EP2172409B1 - Method for emptying a pneumatic thread storage device - Google Patents

Method for emptying a pneumatic thread storage device Download PDF

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Publication number
EP2172409B1
EP2172409B1 EP20090011572 EP09011572A EP2172409B1 EP 2172409 B1 EP2172409 B1 EP 2172409B1 EP 20090011572 EP20090011572 EP 20090011572 EP 09011572 A EP09011572 A EP 09011572A EP 2172409 B1 EP2172409 B1 EP 2172409B1
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EP
European Patent Office
Prior art keywords
thread
speed
instant
emptying
winding shaft
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EP20090011572
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German (de)
French (fr)
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EP2172409A3 (en
EP2172409A2 (en
Inventor
Wolfgang Kruth
Manfred Lassmann
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Oerlikon Textile GmbH and Co KG
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Oerlikon Textile GmbH and Co KG
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Publication of EP2172409A3 publication Critical patent/EP2172409A3/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H51/00Forwarding filamentary material
    • B65H51/20Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage
    • B65H51/205Devices for temporarily storing filamentary material during forwarding, e.g. for buffer storage by means of a fluid
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/22Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores
    • B65H54/26Automatic winding machines, i.e. machines with servicing units for automatically performing end-finding, interconnecting of successive lengths of material, controlling and fault-detecting of the running material and replacing or removing of full or empty cores having one or more servicing units moving along a plurality of fixed winding units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H54/00Winding, coiling, or depositing filamentary material
    • B65H54/02Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
    • B65H54/38Arrangements for preventing ribbon winding ; Arrangements for preventing irregular edge forming, e.g. edge raising or yarn falling from the edge
    • B65H54/388Preventing the yarn from falling off the edge of the package
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/30Handled filamentary material
    • B65H2701/31Textiles threads or artificial strands of filaments

Definitions

  • the present invention relates to a method for emptying a pneumatic thread storage device on a textile machine producing cross-wound bobbins after a thread break according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 11.
  • a method for piecing on open-end spinning machines is known in which after piecing the spun yarn is withdrawn from the spin agent and wound on a package reel.
  • the thread which comes from the package for example stored in the form of a loop in a pneumatic thread store, which is then emptied during the winding process.
  • the package is subjected to acceleration during a start-up phase, which is controlled such that the take-up speed is first increased in a plurality of change steps and then reduced.
  • the winding speed is increasingly increased.
  • the thread withdrawal device is started or accelerated at the same time or leading to the package.
  • a disadvantage of the method according to the prior art proves that in particular those packages, which are wound to more than two-thirds, are heavily slippery due to their inertia during startup. This has the consequence that the emptying of the thread storage, which must be completed with the transition from the start-up phase into the operating phase, is not exactly reproducible.
  • the thread store is equipped with at least one sensor device connected to a control device, which is designed such that it generates a signal when the fill level of the thread store falls below a defined size.
  • a second arranged in the thread storage sensor device which is also connected to the control device, a further signal is generated when the yarn store is completely emptied.
  • the respective level signals are used in the control of the piecing process for controlling the winding speed.
  • the use of sensor devices can not solve the problem resulting from the response times of commercially available sensor devices. Due to the reaction time, the sensor device closest to the outlet opening is placed at a distance therefrom as a function of the maximum withdrawal speed in order to ensure that the last thread section leaving the thread store is reliably detected within the reaction time.
  • the distance between the sensor device and the outlet opening is too large, so that the remaining thread length must be mathematically derived from the current withdrawal and winding speed, which with corresponding inaccuracies, For example, due to the slip occurring between the winding shaft and the cross-wound bobbin, or the reaction inertia of the control device in the respective operating state, goes hand in hand.
  • a method for emptying the thread memory from the DE 196 36 395A1 known in which prior to piecing after a yarn breakage initially a defined length of thread is unwound from the package and cached in the thread storage device. Subsequently, depending on the startup behavior of the spinning rotor, the winding shaft is started at a first point in time relative to the thread withdrawal device and accelerated constantly. The faster-rising thread withdrawal device is started at a second time, which corresponds approximately to reaching 70% of the production speed of the spinning rotor. At a third time, the peripheral speeds of the winding shaft and the thread take-off device are equal and are then accelerated synchronously up to their production speed, wherein the run-up of the spinning rotor is the reference variable of the acceleration.
  • the present invention seeks to provide a method for emptying a yarn storage device on a textile machine producing cross-wound bobbins, which allows a reliable detection of the thread length contained in the thread store, without using a sensor.
  • the invention has for its object to provide an apparatus for performing the method.
  • the object is achieved with regard to the method by the characterizing features of claim 1 and with respect to the device by the characterizing features of claim 11.
  • the laying width of the Fadenchangier 180 takes place from the first time within a reduced by at least 50% compared to the nominal stroke laying width to the coil center and is extended in a second time almost to the nominal stroke. This serves to avoid uncontrolled laying of the thread on the spool.
  • the Thread extractor started and accelerated.
  • the winding shaft and the thread-changing device are accelerated to their final speed in stationary spinning operation up to a third point in time, starting from their respective base speed and the thread withdrawal device. Due to the temporal advance of the start of the winding shaft is achieved that complete the winding shaft and the thread take-off their ramp-up together with the achievement of the speed of the spinning rotor of the spinning device for the stationary spinning process.
  • the required thread length is removed from the yarn store.
  • the required stored thread length is calculated from the required thread length for the supply of the winding shaft relative to the thread withdrawal device.
  • the yarn store must be filled to a maximum in order to simultaneously end the run-up of the winding shaft drive with the run-up of the thread take-off drive.
  • the duration of the acceleration phase should be calculated from the second point in time as a function of the thread length located in the thread storage device. This serves to coordinate the acceleration behavior of the winding shaft, the thread withdrawal device and the thread-changing device during the emptying of the thread storage device.
  • the winding speed during startup can be detected to calculate the thread length located in the thread storage device.
  • a suitable sensor which has a high resolution, for example, the arrangement of a plurality of magnets in the sleeve plate, whereby a sufficient number of pulses for accurate detection of the winding speed even during startup of the coil is achieved.
  • the thread laying can be carried out with a reduced laying width, within which the thread is deposited almost parallel on the cross-wound bobbin.
  • the parallel laying down of the thread allows a simple and accurate determination of the thread length applied to the bobbin in order to be able to deduce the thread remaining length in the thread storage device. If the emptying of the yarn storage device is completed at the third time, the laying width is increased to the nominal stroke, which is the basis of the stationary spinning operation. This variant is less expensive than the use of a sensor and requires no installation space on the winding device.
  • the reduced speed of the thread take-off device can be set by means of a correction value which varies as a function of the respective package diameter.
  • the emptying of the thread storage device can be controlled specifically.
  • the correction value for the duration of the emptying is transmitted in the same way to the drive of the sliver feeder.
  • the speed of the thread withdrawal device can be changed stepwise until complete emptying of the thread storage.
  • the gradual change in the speed of the thread take-off device can be achieved by a variation of the correction factor.
  • a division of the process of emptying the yarn storage device into several phases may be provided, in which the correction factor is varied.
  • a higher rotation coefficient is set by the variation of the correction factor during the emptying of the thread store.
  • a compensation of the increase in the yarn diameter is achieved during the rotor ramp-up phase, which occurs in particular at low rotor speeds due to the reduced centrifugal forces.
  • the yarn produced during the emptying thus has a yarn diameter which at least approaches or equals the diameter of the yarn produced during the stationary spinning operation.
  • the rotation coefficient can be changed gradually until the complete emptying of the thread storage.
  • the invention relates to a cheese-producing textile machine with a plurality of similar jobs for performing the method, which is characterized in that each workstation has a control device which is adapted to the drives of the winding shaft and the Fadenchangier adopted at a first time in each case to a accelerate constant pedestal speed, which is below 30% of the operating speed, and then at a second time to start the thread withdrawal device, and that the control device is adapted, starting from the second time, the winding shaft and the Fadenchangier coupled from its base speed and the thread withdrawal device on to accelerate their final speed in stationary spinning operation.
  • the control device can be set up to determine the thread residual length in the thread storage device in such a way that it can reduce the nominal stroke of the thread switching devices for the duration of the emptying of the thread storage device.
  • control device may be configured to control the laying width of the Fadenchangier initiative such that the laying takes place from the first time within a reduced laying width to the coil center, and is extended in the second time almost to the nominal stroke.
  • control device for determining the thread residual length in the thread storage device may be connected to encoders which detect the rotation of the cross-wound bobbin.
  • Fig. 1 shows a perspective view of a workstation of an open-end rotor spinning machine, which, as known and therefore shown only schematically, has an open-end spinning device 2 for producing a thread 9 and a downstream in the thread running direction F winding device 3. On this winding device 3, the thread 9 is wound into a package 8.
  • the open-end spinning device 2 comprises a spinning rotor, not shown, which is driven by a single motor.
  • the thread 9 produced in the open-end spinning device 2 is, as indicated, withdrawn from the open-end spinning device 2 by a thread take-off device 13, which has a thread take-off roll 10 which can be driven by a single motor and a rollable roller 14 which can be pulled by the thread take-off roll 10.
  • Fig. 1 leaves the thread 9, the open-end spinning device 2 by a so-called thread withdrawal tube 17, in the area also a pivotally mounted Anspinncousorgan 16 is arranged, which takes after a thread interruption by a suction nozzle 4 from the cheese 8 retrieved thread 9 and the Thread end prepared for thread connection.
  • a thread monitor 15, a mechanical thread storage device 7, a pneumatic thread storage device 12 and a waxing device 5 are arranged in the area of the thread running path.
  • the pneumatic thread storage device 12 is designed as a discontinuous working memory, that is, the thread storage device 12 is completely emptied after each thread connecting operation.
  • the Thread storage device 12 is acted upon by a vacuum source, not shown, with suction air.
  • the winding device 3 consists, as usual, from a creel 22 for rotatably holding a cross-wound bobbin 8, a preferably via a reversible single drive 19 driven winding shaft 23 and a single motor driven Fadenchangier rally 24, which is driven for example via a stepper motor.
  • Such work stations 1, as already mentioned, have a suction nozzle 4, which is adjustable by means of a motor 6 between a thread receiving position lying in the region of the winding device 3 and a yarn transfer position lying in the region of the spinning device 2.
  • the individual stepper motors of the components of the workstation 1 via various control lines to a control device, in the present embodiment, to a workstation computer 18, connected.
  • the individual motor drives of the components of the workstations 1 are independently controllable.
  • the control device can be designed as a central computer of the open-end rotor spinning machine.
  • Fig. 2 is a spinning machine 31 shown, on which a guide rails 43, 44 and a support rail 45 movable maintenance unit 46 is arranged.
  • the drive 47 of this maintenance unit 46 has rollers 48 and a support wheel 49.
  • the supply of the piecing carriage 46 with electrical energy is preferably carried out, as indicated, via a sliding contact device 50.
  • Such maintenance units 46 have numerous bobbin and thread handling devices, such as a winding drive 40 and a thread take-off device 51 and patrolling constantly along the open-end rotor spinning machine 31.
  • the maintenance unit 46 intervenes automatically when a need for action arises at one of the workstations 32.
  • a need for action exists, for example, if a yarn break has occurred at a workstation 32 or if a cross-wound bobbin 38 has reached its prescribed diameter at one of the workstations 32 and has to be exchanged for an empty tube.
  • the maintenance unit 46 runs to the relevant workstation 32, positioned there and looks at a "normal" yarn breakage with his (not shown) Fadensuchdüse the torn, lying on the peripheral surface of the package 38 thread end. After cleaning the spinning unit, this thread end, as usual, by known handling devices, after appropriate preparation, in the area of the spinning unit 33, transported there in the thread withdrawal tube and kept ready for the actual piecing process. At the same time, a defined thread length is unwound and temporarily stored in a thread store 52 via the winding drive 40 from the package 38.
  • both the winding drive 40 and the thread take-off device 51 each have their own, on the maintenance unit's own control device 53 selectively controllable drive 54 or 55 on.
  • the drive 54 acts on the drive roller 56 of the winding drive 40, while the drive 55 on the take-off roller 57 of Thread withdrawal device 51 of the maintenance unit 46 is connected.
  • the thread take-off device 51 also has, as usual, a pressure roller 58.
  • a pneumatic yarn store 52 is arranged, in which a thread 37 is cached in a loop shape.
  • the yarn store 52 is formed as a discontinuous working memory, that is, it is emptied at each piecing.
  • the yarn store 52 which operates on the "last-in-first-out" principle, can be acted upon with suction air via a vacuum source 59.
  • the drives of the thread take-off roll 10, the thread-changing device 24 and the winding shaft 23 are first set to a standstill and the cross-wound bobbin 8 to be produced is lifted off the winding shaft 23 by means of the creel 22. Subsequently, a piecing process is initiated, wherein the drives of the spinning rotor, the thread take-off roll 10, the thread-changing device 24 and the winding shaft 23 are taken to initiate the yarn joining operation again in operation.
  • the commissioning of the thread take-off roll 10, the Fadenchangier immunity 24 and the winding shaft 23 is carried out taking into account temporally coordinated acceleration processes of the individual drives, which are based on the run-up behavior of the drive of the spinning rotor.
  • the problem occurring here is the reduced winding tension, which is present during the emptying of the thread storage device 12 after the yarn joining operation, since the winding tension of the thread 9 is generated during this period only by the upcoming in the thread storage device 12 negative pressure.
  • the reduced winding tension leads during this period to a winding of loose thread layers on the cheese 8.
  • the complete emptying of the yarn storage device 12 should be as fast as possible to loosely wound To avoid yarn layers due to reduced winding tension, as well as an overflow in the yarn storage device 12 due to a too small speed difference between the thread take-off device 13 and the winding shaft 23.
  • the monitoring and detection of the emptying of the yarn storage device 12 should be as accurate as possible to spikes, the Platzer may have to be avoided.
  • the storage content of the yarn storage device 12 should be as low as possible in order to avoid a curl when the yarn is spinning up.
  • the use of sensors in the yarn storage device 12 has proved to be too imprecise because factors such as the occurring slip of cheeses 8 with a diameter greater than 300 mm during startup of the winding shaft 23, the time of detection of the thread 9 by the Fadenchangier worn 24 after the start of the winding shaft 23 and the thread length laid in this time, but also the reaction times of a sensor at high take-off speeds of 250 m / min and more, have a strong influence on the accuracy of determining the withdrawn from the yarn storage device 12 thread length.
  • the invention proposes a method for operating the cheese-producing textile machine, which allows reliable emptying of the thread storage device 12 without the use of additional sensors in the thread storage device 12.
  • the winding shaft 23 is accelerated at a first point in time t1 with respect to the thread withdrawal device 13 in advance to a base speed SG_WW, which is below the end speed of the winding shaft 23 in the spinning process.
  • the individual drive 19 of the winding shaft 23 is accelerated to the constant base speed SG_WW to the breakaway torque to overcome the single drive 19, as in Fig. 4 is shown.
  • the base speed SG_WW is a function of the respective coil diameter and the winding speed in stationary spinning operation and is below 30% of the operating speed.
  • the thread-changing device 24 is put into operation and also accelerated to a base speed SG_FF, as in Fig. 4 is shown.
  • the speed of the Fadenchangier founded 24 is kept constant until the start of the thread withdrawal device 13 at a second time t2.
  • the thread 9 is deposited in approximately parallel layers on the cheese 8.
  • the traverse stroke takes place within a reduced range around the middle of the cross-wound bobbin 8.
  • the reduced traversing width can be, for example, up to 50 mm during this phase.
  • the almost parallel laying of the thread 9 while avoiding a punctiform deposit on the cheese 8 allows a very accurate calculation of withdrawn from the yarn storage device 12 since the start of the winding shaft 23 thread length.
  • the thread take-off device 13 is started and accelerated at the second time t2.
  • the higher dynamics of the drive of the thread withdrawal device 13 allows the simultaneous completion of the run-up of winding shaft 23 and thread take-off device 13 together with the achievement of the rotational speed of the spinning rotor of the spinning device 2 for the stationary spinning process.
  • the stroke width of the thread-changing device 24 is increased, so that sets almost the laying width in the stationary spinning operation on the cross-wound bobbin 8.
  • the risk of tees at the edge of the cross-wound bobbin 8 due to a lower winding tension is counteracted.
  • the winding shaft 23 and the Fadenchangier interests 24 are accelerated from their respective base speed SG_WW or SG_FF to their final speed, which have the winding shaft 23 and the Fadenchangier immunity 24 in the stationary operation of the spinning process, wherein the thread take-off device 13 and the winding shaft 23 for the duration of the emptying of the yarn store 12 are driven at a speed which lies below their intended final spinning speed in the stationary spinning process.
  • the laying width of the thread switching device 24 is increased according to the actual width of the cross-wound bobbin 8 in the stationary spinning operation at a third time t3.
  • n rotor describe the speed of the spinning rotor
  • T is the twist per meter in the spun yarn as well as the correction factor factor memory emptying the percentage reduction of the draw-off speed during the emptying of the thread storage device 12.
  • Values are selected, whereby the value of the correction factor factor memory vacancies increases from phase to phase.
  • the factor memory deficit factor is also applied to the drive of the sliver draw to avoid irregularities in the yarn count during the process of emptying the yarn store 12.
  • a change in the rotation coefficient ⁇ is achieved, which is effective for the duration of the emptying of the yarn storage device 12.
  • the change of the rotation coefficient ⁇ causes a compensation of the occurring diameter deviation of the thread 9 during the run-up of the spinning rotor to its operating speed.
  • the value of the correction factor factor memory vacancy is increased, for example, to 0.92 to 0.98, depending on the thread length remaining in the thread store 12.
  • a value between 0.99 and 0.9999 is set.
  • the value of the Correction Factor Memory Accumulation factor should be selected so that the winding tension within the last phase is normal the winding tension of the stationary spinning operation assumes. Only with the attainment of the normal value of the winding tension, the laying should be made over the entire stroke width, since thus the risk of tees on the flanks of the cheese 8 is minimized.
  • the third time t3 characterizes the achievement of the stationary spinning operation, ie the time at which the emptying of the yarn store 12 is completed, as well as the drives of the thread take-off device 13 as well as the sliver feed serving drive are no longer loaded with the correction factor factor memory leaks .
  • the speed difference between the thread take-off device 13 and the winding shaft 23 corresponds to the tensioning delay.
  • the control and monitoring of the process takes place by the control device 18 of the respective spinning station. 1

