Classifications

• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K5/00—Use of organic ingredients
  • C08K5/54—Silicon-containing compounds
  • C08K5/541—Silicon-containing compounds containing oxygen
  • C08K5/5415—Silicon-containing compounds containing oxygen containing at least one Si—O bond
  • C08K5/5419—Silicon-containing compounds containing oxygen containing at least one Si—O bond containing at least one Si—C bond
• • B—PERFORMING OPERATIONS; TRANSPORTING
  • B60—VEHICLES IN GENERAL
  • B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
  • B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
  • B60C1/0016—Compositions of the tread
• • C—CHEMISTRY; METALLURGY
  • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
  • C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
  • C08K9/00—Use of pretreated ingredients
  • C08K9/04—Ingredients treated with organic substances
  • C08K9/06—Ingredients treated with organic substances with silicon-containing compounds

Definitions

• the present invention relates to compositions of diene elastomers reinforced with an inorganic filler such as silica, used in particular for the manufacture of tires or semi-finished products for tires such as treads.
• an inorganic filler such as silica
• It also relates to processing aids that can improve the processing ability and reduce the viscosity in the green state of such rubber compositions, more particularly to the agents of the invention. recovery capable of binding by covalent bonds to the functional surface sites of the inorganic filler.
• a coupling agent also called a binding agent
• a binding agent whose function is, on the one hand, to ensure the connection between the surface of the inorganic filler particles and the elastomer, on the other hand that of facilitating the dispersion of this inorganic filler within the elastomeric matrix through a partial recovery of the surface of the particles.
• Coupled agent inorganic filler / elastomer
• Y-WX simplified general formula
• Y represents a functional group ("Y" function) which is capable of binding physically and / or chemically to the inorganic filler, such a bond being able to be established, for example, between a silicon atom of the coupling agent and the surface hydroxyl (OH) groups of the inorganic filler (for example surface silanols in the case of silica);
• X represents a functional group ("X" function) capable of binding physically and / or chemically to the diene elastomer, for example via a sulfur atom;
• W represents a divalent group for connecting "Y" and "X".
• silica / diene elastomer coupling agents are well known to a person skilled in the art, the best known being bifunctional sulphide silanes, in particular sulphurized alkoxysilanes, which are nowadays regarded as the products providing, for vulcanizates loaded with silica, the best compromise in terms of safety when roasting, ease of implementation and strengthening power.
• sulfurized silanes mention may be made in particular of bis (3-triethoxysilylpropyl) tetrasulfide (abbreviated to TESPT), a reference coupling agent in tires with low rolling resistance and called “green tires” for the energy saving offered by their rubber compositions (concept "Energy-saving Green Tires”).
• So-called inorganic filler particle coating agents can also be used, which are able to further improve, by binding to the surface functional sites of the inorganic filler and thus at least partially covering it, the dispersion of the inorganic filler in the elastomeric matrix, thus lowering its viscosity in the raw state and improve overall its processability.
• Such coating agents essentially belong to the family of polyols (for example diols, triols such as glycerol or its derivatives), polyethers (for example polyethylene glycols), primary, secondary or tertiary amines (for example trialkanol-amines), hydroxylated or hydrolysable polyorganosiloxanes, for example ⁇ , ⁇ -dihydroxy-polyorganosiloxanes (in particular ⁇ , ⁇ -dihydroxy-polydimethylsiloxanes), hydroxysilanes, alkylalkoxysilanes, in particular alkyltriethoxysilanes, for example 1-octyl- triethoxysilane marketed by Degussa under the name "Dynasylan Octeo".
• polyols for example diols, triols such as glycerol or its derivatives
• polyethers for example polyethylene glycols
• coating agents are well known in pneumatic rubber compositions reinforced with an inorganic filler; they have been described, by way of example, in patent applications WO 00/05300, WO 01/55252, WO 01/96442, WO 02/031041, WO 02/053634, WO 02/083782, WO 03/002648 , WO 03/002653, WO 03/016387, WO 2006/002993, WO 2006/125533, WO 2007/017060 and WO 2007/003408.
• capping agents should not be confused with coupling agents. They may, in a known manner, comprise the function "Y" active vis-à-vis the inorganic filler but are in no way provided with the function "X” active vis-à-vis the diene elastomer.
• a first subject of the invention relates to a rubber composition based on at least one diene elastomer, a reinforcing inorganic filler, a coupling agent and a hydroxysilane of formula (I):
• n 0, 1 or 2;
• R 1 represents a hydrocarbon group having at least 4 carbon atoms
• R represents an alkyl having from 1 to 4 carbon atoms, the alkyls R being identical or different if n is equal to 2.
• the rubber composition of the invention has not only improved processability in the green state but also reduced hysteresis, synonymous with a lower rolling resistance and therefore reduced energy consumption for motor vehicles equipped with tires using a composition according to the invention.
• the invention also relates to a method for preparing a rubber composition according to the invention, said method comprising the following steps:
• non-productive step incorporating at least one reinforcing inorganic filler and a coupling agent into a diene elastomer, by thermomechanically kneading the whole until a maximum temperature of between 110 ° C. and 190 ° C; cool the assembly to a temperature below 100 ° C; - Then incorporate, during a second so-called “productive” step, a crosslinking system (or vulcanization);
• the subject of the invention is also the use of a composition according to the invention for the manufacture of finished articles or semi-finished products comprising a rubber composition according to the invention, these articles or products being especially intended for any ground-engaging system for motor vehicles, such as pneumatic tires, internal tire safety supports, wheels, rubber springs, elastomeric joints, other suspension elements and anti-vibratory devices.
