EP2225170B1 - Verfahren und vorrichtung zur herstellung von rollen von mineralwolle - Google Patents

Verfahren und vorrichtung zur herstellung von rollen von mineralwolle Download PDF

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Publication number
EP2225170B1
EP2225170B1 EP08854198.2A EP08854198A EP2225170B1 EP 2225170 B1 EP2225170 B1 EP 2225170B1 EP 08854198 A EP08854198 A EP 08854198A EP 2225170 B1 EP2225170 B1 EP 2225170B1
Authority
EP
European Patent Office
Prior art keywords
rolling
mineral wool
roll
mat
conveyor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
EP08854198.2A
Other languages
English (en)
French (fr)
Other versions
EP2225170A1 (de
Inventor
Markku Talonen
Pekka Halme
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Paroc Hold Oy AB
Original Assignee
Paroc Oy AB
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Paroc Oy AB filed Critical Paroc Oy AB
Priority to PL08854198T priority Critical patent/PL2225170T3/pl
Publication of EP2225170A1 publication Critical patent/EP2225170A1/de
Application granted granted Critical
Publication of EP2225170B1 publication Critical patent/EP2225170B1/de
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/14—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web
    • B65H18/22—Mechanisms in which power is applied to web roll, e.g. to effect continuous advancement of web by friction band
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
    • B65B63/02—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles
    • B65B63/024—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for compressing or compacting articles or materials prior to wrapping or insertion in containers or receptacles for compressing by winding
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H18/00—Winding webs
    • B65H18/08—Web-winding mechanisms
    • B65H18/26—Mechanisms for controlling contact pressure on winding-web package, e.g. for regulating the quantity of air between web layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
    • B65H2701/10—Handled articles or webs
    • B65H2701/17—Nature of material
    • B65H2701/177—Fibrous or compressible material