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Spinning Or Twisting Of Yarns (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Description

Die vorliegende Erfindung betrifft ein Verfahren zum Leeren einer pneumatischen Fadenspeichereinrichtung an einer Kreuzspulen herstellenden Textilmaschine nach einer Fadenunterbrechung gemäß dem Oberbegriff des Anspruches 1 sowie eine Vorrichtung zur Durchführung des Verfahrens gemäß dem Oberbegriff des Anspruches 11.The present invention relates to a method for emptying a pneumatic thread storage device on a textile machine producing cross-wound bobbins after a thread break according to the preamble of claim 1 and to an apparatus for carrying out the method according to the preamble of claim 11.

Aus der DE 10 2007 038 871 A1 ist ein Verfahren zum Anspinnen an Offenend-Spinnmaschinen bekannt, bei dem nach dem Anspinnen der angesponnene Faden aus dem Spinnmittel abgezogen und auf eine Auflaufspule aufgespult wird. Zur Durchführung des Anspinnvorganges wird der Faden, welcher von der Auflaufspule kommt, beispielsweise in Form einer Schlaufe in einem pneumatischen Fadenspeicher gespeichert, der anschließend während des Aufspulvorganges entleert wird. Zu der Entleerung des Fadenspeichers wird die Auflaufspule während einer Anlaufphase einer Beschleunigung unterworfen, welche derart gesteuert wird, dass die Aufspulgeschwindigkeit in einer Mehrzahl von Änderungsschritten zunächst gesteigert und danach vermindert wird. Dabei wird die Aufspulgeschwindigkeit zunehmend erhöht. Die Fadenabzugseinrichtung wird zeitgleich oder voreilend zur Auflaufspule gestartet und beschleunigt. Während der schrittweisen Beschleunigung der Aufspulgeschwindigkeit wird diese zu einem Zeitpunkt größer als die Fadenabzugsgeschwindigkeit. Während vor diesem Zeitpunkt die Fadenabzugsgeschwindigkeit größer als die Aufspulgeschwindigkeit war und eine Überlieferung erfolgte, liegt nach diesem Zeitpunkt eine Unterlieferung vor, da die Fadenabzugsgeschwindigkeit kleiner als die Aufspulgeschwindigkeit ist. Auf diese Weise wird eine Entleerung des Fadenspeichers erreicht. Beim Übergang von der Anlaufphase in die Betriebsphase soll die Geschwindigkeitsdifferenz zwischen der Aufspulgeschwindigkeit und der Fadenabzugsgeschwindigkeit Null betragen.From the DE 10 2007 038 871 A1 a method for piecing on open-end spinning machines is known in which after piecing the spun yarn is withdrawn from the spin agent and wound on a package reel. To carry out the piecing process, the thread which comes from the package, for example stored in the form of a loop in a pneumatic thread store, which is then emptied during the winding process. For emptying the yarn store, the package is subjected to acceleration during a start-up phase, which is controlled such that the take-up speed is first increased in a plurality of change steps and then reduced. The winding speed is increasingly increased. The thread withdrawal device is started or accelerated at the same time or leading to the package. During the step-by-step acceleration of the winding speed, it becomes larger than the thread pulling speed at a time. While prior to this time, the thread take-off speed was greater than the take-up speed and an overdelivery, there is an under-delivery after this time, since the thread take-off speed is less than the take-up speed. In this way, emptying of the thread storage is achieved. During the transition from the start - up phase into the operating phase, the Speed difference between the winding speed and the thread withdrawal speed zero.

