EP2206195A2 - Wire end cover, particularly for high-voltage wires in hybrid and/or electric vehicles - Google Patents
Wire end cover, particularly for high-voltage wires in hybrid and/or electric vehiclesInfo
- Publication number
- EP2206195A2 EP2206195A2 EP08801351A EP08801351A EP2206195A2 EP 2206195 A2 EP2206195 A2 EP 2206195A2 EP 08801351 A EP08801351 A EP 08801351A EP 08801351 A EP08801351 A EP 08801351A EP 2206195 A2 EP2206195 A2 EP 2206195A2
- Authority
- EP
- European Patent Office
- Prior art keywords
- cable
- sleeve
- end piece
- cable end
- housing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000002788 crimping Methods 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 7
- 230000007613 environmental effect Effects 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 238000012216 screening Methods 0.000 abstract 2
- 238000007789 sealing Methods 0.000 description 6
- 239000006223 plastic coating Substances 0.000 description 5
- 238000001125 extrusion Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 230000018109 developmental process Effects 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 239000004020 conductor Substances 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
- H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
- H01R11/12—End pieces terminating in an eye, hook, or fork
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/648—Protective earth or shield arrangements on coupling devices, e.g. anti-static shielding
- H01R13/658—High frequency shielding arrangements, e.g. against EMI [Electro-Magnetic Interference] or EMP [Electro-Magnetic Pulse]
- H01R13/6591—Specific features or arrangements of connection of shield to conductive members
- H01R13/65912—Specific features or arrangements of connection of shield to conductive members for shielded multiconductor cable
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/10—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation
- H01R4/18—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping
- H01R4/20—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation effected solely by twisting, wrapping, bending, crimping, or other permanent deformation by crimping using a crimping sleeve
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/04—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for forming connections by deformation, e.g. crimping tool
- H01R43/048—Crimping apparatus or processes
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/502—Bases; Cases composed of different pieces
- H01R13/504—Bases; Cases composed of different pieces different pieces being moulded, cemented, welded, e.g. ultrasonic, or swaged together
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/46—Bases; Cases
- H01R13/52—Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
- H01R13/5202—Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
Definitions
- Cable end in particular for high-voltage cables in hybrid and / or electric vehicles
- the invention relates to a cable end according to the preamble of claim 1.
- the disadvantage lies in a lack of electromagnetic shielding and inadequate sealing of the high-voltage cable attachment.
- Object of the present invention is thus a cable end with good electromagnetic shielding and reliable sealing.
- a cable end piece according to the invention comprises a shielding sleeve, onto which the shielding braid of the cable is mounted.
- the cable end piece comprises a crimp sleeve.
- the first "crimping point” is the crimping sleeve overlying the screen braid and shielding sleeve crimped in such a way that the shielding sleeve and shielding braid are thereby electrically connected to one another.
- the crimp sleeve is crimped to the outer cable jacket.
- the shielding sleeve does not extend into the region of the second crimping point; it extends only to the region in which the outer cable sheath has been severed.
- the advantage of this cable end is that due to the shielding the electromagnetic compatibility (EMC) is guaranteed. Due to the double crimping, the cable outer sheath is mechanically connected, which provides the required strain relief. The cable end is also extremely compact, includes few components and is therefore inexpensive to produce.
- EMC electromagnetic compatibility
- the shielding sleeve carries an environmental seal. This can be realized particularly preferably by an O-ring which is inserted into a groove.
- the shielding sleeve can carry a shield connection. This can be realized particularly preferably by an EMC sealing ring which is inserted into a groove.
- a groove is provided in the shielding sleeve, in which a fastening element for locking the cable end piece comes to rest on a housing.
- a fastener may preferably serve a mounting clip.
- This embodiment has the advantage that a permanent attachment of the cable end piece is ensured on the housing.
- the cable end piece is encapsulated with a plastic according to another preferred embodiment.
- a plastic silicone is particularly suitable. Due to the shape of the plastic extrusion, the contact surface can be defined to the housing. The location of the contact surface determines the penetration depth of the cable end into the housing.
- the cable comprises two or more lines.
- the cable is thus a two- or Hergliedriges high-voltage cable.
- a two-part cable may in particular comprise a plus and a minus line.
- the jacket of a single line is referred to as a cable jacket.
- EMC shielding and possibly seals and / or plastic encapsulation are saved.
- the contacting of the cable end or the cable ends of the cable end with one or more terminals in the housing can be done according to a further preferred embodiment of one or more crimped cable lugs.
- connection design located inside the housing is simple and convenient. Together with a fastener already described, the connection of the high-voltage cable to the housing is stable and reliable. The connection can also be released again, whereby in the case of a defective cable, only the cable needs to be replaced, but the housing can be reused.
- the cable outer sheath is cut off in the end region of the cable.
- a crimp sleeve is pushed onto the outer cable sheath.
- a shielding sleeve is attached to one or more conduit sheaths so that it surrounds all lines of the cable.
- the shield braid of the cable is drawn onto the shielding sleeve.
- the crimp sleeve is mounted on the screen braid and the shielding sleeve.
- the shielding sleeve and shielding braid are electrically connected to one another by crimping the crimping sleeve at a first location.
- the crimp sleeve is crimped at a second location with the outer cable sheath.
- the crimping can advantageously be carried out as a double round crimp.
- the cable end piece with plastic, particularly preferably silicone, overmolded.
- the shielding sleeve is provided with at least one groove for an environmental seal, a shield connection and / or a fastening element in the housing.
- the cable end piece is inserted into a housing opening provided for this purpose. Subsequently, the cable end is fastened by means of the fastening element to the housing and screwed or the cable lug (s) of the line (s) inside the housing.
