EP2173918B1 - Equipment for coating a metal strip - Google Patents
Equipment for coating a metal strip Download PDFInfo
- Publication number
- EP2173918B1 EP2173918B1 EP08830457A EP08830457A EP2173918B1 EP 2173918 B1 EP2173918 B1 EP 2173918B1 EP 08830457 A EP08830457 A EP 08830457A EP 08830457 A EP08830457 A EP 08830457A EP 2173918 B1 EP2173918 B1 EP 2173918B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- bath
- strip
- roll
- quenching
- coating
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Not-in-force
Links
- 239000002184 metal Substances 0.000 title claims abstract description 54
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 54
- 239000011248 coating agent Substances 0.000 title claims abstract description 41
- 238000000576 coating method Methods 0.000 title claims abstract description 41
- 238000010791 quenching Methods 0.000 claims abstract description 41
- 230000000171 quenching effect Effects 0.000 claims abstract description 35
- 230000001174 ascending effect Effects 0.000 claims abstract description 14
- 229910001338 liquidmetal Inorganic materials 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims description 46
- 238000005246 galvanizing Methods 0.000 claims description 29
- 238000000137 annealing Methods 0.000 claims description 19
- 238000011144 upstream manufacturing Methods 0.000 claims description 14
- 238000007664 blowing Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 4
- 238000012795 verification Methods 0.000 claims description 3
- 239000012530 fluid Substances 0.000 claims description 2
- 238000001816 cooling Methods 0.000 description 46
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 15
- 229910052725 zinc Inorganic materials 0.000 description 15
- 239000011701 zinc Substances 0.000 description 15
- 238000005275 alloying Methods 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 239000002826 coolant Substances 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 230000006698 induction Effects 0.000 description 3
- 239000010410 layer Substances 0.000 description 3
- 238000002161 passivation Methods 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 230000001276 controlling effect Effects 0.000 description 2
- 238000005238 degreasing Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 235000021183 entrée Nutrition 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 229910000640 Fe alloy Inorganic materials 0.000 description 1
- 229910001297 Zn alloy Inorganic materials 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000005339 levitation Methods 0.000 description 1
- 230000014759 maintenance of location Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 235000020004 porter Nutrition 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000000284 resting effect Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0034—Details related to elements immersed in bath
- C23C2/00342—Moving elements, e.g. pumps or mixers
- C23C2/00344—Means for moving substrates, e.g. immersed rollers or immersed bearings
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0035—Means for continuously moving substrate through, into or out of the bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/003—Apparatus
- C23C2/0038—Apparatus characterised by the pre-treatment chambers located immediately upstream of the bath or occurring locally before the dipping process
- C23C2/004—Snouts
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/26—After-treatment
- C23C2/28—Thermal after-treatment, e.g. treatment in oil bath
- C23C2/29—Cooling or quenching
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C2/00—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor
- C23C2/34—Hot-dipping or immersion processes for applying the coating material in the molten state without affecting the shape; Apparatus therefor characterised by the shape of the material to be treated
- C23C2/36—Elongated material
- C23C2/40—Plates; Strips
Definitions
- the invention relates to an installation for coating a strip product, in particular, a metal strip, by galvanizing.
- the corrosion resistance of the metal sheets used in particular, in certain applications such as the building, automobile or household appliances, it is common to deposit on the surface of these sheets, a layer of zinc coating or a zinc-based alloy.
- the sheet being made, normally, by rolling a metal strip, it can be subjected to a galvanizing treatment performed during the running of the strip in a continuous galvanizing line.
- the figure 2 shows schematically, on a larger scale, the constitution of such a galvanizing section comprising means for controlling the continuous movement of the band M between a liquid zinc bath 31 and a final cooling bath or "tank of quenching "along a path defined by a plurality of baffle rollers and having, generally speaking, a first inlet portion T1 of the web M in the metal bath 31, in a downward direction, to a first roll deflector 41 immersed in the bath 31, a second portion T2 of the bath outlet 31, in an upward direction, to a pair of deflector rollers 42, 42 'placed at a higher level above the bath 31 and at least one third part T3 extending between an upper baffle roll 42 'and a lower baffle roll 43 immersed in the final cooling bath 35 and along which are placed cooling means by blowing a gaseous fluid, the band M then being evacuated, passing on a deflector roll 44, towards the rest of the installation, for example a skin-pass rolling mill.
- the strip is covered on both sides with a zinc layer driven upwardly with the strip.
- the covered strip then passes into a wiper device 32 of known type which makes it possible to control the thicknesses of these two coating layers.
- French Patent No. 2,726,288 from the same company describes such an air knife dewatering device.
- the installation may comprise, on the upstream part T2 of the path of the strip, at the outlet of the metal bath 31, a heating furnace 33 making it possible to perform a so-called alloy heat treatment which ensures the diffusion of iron from the band, to the zinc coating, to create a real iron / zinc alloy.
- a heating furnace 33 making it possible to perform a so-called alloy heat treatment which ensures the diffusion of iron from the band, to the zinc coating, to create a real iron / zinc alloy.
- the strip must, however, be cooled before being immersed in the quenching tank 35.
- the installation therefore comprises, above the alloying oven 33 and / or on the downward path T3 of the strip, a cooling device 34 comprising for example, variable speed motor-blowers blowing air on the belt and whose flow rate can be regulated by measuring the temperature.
- means 34 'of cooling by air blowing can also be placed on the upward path T2 above the alloying furnace 33. This blowing cooling must, itself, be carried out carefully so as to not to degrade the quality of the zinc deposit.
- the metal strips themselves have a large enough width, for example up to two meters and the control of their scrolling at high speed requires the use of complex and bulky equipment.
- the building in which is placed such a galvanizing plant thus has a significant footprint.
- the galvanizing plant is only part of the production line, which usually includes other sections which are also very cumbersome, in particular the upstream and downstream accumulators 13, the annealing furnace 2 which comprises several sections on the one hand, to anneal and on the other hand to bring the strip to the desired temperature for galvanizing, the skin-pass 15, the degreasing section 14 and the section of passivation 16, as well as unwinding 10 and winding devices 19.
- the annealing furnace 2 which comprises several sections on the one hand, to anneal and on the other hand to bring the strip to the desired temperature for galvanizing, the skin-pass 15, the degreasing section 14 and the section of passivation 16, as well as unwinding 10 and winding devices 19.
- the object of the invention is to solve such problems thanks to a new arrangement of the installation making it possible to reduce its footprint.
- the invention also makes it possible to delay the moment when one of the so-called "exposed face of the strip” comes into contact with a deflector roll, in order to ensure excellent quality of the coating on this exposed face. .