Als nachteilig an dem Verfahren gemäß dem Stand der Technik erweist sich, dass insbesondere diejenigen Auflaufspulen, die zu mehr als zwei Drittel aufgespult sind, aufgrund ihrer Massenträgheit beim Hochlauf stark schlupfbehaftet sind. Dies hat zur Folge, dass die Leerung des Fadenspeichers, die mit dem Übergang von der Anlaufphase in die Betriebsphase abgeschlossen sein muss, nicht exakt reproduzierbar ist. Um eine Reproduzierbarkeit zu erreichen, ist gemäß der DE 10 2007 038 871 A1 der Fadenspeicher mit wenigstens einer an eine Steuervorrichtung angeschlossenen Sensoreinrichtung ausgestattet, die so ausgebildet ist, dass sie ein Signal erzeugt, wenn der Füllstand des Fadenspeichers eine definierte Größe unterschreitet. Mittels einer zweiten im Fadenspeicher angeordneten Sensoreinrichtung, die ebenfalls an die Steuervorrichtung angeschlossen ist, wird ein weiteres Signal erzeugt, wenn der Fadenspeicher vollständig entleert ist. Die jeweiligen Füllstandssignale werden bei der Steuerung des Anspinnvorganges zur Steuerung der Spulgeschwindigkeit herangezogen. Die Verwendung von Sensoreinrichtungen vermag jedoch nicht das Problem zu lösen, welches aus den Reaktionszeiten handelsüblicher Sensoreinrichtungen resultiert. Auf Grund der Reaktionszeit wird die der Austrittsöffnung am nächsten liegende Sensoreinrichtung in Abhängigkeit von der maximalen Abzugsgeschwindigkeit zu dieser beabstandet platziert, um sicherzustellen, dass der letzte den Fadenspeicher verlassende Fadenabschnitt innerhalb der Reaktionszeit zuverlässig erfasst wird. Bei abweichenden Spulendurchmessern hingegen ist der Abstand zwischen der Sensoreinrichtung und der Austrittsöffnung zu groß gewählt, so dass die Restfadenlänge mathematisch aus der aktuellen Abzugs- und Wickelgeschwindigkeit hergeleitet werden muss, was mit entsprechenden Ungenauigkeiten, beispielsweise auf Grund des auftretenden Schlupfes zwischen der Wickelwelle und der Kreuzspule, oder der Reaktionsträgheit der Steuerungseinrichtung im jeweiligen Betriebszustand, einhergeht.A disadvantage of the method according to the prior art proves that in particular those packages, which are wound to more than two-thirds, are heavily slippery due to their inertia during startup. This has the consequence that the emptying of the thread storage, which must be completed with the transition from the start-up phase into the operating phase, is not exactly reproducible. In order to achieve reproducibility, according to the DE 10 2007 038 871 A1 the thread store is equipped with at least one sensor device connected to a control device, which is designed such that it generates a signal when the fill level of the thread store falls below a defined size. By means of a second arranged in the thread storage sensor device which is also connected to the control device, a further signal is generated when the yarn store is completely emptied. The respective level signals are used in the control of the piecing process for controlling the winding speed. However, the use of sensor devices can not solve the problem resulting from the response times of commercially available sensor devices. Due to the reaction time, the sensor device closest to the outlet opening is placed at a distance therefrom as a function of the maximum withdrawal speed in order to ensure that the last thread section leaving the thread store is reliably detected within the reaction time. With different coil diameters, however, the distance between the sensor device and the outlet opening is too large, so that the remaining thread length must be mathematically derived from the current withdrawal and winding speed, which with corresponding inaccuracies, For example, due to the slip occurring between the winding shaft and the cross-wound bobbin, or the reaction inertia of the control device in the respective operating state, goes hand in hand.

Des Weiteren ist ein Verfahren zum Leeren des Fadenspeichers aus der DE 196 36 395A1 bekannt, bei dem vor dem Anspinnen nach einem Fadenbruch zunächst eine definierte Fadenlänge von der Auflaufspule abgewickelt und in der Fadenspeichereinrichtung zwischengespeichert wird. Anschließend wird in Abhängigkeit vom Hochlaufverhalten des Spinnrotors zu einem ersten Zeitpunkt die Wickelwelle gegenüber der Fadenabzugseinrichtung voreilend gestartet und konstant beschleunigt. Die schneller hochlaufende Fadenabzugseinrichtung wird zu einem zweiten Zeitpunkt gestartet, der etwa dem Erreichen von 70 % der Produktionsdrehzahl des Spinnrotors entspricht. Zu einem dritten Zeitpunkt sind die Umfangsgeschwindigkeiten der Wickelwelle und der Fadenabzugsvorrichtung gleich und werden danach synchron bis auf ihre Produktionsdrehzahl beschleunigt, wobei der Hochlauf des Spinnrotors die Führungsgröße der Beschleunigung darstellt.Furthermore, a method for emptying the thread memory from the DE 196 36 395A1 Known in which prior to piecing after a yarn breakage initially a defined length of thread is unwound from the package and cached in the thread storage device. Subsequently, depending on the startup behavior of the spinning rotor, the winding shaft is started at a first point in time relative to the thread withdrawal device and accelerated constantly. The faster-rising thread withdrawal device is started at a second time, which corresponds approximately to reaching 70% of the production speed of the spinning rotor. At a third time, the peripheral speeds of the winding shaft and the thread take-off device are equal and are then accelerated synchronously up to their production speed, wherein the run-up of the spinning rotor is the reference variable of the acceleration.

Auch bei diesem Verfahren erweist es sich als nachteilig, dass in Folge des auftretenden Schlupfes an der anzutreibenden Spule eine Bestimmung der bei der anfänglichen Beschleunigung aus der Fadenspeichereinrichtung abgezogenen Fadenlänge nur durch den Einsatz von Sensoren in der Fadenspeichereinrichtung mit den bereits zuvor beschriebenen Nachteilen möglich ist.Also in this method, it proves to be disadvantageous that as a result of the slip occurring at the driven coil determination of the withdrawn at the initial acceleration of the thread storage device thread length only by the use of sensors in the yarn storage device with the disadvantages already described above is possible.

Ausgehend vom vorgenannten Stand der Technik liegt der Erfindung die Aufgabe zugrunde, ein Verfahren zum Leeren einer Fadenspeichereinrichtung an einer Kreuzspulen herstellenden Textilmaschine bereitzustellen, welches eine zuverlässige Erfassung der im Fadenspeicher enthaltenen Fadenlänge ermöglicht, ohne einen Sensor zu verwenden. Darüber hinaus liegt der Erfindung die Aufgabe zugrunde, eine Vorrichtung zur Durchführung des Verfahrens bereitzustellen.Based on the aforementioned prior art, the present invention seeks to provide a method for emptying a yarn storage device on a textile machine producing cross-wound bobbins, which allows a reliable detection of the thread length contained in the thread store, without using a sensor. In addition lies The invention has for its object to provide an apparatus for performing the method.

Die Aufgabe wird hinsichtlich des Verfahrens durch die kennzeichnenden Merkmale des Anspruches 1 sowie bezüglich der Vorrichtung durch die kennzeichnenden Merkmale des Anspruches 11 gelöst.The object is achieved with regard to the method by the characterizing features of claim 1 and with respect to the device by the characterizing features of claim 11.

Vorteilhafte Weiterbildungen der Erfindung sind in den jeweiligen Unteransprüchen beschrieben.Advantageous developments of the invention are described in the respective subclaims.

Gemäß dem Anspruch 1 wird zur Lösung der Aufgabe vorgeschlagen, dass die Wickelwelle und die Fadenchangiereinrichtung zu einem ersten Zeitpunkt jeweils auf eine konstante Sockelgeschwindigkeit beschleunigt werden, die unterhalb von 30% der Betriebsgeschwindigkeit im stationären Spinnprozess liegt. Durch diesen ersten Verfahrensschritt wird der auftretende Schlupf im Spulenhochlauf deutlich reduziert, da zur Überwindung des Losbrechmomentes der Wickelwelle zu Beginn des Hochlaufes diese zunächst mit einer konstanten geringen Geschwindigkeit betrieben wird. Die Beschleunigung der Fadenchangiereinrichtung auf eine konstante Sockelgeschwindigkeit ermöglicht eine exakte und reproduzierbare Bestimmung der während dieses ersten Abschnittes der Leerung aufgespulten Fadenlänge. Die Sockelgeschwindigkeit der Wickelwelle und der Fadenchangiereinrichtung variieren dabei in Abhängigkeit von dem jeweiligen Spulendurchmesser und der Aufwickelgeschwindigkeit im stationären Spinnbetrieb. Die Verlegebreite der Fadenchangiereinrichtung erfolgt ab dem ersten Zeitpunkt innerhalb einer um mindestens 50% gegenüber dem Nennhub reduzierten Verlegebreite um die Spulenmitte und wird in einem zweiten Zeitpunkt nahezu auf den Nennhub erweitert. Dies dient der Vermeidung einer unkontrollierten Verlegung des Fadens auf der Spule. In dem zweiten Zeitpunkt wird die Fadenabzugseinrichtung gestartet und beschleunigt. Zudem werden ab dem zweiten Zeitpunkt die Wickelwelle und die Fadenchangiereinrichtung ausgehend von ihrer jeweiligen Sockelgeschwindigkeit sowie die Fadenabzugseinrichtung auf ihre Endgeschwindigkeit im stationären Spinnbetrieb bis zu einem dritten Zeitpunkt beschleunigt. Durch die zeitliche Voreilung des Starts der Wickelwelle wird erreicht, dass die Wickelwelle und die Fadenabzugseinrichtung ihren Hochlauf zeitlich zusammen mit dem Erreichen der Drehzahl des Spinnrotors der Spinnvorrichtung für den stationären Spinnprozess abschließen. Während der Voreilung der Wickelwelle wird die benötigte Fadenlänge aus dem Fadenspeicher abgezogen. Die erforderliche gespeicherte Fadenlänge errechnet sich aus der benötigten Fadenlänge für den Vorlauf der Wickelwelle gegenüber der Fadenabzugseinrichtung. Insbesondere bei großen Spulendurchmessern und hohen Spulenabzugsgeschwindigkeiten ist der Fadenspeicher maximal zu befüllen, um den Hochlauf des Wickelwellenantriebes mit dem Hochlauf des Fadenabzugsantriebes gleichzeitig zu beenden.According to claim 1 is proposed to solve the problem that the winding shaft and the Fadenchangiereinrichtung be accelerated at a first time in each case to a constant base speed, which is below 30% of the operating speed in the stationary spinning process. As a result of this first method step, the slip occurring in the reel start-up is markedly reduced since, in order to overcome the breakaway torque of the winding shaft, it is initially operated at a constant, low speed at the start of the run-up. The acceleration of the Fadenchangiereinrichtung to a constant base speed allows an accurate and reproducible determination of the wound up during this first section of the emptying thread length. The base speed of the winding shaft and the Fadenchangiereinrichtung vary depending on the respective bobbin diameter and the winding speed in the stationary spinning operation. The laying width of the Fadenchangiereinrichtung takes place from the first time within a reduced by at least 50% compared to the nominal stroke laying width to the coil center and is extended in a second time almost to the nominal stroke. This serves to avoid uncontrolled laying of the thread on the spool. In the second time the Thread extractor started and accelerated. In addition, starting from the second point in time, the winding shaft and the thread-changing device are accelerated to their final speed in stationary spinning operation up to a third point in time, starting from their respective base speed and the thread withdrawal device. Due to the temporal advance of the start of the winding shaft is achieved that complete the winding shaft and the thread take-off their ramp-up together with the achievement of the speed of the spinning rotor of the spinning device for the stationary spinning process. During the overfeed of the winding shaft, the required thread length is removed from the yarn store. The required stored thread length is calculated from the required thread length for the supply of the winding shaft relative to the thread withdrawal device. Especially with large bobbin diameters and high bobbin withdrawal speeds, the yarn store must be filled to a maximum in order to simultaneously end the run-up of the winding shaft drive with the run-up of the thread take-off drive.

