EP2196640B1 - Silencer - Google Patents
Silencer Download PDFInfo
- Publication number
- EP2196640B1 EP2196640B1 EP20090014710 EP09014710A EP2196640B1 EP 2196640 B1 EP2196640 B1 EP 2196640B1 EP 20090014710 EP20090014710 EP 20090014710 EP 09014710 A EP09014710 A EP 09014710A EP 2196640 B1 EP2196640 B1 EP 2196640B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- jacket
- silencer
- chamber
- inlet
- exhaust gas
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 230000003584 silencer Effects 0.000 title claims description 45
- 238000002485 combustion reaction Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims 3
- 238000000034 method Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 description 13
- 238000003780 insertion Methods 0.000 description 5
- 230000037431 insertion Effects 0.000 description 5
- 238000003466 welding Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 2
- 239000011358 absorbing material Substances 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/02—Silencing apparatus characterised by method of silencing by using resonance
- F01N1/023—Helmholtz resonators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N1/00—Silencing apparatus characterised by method of silencing
- F01N1/08—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling
- F01N1/10—Silencing apparatus characterised by method of silencing by reducing exhaust energy by throttling or whirling in combination with sound-absorbing materials
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N13/00—Exhaust or silencing apparatus characterised by constructional features ; Exhaust or silencing apparatus, or parts thereof, having pertinent characteristics not provided for in, or of interest apart from, groups F01N1/00 - F01N5/00, F01N9/00, F01N11/00
- F01N13/18—Construction facilitating manufacture, assembly, or disassembly
- F01N13/1838—Construction facilitating manufacture, assembly, or disassembly characterised by the type of connection between parts of exhaust or silencing apparatus, e.g. between housing and tubes, between tubes and baffles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2450/00—Methods or apparatus for fitting, inserting or repairing different elements
- F01N2450/22—Methods or apparatus for fitting, inserting or repairing different elements by welding or brazing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/14—Plurality of outlet tubes, e.g. in parallel or with different length
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
- F01N—GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
- F01N2470/00—Structure or shape of gas passages, pipes or tubes
- F01N2470/18—Structure or shape of gas passages, pipes or tubes the axis of inlet or outlet tubes being other than the longitudinal axis of apparatus
Definitions
- the present invention relates to a silencer, in particular rear silencer, for an exhaust system of an internal combustion engine, in particular a motor vehicle engine, comprising a casing comprising a shell and two end walls, at least one exhaust gas inlet opening and at least one exhaust gas outlet opening and at least substantially housed in the housing silencer elements. It further relates to a method for producing such a silencer.
- Such mufflers are used as standard in motor vehicles in particular in order to reduce the noise level generated by the vehicle engine.
- a sleeve has hitherto been inserted into the jacket and a weld is made within the jacket.
- a welding within the shell is at least difficult, in particular in the case of a mounting of the silencer transverse to the direction of travel of the relevant motor vehicle.
- the publication DE 20 2007 010 754 U1 describes a muffler for the exhaust system of an internal combustion engine having a housing comprising a shell and two end walls and housed in the housing muffler elements.
- the muffler elements comprise an outlet pipe piece, which extends with one end through a shell-side exhaust gas outlet opening of the housing to the outside.
- the exhaust gas outlet opening is provided in a separately manufactured from the shell and then connectable with this closure plate through which a recess provided in the jacket can be closed.
- Other conventional mufflers for exhaust systems of internal combustion engines are in the publications DE 10 2004 059 540 B3 and DE 10 2005 026 376 A1 described.
- the invention has for its object to provide an improved muffler of the type mentioned, which is particularly easy to install, especially in a transverse installation.
- the silencer elements accommodated at least substantially in the housing comprise an inlet or outlet pipe section which is connected to a first end in a shell-side exhaust gas inlet. or exhaust gas outlet opening of the housing opens or extends through the latter to the outside, and that this Abgaseintritts- or exhaust outlet opening is provided in a separately manufactured from the jacket, then connectable with this closure plate, through which provided in the shell, in a shell end opening opening closable is.
- the muffler is particularly suitable for a transverse installation in the relevant motor vehicle. While the at least one exhaust gas inlet or exhaust gas outlet opening is provided on the shell side, the at least one exhaust gas outlet or exhaust gas inlet opening can be provided in particular on at least one of the two end sides.
- the muffler elements to be accommodated at least essentially in the housing, including the inlet or outlet pipe piece can be pushed into the jacket from the relevant jacket end side. In this case, these muffler elements can already be firmly connected to each other before, for example, welded. Welding within the shell is therefore not required.
- the recess provided in the jacket can then be closed by the closure plate, which is manufactured separately from the jacket and provided with the exhaust gas inlet or exhaust gas outlet opening.
- the silencer elements to be accommodated at least substantially in the housing are designed as a prefabricated, in particular dimensionally stable insert, separate from the jacket.
- This encompassing the at least substantially housed in the housing silencer elements Insert can then be inserted from the adjacent to the recess, then closable by a first end wall shell end side forth in the longitudinal direction of the housing in the jacket.
- the insert which is prefabricated separately from the casing, preferably comprises a support element which can be inserted into the casing in the sliding seat and to which the inlet or outlet pipe piece is firmly connected.
- the inlet or outlet pipe piece can therefore be connected in advance firmly with this support element. Welding within the shell is therefore no longer necessary.
- the inlet or outlet pipe piece is connectable via the closure plate with the shell.
- the insert via the connection of the inlet pipe piece with the closure plate and the connection of the closure plate with the shell in the shell can be fixed.
- the closure plate can already be connected to the inlet or outlet pipe piece, in particular welded, before or only after the insert has been inserted.
- the closure plate can then be fixedly connected to the jacket, in particular welded again.
- the jacket can in particular be longitudinally folded and / or welded.
- At least the first end wall is subsequently also welded, ie after the insertion of the silencer elements or of the comprehensive insert into the jacket, with the jacket. It can thus be welded all in one. So now all welds can be made by a single robot in a single operation be, which brings a particularly cost-effective production or assembly with it.
- the closure plate can be made larger than the recess, whereby an optimal closure of the recess is ensured and the stability is increased.
- the closure plate can also be made thicker than the jacket, which in turn results in a higher stability.
- the jacket can be made substantially thin-walled, thus weight is saved.
- the closure plate is provided with a collar.
- this collar can enclose at least a part of the outwardly extending end of the inlet or outlet pipe piece, resulting in particular again a higher stability.
- such a collar is also conceivable when the inlet or outlet tube piece opens into the gas inlet or gas outlet opening provided in the closure plate.
- the insert may in particular also comprise one or more further tube pieces firmly connected to the support element.
- a first chamber in particular a reflection chamber, and between between the support element and the first end wall adjacent to the closure plate the support member and the second end wall, a second chamber, in particular resonance chamber formed.
- the support element comprises two partitions having a spacing from one another in the housing longitudinal direction, between which a third chamber is formed, which may in particular be an absorption chamber.
- the partition wall provided between the first and third chambers preferably has a perforation, via which the first chamber communicates with the third chamber.
- the partition wall provided between the second and the third chamber is preferably not perforated.
- the inlet or outlet pipe piece may in particular have a perforation, via which it is connected to the first chamber.
- the insert preferably comprises one or more further tube pieces fixedly connected to the support element, which are respectively connected to the first chamber via a perforation, extend through the support element or the third chamber and through the second chamber, and in each case into one in the second Front wall provided gas outlet or gas inlet opening.
- one, two or even a plurality of such, each in a provided in the second end wall gas outlet or gas inlet opening pipe sections may be provided.