- the invention therefore applies, in a general manner, to a coating installation of a strip product by passing it into a bath of liquid metal, comprising at least three parts, respectively a first part of entering the metal bath, passing on a first baffle roll placed at a lower level, a second brewing portion of the bath in an upward direction, between said first lower roll and a second baffle roll placed at a higher level, above metal bath, at least a third cooling portion extending between said second upper roll and a final coolant bath, and a fourth output portion of said cooling bath.
- the final cooling liquid bath is placed at a level higher than that of the metal bath and is shifted with respect thereto towards the inlet side, so that the fourth bath outlet portion cooling passes over the metal bath, and that the footprint of the entire coating installation does not significantly exceed that of the metal bath.
- the strip is supported, by a first face, on the first baffle roll, coming from a first inlet side in the metal bath and is supported by the same first face on the second baffle roll placed at higher level, so that the third cooling part is placed towards the same first side of the metal bath with respect to the second outlet portion of the bath.
- the installation comprises a quality control station of the coating, placed on the second side of the metal bath, opposite to the first input side of the strip and in front of which passes, in the first ascending portion of the metal bath outlet, the second face of the strip opposite the first bearing face on the first and second deflection rolls, and the band passes over a baffle roll immersed in the final cooling bath taking resting on said roll immersed by its second face, then passes over the whole of the installation, in the fourth part of the outlet of the cooling bath, taking support by the same second face on two upper rollers spread apart and back down by a last descending part of output of the installation by passing in front of the station of verification the same second face of the band, so that the state of the coating on this second face can be verified, firstly at the outlet of the metal bath and, secondly, at the outlet of the installation, after final cooling.
- the installation comprises at least one cooling means, by gas blowing, on both sides of the strip, arranged along the path thereof, or upstream of the second baffle roll in the second outlet portion of the metal bath, or downstream of said second deflector roll, at the beginning of the third cooling part.
- the invention also makes it possible to place a means for heating the strip in the second outlet portion of the metal bath, immediately above it, in order to perform an alloying treatment.
- the third cooling portion of the strip comprises a single strand descending from the second baffle roll to the coolant bath placed above the metal bath.
- the third cooling portion comprises, from the second baffle roll placed at a higher level, a first descending strand to a third baffle roll placed below the second roll and above the bath metallic, a second ascending strand between said third roll and a fourth baffle roll placed substantially at the second roll, and a third descending strand between said fourth roll and the coolant bath, cooling means being placed at least on the one of the two ascending and descending strands, upstream of the third deflector roll so as to allow a support of the band on said third deflector roll, by its second face opposite to the first bearing face on the first and the second deflection roll, without deterioration of the coating deposited on this second face.
- cooling means are arranged, respectively, on the upward path between the first and second baffle rolls and on the descending path between the second upper roll and the third lower roll, said cooling means being offset in height and arranged in a staggered arrangement.
- the invention is particularly applicable to a coating installation arranged downstream, in the direction of travel, of an annealing line placed inside a closed enclosure for maintaining a non-oxidizing atmosphere, with scrolling the strip between two sets of deflector rollers spaced apart in height, said enclosure being closed at an outlet end by a vertical wall having a height corresponding to the spacing between the deflection rollers and provided at its lower part with a closed chute outlet strip to the metal bath gulvanization.
- the entire coating installation can be arranged in a constricted space extending vertically along the vertical closing wall of the enclosure and horizontally over a distance corresponding to the footprint of the bath metal with the exit chute of the band.
- the invention can also be applied, advantageously, to a coating installation disposed downstream from an annealing line placed inside a closed enclosure extending horizontally between an inlet end and an end of outlet equipped with a connecting chute opening into the galvanizing metal bath.
- the final cooling bath can be placed above the annealing enclosure, some distance upstream of the outlet end, and the third part of the path of the strip, along which cooling means are placed horizontally above the annealing chamber and returning upstream to the final cooling bath from which the fourth bath outlet portion extends horizontally downstream. passing over said cooling means.
- the figure 3 shows schematically a preferred embodiment of a galvanizing plant according to the invention as indicated above, the strip M to be treated was first brought to a temperature desirable for galvanizing, preferably in an annealing furnace terminating in a temperature-controlled holding section 24 and having, at its outlet, a baffle roll 40 which directs the strip to the galvanizing metal bath 31 formed in a tank 30 and into which is immersed a first baffle roll 41.
- the band M therefore follows a downward path T1 between the output roll 40 and the submerged roll 41 on which it bears by its upper face A.
- the strip M then comes out of the bath 31 along an upward vertical path T2 to an upper roll 42 past a wiper device 32 for controlling the thickness of the coating.
- the band M is supported on the upper roll 42 by the same side A passing on the immersed roll 41.
- the band M returns to the side by which it had entered the tray, that is to say the left side on the figure 3 .
- an oven 33 is placed above the dewatering device 32 and is followed by cooling cells 6 which can be placed, not only on the upward path T2, upstream of the upper roll 42, but also on the downward path T3, above the lower roll 43. It is thus possible to achieve sufficient cooling of the band before the contact of its side A 'with the lower roll 43.
- the tank 5 containing the quenching bath 35 in which the final cooling of the band M is achieved, is placed above the tank 30 containing the galvanizing bath. 31 and offset from it, to the inlet side of the galvanizing plant whose footprint is thus reduced compared to the conventional layout of the figure 2 .
- the galvanizing plant 3 is preceded, usually, by an annealing line 2 terminating in a section 24 in which the strip is brought to the desired temperature for galvanizing.
- the assembly is placed under a protective atmosphere in a closed enclosure 8 extended at its outlet end of the band M, by a chute 81 immersed in the metal bath 31 to maintain the seal.
- the band passes on two series of deflector rollers spaced in height and the enclosure 8 is therefore closed, at its outlet end, by a vertical wall 80 of corresponding height.
- the quench tank 35 is placed above the metal bath 31 and the outlet trough 81 and the assembly of the coating installation can therefore be arranged in a constricted space extending vertically in height, along the closing wall 80 of the annealing enclosure 8 and horizontally over a distance not exceeding the footprint of the metal bath 31 with the connecting trough 81.
- the overall size, in length, of the treatment line can be decreased compared to the conventional arrangement of Figures 1 and 2 .
- the upper roller 42 may be placed at a height sufficient to have the cooling means 6 extending over the length necessary to obtain sufficient cooling of the strip before the contact of its side A 'with the lower roller 43.
- this roll 43 can be immersed in the quench bath 35.
- the band M can go up an ascending path T31 until to a second upper roll 44, then descend, in a descending path T32, to a deflector roll 45 immersed in the final cooling bath 35.
- the band M follows a rising path T4 to a pair of upper deflector rollers 46, 46 'spaced apart from each other, so as to pass the band over of the whole of the galvanizing section, then down, by a downward path T5, up to a lower roll 47 to be directed towards the rest of the installation, for example a skin-pass 15 mill.
- a verification station 7 for example a control cabin for an operator.