Hierbei sollte die Dauer der Beschleunigungsphase ab dem zweiten Zeitpunkt in Abhängigkeit von der in der Fadenspeichereinrichtung befindlichen Fadenlänge berechnet werden. Dies dient der Abstimmung des Beschleunigungsverhaltens von Wickelwelle, Fadenabzugseinrichtung sowie Fadenchangiereinrichtung aufeinander während der Leerung der Fadenspeichereinrichtung.In this case, the duration of the acceleration phase should be calculated from the second point in time as a function of the thread length located in the thread storage device. This serves to coordinate the acceleration behavior of the winding shaft, the thread withdrawal device and the thread-changing device during the emptying of the thread storage device.

Dazu kann zur Berechnung der in der Fadenspeichereinrichtung befindlichen Fadenlänge die Spulgeschwindigkeit während des Hochlaufs erfasst werden. Hierzu ist die Verwendung einer geeigneten Sensorik erforderlich, die eine hohe Auflösung aufweist, beispielsweise die Anordnung einer Vielzahl von Magneten im Hülsenteller, wodurch eine ausreichende Impulsanzahl zur genauen Erfassung der Spulgeschwindigkeit auch während des Hochlaufs der Spule erreicht wird.For this purpose, the winding speed during startup can be detected to calculate the thread length located in the thread storage device. For this purpose, the use of a suitable sensor is required, which has a high resolution, for example, the arrangement of a plurality of magnets in the sleeve plate, whereby a sufficient number of pulses for accurate detection of the winding speed even during startup of the coil is achieved.

Alternativ kann zur Berechnung der in der Fadenspeichereinrichtung befindlichen Fadenlänge die Fadenverlegung mit einer reduzierten Verlegebreite durchgeführt werden, innerhalb der der Faden nahezu parallel auf der Kreuzspule abgelegt wird. Das parallele Ablegen des Fadens ermöglicht eine einfache und genaue Bestimmung der auf die Spule aufgebrachten Fadenlänge, um auf die Fadenrestlänge in der Fadenspeichereinrichtung rückschließen zu können. Ist die Leerung der Fadenspeichereinrichtung im dritten Zeitpunkt abgeschlossen, so wird die Verlegebreite auf den Nennhub erhöht, der dem stationären Spinnbetrieb zu Grunde liegt. Diese Variante ist gegenüber der Verwendung einer Sensorik kostengünstiger und erfordert keinen Einbauraum an der Spulvorrichtung.Alternatively, for calculating the thread length located in the thread storage device, the thread laying can be carried out with a reduced laying width, within which the thread is deposited almost parallel on the cross-wound bobbin. The parallel laying down of the thread allows a simple and accurate determination of the thread length applied to the bobbin in order to be able to deduce the thread remaining length in the thread storage device. If the emptying of the yarn storage device is completed at the third time, the laying width is increased to the nominal stroke, which is the basis of the stationary spinning operation. This variant is less expensive than the use of a sensor and requires no installation space on the winding device.

Vorzugsweise kann die reduzierte Geschwindigkeit der Fadenabzugseinrichtung mittels eines Korrekturwertes eingestellt werden, der in Abhängigkeit von dem jeweiligen Spulendurchmesser variiert. Hierdurch lässt sich die Leerung der Fadenspeichereinrichtung gezielt steuern. Um eine Ungleichmäßigkeit der Garnnummer während des Vorganges der Leerung zu vermeiden, wird der Korrekturwert für die Dauer der Leerung in gleicher Weise auf den Antrieb des Faserbandeinzuges übertragen.Preferably, the reduced speed of the thread take-off device can be set by means of a correction value which varies as a function of the respective package diameter. As a result, the emptying of the thread storage device can be controlled specifically. In order to avoid unevenness of the yarn count during the process of emptying, the correction value for the duration of the emptying is transmitted in the same way to the drive of the sliver feeder.

Hierbei kann die Geschwindigkeit der Fadenabzugseinrichtung schrittweise bis zur vollständigen Leerung des Fadenspeichers verändert werden.In this case, the speed of the thread withdrawal device can be changed stepwise until complete emptying of the thread storage.

Die schrittweise Veränderung der Geschwindigkeit der Fadenabzugseinrichtung kann durch eine Variation des Korrekturfaktors erreicht werden.The gradual change in the speed of the thread take-off device can be achieved by a variation of the correction factor.

Insbesondere kann eine Aufteilung des Vorganges der Leerung der Fadenspeichereinrichtung in mehrere Phasen vorgesehen sein, in denen der Korrekturfaktor variiert wird.In particular, a division of the process of emptying the yarn storage device into several phases may be provided, in which the correction factor is varied.

Vorteilhafterweise wird durch die Variation des Korrekturfaktors während der Leerung des Fadenspeichers ein höherer Drehungsbeiwert eingestellt. Hierdurch wird eine Kompensation der Zunahme des Garndurchmessers während der Rotorhochlaufphase erreicht, die insbesondere bei niedrigen Rotordrehzahlen auf Grund der reduzierten Fliehkräfte auftritt. Das während der Leerung hergestellte Garn weist somit einen Garndurchmesser auf, der sich an den Durchmesser des während des stationären Spinnbetriebes hergestellten Garnes zumindest annähert oder ihm gleichkommt.Advantageously, a higher rotation coefficient is set by the variation of the correction factor during the emptying of the thread store. As a result, a compensation of the increase in the yarn diameter is achieved during the rotor ramp-up phase, which occurs in particular at low rotor speeds due to the reduced centrifugal forces. The yarn produced during the emptying thus has a yarn diameter which at least approaches or equals the diameter of the yarn produced during the stationary spinning operation.

Dabei kann der Drehungsbeiwert schrittweise bis zur vollständigen Leerung des Fadenspeichers verändert werden.In this case, the rotation coefficient can be changed gradually until the complete emptying of the thread storage.

Weiterhin betrifft die Erfindung eine Kreuzspulen herstellende Textilmaschine mit einer Vielzahl von gleichartigen Arbeitsstellen zur Durchführung des Verfahrens, die dadurch gekennzeichnet ist, dass jede Arbeitsstelle eine Steuereinrichtung aufweist, die dazu eingerichtet ist, die Antriebe der Wickelwelle und der Fadenchangiereinrichtung zu einem ersten Zeitpunkt jeweils auf eine konstante Sockelgeschwindigkeit zu beschleunigen, die unterhalb von 30% der Betriebsgeschwindigkeit liegt, um dann zu einem zweiten Zeitpunkt die Fadenabzugseinrichtung zu starten, und dass die Steuereinrichtung dazu eingerichtet ist, ab dem zweiten Zeitpunkt die Wickelwelle und die Fadenchangiereinrichtung ausgehend von ihrer Sockelgeschwindigkeit sowie die Fadenabzugseinrichtung auf ihre Endgeschwindigkeit im stationären Spinnbetrieb zu beschleunigen.Furthermore, the invention relates to a cheese-producing textile machine with a plurality of similar jobs for performing the method, which is characterized in that each workstation has a control device which is adapted to the drives of the winding shaft and the Fadenchangiereinrichtung at a first time in each case to a accelerate constant pedestal speed, which is below 30% of the operating speed, and then at a second time to start the thread withdrawal device, and that the control device is adapted, starting from the second time, the winding shaft and the Fadenchangiereinrichtung from its base speed and the thread withdrawal device on to accelerate their final speed in stationary spinning operation.

Die Steuereinrichtung kann zur Bestimmung der Fadenrestlänge in der Fadenspeichereinrichtung derart eingerichtet sein, dass sie den Nennhub der Fadenchangiereinrichtungen für die Dauer der Entleerung der Fadenspeichereinrichtung reduzieren kann.The control device can be set up to determine the thread residual length in the thread storage device in such a way that it can reduce the nominal stroke of the thread switching devices for the duration of the emptying of the thread storage device.

Dabei kann die Steuereinrichtung dazu eingerichtet sein, die Verlegebreite der Fadenchangiereinrichtung derart zu steuern, dass die Verlegung ab dem ersten Zeitpunkt innerhalb einer reduzierten Verlegebreite um die Spulenmitte erfolgt, und im zweiten Zeitpunkt nahezu auf den Nennhub erweitert wird.In this case, the control device may be configured to control the laying width of the Fadenchangiereinrichtung such that the laying takes place from the first time within a reduced laying width to the coil center, and is extended in the second time almost to the nominal stroke.

Alternativ kann die Steuerungsvorrichtung zur Bestimmung der Fadenrestlänge in der Fadenspeichereinrichtung mit Impulsgebern verbunden sein, die die Drehung der Kreuzspule erfassen.Alternatively, the control device for determining the thread residual length in the thread storage device may be connected to encoders which detect the rotation of the cross-wound bobbin.

Die vorliegende Erfindung wird nachfolgend anhand von in den Zeichnungen dargestellten Ausführungsbeispielen näher erläutert.The present invention will be explained in more detail with reference to embodiments shown in the drawings.