- one or more further firmly connected to the support member pipe pieces are conceivable, each in a in the first end wall provided gas outlet or gas inlet opening.
- the inlet or outlet pipe piece can pass through the support element or the third chamber and open with its second end in the second chamber.
- the insert comprises a resonance tube piece which is inserted at one end into the second end of the inlet or outlet tube piece and opens at its other end into the second chamber formed as a resonance chamber.
- the cross section of the resonance tube piece can be smaller than the cross section of the inlet or outlet tube piece in particular.
- the resonance tube piece can be supported in the second chamber via at least one connecting element on at least one pipe piece which opens into a gas outlet or gas inlet opening.
- the inventive method for producing a muffler according to the invention is characterized in that the at least substantially be housed in the housing silencer elements including the inlet or outlet pipe piece are prefabricated as particular dimensionally stable use separately from the jacket, that the jacket is made with a opening into a mantle end recess in that a closure plate having the exhaust gas inlet or exhaust gas outlet opening is manufactured separately from the jacket, that the insert is inserted in the jacket in the longitudinal direction of the housing in the jacket adjacent to the recess, then closable by an end wall in the longitudinal direction of the housing and that the recess provided in the jacket is then closed by the closure plate having the exhaust gas inlet opening, wherein the closure plate connected to the jacket, in particular welded becomes.
- the closure plate can already be connected, in particular welded, in advance or else only after the insert has been inserted, with the end of the inlet or outlet tube piece which opens out into the exhaust gas inlet or exhaust gas outlet opening or outwards through the latter.
- the silencer according to the invention can in principle be used both as a pre, main or as a rear muffler. Preferably, however, is the use as a rear muffler.
- the silencer according to the invention is particularly suitable for transverse installation. An exit is conceivable on one or both ends.
- Fig. 1 shows a schematic longitudinal sectional view of an exemplary embodiment of a muffler 10, in particular rear muffler, for an exhaust system of an internal combustion engine, in particular motor vehicle engine.
- the silencer can basically be used as a pre-, main- or as a rear silencer. Preferably, however, is the use as a rear muffler.
- Fig. 2 shows a schematic longitudinal sectional view rotated by 90 ° about its longitudinal axis muffler 10th
- the muffler 10 has a housing 12, which comprises a jacket 14 and two end walls 16, 18 and at least one exhaust gas inlet opening 20 and at least one exhaust gas outlet opening 22, 22 'has. In the present embodiment, an exhaust gas inlet opening 20 and two exhaust gas outlet openings 22, 22 'are provided.
- the silencer 10 also includes at least substantially housed in the housing 12, described in more detail below muffler elements.
- the silencer elements to be accommodated, at least substantially, in the housing 12 include, inter alia, an inlet pipe piece 24 which opens with a first end in a shell-side exhaust gas inlet opening 20 of the housing 12 or, as in the present embodiment, extends outwardly through the latter.
- this exhaust gas inlet opening 20 is provided in a separately manufactured from the jacket 14, then connectable with this closure plate 26 through which a provided in the jacket 14 recess 28 is subsequently closed, in a jacket end face in the Fig. 1 and 2 the left side of the jacket, opens.
- the at least substantially to be accommodated in the housing 12 silencer elements including the inlet pipe piece 24 are preferably designed as a separate from the shell 14 prefabricated, in particular dimensionally stable insert 30. In this case, this is the at least substantially housed in the housing 12 silencer elements including the inlet tube piece 24 comprehensive insert 30 of the adjacent to the recess 28, then closable by a first end wall 16 shell end side in the longitudinal direction L of the housing 12 in the shell 14 can be inserted.
- the insert 30, which is prefabricated separately from the casing 14, comprises a support element 32 which can be inserted into the casing 14 in a sliding fit, with which the inlet pipe piece 24 can be firmly connected from the outset.
- the insert 30 can thus be prefabricated with the inlet pipe piece 24 firmly connected to the support element 32 and then be inserted as a dimensionally stable unit in the jacket 14.
- the insert 30 can be fixed in the jacket 14 via the connection of the inlet tube piece 24 to the closure plate 26 and the connection of the closure plate 26 to the jacket 14.
- the inlet pipe 24 can already be connected in advance or only after the introduction of the insert with the closure plate 26, in particular welded.
- the closure plate 26 is connected after insertion of the insert in the jacket 14 with this, in particular welded again.
- the jacket 14 may in particular be longitudinally folded and / or welded.
- the first end wall 16 after insertion of the insert 30 with the jacket 14 are welded.
- the second end wall 18 can be welded to the jacket 14 again.
- the separate to the jacket 14 prefabricated insert 30 can thus be inserted or inserted from the one end face in the jacket 14.
- the jacket 14 is provided with a recess 26 which opens into the relevant end face and is only subsequently closed by the closure plate 26 having the exhaust gas inlet opening 20.
- the opening into the gas inlet opening 20 or through this outwardly extending inlet pipe section 24th can thus be connected from the outset firmly with the support member 32, whereby a subsequent welding within the shell 14 is omitted. Everything can now be welded together. Due to the shell-side inlet of the exhaust gas transverse installation of the muffler 10 in the relevant motor vehicle is possible.
- the closure plate 26 may in particular also be made larger than the recess 28, whereby a secure closing of the recess 28 is ensured and the stability is increased.
- the closure plate 26 may in particular also be made thicker than the jacket 14, whereby the stability is further increased.
- the insert 30 except the inlet pipe piece 24 one or more further, in particular fixedly connected to the support member 30, further described in detail below pipe pieces.
- a first chamber 36 in particular Reflection chamber
- a second chamber 38 in particular resonance chamber
- the support element 30 may comprise, in particular, two partitions or inner bottoms 40, 42 spaced apart from each other in the longitudinal direction of the housing L, between which a third chamber 44, in particular an absorption chamber, is formed.
- the partition wall 40 provided between the first and the third chamber 36 or 44 has in the present case a perforation 46 (cf. Fig. 5 ), via which the first chamber 36 communicates with the third chamber 44.
- partition wall 42 is not perforated.
- the inlet pipe piece 24 may have a perforation 48, via which it is connected to the first chamber 36.
- the insert 30 may include one or more further, in particular fixedly connected to the support member 32 pipe sections 50, 50 ', which are each connected via a perforation 52 to the first chamber 36, through the support member 32 and the third chamber 44 and through the second chamber 38 extend therethrough and each in a provided in the second end wall 18 gas outlet opening 22 and 22 'open.
- two such pipe sections 50, 50 ' are provided.
- only such a further pipe section opening into a gas outlet opening can be provided.
- more than two such each opening into a gas outlet opening further pipe sections may be provided.
- the inlet tube piece, the support member 32 and the third chamber 44 pass through and open with its second end in the second chamber 38, as is the case in the present embodiment.
- the insert 30 can also comprise a resonance tube piece 54 which is inserted at one end into the second end of the inlet tube piece 24 and opens at its other end into the second chamber 38, which is preferably designed as a resonance chamber.
- this resonance tube piece 54 may be supported in the second chamber 38 via at least one connecting element 56 at least one in a gas outlet opening 22, 22 'opening pipe section 50, 50'.
- the resonance pipe section 54 has a smaller cross-section than the inlet pipe piece 24. It passes through a provided in the partition wall opening 58 into the inlet pipe piece 24.
- the resonance pipe piece 24 is thus held on the one hand in the opening provided in the partition wall 42 and on the other hand via the connecting element 56 on at least one of the pipe sections 50, 50 'supported, whereby it again fixed relative to the support member 32.