- This station 7 can thus be placed between the first ascending section T2 of the outlet of the metal bath 31 and the last descending section T5 of the outlet of the installation, deflector rollers 48 allowing, possibly, to provide the necessary location for the station 7 .
- the operator sees successively before him twice the same face. Knowing the total length of the path and the running speed of the belt which can be measured at any moment, the operator can therefore locate on the exposed face A 'of the belt, immediately above the wiper device 32, a doubtful zone and, after having allowed the time necessary for scrolling, to identify the passage of the same zone on the descending path T5 in order to check the possible presence of a defect after the final cooling and hardening of the coating.
- the arrangement according to the invention thus makes it possible to guarantee the best possible integrity of the exposed face of the coated strip.
- cooling cells 61, 62 may advantageously be staggered on the ascending and descending strands.
- the two strands T2, T3 can be separated by a single upper roller 42, which further reduces the footprint of the assembly.
- such an arrangement makes it possible to distribute the cells 6 over a greater length of strip and thus to have a less violent blowing, which reduces the risk of producing a vibration of the strip which may have an impact on the quality of the coating. , in particular, the regulation of its thickness.
- the invention is not limited to the case where, to reduce the length of the annealing line, the strip follows a zig-zag path by passing over two sets of rollers spaced apart in height. Indeed, the invention can also be applied to the case of a continuous annealing furnace in which the band scrolls horizontally over a large length.
- the quenching bath 35 which, according to the invention, is offset backward from the galvanizing bath 31, can be placed above the outlet end of the annealing enclosure 8 'whose height is, then , relatively reduced.
- the third part T3 of the path of the strip then extends horizontally and returns upstream to the quench tank 35 which is shifted back a sufficient distance to dispose the necessary cooling means 6 along said strand T3 .
- the fourth portion T4 of quenching bath 35 then returns horizontally downstream passing above said cooling means 6.
- the footprint of the coating plant 3 does not substantially exceed that of the galvanizing bath 31.
- the invention has been described in the usual case of a coating by passing on a roll immersed in a bath of liquid metal but it could also be applied to other coating devices, for example of the type in which the metal bath of galvanization is maintained by magnetic levitation by means of induction coils arranged along the upward path of the strip after passing on the lower roller 41 which, in this case, is not immersed.
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- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
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Abstract
Description
L'invention a pour objet une installation de revêtement d'un produit en bande, en particulier, d'une bande métallique, par galvanisation.The invention relates to an installation for coating a strip product, in particular, a metal strip, by galvanizing.
Afin d'améliorer la résistance à la corrosion des tôles métalliques utilisées, en particulier, dans certaines applications comme le bâtiment, l'automobile ou l'électroménager, il est courant de déposer à la surface de ces tôles, une couche de revêtement en zinc ou en un alliage à base de zinc. La tôle étant réalisée, normalement, par laminage d'une bande métallique, celle-ci peut être soumise à un traitement de galvanisation effectué lors du défilement de la bande dans une ligne continue de galvanisation.In order to improve the corrosion resistance of the metal sheets used, in particular, in certain applications such as the building, automobile or household appliances, it is common to deposit on the surface of these sheets, a layer of zinc coating or a zinc-based alloy. The sheet being made, normally, by rolling a metal strip, it can be subjected to a galvanizing treatment performed during the running of the strip in a continuous galvanizing line.
A titre d'exemple, la
- une section d'entrée 1 avec une ou deux dérouleuses de
bande 10, 10', une cisaille 11, par exemple à guillotine, une soudeuse deraboutage 12 permettant de raccorder la queue d'une première bande issue d'une desdérouleuses 10 à la tête de la bande suivante issue de l'autre dérouleuse 10', de façon à assurer un fonctionnement continu de la ligne, et un accumulateur debande 13 qui permet de mettre en réserve une certaine longueur de bande de façon à la restituer à la ligne, lorsque le déroulement est stoppé en amont de l'accumulateur, pour réaliser le raboutage dans lasoudeuse 12 ; - une
section 14 de dégraissage des bandes laminées à froid ou de décapage acide des bandes laminées à chaud ; - un four de
recuit 2 comprenant successivement une section dechauffage 21, unesection 22 de maintien à la température de recuit, une section de refroidissement rapide 23 et unesection 24 de maintien de la bande à une température contrôlée, éventuellement pour un traitement de surveillissement (overaging) et/ou pour porter la bande à la température souhaitable avant son entrée dans le bain de zinc en fusion ; - une
section 3 de galvanisation proprement dite, comprenant un bain dezinc 31 dans lequel est immergée la bande à la sortie de la section de maintien entempérature 24, undispositif 32 d'essorage du zinc liquide permettant de contrôler l'épaisseur de la couche de revêtement déposée sur les deux faces de la bande, éventuellement un four àinduction 33 dont le rôle sera indiqué plus loin, un dispositif derefroidissement 34 et un bac detrempe 35 pour le refroidissement final de la bande ; - une section de sortie avec, par exemple, un laminoir skin-
pass 15, une section depassivation 16, un accumulateur desortie 17, unecisaille 18 et une ou deuxenrouleuses 19.
- an inlet section 1 with one or two
belt unrollers 10, 10 ', a shear 11, for example a guillotine, asplicing welder 12 for connecting the tail of a first band from one of theunwinders 10 to the head of the next strip coming from the other unwinder 10 ', so as to ensure a continuous operation of the line, and atape accumulator 13 which allows to reserve a certain length of tape so as to restore it to the line, when the flow is stopped upstream of the accumulator, to achieve the splicing in thewelder 12; - a
section 14 for degreasing the cold-rolled strips or acid pickling of the hot-rolled strips; - an annealing
furnace 2 successively comprising aheating section 21, aretention section 22 at the annealing temperature, arapid cooling section 23 and asection 24 for holding the strip at a controlled temperature, possibly for a monitoring treatment (overaging) and / or to bring the band to the desired temperature before entering the molten zinc bath; - a galvanizing
section 3 itself, comprising azinc bath 31 in which is immersed the strip at the outlet of thetemperature holding section 24, adevice 32 for spinning the liquid zinc to control the thickness of the layer coated on both sides of the strip, optionally aninduction furnace 33 whose role will be indicated later, acooling device 34 and aquenching tank 35 for the final cooling of the strip; - an outlet section with, for example, a skin-
pass mill 15, apassivation section 16, anoutlet accumulator 17, ashear 18 and one or twowinders 19.
Une telle disposition est tout à fait classique mais, bien entendu, peut faire l'objet de variantes, selon les traitements réalisés en amont ou en aval de la section de galvanisation proprement dite.Such an arrangement is quite conventional but, of course, may be subject to variants, depending on the processing carried out upstream or downstream of the galvanizing section itself.