Es zeigen:

Fig. 1
in perspektivischer Darstellung eine Arbeitsstelle einer Offenend-Rotorspinnmaschine;
Fig. 2
schematisch in Seitenansicht eine Offenend-Rotorspinnmaschine mit einem Wartungsaggregat;
Fig. 3
den Bereich der Spinnstelle sowie einen Teil des Wartungsaggregates gemäß Fig. 2;
Fig. 4
ein Geschwindigkeits-Zeit-Diagramm zur Veranschaulichung des Vorganges der Leerung der Fadenspeichereinrichtung.
Show it:
Fig. 1
in perspective view of a job of an open-end rotor spinning machine;
Fig. 2
schematically in side view an open-end rotor spinning machine with a maintenance unit;
Fig. 3
the area of the spinning station and a part of the maintenance unit according to Fig. 2 ;
Fig. 4
a speed-time diagram for illustrating the process of emptying the thread storage device.

Fig. 1 zeigt in perspektivischer Darstellung eine Arbeitsstelle einer Offenend-Rotorspinnmaschine, die, wie bekannt und daher nur schematisch dargestellt, über eine Offenend-Spinnvorrichtung 2 zur Herstellung eines Fadens 9 sowie über eine in Fadenlaufrichtung F nachgeschaltete Spulvorrichtung 3 verfügt. Auf dieser Spulvorrichtung 3 wird der Faden 9 zu einer Kreuzspule 8 aufgewickelt. Die Offenend-Spinnvorrichtung 2 umfasst einen nicht dargestellten Spinnrotor, der einzelmotorisch angetrieben wird. Fig. 1 shows a perspective view of a workstation of an open-end rotor spinning machine, which, as known and therefore shown only schematically, has an open-end spinning device 2 for producing a thread 9 and a downstream in the thread running direction F winding device 3. On this winding device 3, the thread 9 is wound into a package 8. The open-end spinning device 2 comprises a spinning rotor, not shown, which is driven by a single motor.

Der in der Offenend-Spinnvorrichtung 2 hergestellte Faden 9 wird, wie angedeutet, durch eine Fadenabzugseinrichtung 13, die eine einzelmotorisch antreibbare Fadenabzugswalze 10 sowie eine an die Fadenabzugswalze 10 anstellbare, von dieser reibschlüssig mitgenommene Druckrolle 14 aufweist, aus der Offenend-Spinnvorrichtung 2 abgezogen.The thread 9 produced in the open-end spinning device 2 is, as indicated, withdrawn from the open-end spinning device 2 by a thread take-off device 13, which has a thread take-off roll 10 which can be driven by a single motor and a rollable roller 14 which can be pulled by the thread take-off roll 10.

Wie in Fig. 1 weiter angedeutet, verlässt der Faden 9 die Offenend-Spinnvorrichtung 2 durch ein so genanntes Fadenabzugsröhrchen 17, in dessen Bereich außerdem ein schwenkbar gelagertes Anspinnhilfsorgan 16 angeordnet ist, das nach einer Fadenunterbrechung den durch eine Saugdüse 4 von der Kreuzspule 8 zurückgeholten Faden 9 übernimmt und das Fadenende zur Fadenverbindung vorbereitet.As in Fig. 1 further indicated, leaves the thread 9, the open-end spinning device 2 by a so-called thread withdrawal tube 17, in the area also a pivotally mounted Anspinnhilfsorgan 16 is arranged, which takes after a thread interruption by a suction nozzle 4 from the cheese 8 retrieved thread 9 and the Thread end prepared for thread connection.

Im Bereich des Fadenlaufweges sind des Weiteren ein Fadenwächter 15, eine mechanische Fadenspeichereinrichtung 7, eine pneumatische Fadenspeichereinrichtung 12 sowie eine Paraffiniereinrichtung 5 angeordnet. Die pneumatische Fadenspeichereinrichtung 12 ist als diskontinuierlich arbeitender Speicher ausgebildet, das heißt, die Fadenspeichereinrichtung 12 wird nach jedem erfolgten Fadenverbindungsvorgang vollständig entleert. Während des Betriebes der Offenend-Spinnvorrichtung 2 wird die Fadenspeichereinrichtung 12 über eine nicht dargestellte Unterdruckquelle mit Saugluft beaufschlagt.Furthermore, a thread monitor 15, a mechanical thread storage device 7, a pneumatic thread storage device 12 and a waxing device 5 are arranged in the area of the thread running path. The pneumatic thread storage device 12 is designed as a discontinuous working memory, that is, the thread storage device 12 is completely emptied after each thread connecting operation. During operation of the open-end spinning device 2 is the Thread storage device 12 is acted upon by a vacuum source, not shown, with suction air.

Die Spuleinrichtung 3 besteht, wie üblich, aus einem Spulenrahmen 22 zum drehbaren Halten einer Kreuzspule 8, einer vorzugsweise über einen reversierbaren Einzelantrieb 19 antreibbaren Wickelwelle 23 sowie einer einzelmotorisch angetriebenen Fadenchangiereinrichtung 24, die beispielsweise über einen Schrittmotor angetrieben wird.The winding device 3 consists, as usual, from a creel 22 for rotatably holding a cross-wound bobbin 8, a preferably via a reversible single drive 19 driven winding shaft 23 and a single motor driven Fadenchangiereinrichtung 24, which is driven for example via a stepper motor.

Des Weiteren verfügen derartige Arbeitsstellen 1, wie bereits erwähnt, über eine Saugdüse 4, die mittels eines Motors 6 definiert zwischen einer im Bereich der Spulvorrichtung 3 liegenden Fadenaufnahmestellung und einer im Bereich der Spinnvorrichtung 2 liegenden Fadenübergabestellung verstellbar ist.Furthermore, such work stations 1, as already mentioned, have a suction nozzle 4, which is adjustable by means of a motor 6 between a thread receiving position lying in the region of the winding device 3 and a yarn transfer position lying in the region of the spinning device 2.

Wie üblich sind die einzelnen Schrittmotoren der Komponenten der Arbeitsstelle 1 über diverse Steuerleitungen an einer Steuerungsvorrichtung, im vorliegenden Ausführungsbeispiel an einen Arbeitsstellenrechner 18, angeschlossen. Dadurch sind die einzelmotorischen Antriebe der Komponenten der Arbeitsstellen 1 unabhängig voneinander ansteuerbar. Alternativ kann die Steuerungsvorrichtung als ein zentraler Rechner der Offenend-Rotorspinnmaschine ausgeführt sein.As usual, the individual stepper motors of the components of the workstation 1 via various control lines to a control device, in the present embodiment, to a workstation computer 18, connected. As a result, the individual motor drives of the components of the workstations 1 are independently controllable. Alternatively, the control device can be designed as a central computer of the open-end rotor spinning machine.

In Fig. 2 ist eine Spinnmaschine 31 dargestellt, an der ein an Führungsschienen 43, 44 sowie einer Stützschiene 45 verfahrbares Wartungsaggregat 46 angeordnet ist. Das Laufwerk 47 dieses Wartungsaggregates 46 weist Laufrollen 48 sowie ein Stützrad 49 auf. Die Versorgung des Anspinnwagens 46 mit elektrischer Energie erfolgt vorzugsweise, wie angedeutet, über eine Schleifkontakteinrichtung 50.In Fig. 2 is a spinning machine 31 shown, on which a guide rails 43, 44 and a support rail 45 movable maintenance unit 46 is arranged. The drive 47 of this maintenance unit 46 has rollers 48 and a support wheel 49. The supply of the piecing carriage 46 with electrical energy is preferably carried out, as indicated, via a sliding contact device 50.

Derartige Wartungsaggregate 46 weisen zahlreiche Spulen- und Fadenhandhabungseinrichtungen, wie zum Beispiel einen Wickelantrieb 40 sowie eine Fadenabzugseinrichtung 51 auf und patrouillieren ständig entlang der Offenend-Rotorspinnmaschine 31. Das Wartungsaggregat 46 greift selbsttätig ein, wenn an einer der Arbeitsstellen 32 ein Handlungsbedarf entsteht. Ein solcher Handlungsbedarf liegt beispielsweise vor, wenn an einer Arbeitsstelle 32 ein Fadenbruch aufgetreten ist oder wenn an einer der Arbeitsstellen 32 eine Kreuzspule 38 ihren vorgeschriebenen Durchmesser erreicht hat und gegen eine Leerhülse ausgetauscht werden muss.Such maintenance units 46 have numerous bobbin and thread handling devices, such as a winding drive 40 and a thread take-off device 51 and patrolling constantly along the open-end rotor spinning machine 31. The maintenance unit 46 intervenes automatically when a need for action arises at one of the workstations 32. Such a need for action exists, for example, if a yarn break has occurred at a workstation 32 or if a cross-wound bobbin 38 has reached its prescribed diameter at one of the workstations 32 and has to be exchanged for an empty tube.

Im Fall eines Fadenbruches läuft das Wartungsaggregat 46 zu der betreffenden Arbeitsstelle 32, positioniert sich dort und sucht bei einem "normalen" Fadenbruch mit seiner (nicht dargestellten) Fadensuchdüse das gerissene, auf der Umfangsoberfläche der Auflaufspule 38 liegende Fadenende. Nach Reinigung der Spinneinheit wird dieses Fadenende, wie üblich, durch bekannte Handhabungseinrichtungen, nach einer entsprechenden Vorbereitung, in den Bereich der Spinneinheit 33 zurückbefördert, dort in das Fadenabzugsröhrchen eingefädelt und für den eigentlichen Anspinnprozess bereitgehalten. Gleichzeitig wird über den Wickelantrieb 40 von der Auflaufspule 38 eine definierte Fadenlänge abgewickelt und in einem Fadenspeicher 52 zwischengespeichert.In the event of a yarn breakage, the maintenance unit 46 runs to the relevant workstation 32, positioned there and looks at a "normal" yarn breakage with his (not shown) Fadensuchdüse the torn, lying on the peripheral surface of the package 38 thread end. After cleaning the spinning unit, this thread end, as usual, by known handling devices, after appropriate preparation, in the area of the spinning unit 33, transported there in the thread withdrawal tube and kept ready for the actual piecing process. At the same time, a defined thread length is unwound and temporarily stored in a thread store 52 via the winding drive 40 from the package 38.