- Fig. 3 shows the muffler 10 in a schematic end view, in which the two exhaust gas outlet openings 22, 22 'can be seen, in each of which one of the two pipe sections 50, 50' opens.
- the point 60 is awarded, on which the jacket 14 is longitudinally folded and / or welded.
- Fig. 4 shows a schematic cross-sectional view of the muffler 10, taken along the line CC of Fig. 1 .
- the closure plate 26 may be enlarged not only relative to the recess 28, but for example, be provided with a collar 34 which encloses at least a portion of here, for example, through the exhaust inlet opening 20 to the outside extending end of the inlet tube piece 24.
- a collar 34 is basically also conceivable when the inlet pipe piece 24 opens into the exhaust gas inlet opening 20.
- Fig. 5 shows a further schematic cross-sectional view of the muffler 10, taken along the line AA Fig. 2 , In this case, in addition to the inlet pipe piece 24 and the two pipe sections 50, 50 'in particular, the perforation 46 of the partition 40 can be seen.
- Fig. 6 shows a further schematic cross-sectional view of the muffler 10, taken along the line BB of Fig. 2 , Based on this Fig. 6 it can be seen in particular that the partition wall 42 provided between the second chamber 38 and the third chamber 44 is designed without perforation. Moreover, in this illustration again the inlet pipe piece 24 and the two pipe sections 50, 50 'can be seen.
- the support member 32 may include a particular 62 of sound-absorbing material molding.
- the silencer according to the invention can be produced or mounted in particular by virtue of the fact that the silencer elements, including the inlet pipe piece 24, which are to be accommodated at least substantially in the housing 12, are separated from the insert 30 as a particularly dimensionally stable insert 30
- the opening into the exhaust gas inlet opening 20 or extending therethrough outwardly extending end of the inlet pipe piece 24 may be connected after insertion of the insert with the closure plate 26, in particular welded.
- the closure plate 26 in particular welded.
- a bonding after insertion of the insert into the jacket is preferred.
- the inlet pipe piece 24 may in particular comprise a generally in the longitudinal direction L of the housing 12 extending portion and a bent-off to the shell side portion.
- the pipe section 24 to be connected via the closure plate 26 to the jacket 14 is an inlet tube piece.
- this pipe section 24 forms a faithfulsroh published.
- the exhaust gas inlet opening 20 is then corresponding to the exhaust gas outlet opening, while the exhaust gas outlet openings 22, 22 'are corresponding to exhaust gas inlet openings.
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Exhaust Silencers (AREA)
Description
Die vorliegende Erfindung betrifft einen Schalldämpfer, insbesondere Nachschalldämpfer, für eine Abgasanlage einer Brennkraftmaschine, insbesondere Kraftfahrzeugmotor, mit einem einen Mantel und zwei Stirnwände umfassenden, wenigstens eine Abgaseintrittöffnung und wenigstens eine Abgasaustrittsöffnung aufweisenden Gehäuse und zumindest im Wesentlichen im Gehäuse untergebrachten Schalldämpferelementen. Sie betrifft ferner ein Verfahren zur Herstellung eines solchen Schalldämpfers.The present invention relates to a silencer, in particular rear silencer, for an exhaust system of an internal combustion engine, in particular a motor vehicle engine, comprising a casing comprising a shell and two end walls, at least one exhaust gas inlet opening and at least one exhaust gas outlet opening and at least substantially housed in the housing silencer elements. It further relates to a method for producing such a silencer.
Derartige Schalldämpfer werden insbesondere in Kraftfahrzeugen serienmäßig eingesetzt, um den vom Fahrzeugmotor erzeugten Geräuschpegel zu reduzieren. Um die im Gehäuse unterzubringenden Schalldämpferelemente bezüglich des Mantels zu fixieren, wurde bisher eine Hülse in den Mantel eingesteckt und eine Verschweißung innerhalb des Mantels vorgenommen. Insbesondere bei einem quer zur Fahrtrichtung des betreffenden Kraftfahrzeugs vorgesehenen Einbau des Schalldämpfers ist ein solches Verschweißen innerhalb des Mantels jedoch zumindest schwierig.Such mufflers are used as standard in motor vehicles in particular in order to reduce the noise level generated by the vehicle engine. In order to fix the muffler elements to be accommodated in the housing with respect to the jacket, a sleeve has hitherto been inserted into the jacket and a weld is made within the jacket. However, such a welding within the shell is at least difficult, in particular in the case of a mounting of the silencer transverse to the direction of travel of the relevant motor vehicle.
Die Druckschrift
Der Erfindung liegt die Aufgabe zugrunde, einen verbesserten Schalldämpfer der eingangs genannten Art anzugeben, der insbesondere auch bei einem Quereinbau möglichst einfach montierbar ist.The invention has for its object to provide an improved muffler of the type mentioned, which is particularly easy to install, especially in a transverse installation.
Bezüglich des Schalldämpfers wird diese Aufgabe erfindungsgemäß dadurch gelöst, dass die zumindest im Wesentlichen im Gehäuse untergebrachten Schalldämpferelemente ein Eintritts- oder Austrittsrohrstück umfassen, das mit einem ersten Ende in einer mantelseitigen Abgasein-tritts- bzw. Abgasaustrittsöffnung des Gehäuses mündet oder sich durch diese nach außen erstreckt, und dass diese Abgaseintritts- bzw. Abgasaustrittsöffnung in einer getrennt vom Mantel gefertigten, anschließend mit diesem verbindbaren Verschlussplatte vorgesehen ist, durch die eine im Mantel vorgesehene, in eine Mantelstirnseite mündende Aussparung verschließbar ist.With regard to the silencer, this object is achieved according to the invention in that the silencer elements accommodated at least substantially in the housing comprise an inlet or outlet pipe section which is connected to a first end in a shell-side exhaust gas inlet. or exhaust gas outlet opening of the housing opens or extends through the latter to the outside, and that this Abgaseintritts- or exhaust outlet opening is provided in a separately manufactured from the jacket, then connectable with this closure plate, through which provided in the shell, in a shell end opening opening closable is.
Aufgrund dieser Ausbildung ist der Schalldämpfer insbesondere auch für einen Quereinbau im betreffenden Kraftfahrzeug geeignet. Während die wenigstens eine Abgaseintritts- oder Abgasaustrittsöffnung mantelseitig vorgesehen ist, kann die wenigstens eine Abgasaustritts- bzw. Abgaseintrittsöffnung insbesondere an wenigstens einer der beiden Stirnseiten vorgesehen sein. Indem der Mantel mit einer in eine Mantelstirnseite mündenden Aussparung versehen ist, können die zumindest im Wesentlichen im Gehäuse unterzubringenden Schalldämpferelemente einschließlich des Eintritts- bzw. Austrittsrohrstücks von der betreffenden Mantelstirnseite her in den Mantel eingeschoben werden. Dabei können diese Schalldämpferelemente bereits zuvor fest miteinander verbunden, beispielsweise verschweißt werden. Ein Verschweißen innerhalb des Mantels ist somit nicht erforderlich. Die im Mantel vorgesehene Aussparung kann anschließend durch die getrennt vom Mantel gefertigte, mit der Abgaseintritts- bzw. Abgasaustrittsöffnung versehene Verschlussplatte verschlossen werden.Due to this design, the muffler is particularly suitable for a transverse installation in the relevant motor vehicle. While the at least one exhaust gas inlet or exhaust gas outlet opening is provided on the shell side, the at least one exhaust gas outlet or exhaust gas inlet opening can be provided in particular on at least one of the two end sides. By providing the jacket with a recess opening into a jacket end face, the muffler elements to be accommodated at least essentially in the housing, including the inlet or outlet pipe piece, can be pushed into the jacket from the relevant jacket end side. In this case, these muffler elements can already be firmly connected to each other before, for example, welded. Welding within the shell is therefore not required. The recess provided in the jacket can then be closed by the closure plate, which is manufactured separately from the jacket and provided with the exhaust gas inlet or exhaust gas outlet opening.