La
En sortant du bain 31, la bande est recouverte, sur ses deux faces, d'une couche de zinc entraînée vers le haut avec la bande. La bande recouverte passe alors dans un dispositif d'essorage 32 de type connu qui permet de contrôler les épaisseurs de ces deux couches de revêtement.Leaving the
Par exemple, le brevet français n°
De façon connue, l'installation peut comporter, sur la partie ascendante T2 du trajet de la bande, à la sortie du bain métallique 31, un four de chauffage 33 permettant de réaliser un traitement thermique dit d'alliation qui assure la diffusion de fer provenant de la bande, vers le revêtement de zinc, afin de créer un véritable alliage fer/zinc. Une telle alliation est intéressante, en particulier, pour l'industrie automobile car elle permet d'améliorer certaines qualités de surface des tôles revêtues telles que l'adhérence des peintures ou la capacité d'emboutissage.In known manner, the installation may comprise, on the upstream part T2 of the path of the strip, at the outlet of the
La bande doit, cependant, être refroidie avant de plonger dans le bac de trempe 35. L'installation comprend donc, au dessus du four d'alliation 33 et/ou sur le trajet descendant T3 de la bande, un dispositif de refroidissement 34 comprenant, par exemple, des moto-ventilateurs à vitesse variable soufflant de l'air sur la bande et dont le débit peut être régulé par la mesure de la température.The strip must, however, be cooled before being immersed in the
Les exigences de qualité de surface des tôles métalliques sont de plus en plus sévères. En particulier, pour les tôles de carrosserie automobile, il est exigé une qualité de fini des parties visibles qui impose un niveau très élevé de qualité de surface des bandes après galvanisation.The surface quality requirements of metal sheets are becoming more severe. In particular, for automotive body panels, a visible part finish quality is required which imposes a very high level of surface quality of the strips after galvanizing.
Or, il se produit, dans le bain de zinc, des réactions métallurgiques qui dégradent assez rapidement la surface du rouleau 41 immergé dans le bain de zinc 31 et il en résulte des défauts qui peuvent altérer la qualité de la face A de la bande qui prend appui sur le rouleau 41 pour le changement de direction, c'est-à-dire la face supérieure de la bande dans la première partie T1 d'entrée dans le bain 31.However, metallurgical reactions occur in the zinc bath which degrade the surface of the
C'est pourquoi, habituellement, c'est la seconde face A' de la bande M, tournée vers l'extérieur lors du passage sur le rouleau immergé 41, qui est réservée pour les parties visibles des produits finis, par exemple, une carrosserie automobile et l'on indique donc à l'utilisateur laquelle des deux faces dite « face exposée » présente la meilleure qualité de surface.That is why, usually, it is the second face A 'of the band M, turned outwards when passing over the
Cependant, dans une installation classique du type représenté sur la
Par exemple, dans la disposition classique représentée sur la
En pratique il est donc préférable, de réaliser un premier refroidissement de la bande avant son passage sur les rouleaux déflecteurs supérieurs 42, 42'. A cet effet, des moyens 34' de refroidissement par soufflage d'air peuvent aussi être placés sur le trajet ascendant T2 au-dessus du four d'alliation 33. Ce refroidissement par soufflage doit, lui-même, être réalisé avec précaution de façon à ne pas dégrader la qualité du dépôt de zinc.In practice it is therefore preferable to perform a first cooling of the strip before it passes over the
Cependant, il faut disposer de la place nécessaire pour placer les nombreux appareillages, ventilateurs, gaines d'alimentation et d'évacuation de l'air, organes mécaniques et électriques, etc.However, it is necessary to have the necessary space to place the numerous apparatuses, ventilators, supply and exhaust ducts, mechanical and electrical organs, etc.
En pratique, deux zones, respectivement de chauffage 33 et de refroidissement 34' sont donc superposées sur le trajet ascendant T2, avant le changement de direction de la bande. Une telle installation doit donc être placée dans une charpente qui peut avoir une très grande hauteur, par exemple de plusieurs dizaines de mètres.In practice, two zones, respectively heating 33 and cooling 34 'are superimposed on the upward path T2, before the change of direction of the band. Such an installation must therefore be placed in a frame that can have a very high height, for example several tens of meters.
Par ailleurs, les bandes métalliques ont elles-mêmes une assez grande largeur, pouvant aller, par exemple, jusqu'à deux mètres et la commande de leur défilement à grande vitesse nécessite l'utilisation d'appareillages complexes et encombrants.Furthermore, the metal strips themselves have a large enough width, for example up to two meters and the control of their scrolling at high speed requires the use of complex and bulky equipment.
Le bâtiment dans lequel est placée une telle installation de galvanisation présente donc une emprise au sol importante.The building in which is placed such a galvanizing plant thus has a significant footprint.
Or, comme le montre schématiquement la
L'ensemble d'une telle installation constitue donc un ensemble extrêmement important et il est difficile, après la construction, d'apporter à certaines sections les modifications nécessaires tout en conservant les sections voisines.The whole of such a facility is therefore an extremely important set and it is difficult, after construction, to make some sections the necessary changes while keeping the neighboring sections.
Il est donc intéressant de réduire autant que possible l'encombrement de l'installation, tout en ménageant des possibilités d'évolution de celle-ci, par exemple en ayant la possibilité d'ajouter, si nécessaire, un four d'alliation, et/ou des moyens de refroidissement.It is therefore advantageous to reduce as much as possible the size of the installation, while providing opportunities for its evolution, for example by having the possibility of adding, if necessary, a furnace of alliation, and / or cooling means.
L'invention a pour objet de résoudre de tels problèmes grâce à une nouvelle disposition de l'installation permettant d'en réduire l'emprise au sol. D'autre part, l'invention permet aussi de retarder le moment où l'une des faces dite « face exposée de la bande » vient au contact d'un rouleau déflecteur, afin d'assurer une excellente qualité du revêtement sur cette face exposée.The object of the invention is to solve such problems thanks to a new arrangement of the installation making it possible to reduce its footprint. On the other hand, the invention also makes it possible to delay the moment when one of the so-called "exposed face of the strip" comes into contact with a deflector roll, in order to ensure excellent quality of the coating on this exposed face. .
L'invention s'applique donc, d'une façon générale, à une installation de revêtement d'un produit en bande par passage de celle-ci dans un bain de métal liquide, comportant au moins trois parties, respectivement une première partie d'entrée dans le bain métallique, en passant sur un premier rouleau déflecteur placé à un niveau inférieur, une seconde partie de sortie du bain suivant une direction ascendante, entre ledit premier rouleau inférieur et un second rouleau déflecteur placé à un niveau supérieur, au-dessus du bain métallique, au moins une troisième partie de refroidissement s'étendant entre ledit second rouleau supérieur et un bain liquide de refroidissement final, et une quatrième partie de sortie dudit bain de refroidissement.The invention therefore applies, in a general manner, to a coating installation of a strip product by passing it into a bath of liquid metal, comprising at least three parts, respectively a first part of entering the metal bath, passing on a first baffle roll placed at a lower level, a second brewing portion of the bath in an upward direction, between said first lower roll and a second baffle roll placed at a higher level, above metal bath, at least a third cooling portion extending between said second upper roll and a final coolant bath, and a fourth output portion of said cooling bath.