Wie in Fig. 3 in einem größeren Maßstab dargestellt, weisen sowohl der Wickelantrieb 40 als auch die Fadenabzugseinrichtung 51 jeweils einen eigenen, über die wartungsaggregateigene Steuereinrichtung 53 gezielt ansteuerbaren Antrieb 54 beziehungsweise 55 auf. Der Antrieb 54 beaufschlagt dabei die Antriebsrolle 56 des Wickelantriebes 40, während der Antrieb 55 auf die Abzugsrolle 57 der Fadenabzugseinrichtung 51 des Wartungsaggregates 46 geschaltet ist. Die Fadenabzugseinrichtung 51 besitzt außerdem, wie üblich, eine Druckrolle 58. Zwischen der Fadenabzugseinrichtung 51 und dem Wickelantrieb 40 ist ein pneumatischer Fadenspeicher 52 angeordnet, in dem ein Faden 37 schlaufenförmig zwischengespeichert wird. Der Fadenspeicher 52 ist als diskontinuierlich arbeitender Speicher ausgebildet, das bedeutet, er wird bei jedem Anspinnvorgang entleert. Der Fadenspeicher 52, der nach dem "last in - first out" -Prinzip arbeitet, ist über eine Unterdruckquelle 59 mit Saugluft beaufschlagbar.As in Fig. 3 Shown on a larger scale, both the winding drive 40 and the thread take-off device 51 each have their own, on the maintenance unit's own control device 53 selectively controllable drive 54 or 55 on. The drive 54 acts on the drive roller 56 of the winding drive 40, while the drive 55 on the take-off roller 57 of Thread withdrawal device 51 of the maintenance unit 46 is connected. The thread take-off device 51 also has, as usual, a pressure roller 58. Between the thread take-off device 51 and the winding drive 40, a pneumatic yarn store 52 is arranged, in which a thread 37 is cached in a loop shape. The yarn store 52 is formed as a discontinuous working memory, that is, it is emptied at each piecing. The yarn store 52, which operates on the "last-in-first-out" principle, can be acted upon with suction air via a vacuum source 59.

Das erfindungsgemäße Verfahren wird nachfolgend anhand des in Fig. 1 dargestellten Ausführungsbeispieles der Offenend-Rotorspinnmaschine sowie des in Fig. 4 dargestellten Geschwindigkeit-Zeit-Diagramms beschreiben.The inventive method is described below with reference to in Fig. 1 illustrated embodiment of the open-end rotor spinning machine and the in Fig. 4 Described velocity-time diagram describe.

Beim Auftreten einer Fadenunterbrechung werden zunächst die Antriebe der Fadenabzugswalze 10, der Fadenchangiereinrichtung 24 sowie der Wickelwelle 23 still gesetzt und die herzustellende Kreuzspule 8 wird mittels des Spulenrahmens 22 von der Wickelwelle 23 abgehoben. Anschließend wird ein Anspinnvorgang eingeleitet, wobei die Antriebe des Spinnrotors, der Fadenabzugswalze 10, der Fadenchangiereinrichtung 24 sowie der Wickelwelle 23 zur Einleitung des Fadenverbindungsvorganges wieder in Betrieb genommen werden. Die Inbetriebnahme der Fadenabzugswalze 10, der Fadenchangiereinrichtung 24 sowie der Wickelwelle 23 erfolgt dabei unter Berücksichtigung von zeitlich aufeinander abgestimmten Beschleunigungsvorgängen der einzelnen Antriebe, die sich am Hochlaufverhalten des Antriebes des Spinnrotors orientieren.When a thread interruption occurs, the drives of the thread take-off roll 10, the thread-changing device 24 and the winding shaft 23 are first set to a standstill and the cross-wound bobbin 8 to be produced is lifted off the winding shaft 23 by means of the creel 22. Subsequently, a piecing process is initiated, wherein the drives of the spinning rotor, the thread take-off roll 10, the thread-changing device 24 and the winding shaft 23 are taken to initiate the yarn joining operation again in operation. The commissioning of the thread take-off roll 10, the Fadenchangiereinrichtung 24 and the winding shaft 23 is carried out taking into account temporally coordinated acceleration processes of the individual drives, which are based on the run-up behavior of the drive of the spinning rotor.

Durch die unterschiedlichen Massenträgheitsmomente der einzelnen anzutreibenden Komponenten kommt es insbesondere bei der Beschleunigung der Fadenabzugswalze 10 und der Wickelwelle 23 zu einer Differenz im zeitlichen Hochlaufverhalten, die in Abhängigkeit von den jeweiligen Spinnbedingungen ein Verhältnis von 1:10 oder darüber erreichen kann. Da das Massenträgheitsmoment der Wickelwelle 23 mit zunehmendem Durchmesser der Kreuzspule 8 größer wird, während das Massenträgheitsmoment der Fadenabzugswalze 10 stets konstant bleibt und zudem der Antriebsschlupf bei der Wickelwelle 23 zu berücksichtigen ist, wird die Fadenabzugswalze 10 stets vor der Wickelwelle 23 ihre Betriebsgeschwindigkeit im normalen Spinnbetrieb erreichen.Due to the different mass moments of inertia of the individual components to be driven, there is a difference in the acceleration behavior of the yarn take-off roll 10 and the winding shaft 23, which can reach a ratio of 1:10 or higher depending on the respective spinning conditions. Since the moment of inertia of the winding shaft 23 increases with increasing diameter of the cheese 8, while the moment of inertia of the thread take-off roll 10 always remains constant and also the drive slip is to be considered in the winding shaft 23, the thread take-off roll 10 always before the winding shaft 23 their operating speed in normal spinning operation to reach.

Demzufolge muss für den Zeitraum vom Starten der Wickelwelle 23 bis zum Erreichen der Betriebsgeschwindigkeit im normalen Spinnbetrieb die Überlänge des von der Offenend-Spinnvorrichtung 2 hergestellten Fadens 9, der von der Kreuzspule 8 auf Grund der zu geringen Geschwindigkeit der Wickelwelle 23 nicht aufgespult werden kann, zunächst zwischengespeichert werden, was über die Fadenspeichereinrichtung 12 realisiert wird. Das hierbei auftretende Problem ist die reduzierte Wickelspannung, die während der Entleerung der Fadenspeichereinrichtung 12 nach dem Fadenverbindungsvorgang vorliegt, da die Wickelspannung des Fadens 9 während dieses Zeitraumes nur durch den in der Fadenspeichereinrichtung 12 anstehenden Unterdruck erzeugt wird. Die reduzierte Wickelspannung führt während dieses Zeitraumes zu einer Aufwicklung von lockeren Fadenlagen auf der Kreuzspule 8.Accordingly, for the period from the start of the winding shaft 23 to reach the operating speed in the normal spinning operation, the excess length of the thread 9 produced by the open-end spinning device 2, which can not be wound by the cheese 8 due to the slow speed of the winding shaft 23, be temporarily stored, which is realized via the thread storage device 12. The problem occurring here is the reduced winding tension, which is present during the emptying of the thread storage device 12 after the yarn joining operation, since the winding tension of the thread 9 is generated during this period only by the upcoming in the thread storage device 12 negative pressure. The reduced winding tension leads during this period to a winding of loose thread layers on the cheese 8.

Hierzu bedarf es der Überwachung und Erfassung des zuverlässigen Abzuges des Fadens 9 aus der Fadenspeichereinrichtung 12, das heißt, die vollständige Leerung der Fadenspeichereinrichtung 12 sollte möglichst schnell erfolgen, um locker gewickelte Garnlagen auf Grund reduzierter Wickelspannung zu vermeiden, ebenso wie einen Überlauf in der Fadenspeichereinrichtung 12 auf Grund einer zu geringen Geschwindigkeitsdifferenz zwischen der Fadenabzugseinrichtung 13 und der Wickelwelle 23. Die Überwachung und Erfassung der Leerung der Fadenspeichereinrichtung 12 sollte möglichst exakt sein, um Spannungsspitzen, die Platzer zur Folge haben können, zu vermeiden. Zudem sollte der Speicherinhalt der Fadenspeichereinrichtung 12 möglichst gering sein, um eine Kringelbildung bei hochgedrehtem Garn zu vermeiden.This requires the monitoring and detection of the reliable withdrawal of the thread 9 from the yarn storage device 12, that is, the complete emptying of the yarn storage device 12 should be as fast as possible to loosely wound To avoid yarn layers due to reduced winding tension, as well as an overflow in the yarn storage device 12 due to a too small speed difference between the thread take-off device 13 and the winding shaft 23. The monitoring and detection of the emptying of the yarn storage device 12 should be as accurate as possible to spikes, the Platzer may have to be avoided. In addition, the storage content of the yarn storage device 12 should be as low as possible in order to avoid a curl when the yarn is spinning up.

Der Einsatz von Sensoren in der Fadenspeichereinrichtung 12 hat sich als zu ungenau erwiesen, da Faktoren, wie der auftretende Schlupf von Kreuzspulen 8 mit einem Durchmesser größer als 300 mm beim Hochlauf der Wickelwelle 23, der Zeitpunkt der Erfassung des Fadens 9 durch die Fadenchangiereinrichtung 24 nach dem Start der Wickelwelle 23 und die in dieser Zeit verlegte Fadenlänge, aber auch die Reaktionszeiten eines Sensors bei hohen Abzugsgeschwindigkeiten von 250 m/min und mehr, einen starken Einfluss auf die Genauigkeit der Bestimmung der aus der Fadenspeichereinrichtung 12 abgezogenen Fadenlänge haben. Somit wird erfindungsgemäß ein Verfahren zum Betreiben der Kreuzspulen herstellenden Textilmaschine vorgeschlagen, welches ohne den Einsatz von zusätzlicher Sensorik in der Fadenspeichereinrichtung 12 ein zuverlässiges Leeren der Fadenspeichereinrichtung 12 ermöglicht.The use of sensors in the yarn storage device 12 has proved to be too imprecise because factors such as the occurring slip of cheeses 8 with a diameter greater than 300 mm during startup of the winding shaft 23, the time of detection of the thread 9 by the Fadenchangiereinrichtung 24 after the start of the winding shaft 23 and the thread length laid in this time, but also the reaction times of a sensor at high take-off speeds of 250 m / min and more, have a strong influence on the accuracy of determining the withdrawn from the yarn storage device 12 thread length. Thus, the invention proposes a method for operating the cheese-producing textile machine, which allows reliable emptying of the thread storage device 12 without the use of additional sensors in the thread storage device 12.

Erfindungsgemäß wird nach dem Starten des Antriebs des Spinnrotors die Wickelwelle 23 zu einem ersten Zeitpunkt t1 gegenüber der Fadenabzugseinrichtung 13 zeitlich voreilend auf eine Sockelgeschwindigkeit SG_WW beschleunigt, die unterhalb der Endgeschwindigkeit der Wickelwelle 23 im Spinnprozess liegt. Der Einzelantrieb 19 der Wickelwelle 23 wird auf die konstante Sockelgeschwindigkeit SG_WW beschleunigt, um das Losbrechmoment des Einzelantriebes 19 zu überwinden, wie in Fig. 4 dargestellt ist. Hierdurch wird eine deutliche Reduzierung des Schlupfes während des Spulenhochlaufes erreicht. Die Sockelgeschwindigkeit SG_WW ist eine Funktion des jeweiligen Spulendurchmessers sowie der Wickelgeschwindigkeit im stationären Spinnbetrieb und liegt unterhalb von 30% der Betriebsgeschwindigkeit.According to the invention, after the start of the drive of the spinning rotor, the winding shaft 23 is accelerated at a first point in time t1 with respect to the thread withdrawal device 13 in advance to a base speed SG_WW, which is below the end speed of the winding shaft 23 in the spinning process. The individual drive 19 of the winding shaft 23 is accelerated to the constant base speed SG_WW to the breakaway torque to overcome the single drive 19, as in Fig. 4 is shown. As a result, a significant reduction of the slip during the coil run-up is achieved. The base speed SG_WW is a function of the respective coil diameter and the winding speed in stationary spinning operation and is below 30% of the operating speed.