Gemäß einer bevorzugten praktischen Ausführungsform des erfindungsgemäßen Schalldämpfers sind die zumindest im Wesentlichen im Gehäuse unterzubringenden Schalldämpferelemente einschließlich des Eintritts- bzw. Austrittsrohrstücks als getrennt vom Mantel vorgefertigter, insbesondere formstabiler Einsatz ausgeführt. Dieser die zumindest im Wesentlichen im Gehäuse unterzubringenden Schalldämpferelemente umfassende Einsatz kann dann von der an die Aussparung angrenzenden, anschließend durch eine erste Stirnwand verschließbaren Mantelstirnseite her in Längsrichtung des Gehäuses in den Mantel eingeschoben werden.According to a preferred practical embodiment of the silencer according to the invention, the silencer elements to be accommodated at least substantially in the housing, including the inlet or outlet pipe section, are designed as a prefabricated, in particular dimensionally stable insert, separate from the jacket. This encompassing the at least substantially housed in the housing silencer elements Insert can then be inserted from the adjacent to the recess, then closable by a first end wall shell end side forth in the longitudinal direction of the housing in the jacket.
Bevorzugt umfasst der getrennt vom Mantel vorgefertigte Einsatz ein im Schiebesitz in den Mantel einsetzbares Stützelement, mit dem das Eintritts- bzw. Austrittsrohrstück fest verbunden ist. Das Eintritts- bzw. Austrittsrohrstück kann also im Voraus fest mit diesem Stützelement verbunden werden. Ein Verschweißen innerhalb des Mantels ist somit nicht mehr erforderlich.The insert, which is prefabricated separately from the casing, preferably comprises a support element which can be inserted into the casing in the sliding seat and to which the inlet or outlet pipe piece is firmly connected. The inlet or outlet pipe piece can therefore be connected in advance firmly with this support element. Welding within the shell is therefore no longer necessary.
Vorteilhafterweise ist das Eintritts- bzw. Austrittsrohrstück über die Verschlussplatte mit dem Mantel verbindbar. Dabei ist vorteilhafterweise der Einsatz über die Verbindung des Eintrittsrohrstücks mit der Verschlussplatte und die Verbindung der Verschlussplatte mit dem Mantel im Mantel fixierbar. Die Verschlussplatte kann bereits zuvor oder erst nach dem Einbringen des Einsatzes fest mit dem Eintritts- bzw. Austrittsrohrstück verbunden, insbesondere verschweißt werden. Die Verschlussplatte kann anschließend mit dem Mantel fest verbunden, insbesondere wieder verschweißt werden.Advantageously, the inlet or outlet pipe piece is connectable via the closure plate with the shell. In this case, advantageously, the insert via the connection of the inlet pipe piece with the closure plate and the connection of the closure plate with the shell in the shell can be fixed. The closure plate can already be connected to the inlet or outlet pipe piece, in particular welded, before or only after the insert has been inserted. The closure plate can then be fixedly connected to the jacket, in particular welded again.
Ein Verschweißen innerhalb des Mantels ist somit nicht mehr erforderlich.Welding within the shell is therefore no longer necessary.
Der Mantel kann insbesondere längs gefalzt und/oder geschweißt sein.The jacket can in particular be longitudinally folded and / or welded.
Bevorzugt wird auch zumindest die erste Stirnwand anschließend, d.h. nach dem Einsetzen der Schalldämpferelemente bzw. des diese umfassenden Einsatzes in den Mantel, mit dem Mantel verschweißt. Es kann somit alles in Einem verschweißt werden. So können nunmehr alle Schweißnähte durch einen einzigen Roboter in einem einzigen Arbeitsgang hergestellt werden, was eine besonders kostengünstige Herstellung oder Montage mit sich bringt.Preferably, at least the first end wall is subsequently also welded, ie after the insertion of the silencer elements or of the comprehensive insert into the jacket, with the jacket. It can thus be welded all in one. So now all welds can be made by a single robot in a single operation be, which brings a particularly cost-effective production or assembly with it.
Die Verschlussplatte kann größer als die Aussparung ausgeführt sein, wodurch ein optimales Verschließen der Aussparung gewährleistet ist und die Stabilität erhöht wird.The closure plate can be made larger than the recess, whereby an optimal closure of the recess is ensured and the stability is increased.
Die Verschlussplatte kann insbesondere auch dicker als der Mantel ausgeführt sein, wodurch vor allem wieder eine höhere Stabilität erreicht wird. Zudem kann dadurch der Mantel wesentlich dünnwandiger ausgebildet sein, womit Gewicht eingespart wird.In particular, the closure plate can also be made thicker than the jacket, which in turn results in a higher stability. In addition, the jacket can be made substantially thin-walled, thus weight is saved.
Insbesondere in dem Fall, dass sich das betreffende Ende des Eintritts- bzw. Austrittsrohrstücks durch die in der Verschlussplatte vorgesehene Abgaseintritts- bzw. Abgasaustrittsöffnung nach außen erstreckt, ist es auch von Vorteil, wenn die Verschlussplatte mit einem Kragen versehen ist. Dabei kann dieser Kragen zumindest einen Teil des sich nach außen erstreckenden Endes des Eintritts- bzw. Austrittsrohrstücks umschließen, wodurch sich insbesondere wieder eine höhere Stabilität ergibt. Grundsätzlich ist ein solcher Kragen jedoch auch dann denkbar, wenn das Eintritts- bzw. Austrittsrohrstück in die in der Verschlussplatte vorgesehene Gaseintritts- bzw. Gasaustrittsöffnung mündet.In particular, in the event that the relevant end of the inlet or outlet pipe piece extends through the provided in the closure plate exhaust inlet or exhaust outlet opening to the outside, it is also advantageous if the closure plate is provided with a collar. In this case, this collar can enclose at least a part of the outwardly extending end of the inlet or outlet pipe piece, resulting in particular again a higher stability. In principle, however, such a collar is also conceivable when the inlet or outlet tube piece opens into the gas inlet or gas outlet opening provided in the closure plate.
Der Einsatz kann außer dem Eintritts- bzw. Austrittsrohrstück insbesondere auch ein oder mehrere weitere fest mit dem Stützelement verbundene Rohrstücke umfassen.In addition to the inlet or outlet tube piece, the insert may in particular also comprise one or more further tube pieces firmly connected to the support element.
Gemäß einer zweckmäßigen praktischen Ausführungsform ist zwischen dem Stützelement und der der Verschlussplatte benachbarten ersten Stirnwand eine erste Kammer, insbesondere Reflexionskammer, und zwischen dem Stützelement und der zweiten Stirnwand eine zweite Kammer, insbesondere Resonanzkammer, gebildet.According to an expedient practical embodiment, a first chamber, in particular a reflection chamber, and between between the support element and the first end wall adjacent to the closure plate the support member and the second end wall, a second chamber, in particular resonance chamber formed.