Conformément à l'invention, le bain liquide de refroidissement final est placé à un niveau supérieur à celui du bain métallique et est décalé par rapport à celui-ci vers le côté d'entrée, de telle sorte que la quatrième partie de sortie du bain de refroidissement passe au dessus du bain métallique, et que l'emprise au sol de l'ensemble de l'installation de revêtement ne dépasse pas sensiblement celle du bain métallique.According to the invention, the final cooling liquid bath is placed at a level higher than that of the metal bath and is shifted with respect thereto towards the inlet side, so that the fourth bath outlet portion cooling passes over the metal bath, and that the footprint of the entire coating installation does not significantly exceed that of the metal bath.
De façon particulièrement avantageuse, la bande prend appui, par une première face, sur le premier rouleau déflecteur, en venant d'un premier côté d'entrée dans le bain métallique et prend appui par la même première face sur le second rouleau déflecteur placé au niveau supérieur, de façon que la troisième partie de refroidissement soit placée vers le même premier côté du bain métallique par rapport à la seconde partie de sortie du bain.Particularly advantageously, the strip is supported, by a first face, on the first baffle roll, coming from a first inlet side in the metal bath and is supported by the same first face on the second baffle roll placed at higher level, so that the third cooling part is placed towards the same first side of the metal bath with respect to the second outlet portion of the bath.
Selon une autre caractéristique avantageuse de l'invention, l'installation comporte une station de vérification de la qualité du revêtement, placée sur le second côté du bain métallique, opposé au premier côté d'entrée de la bande et devant laquelle passe, dans la première partie ascendante de la sortie du bain métallique, la seconde face de la bande opposée à la première face d'appui sur le premier et le second rouleaux déflecteurs, et la bande passe sur un rouleau déflecteur immergé dans le bain de refroidissement final en prenant appui sur ledit rouleau immergé par sa seconde face, puis repasse au-dessus de l'ensemble de l'installation, dans la quatrième partie de sortie du bain de refroidissement, en prenant appui par la même seconde face sur deux rouleaux supérieurs écartés et redescend par une dernière partie descendante de sortie de l'installation en faisant passer devant la station de vérification la même seconde face de la bande, de façon que l'état du revêtement sur cette seconde face puisse être vérifié, d'une part à la sortie du bain métallique et, d'autre part, à la sortie de l'installation, après refroidissement final.According to another advantageous characteristic of the invention, the installation comprises a quality control station of the coating, placed on the second side of the metal bath, opposite to the first input side of the strip and in front of which passes, in the first ascending portion of the metal bath outlet, the second face of the strip opposite the first bearing face on the first and second deflection rolls, and the band passes over a baffle roll immersed in the final cooling bath taking resting on said roll immersed by its second face, then passes over the whole of the installation, in the fourth part of the outlet of the cooling bath, taking support by the same second face on two upper rollers spread apart and back down by a last descending part of output of the installation by passing in front of the station of verification the same second face of the band, so that the state of the coating on this second face can be verified, firstly at the outlet of the metal bath and, secondly, at the outlet of the installation, after final cooling.
Dans un mode de réalisation préférentiel, l'installation comprend au moins un moyen de refroidissement, par soufflage de gaz, sur les deux faces de la bande, disposé le long du trajet de celle-ci, soit en amont du second rouleau déflecteur dans la seconde partie de sortie du bain métallique, soit en aval dudit second rouleau déflecteur, au début de la troisième partie de refroidissement.In a preferred embodiment, the installation comprises at least one cooling means, by gas blowing, on both sides of the strip, arranged along the path thereof, or upstream of the second baffle roll in the second outlet portion of the metal bath, or downstream of said second deflector roll, at the beginning of the third cooling part.
L'invention permet également de placer un moyen de chauffage de la bande dans la seconde partie de sortie du bain métallique, immédiatement au-dessus de celui-ci, afin de réaliser un traitement d'alliation.The invention also makes it possible to place a means for heating the strip in the second outlet portion of the metal bath, immediately above it, in order to perform an alloying treatment.
Dans un premier mode de réalisation, la troisième partie de refroidissement de la bande comporte un brin unique descendant depuis le second rouleau déflecteur jusqu'au bain liquide de refroidissement placé au-dessus du bain métallique.In a first embodiment, the third cooling portion of the strip comprises a single strand descending from the second baffle roll to the coolant bath placed above the metal bath.
Dans un autre mode de réalisation, la troisième partie de refroidissement comporte, à partir du second rouleau déflecteur placé à un niveau supérieur, un premier brin descendant jusqu'à un troisième rouleau déflecteur placé au-dessous du second rouleau et au-dessus du bain métallique, un second brin ascendant entre ledit troisième rouleau et un quatrième rouleau déflecteur placé sensiblement au niveau du second rouleau, et un troisième brin descendant entre ledit quatrième rouleau et le bain liquide de refroidissement, des moyens de refroidissement étant placés au moins sur l'un des deux brins ascendant et descendant, en amont du troisième rouleau déflecteur de façon à permettre un appui de la bande sur ledit troisième rouleau déflecteur, par sa seconde face opposée à la première face d'appui sur le premier et le second rouleau déflecteur, sans détérioration du revêtement déposé sur cette seconde face.In another embodiment, the third cooling portion comprises, from the second baffle roll placed at a higher level, a first descending strand to a third baffle roll placed below the second roll and above the bath metallic, a second ascending strand between said third roll and a fourth baffle roll placed substantially at the second roll, and a third descending strand between said fourth roll and the coolant bath, cooling means being placed at least on the one of the two ascending and descending strands, upstream of the third deflector roll so as to allow a support of the band on said third deflector roll, by its second face opposite to the first bearing face on the first and the second deflection roll, without deterioration of the coating deposited on this second face.
Avantageusement, des moyens de refroidissement sont disposés, respectivement, sur le trajet ascendant entre le premier et le second rouleau déflecteurs ainsi que sur le trajet descendant entre le second rouleau supérieur et le troisième rouleau inférieur, lesdits moyens de refroidissement étant décalés en hauteur et disposés en quinconce.Advantageously, cooling means are arranged, respectively, on the upward path between the first and second baffle rolls and on the descending path between the second upper roll and the third lower roll, said cooling means being offset in height and arranged in a staggered arrangement.