• the subject of the invention is particularly the use of a composition according to the invention for the manufacture of tires or semi-finished rubber products intended for these tires, these semi-finished products being chosen in particular from the group consisting of treads, crown reinforcement plies, sidewalls, carcass plies, heels, guards, underlayments, rubber blocks and other internal rubbers, in particular decoupling rubbers, to provide the connection or the interface between the aforementioned zones of the tires.
• the invention also relates to these finished articles, in particular these tires and these semi-finished products themselves, when they comprise a rubber composition according to the invention.
• the invention particularly relates to tire treads, which treads can be used in the manufacture of new tires or for retreading used tires.
• composition according to the invention is particularly suitable for the manufacture of tires or treads of tires intended to equip passenger vehicles, 4x4 vehicles (four-wheel drive), two wheels, vans, "heavy vehicles” - that is, metro, bus, road transport equipment (trucks, tractors, trailers), off-the-road vehicles), aircraft, civil engineering, agrarian, or handling equipment.
• the rubber compositions are characterized, before and after firing, as indicated below.
• the Mooney plasticity measurement is carried out according to the following principle: the composition in the green state (Le., Before baking) is molded in a cylindrical chamber heated to 100 ° C. After one minute of preheating, the rotor rotates within the test tube at 2 revolutions / minute and the useful torque is measured to maintain this movement after 4 minutes of rotation.
• the measurements are carried out at 150 ° C. with an oscillating chamber rheometer according to DIN 53529 - Part 3 (June 1983).
• the evolution of the rheometric torque as a function of time describes the evolution of the stiffening of the composition as a result of the vulcanization reaction.
• the measurements are processed according to DIN 53529 - Part 2 (March 1983): Ti is the induction time, that is to say the time required for the beginning of the vulcanization reaction; T ⁇ (for example T 99 ) is the time necessary to reach a conversion of ⁇ %, that is to say ⁇ % (for example 99%) of the difference between the minimum and maximum couples.
• the conversion rate constant denoted by K (expressed in min -1 ), of order 1, calculated between 30% and 80% conversion, which makes it possible to evaluate the kinetics of vulcanization, is also measured.
• the Shore A hardness of the compositions after curing is assessed according to ASTM D 2240-86.
• the dynamic properties ⁇ G * and tan ( ⁇ ) max are measured on a viscoanalyzer (Metravib VA4000), according to the ASTM D 5992-96 standard.
• the response of a sample of vulcanized composition (cylindrical specimen 4 mm in thickness and 400 mm 2 in section), subjected to a sinusoidal stress in alternating simple shear, at the frequency of 10 Hz, at 23 ° C., is recorded. 40 ° C.
• a strain amplitude sweep of 0.1 to 50% (forward cycle) and then 50% to 1% (return cycle) are performed.
• the results exploited are the complex dynamic shear modulus (G *) and the loss factor (tan ⁇ ).
• the maximum value of tan ⁇ observed (tan ( ⁇ ) max ) as well as the complex modulus difference ( ⁇ G *) between the values at 0.1% and at 50% of deformation (effect Payne).
• the rubber compositions according to the invention are based on at least: (i) one (i.e. at least one) diene elastomer; (ii) one (at least one) inorganic filler as a reinforcing filler; (iii) a (at least one) agent for coupling said filler to said elastomer and (iv) a specific (at least one) hydroxysilane of formula (I) serving as a filler for the filler reinforcing inorganic.
• composition based on means a composition comprising the mixture and / or the reaction product of the various constituents used, some of these basic constituents (for example the reinforcing inorganic filler, the coupling agent and the coating agent) being capable of or intended to react with each other, at least in part, during the various phases of manufacture of the compositions, in particular during their vulcanization (cooking).
• any range of values designated by the expression "between a and b" represents the range of values from more than a to less than b (i.e. terminals a and b excluded) while any range of values designated by the term “from a to b” means the range from a to b (i.e., including the strict limits a and b).
• elastomer or “diene” rubber it is to be understood in a known way (one or more elastomers), at least in part (ie, a homopolymer or a copolymer) of diene monomers (monomers bearing two carbon-to-carbon double bonds). , conjugated or not).
• diene elastomers can be classified into two categories: “essentially unsaturated” or “essentially saturated”.
• the term “essentially unsaturated” is generally understood to mean a diene elastomer derived at least in part from conjugated diene monomers, having a level of units or units of diene origin (conjugated dienes) which is greater than 15% (mol%);
• diene elastomers such as butyl rubbers or copolymers of dienes and alpha-olefins of the EPDM type do not fall within the above definition and may in particular be described as "essentially saturated” diene elastomers ( low or very low diene origin, always less than 15%).
• the term “highly unsaturated” diene elastomer is particularly understood to mean a diene elastomer having a content of units of diene origin (conjugated dienes) which is greater than 50%.
• iene elastomer can be understood more particularly to be used in the compositions according to the invention:
• diene elastomer any type of diene elastomer
• the person skilled in the tire art will understand that the present invention is preferably implemented with essentially unsaturated diene elastomers, in particular of the type (a) or (b). ) above.