Von Vorteil ist insbesondere auch, wenn das Stützelement zwei in Gehäuselängsrichtung einen Abstand voneinander aufweisende Trennwände umfasst, zwischen denen eine dritte Kammer gebildet ist, bei der es sich insbesondere um eine Absorptionskammer handeln kann.It is also advantageous, in particular, when the support element comprises two partitions having a spacing from one another in the housing longitudinal direction, between which a third chamber is formed, which may in particular be an absorption chamber.
Die zwischen der ersten und der dritten Kammer vorgesehene Trennwand weist bevorzugt eine Perforierung auf, über die die erste Kammer mit der dritten Kammer in Verbindung steht.The partition wall provided between the first and third chambers preferably has a perforation, via which the first chamber communicates with the third chamber.
Dagegen ist die zwischen der zweiten und der dritten Kammer vorgesehene Trennwand bevorzugt nicht perforiert.In contrast, the partition wall provided between the second and the third chamber is preferably not perforated.
Das Eintritts- bzw. Austrittsrohrstück kann insbesondere eine Perforierung aufweisen, über die es an die erste Kammer angeschlossen ist.The inlet or outlet pipe piece may in particular have a perforation, via which it is connected to the first chamber.
Bevorzugt umfasst der Einsatz ein oder mehrere weitere fest mit dem Stützelement verbundene Rohrstücke, die jeweils über eine Perforierung an die erste Kammer angeschlossen sind, sich durch das Stützelement bzw. die dritte Kammer sowie durch die zweite Kammer hindurch erstrecken und jeweils in einer in der zweiten Stirnwand vorgesehenen Gasaustritts- bzw. Gaseintrittsöffnung münden. Dabei können eine, zwei oder auch mehrere solche, jeweils in eine in der zweiten Stirnwand vorgesehene Gasaustritts- bzw. Gaseintrittsöffnung mündende Rohrstücke vorgesehen sein.The insert preferably comprises one or more further tube pieces fixedly connected to the support element, which are respectively connected to the first chamber via a perforation, extend through the support element or the third chamber and through the second chamber, and in each case into one in the second Front wall provided gas outlet or gas inlet opening. In this case, one, two or even a plurality of such, each in a provided in the second end wall gas outlet or gas inlet opening pipe sections may be provided.
Grundsätzlich sind jedoch auch ein oder mehrere weitere fest mit dem Stützelement verbundene Rohrstücke denkbar, die jeweils in einer in der ersten Stirnwand vorgesehenen Gasaustritts- bzw. Gaseintrittsöffnung münden.Basically, however, one or more further firmly connected to the support member pipe pieces are conceivable, each in a in the first end wall provided gas outlet or gas inlet opening.
Das Eintritts- bzw. Austrittsrohrstück kann das Stützelement bzw. die dritte Kammer durchsetzen und mit seinem zweiten Ende in die zweite Kammer münden.The inlet or outlet pipe piece can pass through the support element or the third chamber and open with its second end in the second chamber.
Gemäß einer bevorzugten praktischen Ausführungsform umfasst der Einsatz ein Resonanzrohrstück, das mit einem Ende in das zweite Ende des Eintritts- bzw. Austrittsrohrstücks eingesetzt und mit seinem anderen Ende in die als Resonanzkammer ausgebildete zweite Kammer mündet. Dabei kann der Querschnitt des Resonanzrohrstücks insbesondere kleiner als der Querschnitt des Eintritts- bzw. Austrittsrohrstücks sein.According to a preferred practical embodiment, the insert comprises a resonance tube piece which is inserted at one end into the second end of the inlet or outlet tube piece and opens at its other end into the second chamber formed as a resonance chamber. In this case, the cross section of the resonance tube piece can be smaller than the cross section of the inlet or outlet tube piece in particular.
Das Resonanzrohrstück kann in der zweiten Kammer über wenigstens ein Verbindungselement an wenigstens einem in eine Gasaustritts- oder Gaseintrittsöffnung mündenden Rohrstück abgestützt sein. Durch diese Abstützung und insbesondere dadurch, dass das Resonanzrohrstück beispielsweise durch eine in der benachbarten Trennwand vorgesehene Öffnung hindurchgeführt ist, ist auch dieses Resonanzrohrstück wieder bezüglich des Stützelements festgelegt.The resonance tube piece can be supported in the second chamber via at least one connecting element on at least one pipe piece which opens into a gas outlet or gas inlet opening. By this support and in particular by the fact that the resonance tube piece is passed, for example, through an opening provided in the adjacent partition opening, this resonance tube piece is again set relative to the support member.
Das erfindungsgemäße Verfahren zur Herstellung eines erfindungsgemäßen Schalldämpfers ist dadurch gekennzeichnet, dass die zumindest im Wesentlichen im Gehäuse unterzubringenden Schalldämpferelemente einschließlich des Eintritts- bzw. Austrittsrohrstücks als insbesondere formstabiler Einsatz getrennt vom Mantel vorgefertigt werden, dass der Mantel mit einer in eine Mantelstirnseite mündenden Aussparung gefertigt wird, dass eine die Abgaseintritts- bzw. Abgasaustrittsöffnung aufweisende Verschlussplatte getrennt vom Mantel gefertigt wird, dass der Einsatz von einer an die Aussparung angrenzenden, anschließend durch eine Stirnwand verschließbaren Mantelstirnseite her in Längsrichtung des Gehäuses in den Mantel eingeschoben wird und dass die im Mantel vorgesehene Aussparung anschließend durch die die Abgaseintrittsöffnung aufweisende Verschlussplatte verschlossen wird, wobei die Verschlussplatte mit dem Mantel verbunden, insbesondere verschweißt wird. Die Verschlussplatte kann bereits im Voraus oder auch erst nach dem Einbringen des Einsatzes mit dem in die Abgaseintritts- bzw. Abgasaustrittsöffnung mündenden bzw. sich durch diese hindurch nach außen erstreckenden Ende des Eintritts- bzw. Austrittsrohrstücks verbunden, insbesondere verschweißt werden.The inventive method for producing a muffler according to the invention is characterized in that the at least substantially be housed in the housing silencer elements including the inlet or outlet pipe piece are prefabricated as particular dimensionally stable use separately from the jacket, that the jacket is made with a opening into a mantle end recess in that a closure plate having the exhaust gas inlet or exhaust gas outlet opening is manufactured separately from the jacket, that the insert is inserted in the jacket in the longitudinal direction of the housing in the jacket adjacent to the recess, then closable by an end wall in the longitudinal direction of the housing and that the recess provided in the jacket is then closed by the closure plate having the exhaust gas inlet opening, wherein the closure plate connected to the jacket, in particular welded becomes. The closure plate can already be connected, in particular welded, in advance or else only after the insert has been inserted, with the end of the inlet or outlet tube piece which opens out into the exhaust gas inlet or exhaust gas outlet opening or outwards through the latter.
Der erfindungsgemäße Schalldämpfer kann grundsätzlich sowohl als Vor-, Haupt- oder als Nachschalldämpfer eingesetzt werden. Bevorzugt ist jedoch der Einsatz als Nachschalldämpfer.The silencer according to the invention can in principle be used both as a pre, main or as a rear muffler. Preferably, however, is the use as a rear muffler.
Der erfindungsgemäße Schalldämpfer ist insbesondere für einen Quereinbau geeignet. Ein Austritt ist auf einer oder auf beiden Stirnseiten denkbar.The silencer according to the invention is particularly suitable for transverse installation. An exit is conceivable on one or both ends.