L'invention s'applique spécialement à une installation de revêtement disposée en aval, dans le sens de défilement, d'une ligne de recuit placée à l'intérieur d'une enceinte fermée pour le maintien d'une atmosphère non oxydante, avec défilement de la bande entre deux séries de rouleaux déflecteurs écartés en hauteur, ladite enceinte étant fermée, à une extrémité de sortie, par une paroi verticale ayant une hauteur correspondant à l'écartement entre les rouleaux déflecteurs et munie, à sa partie inférieure, d'une goulotte fermée de sortie de la bande vers le bain métallique de gulvanisation. Dans ce cas, l'ensemble de l'installation de revêtement peut être disposé dans un espace resserré s'étendant verticalement le long de la paroi verticale de fermeture de l'enceinte et horizontalement sur une distance correspondant à l'emprise au sol du bain métallique avec la goulotte de sortie de la bande.The invention is particularly applicable to a coating installation arranged downstream, in the direction of travel, of an annealing line placed inside a closed enclosure for maintaining a non-oxidizing atmosphere, with scrolling the strip between two sets of deflector rollers spaced apart in height, said enclosure being closed at an outlet end by a vertical wall having a height corresponding to the spacing between the deflection rollers and provided at its lower part with a closed chute outlet strip to the metal bath gulvanization. In this case, the entire coating installation can be arranged in a constricted space extending vertically along the vertical closing wall of the enclosure and horizontally over a distance corresponding to the footprint of the bath metal with the exit chute of the band.
Mais l'invention peut aussi s'appliquer, avantageusement, à une installation de revêtement disposée en aval d'une ligne de recuit placée à l'intérieur d'une enceinte fermée s'étendant horizontalement entre une extrémité d'entrée et une extrémité de sortie munie d'une goulotte de liaison débouchant dans le bain métallique de galvanisation.But the invention can also be applied, advantageously, to a coating installation disposed downstream from an annealing line placed inside a closed enclosure extending horizontally between an inlet end and an end of outlet equipped with a connecting chute opening into the galvanizing metal bath.
Dans ce cas, le bain de refroidissement final peut être placé au dessus de l'enceinte de recuit, à une certaine distance en amont de l'extrémité de sortie, et la troisième partie du trajet de la bande, le long de laquelle sont placés des moyens de refroidissement s'étend horizontalement au dessus de l'enceinte de recuit en revenant vers l'amont jusqu'au bain de refroidissement final à partir duquel la quatrième partie de sortie du bain s'étend horizontalement vers l'aval en passant au dessus desdits moyens de refroidissement.In this case, the final cooling bath can be placed above the annealing enclosure, some distance upstream of the outlet end, and the third part of the path of the strip, along which cooling means are placed horizontally above the annealing chamber and returning upstream to the final cooling bath from which the fourth bath outlet portion extends horizontally downstream. passing over said cooling means.
L'invention couvre également d'autres caractéristiques avantageuses qui apparaîtront dans la description suivante de certains modes de réalisation particuliers, donnés à titre d'exemple et représentés schématiquement sur les dessins annexés.
- La
figure 1 est un schéma général de l'ensemble d'une ligne de recuit et de galvanisation de type connu ; - La
figure 2 montre schématiquement la disposition classique d'une installation de galvanisation ; - La
figure 3 est un schéma d'une installation de galvanisation selon l'invention ; - La
figure 4 montre une variante avec disposition en quinconce des moyens de refroidissement ; - La
figure 5 montre schématiquement une autre disposition d'une installation de galvanisation selon l'invention.
- The
figure 1 is a general diagram of the assembly of an annealing and galvanizing line of known type; - The
figure 2 schematically shows the conventional layout of a galvanizing plant; - The
figure 3 is a diagram of a galvanizing plant according to the invention; - The
figure 4 shows a variant with staggered arrangement of the cooling means; - The
figure 5 schematically shows another arrangement of a galvanizing installation according to the invention.
La
La bande M ressort alors du bain 31 suivant un trajet vertical ascendant T2 jusqu'à un rouleau supérieur 42 en passant devant un dispositif d'essorage 32 permettant de contrôler l'épaisseur du revêtement.The strip M then comes out of the
Toutes ces dispositions sont classiques et correspondent à celles qui ont été décrites précédemment en se référant à la
Dans l'invention, cependant, la bande M prend appui sur le rouleau supérieur 42 par la même face A passant sur le rouleau immergé 41.In the invention, however, the band M is supported on the
Pour cela, au lieu d'être déviée vers l'extérieur du bac 30, la bande M revient vers le coté par lequel elle était entrée dans le bac, c'est-à-dire le côté gauche sur la
De la sorte, c'est seulement à l'extrémité inférieure du trajet descendant T3, que la seconde face A' de la bande M, tournée vers le bas dans le bain de galvanisation 31, prend contact avec un rouleau déflecteur 43. Cette face A' peut donc se refroidir successivement, le long du trajet ascendant T2 et du trajet descendant T3, jusqu'à une température lui permettant de prendre appui sur le rouleau inférieur 43 sans risque de dégradation du revêtement.In this way, it is only at the lower end of the downward path T3 that the second face A 'of the strip M, turned downwards in the galvanizing
Si l'on souhaite réaliser un traitement d'alliation, un four 33 est disposé au-dessus du dispositif d'essorage 32 et est suivi de cellules de refroidissement 6 qui peuvent être placées, non seulement sur le trajet ascendant T2, en amont du rouleau supérieur 42, mais également sur le trajet descendant T3, au-dessus du rouleau inférieur 43. Il est ainsi possible de réaliser un refroidissement suffisant de la bande avant le contact de sa face A' avec le rouleau inférieur 43.If it is desired to carry out an alloying treatment, an
Il résulte de cet arrangement du trajet de la bande, que la cuve 5 contenant le bain de trempe 35, dans lequel est réalisé le refroidissement final de la bande M, se trouve placée au-dessus de la cuve 30 contenant le bain métallique de galvanisation 31 et décalée par rapport à celle-ci, vers le côté d'entrée de l'installation de galvanisation dont l'emprise au sol est ainsi diminuée par rapport à la disposition classique de la
Comme indiqué plus haut et de la façon représentée sur la
Généralement, pour réduire la longueur de la ligne, la bande passe sur deux séries de rouleaux déflecteurs écartés en hauteur et l'enceinte 8 est donc fermée, à son extrémité de sortie, par une paroi verticale 80 de hauteur correspondante.Generally, to reduce the length of the line, the band passes on two series of deflector rollers spaced in height and the
Selon l'invention, le bac de trempe 35 est placé au dessus du bain métallique 31 et de la goulotte de sortie 81 et l'ensemble de l'installation de revêtement peut donc être disposé dans un espace resserré s'étendant verticalement en hauteur, le long de la paroi 80 de fermeture de l'enceinte de recuit 8 et horizontalement sur une distance ne dépassant pas l'emprise au sol du bain métallique 31 avec la goulotte de liaison 81.According to the invention, the quench
Ainsi, l'encombrement global, en longueur, de la ligne de traitement peut être diminué par rapport à la disposition classique des