• conjugated dienes 1,3-butadiene, 2-methyl-1,3-butadiene, 2,3-di (C 1 -C 5 alkyl) -1,3-butadienes, such as for example 2,3-dimethyl-1,3-butadiene, 2,3-diethyl-1,3-butadiene, 2-methyl-3-ethyl-1,3-butadiene, 2-methyl-3-isopropyl-1 3-butadiene, aryl-1,3-butadiene, 1,3-pentadiene, 2,4-hexadiene.
• Suitable vinylaromatic compounds are, for example, styrene, ortho-, meta-, para-methylstyrene, the "vinyl-toluene" commercial mixture, para-tert-butylstyrene, methoxystyrenes, chlorostyrenes, vinylmesitylene, divinylbenzene, vinylnaphthalene.
• the copolymers may contain between 99% and 20% by weight of diene units and between 1% and 80% by weight of vinylaromatic units.
• the elastomers may have any microstructure which is a function of the polymerization conditions used, in particular the presence or absence of a modifying and / or randomizing agent and the amounts of modifying and / or randomizing agent used.
• the elastomers can be for example block, statistical, sequence, microsequential, and be prepared in dispersion or in solution; they can be coupled and / or star or functionalized with a coupling agent and / or starring or functionalization.
• alkoxysilane groups (as described for example in FR 2,765,882 or US 5,977,238), carboxylic groups (as described for example in WO 01/92402 or US 6,815,473, WO 2004/096865 or US 2006/0089445) or polyether groups (as described for example in EP 1 127 909 or US Pat. No. 6,503,973).
• functionalized elastomers mention may also be made of elastomers (such as SBR, BR, NR or IR) of the epoxidized type.
• Tg glass transition temperature
• butadiene-styrene-isoprene copolymers it is particularly suitable for those having a styrene content between 5% and 50% by weight and more particularly between 10% and 40%, an isoprene content of between 15% and 60% by weight and more particularly between 20% and 50%, a butadiene content between 5% and 50% by weight and more particularly between 20% and 40%, a content (mol%) in units - 1,2 of the butadiene part of between 4% and 85%, a content (mol%) in trans-1,4 units of the butadiene part of between 6% and 80%, a content (mol%) in units -1,2 plus -3,4 of the isoprenic part of between 5% and 70% and a content (mol%) in trans-1,4 units of the isoprene portion of between 10% and 50%, and more generally any butadiene-styrene-isoprene copolymer having a Tg of between -20 ° C and -70 ° C.
• the diene elastomer of the composition in accordance with the invention is preferably chosen from the group of highly unsaturated diene elastomers consisting of polybutadienes (abbreviated as "BR"), synthetic polyisoprenes (IR) and natural rubber (NR), butadiene copolymers, isoprene copolymers and mixtures of these elastomers.
• BR polybutadienes
• IR synthetic polyisoprenes
• NR natural rubber
• butadiene copolymers are more preferably selected from the group consisting of butadiene-styrene copolymers (SBR), isoprene-butadiene copolymers (BIR), isoprene-styrene copolymers (SIR) and isoprene-copolymers.
• SBIR butadiene-styrene
• the diene elastomer is predominantly (ie, for more than 50 phr) an SBR, whether it is an emulsion-prepared SBR ("ESBR") or an SBR prepared in solution (“SSBR”), or a blend (mixture) SBR / BR, SBR / NR (or SBR / IR), BR / NR (or BR / IR), or SBR / BR / NR (or SBR / BR / IR).
• SBR emulsion-prepared SBR
• SSBR SBR prepared in solution
• an SBR elastomer In the case of an SBR elastomer (ESBR or SSBR), an SBR having an average styrene content, for example between 20% and 35% by weight, or a high styrene content, for example 35 to 35% by weight, is used in particular. 45%, a vinyl ring content of the butadiene part of between 15% and 70%, a content (mol%) of trans-1,4 bonds of between 15% and 75% and a Tg of between -10 ° C. and -55 ° C; such an SBR can be advantageously used in admixture with a BR preferably having more than 90% (mol%) of cis-1,4 bonds.
• the diene elastomer is predominantly (for more than 50 phr) an isoprene elastomer.
• the compositions of the invention are intended to constitute, in tires, the rubber matrices of certain treads (for example for industrial vehicles), crown reinforcing plies (for example work webs, protective webs or hoop webs), carcass reinforcement plies, flanks, beads, protectors, underlayments, rubber blocks and other internal gums providing the interface between aforementioned areas of the tires.
• isoprene elastomer in known manner a homopolymer or copolymer of isoprene, in other words a diene elastomer chosen from the group consisting of natural rubber (NR), synthetic polyisoprenes (IR), different isoprene copolymers and mixtures of these elastomers.
• NR natural rubber
• IR synthetic polyisoprenes
• isoprene copolymers examples include isobutene-isoprene copolymers (butyl rubber-HR), isoprene-styrene copolymers (SIR), isoprene-butadiene copolymers (BIR) or isoprene-butadiene-styrene copolymers. (SBIR).
• This isoprene elastomer is preferably natural rubber or synthetic cis-1,4 polyisoprene; of these synthetic polyisoprenes, polyisoprenes having a content (mol%) of cis-1,4 bonds greater than 90%, more preferably still greater than 98%, are preferably used.