Die Erfindung wird im Folgenden anhand eines Ausführungsbeispiels unter Bezugnahme auf die Zeichnung näher erläutert; in dieser zeigen:
- Fig. 1
- eine schematische Längsschnittdarstellung einer beispielhaften Ausführungsform eines Schalldämpfers,
- Fig. 2
- eine schematische Längsschnittdarstellung des um 90° um seine Längsachse gedrehten Schalldämpfers,
- Fig. 3
- eine schematische Stirnansicht des Schalldämpfers, bei der die Gasaustrittsöffnungen zu erkennen sind,
- Fig. 4
- eine schematische Querschnittsdarstellung des Schalldämpfers, geschnitten entlang der Linie C-C der
Fig. 1 , - Fig. 5
- eine schematische Querschnittsdarstellung des Schalldämpfers geschnitten, entlang der Linie A-A der
Fig. 2 , und - Fig. 6
- eine schematische Querschnittsdarstellung des Schalldämpfers, geschnitten entlang der Linie B-B der
Fig. 2 .
- Fig. 1
- FIG. 2 is a schematic longitudinal sectional view of an exemplary embodiment of a muffler; FIG.
- Fig. 2
- a schematic longitudinal sectional view of the rotated 90 ° about its longitudinal axis muffler,
- Fig. 3
- a schematic end view of the muffler, in which the gas outlet openings are visible,
- Fig. 4
- a schematic cross-sectional view of the muffler, taken along the line CC of
Fig. 1 . - Fig. 5
- a schematic cross-sectional view of the muffler cut along the line AA
Fig. 2 , and - Fig. 6
- a schematic cross-sectional view of the muffler, taken along the line BB of
Fig. 2 ,
Der Schalldämpfer 10 besitzt ein Gehäuse 12, das einen Mantel 14 und zwei Stirnwände 16, 18 umfasst und wenigstens eine Abgaseintrittsöffnung 20 sowie wenigstens eine Abgasaustrittsöffnung 22, 22' aufweist. Beim vorliegenden Ausführungsbeispiel sind eine Abgaseintrittsöffnung 20 sowie zwei Abgasaustrittsöffnungen 22, 22' vorgesehen. Der Schalldämpfer 10 umfasst zudem zumindest im Wesentlichen im Gehäuse 12 untergebrachte, weiter unten näher beschriebene Schalldämpferelemente.The
Wie anhand der
Die zumindest im Wesentlichen im Gehäuse 12 unterzubringenden Schalldämpferelemente einschließlich des Eintrittsrohrstücks 24 sind bevorzugt als getrennt vom Mantel 14 vorgefertigter, insbesondere formstabiler Einsatz 30 ausgeführt. Dabei ist dieser die zumindest im Wesentlichen im Gehäuse 12 unterzubringenden Schalldämpferelemente einschließlich das Eintrittrohrstück 24 umfassende Einsatz 30 von der an die Aussparung 28 angrenzenden, anschließend durch eine erste Stirnwand 16 verschließbaren Mantelstirnseite her in Längsrichtung L des Gehäuses 12 in den Mantel 14 einschiebbar.The at least substantially to be accommodated in the
Wie anhand der
Anschließend ist das Eintrittsrohrstück 24 über die Verschlussplatte 26 mit dem Mantel 14 verbindbar.Subsequently, the
Der Einsatz 30 ist hierbei über die Verbindung des Eintrittsrohrstücks 24 mit der Verschlussplatte 26 und die Verbindung der Verschlussplatte 26 mit dem Mantel 14 im Mantel 14 fixierbar.In this case, the
Dabei kann das Eintrittsrohr 24 bereits vorab oder erst nach dem Einbringen des Einsatzes mit der Verschlussplatte 26 verbunden, insbesondere verschweißt werden. Die Verschlussplatte 26 wird nach dem Einbringen des Einsatzes in den Mantel 14 mit diesem verbunden, insbesondere wieder verschweißt.In this case, the
Der Mantel 14 kann insbesondere längs gefalzt und/oder geschweißt sein.The
Zudem kann auch zumindest die erste Stirnwand 16 nach dem Einschieben des Einsatzes 30 mit dem Mantel 14 verschweißt werden. Grundsätzlich kann auch die zweite Stirnwand 18 mit dem Mantel 14 wieder verschweißt sein.In addition, at least the
Der getrennt zum Mantel 14 vorgefertigte Einsatz 30 kann also von der einen Stirnseite her in den Mantel 14 eingeschoben oder eingefügt werden. Dies ist dadurch möglichst, dass der Mantel 14 mit einer Aussparung 26 versehen ist, die in die betreffende Stirnseite mündet und erst nachträglich durch die die Abgaseintrittsöffnung 20 aufweisende Verschlussplatte 26 verschlossen wird. Das in die Gaseintrittsöffnung 20 mündende bzw. durch diese hindurch sich nach außen erstreckende Eintrittsrohrstück 24 kann somit von vorn herein fest mit dem Stützelement 32 verbunden sein, wodurch ein nachträgliches Schweißen innerhalb des Mantels 14 entfällt. Es kann nunmehr alles gemeinsam geschweißt werden. Aufgrund des mantelseitigen Eintritts des Abgases ist ein Quereinbau des Schalldämpfers 10 im betreffenden Kraftfahrzeug möglich.The separate to the
Die Verschlussplatte 26 kann insbesondere auch größer als die Aussparung 28 ausgeführt sein, wodurch ein sicheres Verschließen der Aussparung 28 gewährleistet ist und die Stabilität erhöht wird.The
Die Verschlussplatte 26 kann insbesondere auch dicker als der Mantel 14 ausgeführt sein, wodurch die Stabilität weiter erhöht wird.The
Denkbar ist insbesondere auch eine solche Ausführung, bei der die Verschlussplatte 26 mit einem Kragen 34 (vgl. insbesondere
Wie anhand der
Zwischen dem Stützelement 30 und der der Verschlussplatte 26 benachbarten ersten Stirnwand 16 kann eine erste Kammer 36, insbesondere Reflexionskammer, und zwischen dem Stützelement 30 und der zweiten Stirnwand 18 eine zweite Kammer 38, insbesondere Resonanzkammer, gebildet sein.Between the
Zudem kann das Stützelement 30 insbesondere zwei in Gehäuselängsrichtung L einen Abstand voneinander aufweisende Trennwände oder Innenböden 40, 42 umfassen, zwischen den eine dritte Kammer 44, insbesondere Absorptionskammer, gebildet ist.In addition, the
Die zwischen der ersten und der dritten Kammer 36 bzw. 44 vorgesehene Trennwand 40 weist im vorliegenden Fall eine Perforierung 46 (vgl. insbesondere
Das Eintrittsrohrstück 24 kann eine Perforierung 48 aufweisen, über die es an die erste Kammer 36 angeschlossen ist.The
Der Einsatz 30 kann ein oder mehrere weitere, insbesondere fest mit dem Stützelement 32 verbundene Rohrstücke 50, 50' umfassen, die jeweils über eine Perforierung 52 an die erste Kammer 36 angeschlossen sind, sich durch das Stützelement 32 bzw. die dritte Kammer 44 sowie durch die zweite Kammer 38 hindurch erstrecken und jeweils in einer in der zweiten Stirnwand 18 vorgesehenen Gasaustrittsöffnung 22 bzw. 22' münden. Beim vorliegenden Ausführungsbeispiel sind zwei solche Rohrstücke 50, 50' vorgesehen. Grundsätzlich kann jedoch auch nur ein solches in eine Gasaustrittsöffnung mündendes weiteres Rohrstück vorgesehen sein. Zudem können grundsätzlich auch mehr als zwei solche jeweils in eine Gasaustrittsöffnung mündende weitere Rohrstücke vorgesehen sein.The
Das Eintrittsrohrstück kann das Stützelement 32 bzw. die dritte Kammer 44 durchsetzen und mit seinem zweiten Ende in die zweite Kammer 38 münden, wie dies beim vorliegenden Ausführungsbeispiel der Fall ist.The inlet tube piece, the
Der Einsatz 30 kann zudem ein Resonanzrohrstück 54 umfassen, das mit einem Ende in das zweite Ende des Eintrittsrohrstücks 24 eingesetzt und mit seinem anderen Ende in die vorzugsweise als Resonanzkammer ausgebildete zweite Kammer 38 mündet.The
Wie insbesondere anhand der
Wie ebenfalls wieder anhand der
In der
