EP2169035A1 - Procédé et dispositif de réglage de la valeur de combustion dans des gaz de combustion contenant du méthane - Google Patents
Procédé et dispositif de réglage de la valeur de combustion dans des gaz de combustion contenant du méthane Download PDFInfo
- Publication number
- EP2169035A1 EP2169035A1 EP09171002A EP09171002A EP2169035A1 EP 2169035 A1 EP2169035 A1 EP 2169035A1 EP 09171002 A EP09171002 A EP 09171002A EP 09171002 A EP09171002 A EP 09171002A EP 2169035 A1 EP2169035 A1 EP 2169035A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- fuel gas
- calorific value
- reactor
- gas
- plasma
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 title claims abstract description 70
- 239000002737 fuel gas Substances 0.000 title claims abstract description 47
- 238000000034 method Methods 0.000 title claims abstract description 29
- 239000007789 gas Substances 0.000 claims abstract description 43
- 239000001257 hydrogen Substances 0.000 claims abstract description 26
- 229910052739 hydrogen Inorganic materials 0.000 claims abstract description 26
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000005984 hydrogenation reaction Methods 0.000 claims abstract description 10
- 239000007772 electrode material Substances 0.000 claims abstract description 4
- 210000002381 plasma Anatomy 0.000 claims description 24
- 150000002431 hydrogen Chemical class 0.000 claims description 10
- 238000000926 separation method Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 4
- 238000009903 catalytic hydrogenation reaction Methods 0.000 claims description 2
- 238000010892 electric spark Methods 0.000 claims 2
- 239000000047 product Substances 0.000 description 18
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 16
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 14
- HSFWRNGVRCDJHI-UHFFFAOYSA-N Acetylene Chemical compound C#C HSFWRNGVRCDJHI-UHFFFAOYSA-N 0.000 description 13
- QQONPFPTGQHPMA-UHFFFAOYSA-N Propene Chemical compound CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 12
- 125000002534 ethynyl group Chemical group [H]C#C* 0.000 description 11
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 description 10
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 8
- 229910052697 platinum Inorganic materials 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 7
- 229930195733 hydrocarbon Natural products 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- 239000000203 mixture Substances 0.000 description 7
- 239000003345 natural gas Substances 0.000 description 7
- 239000001294 propane Substances 0.000 description 7
- 239000010935 stainless steel Substances 0.000 description 7
- 229910001220 stainless steel Inorganic materials 0.000 description 7
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 6
- 238000006243 chemical reaction Methods 0.000 description 6
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 5
- 229910052799 carbon Inorganic materials 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- IYABWNGZIDDRAK-UHFFFAOYSA-N allene Chemical compound C=C=C IYABWNGZIDDRAK-UHFFFAOYSA-N 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- KDKYADYSIPSCCQ-UHFFFAOYSA-N but-1-yne Chemical compound CCC#C KDKYADYSIPSCCQ-UHFFFAOYSA-N 0.000 description 3
- LLCSWKVOHICRDD-UHFFFAOYSA-N buta-1,3-diyne Chemical compound C#CC#C LLCSWKVOHICRDD-UHFFFAOYSA-N 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000003915 liquefied petroleum gas Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- MWWATHDPGQKSAR-UHFFFAOYSA-N propyne Chemical compound CC#C MWWATHDPGQKSAR-UHFFFAOYSA-N 0.000 description 3
- 239000001273 butane Substances 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
- 239000000446 fuel Substances 0.000 description 2
- 238000004868 gas analysis Methods 0.000 description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 2
- CRSOQBOWXPBRES-UHFFFAOYSA-N neopentane Chemical compound CC(C)(C)C CRSOQBOWXPBRES-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 229930195735 unsaturated hydrocarbon Natural products 0.000 description 2
- 229910001252 Pd alloy Inorganic materials 0.000 description 1
- IUHFWCGCSVTMPG-UHFFFAOYSA-N [C].[C] Chemical group [C].[C] IUHFWCGCSVTMPG-UHFFFAOYSA-N 0.000 description 1
- SXFQCTMHFJARRW-UHFFFAOYSA-N acetylene;methane Chemical group C.C#C SXFQCTMHFJARRW-UHFFFAOYSA-N 0.000 description 1
- 239000010425 asbestos Substances 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001722 carbon compounds Chemical class 0.000 description 1
- 210000004027 cell Anatomy 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000003750 conditioning effect Effects 0.000 description 1
- 238000007872 degassing Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 238000009832 plasma treatment Methods 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 229910052895 riebeckite Inorganic materials 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L3/00—Gaseous fuels; Natural gas; Synthetic natural gas obtained by processes not covered by subclass C10G, C10K; Liquefied petroleum gas
- C10L3/06—Natural gas; Synthetic natural gas obtained by processes not covered by C10G, C10K3/02 or C10K3/04
- C10L3/10—Working-up natural gas or synthetic natural gas
Definitions
- the invention relates to a method for adjusting the calorific value in methane-containing fuel gases and to an apparatus for carrying out the method.
