 2002-04-18 | 2003-10-30 | Hauni Maschinenbau Ag | Zigarettenfilter und Verfahren zur Herstellung desselben |
US20050199251A1 (en) * | 2002-08-08 | 2005-09-15 | Susilo Wonowidjojo | Method for producing filter cigarettes |
ITBO20040238A1 (it) * | 2004-04-22 | 2004-07-22 | Gd Spa | Filtro per sigaretta e relativo metodo di realizzazione |
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US7503960B2 (en) * | 2005-03-15 | 2009-03-17 | Philip Morris Usa Inc. | Smoking articles and filters with carbon fiber composite molecular sieve sorbent |
US20080314400A1 (en) * | 2007-05-31 | 2008-12-25 | Philip Morris Usa Inc. | Filter including electrostatically charged fiber material |
US9204668B2 (en) * | 2007-09-18 | 2015-12-08 | Philip Morris Usa Inc. | Cigarette filter |
-
2008
- 2008-12-18 US US12/338,530 patent/US20100006112A1/en not_active Abandoned
- 2008-12-22 PT PT08864391T patent/PT2234509E/pt unknown
- 2008-12-22 NZ NZ584674A patent/NZ584674A/xx not_active IP Right Cessation
- 2008-12-22 BR BRPI0821407-7A patent/BRPI0821407B1/pt active IP Right Grant
- 2008-12-22 EP EP08864391A patent/EP2234509B1/en active Active
- 2008-12-22 CN CN200880117548A patent/CN101873810A/zh active Pending
- 2008-12-22 DK DK08864391.1T patent/DK2234509T3/da active
- 2008-12-22 KR KR1020107011398A patent/KR20100094476A/ko not_active Application Discontinuation
- 2008-12-22 MY MYPI2010001544A patent/MY148735A/en unknown
- 2008-12-22 ES ES08864391T patent/ES2390740T3/es active Active
- 2008-12-22 EA EA201070770A patent/EA017412B1/ru not_active IP Right Cessation
- 2008-12-22 UA UAA201007628A patent/UA99496C2/ru unknown
- 2008-12-22 SI SI200830691T patent/SI2234509T1/sl unknown
- 2008-12-22 AU AU2008340634A patent/AU2008340634B2/en not_active Ceased
- 2008-12-22 WO PCT/EP2008/011108 patent/WO2009080368A1/en active Application Filing
- 2008-12-22 PL PL08864391T patent/PL2234509T3/pl unknown
- 2008-12-22 JP JP2010538502A patent/JP2011505851A/ja active Pending
-
2010
- 2010-07-16 CO CO10087174A patent/CO6220886A2/es active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
EP2234509A1 (en) | 2010-10-06 |
US20100006112A1 (en) | 2010-01-14 |
EA201070770A1 (ru) | 2010-12-30 |
CO6220886A2 (es) | 2010-11-19 |
EA017412B1 (ru) | 2012-12-28 |
JP2011505851A (ja) | 2011-03-03 |
MY148735A (en) | 2013-05-31 |
AU2008340634B2 (en) | 2013-05-16 |
UA99496C2 (ru) | 2012-08-27 |
BRPI0821407A2 (pt) | 2015-06-16 |
PT2234509E (pt) | 2012-08-24 |
KR20100094476A (ko) | 2010-08-26 |
ES2390740T3 (es) | 2012-11-16 |
NZ584674A (en) | 2012-12-21 |
WO2009080368A1 (en) | 2009-07-02 |
CN101873810A (zh) | 2010-10-27 |
BRPI0821407B1 (pt) | 2019-03-12 |
PL2234509T3 (pl) | 2012-11-30 |
DK2234509T3 (da) | 2012-10-08 |
AU2008340634A1 (en) | 2009-07-02 |
SI2234509T1 (sl) | 2012-08-31 |
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