• the composition according to the invention may contain less than an essentially saturated diene elastomer, in particular at least one EPDM copolymer or a butyl rubber (optionally chlorinated or brominated), that these copolymers are used alone or in admixture with highly unsaturated diene elastomers as mentioned above, in particular NR or IR, BR or SBR.
• the rubber composition comprises a blend of one (or more) diene elastomers referred to as "high Tg” having a Tg of between -70 ° C. and 0 ° C. and one (or more) diene elastomers known as "low Tg” between -HO 0 C and -80 ° C, more preferably between -105 ° C and -90 ° C.
• the high Tg elastomer is preferably selected from the group consisting of S-SBR, E-SBR, natural rubber, synthetic polyisoprenes (having a (mol%) content of cis-1,4 linkages of preferably greater than 95%), BIRs, SIRs, SBIRs, and mixtures of these elastomers.
• the low Tg elastomer preferably comprises butadiene units at a level (mol%) of at least 70%; it consists preferably of a polybutadiene (BR) having a content (mol%) of cis-1,4 chains greater than 90%.
• the rubber composition comprises, for example, from 30 to 100 phr, in particular from 50 to 100 phr, of a high Tg elastomer in a blend with 0 to 70 phr, in particular from 0 to 50 phr, of a low Tg elastomer; according to another example, it comprises for all 100 pce one or more SBR prepared (s) in solution.
• the diene elastomer of the composition according to the invention comprises a blend of a BR (as low Tg elastomer). having a content (mol%) of cis-1,4 linkages greater than 90%, with one or more S-SBR or E-SBR (as elastomer (s) high Tg).
• compositions of the invention may contain a single diene elastomer or a mixture of several diene elastomers, the diene elastomer (s) may be used in combination with any type of synthetic elastomer other than diene, or even with polymers other than elastomers, for example thermoplastic polymers.
• any inorganic or mineral filler regardless of its color and origin (natural or synthetic), also called “white” charge, “clear” charge or a “non-blackfiller” charge as opposed to carbon black, which inorganic filler is capable of reinforcing on its own, with no other means than an intermediate coupling agent, a rubber composition for manufacturing a tire tread, in other words able to replace, in its reinforcing function, a conventional tire grade carbon black for tread.
• Such a filler is generally characterized by the presence of functional groups, in particular hydroxyl (-OH), at its surface, thereby requiring the use of an agent or coupling system intended to ensure a stable chemical bond between the isoprene elastomer and said charge.
• the reinforcing inorganic filler is a filler of the siliceous or aluminous type, or a mixture of these two types of filler.
• the silica (SiO 2 ) used may be any reinforcing silica known to those skilled in the art, in particular any precipitated or fumed silica having a BET surface and a CTAB specific surface area both less than 450 m 2 / g, preferably 30 to 400 m 2 / g.
• Highly dispersible precipitated silicas are preferred, in particular when the invention is used for the manufacture of tires having a low rolling resistance;
• examples of such silicas include Ultrasil 7000 silicas from Degussa, Zeissil 1165 MP silicas, 1135 MP and 1115 MP from Rhodia, Hi-SiI silica EZ150G from PPG, Zeopol 8715 silicas, 8745 or 8755 of the Huber Company, the silicas as described in the aforementioned application WO 03/016387.
• the reinforcing alumina (Al 2 O 3) preferably used is a highly dispersible alumina having a BET surface area ranging from 30 to 400 m 2 / g, more preferably from 60 to 250 m 2 / g, an average particle size of at most 500 nm. more preferably at most equal to 200 nm.
• alumina Baikalox A125” or "CR125” (Baikowski company), "APA-100RDX” (Condea), "Aluminoxid C” (Degussa) or "AKP-GOI 5" (Sumitomo Chemicals).
• inorganic filler suitable for use in the rubber compositions of the invention, mention may also be made of aluminum (oxide) hydroxides, aluminosilicates, titanium oxides, carbides or nitrides of silicon, all of the reinforcing type as described for example in the applications WO 99/28376, WO 00/73372, WO 02/053634, WO 2004/003067, WO 2004/056915.
• the reinforcing inorganic filler used in particular if it is silica, preferably has a BET surface area of between 60 and 350 m 2 / boy Wut.
• An advantageous embodiment of the invention consists in using a reinforcing inorganic filler, in particular a silica, having a high BET specific surface area, in a range of 130 to 300 m 2 / g, because of the high reinforcing power of such charges.
• a reinforcing inorganic filler in particular a silica, having a BET specific surface area of less than 130 m 2 / g, preferably in such a case of between 60 and 130 m 2. / g (see for example WO 03/002648 and WO 03/002649).
• the physical state in which the reinforcing inorganic filler is present is indifferent whether in the form of powder, microbeads, granules, beads or any other suitable densified form.
• the term "reinforcing inorganic filler” also refers to mixtures of different reinforcing inorganic fillers, in particular highly dispersible siliceous and / or aluminous fillers as described above.
• this level of reinforcing inorganic filler will be chosen between 20 and 200 phr, more preferably between 30 and 150 phr, in particular greater than 40 phr (for example between 40 and 120 phr, in particular between 40 and 100 phr).