- Methane-containing fuel gases such as biogas, digester gases, mine gases, thermally produced fuel gases and combustion gases produced by degassing can often be fed into the public gas network only by suitable measures.
- the reason for the limitation of the feed into the public gas network is justified by the German calibration law, since this allows only a deviation of 2% of the average settlement value within a billing period with supply of gas from different sources or directions. In Germany are z.Zt. two fundamentally different natural gases distributed in public gas networks. First, the natural gas H with a calorific value between 9.5 - 13.1 kWh / m 3 and secondly, the natural gas L with a calorific value between 8.4 - 9.5 kWh / m 3 .
- biogas After processing the raw biogas, biogas has a calorific value of 10.4 - 10.8 kWh / m 3 . Usually this means that the limit of 2% compared to the billing period is exceeded with a standard combustion value of 11.1-11.5 kWh / m 3 .
- LPG Liquefied petroleum gas
- propane / butane mixture is now used to increase the calorific value.
- This mixture comes from fossil sources and is as finite as natural gas and subject to variable market prices.
- gas biogas or natural gas H
- air is mixed with air via elaborate filtering and drying systems.
- the fuel gas is excited by energy input to form a plasma, whereby the fuel gas or product gas then has a modified calorific value.
- the plasma is preferably generated in a reactor, through which the fuel gas is passed continuously.
- the energy input is preferably discontinuous, so that short-term plasmas are generated in the reactor.
- the plasmas are caused by electrical
- Electrodes used in this case are preferably made of metal or carbon, with platinum or stainless steel being preferred. Platinum is the most preferred.
- the calorific value of the fuel gas is changed, wherein the formation can be controlled so that a predetermined calorific value can be achieved, which can be set to a defined value by appropriate means, which will be described below.
- the basic organic component methane acetylene / ethyne is formed as the main product.
- Other products include ethene, ethane, propene, propane, various hydrocarbons with a four carbon carbon skeleton, and hydrogen. It also compounds with up to six carbon atoms are obtained in the product gas. In addition, carbon black or coal is obtained in good yields.
- the unsaturated compounds can be catalytically hydrogenated and only the remaining portion of hydrogen are separated.
- the hydrogenation catalyst known catalysts such as metal asbestos, metals and metal oxides are used. Further suitable catalysts are known to the person skilled in the art.
- the remaining hydrogen after hydrogenation can be separated. This can also be separated if no hydrogenation is to take place. By separating off the hydrogen, naturally also the calorific value of the fuel gas is influenced.
- the separation is carried out by known methods. These are, for example, the diffusion through clay or ceramic components or hydrogen-permeable membranes of palladium alloys. Further suitable methods are known to the person skilled in the art.
- the entire process can advantageously be carried out continuously in all steps.
- the device according to the invention for carrying out the process essentially comprises a reactor, preferably a tubular reactor for the continuous passage of the methane-containing fuel gas.
- the tubular reactor is provided with means for introducing energy into the fuel gas to form a plasma.
- This device preferably generates pulsed short-time plasmas.
- this has after the reactor to a device for the separation of the hydrogen, as described above in the method.
- this has between the reactor and the means for separating the hydrogen, a means for the catalytic hydrogenation of the unsaturated compounds in the fuel gas, which flows out of the reactor after the plasma treatment.
- a means for the catalytic hydrogenation of the unsaturated compounds in the fuel gas which flows out of the reactor after the plasma treatment.