Zeitgleich mit dem Starten des Einzelantriebes 19 der Wickelwelle 23 wird die Fadenchangiereinrichtung 24 in Betrieb genommen und ebenfalls auf eine Sockelgeschwindigkeit SG_FF beschleunigt, wie in Fig. 4 dargestellt ist. Die Geschwindigkeit der Fadenchangiereinrichtung 24 wird dabei bis zum Starten der Fadenabzugseinrichtung 13 zu einem zweiten Zeitpunkt t2 konstant gehalten. Um eine genaue Berechnung des bis zu diesem Zeitpunkt aus der Fadenspeichereinrichtung 12 abgezogenen Fadens 9 zu ermöglichen, wird der Faden 9 in annähernd parallelen Lagen auf der Kreuzspule 8 abgelegt. Hierzu erfolgt der Changierhub innerhalb eines reduzierten Bereiches um die Mitte der Kreuzspule 8. Die reduzierte Changierbreite kann während dieser Phase beispielsweise bis zu 50 mm betragen. Die nahezu parallele Verlegung des Fadens 9 unter gleichzeitiger Vermeidung von einer punktförmigen Ablage auf der Kreuzspule 8 ermöglicht eine sehr genaue Berechnung der aus der Fadenspeichereinrichtung 12 seit dem Starten der Wickelwelle 23 abgezogenen Fadenlänge.Simultaneously with the starting of the individual drive 19 of the winding shaft 23, the thread-changing device 24 is put into operation and also accelerated to a base speed SG_FF, as in Fig. 4 is shown. The speed of the Fadenchangiereinrichtung 24 is kept constant until the start of the thread withdrawal device 13 at a second time t2. In order to allow an accurate calculation of the withdrawn from the thread storage device 12 thread 9 at this time, the thread 9 is deposited in approximately parallel layers on the cheese 8. For this purpose, the traverse stroke takes place within a reduced range around the middle of the cross-wound bobbin 8. The reduced traversing width can be, for example, up to 50 mm during this phase. The almost parallel laying of the thread 9 while avoiding a punctiform deposit on the cheese 8 allows a very accurate calculation of withdrawn from the yarn storage device 12 since the start of the winding shaft 23 thread length.

Zeitlich verzögert zum Start der Wickelwelle 23 und der Fadenchangiereinrichtung 24 wird zu dem zweiten Zeitpunkt t2 die Fadenabzugseinrichtung 13 gestartet und beschleunigt. Die höhere Dynamik des Antriebes der Fadenabzugseinrichtung 13 ermöglicht den zeitgleichen Abschluss des Hochlaufens von Wickelwelle 23 und Fadenabzugseinrichtung 13 zusammen mit dem Erreichen der Drehzahl des Spinnrotors der Spinnvorrichtung 2 für den stationären Spinnprozess. Mit dem Starten der Fadenabzugseinrichtung 13 wird die Hubbreite der Fadenchangiereinrichtung 24 erhöht, so dass sich auf der Kreuzspule 8 nahezu die Verlegebreite im stationären Spinnbetrieb einstellt. Hierdurch wird für die Dauer der Entleerung der Fadenspeichereinrichtung 12 der Gefahr von Abschlägen am Rand der Kreuzspule 8 auf Grund einer geringeren Wickelspannung begegnet.Delayed in time to the start of the winding shaft 23 and the Fadenchangiereinrichtung 24, the thread take-off device 13 is started and accelerated at the second time t2. The higher dynamics of the drive of the thread withdrawal device 13 allows the simultaneous completion of the run-up of winding shaft 23 and thread take-off device 13 together with the achievement of the rotational speed of the spinning rotor of the spinning device 2 for the stationary spinning process. By starting the Thread withdrawal device 13, the stroke width of the thread-changing device 24 is increased, so that sets almost the laying width in the stationary spinning operation on the cross-wound bobbin 8. As a result, for the duration of emptying the yarn storage device 12, the risk of tees at the edge of the cross-wound bobbin 8 due to a lower winding tension is counteracted.

In dem zweiten Zeitpunkt t2 werden die Wickelwelle 23 sowie die Fadenchangiereinrichtung 24 ausgehend von ihren jeweiligen Sockelgeschwindigkeit SG_WW beziehungsweise SG_FF auf ihre Endgeschwindigkeit beschleunigt, die die Wickelwelle 23 respektive die Fadenchangiereinrichtung 24 im stationären Betrieb des Spinnprozesses haben, wobei die Fadenabzugseinrichtung 13 und die Wickelwelle 23 für die Dauer der Leerung des Fadenspeichers 12 mit einer unterhalb ihrer im stationären Spinnprozess vorgesehenen Endgeschwindigkeit liegenden Geschwindigkeit angetrieben werden.In the second time t2, the winding shaft 23 and the Fadenchangiereinrichtung 24 are accelerated from their respective base speed SG_WW or SG_FF to their final speed, which have the winding shaft 23 and the Fadenchangiereinrichtung 24 in the stationary operation of the spinning process, wherein the thread take-off device 13 and the winding shaft 23 for the duration of the emptying of the yarn store 12 are driven at a speed which lies below their intended final spinning speed in the stationary spinning process.

Mit dem Erreichen der Endgeschwindigkeiten von Wickelwelle 23, Fadenabzugseinrichtung 13 und Spinnrotor wird im stationären Spinnbetrieb zu einem dritten Zeitpunkt t3 auch die Verlegebreite der Fadenchangiereinrichtung 24 entsprechend der tatsächlichen Breite der Kreuzspule 8 erhöht. Die Endgeschwindigkeit der Wickelwelle 23 berechnet sich wie folgt: v WW = n Rotor T / m * Anspannverzug Spinnbetrieb .

Figure imgb0001
With the attainment of the final speeds of the winding shaft 23, thread take-off device 13 and spinning rotor, the laying width of the thread switching device 24 is increased according to the actual width of the cross-wound bobbin 8 in the stationary spinning operation at a third time t3. The final speed of the winding shaft 23 is calculated as follows: v WW = n rotor T / m * tension draft spinning operation ,
Figure imgb0001

Zur Verfeinerung der Bestimmung der aus der Fadenspeichereinrichtung 12 abgezogenen Fadenlänge kann der Prozess der Leerung der Fadenspeichereinrichtung 12 ab dem zweiten Zeitpunkt t2 in mehrere Phasen unterteilt werden. Hierzu wird entsprechend der Anzahl der einzelnen Phasen ein Korrekturfaktor FaktorSpeicherleeren festgelegt, der die Geschwindigkeit der Fadenabzugseinrichtung 13 beeinflusst. Der mathematische Zusammenhang ist nachfolgend dargestellt: v Abzug = n Rotor T / m * Faktor Speicherleeren

Figure imgb0002
In order to refine the determination of the thread length withdrawn from the thread storage device 12, the process of emptying the thread storage device 12 can be subdivided into several phases from the second point in time t2. This is done according to the number of individual phases Correction factor Factor memory clears that affects the speed of the thread take-off device 13. The mathematical relationship is shown below: v deduction = n rotor T / m * factor Empty memory
Figure imgb0002

In vorstehender Formel beschreiben nRotor die Drehzahl des Spinnrotors, T die Drehung pro Meter in dem ausgesponnenen Faden sowie der Korrekturfaktor FaktorSpeicherleeren die prozentuale Reduzierung der Abzugsgeschwindigkeit während der Leerung der Fadenspeichereinrichtung 12. Für den Korrekturfaktor FaktorSpeicherleeren werden dabei in den einzelnen Phasen voneinander abweichende Werte gewählt, wobei der Wert des Korrekturfaktors FaktorSpeicherleeren von Phase zu Phase zunimmt. Der Korrekturfaktor FaktorSpeicherleeren findet auch auf den Antrieb des Faserbandeinzugs Anwendung, um Ungleichmäßigkeiten in der Garnnummer während des Vorganges der Leerung des Fadenspeichers 12 zu vermeiden. Hierdurch wird eine Veränderung des Drehungsbeiwertes α erreicht, die für die Dauer der Leerung der Fadenspeichereinrichtung 12 wirksam ist. Die Änderung des Drehungsbeiwertes α bewirkt eine Kompensation der auftretenden Durchmesserabweichung des Fadens 9 während des Hochlaufs des Spinnrotors auf seine Betriebsdrehzahl.In the above formula, n rotor describe the speed of the spinning rotor, T is the twist per meter in the spun yarn as well as the correction factor factor memory emptying the percentage reduction of the draw-off speed during the emptying of the thread storage device 12. For the correction factor factor memory emptying are thereby different from each other in the individual phases Values are selected, whereby the value of the correction factor factor memory vacancies increases from phase to phase. The factor memory deficit factor is also applied to the drive of the sliver draw to avoid irregularities in the yarn count during the process of emptying the yarn store 12. As a result, a change in the rotation coefficient α is achieved, which is effective for the duration of the emptying of the yarn storage device 12. The change of the rotation coefficient α causes a compensation of the occurring diameter deviation of the thread 9 during the run-up of the spinning rotor to its operating speed.

Ausgehend von einem Wert des Korrekturfaktors FaktorSpeicherleeren zwischen 0,8 und 0,9 in der ersten Phase der Leerung, wird in Abhängigkeit von der im Fadenspeicher 12 verbleibenden Fadenlänge der Wert des Korrekturfaktors FaktorSpeicherleeren beispielsweise auf 0,92 bis 0,98 erhöht. In der letzten Phase unmittelbar vor der Entleerung des Fadenspeichers 12 wird ein Wert zwischen 0,99 und 0,9999 eingestellt. Der Wert des Korrekturfaktors FaktorSpeicherleeren sollte so gewählt werden, dass die Wickelspannung innerhalb der letzten Phase den Normalwert der Wickelspannung des stationären Spinnbetriebes annimmt. Erst mit dem Erreichen des Normalwertes der Wickelspannung sollte die Verlegung über die gesamte Hubbreite erfolgen, da somit die Gefahr von Abschlägen an den Flanken der Kreuzspule 8 minimiert wird.Starting from a value of the correction factor factor memory vacancies between 0.8 and 0.9 in the first phase of emptying, the value of the correction factor factor memory vacancy is increased, for example, to 0.92 to 0.98, depending on the thread length remaining in the thread store 12. In the last phase immediately before the emptying of the thread memory 12, a value between 0.99 and 0.9999 is set. The value of the Correction Factor Memory Accumulation factor should be selected so that the winding tension within the last phase is normal the winding tension of the stationary spinning operation assumes. Only with the attainment of the normal value of the winding tension, the laying should be made over the entire stroke width, since thus the risk of tees on the flanks of the cheese 8 is minimized.