Definitions

  • the invention relates both to a method and to an apparatus for making rolls from mineral wool bands or mats, wherein the mineral wool band or mat is rolled in a rolling space, which three rolling elements define between themselves.
  • Such devices are known from e.g EP 0949172 A1 , US 2005/056163 A1 , EP 0941952 A or EP 0734985 A .
  • the density of a roll produced in a present-day device is highly fluctuating, thus causing problems e.g. in manufacturing insulating pipe sections of mineral wool.
  • a device and method by means of which the density of a roll can be controlled, such that the density of mineral wool is constant across the entire finished roll.
  • the Applicant has invented a rolling method, which is characterized in that all three rolling elements are belt conveyors, one of which is the same conveyor belt used for conveying the mineral wool band or mat into the rolling space for a rolling process, the cross-section of said rolling space in a direction perpendicular to the rolling axis of a rolling motion is substantially triangular in shape, and that the density of the mineral wool roll is adjusted according to a change in the size of the rolling space brought about by a change in the size of the roll in such a way that the density of the mineral wool remains substantially constant across the entire roll, such that the rolling pressure caused by the belt conveyors is measured by means of one conveyor and adjusted to an appropriate rolling pressure by means of obtained measuring values, and the two other belt conveyors are repositioned in accordance with the increase of the size of the roll.
  • all three rolling elements are belt conveyors, one of which is the same conveyor belt used for conveying the mineral wool band or mat into the rolling space for a rolling process, the cross-section of said rolling space in a direction perpendic
  • the Applicant also proposes a rolling device, which is characterized in that all three rolling elements are belt conveyors, one of which is the very belt conveyor which brings a raw wool mat to the rolling end, the cross-section of said rolling space in a direction perpendicular to the rolling axis of a rolling motion is substantially triangular in shape, and that the density of the mineral wool roll is adjustable according to a change in the size of the rolling space brought about by a change in the size of the roll in such a way that the density of the mineral wool remains substantially constant across the entire roll, such that the rolling pressure caused by the belt conveyors is adapted to be measured by means of one conveyor and to be adjusted to an appropriate rolling pressure by means of obtained measuring values, said other two belt conveyors having drive ends thereof provided with a hinge assembly for repositioning each conveyor independently according to the size of the growing roll.
  • all three rolling elements are belt conveyors, one of which is the very belt conveyor which brings a raw wool mat to the rolling end, the cross-section of said rolling space in a direction perpendic
  • the triangularly shaped cross-section is maintained in the shape of an isosceles triangle throughout the rolling process.
  • the use of belt conveyors as rolling elements provides a distinctive added bonus in the form of reduced soiling.
  • the method according to the invention is particularly useful when the mineral wool band or mat consists of raw wool.
  • the device according to the invention is particularly applicable for use when the mineral wool band or mat to be rolled consists of raw wool.
  • the rolling device has its rolling end intended particularly for rolling raw mineral wool into a solid roll which does not have any core opening.
  • the raw wool roll manufactured with a device and method according to this example, can be used for making a section mat. In this case, it is very important that the density of raw mineral wool be constant throughout the mineral wool material.
  • the rolling device has its rolling end consisting of three belt conveyors, a first 1, a second 2, and a third 3 belt conveyor, defining between themselves a rolling space R, often referred also to as a rolling pocket, which extends across the first belt conveyor's 1 belt 13 from side edge to side edge in a lateral direction of the belt 13 and the cross-section of which in a longitudinal direction of the belt 13 is substantially triangular in shape.
  • the first belt conveyor 1 is in this example the same belt conveyor which is used for bringing raw wool, either in the form of a band or a mat 11, into the rolling pocket R for a rolling process and this belt conveyor 1 is here substantially horizontal.
  • the belt conveyor 1 has its belt 13 running in clockwise rotational motion over two guide rollers 4 and 5. At one end of this belt conveyor 1, at a so-called rolling end of the rolling device (i.e. at the end next to the guide roll 5), are provided two other belt conveyors 2 and 3.
  • the conveyor belt 3 which is positioned closest to one terminus (the end next to the guide roller 5) of the first conveyor belt, is the belt conveyor which at the start of a rolling process lifts the end of a raw wool mat or band arriving in the rolling pocket to an obliquely upward position in a direction opposite to an arriving direction T of the raw wool mat.
  • This conveyor forces the end of the mat downward, resulting in a first rolled-up layer which is depicted in fig. 1b .
  • the second and third belt conveyors 2 and 3 are hinged at their drive ends (7 and 10).
  • the conveyors 2 and 3 can be worked by means of an actuator around a reversal point (the guide roller's 7 axle 16 and respectively the guide roller's 10 axle 17) to a desired angle.
  • the third belt conveyor 3 has its belt 15 running in a substantially triangular path over three guide rollers 8, 9 and 10. Since a short and wide conveyor cannot be manufactured, the third conveyor 3 has its belt extended around a third guide roller.
  • a belt 14 proceeds rotationally over two guide rollers 6 and 7. Both in the second 2 and the third 3 belt conveyors, the belts 14 and 15 rotate clockwise over guide rollers in such a way that in the actual rolling pocket R, as shown in fig.
  • the raw mineral wool mat 11 is carried by the first belt conveyor 1 towards the third conveyor belt 3, which in fig. 1A is lifting the end of the mat obliquely upward to the left and the uplifted end is in turn forced by the second belt conveyor 2 back downward with the result that that the mat rolls up on itself counterclockwise ( figs. 1A and 1B ).
  • the conveyor 2 pivots to the left and the conveyor 3 rises upward, the pocket R becoming larger. This is apparent when comparing the pocket of fig. 1C to those of figs. 1A and 1B .
  • the roll 12 can have its density adjusted according to the pocket size.
  • a suitable indicator can be for example scales, presenting the existing compression force.
  • the roll 12 When in full size and complete, the roll 12 is removed from the pocket in such a way that the conveyor 3 rises to an elevated position and the conveyor 2 stops, whereby the roll stops its rolling motion and makes a quick exit along the conveyor 1 onto a crosswise discharge conveyor. After the roll has left, the second and third conveyors 2 and 3 return to their initial positions.
  • the stage of a full-size roll is depicted in fig. 1C and the removal of a finished roll in fig. 1D .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonwoven Fabrics (AREA)
  • Preliminary Treatment Of Fibers (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Press Drives And Press Lines (AREA)
  • Winding Of Webs (AREA)

Claims (6)