- the device as needed, in particular, these are facilities for controlling the flow rate of the fuel gas in the reactor and the gas pressure.
- the yield of the various products depends on the electrical power, the electrode geometry of the energy input device, its polarity, the flow rate of the fuel gas in the reactor, the gas pressure and the electrode material.
- the selectivity is controlled according to the invention by varying these parameters, so that an increase in the calorific value of a methane-containing fuel gas by formation of higher-energy hydrocarbons or a reduction of the calorific value by formation of soot, which is removed from the gas stream, takes place. Also by means of hydrogenation and / or separation of the hydrogen, the calorific value is influenced.
- the most important and most easily varied parameters in the control of the process are the power of the plasma and the flow rate of the methane-containing fuel gas.
- the main products can be classified according to the number of carbon atoms.
- the C2 group two C atoms
- the C3 group three C atoms
- the C4 group four C atoms
- Fig. 1 and Fig. 2 compare each of the products obtained in the different plasma performances. Shown are the C2 in Fig. 1 and C3-in Fig. 2 ,
- Table 1 represents the percent yields of the carbon compounds and the calorific value produced as a function of the voltage and current of the reactor.
- Fig. 1 shows superimposed chromatograms and represents the increase in peak height (area) for ethane, ethene, and acetylene.
- concentration can be found in Table 1.
- Sample 1 corresponds to the lowest plasma power (4.7 kV) and Sample 5 to the highest plasma power (15 kV).
- Particularly noteworthy here is the enormous increase in acetylene. With a voltage of approx. 15 kV, acetylene reaches a peak area of more than ten percent, making it the main product.
- the sum of the C2 connections is about 15 kV voltage with over 15 percent higher than all other connections.
- Fig. 2 shows propene and propadiene as a function of increasing plasma power. There is also a significant increase in peak height with increasing voltage.
- the proportional peak area of propene and propadiene is about ten times smaller than the sum of the peak areas of the C2 group at about 15 kV. Propane is detectable only at voltages above 9 kV.
- Table 2 shows that higher concentrations of higher hydrocarbons are obtained at 60 l / h than at 30 l / h.
- Fig. 5 shows that acetylene concentrations of over one percent at 30 l / h and about 15 kV are obtained.
- the concentration of hydrogen in the product gas mixture correlates with low gas flows and high voltages.
- Fig. 6 shows that more than 5% by volume hydrogen was measurable at reaction conditions of 30 l / h and 15 kV in the product gas.
- Table 3 shows the results of methane conversion at 60 l / h with a platinum and a stainless steel electrode
- Fig. 7 shows a schematic structure of a device according to the invention.
- This device 10 has a fuel gas source 11 with a shut-off valve 12, from which the fuel gas is passed via a gas line to the flow reactor 13, in which a device for energy input 14 is arranged. Subsequently, the fuel gas / product gas changed in the calorific value is first conducted to a device for hydrogenation 15 and then to a device for the separation of hydrogen 16. In addition, the last device provided is a gas chromatograph 17 with which the composition of the product gas can be analyzed.
- the gas analysis after carrying out the process with the device prototype described below shows, in addition to the main component methane, exclusively saturated higher hydrocarbons and no hydrogen.
- the partial conversion of methane into higher hydrocarbons and the complete hydrogenation of unsaturated hydrocarbons such as acetylene and the complete separation of hydrogen has succeeded.
- the increase in calorific value was over 11%.
- the control of the ignition energy of the plasma allows adjustment of the calorific value. This means that almost every calorific value that is greater than 11.064 kWh / m3 can be set by varying the process parameters.
- the methane reactor consists of a square tube (edge length 10 cm) in which at a distance of 5 cm twelve spark plugs are screwed.
- the electrical mains voltage 230V, 50Hz
- the required high voltage is achieved by a relay circuit with a very high clock frequency.
- semiconductor relays are controlled by means of high-frequency pulsed DC voltage and thus clock the supply voltage of the coils.
- the control of the ignition energy via a frequency controller and the amount of supply voltage for the coils.