• the BET surface area is determined in a known manner by gas adsorption using the Brunauer-Emmett-Teller method described in "The Journal of the American Chemical Society” Vol. 60, page 309, February 1938, specifically according to the French standard NF ISO 9277 of December 1996 (multipoint volumetric method (5 points) - gas: nitrogen - degassing: time at 160 ° C - relative pressure range p / po: 0.05 at 0.17).
• the CTAB specific surface is the external surface determined according to the French standard NF T 45-007 of November 1987 (method B).
• a coupling agent at least bifunctional is used in known manner. intended to ensure a sufficient connection, of a chemical and / or physical nature, between the inorganic filler (surface of its particles) and the diene elastomer, in particular at least bifunctional organosilanes or polyorganosiloxanes.
• Polysulphurized silanes called “symmetrical” or “asymmetrical” silanes according to their particular structure, are used, for example, as described for example in applications WO 03/002648 (or US 2005/016651) and WO 03/002649 (or US 2005/016650). ).
• polysulphide silanes having the following general formula (II) are suitable, without the following definition being limiting:
• x is an integer of 2 to 8 (preferably 2 to 5);
• the symbols A which are identical or different, represent a divalent hydrocarbon group (preferably an alkylene Ci-Ci 8 or an arylene group C 6 -C 2, more particularly alkylene Ci-Ci 0, in particular C 1 -C4, especially propylene);
• the R radicals, substituted or unsubstituted, identical or different represent an alkyl group Ci-8 cycloalkyl, C 5 -C 8 aryl or C 6 - Ci 8 (preferably alkyl CJ C 6 , cyclohexyl or phenyl, especially C 1 -C 4 alkyl groups, more particularly methyl and / or ethyl).
• the R 4 radicals substituted or unsubstituted, identical or different, represent an alkoxy group or Ci-Ci 8 cycloalkoxy, C 5 -C 8 (preferably a group selected from alkoxyls and C 8 cycloalkoxyls C 5 -C 8 , more preferably still a group selected from C 1 -C 4 alkoxyls, in particular methoxyl and ethoxyl).
• silane polysulfides are more particularly the bis (mono, trisulfide or tetrasulfide) of bis (alkoxyl (Ci-C 4) alkyl (Ci-C 4) alkyl silyl (Ci-C 4 )), such as polysulfides of bis (3-trimethoxysilylpropyl) or bis (3-triethoxysilylpropyl).
• TESPT bis (3-triethoxysilylpropyl) tetrasulfide
• TESPD bis (3-triethoxysilylpropyl) tetrasulfide
• TESPD bis-disulfide ( triethoxysilylpropyl)
• polysulfides in particular disulfides, trisulphides or tetrasulfides
• bis- (monoalkoxyl (Ci-C 4 ) -dialkyl (Ci-C 4 ) silylpropyl) more particularly bis-monoethoxydimethylsilylpropyl tetrasulfide.
• silanes carrying at least one thiol function (-SH) (called mercaptosilanes) and / or of at least one blocked thiol function, as described for example in patents or patent applications US 6,849,754, WO 99/09036, WO 2006/023815, WO 2007/098080.
• thiol function (-SH)
• mercaptosilanes) and / or of at least one blocked thiol function
• the content of coupling agent is preferably between 2 and 15 phr, more preferably between 4 and 10 phr.
• the essential feature of the rubber composition of the invention is that it comprises a hydroxysilane of formula (I):
• n is an integer of 0, 1 or 2;
• R 1 represents a hydrocarbon group having at least 4 carbon atoms
• R 2 represents an alkyl having 1 to 4 carbon atoms, the R 2 alkyls being identical or different if n is equal to 2.
• the compound (I) above is a hydroxysilane corresponding to one of the following particular formulas:
• inorganic by binding covalently to surface functional sites of the inorganic filler, for example, in a known manner, at the hydroxyl sites of the surface of the silica when the reinforcing inorganic filler is a silica. They thus improve the processability of the composition and reduce the viscosity in the raw state of the latter.
• R 1 may optionally comprise one or more heteroatoms chosen from O, N and S.
• R 1 is chosen from the group consisting of alkyls, cycloalkyls, aryls and aralkyls having at least 4 carbon atoms, in particular from 4 to 36 carbon atoms, the so-called alkyls. , cycloalkyls, aryls and aralkyls which may or may not comprise one or more hereroatoms chosen from O, N and S.
• R 1 is in particular chosen from the group consisting of alkyls having from 4 to 28 carbon atoms, cycloalkyls having from 6 to 28 carbon atoms, aryls having from 6 to 28 carbon atoms and aralkyls having from 7 to 28 carbon atoms; carbon atoms.
• R 1 is chosen from the group consisting of alkyls, cycloalkyls, aryls and aralkyls having more than 4 carbon atoms, in particular from 5 to 36 carbon atoms, the so-called alkyls, cycloalkyls , aryls and aralkyls which may or may not comprise one or more heteroatoms chosen from O, N and S.
• R 1 is more preferably chosen from the group consisting of alkyls having from 5 to 36, more particularly from 5 to 28 atoms (for example 5 to 20) carbon atoms, said alkyl may include one or more heteroatoms selected from O, N and S.
• R 2 preferably represents a methyl or ethyl group, more preferably a methyl group.