- the advantage of this assembly method lies in the ease of assembly, which is carried out in only three process steps (insert cable end, mount fastener and screw on cable lug).
- Fig. 1 shows a cable end piece.
- Fig. 2 shows a longitudinal section of the cable end piece (A-A).
- FIG. 3 shows an enlargement of the longitudinal section from FIG. 2.
- Fig. 4 shows a cross section of the cable end piece (B-B).
- FIG. 1 An embodiment of an inventive cable end piece (1) can be seen.
- the cable comes from the left and ends here.
- On the left edge is a part of the outer cable sheath (10).
- This is followed by a plastic extrusion (4) on the right.
- the shape of the plastic coating (4) specifies the contact surface (9) to the housing and essentially determines the geometry of the Connection.
- To the right of the plastic coating (4) a part of a shielding sleeve (2) is shown.
- the shielding sleeve (2) is a major component of the shielding concept of the cable endpiece (1).
- An O-ring as an environmental seal (6) and an EMC sealing ring as shield connection (7) are embedded here in two grooves of the shielding sleeve (2).
- the cable comprises a plus (+) and a minus (-) line (3), with another cable end piece (1) but also one-piece cables or cables with three or more lines (3) can be connected.
- the cables are contacted via crimped cable lugs (5).
- the cable end piece (1) For mounting the cable end piece (1) in or on a housing, the cable end piece is inserted into a housing opening provided therefor, until the contact surface (9) bears against the housing of the cable end piece (1) on the housing. The cable end piece (1) is then fastened to the housing by means of a fastening element (8) and finally each cable lug (5) is screwed inside the housing.
- FIG. 1 the sectional area AA is marked.
- the cross-section of the cable end piece (1) along this sectional area AA is shown in FIG. 2.
- the plastic coating (4) is shown enclosing the cable outer jacket (10).
- the outer cable sheath (10) encloses the braided shield (11) of the cable.
- Within the shield braid (11) are the two lines (3), of which a line (3) with the cable jacket (13) is shown.
- a crimp sleeve (12) is shown, the left part of which is a part of the cable outer edge (10). encloses.
- the crimp sleeve (12) is in turn completely enclosed by the plastic extrusion (4).
- the outer cable sheath (10) has been separated. Further inside follows the braided shield (11) of the cable, which was mounted on the shielding sleeve (2).
- the shield shell (2) three grooves are recessed, in which (from left to right) of the O-ring (6), the EMC sealing ring (7) and the fastening element (8) for locking the cable end piece (1) arranged on the housing are.
- FIG. 3 shows an enlargement of a section of FIG. 2. The method for producing the advantageous cable end piece (1) shown here will be described on the basis of this detail.
- the outer cable sheath (10) is separated in the end region of the cable, thereby creating the subsequent cavity (14).
- a crimp sleeve (12) is from the right to the outer cable sheath
- a shielding sleeve (2) is attached to the two conductor sheaths (13) from the right. From the left, the screen braid (11) of the cable is drawn onto the shielding sleeve (2), or the shielding sleeve (2) is pushed to the left "under” the shielding braid (11) of the cable, followed by the crimping sleeve (12) from the left. on the shield braid (11) of the cable and the shielding sleeve (2) A cavity (14) remains between crimp sleeve
- FIG. 2 the cut surface BB is marked.
- the longitudinal section of the cable end piece (1) along this cut surface BB is shown in FIG. 4.
- the two lines (3) are here again a plus and a minus high-voltage line.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
- Details Of Indoor Wiring (AREA)
Abstract
Description
Claims
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102007053921 | 2007-11-09 | ||
PCT/DE2008/001614 WO2009059573A2 (en) | 2007-11-09 | 2008-09-30 | Wire end cover, particularly for high-voltage wires in hybrid and/or electric vehicles |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2206195A2 true EP2206195A2 (en) | 2010-07-14 |
EP2206195B1 EP2206195B1 (en) | 2016-03-16 |
Family
ID=40626246
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08801351.1A Active EP2206195B1 (en) | 2007-11-09 | 2008-09-30 | Wire end cover, particularly for high-voltage wires in hybrid and/or electric vehicles |
Country Status (3)
Country | Link |
---|---|
EP (1) | EP2206195B1 (en) |
DE (1) | DE112008003602A5 (en) |
WO (1) | WO2009059573A2 (en) |
Family Cites Families (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB1038360A (en) * | 1963-11-21 | 1966-08-10 | Amp Inc | Coaxial electrical connector |
US5030122A (en) * | 1989-04-20 | 1991-07-09 | Amp Incorporated | Self terminating connector and cable assembly |
JP3251540B2 (en) * | 1997-10-21 | 2002-01-28 | 矢崎総業株式会社 | Termination treatment structure and termination treatment method for shielded wires |
US6595789B2 (en) * | 2000-10-20 | 2003-07-22 | Autonetworks Technologies, Ltd. | Electronic unit, shield cable connecting structure, connecting method, wires waterproof-connecting structure, and method |
DE10354286B4 (en) * | 2002-11-21 | 2012-04-12 | Autonetworks Technologies, Ltd. | Connectors |
-
2008
- 2008-09-30 WO PCT/DE2008/001614 patent/WO2009059573A2/en active Application Filing
- 2008-09-30 EP EP08801351.1A patent/EP2206195B1/en active Active
- 2008-09-30 DE DE112008003602T patent/DE112008003602A5/en not_active Ceased
Non-Patent Citations (1)
Title |
---|
See references of WO2009059573A2 * |
Also Published As
Publication number | Publication date |
---|---|
WO2009059573A2 (en) | 2009-05-14 |
EP2206195B1 (en) | 2016-03-16 |
DE112008003602A5 (en) | 2010-10-07 |
WO2009059573A3 (en) | 2009-10-01 |
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