Der erfindungsgemäße Schalldämpfer ist insbesondere dadurch herstellbar oder montierbar, dass die zumindest im Wesentlichen im Gehäuse 12 unterzubringenden Schalldämpferelemente einschließlich des Eintrittsrohrstücks 24 als insbesondere formstabiler Einsatz 30 getrennt vom Mantel 14 vorgefertigt werden, dass der Mantel 14 mit einer in eine Mantelstirnseite mündenden Aussparung 28 gefertigt wird, dass eine die Abgaseintrittsöffnung 20 aufweisende Verschlussplatte 26 getrennt vom Mantel 14 gefertigt wird, dass der Einsatz 30 von einer an die Aussparung 28 angrenzenden, anschließend durch eine Stirnwand 16 verschließbaren Mantelseite her in Längsrichtung L des Gehäuses 12 in den Mantel 14 eingeschoben wird und dass die im Mantel 14 vorgesehene Aussparung 28 anschließend durch die die Abgaseintrittsöffnung 20 aufweisende Verschlussplatte 26 verschlossen wird, wobei die Verschlussplatte 26 mit dem Mantel 14 verbunden, insbesondere verschweißt wird. Das in die Abgaseintrittsöffnung 20 mündende bzw. sich durch diese hindurch nach außen erstreckende Ende des Eintrittsrohrstücks 24 kann nach dem Einbringen des Einsatzes mit der Verschlussplatte 26 verbunden, insbesondere verschweißt werden. Grundsätzlich ist es zwar auch denkbar, die Verschlussplatte schon vorab mit dem betreffenden Ende des Eintrittsrohrstückes zu verbinden. Bevorzugt ist jedoch ein Verbinden nach dem Einbringen des Einsatzes in den Mantel.The silencer according to the invention can be produced or mounted in particular by virtue of the fact that the silencer elements, including the
Wie anhand der
Beim vorliegenden Ausführungsbeispiel handelt es sich bei dem über die Verschlussplatte 26 mit dem Mantel 14 zu verbindenden Rohrstück 24 um ein Eintrittsrohstück. Grundsätzlich ist jedoch beispielsweise auch eine solche Ausführung des erfindungsgemäßen Schalldämpfers 10 möglich, bei der dieses Rohrstück 24 ein Eintrittsrohstück bildet. Die Abgaseintrittsöffnung 20 wird dann entsprechend zur Abgasaustrittsöffnung, während die Abgasaustrittsöffnungen 22, 22' entsprechend zu Abgaseintrittsöffnungen werden.In the present exemplary embodiment, the
- 1010
- Schalldämpfersilencer
- 1212
- Gehäusecasing
- 1414
- Mantelcoat
- 1616
- erste Stirnwandfirst end wall
- 1818
- zweite Stirnwandsecond end wall
- 2020
- AbgaseintrittsöffnungExhaust gas inlet opening
- 2222
- AbgasaustrittsöffnungExhaust gas outlet opening
- 22'22 '
- AbgasaustrittsöffnungExhaust gas outlet opening
- 2424
- EintrittsrohrstückInlet pipe piece
- 2626
- Verschlussplatteclosing plate
- 2828
- Aussparungrecess
- 3030
- Einsatzcommitment
- 3232
- Stützelementsupport element
- 3434
- Kragencollar
- 3636
- erste Kammerfirst chamber
- 3838
- zweiter Kammersecond chamber
- 4040
- Trennwand, InnenbodenPartition, inner floor
- 4242
- Trennwand, InnenbodenPartition, inner floor
- 4444
- dritte Kammerthird chamber
- 4646
- Perforierungperforation
- 4848
- Perforierungperforation
- 5050
- Rohrstückpipe section
- 50'50 '
- Rohrstückpipe section
- 5252
- Perforierungperforation
- 5454
- ResonanzrohrstückResonance pipe section
- 5656
- Verbindungselementconnecting element
- 5858
- Öffnungopening
- 6060
- Falzstellefolding site
- 6262
- Formteilmolding
- LL
- Längsrichtunglongitudinal direction
Claims (15)
- A silencer (10), in particular a rear silencer, for an exhaust gas system of an internal combustion engine, in particular a motor vehicle engine, having a housing (12) which comprises a jacket (14) and two end walls (16, 18), at least one exhaust gas inlet opening and at least one exhaust gas outlet opening and having silencer elements which are at least substantially accommodated in the housing (12), wherein the silencer elements at least substantially accommodated in the housing (12) comprise an inlet or outlet pipe piece (24) which opens at a first end in an exhaust gas inlet opening or exhaust gas outlet opening (20) of the housing (12) or extends outwardly therethrough, and wherein this exhaust gas inlet opening or exhaust gas outlet opening (20) is respectively provided in a closure plate (26) which is produced separately from the jacket (14) and is subsequently connectable thereto and by which a cut-out (28) provided in the jacket (14) can be closed,
characterised in that
the cut-out (28) provided in the jacket (14) opens into a jacket end face. - A silencer in accordance with claim 1,
characterised in that
the silencer elements at least substantially accommodated in the housing (12), including the inlet or outlet pipe piece (24), are designed as inserts, in particular of inherent stability, prefabricated separately from the jacket (14),
wherein the insert (30) comprising the silencer elements at least substantially to be accommodated in the housing (12) can preferably be inserted in the longitudinal direction (L) of the housing (12) into the jacket (14) starting from the material end face which is adjacent to the cut-out (28) and which can be closed by a first end wall (16); and/or wherein the insert (30) prefabricated separately from the jacket (14) comprises a support element (32) which can be inserted into the jacket (14) in a sliding seat and to which the inlet or outlet pipe piece (24) is fixedly connected. - A silencer in accordance with one of the preceding claims,
characterised in that
the inlet or outlet pipe piece (24) can be connected to the jacket via the closure plate (26),
wherein the insert (30) can preferably be fixed in the jacket (14) via the connection of the inlet or outlet pipe piece (24) to the closure plate (26) and via the connection of the closure plate (26) to the jacket (14). - A silencer in accordance with any one of the preceding claims,
characterised in that
the inlet or outlet pipe piece (24) is welded to the closure plate (26); and/or in that the closure plate (36) is welded to the jacket (14). - A silencer in accordance with any one of the preceding claims,
characterised in that
the jacket (14) is crimped and/or welded lengthways. - A silencer in accordance with any one of the preceding claims,
characterised in that
at least the first end wall (16) is welded to the jacket (14). - A silencer in accordance with any one of the preceding claims,
characterised in that
the closure plate (26) is designed larger than the cut-out (28); and/or in that the closure plate (26) is designed thicker than the jacket (12). - A silencer in accordance with any one of the preceding claims,
characterised in that
the closure plate (26) is provided with a collar (34), with the collar (34) preferably surrounding at least a part of the end of the inlet or outlet pipe piece (24) extending outwardly through the exhaust gas inlet or exhaust gas outlet opening (20); and/or in that the insert (30) comprises one or more further pipe pieces fixedly connected to the support element (30) in addition to the inlet or outlet pipe piece (24). - A silencer in accordance with any one of the preceding claims,
characterised in that
a first chamber (36), in particular a reflection chamber, is formed between the support element (30) and the first end wall (16) adjacent to the closure plate (26); and in that a second chamber (38), in particular a resonance chamber, is formed between the support element (30) and the second end wall (18),