• n is equal to 1 or 2, that is to say that the covering agent is a monohydroxysilane of formula (III) or a di-hydroxysilane of formula (IV ), in particular in which R 2 is methyl and R 1 is alkyl containing from 4 to 36 (for example, from 4 to 28) carbon atoms, more preferably from 5 to 36 (by way of example from 5 to 28) carbon atoms.
• tri-hydroxysilane compounds of general formula (IV) and particular formula (VIII) below in particular those in which R 1 is - (CH 2 ) m CH 3 ) with m greater than 2 (especially included in a range from 3 to 35, in particular from 3 to 27), more preferably with m greater than 3 (in particular ranging from 4 to 35, in particular from 4 to 27):
• the rubber compositions in accordance with the invention also comprise all or part of the usual additives normally used in elastomer compositions intended for the manufacture of tires or semi-finished products for tires, for example plasticizers or lubricating oils. extension, whether these are of aromatic or non-aromatic nature, other coating agents than those of formula (I) above, pigments, protective agents such as anti-ozone waxes, chemical antiozonants, anti-oxidants, antioxidants, anti-fatigue agents, reinforcing resins, plasticizing resins, bismaleimides, acceptors (for example phenolic novolac resin) or methylene donors (for example HMT or H3M), a crosslinking system based on either sulfur, or of sulfur and / or peroxide and / or bismaleimide donors, accelerators and / or vulcanization activators, anti-eversion agents such as for example, sodium hexathiosulfonate or N, N'-m-phenylene biscitraconimide.
• these compositions of the invention comprise, as preferred non-aromatic or very weakly aromatic plasticizing agent, at least one compound selected from the group consisting of naphthenic, paraffinic, MES, TDAE, ester plasticizer oils.
• naphthenic, paraffinic, MES, TDAE, ester plasticizer oils for example glycerol trioleates
• hydrocarbon resins having a high Tg, preferably greater than 30 ° C. as described for example in the applications WO 2005/087859, WO 2006/061064 and WO 2007/017060, and the mixtures of such compounds.
• the overall level of such a preferred plasticizer is preferably between 10 and 100 phr, more preferably between 20 and 80 phr, especially in a range of 10 to 50 phr.
• hydrocarbon plasticizing resins (it will be recalled that the term "resin” is reserved by definition for a solid compound), mention may be made in particular of the homo- or copolymer resins of alphapinene, betapinene, dipentene or polylimonene, C5, for example C5 / styrene copolymer or C5 / C9 cut copolymer, can be used alone or in combination with plasticizing oils, for example MES or TDAE oils.
• plasticizing oils for example MES or TDAE oils.
• reinforcing filler that is to say the reinforcing inorganic filler plus carbon black, if appropriate, can also be added, depending on the intended application, inert (ie, non-reinforcing) fillers such as clay particles, bentonite, talc, chalk, kaolin, usable for example in colored tire sidewalls or treads.
• inert ie, non-reinforcing fillers
• clay particles such as clay particles, bentonite, talc, chalk, kaolin, usable for example in colored tire sidewalls or treads.
• compositions are manufactured in appropriate mixers, using two successive preparation phases well known to those skilled in the art: a first phase of work or thermomechanical mixing (sometimes called “non-productive” phase) at high temperature, up to at a maximum temperature (denoted T max ) between 110 ° C and 190 ° C, preferably between 130 ° C and 180 ° C, followed by a second mechanical working phase (sometimes referred to as a "productive" phase) at more low temperature, typically less than 120 ° C, for example between 60 ° C and 100 ° C, finishing phase during which is incorporated the crosslinking system or vulcanization.
• a first phase of work or thermomechanical mixing sometimes called “non-productive” phase
• T max maximum temperature
• a second mechanical working phase sometimes referred to as a "productive” phase
• finishing phase finishing phase during which is incorporated the crosslinking system or vulcanization.
• the first (non-productive) phase is carried out in a single thermomechanical step in the course of which, in a suitable mixer such as a conventional internal mixer, diene elastomer (s) is introduced. reinforcing inorganic and coupling agent, then in a second step, for example after one to two minutes of mixing, the various additives with the exception of the vulcanization system.
• the total mixing time, in this non-productive phase is preferably between 2 and 10 min.
• the vulcanization system is then incorporated at low temperature, generally in an external mixer such as a roll mill; the whole is then mixed (productive phase) for a few minutes, for example between 5 and 15 minutes.
• Incorporation of the coating agent can be carried out completely during the non-productive phase (ie, in the internal mixer), together with the inorganic filler, or entirely during the productive phase (at the external mixer) , or fractionated over the two successive phases.
• the invention also applies to the case where the load reinforcing inorganic, in particular silica, is previously treated with the hydroxysilane of formula (I), before incorporation into the rubber composition of the invention.
• the final composition thus obtained is then calendered, for example in the form of a sheet, a plate or extruded, for example to form a rubber profile used for the manufacture of semi-finished products such as treads, crown reinforcement plies, sidewalls, carcass plies, heels, protectors, inner tubes or tubeless tire inner liner.
• the vulcanization (or cooking) is conducted in a known manner at a temperature generally between 130 ° C and 200 ° C, preferably under pressure, for a sufficient time which may vary for example between 5 and 90 min depending in particular on the temperature cooking, the vulcanization system adopted and the kinetics of vulcanization of the composition in question.