Certes, une telle disposition nécessite la construction, au-dessus du bain métallique 31, d'un plancher pour supporter la cuve de trempe 5, mais cette augmentation de hauteur de l'installation ne constitue pas un véritable inconvénient, en particulier pour la transformation d'une installation existante. Au contraire, le transfert du bain de trempe au-dessus du bain métallique permet de libérer, à côté de celui-ci, un espace qui, comme on le verra plus loin, peut être utilisé, par exemple, pour placer une station 7 de vérification de la qualité de la bande.Admittedly, such an arrangement requires the construction, above the
De même, le rouleau supérieur 42 peut être placé à une hauteur suffisante pour disposer des moyens de refroidissement 6 s'étendant sur la longueur nécessaire pour obtenir un refroidissement suffisant de la bande avant le contact de sa face A' avec le rouleau inférieur 43. Dans ce cas, ce rouleau 43 peut être immergé dans le bain de trempe 35.Similarly, the
Cependant, pour réaliser un refroidissement suffisant de la bande avant la trempe, sans augmenter exagérément la hauteur de l'installation, après le trajet descendant T3 et son passage sur le rouleau inférieur 43, la bande M peut remonter suivant un trajet ascendant T31 jusqu'à un second rouleau supérieur 44, puis redescendre, suivant un trajet descendant T32, jusqu'à un rouleau déflecteur 45 immergé dans le bain de refroidissement final 35.However, to achieve sufficient cooling of the strip before quenching, without unduly increasing the height of the installation, after the downward path T3 and its passage on the
A la sortie de ce bain de trempe 35, la bande M suit un trajet montant T4 jusqu'à une paire de rouleaux déflecteurs supérieurs 46, 46' écartés l'un de l'autre, de façon à faire passer la bande au-dessus de l'ensemble de la section de galvanisation, pour redescendre ensuite, par un trajet descendant T5, jusqu'à un rouleau inférieur 47 afin d'être dirigée vers la suite de l'installation, par exemple un laminoir skin-pass 15.At the exit of this quenching
Comme indiqué plus haut, sur le côté du bac de galvanisation 30 opposé au côté d'entrée de la bande, c'est-à-dire à droite du bac 30 sur la
Cette station 7 peut ainsi être placée entre la première section ascendante T2 de sortie du bain métallique 31 et la dernière section descendante T5 de sortie de l'installation, des rouleaux déflecteurs 48 permettant, éventuellement, de ménager l'emplacement nécessaire pour la station 7.This station 7 can thus be placed between the first ascending section T2 of the outlet of the
L'opérateur placé dans la cabine de commande voit ainsi passer, dans la section ascendante T2, la face externe A' de la bande qui, du fait de la disposition selon l'invention, ne vient au contact du rouleau 43 qu'après refroidissement le long de la section ascendante T2 et de la section descendante T3. Cette face externe A' ne subit donc aucune dégradation et constitue ainsi la face dite « exposée » qui, par la suite, sera la face visible de la tôle par exemple pour une carrosserie automobile.The operator placed in the control cabin thus passes, in the ascending section T2, the outer face A 'of the strip which, because of the arrangement according to the invention, comes into contact with the
Grâce au trajet particulier de la bande, représenté schématiquement sur la
Ainsi, l'opérateur voit passer devant lui successivement deux fois la même face. Connaissant la longueur totale du trajet et la vitesse de défilement de la bande qui peut être mesurée à chaque instant, l'opérateur peut donc repérer sur la face exposée A' de la bande, immédiatement au-dessus du dispositif d'essorage 32, une zone douteuse et, après avoir laissé passer le temps nécessaire au défilement, repérer le passage de la même zone sur le trajet descendant T5 afin de vérifier la présence éventuelle d'un défaut après le refroidissement final et le durcissement du revêtement.Thus, the operator sees successively before him twice the same face. Knowing the total length of the path and the running speed of the belt which can be measured at any moment, the operator can therefore locate on the exposed face A 'of the belt, immediately above the
La disposition selon l'invention permet donc de garantir la meilleure intégrité possible de la face exposée de la bande revêtue.The arrangement according to the invention thus makes it possible to guarantee the best possible integrity of the exposed face of the coated strip.
Bien entendu, l'invention ne se limite pas aux détails du mode de réalisation qui vient d'être décrit mais couvre au contraire toutes les variantes utilisant des moyens équivalents et restant dans le même cadre de protection.Of course, the invention is not limited to the details of the embodiment which has just been described but covers all the variants using equivalent means and remaining in the same protective frame.
Par exemple, comme on l'a vu, la disposition selon l'invention permet de répartir des moyens de refroidissement 61, 62 non seulement le long du trajet ascendant T2 mais également le long du trajet descendant T3, de façon à réaliser un refroidissement suffisant du revêtement jusqu'au passage de la face exposée A' sur le rouleau inférieur 43. Comme le montre la
Par ailleurs, l'invention ne se limite pas au cas où, pour réduire la longueur de la ligne de recuit, la bande suit un trajet en zig-zag en passant sur deux séries de rouleaux écartés en hauteur. En effet, l'invention peut aussi s'appliquer au cas d'un four de recuit continu dans lequel la bande défile horizontalement sur une grande longueur.Moreover, the invention is not limited to the case where, to reduce the length of the annealing line, the strip follows a zig-zag path by passing over two sets of rollers spaced apart in height. Indeed, the invention can also be applied to the case of a continuous annealing furnace in which the band scrolls horizontally over a large length.
Dans ce cas, représenté schématiquement sur la
Comme précédemment, l'emprise au sol de l'installation de revêtement 3 ne dépasse pas sensiblement celle du bain de galvanisation 31.As before, the footprint of the
Par ailleurs, l'invention a été décrite dans le cas habituel d'un revêtement par passage sur un rouleau immergé dans un bain de métal liquide mais elle pourrait s'appliquer également à d'autres dispositifs de revêtement, par exemple du type dans lequel le bain métallique de galvanisation est maintenu par sustentation magnétique au moyen de bobines d'induction disposées le long du trajet ascendant de la bande après passage sur le rouleau inférieur 41 qui, dans ce cas, n'est pas immergé.Furthermore, the invention has been described in the usual case of a coating by passing on a roll immersed in a bath of liquid metal but it could also be applied to other coating devices, for example of the type in which the metal bath of galvanization is maintained by magnetic levitation by means of induction coils arranged along the upward path of the strip after passing on the
Claims (10)
- Installation for coating a strip product (M) by passage through a molten metal bath (31), that comprises means for controlling the movement of the strip (M) between an input side of the liquid metal bath (31) and an output side of the installation, along a continuous moving line defined by a plurality of deflection rolls and comprising at least four parts, respectively a first input part (T1) in the metal bath, passing via a first deflector roll (41) placed at a lower level, a second output part (T2) of the bath (31) following an ascending direction, between said first lower roll (41) and a second deflector roll (42) placed at a higher level, above the metal bath (31), at least one third quenching part (T3) extending between said upper roll (42) and a final quenching bath (35) along which are arranged means (34) to quench the coating using a gaseous fluid, and a fourth output part (T4) of the final quenching bath (35), characterised in that the final quenching bath (35) is placed higher than the metal bath (31) and nearer than it to the input side, such that the footprint of the entire coating installation is not significantly larger than that of the metal bath (31) over which the strip (M) passes in the fourth part (T4) of its route between the final quenching bath (35) and the output of the installation.