wherein the support element (30) preferably comprises two separation walls (40, 42) which have a spacing from one another in the longitudinal housing direction (L) and between which a third chamber (44), in particular an absorption chamber, is formed. - A silencer in accordance with any one of the preceding claims,
characterised in that
the separation wall (40) provided between the first and third chambers (36 and 44 respectively) has a perforation (46) via which the first chamber (36) is connected to the third chamber (44); and/or in that the separation wall (42) provided between the second and third chambers (38 and 44 respectively) is not perforated. - A silencer in accordance with any one of the preceding claims,
characterised in that
the inlet or outlet pipe piece (24) has a perforation (48) via which it is connected to the first chamber (36). - A silencer in accordance with any one of the preceding claims,
characterised in that
the insert (30) comprises one or more further pipe pieces (50, 50') which are fixedly connected to the support element (32) and which are each connected to the first chamber (36) via a perforation (32), which extend through the support element (32) or the third chamber (44) as well as through the second chamber (38) and which each open in a gas outlet opening or gas inlet opening (22, 22') provided in the second end wall. - A silencer in accordance with any one of the preceding claims,
characterised in that
the inlet or outlet pipe piece (24) passes through the support element (32) or the third chamber (44) and opens at its second end into the second chamber. - A silencer in accordance with any one of the preceding claims,
characterised in that
the insert (30) comprises a resonant pipe piece (54) which is inserted at one end into the second end of the inlet or outlet pipe piece (24) and which opens at its other end into the second chamber (38) configured as a resonance chamber (38),
wherein the resonant pipe piece (54) is preferably supported in the second chamber (38) via at least one connection element (56) at at least one pipe piece (50, 50') opening into a gas outlet opening or gas inlet opening (22, 22'). - A method for the manufacture of a silencer in accordance with any one of the preceding claims,
characterised in that
the silencer elements to be at least substantially accommodated in the housing (12), including the inlet or outlet pipe piece (24), are prefabricated separately from the jacket (14) as an insert (30), in particular of inherent stability; in that the jacket (14) is produced with a cut-out (28) opening into a jacket end face; in that a closure plate (26) having the exhaust gas inlet or exhaust gas outlet opening (20) is produced separately from the jacket (14); in that the insert (30) is inserted in the longitudinal direction (L) of the housing (12) into the jacket (14) starting from a material end face which is adjacent to the cut-out (28) and which can be closed by an end wall (16); and in that the cut-out (28) provided in the jacket (14) is subsequently closed by the closure plate (26) having the exhaust gas inlet or exhaust gas outlet opening (20), with the closure plate (26) being connected, in particular welded, to the jacket (14).
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE200810062014 DE102008062014A1 (en) | 2008-12-12 | 2008-12-12 | silencer |
Publications (3)
Publication Number | Publication Date |
---|---|
EP2196640A2 EP2196640A2 (en) | 2010-06-16 |
EP2196640A3 EP2196640A3 (en) | 2012-07-18 |
EP2196640B1 true EP2196640B1 (en) | 2014-10-08 |
Family
ID=41662363
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20090014710 Active EP2196640B1 (en) | 2008-12-12 | 2009-11-25 | Silencer |
Country Status (2)
Country | Link |
---|---|
EP (1) | EP2196640B1 (en) |
DE (1) | DE102008062014A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10196947B2 (en) | 2016-02-02 | 2019-02-05 | Kohler Co. | Muffler |
US11421569B2 (en) | 2019-10-18 | 2022-08-23 | Tenneco Automotive Operating Company Inc. | Muffler |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP5866033B2 (en) * | 2013-01-11 | 2016-02-17 | フタバ産業株式会社 | Inlet pipe arrangement method and support method |
DE102013208946A1 (en) * | 2013-05-15 | 2014-11-20 | Bayerische Motoren Werke Aktiengesellschaft | Exhaust system for an internal combustion engine and method for operating the exhaust system |
DE102014103054A1 (en) | 2014-03-07 | 2015-09-10 | Tenneco Gmbh | exhaust silencer |
DE102014107907A1 (en) | 2014-06-04 | 2015-12-17 | Eberspächer Exhaust Technology GmbH & Co. KG | silencer |
DE102016114317A1 (en) * | 2016-08-03 | 2018-02-08 | Friedrich Boysen Gmbh & Co. Kg | Assembly for an exhaust system |
EP3431732B1 (en) | 2017-07-21 | 2020-04-22 | Bosal Emission Control Systems NV | Method for forming a collar in a muffler housing |
DE102020123069A1 (en) | 2020-09-03 | 2022-03-03 | Faurecia Emissions Control Technologies, Germany Gmbh | Exhaust silencer and method for producing an exhaust silencer |
Family Cites Families (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3687225A (en) * | 1971-04-06 | 1972-08-29 | Nelson Muffler Corp | Combined exhaust muffler with spark arrester |
US3703938A (en) * | 1971-04-06 | 1972-11-28 | Nelson Muffler Corp | Exhaust muffler |
US3776366A (en) * | 1972-07-24 | 1973-12-04 | Outboard Marine Corp | Exhaust muffler |
AT355878B (en) * | 1975-05-30 | 1980-03-25 | Vmw Ranshofen Berndorf Ag | EXHAUST SYSTEM |
US4305477A (en) * | 1979-12-20 | 1981-12-15 | Deere & Company | Exhaust tuning means for internal combustion engines |
US6467570B1 (en) * | 2001-05-15 | 2002-10-22 | Arvin Technologies, Inc. | Spark arrester with spark filter |
GB2383604A (en) * | 2001-12-27 | 2003-07-02 | Wilson F G | Exhaust gas silencer with combined acoustic resonator chamber and spark arrester |
DE102004059540B3 (en) | 2004-12-09 | 2006-08-31 | J. Eberspächer GmbH & Co. KG | Flow paths throttling and controlling device for muffler, has side baffle blocking side opening from closed position upto control position of damper and increasingly releasing opening from control position upto opening position of damper |
DE102005026376C5 (en) | 2005-06-08 | 2019-05-02 | Faurecia Emissions Control Technologies, Germany Gmbh | vehicle exhaust |
DE202007010754U1 (en) * | 2007-08-02 | 2007-10-31 | Heinrich Gillet Gmbh | Housing for exhaust systems |
-
2008
- 2008-12-12 DE DE200810062014 patent/DE102008062014A1/en not_active Withdrawn
-
2009
- 2009-11-25 EP EP20090014710 patent/EP2196640B1/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10196947B2 (en) | 2016-02-02 | 2019-02-05 | Kohler Co. | Muffler |
US11421569B2 (en) | 2019-10-18 | 2022-08-23 | Tenneco Automotive Operating Company Inc. | Muffler |
Also Published As
Publication number | Publication date |
---|---|
EP2196640A3 (en) | 2012-07-18 |
EP2196640A2 (en) | 2010-06-16 |
DE102008062014A1 (en) | 2010-06-17 |
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