• the vulcanization system itself is preferably based on sulfur and a primary vulcanization accelerator, in particular a sulfenamide type accelerator.
• a primary vulcanization accelerator in particular a sulfenamide type accelerator.
• various known secondary accelerators or vulcanization activators such as zinc oxide, stearic acid, guanidine derivatives (especially diphenylguanidine), possible anti-reversion agents, etc.
• Sulfur is used at a preferential rate of between 0.5 and 10 phr, more preferably between 0.5 and 5.0 phr, for example between 0.5 and 3.0 phr, when the invention is applied to a strip. of tire rolling.
• the primary vulcanization accelerator is used at a preferential rate of between 0.5 and 10 phr, more preferably between 0.5 and 5.0 phr, in particular when the invention is applied to a tire tread.
• the invention relates to the rubber compositions described above both in the so-called “raw” state (ie, before firing) and in the so-called “cooked” or vulcanized state (ie, after crosslinking or vulcanization).
• the compositions in accordance with the invention can be used alone or in a blend (ie, in a mixture) with any other rubber composition that can be used for the manufacture of tires.
• the diene elastomer (SBR and BR cutting), the diene elastomer (SBR and BR) are introduced into an internal mixer, 70% filled and having an initial tank temperature of about 90.degree. silica supplemented with a small amount of carbon black, the coupling agent and then, after one to two minutes of mixing, the various other ingredients with the exception of the vulcanization system.
• Thermomechanical work (non-productive phase) is then carried out in one step (total mixing time equal to about 5 minutes), until a maximum temperature of "fall” of about 165 ° C. is reached.
• the mixture thus obtained is recovered, cooled and the coating agent (when the latter is present) and the vulcanization system (sulfur and sulfenamide accelerator) are added to an external mixer (homo-finisher) at 70 ° C., mixing the whole (productive phase) for about 5 to 6 min.
• an external mixer homo-finisher
• compositions thus obtained are then calendered either in the form of plates (thickness of 2 to 3 mm) or thin sheets of rubber for the measurement of their physical or mechanical properties, or in the form of profiles that can be used directly, after cutting and / or or assembly to the desired dimensions, for example as semi-finished products for tires, in particular as treads of tires.
• This test is intended to demonstrate the improved properties of a rubber composition according to the invention compared to conventional rubber compositions with or without a coating agent.
• compositions based on a diene elastomer (SBR / BR blend) reinforced with a highly dispersible silica (HDS) are prepared, these compositions essentially differing from the following technical characteristics:
• compositions C-2 and C-3 without covering agent
• compositions C-2 and C-3 with an octyl-triethoxysilane coating agent
• compositions C-4 and C-5 with an octyl-methyl-dihydroxysilane recovery agent.
• the coupling agent used in each composition is TESPT, for a boiling point having the formula (in which "Et” represents ethyl):
• compositions C-2 and C-3 is a trialkoxysilane, specifically octyl-triethoxysilane of formula (in which "Et” represents ethyl):
• compositions of the invention C-4 and C-5 the above alkoxysilane is replaced by the di-hydroxysilane of formula (VII-I) previously prepared:
• compositions C-4 and C-5 are therefore in accordance with the invention.
• the two above-mentioned overlapping agents are essentially distinguished by the nature of their functional groups (Y) capable of reacting with the surface hydroxyl groups of the silica: alkoxyl (ethoxyl) groups for the control compositions C-2 and C-3, hydroxyl groups for compositions C-4 and C-5 according to the invention.
• compositions C-4 and C-5 in accordance with the invention contain, in comparison with the control compositions C-2 and C-3 respectively, a content of covering which is equivalent, that is to say isomolar silicon; in other words, the number of silicon atoms carrying reactive functions, whether hydroxyl or ethoxyl, is the same from one composition to another (C-4 compared to C-2, C-5 compared to C-3).
• Tables 1 and 2 give the formulation of the various compositions (Table 1 - rate of the different products expressed in phr or parts by weight per hundred parts of elastomer) as well as their properties before and after curing (approximately 40 min at 150 ° C.) ; the vulcanization system is sulfur and sulfenamide.
• compositions of the invention C-4 and C-5 compared respectively to control compositions C-2 and C-3, have pre-cooking properties which are still largely improved, with in particular:
• treads intended for retreading are advantageous for treads intended for retreading, whether for "cold” retreading (use of precured tread) or conventional "hot” retreading (use of In the latter case, a reduced cooking time, besides the fact that it reduces the production costs, limits the overcooking (or post-cooking) imposed on the rest of the tread. casing (carcass) of the used tire (already vulcanized).
• compositions tested differ relatively little in terms of modules (MlOO and M300) and properties at break; at most, Shore hardness values which are slightly lower for the compositions of the invention may be noted.
• C-4 and C-5 coupled to a reinforcing index (ratio M300 / M100) which is at least equal if not even slightly improved, a clear indicator for those skilled in the art of a very good aptitude for the compositions of the invention to resist wear, at least as good as that of the reference composition CI.
• compositions of the invention C-4 and C-5 reveal, compared to the three control compositions CI to C-3, a hysteresis which is significantly reduced, as attested by values of tan ( ⁇ ) max and ⁇ G. * which are very significantly diminished; this is a recognized indicator of a reduction in the rolling resistance of tires, and consequently a decrease in the energy consumption of motor vehicles equipped with such tires.