- Coating installation according to claim 1, characterised in that the strip (M) is supported by a first face (A) on the first deflector roll (41), coming from a first input side in the metal bath (31) and is supported by the same first face (A) on the second deflector roll (42) placed at a higher level, such that the third quenching part (T3) is placed towards the first side of the metal bath (31) in relation to the second output part (T2) of the bath.
- Coating installation according to claim 2, characterised in that it has a coating quality checking station (7), placed on the second side of the metal bath (31), opposite the first input side of the strip (M) and before which passes, in the first ascending output part (T2) of the metal bath, the second face (A') of the strip opposite the first support face (A) on the first and second deflector rolls (41, 42), and that the strip passes over a deflector roll (45) immersed in the final quenching bath (35) supported on said immersed roll (45) by its second face (A'), then, in the fourth output part (T4) of the quenching bath (35), passes above the entire installation supported by the same second face (A') on two separate upper rolls (46, 46') and returns via a final descending output part of the installation (T5) making the same second face (A') of the strip (M) pass before the verification station (7), to check the condition of the coating on this second face, firstly at the output of the metal bath (31) and, secondly, at the output of the installation, after final quenching.
- Coating installation according to one of the preceding claims, characterised in that it includes at least one quenching means (6) by blowing gas on both faces (A, A') of the strip (M), arranged along its route, either upstream of the second deflector roll (42) in the second output part of the metal bath (T2), or downstream of said second deflector roll (42), at the start of the third quenching part (T3).
- Coating installation according to one of the preceding claims, characterised in that it includes a heating means (32) for the strip (M) arranged in the second output part (T2) of the metal bath (31), immediately above it.
- Coating installation according to one of the preceding claims, characterised in that the third quenching part (T3) includes a single section descending from the second deflector roll (42) to the liquid quenching bath (35).
- Coating installation according to one of claims 1 to 5, characterised in that the third quenching part (T3) includes, from the second deflector roll (42) placed at a higher level, a first section descending (T3) to a third deflector roll (43) placed below the second roll (42) and above the metal bath (31), a second section ascending (T31) between said third roll (43), and a fourth deflector roll (44) placed approximately at the level of the second roll (42), and a third section descending (T32) between said fourth roll (44) and the liquid quenching bath (35), quenching means (6) being placed, at least on one of the two sections, ascending T2 and descending (T3), upstream of the third deflector roll (43) such as to enable the strip to be supported on said third deflector roll by its second face (A') opposite the first support face (A) on the first and second deflector rolls (41, 42), without damaging the coating placed on this second face (A').
- Coating installation according to one of the preceding claims, characterised in that the quenching means (61, 62) are arranged respectively, on the ascending path (T2) between the first (41) and second (42) deflector rolls as well as on the descending path (T3) between the second upper roll (42) and the third lower roll (43), said quenching means (6) being offset upwards and arranged in staggered rows.
- Coating installation according to one of the preceding claims, characterised in that it is placed downstream, in the direction of movement, of an annealing line placed inside an enclosure sealed to retain a non-oxidising atmosphere, with movement of the strip between two series of deflector rolls offset upwards, said enclosure being closed, at an output end, by a vertical wall as high as the gap between the deflector rolls and having, in its lower part, a closed strip output chute leading to the metal galvanising bath, and that the entire coating installation is arranged in a narrow space extending vertically along the vertical wall closing the enclosure and horizontally for a distance equal to the footprint of the metal bath with the strip output chute.
- Coating installation according to one of claims 1 to 5, characterised in that it is placed downstream, in the direction of movement of an annealing line placed inside an enclosure sealed to retain a non-oxidising atmosphere, said enclosure extending horizontally between an input end and an output end fitted with a linking chute leading to the metal galvanising bath (31), that the final quenching bath (35) is placed above the annealing enclosure, at a certain distance upstream of the output end, and that the third part (T3) of the strip route, along which are placed quenching means (6) extends horizontally above the annealing enclosure returning upstream to the final quenching bath (35) from which the fourth output part (T4) of the bath extends horizontally downstream passing above said quenching means (6).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
FR0757022A FR2919816B1 (en) | 2007-08-10 | 2007-08-10 | INSTALLATION FOR COATING A METAL STRIP |
PCT/FR2008/000970 WO2009034244A1 (en) | 2007-08-10 | 2008-07-03 | Equipment for coating a metal strip |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2173918A1 EP2173918A1 (en) | 2010-04-14 |
EP2173918B1 true EP2173918B1 (en) | 2010-12-01 |
Family
ID=39382077
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP08830457A Not-in-force EP2173918B1 (en) | 2007-08-10 | 2008-07-03 | Equipment for coating a metal strip |
Country Status (5)
Country | Link |
---|---|
EP (1) | EP2173918B1 (en) |
AT (1) | ATE490351T1 (en) |
DE (1) | DE602008003833D1 (en) |
FR (1) | FR2919816B1 (en) |
WO (1) | WO2009034244A1 (en) |
Family Cites Families (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2817876B1 (en) * | 2000-12-08 | 2003-03-28 | Vai Clecim | INSTALLATION FOR PRODUCING A METAL STRIP WITH PROTECTIVE COATING |
-
2007
- 2007-08-10 FR FR0757022A patent/FR2919816B1/en not_active Expired - Fee Related
-
2008
- 2008-07-03 AT AT08830457T patent/ATE490351T1/en active
- 2008-07-03 EP EP08830457A patent/EP2173918B1/en not_active Not-in-force
- 2008-07-03 WO PCT/FR2008/000970 patent/WO2009034244A1/en active Application Filing
- 2008-07-03 DE DE602008003833T patent/DE602008003833D1/en active Active
Also Published As
Publication number | Publication date |
---|---|
EP2173918A1 (en) | 2010-04-14 |
FR2919816B1 (en) | 2009-10-09 |
WO2009034244A1 (en) | 2009-03-19 |
DE602008003833D1 (en) | 2011-01-13 |
FR2919816A1 (en) | 2009-02-13 |
ATE490351T1 (en) | 2010-12-15 |
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