Landscapes
- Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)
- Hydrogen, Water And Hydrids (AREA)
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102008048819 | 2008-09-22 |
Publications (2)
Publication Number | Publication Date |
---|---|
EP2169035A1 true EP2169035A1 (fr) | 2010-03-31 |
EP2169035B1 EP2169035B1 (fr) | 2013-07-24 |
Family
ID=41397614
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
EP20090171002 Not-in-force EP2169035B1 (fr) | 2008-09-22 | 2009-09-22 | Procédé de réglage de la valeur de combustion dans des gaz de combustion contenant du méthane |
Country Status (1)
Country | Link |
---|---|
EP (1) | EP2169035B1 (fr) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010010896A1 (de) * | 2010-03-03 | 2011-09-08 | Scharr Tec Gmbh & Co. Kg | Verfahren und Vorrichtung zur Konditionierung von biomethanhaltigem Gas |
WO2012175279A1 (fr) * | 2011-06-20 | 2012-12-27 | Evonik Degussa Gmbh | Procédé de modification d'un flux gazeux contenant du méthane |
EP2692415A1 (fr) * | 2012-07-31 | 2014-02-05 | Instytut Tele-I Radiotechniczny | La méthode et l'appareil pour augmenter le pouvoir calorifique du biogaz |
Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993012205A1 (fr) * | 1991-12-12 | 1993-06-24 | Kvaerner Engineering A.S | Procede de combustion des hydrocarbures |
WO2000021911A1 (fr) * | 1998-10-12 | 2000-04-20 | Stichting Energieonderzoek Centrum Nederland | Procede de transformation d'hydrogene en un gaz naturel de substitution |
WO2003055795A1 (fr) * | 2001-12-21 | 2003-07-10 | Siemens Aktiengesellschaft | Procede et dispositif de traitement ou de transformation de combustibles gazeux |
US20070289216A1 (en) * | 2006-06-05 | 2007-12-20 | Plasco Energy Group Inc. | Gasifier comprising vertically successive processing regions |
US20080173532A1 (en) * | 2007-01-24 | 2008-07-24 | Zhonghua John Zhu | Method and system for producing a hydrogen enriched fuel using microwave assisted methane decomposition on catalyst |
-
2009
- 2009-09-22 EP EP20090171002 patent/EP2169035B1/fr not_active Not-in-force
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO1993012205A1 (fr) * | 1991-12-12 | 1993-06-24 | Kvaerner Engineering A.S | Procede de combustion des hydrocarbures |
WO2000021911A1 (fr) * | 1998-10-12 | 2000-04-20 | Stichting Energieonderzoek Centrum Nederland | Procede de transformation d'hydrogene en un gaz naturel de substitution |
WO2003055795A1 (fr) * | 2001-12-21 | 2003-07-10 | Siemens Aktiengesellschaft | Procede et dispositif de traitement ou de transformation de combustibles gazeux |
US20070289216A1 (en) * | 2006-06-05 | 2007-12-20 | Plasco Energy Group Inc. | Gasifier comprising vertically successive processing regions |
US20080173532A1 (en) * | 2007-01-24 | 2008-07-24 | Zhonghua John Zhu | Method and system for producing a hydrogen enriched fuel using microwave assisted methane decomposition on catalyst |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102010010896A1 (de) * | 2010-03-03 | 2011-09-08 | Scharr Tec Gmbh & Co. Kg | Verfahren und Vorrichtung zur Konditionierung von biomethanhaltigem Gas |
DE102010010896B4 (de) * | 2010-03-03 | 2014-12-04 | Scharr Tec Gmbh & Co. Kg | Verfahren und Vorrichtung zur Konditionierung von biomethanhaltigem Gas |
WO2012175279A1 (fr) * | 2011-06-20 | 2012-12-27 | Evonik Degussa Gmbh | Procédé de modification d'un flux gazeux contenant du méthane |
US9051526B2 (en) | 2011-06-20 | 2015-06-09 | Evonik Degussa Gmbh | Method for modification of a methane-containing gas stream |
RU2585647C2 (ru) * | 2011-06-20 | 2016-05-27 | Эвоник Дегусса Гмбх | Способ модифицирования метансодержащего газового потока |
EP2692415A1 (fr) * | 2012-07-31 | 2014-02-05 | Instytut Tele-I Radiotechniczny | La méthode et l'appareil pour augmenter le pouvoir calorifique du biogaz |
Also Published As
Publication number | Publication date |
---|---|
EP2169035B1 (fr) | 2013-07-24 |
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