• III-4-1 Synthesis of dimethyl-dihydroxysilane and propyl-methyl-dihydroxysilane.
• dichlorodimethylsilane (30 g, 0.23 mol) dissolved in anhydrous diethyl ether (300 ml) was added dropwise over 45 min to a stirred solution maintained at 0 ° C of triethylamine. (0.47 mol, ie 2.01 eq), water (0.5 mol, ie 2.15 eq), diethyl ether (700 ml) and acetone (70 ml).
• Stirring is maintained 20 min after the end of the addition and the precipitate of triethylamine hydrochloride is filtered. The filtrate is concentrated to the tenth by evaporation under reduced pressure at room temperature. An excess of pentane is then added and the evaporation is continued.
• dichloropropylmethylsilane (36.1 g or 0.23 mol) in solution in anhydrous diethyl ether (300 ml) is added dropwise over 45 minutes to a stirred solution maintained at 0 ° C. ° C triethylamine (0.47 mol or 2.01 eq), water (0.5 mol or 2.15 eq), diethyl ether (700 ml) and acetone (70 ml).
• Stirring is maintained 20 min after the end of the addition and the precipitate of triethylamine hydrochloride is filtered. The filtrate is concentrated to the tenth by evaporation under reduced pressure at room temperature.
• composition C-3 with the octyl-triethoxysilane recovery agent
• composition C-5 with the octyl-methyl-dihydroxysilane recovery agent of formula
• composition C-6 with the di-methyl-dihydroxysilane recovery agent of formula
• composition C-7 with the propyl-methyl-dihydroxysilane coating agent of formula (X).
• composition C-5 comprising the dihydroxysilane of formula (VII-I) compared to the reference composition C-3, namely a reduction significant and unexpected hysteresis (seen through the values of tan ( ⁇ ) max and ⁇ G *), is not reproduced with the dihydroxysilanes of formulas (IX) and (X) (compositions C-6 and C-7 ), the value tan ( ⁇ ) max remaining equal to or greater than that of departure (composition C-3).
• the octadécylméthyldichlorosilane [N 0 CAS 5157-75-5] (1500 g 4.08 mol) dissolved in anhydrous diethyl ether (250 ml) was added dropwise (90 min) on a mixture of water (345 g), triethylamine (1138 g) and diethyl ether (29 1) maintained at a temperature of between -2 ° C and 6 ° C.
• the mixture is then stirred for 2 hours at a temperature of between 0 ° C. and 5 ° C.
• the precipitate formed is filtered, washed successively with 6 l of demineralized water and then 3 times with 4 l of demineralised water.
• octyldimethylchlorosilane (17.3 g, 0.80 mol) is added dropwise (20 min) at -10 ° C. to a mixture of water (5.7 g), triethylamine (12, 18 g) and diethyl ether (700 ml). The mixture is then stirred for 90 minutes. The precipitate of triethylamine hydrochloride is then filtered and washed with 100 ml of diethyl ether. After evaporation of the solvents under reduced pressure to a volume of about 200 ml, the solution is washed twice with 100 ml of water. After decantation, the organic phase is dried with sodium sulphate.
• composition C-8 without silane covering agent
• composition C-9 with the control octyl-triethoxysilane control agent
• composition C-10 with the octyl-methyl-dihydroxysilane recovery agent of formula (VII-I), already tested previously;
• composition C-I 1 with the octadecyl-methyl-dihydroxysilane recovery agent of formula (XI);
• composition C-12 with the octyl-dimethyl-hydroxysilane recovery agent of formula (XII).
• compositions C-10, CI 1 and C-12 are all in accordance with the invention since in their formula, the radical R 1 represents an alkyl having at least 4 carbon atoms.
• Tables 5 and 6 give the formulation of the various compositions and their properties before and after curing (40 min at 150 ° C.).
• the levels of coating agent are equivalent, that is to say isomolar silicon; in other words, the number of silicon atoms carrying reactive functions, whether hydroxyl or ethoxyl, is the same from one composition to another.
• compositions according to the invention comprising the hydroxysilane of formula (I) have an improved property compromise, with reduction of the Mooney viscosity (improved processability), a conversion rate constant K which is greater (equal or faster vulcanization kinetics), finally and above all show a significant and unexpected reduction in hysteresis, seen through the values of tan ( ⁇ ) max and ⁇ G *, compared with two control compositions C-8 and C-9.
• the invention offers to the rubber compositions and the tires a compromise of properties significantly and unexpectedly improved, in terms of raw processability, cooking kinetics and above all and above all in terms of reduction of firing. hysteresis, synonymous with lower rolling resistance and therefore reduced energy consumption for motor vehicles equipped with tires according to the invention.
• Table 1
• silica "Zeosil 1165 MP” from Rhodia in the form of microbeads BET and CTAB: about 150-160 m 2 / g).
• glycerol trioleate unsunflower oil 85% by weight of oleic acid - "Lubrirob Tod 1880" from Novance);
• silica "Zeosil 1165 MP” from Rhodia in the form of microbeads BET and CTAB: about 150-160 m 2 / g).
• glycerol trioleate unsunflower oil 85% by weight of oleic acid - "Lubrirob Tod 1880" from Novance);

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