Der dritte Zeitpunkt t3 charakterisiert das Erreichen des stationären Spinnbetriebes, also den Zeitpunkt, an dem die Leerung des Fadenspeichers 12 abgeschlossen ist, sowie die Antriebe der Fadenabzugseinrichtung 13 sowie der dem Faserbandeinzug dienende Antrieb nicht mehr mit dem Korrekturfaktors FaktorSpeicherleeren beaufschlagt werden. Zu diesem Zeitpunkt entspricht die Geschwindigkeitsdifferenz zwischen der Fadenabzugseinrichtung 13 und der Wickelwelle 23 dem Anspannverzug. Die Steuerung und Überwachung des Verfahrens erfolgt dabei durch die Steuerungseinrichtung 18 der jeweiligen Spinnstelle 1The third time t3 characterizes the achievement of the stationary spinning operation, ie the time at which the emptying of the yarn store 12 is completed, as well as the drives of the thread take-off device 13 as well as the sliver feed serving drive are no longer loaded with the correction factor factor memory leaks . At this time, the speed difference between the thread take-off device 13 and the winding shaft 23 corresponds to the tensioning delay. The control and monitoring of the process takes place by the control device 18 of the respective spinning station. 1

Das Verfahren ist in gleicher Weise auch an der in Fig. 2 beschriebenen Offenend-Rotorspinnmaschine mit einem Wartungsaggregat 46 durchführbar, da die Antriebe sowohl für den Wickelantrieb 40 als auch die Fadenabzugseinrichtung 51 am Wartungsaggregat 46 mittels der wartungsaggregateigenen Steuereinrichtung 53 getrennt voneinander ansteuerbar sind.The procedure is likewise at the in Fig. 2 described open-end rotor spinning machine with a maintenance unit 46 feasible, since the drives for both the winding drive 40 and the thread withdrawal device 51 on the maintenance unit 46 by means of the maintenance unit's own control device 53 are controlled separately.

Die Umsetzung des erfindungsgemäßen Verfahrens ist gleichermaßen an Spulmaschinen denkbar, die ebenfalls über einzelmotorisch angetriebene Komponenten sowie eine Fadenspeichereinrichtung verfügen, da an diesen auf Grund der wesentlich höheren Verarbeitungsgeschwindigkeit die beschriebene Problematik noch stärker auftritt.The implementation of the method according to the invention is equally conceivable on winding machines, which also have individual motor driven components and a thread storage device, since at these due to the much higher processing speed, the problem described occurs even more.

Claims (14)

  1. Method for emptying a pneumatic thread storage mechanism (12, 52) of a textile machine producing cross-wound bobbins after a thread interruption, at which by means of a maintenance assembly (46), which can be moved or is present in each case at workstations (1, 32), the thread interruption is eliminated by a thread connecting mechanism (2, 33) with which the thread storage mechanism (12, 52) is associated, in which a predetermined thread length is temporarily stored and from which the thread (9, 37) is drawn off by a winding device (3, 34) and is wound onto the cross-wound bobbin (8, 38) driven by a winding shaft (23, 40), on which cross-wound bobbin it is displaced by means of a thread traversing mechanism (24), the thread being drawn off from a spinning device by means of a thread draw-off mechanism (13, 51),
    characterised in that
    - the winding shaft (23, 40) and the thread traversing mechanism (24) are in each case accelerated at a first instant (t1) to a constant base speed (SG_WW, SG_FF), which is below 30% of the operating speed;
    - in that the displacement width of the thread traversing device (24) from the first instant (t1) takes place within a displacement width reduced by at least 50% compared to the nominal traverse, around the bobbin centre, and at a second instant (t2) is extended virtually to the nominal traverse;
    - in that from the second instant (t2) the thread draw-off mechanism (13, 51) is started and accelerated;
    - in that from the second instant (t2), the winding shaft (23, 40) and the thread traversing mechanism (24), proceeding from their base speed (SG_WW, SG_FF) and the thread draw-off mechanism (13, 51), are accelerated to their final speed during stationary spinning operation up to a third instant (t3).
  2. Method according to claim 1, characterised in that the duration of the acceleration phase from the second instant (t2) is calculated as a function of the thread length located in the thread storage mechanism (12, 52).
  3. Method according to claim 2, characterised in that the winding speed is detected during the run-up to calculate the residual thread length located in the thread storage mechanism (12, 52).
  4. Method according to claim 2, characterised in that the thread displacement is carried out up to the second instant (t2) with a reduced displacement width, so the thread (9, 37) is deposited virtually in parallel on the cross-wound bobbin (8, 38) to calculate the thread lengths located in the thread storage mechanism (12, 52).
  5. Method according to any one of claims 1 to 4, characterised in that the speed of the thread draw-off mechanism (13, 51) is adjusted by means of a correction value which varies as a function of the respective bobbin diameter.
  6. Method according to any one of claims 1 to 5, characterised in that the speed of the thread draw-off mechanism (13, 51) is changed in steps until the thread store (12, 52) has been completely emptied.
  7. Method according to claim 6, characterised in that a variation in the correction factor is carried out for the step-wise change of the speed of the thread draw-off mechanism (13, 51).
  8. Method according to claim 7, characterised in that a division of the process of emptying the thread storage mechanism (12, 15) into a plurality of phases is provided, in which the correction factor is varied.
  9. Method according to any one of claims 5 to 8, characterised in that a higher coefficient of rotation α is adjusted by the variation of the correction factor during the emptying of the thread store (12, 52).
  10. Method according to claim 9, characterised in that the coefficient of rotation α is changed in steps up to the complete emptying of the thread store (12, 52).
  11. Textile machine (31) producing cross-wound bobbins with a large number of similar workstations (1, 32) for carrying out the method according to any one of claims 1 to 10, which has a moveable maintenance assembly (46) or maintenance assembly present in each case at the workstations (1), with a thread connecting mechanism (2) for eliminating a thread interruption, which is associated with a thread storage mechanism (12, 52), in which a defined thread length is stored after the elimination of the thread interruption, as well as a thread draw-off mechanism (13, 51) connected downstream of the thread connecting device (2) for drawing off the thread (9, 37) from the thread storage mechanism (12, 52), and a winding shaft (23, 40) driving the cross-wound bobbin (8, 38) to wind on the thread (9, 37),
    characterised in that
    - each workstation (1, 32) has a control mechanism (18, 53), which is set up to accelerate, in each case, the drives of the winding shaft (23, 40) and the thread traversing device (24) at a first instant (t1) to a constant base speed (SG_WW, SG_FF), which is below 30% of the operating speed;
    - in that the control mechanism (18, 53) is set up to start the thread draw-off mechanism (13, 51) at a second instant (t2); and
    - in that the control mechanism (18, 53) is set up, from the second instant (t2), to accelerate the winding shaft (23, 40) and the thread traversing mechanism (24), proceeding from their base speed (SG_WW, SG_FF), and the thread draw-off mechanism (13), to their final speed during stationary spinning operation at an instant (t3).
  12. Textile machine producing cross-wound bobbins according to claim 11, characterised in that the control mechanism to determine the residual thread length in the thread storage mechanism is set up in such a way that the control mechanism can reduce the nominal traverse of the thread traversing mechanisms for the duration of emptying the thread storage mechanism.
  13. Textile machine producing cross-wound bobbins according to claim 12, characterised in that the control mechanism (18, 53) is set up to control the displacement width of the thread traversing mechanism (24) in such a way that the displacement takes place from the first instant (t1) within a reduced displacement width around the centre of the cross-wound bobbin (8, 38), and is extended, at the second instant (t2), virtually to the nominal traverse.
  14. Textile machine producing cross-wound bobbins according to claim 12, characterised in that the control device (18, 53), to determine the residual thread length in the thread storage mechanism, is connected to pulse transmitters, which detect the rotation of the cross-wound bobbin (8, 38).
EP20090011572 2008-10-02 2009-09-10 Method for emptying a pneumatic thread storage device Active EP2172409B1 (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE102008050340A DE102008050340A1 (en) 2008-10-02 2008-10-02 Method for emptying a pneumatic thread storage device

Related Parent Applications (1)

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DE102008050340 Previously-Filed-Application 2008-10-02

Publications (3)

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EP2172409A2 EP2172409A2 (en) 2010-04-07
EP2172409A3 EP2172409A3 (en) 2011-05-25
EP2172409B1 true EP2172409B1 (en) 2012-07-25

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EP (1) EP2172409B1 (en)
CN (1) CN101712422B (en)
DE (1) DE102008050340A1 (en)

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102016119983A1 (en) * 2016-10-20 2018-04-26 Maschinenfabrik Rieter Ag Pneumatic thread storage member, workstation of a textile machine with a thread storage member and textile machine with a plurality of jobs with a thread storage member
DE102019129499A1 (en) * 2019-10-31 2021-05-06 Saurer Spinning Solutions Gmbh & Co. Kg Open-end spinning machine and method and control device for operating such an open-end spinning machine
CN112522839A (en) * 2020-11-26 2021-03-19 山东日发纺织机械有限公司 Fixed-length type constant-twist weft insertion device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19636395B4 (en) * 1996-09-07 2008-01-10 Oerlikon Textile Gmbh & Co. Kg Method and device for piecing an open-end spinning station after a yarn breakage
DE10139075A1 (en) * 2001-08-09 2003-02-20 Schlafhorst & Co W Open-end rotor spinning machine
DE10222740A1 (en) * 2002-05-23 2003-12-04 Rieter Ingolstadt Spinnerei Spinning bobbin start-up process and robotic assembly has drive shaft with free-wheeling drive drum in contact with bobbin
CN1328430C (en) * 2003-12-25 2007-07-25 上海二纺机股份有限公司 Method for preventing re-twisting-in for automatic winding frame
DE102006001565A1 (en) * 2006-01-12 2007-07-19 Saurer Gmbh & Co. Kg Winding thread in cross bobbin producing machine, e.g. open end rotor spinning machine, includes shortening nominal stroke of thread changer after eliminating thread breakage
DE102007038871B4 (en) 2006-08-18 2022-02-17 Rieter Ingolstadt Gmbh Process for piecing on textile machines with a plurality of spinning positions

Also Published As

Publication number Publication date
DE102008050340A1 (en) 2010-04-08
EP2172409A3 (en) 2011-05-25
EP2172409A2 (en) 2010-04-07
CN101712422A (en) 2010-05-26
CN101712422B (en) 2013-01-02

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