  1. Verfahren zum Herstellen einer Rolle (12) aus einem Mineralwolleband oder einer Mineralwollematte (11), wobei das Mineralwolleband oder die Mineralwollematte in einem Rollraum (R) gerollt wird, den drei Rollelemente (1, 2, 3) zwischen sich definieren,
    dadurch gekennzeichnet, dass alle drei Rollelemente (1, 2, 3) Förderbänder sind, von denen eines dasselbe Förderband ist, das verwendet wird, um das Mineralwolleband oder die Mineralwollematte (11) für einen Rollvorgang in den Rollraum (R) zu befördern,
    wobei der Querschnitt des Rollraumes (R) in einer Richtung senkrecht zur Rollachse einer Rollbewegung im Wesentlichen eine dreieckige Form aufweist, und dadurch, dass die Dichte der Mineralwollerolle (12) entsprechend einer Änderung der Größe des Rollraumes (R), die durch eine Änderung der Größe der Rolle herbeigeführt wird, solcherart eingestellt wird, dass die Dichte der Mineralwolle in der gesamten Rolle (12) im Wesentlichen konstant bleibt, sodass der Rolldruck, der durch die Förderbänder (1, 2, 3) bewirkt wird, mittels eines Förderbandes (2) gemessen und mit Hilfe erzielter Messwerte auf einen geeigneten Rolldruck eingestellt wird, und dass die zwei anderen Förderbänder (2, 3) entsprechend der Größenzunahme der Rolle (12) neu positioniert werden.
  2. Verfahren nach Anspruch 1, dadurch gekennzeichnet, dass der dreieckige Querschnitt (R) während des gesamten Rollvorgangs in Form eines gleichschenkligen Dreiecks aufrechterhalten wird.
  3. Verfahren nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass das aufzuwickelnde Mineralwolleband oder die aufzuwickelnde Mineralwollematte (11) aus Rohwolle besteht.
  4. Vorrichtung zur Herstellung von Rollen aus Mineralwollebändern oder -matten, in der ein Mineralwolleband oder eine Mineralwollematte (12) in einem Rollraum (R) gerollt werden kann, den drei Rollelemente (1, 2, 3) zwischen sich definieren,
    dadurch gekennzeichnet, dass alle drei Rollelemente (1, 2, 3) Förderbänder sind, von denen eines dasselbe Förderband (1) ist, das eine Mineralwollematte zur Rollseite bringt, wobei der Querschnitt des Rollraumes (R) in einer Richtung senkrecht zur Rollachse einer Rollbewegung im Wesentlichen eine dreieckige Form aufweist, und dadurch, dass die Dichte der Mineralwollerolle (12) entsprechend einer Änderung der Größe des Rollraumes (R), die durch eine Änderung der Größe der Rolle (12) herbeigeführt wird, solcherart eingestellt wird, dass die Dichte der Mineralwolle in der gesamten Rolle (12) im Wesentlichen konstant bleibt, sodass der Rolldruck, der durch die Förderbänder (1, 2, 3) bewirkt wird, mittels eines Förderbandes (2) gemessen und mit Hilfe erzielter Messwerte auf einen geeigneten Rolldruck eingestellt wird, wobei die zwei anderen Förderbänder (2, 3) Antriebsseiten (7, 10) aufweisen,
    die mit einer Gelenkanordnung (16, 17) ausgestattet sind, um jedes Förderband entsprechend der Größe der wachsenden Rolle (12) unabhängig neu zu positionieren.
  5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass der dreieckige Querschnitt (R) derart angepasst ist, dass er während des gesamten Rollvorgangs die Form eines gleichschenkligen Dreiecks bildet.
  6. Vorrichtung nach Anspruch 4 oder 5, dadurch gekennzeichnet, dass das aufzuwickelnde Mineralwolleband oder die aufzuwickelnde Mineralwollematte (12) aus Rohwolle besteht.
EP08854198.2A 2007-11-28 2008-11-24 Verfahren und vorrichtung zur herstellung von rollen von mineralwolle Active EP2225170B1 (de)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL08854198T PL2225170T3 (pl) 2007-11-28 2008-11-24 Sposób i urządzenie do wytwarzania rolek z wełny mineralnej

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
FI20075849A FI122646B (fi) 2007-11-28 2007-11-28 Menetelmä ja laite mineraalivillarullien muodostamiseksi
PCT/FI2008/050679 WO2009068738A1 (en) 2007-11-28 2008-11-24 Method and device for making mineral wool rolls

Publications (2)

Publication Number Publication Date
EP2225170A1 EP2225170A1 (de) 2010-09-08
EP2225170B1 true EP2225170B1 (de) 2013-05-22

Family

ID=38786778

Family Applications (1)

Application Number Title Priority Date Filing Date
EP08854198.2A Active EP2225170B1 (de) 2007-11-28 2008-11-24 Verfahren und vorrichtung zur herstellung von rollen von mineralwolle

Country Status (5)

Country Link
EP (1) EP2225170B1 (de)
FI (1) FI122646B (de)
PL (1) PL2225170T3 (de)
RU (1) RU2440863C1 (de)
WO (1) WO2009068738A1 (de)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2991301B1 (fr) * 2012-06-04 2014-05-23 Saint Gobain Isover Dispositif enrouleur

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2553744B1 (fr) * 1983-10-21 1986-03-28 Saint Gobain Isover Enrouleuse a compression asservie
FR2685904A1 (fr) * 1992-01-07 1993-07-09 Saint Gobain Isover Rouleau de matelas fibreux comprime, methode et dispositif pour l'obtenir.
FR2731687B1 (fr) * 1995-03-17 1997-04-25 Tictor Sa Dispositif enrouleur pour la formation d'un rouleau fibreux comprime
EP0941952A1 (de) * 1998-03-09 1999-09-15 Techint Compagnia Tecnica Internazionale S.P.A. Maschine zum Aufrollen faseriger kompressibler Materialien
ES2157651T3 (es) * 1998-04-07 2001-08-16 Techint Spa Aparato mejorado para enrollar materiales fibrosos compresibles.
US7100862B2 (en) * 2003-09-03 2006-09-05 Ottawa Fibre, Inc. Roll-up machine and method

Also Published As

Publication number Publication date
FI20075849A (fi) 2009-05-29
RU2440863C1 (ru) 2012-01-27
FI122646B (fi) 2012-05-15
WO2009068738A1 (en) 2009-06-04
EP2225170A1 (de) 2010-09-08
FI20075849A0 (fi) 2007-11-28
PL2225170T3 (pl) 2013-09-30

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